Motor-Driven Metering Pump

FXD/FYD/FXW/FYW
OPERATION MANUAL
Please read this OPERATION MANUAL carefully before use.
Operating the pump incorrectly in disregard of these instructions may
lead to death, injury and/or cause property damage.

Applicable Models
FXD /FYD /FXW /FYW
-003/003R/006/006R/
01/01R/02/02R/03/03R/
06/06R/08/08R/1/1R/
2/2R/3/3R/4/4R

• TACMINA accepts no liability whatsoever for any damage caused by

malfunction of this product and other damage caused by use of this
product.
• For details on using the inverter and other components, refer to the
respective manuals.
• If the pump you bought conforms to special specifications not described in
this manual, use the pump according to the details of the separate
meetings, drawings, and approval documents.

www.tacmina.com
 How to operate the pump safely
In order to ensure that the pump will be operated correctly and safely, this OPERATION MANUAL contains some
guidelines for the user in the form of important safety precautions and considerations which, depending on their
seriousness, are categorized as set forth below. Be absolutely sure to heed these precautions and considerations.

WARNING
• This is used to indicate a condition or action which may result in death or serious injury if the instructions given
are ignored and the operations are performed incorrectly.

CAUTION
• This is used to indicate a condition or action which may result in injury and/or damage to personal property if the
instructions given are ignored and the operations are performed incorrectly.

IMPORTANT
• This is used to indicate a condition or action which must be established or carried out in order to maintain the
performance and service life of the equipment.

NOTE
• This is used to indicate supplementary information.

Conditions of use
WARNING
• Use a dedicated motor in explosion-proof areas or in explosive or combustible atmospheres. The pump with the
standard motor cannot be used.

CAUTION
• This pump can only be used to transfer liquids. Do not use this pump for any other applications. Otherwise there is
a risk of accident or malfunction.
• Do not use the pump outside the following usage ranges. Doing so may cause malfunctions.
Liquid-end section materials VECE/VESE/VTCF/VTSF STST/FTCE/FTCF/FTCT
Ambient temperature/humidity 0 to 40°C* /35 to 85%RH
1

Usage location Elevation of 1,000 m or less

Transfer liquid F D (direct-driven diaphragm type) 0 to 60°C (no freezing)
0 to 40°C (no freezing)
temperature F W (double diaphragm type) 0 to 80°C (no freezing)
Transfer liquid Standard specification 50 mPa·s or less
viscosity High viscosity specification 2,000 mPa·s or less
Maximum 003 to 08 type 1.0 MPa *2
discharge 1/2 type 0.5 MPa
pressure 3/4 type 0.3 MPa *3
*1 -10 to 50°C during transport and storage.
*2 For the PTFE hose connection, the maximum discharge pressure is 0.5 MPa.
*3 For the 4 type with PTFE diaphragm, the maximum discharge pressure is 0.25 MPa.

Transportation, installation & piping

WARNING
• Use a dedicated motor in explosion-proof areas or in explosive or combustible atmospheres. The pump with the
standard motor cannot be used.
• Install the pump in a location that cannot be accessed by anyone but control personnel.
• Do not stand or move under a hoisted pump. The pump might fall, causing an accident.

CAUTION
• Take preventative measures such as a chemical drainage ditch that is capable of handling the flow of the transfer
liquid. Implement the measures so that the fluid level does not rise up to the surface where the pump is installed.
• If this pump has been dropped or damaged, consult your vendor or a TACMINA representative. Using a dropped or
damaged pump may result in accidents and/or malfunctions.
• Do not install the pump in humid or dusty locations. Otherwise there is a risk of electric shock or malfunction.
• When a tightening valve is located on the discharge-side piping, and when there is a risk of blockage, be sure to
install a relief valve on the piping immediately on the discharge side of this pump.

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• If there is a chance of the fluid solidifying or freezing due to reasons such as using water-diluted solutions in areas
where the temperature is low, install a heating apparatus or heat insulation. The fluid solidifying or freezing may
lead to damage to the pump or surrounding equipment.
• If the diaphragm is damaged, buffer solution (in the case of the F W) may be mixed in the line. If necessary, install
equipment for detecting damage.
• The water used for the shipment tests may remain in the liquid-end section of the pump. If the pump will transfer
chemicals that harden or give off gas when they react with water, be absolutely sure to drain the water and dry off
the liquid-end section prior to use.
• The discharge volume cannot be adjusted by operating valves on the discharge piping.
• The pump head and the joints are not designed to support the piping. Ensure that the pump and pipe joints will not
be subjected to any excessive force that might be exerted by, for instance, the weight of the piping or the shifting of
the pipe joints out of position.

Electrical wiring

WARNING
• If the pump is installed in a location where there is a risk of an explosive atmosphere of gas or steam (further
referred to as a hazardous location), use an explosion-proof motor that is tailored to the hazardous location where
the pump will be installed. If an explosion-proof motor is not used, there is a risk of explosion or ignition.
• If driving the pressure-resistant and explosion-proof motor with an inverter, explosion-proof certification for the
motor and inverter combination is required. Always use a motor and inverter combination that is certified as
explosion proof by the Ministry of Health, Labour and Welfare. Also, install the inverter in a non-explosion-proof area.
• The wiring must be done by a qualified electrician or somebody with electrical knowledge. In particular, if the pump
is installed in a hazardous location, the wiring work must be explosion-proof electrical work. Always have an
electrician with specialized knowledge and training related to explosion-proof devices wire the equipment
according to the technical standards for electrical installations, the electrical association codes, the factory safety
guide for explosion protection related to electrical installations, the operation manuals, and all other related laws
and ordinances. If these items are not observed, there is a risk of explosion, ignition, or electric shock.
• Do not operate the pump with wet hands. Doing so may result in electric shocks.
• Take steps to ensure that the power will not be turned on during the course of work. Hang a sign on the power
switch indicating that work is in progress.
• Securely ground the protective earth terminal, and be absolutely sure to install an earth leakage breaker.
Otherwise, you may receive electric shocks.
• Use cables with a thickness that conforms to the rated current of the motor for the electrical wiring and the earth wire.
• To prevent water from entering the terminal box, implement waterproofing by way of cable glands or other similar
methods.

CAUTION
• Connect the wires after checking the supply voltage. Do not connect the wires to a power supply that is not within
the rated voltage range.
• Check the motor's voltage, phases, and power supply before wiring, and then correctly wire it. If the wiring is
incorrectly wired, there is a risk of malfunction.
• The rotation direction for the motor has been predetermined for this pump. Wire the motor so that it rotates in the
predetermined rotation direction.

Operation & maintenance

WARNING
• Install the pump in a location that cannot be accessed by anyone but control personnel.
• Do not operate the pump with wet hands. Doing so may result in electric shocks.
• Take steps to ensure that the power will not be turned on during the course of work. Hang a sign on the power
switch indicating that work is in progress.
• When there is a problem (such as when smoke appears or there is a burning smell), shut down the pump
immediately, and contact your vendor or a TACMINA representative. Otherwise, there is a risk of fire, electric shock,
malfunction, or accident.
• Check if the valves are open before operating the pump. If you have forgotten to open a valve or foreign objects are
blocking the piping on the discharge side of the pump, an excessive pressure rise that will exceed the pump's
specification ranges may occur, liquid may spray out, or piping may be damaged, which is dangerous.
• During air release, chemicals spray forcefully from the tip of the piping. Return the tip of the air release piping to
the tank. During this operation, secure the air release hose in position.
• When working on the liquid-end section of the pump, wear protective gear suited to the chemical concerned (such
as rubber gloves, a mask, protective goggles and work overalls that are resistant to chemical).
• Before maintaining or repairing the pump, be sure to release the discharge-side pressure, drain the chemicals from
the liquid-end section, and wash the pump with deionized water.

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 CAUTION
• Set the relief valve pressure to a value that is 120% or less of the pump's normal operation pressure.
• Gear oil may spray out when opening the oil filling hole. Wait for the drive box to cool off sufficiently before
performing the work.
• Replace the gear oil every 4,000 hours (operation time) or 1 year (usage period), whichever is reached first.
• Do not mix different brands of gear oil.
• Do not overly tighten the thumb screw or hexagon socket head bolts. The adjusting scale may break.
• Do not turn the adjusting dial when the thumb screw is tightened. Doing so may lead to imprecision of the zero
point or damage to the adjusting shaft and the adjusting dial.

Other precautions

CAUTION

• Do not modify or alter the pump.

• When it comes time to dispose of the pump, entrust its disposal to an industrial waste disposal company whose
operations have been authorized in accordance with applicable laws and regulations.

Checking out the product

After unpacking the pump, check the following.
(1) Is the pump the one that was ordered?
(2) Do the details on the pump’s nameplate match what was ordered?
(3) Are all the accessories supplied?
Check the supplied accessories against the “Accessories list” below.
(4) Has the pump sustained any damage from vibration or impact during transit?
(5) Have any of the screws come loose or fallen out?

• Every care is taken by TACMINA in the shipment of its pumps, but if you come across anything untoward, please
contact your vendor or a TACMINA representative.

■ Accessories list
Quantity
Name
FXD/FXW FYD/FYW
Hose * 1
1 (4 m) * 3

Ceramic weight 1 *4
Strainer or foot valve *1 *2 1 set
Anti-siphoning check valve *1 *2 1
Pump mounting bolt
4 -
(M6x25, with washer/nut)
OPERATION MANUAL 1
*1 Only included with the hose connection type.
*2 Not included with the following pumps:
- High viscosity type (Not to be used)
-F -06/06R/08/08R/1/1R/2/2R-FTCT (Please purchase these accessories separately)
*3 3 m for the 003 to 03 types with FTCE/FTCF/FTCT type.
*4 Only included with F -003/003R/006/006R/01/01R/02/02R/03/03R-FTCE/FTCF/FTCT hose connection type.
* The FXD/FXW pump base is available separately as an option.
* For the 2-head 1-box type, the hose, strainer, and anti-siphoning check valve quantity is 2.

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 Specifications
Contents

Introduction

Introduction
Introduction ……………………………………………………………………………………………… 5
Structure ………………………………………………………………………………………………… 5
Principle of operation ………………………………………………………………………………… 6

Installation

Installation
Installation ……………………………………………………………………………………………… 7
Piping …………………………………………………………………………………………………… 8
Electrical wiring ……………………………………………………………………………………… 13

Operation

Operation
Operation ……………………………………………………………………………………………… 14
Trial operation ………………………………………………………………………………………… 15
Air release …………………………………………………………………………………………… 16
Adjusting the pressure of a pump head with a relief valve ………………………………… 18
Adjusting the discharge volume/Checking the gear oil level/When stopping operation

Maintenance
for a long period of time …………………………………………………………………………… 19

Maintenance
Maintenance ………………………………………………………………………………………… 20

Troubleshooting
Disassembling the liquid-end section …………………………………………………………… 21
Replacing the diaphragms ………………………………………………………………………… 29
Replacing the oil seal ……………………………………………………………………………… 33
Changing the gear oil ……………………………………………………………………………… 34
Disassembling the flow regulator and adjusting the zero point …………………………… 35

Specifications
Troubleshooting
Troubleshooting ……………………………………………………………………………………… 36

Specifications
Model code …………………………………………………………………………………………… 38
Specifications ………………………………………………………………………………………… 39
Others

Performance curves ………………………………………………………………………………… 41

Others
Consumables list …………………………………………………………………………………… 44
Optional accessories and related equipment/Glossary/Tool list …………………………… 51
After-sales services ………………………………………………………………………………… 52
Maintenance data …………………………………………………………………………………… 53
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 Introduction
This diaphragm pump is capable of accurately feeding a constant amount of liquid in a constant amount of time.
Introduction

Structure
FXD/FXW Front side Back side

Motor

Discharge-side
connection Oil filling hole

Pump head
Adjusting dial

Suction-side
connection
Oil drain Oil gauge

FYD/FYW Discharge-side
connection

Motor

Pump head

Suction-side
connection

* The shape of the components (suction-side connection,

discharge-side connection, etc.) differs by model.

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Principle of operation
(1) Motor rotation is decelerated by a speed reduction mechanism and transmitted to the drive component.
(2) Rotary action is converted to the pump shaft's reciprocating motion by an eccentric cam mechanism.

Introduction
(3) When the diaphragm at the tip of the pump shaft moves with reciprocating motion, the volume in the pump head
increases and decreases.
(4) When the diaphragm moves backward, negative pressure is generated inside the pump head. At this time, the
check ball on the discharge side closes the flow path as shown in the figure to prevent the reverse flow of the
chemical from inside the discharge-side piping. Meanwhile, the suction-side check ball opens the flow path, so the
chemical is able to flow into the pump head.
Discharge side Check ball

Closed

Pump shaft

Diaphragm

Hatched section
is sucked in.
Open

Suction side

(5) Next, when the diaphragm moves forward, positive pressure is generated inside the pump head, and the check ball
on the suction side closes the flow path. Meanwhile, the discharge side opens to allow the chemical to be
discharged to the discharge side.

Open

Volume of the hatched

Closed section is discharged.

(6)The double diaphragm type has a double diaphragm construction where the front wave-patterned diaphragm made
of PTFE is installed on the liquid-end side in addition to the diaphragm that is pushed and pulled by the pump shaft.
The middle chamber is filled with a buffer solution which accurately and evenly transmits the reciprocating motion of
the diaphragm to the front diaphragm.
Buffer solution

Diaphragm

Middle chamber
Front diaphragm

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 Installation
WARNING
• Use a dedicated motor in explosion-proof areas or in explosive or combustible atmospheres. The pump
with the standard motor cannot be used.
• Do not stand or move under a hoisted pump. The pump might fall, causing an accident.
• Install the pump in a location that cannot be accessed by anyone but control personnel.

Installation location
Installation

• Whenever possible, avoid installing the pump in a

location that will shorten its service life.

Locations that will shorten the service life of the

pump
• Locations subject to direct sunlight
• Locations where corrosive gases are generated
• Locations exposed to the wind and rain
• Poorly ventilated locations
• High humidity or dusty locations

• Install the pump in a location that has good

ventilation in the summer and where the transfer
liquid will not freeze in the winter.

• Provide adequate space around the pump to

facilitate maintenance and inspections.

• Place the pump on a level location and secure it

so that it will not vibrate. Installing the pump at an
angle may result in discharge problems or in the
inability of pump to discharge.

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Piping
Requests during piping
● Pump head joints ● Pulsation
This pump generates unique pulsation. This pulsation
has sine curve characteristics, and the instantaneous
CAUTION
flow rate is the average discharge volume per head
• The pump head and the joints are not times π (3.14x). For example, this means that an
designed to support the piping. Ensure instantaneous flow rate of 9.42 L/min is indicated for a
that the pump and pipe joints will not be 3 L/min reciprocating pump. For this reason, when
subjected to any excessive force which selecting piping, the piping differs from that used on a
might be exerted by, for instance, the weight

Installation
continuous flow pump, such as a centrifugal pump, in
of the piping or the shifting of the pipe joints that a value of the operating discharge volume (L/min)
out of position. times π (3.14x) must be used.
When an air chamber or accumulator is used, pulsation
can be reduced. For pumps with a particularly large
• Piping vibrations will occur due to pulsation, so ensure volume, we recommend installing this equipment for
sufficient support. safety.
• The use of flexible joints is recommended in order to
protect the pump and the pipe joints. ● Other

CAUTION
• If there is a chance of the fluid solidifying
or freezing due to reasons such as using
water-diluted solutions in areas where
the temperature is low, install a heating
apparatus or heat insulation. The fluid
Support solidifying or freezing may lead to damage to
the pump or surrounding equipment.
• If the diaphragm is damaged, buffer solution
(in the case of the F W) or operating oil
may be mixed in the line. If necessary, install
equipment for detecting damage.

● Piping size and length

• In principle, the piping size must be larger than the
pump's size.
• Excessively long piping on the suction or discharge
side may result in increased pressure loss, which
may cause the pressure to exceed the pump's
allowable pressure or may generate overfeed or
suction/discharge defects.
• When extending the piping, the pressure loss might
exceed the pump's maximum discharge pressure, so
thicker piping will be required. Notify your vendor of
(1) the viscosity of the liquid, (2) the length (positional
relationship) of the piping, (3) the specific gravity of
the liquid, and other information.
Your vendor will select the ideal piping sizes for you.

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 Piping
● When injecting fluid below the level of
● Liquids containing slurry
When transferring a liquid that contains slurry with the liquid in the tank
this pump, fulfill the following conditions and When the end of the discharge-side piping is lower than
observe the piping precautions. the level of the liquid in the tank, siphoning will cause
• For details of the size and concentration of slurry the liquid to flow down naturally. To prevent this, install a
that can be transferred by this pump, contact back pressure valve. If you cannot install a back pressure
TACMINA. valve, split off the piping at a location near the injection
point and higher than the liquid level in the tank.
Piping precautions
• Install a drain on the ascending piping Example 1:
Installation

immediately after the joint on the pump's Tank

discharge side.

Back pressure
valve

Ｐ
Ｐ
Drain Pump
Washing line

• When the transfer liquid contains slurry, use

narrower piping to increase the flow velocity inside Example 2:
the piping within the permissible pressure loss Split piping
range. Tank once here
• Install a washing water (pressurized water such
as tap water) line on the suction-side piping.
Before stopping the pump, flush the pump and
piping with washing water to remove any slurry
inside.
• Avoid using a back pressure valve. Slurry
adhering to the back pressure valve seals will
prevent it from functioning. Ｐ
• When a relief valve in the piping has operated,
slurry will clog the seals, so the piping must be Pump
flushed with washing water.

―9―
Piping
Recommended piping example
Install the pump so that it is lower than the minimum liquid level in the tank. (Pressure booster piping)
The length that the piping can be extended to differs according to the viscosity and specific gravity of the liquid and the
piping diameter. Lay piping taking the piping resistance and other factors into full consideration.
Make the suction-side piping as short as possible and use piping with as few bends and joints that will cause
resistance as possible.
(4) Air release valve (5) Back pressure valve

Installation
(1) Relief valve

(3)
Pressure (2)
gauge
To next process

Air chamber
or
Accumulator

Valve

Pump
(2)
Washing line
Y-shaped strainer

(1) Install a relief valve, which can Additionally, to absorb pulsation, install an
automatically release the pressure, close to air chamber or an accumulator.
the pump within the discharge-side piping. (4) It is convenient to install the air release
(2) To facilitate maintenance, install tightening valve on the piping immediately after the
valves near the pump on both the discharge side.
discharge and suction sides. (5) To prevent siphoning, install a back pressure
Also, if necessary for maintenance, install valve at the end of the discharge-side piping.
tightening valves before and after the
accessories installed in the piping. Relief piping
✽ Do not shut off these valves while the • Do not use relief piping that is narrower than the
pump is operating. standard size.
(3) Install a pressure gauge to measure the • Point the secondary piping down into the tank without
going up.
pump's discharge pressure near the pump.
― 10 ―
 Piping
Bad piping examples
Do not lay out the piping for the pump as shown below. These will cause the discharge accuracy to worsen or make it
impossible to discharge liquid.

Upwards suction piping Upwards suction piping

(Reduced accuracy) (Reduced accuracy)
Installation

Midway rise-and-fall piping Long suction-side piping

(Reduced accuracy) (Cavitation, air mixing)

Coupler Narrow suction-side piping

(Air mixing) (Cavitation, air mixing)

― 11 ―
Piping
Piping connections
Securely connect the hose and tube according to the explanations shown below. Incomplete connections may lead to
problems such as leaks.

● Hose connection (VECE/VESE/VTCF/VTSF/STST) ● Tube connection (FTCE/FTCF/FTCT)

In order to prevent the hose from being disconnected, (1) Wrap the threaded section of the tube fitting with
fully push it on to the base with the threads, and then thread seal tape.
securely tighten it. (2) Pass the tube through the (1) tube nut, (2) ferrule,

Installation
and (3) sleeve, and then push the tip of the tube
into the (4) tube fitting until it makes contact fully
inside.
(3) Using a tool, tighten the tube nut so that the gap
between the tube fitting and the nut is about 1.5
mm (A portion in the figure).

Example:

PE/FEP tube

Tube nut (1)

Hose nut Hose nut
Ferrule (2) A
Sleeve (3)
Retaining ring
Tube fitting (4)
Hose Hose

Discharge-side
joint

When bending the tube, allow plenty

of leeway. (R100 or greater)

NOTE

Depending on the hose diameter, it may not be possible to insert the hose all
the way to the base of the joint. Use dimension A in the figure as a guideline to
connect the hose to the joint.
* Applying excessive force may damage the hose.
* This dimension should be taken only as a guideline as it may vary depending A
on the usage conditions.
Hose type Hose diameter Dimension A
φ4×φ9 5.5 mm or less
φ6×φ11 1 mm or less
PVC braided hose
φ12×φ18 2 mm or less
φ19×φ26 6 mm or less
φ10×φ12 0 mm
PTFE hose
φ12×φ15 5 mm or less

― 12 ―
 Electrical wiring
WARNING
• If the pump is installed in a location where there is a risk of an explosive atmosphere of gas or steam
(further referred to as a hazardous location), use an explosion-proof motor that is tailored to the
hazardous location where the pump will be installed. If an explosion-proof motor is not used, there is a
risk of explosion or ignition.
• If driving the pressure-resistant and explosion-proof motor with an inverter, explosion-proof
certification for the motor and inverter combination is required. Always use a motor and inverter
combination that is certified as explosion proof by the Ministry of Health, Labour and Welfare. Also,
install the inverter in a non-explosion-proof area.
• The wiring must be done by a qualified electrician or somebody with electrical knowledge. In particular,
Installation

if the pump is installed in a hazardous location, the wiring work must be explosion-proof electrical
work. Always have an electrician with specialized knowledge and training related to explosion-proof
devices wire the equipment according to the technical standards for electrical installations, the
electrical association codes, the factory safety guide for explosion protection related to electrical
installations, the operation manuals, and all other related laws and ordinances. If these items are not
observed, there is a risk of explosion, ignition, or electric shock.
• Do not operate the pump with wet hands. Doing so may result in electric shocks.
• Take steps to ensure that the power will not be turned on during the course of work. Hang a sign on the
power switch indicating that work is in progress.
• Securely ground the protective earth terminal, and be absolutely sure to install an earth leakage breaker.
Otherwise, you may receive electric shocks.

A terminal box is used for the electrical wiring of the motor, and the connection size of the wiring conduit is G 3/4. Use
a conduit to protect the electrical wires.
✽ Wire the motor so that rotation direction of the cooling fan is clockwise as viewed from above. If the motor rotates in
the opposite direction, reconnect two of the three wires.

Wiring example
ELB
MCCB MC Th
U
V
P Pump
W
E

ELB: Earth leakage breaker

MCCB: Molded case circuit breaker
MC: Magnetic contact
Th: Thermal relay

✽ For pump maintenance, install separate MCCBs for this pump.

― 13 ―
Operation
WARNING
• Install the pump in a location that cannot be accessed by anyone but control personnel.
• Do not operate the pump with wet hands. Doing so may result in electric shocks.
• Take steps to ensure that the power will not be turned on during the course of work. Hang a sign on the
power switch indicating that work is in progress.
• When there is a problem (such as when smoke appears or there is a burning smell), shut down the
pump immediately, and contact your vendor or a TACMINA representative. Otherwise, there is a risk of
fire, electric shock, malfunction, or accident.
• Check if the valves are open before operating the pump. If you have forgotten to open a valve or foreign objects
are blocking the piping on the discharge side of the pump, an excessive pressure rise that will exceed the
pump's specification ranges may occur, liquid may spray out, or piping may be damaged, which is dangerous.
• During air release, chemicals spray forcefully from the tip of the piping. Return the tip of the air release
piping to the tank. During this operation, secure the air release hose in position.

Before the first operation

• Check that the usage conditions are suited to the pump. (See "Conditions of use" on page 1)

Operation
• Flush the piping with a safe liquid such as water and check that there are no leaks or blockages. Wash out or flush
the piping so that no foreign material remains in the piping such as cutting debris from the piping construction.

Before operation
For safety, check the following items before operation.
Check location Details of check/action to perform Remarks
Pump head Check for looseness. When first operating the pump after
Joints If the joints are loose, retighten them. maintenance, retighten in the same manner.
Pay particular attention with chemicals and
Check if the amount of chemical is sufficient.
Chemical tank processes that are adversely affected by
If not sufficient, fill with more chemical.
contact with air.
Check for disconnected or damaged piping.
Piping
Reconnect or repair as necessary.
Valves Closed valves can cause dangerous situations
Check that the valves are open.
(suction side and in which the pressure rises excessively, liquid
If a valve is closed, open it.
discharge side) gushes out and/or the pipes are damaged.
Check that the pump is correctly connected to the Otherwise there is a risk of the motor burning
Power supply
specified power supply. out.
Check that the electrical connections to the motor Wrong connections may cause short circuits or
Electrical wiring
and inverter are correctly connected. electrical leakage.
Check that the gear oil amount in the drive box is See "Checking the gear oil level" on page 19.
Drive component
appropriate and check for oil leaks. If there is oil leaking, retighten them.

During operation
For safety, check the following items during operation.

Check location Details of check/action to perform Remarks

Check for leaking fluid.
Pump head If there are leaks, stop the pump and retighten the
loose parts. Also see "Liquid is leaking from the pump
head." (page 37) in the troubleshooting section.
Middle chamber Check for leaking buffer solution. If there are leaks,
(for the F W) retighten the loose parts.
Check for leaking fluid.
Also see "Liquid is leaking from the Joints."
Joints If there are leaks, inspect the bolts for uneven
(page 37) in the troubleshooting section.
tightening or looseness and retighten them.
Check the pressure gauge on the pump's discharge
side.
Discharge-side pressure If the gauge shows an abnormal value, a pipe or
valve may be blocked.
Inspect the piping.
Also see "Heat is generated or unusual noises
Drive component/pump Check for heat being produced and unusual noises. are heard." (page 37) in the troubleshooting
section.

― 14 ―
 Operation
• When using the pump for the first time
• When resuming operation after a prolonged shutdown
Trial operation
of operation (Page 15)

• When using the pump for the first time

Adjusting the discharge
• When changing the discharge volume
volume
(Page 19)

• When stopping operation for a long period of time When stopping operation
• When resuming operation after a prolonged shutdown for a long period of time
of operation
(Page 19)
Operation

Trial operation
When using an inverter
(1) Tune the inverter based on the inverter's instruction manual.
(2) Ensure that the inverter's electronic thermal relay matches the pump's rating value. (See pages
39 and 40)

Trial operation
(1) Inch the pump and check that the motor's rotation direction is clockwise as viewed from the
cooling fan.
(2) Set the primary scale marks of the adjusting dial to "0," and then perform break-in operation.
Check for abnormal sounds or vibrations from the motor and drive component.
(3) Operate the pump and check for errors.

● When the liquid is not sucked up in trial operation

Foreign matter may have adhered to the valve seats on the discharge side or the suction side (sections sealed by
the check balls).
Clear the debris with the following steps.

(1) Turn off the pump's power.

(2) Remove joints and wash the check balls and valve seats with clean water or cleaning solution.
(3) Reassemble the check balls and valve seats back into the pump head while still wet, making
sure not to mistake the discharge and suction sides.
(Fully dry the pump head if the liquid is affected by water.)

― 15 ―
Air release
WARNING
• During air release, chemicals spray forcefully from the tip of the piping. Return the tip of the air release
piping to the tank. During this operation, secure the air release hose in position.

IMPORTANT
• When first using the pump, or when the chemical container has been replaced, release the air before
operating the pump.

F D-003/006/01/02/03
VECE/VESE/VTCF/VTSF type

Operation
(1) Stop the pump.

(2) Open the discharge-side piping's air

release valve to release the pressure.

(3) Push the air release hose onto the air

release port.
Attach the air release hose as shown in the
illustration.

(4) Run the pump. Air release Fully push on the

nozzle hose to the base.

Air release
hose

(5) Turn the air release knob counterclockwise

1 to 1.5 turns.
Return the tip of the air release hose to the tank.
Any remaining air in the suction-side hose and in
the pump head is discharged from the air release
port and the pump head fills with liquid.

(6) When liquid comes out of the air release Air release knob
port, turn the air release knob clockwise to
close the air release nozzle.

The shape varies

depending on the model.

― 16 ―
 Air release
F D-003R/006R/01R/02R/03R
VECE/VESE/VTCF/VTSF type

F D-003/003R/006/006R/01/01R/02/02R/03/03R
FTCE/FTCF/FTCT/STST type

● When not using a hose pump

(1) Stop the pump.
(2) Open the discharge-side piping's air release
valve to release the pressure.
(3) Turn the air release valve counterclockwise 1 to
1.5 turns.
(4) Run the pump.
(5) After the chemical comes out of the tip of the air
Operation

release valve, stop the pump.

(6) Close the discharge-side piping's air release
valve.
Take care not to loosen
the air release valve too
● When using the optional hose pump much. If you loosen it
(1) Stop the pump. too much and it comes
off, the packing may be
(2) Open the discharge-side piping's air release damaged.
valve to release the pressure.
(3) Turn the air release valve counterclockwise 1 to Air release valve
1.5 turns.
(4) Push on the optional hose pump.
(5) Squeeze the hose pump 2 or 3 times.
Any remaining air in the suction-side hose and in the pump
head is discharged and the pump head fills with liquid.
(6) When liquid appears from the hose pump, tighten Hose pump
the air release valve. (Optional)
(7) Close the discharge-side piping's air release
valve.

F D-06/06R/08/08R/1/1R/2/2R/3/3R/4/4R
F W (All models)

(1) Stop the pump.

(2) Open the discharge-side piping's air release
valve to release the pressure.
(3) Run the pump.
(4) When the pump head is filled with liquid, stop
the pump.
(5) Close the discharge-side piping's air release
valve.

― 17 ―
Adjusting the pressure of a pump head with a relief valve
For pump heads with a relief valve, adjust the relief pressure according to the following steps.

(1) Remove the relief valve cap.

(2) Turn the spring adjusting piece with a flathead screw driver.
• Clockwise: Increases the pressure setting
• Counterclockwise: Decreases the pressure setting
Spring adjusting piece

O-ring (P20)
Relief valve cap

Operation
CAUTION
• Set the relief valve pressure to a value that is 120% or less of the pump's rated maximum discharge
pressure.

IMPORTANT
• To set the relief valve pressure, install a pressure gauge and on-off valve on the discharge side of the
pump. (Figure below)

Pressure gauge
Discharge-side
piping

On-off valve

Flathead screw driver

Pump head

― 18 ―
 Adjusting the discharge volume
The discharge volume is adjusted by turning the flow regulation
dial. The dial is read with the primary scale and the secondary Thumb screw
scale. Secondary
• The marks on the primary scale indicate the stroke length in mm. scale marks
Primary scale marks
• One turn of the secondary scale is 1 mm divided into 10 equal parts.

For the relationship between the scale marks and the discharge
volume, see the performance curves on pages 41 to 43.
(1) Loosen the thumb screw.
(2) Set the dial to the desired stroke length with the Example:
marks on the primary scale, and then use the Specifying a value

0
4
8
secondary scale to make fine adjustments. of 5.5 mm
(3) Tighten the thumb screw so that the adjusting dial Align the secondary
will not move. scale with the mm line.

Checking the gear oil level

Operation

With the pump stopped, check that the liquid level of the gear oil is above the center of the oil gauge.
If there is not enough gear oil, add more.
✽ During pump operation, the accurate oil amount is not displayed. Be sure to perform this check with the pump stopped.

Oil gauge

When stopping operation for a long period of time

When stopping pump operation for a long period of time or when resuming operation after a prolonged shutdown of
operation, perform the following work.

To stop To resume
(1) Clean the inside of the pump head. (1) Check inside the tank for sediment deposits
Run the pump for 30 minutes with clean and for problems such as the liquid turning
water or a cleaning solution. cloudy.
(2) Remove the clean water or cleaning solution. If the quality of the liquid has deteriorated,
first wash the inside of the tank, then replace
(3) Stop the pump, and then completely turn off the entire volume of liquid with clean liquid.
the power.
(2) Check the check balls and valve seats in the pump
(4) Put a cover on the pump. head and check that no debris is stuck to them.
Protect the pump from accumulated dust
and corrosive environments.

― 19 ―
Maintenance
WARNING
• When working on the liquid-end section of the pump, wear protective gear suited to the chemical concerned
(such as rubber gloves, a mask, protective goggles and work overalls that are resistant to chemical).
• Take steps to ensure that the power will not be turned on during the course of work. Hang a sign on the
power switch indicating that work is in progress.
• Before maintaining or repairing the pump, be sure to release the discharge-side pressure, drain the
chemicals from the liquid-end section, and wash the pump with deionized water.

Disassembling the liquid-end section

•F -003 / 003R / 006 / 006R / 01 / 01R / 02 / 02R / 03 / 03R

VECE/VTCF type Page 21

VESE/VTSF type Page 23
STST type Page 24
FTCE/FTCF/FTCT type Page 25
•F -06 / 06R / 08 / 08R / 1 / 1R / 2 / 2R

VECE / VTCF / STST / FTCE / FTCF / FTCT type Page 27

VESE/VTSF type Page 28

Maintenance
•F -3/3R/4/4R

All types Page 28

Replacing the diaphragms

• F D (direct-driven diaphragm type) Page 29
• F W (double diaphragm type) Page 30

Replacing the oil seal

•F -003/006/01/02/03 Page 33
•F -06/08/1/2/3/4 Page 33

Changing the gear oil

• All models Page 34

Disassembling the flow regulator and adjusting the zero point

• All models Page 35

IMPORTANT
3 1
• Ensure that the valve seat installation directions
are correct.
• When securing the pump head with the head bolts, tighten the bolts evenly a little bit at a
time in the order shown in the figures to the right. 2 4
If the bolts are tightened unevenly, fluid may leak from the pump head.

― 20 ―
 Disassembling the liquid-end section
F -003/003R/006/006R/01/01R/02/02R/03/03R
VECE/VTCF type

Hose connection Flange connection

Hose nut
Flange joint

Retaining ring

O-ring (P12)
Hose joint
Top joint assembly

Union joint for valve seat

Ball stopper
Valve seat assembly

Check ball
Valve seat

Ball stopper
Check ball
Maintenance

Valve seat *1 Direct-driven diaphragm type (F□D) only.

O-ring
For a pump head with a relief valve

Pump head
Hose nut
Retaining ring
Air release knob*
Pump head assembly

Pump head

Hose joint
O-ring (P12)
Air release Spring seat
nozzle
assembly*1 Bonnet

Air release
Diaphragm valve *1
O-ring
Helical compression spring
Valve seat assembly

Ball stopper Spring adjusting piece

Check ball O-ring (P20)
Relief valve cap
Valve seat
Bottom joint assembly

Ball stopper

Check ball
Valve seat Union joint for valve seat

O-ring (P12)
Hose joint

Retaining ring
Flange joint

Hose nut

― 21 ―
Disassembling the liquid-end section
■ Replacing the air release nozzle
(1) If the air release hose has been attached,
remove it.

(2) Remove the air release nozzle.

Hold the colored portion of the figure with a spanner
(7 mm across flats) and turn counterclockwise.

(3) Attach a new air release nozzle.

Duckbill valve
• Before attaching the new air release nozzle, check
that the duckbill valve has been fit into the tip of
the air release nozzle (side incorporated into the
pump head). The air cannot be released if there is
no duckbill valve. O-ring
• Check that the O-ring (P6) is included in the new
air release valve.

Maintenance
• Turn the air release nozzle clockwise until the
arrow portion makes firm contact.

NOTE

• The duckbill valve may separate from the air release nozzle. Handle it carefully to avoid losing it.

― 22 ―
 Disassembling the liquid-end section
F -003/003R/006/006R/01/01R/02/02R/03/03R
VESE/VTSF type

Hose connection Flange connection

Hose nut Flange joint

Discharge-side hose joint

O-ring (P12)
Top joint assembly

O-ring (P16) Discharge-side union joint

Valve stopper

Helical compression spring

Check ball
*1 Direct-driven diaphragm type (F□D) only.
Discharge-side *2 For how to replace the air release nozzle,
lower section joint see page 22.
Maintenance

O-ring (P18)
For a pump head with a relief valve

Hose nut
Pump head assembly

Pump head
Pump head
Air release knob*1

Suction-side hose joint

O-ring (P18)
Air release Bonnet
nozzle
assembly*1 *2 Diaphragm
Air release
Spring seat valve *1

Helical compression spring

Spring adjusting piece
O-ring (P18)
O-ring (P20)
Valve stopper Relief valve cap

Helical compression spring

Bottom joint assembly

Check ball Suction-side union joint

O-ring (P12)
Suction-side hose joint

Flange joint
Hose nut

― 23 ―
Disassembling the liquid-end section
F -003/003R/006/006R/01/01R/02/02R/03/03R
STST type

Hose connection Flange connection Union connection

Union nut
Flange joint
Union joint
Hose nut

O-ring (P12)
Top joint assembly

Discharge-side
hose joint Discharge-side
union joint

O-ring (P18)

Valve stopper
Check ball *1 Direct-driven diaphragm type (F□D) only.

Discharge-side
lower section joint For a pump head with a relief valve

Maintenance
O-ring (P18) Hose nut
Pump head assembly

Pump head Pump head

Air release valve *1
Suction-side hose joint
O-ring (P18)
Bonnet

Diaphragm
Air release
Spring seat valve *1
Helical compression spring
O-ring (P18) Spring adjusting piece
O-ring (P20)
Valve stopper
Relief valve cap
Check ball
Bottom joint assembly

Suction-side union joint

Suction-side hose joint

O-ring (P12)
Hose nut

Union joint
Flange joint

Union nut

― 24 ―
 Disassembling the liquid-end section
F -003/003R/006/006R/01/01R/02/02R/03/03R
FTCE/FTCF/FTCT type

Hose connection Flange connection

Tube fitting

Flange joint

Discharge-side joint
Top joint assembly

O-ring (P12)

Union joint for valve seat

Ball stopper
Valve seat assembly

Check ball
Valve seat

Ball stopper
Check ball
*1 Direct-driven diaphragm type (F□D) only.
Maintenance

Valve seat
O-ring
For a pump head with a relief valve
Pump head assembly

Tube fitting
Pump head Pump head
Air release knob *1

Joint
O-ring (P12)
Spring seat
Bonnet

Air release
Diaphragm valve *1
O-ring
Helical compression spring
Valve seat assembly

Ball stopper
Spring adjusting piece
Check ball O-ring (P20)
Valve seat Relief valve cap

Ball stopper
Bottom joint assembly

Check ball
Valve seat Union joint for valve seat

O-ring (P12)

Suction-side joint

Tube fitting
Flange joint

― 25 ―
Disassembling the liquid-end section
■ Replacing the air release nozzle
(1) If the air release hose has been attached,
remove it.

(2) Remove the air release nozzle.

Hold the colored portion of the figure with a spanner
(7 mm across flats) and turn counterclockwise.

(3) Attach a new air release nozzle.

• Check that the O-ring (P6) is included in the new
air release valve.

O-ring

Maintenance
• Turn the air release nozzle clockwise until the
arrow portion makes firm contact.

― 26 ―
 Disassembling the liquid-end section
F -06/06R/08/08R/1/1R/2/2R
VECE/VTCF type
STST/FTCE/FTCF/FTCT type

Hose connection Flange connection Union connection

*1 Hose nut *1 Flange joint Union nut

Union joint
*1 Discharge-side hose joint

O-ring (P12)
Top joint assembly

*1 Discharge-side
O-ring (P16)
union joint
Valve stopper

Check ball
*1 The joint/nut shape differs for the STST type.
*1
Discharge-side
Maintenance

lower section joint For a pump head with a relief valve

O-ring (P18)
Hose nut

Pump head Suction-side hose joint

O-ring (P18)
Pump head assembly

Spring seat
Bonnet
Pump
Spring head
adjusting piece
Diaphragm
O-ring (P20)

Helical compression spring

O-ring (P18)
Relief valve cap
Valve stopper

Check ball
*1Suction-side union joint
Bottom joint assembly

*1 Suction-side hose joint O-ring (P12)

*1
Flange joint
*1 Hose nut Union joint

Union nut

― 27 ―
Disassembling the liquid-end section
F -06/06R/08/08R/1/1R/2/2R VESE/VTSF type

F -3/3R/4/4R All types

Hose connection Flange connection

*2 Hose nut
*2 Flange joint

*2 Hose joint
O-ring (P20)
Top joint assembly

*2 Second joint
Ball guide

*1 Helical compression spring

Check ball *1 High viscosity type only.

*2 The joint/nut shape differs for the STST type.
O-ring (P25)
For a pump head with a relief valve

Maintenance
*2 First joint
Flange joint
O-ring (P18)
O-ring (P20)

Pump head
Pump head assembly

Relief joint
O-ring (P18)
Spring seat
Bonnet

Spring
adjusting piece Pump
head
O-ring (P18) O-ring
(P22) Diaphragm

*2 First joint
Helical compression spring
Relief valve cap
O-ring (P25)
Bottom joint assembly

Ball guide

*1 Helical compression spring *2 Second joint

Check ball
O-ring (P20)

*2 Flange joint

*2 Hose joint

*2 Hose nut

― 28 ―
 Replacing the diaphragms
FXD/FYD (direct-driven diaphragm type)
(1) Unbolt the hexagon head bolts (x4) or unscrew (3) Turn the diaphragm counterclockwise to remove
the cross-recessed truss head screws (x4) and it, and then replace it.
remove the pump head. * Screw the diaphragm onto the pump shaft completely
until it stops.

Pump head
Hexagon head bolt
Diaphragm
Flat washer

Diaphragm

Cross-recessed truss head screw

(4) Turn the adjusting dial counterclockwise until

the diaphragm comes into contact with the gland
flange.
(2) Turn the adjusting dial clockwise to "0" and to
* The diaphragm can also be moved with the following
set the diaphragm to its most pushed in state.
methods.
* See "Adjusting the discharge volume" on page 19.
Maintenance

• Remove the motor's fan cover and turn the fan by

hand.
• Temporarily turn on the power and inch the motor.
• Turn the coupling cover by hand. (For the FY )

(5) Attach the pump head back in its original state.

Adjusting dial

* The diaphragm can also be moved with the following

methods.
• Remove the motor's fan cover and turn the fan by
hand.
• Temporarily turn on the power and inch the motor.
• Turn the coupling cover by hand. (For the FY )

― 29 ―
Replacing the diaphragms
FXW/FYW (double diaphragm type)
Prepare the buffer solution injector (sold separately). (3) Unbolt the hexagon socket head bolts, disassemble
Model Part No. the middle chamber component, and remove the
front diaphragm and the diaphragm.
003 to 03 66424A * The method for replacing the diaphragm is the same as the
direct-driven diaphragm type. (Page 29, steps (2) to (4))
06 to 4 B3897S

(1) Undo the hexagon cap nuts (x4) and remove the
pump head. Pump
headside

Pump head
Hexagon
socket
Flat washer head bolt Diaphragm

Middle chamber
O-ring
Front diaphragm
Retaining ring
Hexagon cap nut

Maintenance
(2) Remove the plugs on the bottom and top of the (4) After the work is complete, install the parts in the
middle chamber in that order. reverse order up to the retaining ring.
Drain the buffer solution into a container that
you have prepared. (5) Set the adjusting dial to "8".

Plug (6) Attach the plug underneath the middle chamber.

Middle
chamber

Plug

Middle
chamber
* When replacing the buffer solution, collect and
dispose of the old buffer solution in an appropriate Plug*1
manner.
Adjusting dial

*1 First wrap thread seal tape three times around the

plug before attaching it.

― 30 ―
 Replacing the diaphragms
(7) Slowly fill with the specified amount of buffer (9) Release the air in the middle chamber.
solution using the injector. * The work differs by model.
* Check that the tube from the injector to the tip is filled
with fluid (no air in the tube), and then measure and
fill with the specified amount. ● For 003 to 03

Injector (1) Attach the adapter to the hole on the top of the
middle chamber, and then connect the injector
filled with buffer solution up to the tip of the
tube.
Injector

Adapter*1

• Specified amount of buffer solution

Model Specified amount
003/006/01 21 mL
02/03 24 mL
06/08 55 mL
Maintenance

1/2 78 mL *1 First wrap thread seal tape around the adapter

3/4 137 mL thread before attaching it.

(8) Turn the adjusting dial clockwise and push out (2) At this point, read the scale mark for the liquid
the diaphragm so that the surface of the buffer level in the injector, and write it down.
solution comes right to under the filling hole.
(3) Slowly move the injector's cylinder back and
forth to collect the air bubbles inside the middle
chamber in the injector.

Injector

― 31 ―
Replacing the diaphragms
● For 06 to 4

(4) Lightly flick the front diaphragm with your finger While pressing the filling hole with your finger,
while drawing the injector to gather the air lightly flick the diaphragm with your finger to
bubbles attached to the diaphragm in the eliminate air bubbles on the front diaphragm.
injector.
Injector

Adapter

(10) Turn the adjusting dial clockwise and push out

the diaphragm so that the surface of the buffer
solution bulges up at the filling hole due to
surface tension.

Maintenance
(5) When you have finished collecting the air
bubbles, adjust the injector cylinder so that it Surface tension
becomes the scale mark read in step (2), and
then detach the tube from the adapter.

(6) Detach the adapter.

(11) While taking care not to let air in, tighten the
plug on the top of the middle chamber.

(12) Attach the pump head back in its original state.

― 32 ―
 Replacing the oil seal
003/006/01/02/03 06/08/1/2/3/4
(1) Follow the steps in "Replacing the diaphragms" (1) Follow the steps in "Replacing the diaphragms"
(page 29 to 32) and remove the components (page 29 to 32) and remove the components
from the pump head up to the diaphragm. from the pump head up to the diaphragm.

(2) Remove the spacer ring and oil seal retaining (2) Unbolt the hexagon socket head bolts (x4) for
ring assembly. the oil seal retaining ring.

Gasket
Copper washer
Oil seal ring
Hexagon socket
head bolt
Maintenance

Spacer ring

Oil seal retaining ring

Oil seal retaining (3) Screw bolts (x2) into the two screw holes that are
ring assembly not hexagonal socket head bolt holes and remove
the oil seal retaining ring assembly.

(3) After the work is complete, install the parts in

the reverse order.
Bolt
(M5×0.8)

Oil seal retaining

ring assembly

Gasket

Oil seal ring

Copper
washer (x4)
Hexagon
socket head
bolt (x4)

(4) After the work is complete, install the parts in

the reverse order.

― 33 ―
Changing the gear oil
Gear oil type and amount Changing the gear oil
(1) Stop the pump.
CAUTION (2) Remove the plug (for draining). (Drain the gear
• Replace the gear oil every 4,000 hours oil into a container that you have prepared.)
(operation time) or 1 year (usage period), * Prepare a container that exceeds that amount of gear
whichever is reached first. oil contained in the pump.
• Do not mix different brands of gear oil.

● Recommended gear oil

When shipped, the pump is filled with Daphne Super
Gear Oil 320 by Idemitsu Kosan Co., Ltd.

Manufacturer Brand
Idemitsu Kosan Co., Ltd. Daphne Super Gear Oil 320
JXTG Nippon Oil & Energy Corporation Bonnoc M320
Cosmo Oil Lubricants Co., Ltd. Cosmo Gear SE320
Showa Shell Sekiyu K.K. Shell Omala S2 G 320
As of March 2014
Oil drain

Maintenance
■ Gear oil amount
Refer to the table shown below and fill the pump with
the necessary amount of gear oil.
After filling the pump with oil, with the pump stopped,
check that the liquid level of the gear oil is above the
center of the oil gauge.
If there is not enough gear oil, add more. If the oil level
is low, there is a risk of breakdown. (3) Replace the thread seal tape of the plug (for
✽ During pump operation, the accurate oil amount is draining) and close it.
not displayed. Be sure to perform this check with the (4) Remove the filling hole cap and fill with gear oil.
pump stopped.

Gear oil amount guide

Model Amount
FXD1/FXW1 200 mL
FYD1/FYW1 250 mL
FXD2/FXW2 * 1
380 mL
Filling hole cap
FYD2/FYW2 * 1
440 mL

*1 For the 2-head 1-box type.

* For the 2-head 2-box type or for 3 heads or more, fill
with the specified amount for the 1-head type per drive
box.

(5) Put the filling hole cap back in place.

― 34 ―
 Disassembling the flow regulator and adjusting the zero point
The flow regulator can be disassembled as follows.

Dial locking bolt Hexagon socket

(Thumb screw) head set screw

Brake piece O-ring Adjusting dial

Adjusting shaft
O-ring

Hexagon socket head bolt

Washer

Adjusting scale

Drive box

When the flow regulator has been disassembled (8) Loosen the hexagon socket head set screw,
and it will be reassembled, do so in the following align the 0 (zero) mark on the adjusting scale
manner. with the 0 (zero) mark on the adjusting dial, and
Maintenance

then once again firmly tighten the hexagon

(1) Insert the adjusting shaft onto the adjusting dial socket head set screw.
and lightly tighten it with the hexagon socket
head set screw.

(2) Attach the adjusting scale to the drive box with

the hexagonal socket head bolts (x2).
* Do not forget to insert the O-rings and washer at this
time.

(3) Screw the dial component assembled in step (1)

into the adjusting scale.

(4) Insert the brake piece into the adjusting scale,

and then lightly tighten the thumb screw.
* At this time, disconnect the piping from the joints.

(5) Turn on the power switch and operate the pump. (9) Restore the dial to the specified dial mark
* Disconnect the piping from the joints at this time. position and then tighten the thumb screw with
a little extra effort.
(6) While operating the motor and pump, continue
turning the adjusting dial clockwise.
* At this time, you should get the feeling that the pump
shaft is tapping against the adjusting shaft. Keep CAUTION
turning the dial and there will be a position where that • Do not overly tighten the thumb screw or
feeling suddenly disappears. This is the zero point. hexagon socket head bolts. The adjusting
scale may break.
(7) Stop the pump, and then put the joints back in
• Do not turn the adjusting dial when the thumb
place.
screw is tightened. Doing so may lead to
imprecision of the zero point or damage to the
adjusting shaft and the adjusting dial.

IMPORTANT
• As a guide, grease the adjusting shaft once
a year.

― 35 ―
Troubleshooting
Details of trouble Cause Remedy
Pump does not operate. The power supply or voltage is not correct. Connect the pump to the correct power supply.
(Motor does not run) The power cable is broken. Contact your vendor or TACMINA.
A wiring defect has occurred. Inspect the wiring and wire the pump correctly.
The source power supply has been interrupted. Correctly turn on the switch.
The breaker has tripped. Investigate why the breaker has tripped, and
then reset it.
The motor is malfunctioning. Repair or replace the motor.
The electromagnetic switch is Replace the electromagnetic switch.
malfunctioning.
Pump does not operate. The speed reduction mechanism or Contact your vendor or TACMINA.
(Motor runs) eccentric mechanism is damaged.
The pump operates, but Liquid viscosity is too high. ・Decrease the viscosity.
the discharge volume is ・Increase the size of the suction-side piping
low or the liquid is not to enable pressure booster piping.
discharged or suctioned. The amount of liquid in the tank on the Fill the tank with liquid, and then release the
suction side is low. air.
A clog is present in the piping or valves. Clean the piping and valves.
The foot valve or the strainer is clogged. Clean the foot valve, strainer, and tank.
Cavitation is occurring within the suction- Make the suction-side piping larger or
side piping or pump head. shorter.
The suction height exceeds the specification Set the suction height to a value within the
range. specification range.
Air has entered into the pump head. ・Release the air.
・Eliminate the cause of the air entering into
the pump head.
→See the "Air enters into the pump" item.
Debris has adhered to the valve seats or ・Clean or replace the valve seats.
they are deformed. ・If the valve seats are deformed in a short
period of time, change the valve seats to

Troubleshooting
ones that use different materials.
Check ball or valve seat wear has occurred. Replace the check ball or valve seats.
The valve seat attachment direction is Attach the valve seats correctly.
incorrect.
The diaphragm has deteriorated or is Replace the diaphragm.
damaged.
Liquid is leaking from the discharge-side Inspect the piping and retighten it.
piping.
Relief valve activated. Adjust the pressure setting.
The discharge pressure is too high. Decrease the pressure.
The discharge volume Overfeed is occurring. ・Check whether the piping diameter and
is high. length is appropriate.
・Use a valve such as a back pressure
valve to apply back pressure.
・Clean the back pressure valve.
A negative pressure is occurring on the ・Use a valve such as a back pressure
discharge side. valve to apply back pressure.
・Clean the back pressure valve.
The push pressure is too high. Set the discharge-side pressure to a value
higher than the push pressure.
The liquid does not Siphoning is occurring. Review the piping, install a vent pipe, or
stop. install a back pressure valve.
Air remains in the piping, which is causing Release the air in the piping.
the damper effect to occur.

― 36 ―
 Troubleshooting
Details of trouble Cause Remedy
Air enters into the Gas is being produced due to the nature of Eliminate the causes of gas production.
pump. the liquid.
The joints or seals are loose. Retighten the joints or seals.
The amount of liquid in the tank on the Fill the tank with liquid, and then release the
suction side is low. air.
Liquid is leaking from The joints are not tightened sufficiently. Retighten the joints.
the joints. The discharge-side pipe is clogged with dirt Clean inside the pipe.
or other foreign material, which has caused
the pressure to increase.
The piping has deteriorated. Replace the piping.
Liquid is leaking from The bolts are loose. Retighten the bolts.
the pump head. The bolts have been tightened unevenly. Tighten the bolts evenly.
The discharge-side pipe is clogged with dirt Clean the pipe.
or other foreign material, which has caused
the pressure to increase.
The diaphragm is damaged. Replace the diaphragm.
An O-ring has deteriorated. Replace the O-ring.
Valve seats have not been attached Attach the valve seats correctly.
correctly.
Heat is generated or An overload has occurred. Inspect the discharge pressure and parts
unusual noises are for clogging.
heard. The amount of gear oil is insufficient. Fill with the specified amount of gear oil.
The outdoor temperature or the transfer Refine the operating conditions.
liquid temperature is too high.
The motor is malfunctioning. Repair or replace the motor.
Troubleshooting

Abnormal pressure is being applied to the Inspect the piping.

discharge side.
A component in the drive box is damaged. Contact your vendor or TACMINA.

― 37 ―
Model code

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

(1) Series name (7) Liquid-end section materials

Pump head/ Dia- Check
Type O-ring
joint phragm ball
(2) Motor attachment direction VECE PVC EPDM Ceramic EPDM
X Vertical type VESE PVC EPDM SUS304 EPDM
Y Horizontal type Fluoro
VTCF PVC PTFE Ceramic
rubber
Fluoro
VTSF PVC PTFE SUS304
rubber
(3) Pump head STST SUS304 PTFE SUS304 PTFE
D Direct-driven diaphragm FTCE PVDF PTFE Ceramic EPDM
W Double diaphragm Fluoro
FTCF PVDF PTFE Ceramic
rubber
FTCT PVDF PTFE Ceramic PTFE *1
*1 For model 003 to 03, a special fluro-rubber
(4) Number of heads
1 1 head
2 2 heads (8) Connection type
H Hose
U Union
(5) Model (discharge volume standard) F Flange
003
006
01 (9) Valve seat construction
02 W Standard (less than 50 mPa·s)
03 For the maximum discharge volume, V High viscosity (50 to 2,000 mPa·s)
06 see page 39 to 40
08 for the specifications.
1
(10) General specification

Specifications
2
S Standard
3
X Custom order
4
* The model code cannot be arranged freely.

(6) Relief valve

Empty No relief valve
R Has a relief valve

― 38 ―
 Specifications
Model FXD/FXW/FYD/FYW
Specification 003 *3 006 01 02 *4 03 06
L/min 0.03 0.05 [0.06] 0.1 0.2 0.3 0.6
50 Hz L/h 1.8 3 [3.6] 6 12 18 36
Maximum US G/h 0.48 0.79 1.6 3.2 4.8 9.5
discharge
volume *1 L/min 0.036 0.06 [0.072] 0.12 0.24 0.36 0.72
60 Hz L/h 2.16 3.6 [4.32] 7.2 14.4 21.6 43.2
US G/h 0.57 0.95 1.9 3.8 5.7 11.4
MPa 1.0 *5 1.0 *6
Maximum discharge pressure bar 10 *5 10 *6
psi 145 * 5
145 *6
50 Hz 53 [33] 53 [63] 105
Stroke speed *1 strokes/min
60 Hz 63 [40] 63 [75] 126
Maximum stroke length * 1
mm 2 [4] 4 6
Transferable viscosity mPa·s 50 or lower
VE E/VT F 0 to 40 (no freezing)
Transferable
°C D: 0 to 60 (no freezing)
temperature FTC /STST
W: 0 to 80 (no freezing)
VECE/VTCF φ4×φ9 φ6×φ11 φ12×φ18
VESE/VTSF φ12×φ18 φ19×φ26
Hose
FTC φ6×φ8 φ12×φ15
Connection STST φ10×φ12 φ12×φ15
Standard JIS10K15A
Flange
High viscosity JIS10K15A JIS10K20A
Union * 2
R 3/8
Totally enclosed, natural air-cooling, outdoor type [Totally enclosed,
Type
external fan, outdoor type]
Power supply/
V/Hz 3-phase 200 V (50 Hz/60 Hz)/220 V (60 Hz)
Frequency
Power/Poles kW/P 0.1/4 [0.2/4]
Motor *1 Insulation class E
Wiring conduit connection
G 3/4
diameter
Rated current value/ 200 V/50 Hz: 0.58/2.7 [1.3/5.52]
Maximum starting A 200 V/60 Hz: 0.56/2.5 [1.2/5.38]
Specifications

current value 220 V/60 Hz: 0.54/2.75 [1.2/5.92]

Hose D: 9.5 [10] D: 11.5 [12]
VE E/
connection W: 13 [13.5] W: 15 [16]
VT F/
Flange D: 10 [10.5] D: 12 [12.5]
FTC
connection W: 13.5 [14] W: 15.5 [16.5]
Weight *1 Hose kg
connection/ D: 11 [14.5] D: 13.5 [14.5]
Union W: 14 [14.5] W: 16 [17]
STST connection
Flange D: 12 [15.5] D: 14.5 [15.5]
connection W: 14.5 [15.5] W: 16.5 [18]
Noise level 80 dB or less

*1 Values in [ ] are for the drive box horizontal type (FYD/FYW).

*2 STST type only.
*3 FXW does not exist.
*4 Drive box vertical type (FXD/FXW) only.
*5 For STST type and hose connection, 0.5 MPa.
*6 For STST/FTCT type and hose connection, 0.5 MPa.

― 39 ―
Specifications
Model FXD/FXW/FYD/FYW
Specification 08 *3 1 2 3 *5 4
L/min 0.83 1 1.5 2.5 3.3 *6
50 Hz L/h 49.8 60 90 150 198 *6
Maximum US G/h 13.1 15.8 23.8 39.6 52.3 *6
discharge
volume *1 L/min 1 1.2 1.8 3 4 *6
60 Hz L/h 60 72 108 180 240 *6
US G/h 15.8 19 28.5 47.5 63.4 *6
MPa 1.0 * 4
0.5 0.3 0.3 *6
Maximum discharge pressure bar 10 *4 5 3 3 *6
psi 145 * 4
72.5 43.5 43.5 *6
50 Hz 105
Stroke speed *1 strokes/min
60 Hz 126
Maximum stroke length * 1
mm 8 6 8 6 8
Transferable viscosity mPa·s 50 or lower
VE E/VT F 0 to 40 (no freezing)
Transferable
°C D: 0 to 60 (no freezing)
temperature FTC /STST
W: 0 to 80 (no freezing)
VECE/VTCF φ12×φ18 -
VESE/VTSF φ19×φ26 -
Hose
FTC φ12×φ15 -
Connection STST φ12×φ15 -
Standard JIS10K15A JIS10K25A
Flange
High viscosity JIS10K20A JIS10K25A
Union *2 R 3/8 -
Type Totally enclosed, external fan, outdoor type
Power supply/
V/Hz 3-phase 200 V (50 Hz/60 Hz)/220 V (60 Hz)
Frequency
Power/Poles kW/P 0.2/4
Motor * 1 Insulation class E
Wiring conduit connection
G 3/4
diameter
Rated current value/ 200 V/50 Hz: 1.1/5.6 [1.3/5.52]
Maximum starting A 200 V/60 Hz: 1/5.4 [1.2/5.38]
current value 220 V/60 Hz: 1/5.94 [1.2/5.92]

Specifications
Hose D: 12 [12]
VE E/ -
connection W: 15.5 [16]
VT F/
Flange D: 12.5 [12.5] D: 13 [13.5]
FTC
connection W: 16 [16.5] W: 20 [21.5]
Hose
Weight *1 kg
connection/ D: 14 [14.5]
-
Union W: 16.5 [17]
STST
connection
Flange D: 15 [15.5] D: 18 [18.5]
connection W: 17 [18] W: 21 [22.5]
Noise level 80 dB or less

*1 Values in [ ] are for the drive box horizontal type (FYD/FYW).

*2 STST type only.
*3 Direct-driven diaphragm type (FXD/FYD) is VECE/VESE/VTCF/VTSF type only.
*4 For STST/FTCT type and hose connection, 0.5 MPa.
*5 Drive box vertical type (FXD/FXW) only.
*6 For the direct-driven diaphragm type (FXD/FYD) and PTFE diaphragm, discharge volume: 3 L/min (50 Hz),
3.6 L/min (60 Hz), discharge pressure: 0.25 MPa.

― 40 ―
 Performance curves
The performance curves below represent the measurements taken under the conditions prevailing at TACMINA's test
facilities, and are provided here as examples.
The individual conditions prevailing on-site and differences between models may produce minor variations from these curves.
Measure the discharge volume under actual operating conditions, and adjust the stroke length according to the performance
curve that is obtained.
Conditions: clean water, room temperature
FXD1-003-VECE/VESE/VTCF/
FXD1-003-STST
VTSF/FTCE/FTCF/FTCT

L/min L/h L/min L/h

0.06 3.6 0.05 3.0

60Hz 60Hz
0.05 3.0 0.04 2.4
Discharge volume

Discharge volume
0.04 2.4
0.03 1.8

0.03 1.8
50Hz 0.02 1.2 50Hz
0.02 1.2 0.1MPa 50Hz 0.1MPa
1.0MPa 1.0MPa *1
60Hz 0.01 0.6 60Hz
0.01 0.6 0.1MPa 0.1MPa
50Hz 1.0MPa 1.0MPa *1
0 0
0.5 1 1.5 2 0.5 1 1.5 2
*1 0.5MPa for
Dial scale mark mm Dial scale mark mm hose connection.

FXD1-006- all models

FYD1-003- all models
FXW1-006- all models
L/min L/h L/min L/h
0.05 3.0 0.07 4.2

60Hz 0.06 3.6

0.04 2.4 60Hz
0.05 3.0
Discharge volume
Discharge volume

0.03 1.8 0.04 2.4

0.03 1.8 50Hz

0.02 1.2 50Hz
0.1MPa 50Hz 0.1MPa
50Hz 0.02 1.2
1.0MPa *1 1.0MPa *1
0.01 0.6 60Hz 60Hz
0.1MPa 0.01 0.6 0.1MPa
1.0MPa *1 1.0MPa *1
0 0
1 2 3 4 1 2 3 4
Specifications

*1 0.5MPa for STST with *1 0.5MPa for STST with

Dial scale mark mm hose connection. Dial scale mark mm hose connection.

FYD1-006- all models F D1-01- all models

FYW1-006- all models F W1-01- all models

L/min L/h L/min L/h

0.14 8.4
0.08 4.8 60Hz
0.12 7.2
0.07 4.2
60Hz
0.06 3.6 0.10 6.0
Discharge volume

Discharge volume

0.05 3.0 0.08 4.8

0.04 2.4
50Hz 0.06 3.6 50Hz
0.03 1.8 0.1MPa 50Hz 0.1MPa
50Hz 1.0MPa *1 0.04 2.4
0.02 1.2 1.0MPa *1
60Hz 60Hz
0.01 0.6 0.1MPa 0.02 1.2 0.1MPa
1.0MPa *1 1.0MPa *1
0 0
1 2 3 4 1 2 3 4
*1 0.5MPa for STST with *1 0.5MPa for STST with
Dial scale mark mm hose connection. Dial scale mark mm hose connection.

― 41 ―
Performance curves
Conditions: clean water, room temperature
FXD1-02- all models F D1-03- all models
FXW1-02- all models F W1-03- all models

L/min L/h L/min L/h

0.30 18 0.45 27
0.40 24
0.25 15 60Hz
0.35 21
60Hz

Discharge volume
Discharge volume

0.20 12 0.30 18
0.25 15
0.15 9
50Hz 0.20 12 50Hz
0.10 6 0.1MPa 0.15 9 0.1MPa
50Hz 1.0MPa *1 50Hz 1.0MPa *1
60Hz 0.10 6 60Hz
0.05 3 0.1MPa 0.1MPa
0.05 3
1.0MPa *1 1.0MPa *1
0 0
1 2 3 4 1 2 3 4 5 6
*1 0.5MPa for STST with *1 0.5MPa for STST with
Dial scale mark mm hose connection. Dial scale mark mm hose connection.

F D1-06- all models F D1-08- all models

F W1-06- all models F W1-08- all models

L/min L/h L/min L/h

1.0 60 1.2 72
60Hz
0.8 48 1.0 60
60Hz
Discharge volume

Discharge volume

0.8 48
0.6 36
0.6 36
0.4 24 50Hz 50Hz
50Hz
0.1MPa 0.4 24 0.1MPa
50Hz 1.0MPa *1 1.0MPa *1
0.2 12 60Hz 60Hz
0.1MPa 0.2 12 0.1MPa
1.0MPa *1 1.0MPa *1
0 0
1 2 3 4 5 6 1 2 3 4 5 6 7 8
*1 0.5MPa for STST/FTCT *1 0.5MPa for STST/FTCT
Dial scale mark mm with hose connection. Dial scale mark mm with hose connection.

F D1-1- all models F D1-2- all models Specifications

F W1-1- all models F W1-2- all models

L/min L/h
1.5 90 L/min L/h
2.0 120
60Hz
1.2 72
60Hz
Discharge volume
Discharge volume

1.5 90
0.9 54

1.0 60
0.6 36 50Hz 50Hz
0.1MPa 0.1MPa
50Hz 0.5MPa 0.5MPa
0.3 18 60Hz 0.5 30 60Hz
50Hz
0.1MPa 0.1MPa
0.5MPa 0.5MPa
0 0
1 2 3 4 5 6 1 2 3 4 5 6 7 8
Dial scale mark mm Dial scale mark mm

― 42 ―
 Performance curves
Conditions: clean water, room temperature
F D1-3- all models
F D1-4-VTCF/VTSF/STST/FTCT
F W1-3- all models

L/min L/h L/min L/h

3.6 216 5.0 300

3.2 192
60Hz 4.0 240
2.8 168 60Hz

Discharge volume
Discharge volume

2.4 144
3.0 180
2.0 120
1.6 96 50Hz 50Hz
2.0 120
1.2 72 0.1MPa 0.1MPa
0.3MPa 50Hz 0.25MPa
0.8 48 60Hz 1.0 60 60Hz
50Hz 0.1MPa 0.1MPa
0.4 24
0.3MPa 0.25MPa
0 0
1 2 3 4 5 6 1 2 3 4 5 6 7 8
Dial scale mark mm Dial scale mark mm

F D1-4-VECE/VESE
F W1-4- all models

L/min L/h
5.0 300

4.0 240
60Hz
Discharge volume

3.0 180

2.0 120 50Hz

0.1MPa
50Hz 0.3MPa
1.0 60 60Hz
0.1MPa
0.3MPa
0
1 2 3 4 5 6 7 8
Dial scale mark mm
Specifications

― 43 ―
Consumables list
The recommended replacement cycles are for cases where the pump is operated under constant conditions (room
temperature and clean water). These cycles change according to individual site conditions. Use the recommended
replacement cycles as guide for replacing consumables. Neglecting to replace consumables may cause defective
discharge (injection) or malfunction.

IMPORTANT
Replace the consumables at the operation time (4,000 hours) or usage period (1 year), whichever is reached first.
• The hose, tube, relief/air release hose, anti-siphoning check valve, and foot valve durability varies greatly
depending on factors such as the chemical used, temperature, pressure, and ultra-violet rays. Inspect the parts
and replace any that have deteriorated. Even during the warranty period of this product, you will be charged for
replacement parts.

* For details on models with 2 heads or more, contact TACMINA.

● F D1-003/006/01/02/03-VECE/VTCF ● F D1-003/006/01/02/03-STST
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Valve seat assembly 2 Check ball (φ7.14375 mm) 2
4,000
O-ring (joint: P12) * 1
2 Valve stopper 2 4,000
hours
Air release nozzle assembly 1 O-ring (joint: P12) *1 2 hours
or
Air release knob 1 O-ring (joint: P18) 3 or
1 year
Gear oil See page 34 Air release valve 1 1 year
Oil seal retaining ring assembly 1 Gear oil See page 34
*1 Flange/union connection only Oil seal retaining ring assembly 1
*1 Flange/union connection only
● F D1-003/006/01/02/03-FTCE/FTCF/FTCT
Recommended ● F D1-06/08/1/2-VECE/VTCF
Part name Quantity
replacement interval Recommended
Part name Quantity
Diaphragm 1 replacement interval
Valve seat assembly 2 4,000 Diaphragm 1
O-ring (joint: P12) *1 2 hours Check ball (φ11.1125 mm) 2
Air release valve 1 or Valve stopper 2 4,000
Gear oil See page 34 1 year O-ring (joint: P12) *1 2 hours
Oil seal retaining ring assembly 1 O-ring (joint: P16) 1 or
*1 Flange/union connection only O-ring (joint: P18) 2 1 year
Gear oil See page 34
● F D1-003/006/01/02/03-VESE/VTSF Oil seal retaining ring assembly 1
Recommended *1 Flange/union connection only
Part name Quantity
replacement interval
Diaphragm 1 ● F D1-06/08/1/2-VESE/VTSF
Check ball (φ11.1125 mm) 2 F D1-3/4- all models
Helical compression spring 2 Recommended
Valve stopper 2 Part name Quantity
replacement interval
4,000
O-ring (joint: P12) *1 2 Diaphragm 1
hours
Others

O-ring (joint: P16) 1 Check ball (φ15.875 mm) 2

or
O-ring (joint: P18) 2 Helical compression spring *1 2
1 year 4,000
Air release nozzle assembly 1 Ball guide 2
hours
Air release knob 1 O-ring (joint: P20) *2 2
or
Gear oil See page 34 O-ring (joint: P18) 2
1 year
Oil seal retaining ring assembly 1 O-ring (joint: P25) 2
*1 Flange/union connection only Gear oil See page 34
Oil seal retaining ring assembly 1
*1 VESE/VTSF (high viscosity specification) only
*2 Flange/union connection only
― 44 ―
 Consumables list
● F D1-06/1/2-STST/FTCT ● F D1-003R/006R/01R/02R/03R-STST
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Check ball (φ11.1125 mm) 2 Diaphragm (relief) 1
4,000
Valve stopper 2 Check ball (φ7.14375 mm) 2
hours 4,000
O-ring (joint: P12) *1 2 Valve stopper 2
or hours
O-ring (joint: P18) 3 O-ring (joint: P12) *1 2
1 year or
Gear oil See page 34 O-ring (joint: P18) 4
1 year
Oil seal retaining ring assembly 1 Air release valve 1
*1 Flange/union connection only Gear oil See page 34
Oil seal retaining ring assembly 1
● F D1-003R/006R/01R-VECE/FTCT/VTCF *1 Flange/union connection only
Recommended
Part name Quantity
replacement interval ● F D1-06R/08R/1R/2R-VECE/VTCF
Diaphragm 1 Recommended
Part name Quantity
Diaphragm (relief) 1 replacement interval
4,000
Valve seat assembly 2 Diaphragm 1
hours
O-ring (joint: P12) 1 (3 *1) Diaphragm (relief) 1
or
Air release valve 1 Check ball (φ11.1125 mm) 2
1 year 4,000
Gear oil See page 34 Valve stopper 2
hours
Oil seal retaining ring assembly 1 O-ring (joint: P12) *1 2
or
*1 Flange/union connection only O-ring (joint: P16) 1
1 year
O-ring (joint: P18) 3
● F D1-02R/03R-VECE/FTCT/VTCF Gear oil See page 34
Recommended Oil seal retaining ring assembly 1
Part name Quantity
replacement interval *1 Flange/union connection only
Diaphragm 1
Diaphragm (relief) 1 ● F D1-06R/08R/1R/2R-VESE/VTSF
Valve seat assembly 2 4,000 Recommended
Part name Quantity
O-ring (joint: P12) *1 2 hours replacement interval
O-ring (joint: P14) 1 or Diaphragm 1
Air release valve 1 1 year Diaphragm (relief) 1
Gear oil See page 34 Check ball (φ15.875 mm) 2
Oil seal retaining ring assembly 1 Helical compression spring 2 4,000
*1 Flange/union connection only Ball guide 2 hours
O-ring (joint: P20) *1 2 or
● F D1-003R/006R/01R/02R/03R-VESE/VTSF O-ring (joint: P18) 3 1 year
Recommended O-ring (joint: P25) 2
Part name Quantity
replacement interval Gear oil See page 34
Diaphragm 1 Oil seal retaining ring assembly 1
Diaphragm (relief) 1 *1 Flange/union connection only
Check ball (φ11.1125 mm) 2
Helical compression spring 2 ● F D1-06R/1R/2R-STST/FTCT
4,000
Valve stopper 2 Recommended
hours Part name Quantity
O-ring (joint: P12) *1 2 replacement interval
Others

or
O-ring (joint: P16) 1 Diaphragm 1
1 year
O-ring (joint: P18) 3 Diaphragm (relief) 1
Air release valve 1 Check ball (φ11.1125 mm) 2 4,000
Gear oil See page 34 Valve stopper 2 hours
Oil seal retaining ring assembly 1 O-ring (joint: P12) *1 2 or
*1 Flange/union connection only O-ring (joint: P18) 4 1 year
Gear oil See page 34
Oil seal retaining ring assembly 1
*1 Flange/union connection only

― 45 ―
Consumables list
● F D1-3R/4R- all models ● F W1-003/006/01-VTSF
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Diaphragm (relief) 1 Front diaphragm 1
Check ball (φ15.875 mm) 2 Check ball (φ11.1125 mm) 2
Helical compression spring*1 2 4,000 Helical compression spring 2
Ball guide 2 hours Valve stopper 2 4,000
O-ring (joint: P20) *2 3 or O-ring (joint: P12) *1 2 hours
O-ring (joint: P18) 3 1 year O-ring (joint: P16) 1 or
O-ring (joint: P25) 2 O-ring (joint: P18) 2 1 year
Gear oil See page 34 O-ring (diaphragm: S38) 1
Oil seal retaining ring assembly 1 Buffer solution 21 mL
*1 VESE/VTSF (high viscosity specification) only Gear oil See page 34
*2 Flange/union connection only Oil seal retaining ring assembly 1
*1 Flange/union connection only
● F W1-003/006/01-VTCF/FTCT
Recommended ● F W1-02/03-VTSF
Part name Quantity
replacement interval Recommended
Part name Quantity
Diaphragm 1 replacement interval
Front diaphragm 1 Diaphragm 1
Valve seat assembly 2 4,000 Front diaphragm 1
O-ring (joint: P12) *1 2 hours Check ball (φ11.1125 mm) 2
O-ring (diaphragm: S38) 1 or Helical compression spring 2
Buffer solution 21 mL 1 year Valve stopper 2 4,000
Gear oil See page 34 O-ring (joint: P12) *1 2 hours
Oil seal retaining ring assembly 1 O-ring (joint: P16) 1 or
*1 Flange/union connection only O-ring (joint: P18) 2 1 year
O-ring (diaphragm: S42) 1
● F W1-02/03-VTCF/FTCT Buffer solution 24 mL
Recommended Gear oil See page 34
Part name Quantity
replacement interval Oil seal retaining ring assembly 1
Diaphragm 1 *1 Flange/union connection only
Front diaphragm 1
Valve seat assembly 2 4,000 ● F W1-003/006/01-STST
O-ring (joint: P12) *1 2 hours Recommended
Part name Quantity
O-ring (diaphragm: S42) 1 or replacement interval
Buffer solution 24 mL 1 year Diaphragm 1
Gear oil See page 34 Front diaphragm 1
Oil seal retaining ring assembly 1 Check ball (φ7.14375 mm) 2
*1 Flange/union connection only Valve stopper 2 4,000
O-ring (joint: P12) *1 2 hours
O-ring (joint: P18) 3 or
O-ring (diaphragm: S38) 1 1 year
Buffer solution 21 mL
Gear oil See page 34
Others

Oil seal retaining ring assembly 1

*1 Flange/union connection only

― 46 ―
 Consumables list
● F W1-02/03-STST ● F W1-06/08-STST/FTCT
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ7.14375 mm) 2 Check ball (φ11.1125 mm) 2
Valve stopper 2 4,000 Valve stopper 2 4,000
O-ring (joint: P12) *1 2 hours O-ring (joint: P12) *1 2 hours
O-ring (joint: P18) 3 or O-ring (joint: P18) 3 or
O-ring (diaphragm: S42) 1 1 year O-ring (diaphragm: S60) 1 1 year
Buffer solution 24 mL Buffer solution 55 mL
Gear oil See page 34 Gear oil See page 34
Oil seal retaining ring assembly 1 Oil seal retaining ring assembly 1
*1 Flange/union connection only *1 Flange/union connection only

● F W1-06/08-VTCF ● F W1-1/2-VTCF
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ11.1125 mm) 2 Check ball (φ11.1125 mm) 2
Valve stopper 2 Valve stopper 2
4,000 4,000
O-ring (joint: P12) *1 2 O-ring (joint: P12) *1 2
hours hours
O-ring (joint: P16) 1 O-ring (joint: P16) 1
or or
O-ring (joint: P18) 2 O-ring (joint: P18) 2
1 year 1 year
O-ring (diaphragm: S60) 1 O-ring (diaphragm: S71) 1
Buffer solution 55 mL Buffer solution 78 mL
Gear oil See page 34 Gear oil See page 34
Oil seal retaining ring assembly 1 Oil seal retaining ring assembly 1
*1 Flange/union connection only *1 Flange/union connection only

● F W1-06/08-VTSF ● F W1-1/2-VTSF
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ15.875 mm) 2 Check ball (φ15.875 mm) 2
Helical compression spring 2 Helical compression spring 2
Ball guide 2 4,000 Ball guide 2 4,000
O-ring (joint: P20) *1 2 hours O-ring (joint: P20) *1 2 hours
O-ring (joint: P18) 2 or O-ring (joint: P18) 2 or
O-ring (joint: P25) 2 1 year O-ring (joint: P25) 2 1 year
O-ring (diaphragm: S60) 1 O-ring (diaphragm: S71) 1
Buffer solution 55 mL Buffer solution 78 mL
Gear oil See page 34 Gear oil See page 34
Oil seal retaining ring assembly 1 Oil seal retaining ring assembly 1
Others

*1 Flange/union connection only *1 Flange/union connection only

― 47 ―
Consumables list
● F W1-1/2-STST/FTCT ● F W1-003R/006R/01R-VTCF/FTCT
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Front diaphragm 1 Diaphragm (relief) 1
Check ball (φ11.1125 mm) 2 Front diaphragm 1
4,000
Valve stopper 2 4,000 Valve seat assembly 2
hours
O-ring (joint: P12) *1 2 hours O-ring (joint: P12) 1 (3 *1)
or
O-ring (joint: P18) 3 or O-ring (diaphragm: S38) 1
1 year
O-ring (diaphragm: S71) 1 1 year Buffer solution 21 mL
Buffer solution 78 mL Gear oil See page 34
Gear oil See page 34 Oil seal retaining ring assembly 1
Oil seal retaining ring assembly 1 *1 Flange/union connection only
*1 Flange/union connection only
● F W1-02R/03R-VTCF/FTCT
● F W1-3/4-VTCF/STST/FTCT Recommended
Part name Quantity
Recommended replacement interval
Part name Quantity
replacement interval Diaphragm 1
Diaphragm 1 Diaphragm (relief) 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ15.875 mm) 2 Valve seat assembly *1 2 4,000
Ball guide 2 O-ring (joint: P12) *2 2 hours
4,000
O-ring (joint: P20) *1 2 O-ring (joint: P14) 1 or
hours
O-ring (joint: P18) 2 O-ring (diaphragm: S42) 1 1 year
or
O-ring (joint: P25) 2 Buffer solution 24 mL
1 year
O-ring (diaphragm: G85) 1 Gear oil See page 34
Buffer solution 137 mL Oil seal retaining ring assembly 1
Gear oil See page 34 *1 Includes O-ring (P12)
Oil seal retaining ring assembly 1 *2 Flange/union connection only
*1 Flange/union connection only
● F W1-003R/006R/01R-VTSF
● F W1-3/4-VTSF Recommended
Part name Quantity
Recommended replacement interval
Part name Quantity
replacement interval Diaphragm 1
Diaphragm 1 Diaphragm (relief) 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ15.875 mm) 2 Check ball (φ11.1125 mm) 2
Helical compression spring 2 Helical compression spring 2
4,000
Ball guide 2 4,000 Valve stopper 2
hours
O-ring (joint: P20) *1 2 hours O-ring (joint: P12) *1 2
or
O-ring (joint: P18) 2 or O-ring (joint: P16) 1
1 year
O-ring (joint: P25) 2 1 year O-ring (joint: P18) 3
O-ring (diaphragm: G85) 1 O-ring (diaphragm: S38) 1
Buffer solution 137 mL Buffer solution 21 mL
Gear oil See page 34 Gear oil See page 34
Oil seal retaining ring assembly 1 Oil seal retaining ring assembly 1
Others

*1 Flange/union connection only *1 Flange/union connection only

― 48 ―
 Consumables list
● F W1-02R/03R-VTSF ● F W1-06R/08R-VTCF
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Diaphragm (relief) 1 Diaphragm (relief) 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ11.1125 mm) 2 Check ball (φ11.1125 mm) 2
Helical compression spring 2 Valve stopper 2 4,000
4,000
Valve stopper 2 O-ring (joint: P12) *1 2 hours
hours
O-ring (joint: P12) *1 2 O-ring (joint: P16) 1 or
or
O-ring (joint: P16) 1 O-ring (joint: P18) 3 1 year
1 year
O-ring (joint: P18) 3 O-ring (diaphragm: S60) 1
O-ring (diaphragm: S42) 1 Buffer solution 55 mL
Buffer solution 24 mL Gear oil See page 34
Gear oil See page 34 Oil seal retaining ring assembly 1
Oil seal retaining ring assembly 1 *1 Flange/union connection only
*1 Flange/union connection only
● F W1-06R/08R-VTSF
● F W1-003R/006R/01R-STST Recommended
Part name Quantity
Recommended replacement interval
Part name Quantity
replacement interval Diaphragm 1
Diaphragm 1 Diaphragm (relief) 1
Diaphragm (relief) 1 Front diaphragm 1
Front diaphragm 1 Check ball (φ15.875 mm) 2
Check ball (φ7.14375 mm) 2 Helical compression spring 2
4,000 4,000
Valve stopper 2 Ball guide 2
hours hours
O-ring (joint: P12) *1 2 O-ring (joint: P20) *1 2
or or
O-ring (joint: P18) 4 O-ring (joint: P18) 3
1 year 1 year
O-ring (diaphragm: S38) 1 O-ring (joint: P25) 2
Buffer solution 21 mL O-ring (diaphragm: S60) 1
Gear oil See page 34 Buffer solution 55 mL
Oil seal retaining ring assembly 1 Gear oil See page 34
*1 Flange/union connection only Oil seal retaining ring assembly 1
*1 Flange/union connection only
● F W1-02R/03R-STST
Recommended ● F W1-06R/08R-STST/FTCT
Part name Quantity
replacement interval Recommended
Part name Quantity
Diaphragm 1 replacement interval
Diaphragm (relief) 1 Diaphragm 1
Front diaphragm 1 Diaphragm (relief) 1
Check ball (φ7.14375 mm) 2 Front diaphragm 1
4,000
Valve stopper 2 Check ball (φ11.1125 mm) 2
hours 4,000
O-ring (joint: P12) *1 2 Valve stopper 2
or hours
O-ring (joint: P18) 4 O-ring (joint: P12) *1 2
1 year or
O-ring (diaphragm: S42) 1 O-ring (joint: P18) 4
1 year
Buffer solution 24 mL O-ring (diaphragm: S60) 1
Others

Gear oil See page 34 Buffer solution 55 mL

Oil seal retaining ring assembly 1 Gear oil See page 34
*1 Flange/union connection only Oil seal retaining ring assembly 1
*1 Flange/union connection only

― 49 ―
Consumables list
● F W1-1R/2R-VTCF ● F W1-3R/4R-VTCF/STST/FTCT
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Diaphragm (relief) 1 Diaphragm (relief) 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ11.1125 mm) 2 Check ball (φ15.875 mm) 2
Valve stopper 2 4,000 Ball guide 2 4,000
O-ring (joint: P12) *1 2 hours O-ring (joint: P20) *1 3 hours
O-ring (joint: P16) 1 or O-ring (joint: P18) 3 or
O-ring (joint: P18) 3 1 year O-ring (joint: P25) 2 1 year
O-ring (diaphragm: S71) 1 O-ring (diaphragm: G85) 1
Buffer solution 78 mL Buffer solution 137 mL
Gear oil See page 34 Gear oil See page 34
Oil seal retaining ring assembly 1 Oil seal retaining ring assembly 1
*1 Flange/union connection only *1 Flange/union connection only

● F W1-1R/2R-VTSF ● F W1-3R/4R-VTSF
Recommended Recommended
Part name Quantity Part name Quantity
replacement interval replacement interval
Diaphragm 1 Diaphragm 1
Diaphragm (relief) 1 Diaphragm (relief) 1
Front diaphragm 1 Front diaphragm 1
Check ball (φ15.875 mm) 2 Check ball (φ15.875 mm) 2
Helical compression spring 2 Helical compression spring 2
4,000 4,000
Ball guide 2 Ball guide 2
hours hours
O-ring (joint: P20) *1 2 O-ring (joint: P20) *1 3
or or
O-ring (joint: P18) 3 O-ring (joint: P18) 3
1 year 1 year
O-ring (joint: P25) 2 O-ring (joint: P25) 2
O-ring (diaphragm: S71) 1 O-ring (diaphragm: G85) 1
Buffer solution 78 mL Buffer solution 137 mL
Gear oil See page 34 Gear oil See page 34
Oil seal retaining ring assembly 1 Oil seal retaining ring assembly 1
*1 Flange/union connection only *1 Flange/union connection only

● F W1-1R/2R-STST/FTCT
Recommended
Part name Quantity
replacement interval
Diaphragm 1
Diaphragm (relief) 1
Front diaphragm 1
Check ball (φ11.1125 mm) 2
4,000
Valve stopper 2
hours
O-ring (joint: P20) *1 2
or
O-ring (joint: P18) 4
1 year
O-ring (diaphragm: S71) 1
Others

Buffer solution 78 mL
Gear oil See page 34
Oil seal retaining ring assembly 1
*1 Flange/union connection only

― 50 ―
 Optional accessories and related equipment Tool list
● Back pressure valve ■ Joints
Depending on the piping conditions, overfeeding and 003 to 4-V /FTC Water pump pliers
siphoning, in other words, an excessive flow of
003 to 2-STST Spanner, 29/26 mm across flats
discharge volume, may occur. The back pressure valve
is used to prevent these phenomena. 3/4-STST Spanner, 38 mm across flats
● Relief valve
This valve automatically releases the pressure when
■ Pump head
excessive pressure is produced in the pump's
discharge-side piping due to clogging by foreign objects 003 to 03-STST/V Spanner, 8 mm across flats
or a closed valve. 003 to 03-FTC Screwdriver
● Air chamber 06 to 4 Spanner, 10 mm across flats
Reciprocating pumps produce characteristic pulsation
which may cause vibration in piping and overfeeding.
Using an air chamber in these situations will bring the ■ Retaining ring
chemical close to continuous flow and can solve All models Allen wrench, 4 mm across flats
problems related to pulsation.
● Accumulator
Equipment for reducing pulsation, the principle is the ■ Middle chamber drain
same as the air chamber. The accumulator is effective 003 to 08 Spanner, 7 mm across flats
when the chemical is at high pressures of 1.0 MPa or
1 to 4 Spanner, 9 mm across flats
higher, or when the chemical is affected by the air.
● Hose pump
For releasing the air of the following models. ■ Oil seal retaining ring assembly
F D-06/06R/08/08R/1/1R/2/2R/3/3R/4/4R 003 to 03 Water pump pliers
F W (all models)
06 to 4 Allen wrench, 3 mm across flats

■ Gear oil drain

All models Spanner, 12 mm across flats

Glossary ■ Filling cap

All models Spanner, 14 mm across flats
● Overfeeding
A phenomenon where liquid continues flowing from the
piping due to the discharge momentum (inertia), even ■ Adjusting dial
when the pump is stopped. For a flow with pulsation in
All models Allen wrench, 2.5/4 mm across flats
particular, this phenomenon appears prominently, and
the liquid is discharged at a volume larger than the
rated volume.
● Siphoning
A phenomenon where the transfer liquid continues to
flow even when the pump is stopped because the
position of the end of the pump's discharge-side piping
is lower than the level of the liquid in the suction-side
tank.
● Cavitation
A phenomenon where air bubbles are produced from
the liquid in the pump head and in the suction-side
Others

piping by negative pressure which reduces the

discharge volume and causes unusual sounds and
vibrations.

― 51 ―
After-sales services
If any aspects of the terms and conditions of the after-sales service applying to the repairs to be provided during the
warranty period and other such matters are not clear, consult your vender or a TACMINA representative.

7) Damages or malfunctions of the warranted

Warranty product resulting from fires, natural disasters,
(1) The warranty period shall be one year from the date geological calamities, and force majeures.
of dispatch from TACMINA’s factory. 8) Damages or malfunctions of the warranted
(2) If, during the warranty period, the product sustains product resulting from loose bolts or nuts or from
malfunctions or damages as a result of design, defective hose connections.
manufacturing, or material defect, or if the product 9) Discoloration, deterioration, damages, or
does not meet its specifications, TACMINA malfunctions of the warranted product resulting
will arrange for repairs, provide replacement from ultraviolet rays, corrosive gases, or flooding.
components, or replace the product, at TACMINA’s 10) Damages or malfunctions of the warranted
discretion, at no charge to the customer. However, product resulting from corrosion, swelling, or
this warranty only covers direct damage to the melting caused by the adhesion or chemical
product. Any consequential losses or damages, effect of the used liquid.
including, but not limited to, profit losses and any 11) Damages or malfunctions of the warranted
secondary damages, caused by malfunctions, product resulting from damages to products other
breakage, or impaired performance of this product than those made by TACMINA.
shall not be covered by this warranty. The limitation 12) Damages or malfunctions of the warranted product
of TACMINA’s liability shall not exceed the sales resulting from usage outside of the range of the
value of the defective product. usage conditions listed in the operation manual.
(3) If a malfunction or damage is found, notice shall (5) The judgment of damages, malfunctions, and
be given to distributor or TACMINA with documents impaired performance as well as the judgment of
that prove the malfunction or damage is caused whether the cause is the design of the product and
by improper design, manufacturing failure or product defects shall be performed by TACMINA’s
material defect within 14 days after awareness technical department.
of such malfunction or damage. If the distributor
or TACMINA does not receive such notice within
aforementioned period, even though the warranty
period is still in effect, TACMINA shall not be liable
for any malfunction and damage. Repairs
Please note that TACMINA may request to give further ■Before requesting repairs
information or to return the product for investigation. Please read this operation manual carefully and inspect
If the cause is attributable to TACMINA’s action, the product again.
the shipping fees, cost of investigation and checks
performed by TACMINA shall be borne by TACMINA. ■Who to request repairs from
(4) Even in the warranty period, the cost of repairs Ask your vendor to take care of the repairs. If you are
in the following conditions shall be paid to the not sure of who your vendor is, contact TACMINA.
distributor or TACMINA.
1) Damages and deterioration of consumables. ■Precautions when sending the product for repairs
2) Damages or malfunctions of the warranted product Be sure to observe the following items to protect worker
caused by carelessness in handling or incorrect use. safety and to protect the environment:
3) Damages or malfunctions of the warranted • If any chemicals have affixed to the product, wash it
product caused by the failure to perform clean.
maintenance such as periodic inspections and • Attach the safety data sheet (SDS) to the product.
repairs and replacements of consumables. • If a "maintenance data" page is present at the end of
4) Damages or malfunctions of the warranted the operation manual, fill in this page and attach it to
product caused by falls or impacts. the product.
5) Damages or malfunctions of the warranted ✽ The product may not be repaired if the necessary
product resulting from the use of parts other than materials are not attached.
the ones supplied by TACMINA. ✽ Even when the necessary materials are attached,
Others

6) Damages or malfunctions of the warranted product TACMINA may send the product back if it is
resulting from product repairs or remodeling determined that repairing the product will constitute
undertaken by individuals other than TACMINA risks or dangers.
employees or personnel of businesses authorized
by TACMINA.

■Minimum retention period for consumables

TACMINA will continue to supply consumables for its pumps for a period of eight (8) years after the manufacture
of the pumps has been discontinued.

― 52 ―
 Maintenance data
If the pump requires repair, wash the interior thoroughly with water, make a copy of this sheet and fill out all relevant
details. Then enclose a copy when you send the pump for repair.

No.
Customer name Telephone No.
Address
Department Person in charge
Name of sales agent
Model Serial No.
Power supply 50 Hz 60 Hz 3-phase 200 V Other ( V)
Control method Inverter Other ( )
Delivery date First operation date
Operating hours ( ) hours/day
Inverter frequency setting ( ) Hz
Installation conditions Indoors Outdoors Ambient temperature ( )°C
Name of used chemical Concentration ( )%
Specific gravity ( ) Chemical temperature ( )°C Viscosity ( ) mPa·s
Slurry No Yes Content ratio ( ) wt% Particle size ( )
Layout (flow sheet) Piping diameter A
Piping length
Suction side m
Discharge side m

Discharge pressure MPa

Accessories used
⎧ ⎫
⎪ ⎪
⎪ ⎪
Others

⎪ ⎪
⎩ ⎭
Failure explanation (summary)

― 53 ―
EM-146(10)-
2018/9/D--