SCHEME OF COURSE WORK
Course Details:
      Course Title      : Outlines of Chemical Process Industries
      Course Code       : 19CH1108                                             LTPC             3 0 0
      Programme:        : B.Tech
      Specialization:   : CHEMICAL ENGINEERING
      Semester          : IV
      Course category   Discipline Specific Core Courses
      belongs           Chemistry
      Prerequisites     : Chemistry
   Course Outcomes (COs):
           CO-1   Explain the manufacturing process of Soda ash, Chlorine andGlass.
           CO-2   Recognize the basic concepts and improvement of quality and quantity of fertilizers
           CO-3   Describe the manufacture of various polymers
           CO-4   Explain manufacture of soaps and detergents.
           CO-5   Identify and explain the different manufacturing processes ofpaper and pulp
     Programme Outcomes (POs):
    A graduate of chemical engineering will be
    PO                                     Programme Outcomes (POs)
    1   Able to apply the knowledge of mathematics, science, engineering fundamentals to solve
        complex chemical engineering problems.
    2   Attain the capability to identify, formulate and analyse problems related to chemical
        engineering and substantiate the conclusions.
    3   In a position to design solutions for chemical engineering problems and design system
        components and processes that meet the specified needs with appropriate consideration to
        public health and safety.
    4   Able to perform analysis and interpretation of data by using research methods such as design of
        experiments to synthesize the information and to provide valid conclusions.
    5   Able to select and apply appropriate techniques from the available resources and modern
        chemical engineering and software tools, and will be able to predict and model complex
        engineering activities with an understanding of the practical limitations.
    6   Able to carry out their professional practice in chemical engineering by appropriately
        considering and weighing the issues related to society and culture and the consequent
        responsibilities.
    7   Able to understand the impact of the professional engineering solutions on environmental
        safety.
    8   Transform into responsible citizens by resorting to professional ethics and norms of the
        engineering practice.
    9 Able to function effectively in individual capacity as well as a member in diverse teams and in
       multidisciplinary streams.
    10 Able to communicate fluently on complex engineering activities with the engineering
       community and society, and will be able to prepare reports and make presentations effectively.
    11 Able to apply knowledge of the engineering and management principles while managing
       projects in multidisciplinary environments.
    12 Engage in independent and life-long learning in their specialized areas of chemical engineering.
    Programme Specific Outcomes(PSOs):
     PSO                             Programme Specific Outcomes(PSOs)
      1    Analyze and design various operations of heat transfer, mass transfer and reactors.
      2    Identify and develop environmentally safe chemical processes.
           Optimize and evaluate various operations of heat transfer, mass transfer and reactors
      3
           using modern process simulation tools.
    Programme Educational Objectives (PEOs):
      PEO                           Programme Educational Objectives (PEOs)
            Produce graduates to have basic knowledge in mathematics, science and engineering for
       1
            successful careers in and related to chemical engineering with high morals and ethics.
            Analyze and design appropriate solutions for socially relevant problems by using current
       2
            engineering techniques and tools.
            Engage in professional development through effective communication, team work and
       3
            lifelong learning.
   Course Outcome Versus Programme Outcomes:
                                              Pos                                     PSOs
           Cos
                  1    2    3    4     5    6 7 8          9     10    11     12     1 2 3
            1     3    2   -    -      -   -     2   -     -    -      -     -       -    2      -
            2     3    2   -    -      -   -     2   -     -    -      -     -       -    2      -
            3     3    2   -    -      -   -     2   -     -    -      -     -       -    2      -
            4     3    2   -    -      -   -     2   -     -    -      -     -       -    2      -
            5     3    2   -    -      -   -     2   -     -    -      -     -       -    2      -
      Mapping Levels:
      1: Slight (Low), 2: Moderate (Medium), 3: Substantial (High), put - : No Correlation
Assessment Methods: Assignment / Quiz / Seminar / Case Study / Mid-Test / End Exam
                                       Teaching-Learning and Evaluation
Wee   TOPIC / CONTENTS                   Course    Sample questions           TEACHING-          Assessmen
k                                        Outcome                              LEARNING           t Method
                                         s                                    STRATEGY           &
                                                                                                 Schedule
 1    Nitrogen Industries,               CO1       1. Write about Nitrogen     Lecture /        Mid-Test 1
      Manufacturing of Soda ash,                   based complex                  Discussion     Assignment
      caustic soda and chlorine,                   fertilizer?                 Powerpoint
                                                   2. Discuss the uses            presentation   Quiz
                                                   of soda ash and                               (Week 1)
                                                   caustic soda.
 2    Carbon dioxide, hydrogen and       CO1       1. Write about the          Lecture /        Mid-Test 1
      oxygen – products of water                   application of different       Discussion     Assignment
      Gas,                                         gases..                     Powerpoint       Quiz
      producer     gas.    Nitrogen                                               presentation   (Week 2)
      industries:          synthetic
      ammonia, urea, nitric acid,
      ammonium               nitrate,
      ammonium             chloride,
      ammonium phosphate and
      complex fertilizers.
 3    Sulphur and sulphuric acid,        CO2       Name the processes to       Lecture /        Mid-Test 1
      manufacture of sulphuric                     manufacture sulphuric          Discussion     Assignment
      acids, hydrochloric acid                     acid and hydrochloric       Powerpoint       Quiz
                                                   acid.                          presentation   (Week 3)
 4    Aluminum sulphate and alum,        CO2       What is portland            Lecture /        Mid-Test 1
      Cement manufacture,                          cement?                        Discussion     Assignment
      Magnesium compounds                                                      Powerpoint       Quiz
                                                                                  presentation   (Week 4)
 5    Polymerization,classification,     CO3       Briefly classify types      Lecture /        Mid-Test 1
      degree of polymerization,                    ofpolymerization with          Discussion     Assignment
      functionality of Polymers,                   examples.                   Powerpoint       Quiz (Week
      Types Polymerization:                                                       presentation   5)
      addition and condensation
      polymerization, Preparation,
      properties and uses of
      polythene, PVC, Teflon,
      nylon-6, Bakelite and
      Silicones.
 6    Manufacture      of phenols,       CO3       1. State the                Lecture /       Mid-Test 1
      formaldehyde, vinyl chloride                 applicationof vinyl              Discussion   Assignment
      and vinyl acetate,                           acetate.                    Powerpoint      Quiz (Week
                                                                                  presentation   6)
 7    Manufacture    of      phenol-     CO3       1. What is SBR?             Lecture /       Mid-Test 1
      formaldehyde     resin    and                                                Discussion    Assignment
      polyvinyl chloride polymer,                                              Powerpoint      Quiz (Week
      SBR.                                                                       presentation    7)
 8    Revision,        Assignment-1,     CO1                                   Lecture /       Mid-Test 1
      Quiz-1                             CO2                                        Discussion   Assignment
                                         CO3                                   Powerpoint      Quiz (Week
                                                                                 presentation    8)
 9    Mid Test 1                                                              
10   Oils: Definition, constitution,      CO4   Explain                    Lecture /       Mid-Test 2
     extraction of vegetable oils,              hydrogenationof oils.          Discussion    Assignment
     refining and hydrogenation of                                         Powerpoint      Quiz (Week
     oils. Soaps and detergents:                                             presentation    9)
     Definitions,         continuous
     process for the production of
     fatty acids, glycerin and soap,
     production of detergents.
11   Soaps        and       detergents:   CO4    1. Differentiate          Lecture /       Mid-Test 2
     Definitions,         continuous            between soap                   Discussion    Assignment
     process for the production of              anddetergent.              Powerpoint      Quiz (Week
     fatty acids, glycerin and soap,                                         presentation    9)
     production of detergents.
12   Lubricants,         lubrication,     CO4   1. Classify lubricants.    Lecture /       Mid-Test 2
     functions      of     lubrication,                                        Discussion    Assignment
     mechanism of lubrication-thick                                        Powerpoint      Quiz (Week
     film, thin film and extreme                                             presentation    10)
     pressure lubrication, types of
     lubricants- solid, semisolid and
     liquid      lubricants-      their
     properties
13   Pulp and paper industry:             CO5   1. Differentiate           Lecture /       Mid-Test 2
     methods of pulping, production             between suphate                 Discussion   Assignment
     of sulphate and sulphite pulp,             andsulphite                Powerpoint      Quiz (Week
     production of paper –wet                   processes.                   presentation    11)
     process
14   FUELS: Classification,               CO5   1. Differentiate           Lecture /       Mid-Test 2
     characteristics of fuel,                   between ultimate               Discussion    Assignment
     calorific value –                          analysis and               Powerpoint      Quiz (Week
     determination of calorific                 proximateanalysis.           presentation    12)
     value by Bomb calorimeter,
     Analysis of coal - Proximate
     and ultimate analysis of coal,
15   Petroleum: classification based      CO5   1. Write about             Lecture /       Mid-Test 2
     on sources of petroleum,                   refiningof petroleum.          Discussion    Assignment
     Refining       of      petroleum,                                     Powerpoint      Quiz (Week
     Knocking, octane value, cetane                                          presentation    13)
     value,     Cracking- thermal
     cracking and catalytic cracking-
     fixed bed & moving bed
     catalytic cracking,
     reforming
16   Revision,          Assignment-2,     CO4                              Lecture /       Mid-Test 2
     Quiz-2                               CO5                                   Discussion   Assignment
                                                                           Powerpoint       Quiz
                                                                            presentation     (Week 14)
17   Mid-Test 2
     END EXAM