Contents
1 GENERAL..................................................................................................................................... 7
1.1 Application.....................................................................................................................................7
1.2 Manufacturer's address................................................................................................................7
1.3 Identification..................................................................................................................................7
1.4 Information for enquiries and orders..........................................................................................7
1.5 Service & Support..........................................................................................................................7
1.6 Technical data CS104 screw compressor......................................................................................8
1.7 Technical data CS1200 compressor units.....................................................................................9
1.8 Operating the compressor at high altitudes..............................................................................10
1.9 Lubricant......................................................................................................................................10
1.10 Screw compressor type plate......................................................................................................11
1.11 Compressor unit type plate.........................................................................................................11
2 SAFETY...................................................................................................................................... 12
2.1 General.........................................................................................................................................12
2.2 Authorized personnel, training and qualification......................................................................12
2.3 Safety-conscious work.................................................................................................................12
2.4 Safety instructions for the owner/operator...............................................................................12
2.5 Unauthorised conversions and spare parts...............................................................................13
2.6 Incorrect operating methods......................................................................................................13
2.7 Disposal........................................................................................................................................13
3 OPERATION.............................................................................................................................. 14
3.1 Safety during operation..............................................................................................................14
3.2 Initial commissioning..................................................................................................................14
3.3 Installation...................................................................................................................................15
3.4 Switching on................................................................................................................................15
3.5 Monitoring operation..................................................................................................................16
3.5.1 CS104/external installation.........................................................................................................16
3.5.2 CS1200 LITE..................................................................................................................................16
3.6 CS1200 ICL...................................................................................................................................18
3.7 External oil cooler for compressor (optional)............................................................................19
3.7.1 Function control of external oil cooler fan.................................................................................19
3.8 Switching off................................................................................................................................20
3.9 Preservation.................................................................................................................................20
4 MAINTENANCE/REPAIR............................................................................................................ 21
4.1 Safety............................................................................................................................................21
4.2 Observe the tightening torques.................................................................................................21
4.3 Maintenance Intervals.................................................................................................................22
4.4 Maintenance work.......................................................................................................................22
4.4.1 Retightening the fastening screws on the discharge silencer..................................................22
4.4.2 Checking the oil lines and compressor for leaks.......................................................................23
4.4.3 Cleaning and replacing the intake filter element......................................................................24
4.4.4 Checking the oil level...................................................................................................................25
4.4.5 Check the safety valve.................................................................................................................26
4.4.6 Check the non-return flap...........................................................................................................27
4.4.7 Testing and cleaning the air cooler............................................................................................29
4.4.8 Check and clean the oil cooler, cooling fan and intake hose....................................................30
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