KUBOTACI Catalogue
KUBOTACI Catalogue
KUBOTACI Catalogue
VP and VU Pipes
For drain and vent
Transparent DV Fittings
For drain and vent
PVC Mini-Manhole
For drain and sewage
Transparent Fittings
HI-VP and VP Pipes HT-VP Pipes and Fittings
for Water Supply
For water supply For hot water supply
For water supply
1
Products Introduction
See page 5.
For Water Supply
HI-VP Pipes
For water supply: Products conform to
Japanese Industrial Standards JIS K6742.
Impact-resistant PVC-U pipes
HI-TS Fittings
For water supply: Products conform to
Japanese Industrial Standards JIS K6743. Dedicated Adhesive
Impact-resistant PVC-U fittings Tough dyne HI
(White)
For water supply pipes inside buildings
and for piping in cold areas
These products are highly impact resistant even under low temperatures
(low outdoor air temperatures) and minimize impact-induced damage during
the cold season and when other plumbing work is conducted nearby.
Operating temperature and pressure
*Note: It may be difficult to insert the pipe all the way to the stopper depending on the type of fitting.
In that case, insert the pipe to the following position: Zero point + Min. 1/3 ℓ.
Maximum Operating pressure (MPa) 1.0 0.4 0.25 0.15 Dedicated Adhesive
*1. Continuous normal operating temperature: maximum of 85°C for pipes with nominal diameters Tough dyne HT
50 and less, maximum of 80°C for pipes with nominal diameters 65 and more
*2. Maximum operating pressure: Hydrostatic pressure + Water-hammer pressure
2
For D rain, Vent and Ventilation
Transparent D V and VU -D V Fittings See page 32.
Features
■ Light-weight ■Smooth water flow. ■Easily constructed ■No worry of leakage
and space- with adhesives. and invaded water.
saving.
3
For Water Supply and
Pressure Pipeline
Contents
Adhesives
4. PVC Mini-Manhole Product Lineup ..................................... 35 IV. Preventing Solvent Cracking ...................................... 50
4
Product Specifications
I. PVC-U Pipes and Fittings for Water Supply and Pressure Pipeline
For Water Supply and
Meaning of symbols
Pressure Pipeline
1 . Pipes AS20: Product conforms to Japan PVC Pipe and Fittings Association's standards
and approved by Japan Water Works Association
t
D
HI-VP Pipes for Water Supply Code No. 6001 (Japanese Industrial Standards JIS K6742 : 2007)
VP Pipes for Water Supply Code No. 1 001 (Japanese Industrial Standards JIS K6742 : 2007) Unit : mm
Outside D ia.D Thickness t A pprox. R eference Weight
Length
Nominal D ia. B asic Max./Min. A verage OD B asic Inside D ia. + 30 VP HI VP Standards
Tolerance (R eference) L
D imension OD Tolerance Tolerance D imension g/m kg/piece g/m kg/piece
13 18 ±0.2 ±0.2 2.5 ±0.2 13 4000 174 0.696 170 0.680
16 22 ±0.2 ±0.2 3.0 ±0.3 16 4000 256 1.024 251 1.004
20 26 ±0.2 ±0.2 3.0 ±0.3 20 4000 310 1.240 303 1.212
25 32 ±0.2 ±0.2 3.5 ±0.3 25 4000 448 1.792 439 1.756
30 38 ±0.3 ±0.2 3.5 ±0.3 31 4000 542 2.168 531 2.124 JIS K 6742
2 4000 3.164 3.096
40 48 ±0.3 ±0.2 4.0 ±0.3 40 791 774
5000 3.955 3.870
2 4000 4.488 4.392
50 60 ±0.4 ±0.2 4.5 ±0.4 51 1122 1098
5000 5.610 5.490
4000
65 76 ±0.5 ±0.2 4.5 ±0.4 67 1445 5.780 1415 5.660 AS20
5000
2 4000 8.808 8.624
75 89 ±0.5 ±0.2 5.9 ±0.4 77 2202 2156
5000 11.010 10.780
JIS K 6742
2 4000 13.636 13.352
100 114 ±0.6 ±0.2 7.1 ±0.5 100 3409 3338
5000 17.045 16.690
4000
125 140 ±0.8 ±0.3 7.5 ±0.5 125 4464 17.856 4370 17.484 AS20
5000
2 4000 26.804 26.244
150 165 ±1.0 ±0.3 9.6 ±0.6 146 6701 6561 JIS K 6742
5000 33.505 32.805
Notes 1. The " " mark indicates a made-to-order product, and the " 2" mark indicates a made-to-order VP product.
2. The maximum/minimum OD tolerance is the difference between the basic dimension and the maximum/minimum outside diameter measured at randomly selected cross section.
3. The average OD tolerance is the difference between the basic dimension and the average outside diameter obtained by averaging diameters measured in two directions
perpendicular to each other at randomly selected cross section.
4. The thickness applies to any location on the circumference of the pipe.
5. For pipe lengths other than those listed above, contact our company.
6. The reference weights are calculated by the basic dimension and pipe material density of 1.43 g/cm3 for VP or 1.40 g/cm3 for HI-VP.
HI-VP Pipes for G eneral Purposes Code No. 6001 (Japanese Industrial Standards JIS K 6741 : 2007)
Unit : mm
Outside D ia. Thickness A pprox. R eference Weight
Nominal D ia. B asic Max./Min. A verage OD Inside D ia. Length Weight/m Weight/m Standards
D imension OD Tolerance Tolerance Min. D imension Tolerance (g/m) (kg/piece)
(R eference)
65 76.0 ±0.5 ±0.2 4.1 +0.8 67 4000 1415 5.7
125 140.0 ±0.8 ±0.3 7.0 +1.0 125 4000 4370 17.5
200 216.0 ±1.3 ±0.7 10.3 +1.4 194 4000 10129 40.5 JIS K 6741
250 267.0 ±1.6 ±0.9 12.7 +1.8 240 4000 15481 61.9
300 318.0 ±1.9 ±1.0 15.1 +2.2 286 4000 21962 87.8
Note For nominal diameters smaller than those listed above, refer to the section for HI pipes for water supply.
VP Pipes for G eneral Purposes Code No. 1 001 (Japanese Industrial Standards JIS K 6741 : 2007)
Unit : mm
Outside D ia. Thickness A pprox. R eference Weight
Nominal D ia. B asic Max./Min. A verage OD Inside D ia. Length Weight/m Weight/m Standards
D imension Min. D imension Tolerance (g/m) (kg/piece)
OD Tolerance Tolerance (R eference)
40 48.0 ±0.3 ±0.2 3.6 +0.8 40 4000 791 3.2
50 60.0 ±0.4 ±0.2 4.1 +0.8 51 4000 1122 4.5
65 76.0 ±0.5 ±0.3 4.1 +0.8 67 4000 1445 5.8
75 89.0 ±0.5 ±0.3 5.5 +0.8 77 4000 2202 8.8
100 114.0 ±0.6 ±0.4 6.6 +1.0 100 4000 3409 13.6
JIS K 6741
125 140.0 ±0.8 ±0.5 7.0 +1.0 125 4000 4464 17.9
150 165.0 ±1.0 ±0.5 8.9 +1.4 146 4000 6701 26.8
200 216.0 ±1.3 ±0.7 10.3 +1.4 194 4000 10129 40.5
250 267.0 ±1.6 ±0.9 12.7 +1.8 240 4000 15481 61.9
300 318.0 ±1.9 ±1.0 15.1 +2.2 286 4000 21962 87.8
Note For nominal diameters of 13 to 30, use VP pipes for water supply.
HI-VP pipes and VP pipes for general purposes cannot be used as pipes for drinking water.
5
VM Pipes Code No. 1 002 (Japanese Industrial Standards JIS K 6741 : 2007)
Unit : mm
Outside D ia. Thickness A pprox. R eference Weight
Nominal
B asic A verage OD Inside D ia. Length Standards
D ia. Min. D imension Tolerance Weight/m Weight/m
D imension Tolerance (R eference) (g/m) (kg/piece)
Pressure Pipeline
400 420.0 ±1.3 16.2 +2.2 385 4000 31298 125.2
JIS K 6741
450 470.0 ±1.5 18.1 +2.6 431 4000 39272 157.1
500 520.0 ±1.6 20.0 +2.8 477 4000 47935 191.7
Note The " " mark indicates a made-to-order product.
Meaning of symbols
JIS K6743: Product conforms to Japanese Industrial Standards JIS K6743
2. TS Fittings AS21: Product conforms to Japan PVC Pipe and Fittings Association's standards
and approved by Japan Water Works Association
Common j oint dimensions : Product conforms to the manufacturer's standards
(Nominal D ia. : 1 3 to 50) (Nominal D ia. : 65 to 1 50) (Nominal D ia. : 1 3 to 50, 200 and more) (Nominal D ia. : 65 to 1 50)
Unit : mm
Nominal D ia. d1 Tolerance of d1 D D T Tolerance of D , D T I/T d (min.) t (min.)
13 18.40 ±0.20 24 24 . 1/30 26 13 2.7
16 22.40 ±0.20 29 29 . 1/34 30 16 2.7
20 26.45 ±0.20 33 33 . 1/34 35 20 3.2
25 32.55 ±0.25 40 40 . 1/34 40 25 3.6
30 38.60 ±0.25 46 46 . 1/34 44 31 3.6
40 48.70 ±0.30 57 57 . 1/37 55 40 4.1
50 60.80 ±0.30 70 70 . 1/37 63 51 4.5
65 76.60 ±0.30 87 88.5 . 1/48 61 67 4.1
75 89.60 ±0.30 102 104.5 . 1/49 64 77 7.5
100 114.70 ±0.30 130 133.5 . 1/56 84 100 9.4
125 140.85 ±0.35 157 161 . 1/58 104 125 7.0
150 166.00 ±0.40 186 190 . 1/63 132 146 12.2
200 217.90 ±0.80 1/50 200 194 10.3
250 269.30 ±0.90 1/50 250 240 12.7
300 320.70 ±1.00 1/50 300 286 15.1
Notes 1. There is no limit on the plus tolerances of D and DT.
2. The thickness value t for Type B indicates the thickness of the unfabricated part.
+4 mm for nominal diameters 150 mm and less and +10 mm for nominal diameters 200 mm and more.
3. The tolerance of is -0.5 0
B e sure to use the Tough dyne HI adhesive (see page 36) for the bonding HI pipes and fittings.
6
HI-TS Sockets Code No. 6011
13 5 57 65 23 145
AS21
Pressure Pipeline
40 27 82
50 33 96
H
65 49 110
75 56 120 AS21
100 69 153
125 88 192
150 98 230
Notes 1. Elbow part must not be applied with bending force or vibration.
2. HI 90° Bends, TS 90° Bends or SGR 90° Bends is recommended for buried applications.
3. The dashed line in the diagram indicates the shape of elbows with nominal diameters of 50 and less.
7
HI-TS 45° Elbows Code No. 6012
Pressure Pipeline
16 8 38
20 9 44
25 11 51
30 12 56 JIS K 6743
40 14 69
50 17 80
75* 33 97
100 38 122
Notes 1. The HI-VP products with nominal diameter of 75 mm are now under planning.
2. The mark indicates that the product is manufactured by Maezawa Kasei
Industries Co., Ltd.
Item Formula Z
Length of Diagonal Section A=2Z+B A
ℓ B
Cut Pipe Length B=2ℓ+C
C
Distance between Fittings C=B-2ℓ
ℓ
H=Asinθ
Distance between Staggered Pipes H=Asinθ
Effective Length of S-shape Section L=2Z+Acosθ Z
θ
Trigonometric Function
sin45° 0.707 Z Acosθ Z
cos45° 0.707 L
Results of calculations of guideline dimensions for S Bends formed with TS 45° Elbows Unit : mm
Item TS 45° Elbow Dimension Calculation Results by Joint Type
Effective Length Length of Socket When C = 0 When H = 200 mm
Nominal
Dia. Z ℓ A B C L H A B C L H
13 7 26 66 52 0 61 47 283 269 217 214 200
16 8 30 76 60 0 70 54 283 267 207 216 200
20 9 35 88 70 0 80 62 283 265 195 218 200
25 11 40 102 80 0 94 72 283 261 181 222 200
30 12 44 112 88 0 103 79 283 259 171 224 200
40 14 55 138 110 0 126 98 283 255 145 228 200
50 17 63 160 126 0 147 113 283 249 123 234 200
75 33 64 194 128 0 203 137 283 217 89 266 200
100 38 84 244 168 0 249 173 283 207 39 276 200
Note The above table shows the results of calculations when Z•ℓ is equal to the tolerance center dimension. However, Z•ℓ does not always equal to the tolerance center
dimension in actual products. It is sometimes not possible to insert the pipe all the way to the stopper in the socket of the TS joint. Consequently, the dimension of S
Bends formed with a combination of pipes and fittings may differ from the dimension in the above table. Therefore, consider the above dimensions as guideline
figures.
R
1
R1
H
R2
8
Inj ection-Molded U nions (E xpansion Joints) Code No. 1 066
Unit : mm
Nominal D ia. D t L B W Standards
L B 13 26 3.0 68 25 38 JIS K 6743
16 110 28 43
For Water Supply and
t
20 35 3.5 78 29 50
Pressure Pipeline
25 43 4.0 89 29 56
W
30 48 4.0 98 33.5 63 JIS K 6743
40 59 4.5 108 38.5 79
50 72 5.0 118 39 93
Notes 1. The product with nominal diameter of 16 is not injection-molded and it's shape
differ from that shown in the diagram.
2. The material of the rubber ring conforms to JIS K6353 Type I-A
(rubber goods for water works).
3. The mark indicates that the product is manufactured by Aronkasei Co., Ltd.
9
HI-TS Valve Sockets with Metal Insert Code No. 7031
TS Valve Sockets with Metal Insert Code No. 4031
Unit : mm
Nominal D ia. d B Nominal Thread D ia. L Standards
(A bbreviation : MVS) Type II PVC Inner Surface Type
Pressure Pipeline
Metal insert
20× 3/4 18 40 R3/4 75
25×1 23 50 R1 85 JIS K 6743
30×11/4 31 55 R11/4 95
40×11/2 37 65 R11/2 110
50×2 48 75 R2 125
65×21/2 61 98 R21/2 134
B L
75×3 72 112 R3 151
100×4 96 140 R4 189
* The sockets with nominal diameters of 50 x 2 and less are hexagon-shaped at Notes 1. The threads are tapered male threads conform to JIS B0203 (taper pipe threads).
the section B and the sockets with nominal diameter of 65 x 2-1/2 and more are 2. The material of the thread insert conforms to JIS H5120 CAC406 (cast brass).
octagon-shaped.
3. The shape of the socket with nominal diameter of 16 differs partially from that
shown in the diagram.
Unit : mm
Standards
(A bbreviation : MVS) Type I Nominal D ia. d B Nominal Thread D ia. L
VP HI-VP
Metal insert 13× 1/2 13 32 R1/2 60
Threads
JIS K 6743
16× 1/2 13 34 R1/2 65
20× 1/2 13 34 R1/2 72 ー
20× 3/4 18 41 R1/4 75
25×1 23 50 R1 85 JIS K 6743
30×11/4 31 56 R11/4 95
Notes 1. The threads are tapered male threads conform to JIS B0203 (taper pipe threads).
L B 2. The material of the thread insert conforms to JIS H3250 C3602 (free-cutting
brass) or C3604 (free-cutting brass).
* Section B is hexagon-shaped.
HI-TS Hydrant Sockets with Metal Insert Code No. 7028 TS Hydrant Sockets with Metal Insert Code No. 4028
HI-TS Hydrant Sockets Code No. 6021 TS Hydrant Sockets Code No. 5021
Unit : mm
Standards
(A bbreviation: MWS = With metal insert, WS = Without metal insert) Nominal D ia. D 1 D 2 Nominal Thread D ia. L
Type A MWS WS
13 30 34 Rp1/2 47
16×13 30 34 Rp1/2 52
Gasket groove 20 37 42 Rp3/4 59 JIS K 6743
Metal insert
20×13 30 34 Rp1/2 57 ー
25 46 52 Rp1 68
Notes 1. The threads are parallel female threads conform to JIS B0203 (taper pipe threads).
2. The material of the thread insert of the products with nominal diameters of 13,
16 and 20 conforms to JIS H3250 C3601, C3602 or C3604 (free-cutting brass)
and that of the product with nominal diameter of 25 conforms to JIS H5121
CAC406C (cast brass).
3. Use seal tape on threads for firm sealing. A solvent-free sealing agent must be
used when seal tape and sealing agent are used together. If a solvent-containing
sealing agent is used, cracks may occur in the hydrant joint.
4. Excessive tightening of the tapered male threads may cause the RP female
thread section to expand and break.
5. Do not connect the product to a steel pipe with tapered male threads that are
fabricated at construction sites.
HI-TS Hydrant Tees with Metal Insert Code No. 7030 TS Hydrant Tees with Metal Insert Code No. 4030
HI-TS Hydrant Tees Code No. 6023 TS Hydrant Tees Code No. 5023
Unit : mm
Nominal Standards
(A bbreviation: MWT = With metal insert, WT = Without metal insert) Nominal D ia. D 1 D 2 H I
Thread D ia. MWT WT
Type A
13 30(28) 34 Rp1/2 38 29
Gasket groove 16×13 30 34 Rp1/2 43 32
20 37 42 Rp3/4 51 36 JIS K 6743
Metal 20×13 30 34 Rp1/2 47 34
insert 25 46 52 Rp1 59 42
Notes 1. The threads are parallel female threads conform to JIS B0203 (taper pipe threads).
2. The material of the thread insert of the products with nominal diameters of 13, 16 and
20 conforms to JIS H3250 C3601, C3602 or C3604 (free-cutting brass) and that of the
product with nominal diameter of 25 conforms to JIS H5121 CAC406C (cast brass).
3. Use seal tape on threads for firm sealing. A solvent-free sealing agent must be
used when seal tape and sealing agent are used together. If a solvent-containing
sealing agent is used, cracks may occur in the hydrant joint.
4. Excessive tightening of the tapered male threads may cause the RP female
thread section to expand and break.
5. Do not connect the product to a steel pipe with tapered male threads that are
fabricated at construction sites.
6. HI-TS Hydrant Tees with a nominal diameter of 20 x 13 or 25 are not available.
Note that the numeric value in ( ) is the dimension of WT product.
10
HI-TS Hydrant Elbows with M etal Insert Code No. 7 033 TS Hydrant Elbows with M etal Insert Code No. 4033
HI-TS Hydrant Elbows Code No. 6022 TS Hydrant Elbows Code No. 5022
ni
Standards
(Abbreviation: M WL = With metal insert, WL = Without metal insert) Nominal
For Water Supply and
Fixing mount
HI-TS Hydrant Elbows with M ount (Back-Side M ount) Code No. 7 036
ni
Back-side mount (with metal insert) Nominal
Nominal Dia. D1 D2 1 2 H H1 L L1 P P 1 Standards
Thread Dia.
13 30.5 34.5 17 27 Rp1/ 2 38 29 30 65 15 50
16×13 30.5 34.5 17 31 Rp1/ 2 43 33 33 70 18 55
20×13 31.0 34.5 17 35 Rp1/ 2 47 36 36 75 20 60
Notes 1. The threads are parallel female threads conform to JIS B0203 (taper pipe threads).
2 i o ins con o s o H 2 ss o
H1 casting).
1 3. Use seal tape on threads for firm sealing. A solvent-free sealing agent must be
used when seal tape and sealing agent are used together. If a solvent-containing
Mount
φ thickness 4 sealing agent is used, cracks may occur in the hydrant joint.
4. Excessive tightening of the tapered male threads may cause the RP female
thread section to expand and break.
o no conn c o c o s i i s
φ 1
φ 2
Rp1/ 2
2
4.3
P1
L1
11
HI-TS Sockets Code No. 9661
TS Sockets Code No. 9061
ni
Standards
(Abbreviation : S) (Abbreviation : RS)
Pressure Pipeline
150×125 184 420
200 150 550
200×150 328 660
250 200 700
L L
Z 250×200 350 800
Z
300 250 850
300×250 350 900
Note The " " mark indicates a made-to-order product.
o in i 2 n o o in i 2 n o
25 60 75 51 91
A 30 65 90 58 102 JIS K 6743
R
45°
40 85 110 76 131 JIS K 6743
50 100 150 99 162
A
12
HI-TS 22° 1 /2 B ends Code No. 9 662 Unit : mm
Standards
Nominal R
TS 22° 1 /2 B ends Code No. 9 062
D ia.
A
(R eference)
Z L For water supply For general purposes
VP HI-VP VP HI-VP
(A bbreviation : 221 /2B ) Type B 13 40 40 22 48
For Water Supply and
JIS K 6743
16 50 50 30 60
L JIS K 6743
Pressure Pipeline
Z
20 55 60 32 67
L
Z 25 60 75 35 75
30 65 90 39 83 JIS K 6743
40 85 110 52 107 JIS K 6743
50 100 150 67 130
R
A 65 110 200 89 150 AS21 AS21
22° 1/2 A 75 120 250 106 170
JIS K 6743 JIS K 6743
100 145 300 121 205
125 165 400 141 245 AS21 AS21
150 195 475 157 289 JIS K 6743 JIS K 6743
200 312 700 250 450
TS 22 ° 1 /2 bends with nominal diameter of 200 and more 250 352 1000 300 550
cannot be used on pipes for drinking water. 300 413 1200 350 650
Note The " " mark indicates a made-to-order product.
JIS K 6743
A A 50 100 150 52 115
11° 1/4 65 110 200 67 128 AS21 AS21
75 120 250 81 145
JIS K 6743 JIS K 6743
100 145 300 91 175
125 165 400 97 201 AS21 AS21
TS 1 1 ° 1 /4 bends with nominal diameter of 200 and more 150 195 475 110 242 JIS K 6743 JIS K 6743
cannot be used on pipes for drinking water. 200 281 700 150 350
250 351 1000 200 450
300 381 1200 200 500
Note The " " mark indicates a made-to-order product.
13
3. Transparent Fittings for Water Supply Meaning of symbols
: Product conforms to the manufacturer's standards
Pressure Pipeline
16 7 67
16×13 5 61
20 7 77
20×13 7 68
20×16 6 71
25 7 87
25×13 20 86
25×16 15 85
25×20 9 84
30 7 95
30×20 14 93
30×25 9 93
40 7 117
40×25 19 114
40×30 15 114
50 7 133
50×30 29 136
50×40 18 136
50 33 96
H
Note Elbow sections must not be applied with a bending force or vibration.
14
Transparent Hydrant Sockets with M etal Insert Code No. 7 028
Unit : mm
Nominal Dia. D1 D2 Nominal Thread Dia. L Standards
For Water Supply and
13 30 34 Rp1/ 2 47
Pressure Pipeline
16×13 30 34 Rp1/ 2 52
20 37 42 Rp3/ 4 59
s oo Metal insert 20×13 30 34 Rp1/ 2 57
25 46 52 Rp1 68
Notes s s con o o 2 i s
2 i o ins o o c s i no in i so n 2
con o s o H 2 2o c in ss n o o c
i no in i o 2 con o s o H 2 A c s ss
s s on s o i s in A so n s in n s s n
s n s in n s o so n con inin s in n is s
c c s occ in n oin
c ssi i nin o s c s s c ion o
n n
o no conn c o c o s i i s ic
cons c ion si s
Transparent V alve Sockets with M etal Insert (Type II) Code No. 7 031
Unit : mm
Nominal Dia. d B Nominal Thread Dia. L Standards
13× 1/ 2 13 32 R1/ 2 60
16× 1/ 2 13 32 R1/ 2 67
Metal insert
20× 3/ 4 18 40 R3/ 4 75
25×1 23 50 R1 85
30×11/ 4 31 55 R11/ 4 95
40×11/ 2 37 65 R11/ 2 110
φ
50×2 48 75 R2 125
B L o s s s con o o 2 i
s
2 i o ins con o s o H 2 A c s ss
s o soc i no in i o i s i o
s o n in i
c ion on s
o c conn c ion
*note
o i ic o ins i o so
500 g can 1 kg can n in on o i in
n c s ins i o o o in osi ion o oin in ℓ
oo o n c nno s o on i s s o in in
15
4. TS Flanges and K V P ackings
nin o s os
o c con o s o n c ss n s
TS Flanges
Reference: Length of bolts used to connect TS flanges. JIS 5K Flanges Code No. 7 144
Pressure Pipeline
c in s
Nominal Dia. D A d D1 L T Z n-h M -ℓ Standards
o no in i
15(16) 80 60 18 29 35 9 5 2
20 85 65 22 33 40 10 5 2
s 25 95 75 25 42 46 10 6 2
32(30) 115 90 31 51 50 12 6 2
40 120 95 41 57 61 12 6 2
Notes 1. U se K V packings (gaskets). 50 130 105 51 70 70 14 7 2
For JIS 5K flanges, use commercially available 65 155 2
130 67 87 70 14 9
packings.
2. Install flat washers on both bolt side and nut 80(75) 180 145 77 102 72 14 8
side. 100 200 165 100 130 93 16 9
A
3. Be sure to tighten all bolts evenly to the same 125 235 200 125 157 114 16 10
torq ue. 150 265 230 146 186 143 18 11
4. When installing a butterfly valve, check the
product dimensions to make sure that the o s in ic s oo o c
valve can open fully. When installing, align the 2 n i nsions con o o 222 s i n s
centers of the parts. soc i nsions con o o n A 2
s i s i o s o n in i n in on
si
si n ss os ic ss is
HI-JIS 10K Flanges Code No. 7 642
16
II. HT Pipes and Fittings for Hot Water Supply
1 . Pipes
Meaning of symbols
JIS K6776: Product conforms to Japanese Industrial Standards JIS K6776
HT Pipes Code No. 2002 : Product conforms to the manufacturer's standards
D
Unit : mm
Outside D ia.D Thickness t A pprox. R eference Weight
Nominal D ia. Inside D ia. Length L Tolerance Standards
B asic D imension Max./Min. OD Tolerance A verage OD Tolerance Thickness Tolerance (R eference) kg/m kg/piece
13×4m 18.0 ± 0.2 ± 0.2 2.5 ± 0.2 13 4000 0.191 0.76
16×4m 22.0 ± 0.2 ± 0.2 3.0 ± 0.3 16 4000 0.281 1.12
20×4m 26.0 ± 0.2 ± 0.2 3.0 ± 0.3 20 4000 0.340 1.36
For Hot Water Supply
25×4m 32.0 ± 0.2 ± 0.2 3.5 ± 0.3 25 4000 0.492 1.97 JIS K 6776
30×4m 38.0 ± 0.3 ± 0.2 3.5 ± 0.3 31 4000 0.596 2.38
40×4m 48.0 ± 0.3 ± 0.2 4.0 ± 0.3 40 4000 + 30 0.868 3.47
50×4m 60.0 ± 0.4 ± 0.2 4.5 ± 0.4 51 4000 1.232 4.93
65×4m 76.0 ± 0.5 ± 0.3 5.0 ± 0.5 66 4000 1.651 6.60
75×4m 89.0 ± 0.5 ± 0.3 5.9 ± 0.4 77 4000 2.380 9.52
100×4m 114.0 ± 0.6 ± 0.4 7.1 ± 0.5 100 4000 3.743 14.97
125×4m 140.0 ± 0.8 ± 0.5 8.2 ± 0.6 124 4000 5.025 20.10
150×4m 165.0 ± 1.0 ± 0.5 9.6 ± 0.6 146 4000 7.280 29.12
40×1m 48.0 ± 0.3 ± 0.2 4.0 ± 0.3 40 1000 0.868 0.87
40×2m 48.0 ± 0.3 ± 0.2 4.0 ± 0.3 40 2000 0.868 1.74
50×1m 60.0 ± 0.4 ± 0.2 4.5 ± 0.4 51 1000 + 10 1.232 1.23 JIS K 6776
50×2m 60.0 ± 0.4 ± 0.2 4.5 ± 0.4 51 2000 0 1.232 2.46
50×3m 60.0 ± 0.4 ± 0.2 4.5 ± 0.4 51 3000 1.232 3.70
75×3m 89.0 ± 0.5 ± 0.3 5.9 ± 0.4 77 3000 2.380 7.14
Notes 1. The reference weights are calculated by the basic dimension and a pipe material density of 1.48 g/cm3, and they are not part of the standards.
2. The " " mark indicates a made-to-order product.
25 32.50 31.40 38 41
d1
40 48.50 47.45 47 56
Nominal Type A (inj ection-molded fitting)
Standards
D ia. Product d1 Tolerance d2 Tolerance D (min.)
50 All Type A products 60.50 59.45 ± 0.35 52 69 JIS K 6777
Socket 76.60 75.30 ± 0.30 61 89
65
Elbow/Tee 76.60 61 91
± 0.30
75 89.60 64 106
100 114.70 84 134
All Type A products
125 140.80 104 166
Type B (fabricated fitting) 150 166.00 ± 0.40 132 189
When the socketed end is rib-shaped, the dimension D above indicates the rib diameter.
Nominal Type B (fabricated fitting)
d2
Standards
D ia. Product d1 Tolerance d2 Tolerance D (min.)
d1
59.45 52
50 Bends 60.50
59.10 63
± 0.30 ± 0.30
65 76.80 75.12 69
75 89.80 88.13 72
100 All Type A products 115.00 ± 0.35 112.91 ± 0.35 92
125 141.20 ± 0.40 138.71 ± 0.40 112
150 166.50 ± 0.50 163.38 ± 0.50 140
Unit : mm
HT Sockets Code No. 201 1
Nominal D ia. L Standards Nominal D ia. L Standards
(A bbreviation : HT-S)
13 49 40×25 100
16 59 40×30 97
16×13 53 50 109
JIS K 6777
20 71 50×25 110
20×13 61.5 50×30 110
L 20×16 66 50×40 110
25 82 65 136
25×13 73 JIS K 6777 65×50 215
25×16 76 75 155
(A bbreviation : HT-R S)
25×20 80.5 75×50 245
30 87 75×65 163
30×20 85 100 200
30×25 90 100×75 190
40 99 125 240
L 40×20 98 150 300
Note The tolerance for the dimension L of HT sockets is 6 mm and the tolerance for the
dimension L of HT reducing sockets is ± 5 mm.
17
Unit : mm
HT Tees Code No. 201 3
Nominal D ia. H H1 Standards Nominal D ia. H H1 Standards
(A bbreviation : HT-T)
13 34 34 50× 30 79 75
16 41 41 50× 40 82 80 JIS K 6777
16×13 39 36 65 110 110
20 53 53 65× 13 100 135
H1
20×13 45 38 65× 16 100 137
20×16 47 43 65× 20 100 142
25 58 58 65× 25 100 147
25×13 49 41 65× 30 100 150
H H
25×16 52 46 65× 40 95 95
25×20 54 52 65× 50 102 104
30 64 64 75 120 120
30×13 54 44 75× 20 105 147
30×16 56 49 75× 25 93 88
JIS K 6777
30×20 58 55 75× 30 105 155
H1
30×25 60 60 75× 40 100 102
40 75 75 75× 50 105 110
40×13 62 49 100 152 152
40×16 63 54 100× 20 125 159
40×20 65 60 100× 25 125 164
HT E lbows Code No. 201 2 Unit : mm HT 9 0° B ends Code No. 9 262 Unit : mm
(A bbreviation : HT-L) (A bbreviation : HT-9 0B ) Nominal D ia. F R Standards
Nominal D ia. H Standards
★ 13 42 40
13 34 ★ 16 47 48
16 41 ★ 20 54 55
20 53 ★ 25 62 78
25 58 JIS K 6777 ★ 30 70 100
30 64 ★ 40 86.5 120
40 74 ★ 50 100 160
50 85 ★ 65 110 200
65 110 ★ 75 120 245
H 75 120 ★100 145 300
100 155 ★125 165 400
125 188 ★150 195 500
150 228 F 90 Note The " " mark indicates a made-to-order product.
°
Notes 1. Use HT 90° Bends for bending sections R
of buried pipes.
2. HT Elbow sections must not be
H
vibration.
3. The tolerance for the dimension H
of HT Elbows is ± 4 and the
tolerance for the dimension H of
products with nominal diameters
of 65 and more is + 5/-1.
HT 22° 1 /2 B ends Code No. 9 262 Unit : mm
(A bbreviation : HT-221 /2B ) Nominal D ia. F R Standards
T ° B ends Code No. 9 262 Unit : mm ★ 13 42 40
Nominal D ia. F R ★ 16 47 48
bbreviation T- B Standards
★ 20 54 55
★ 13 42 40
★ 25 62 78
★ 16 47 48
★ 30 70 100
★ 20 54 55
R
★ 40 86.5 120
★ 25 62 78 F
★ 50 100 160
★ 30 70 100 F
★ 65 110 200
★ 40 86.5 120 22° 1/2
★ 75 120 245
★ 50 100 160
★100 145 300
R
11° 1/4
18
HT-TS Flanges Code No. 2342 JIS 1 0K Flange Type Unit : mm
D imension below
■ R eference: Length of bolts used to connect TS flanges Nominal D ia. D A d D 1 L T Z n h Standards
B olt Head
15 (16) 95 70 16 31 36 14 6
20 100 75 20 35 42 14 7
25 125 90 25 43 46 14 6
32 (30) 135 100 31 49 51 16 7
40 140 105 40 61 62 16 7
50 155 120 51 73 72 20 9
n-h
Notes 1 . U se KV Packings (gaskets). 65 175 140 67 88 69 22 8
2. Install flat washers on both bolt side and nut 80 (75) 185 150 77 103 72 22 8
side. 100 210 175 100 132 94 24 10
Z 3. B e sure to tighten all bolts evenly to the same
B olt Tightening Torq ue
torq ue.
P.C.D A
torq ue.
13∼30 15(1.5)
5. When installing a butterfly valve, check the
product dimensions to make sure that the 40 25(2.5)
T valve can open fully. When installing, align the 50 30(3.1)
L centers of the parts. 75(80) 40(4.1)
100 45(4.6)
For Hot Water Supply
. .
. .
Note .
F
19
HT Hydrant Sockets with Metal Insert Code No. 3028 Unit : mm
(A bbreviation : HT-MWS) Nominal D ia. L Thread D esignation Standards
13 47 Rp1/2
16×13 52 Rp1/2 JIS K 6777
20 61 Rp3/4
20×13 56 Rp1/2
25 69 Rp1 JIS K 6777
Notes .
.
.
H5120 CAC406, JIS H5121 CAC406C or JIS H3250.
L . .
.
.
.
.
.
.
H3250.
3
2
25 1/34 70 43 39 80
20
III. P V C-U P ipes and Fittings for Drain and V ent
nin o s os
1. P ipes JIS K6741 : Product conforms to Japanese Industrial Standards JIS K6741
AS59 : Product conforms to Japan PVC Pipe and Fittings Association' s standards AS59
P ipes for General P urposes : Product conforms to the manufacturer' s standards
t
φD
V P P ipes Code No. 1001 Unit : mm
O utside Dia.D Thickness t Approx. Length Reference Weight
Nominal Dia. Basic M ax./ M in. Average O D M in. Inside Dia. Weight/ m Weight/ m Standards
Tolerance (Reference) L ± 10
Dimension O D Tolerance Tolerance Dimension kg/ m kg/ piece
40 48 ± 0.3 ± 0.2 3.6 +0.8 40 4000 0.791 3.2
50 60 ± 0.4 ± 0.2 4.1 +0.8 51 4000 1.122 4.5
65 76 ± 0.5 ± 0.3 4.1 +0.8 67 4000 1.445 5.8
75 89 ± 0.5 ± 0.3 5.5 +0.8 77 4000 2.202 8.8
100 114 ± 0.6 ± 0.4 6.6 +1.0 100 4000 3.409 13.6
JIS K 6741
125 140 ± 0.8 ± 0.5 7.0 +1.0 125 4000 4.464 17.9
150 165 ± 1.0 ± 0.5 8.9 +1.4 146 4000 6.701 26.8
200 216 ± 1.3 ± 0.7 10.3 +1.4 194 4000 10.129 40.5
250 267 ± 1.6 ± 0.9 12.7 +1.8 240 4000 15.481 61.9
300 318 ± 1.9 ± 1.0 15.1 +2.2 286 4000 21.962 87.8
Note For nominal diameter of 30, use VP pipes for water supply shown on page 5.
nin o s os
JIS K6739 : Product conforms to Japanese Industrial Standards JIS K6739
K-1 : Product conforms to Japan Sewage Works Association Standard JSWAS K-1
K-11 : Product conforms to Japan Sewage Works Association Standard JSWAS K-11
2. DV and V U -DV Fittings AS12 : Product conforms to Japan PVC Pipe and Fittings Association' s standards AS12
AS38 : Product conforms to Japan PVC Pipe and Fittings Association' s standards AS38
: Product conforms to the manufacturer' s standards
Common j oint dimensions
DV fittings V U -DV fittings
φd2
φd2
φd
φd
φd1
φD
φd1
φD
t2
t1
21
DV Fittings (V P Stoppers) Unit : mm
d1 d2 D d t1 t2
Nominal Dia.
Basic Dimension Tolerance Basic Dimension Tolerance Basic Dimension Tolerance Reference Dimension Basic Dimension Tolerance M in. Dimension M in. Dimension
30 38.25 ± 0.25 37.85 ± 0.25 18 ± 1 44 31.0 ± 0.8 2.7 2.5
40 48.30 ± 0.30 47.80 ± 0.30 22 ± 1 54 40.0 ± 0.9 2.7 2.5
50 60.35 ± 0.30 59.75 ± 0.30 25 ± 1 67 51.0 ± 0.9 3.1 3.0
65 76.40 ± 0.30 75.70 ± 0.30 35 ± 1 83 67.0 ± 0.9 3.1 3.0
75 89.45 ± 0.30 88.65 ± 0.30 40 ± 2 97 77.2 ± 0.9 3.6 3.4
100 114.55 ± 0.35 113.55 ± 0.35 50 ± 2 124 98.8 ± 1.0 4.5 4.3
125 140.70 ± 0.40 139.40 ± 0.40 65 ± 2 151 125.0 ± 1.2 5.4 4.7
150 165.85 ± 0.45 164.25 ± 0.45 80 ± 2 178 145.8 ± 1.3 6.3 5.6
150 88 168 82
L
90° Large Radius Elbows V U -DV Fittings Code No. 2252 Unit : mm
(Abbreviation : LL•V U -LL) Nominal Dia. Z L R(Reference) Standards
L 50 66 91 85
Z Intersecting point of 1°10' 75 100 140 120
100 128 178 159 AS38
125 140 205 180
91 150
°1 170 250 240
0' 200 196 301 270
Z
22
45° Elbows V U -DV Fittings Code No. 2253
Unit : mm
(Abbreviation : 45L• V U -45L) Nominal Dia. Z L R(Reference) Standards
40 14 36 34
50 18 43 45
L
Z 65 22 57 55
45° 75 25 65 60
AS38
100 30 80 69
125 38 103 92
R 150 44 124 106
Z
200 48 153 114
L
250 58 183 140 AS12
300 70 210 167
350 90 258 212
400 110 310 243
90° Y
(Abbreviation : DT• V U -DT) V U -DV Fittings Code No. 2254 Unit : mm
L3
Intersecting point of 1°10' Z3 Nominal Dia. Z1 Z2 Z3 L1 L2 L3 Standards
50 34 34 34 59 59 59
65 42 43 42 77 78 77
75 48 49 48 88 89 88
L2
75× 50 34 35 48 74 75 73 AS38
Z2
100× 50 34 35 62 84 85 87
0'
°1 100× 75 48 49 62 98 99 102
91
Z1
30 22 22 22 40 40 40
40 27 27 27 49 49 49
40× 30 22 22 27 44 44 45
50 34 34 34 59 59 59
50× 30 22 22 33 47 47 51
50× 40 27 27 33 52 52 55
65 42 43 42 77 78 77
65× 40 27 28 42 62 63 64
65× 50 34 35 42 69 70 67
75 48 49 48 88 89 88
JIS K 6739
75× 40 27 28 48 67 68 70
75× 50 34 35 48 74 75 73
75× 65 42 43 48 82 83 83
100 62 63 62 112 113 112
100× 40 27 28 62 77 78 84
100× 50 34 35 62 84 85 87
100× 65 42 43 62 92 93 97
100× 75 48 49 62 98 99 102
125 75 76 75 140 141 140
125× 75 49 51 75 114 116 115
125×100 62 64 75 127 129 125
150 89 90 89 169 170 169 JIS K 6739
150× 75 51 53 88 131 133 128
150×100 62 65 88 142 145 138
23
90° Large Radius Y
(Abbreviation : LT• V U -LT)
Intersecting point of 1°10' Z3
L3
V U -DV Fittings Code No. 2255
Unit : mm
Nominal Dia. Z1 Z2 Z3 L1 L2 L3 Standards
50 66 26 66 91 51 91
L2
75 100 30 100 140 70 140
Z2
1°10'
75× 50 66 29 79 106 69 104
100 128 45 128 178 95 178
10'
91°
Z1
100× 50 66 32 90 116 82 115 AS38
L1
100× 75 100 33 110 150 83 150
125 140 50 140 205 115 205
150 170 65 170 250 145 250
150×125 140 60 152 220 140 217
200 196 94 196 301 199 301
40 52 23 52 74 45 74
50 66 26 66 91 51 91
50× 40 52 23 57 77 48 79
65 90 33 90 125 68 125
65× 40 52 24 66 87 59 88
65× 50 66 27 74 101 62 99
75 100 30 100 140 70 140
75× 40 52 25 71 92 65 93
75× 50 66 29 79 106 69 104
75× 65 90 32 95 130 72 130
100 128 45 128 178 95 178
100× 40 52 28 82 102 78 104
JIS K 6739
100× 50 66 32 90 116 82 115
100× 65 90 36 107 140 86 142
100× 75 100 33 110 150 83 150
125 140 50 140 205 115 205
125× 65 90 38 120 155 103 155
125× 75 100 42 124 165 107 164
125×100 128 52 140 193 117 190
150 170 65 170 250 145 250
150× 65 90 42 130 170 122 165
150× 75 100 45 135 180 125 175
45° Y
(Abbreviation : Y • V U -Y ) V U -DV Fittings Code No. 2257 Unit : mm
50 20 72 78 45 97 103
75 26 106 115 66 146 155
L2
45°
100 32 134 144 82 184 194
AS38
100× 50 98 118 42 148 143
100× 75 19 118 132 69 168 172
Z3
Z1
L3
24
9 0° Large R adius D ouble-Y
(A bbreviation : WLT) D V Fittings Code No. 21 56 Unit : mm
L3 Nominal D ia. Z Z Z L1 L2 L3 Standards
L3 1 2 3
Intersecting point of 1° 10' Z 3
Z 3
65 90 33 90 125 68 125
75 100 38 100 140 78 140
L2
100 128 45 128 178 95 178 JIS K 6739
2
100× 75
Z
91 100 40 110 150 90 150
°1
'
10
0' 125×100 128 52 140 193 117 190
91
°
1
Z
Note The mark indicates that the product is manufactured by Toeikanki Co., Ltd.
L1
Sockets
(A bbreviation : D S• VU -D S) VU -D V Fittings Code No. 2258 Unit : mm
30 3 39
40 3 47
For Drain and Vent
50 3 53
65 3 73
JIS K 6739
75 4 84
100 4 104
125 4 134
150 4 164
Increaser
(A bbreviation : IN• VU -IN) VU -D V Fittings Code No. 2259 Unit : mm
50× 40 20 67
75× 50 25 90
75× 65 25 100
100× 50 30 105
Z 100× 65 30 115
AS38
100× 75 30 120
L
125×100 35 150
150×100 40 170
150×125 40 185
200×100 45 203
D V Fittings Code No. 21 59 Unit : mm
200×125 45 218
Nominal D ia. Z L Standards 200×150 50 235
250×200 60 290 AS12
40× 30 20 60
50× 30 20 63
50× 40 20 67
65× 40 20 77
65× 50 20 80
75× 40 25 87
JIS K 6739
75× 50 25 90
75× 65 25 100
100× 40 30 102
100× 50 30 105
100× 65 30 115
100× 75 30 120
125× 65 35 135
125× 75 35 140
125×100 35 150 JIS K 6739
150× 75 40 160
150×100 40 170
JIS K 6739
150×125 40 185
25
Smart Cleaning Opening Fittings
(A bbreviation : SF-COS) D V Fittings and Transparent D V Fittings Code No. 21 8 0 Unit : mm
Nominal
Z 1 Z 2 L1 L2 L3 D 1 D 2 d1 d2 Standards
D ia.
75 48 49 88 89 79 97 97 77 77.2
100 48 49 98 99 90 97 124 77 98.8
L2
not be opened and closed.
2
[ Transparent Type]
1° 10’
Z
4. Note that the cleaning opening of the transparent type is harder to
D1
turn than the non- transparent type.
d1
1
Z
L1
Self-lubricating rubber ring
Vent Openings
(A bbreviation : VO) L (A bbreviation : VO)
D1
D2
D2
2
1
D1
D2
ℓ
(Nominal Dia.65)
50 68 64.3 50 22
65 84 80.3 52 22
75 97 89 190 40
100 129 114 245 50
65 76 120 106 80 10 4
D0
D
75 89 130 115 55 5 8 4
DV insert 100 114 177 161 100 10 6
opening 125 140 205 191 112 10 6
Rubber
150 165 240 223 130 10 8
(A bbreviation : CO) L T1
Nominal D ia. : 65, 1 00~ 1 50 O -ring
P.C.D D1
D0
D
DV insert
opening
Note The bolts and nuts are made of stainless steel (SUS).
26
Valve Sockets
(A bbreviation : D VS) D V Fittings Code No. 21 66 Unit : mm
Threads
1 Nominal D ia. D 1 d 1 W L Number of Thread Crests Standards
D 2 2 3
D2
25.4mm
D1
40×11/2" 54 40 22 10 58 47.803 12.70 26 11
50×2" 67 51 25 12 68 59.614 15.88 31 11
2 65×21/2" 83 68 35 15 85 75.184 17.46 35 11
3
W 75×3" 97 77.2 40 16 95 87.884 20.64 39 11
L
100×4" 124 98.8 50 18 115 113.030 25.40 47 11
Notes 1. The male threads conform to JIS B0203 (taper pipe threads) male tapered threads (R).
2. The socket dimensions conform to JIS K6739.
3. The products with nominal diameters of 50 and less are hexagon-shaped, and the
products with nominal diameters of 65 and more are octagon-shaped.
1 2 1 2
Thread D ia.
D1
d
2
D V Fittings Code No. 21 60 Unit : mm
D
Nominal
(Nominal Dia:75×21/2" ) Nominal D ia. Z L D Standards
Thread D ia.
30×11/4" 62 80 45.2 Rc11/4
L D 40×11/2" 68 90 56.3 Rc11/2
(A bbreviation : D A )
Fabricated product Z 50×2" 85 110 69.3 Rc2
65×21/2" 90 125 85.4 Rc21/2
75×3" 95 135 101.2 Rc3
For Drain and Vent
DV socket
100×4" 100 150 128.0 Rc4
Notes 1. The female threads conform to JIS B0203 (tapered pipe threads) tapered
female threads (Rc).
2. The DV socket dimensions conform to JIS K6739.
D3
3
L
1
D2
(Nominal D ia:75, 1 00)
Notes 1. The material of the rubber ring is SBR in the case of Type A and EPDM in
the case of Type B.
2. The pipe end to be inserted into the rubber ring end of the insert socket
needs to be chamfered by about 1 to 2 mm. Use V Soap or V Spray as a
joint lubricant.
3. These products can be used for horiz ontal and vertical piping.
4. The amount of expansion and contraction of each nominal diameter is
shown in the table at the right.
27
R epair Sockets (E xpansion Fittings)
(A bbreviation : E S-B ) D V Fittings Code No. 21 63 Unit : mm
Nominal
Product name: E S-B + D d L 1 2 D 1 D 2 Standards
L D ia.
(With Lubricant-Free R ubber R ing) 2 50 60 62 135 85 26 78 68
65 76 78 170 107 36 97 86
75 89 91 198 125 42 111 98
2
1
1
100 114 116 240 152 52 140 124
1
125 140 142 291 183 67 172 151
150 165 167 351 223 82 201 178
S Sockets
(A bbreviation : VU SS) VU -D V Fittings Code No. 5437 Unit : mm
Nominal D ia. Z H L Standards
40 20 24 84
50 25 30 100
65 32 38 134
75 37.5 44.5 155
Z
H
Z
40 25 22 54
50 27 25 67
D
65 37.5 35 83
75 43 40 97
100 53.5 50 124
125 69 65 150
ℓ 150 85 80 178
L 200 115 110 227
250 138 128 280
300 154 145 333
Notes 1. In buried applications, these products must not be used to cover vertically
buried pipes. When they are used to cover horiz ontally buried pipes, the
following burial depth should be as follows.
Allowable burial depths
1.2 to 2 m when buried under streets and covered with soil
0.6 to 2 m when buried under sidewalks and covered with soil
2. The shape of caps with nominal diameters of 40, 250 and 300 differ from that
shown in the diagram.
1 00 E lbows
D V Fittings Code No. 2351 Unit : mm
50 31 56
L
75 48 88
100 62 112
Note The " " mark indicates a made-to-order product.
28
1 0° B ushings
VU -D V Fittings Code No. 2353 Unit : mm
50 6.0 31 6.0 31
L2
75 7.8 47.8 7.8 47.8
2
10°
Z
100 2.0 52 14.0 64
1
Z
L1
1 1 ° 1 /4 E lbows
(A bbreviation : VU 1 1 1 /4 L) VU -D V Fittings Code No. 5430 Unit : mm
75 9 49
L
17 97
Notes 1. The " " mark indicates a made-to-order product.
Z
2. The mark indicates that the product is manufactured by Maez awa Kasei
L
22° 1 /2 E lbows
(A bbreviation : VU 221 /2 L) VU -D V Fittings Code No. 5431 Unit : mm
22° 1/2 50 9 34
75 13 53
Z
100 16 66
150 26 106
Z
2. The mark indicates that the product is manufactured by Maez awa Kasei
Industries Co., Ltd.
30° E lbows
(A bbreviation : VU 30L) VU -D V Fittings Code No. 5432 Unit : mm
30° 50 11 36
Z
75 16 56
100 19 69
150 30 110
Z
2. The mark indicates that the product is manufactured by Maez awa Kasei
Industries Co., Ltd.
60° E lbows
(A bbreviation : VU 60L) VU -D V Fittings Code No. 5433 Unit : mm
L
Nominal D ia. Z L Standards
Z
75 30 70
100 37 87
60°
Notes 1. The " " mark indicates a made-to-order product.
2. The mark indicates that the product is manufactured by Maez awa Kasei
Industries Co., Ltd.
Z
L
29
R educing E lbows
(A bbreviation : VU L) VU -D V Fittings Code No. 5434 Unit : mm
L1
1 0'
91°
1
50× 40 32 26 54 51
Z
65× 50 41 33 66 68
75× 40 48 27 70 67
75× 50 47 32 72 72
75× 65 48 41 83 81
Z 2
100× 50 61 34 86 84
L2 100× 75 62 47 102 97
150×100 88 62 138 142
Notes 1. The " " mark indicates a made-to-order product.
2. The mark indicates that the product is manufactured by Maez awa Kasei
Industries Co., Ltd.
50 18 43 41
45° 75 25 65 63
100 30 80 78
1
Z
L1
ℓ
Nominal D ia. Z 1 L1 Z 2 Standards
40 28 50 52 26
50 33 58 62 28
65 41 76 81 39
75 48 88 93 45
1
'
° 10
Z
91
Notes 1. The mark indicates that the product is manufactured by Maez awa Kasei
Industries Co., Ltd.
2. The products with the mark will change to products manufactured by
Maez awa Kasei Industries Co., Ltd. when the current stock of products
manufactured by Kubota ChemiX runs out.
VU B ushings
(A bbreviation : VU SR ) H Code No. 5474 Unit : mm
75×50 88.8 30 40
100×50 113.8 35 50
D
100×65 113.8 35 50
100×75 113.8 35 50
Notes 1. The " " mark indicates a made-to-order product.
2. The mark indicates that the product is manufactured by Maez awa Kasei
Industries Co., Ltd.
VU E ccentric B ushings
(A bbreviation : VU HB ) Code No. 5475 Unit : mm
H
Nominal D ia. D h H Standards
75× 40 88.8 30 18 40
75× 50 88.8 30 11 40
75× 65 89.0 30 3.5 40
D
30
VU E ccentric Sockets
(A bbreviation : OJH) L Code No. 5476 Unit : mm
40× 50 60 13 6
50× 65 80 20 7
50× 75 95 30 13.5
50×100 115 40 25.5
h
65× 75 98 23 6
65×100 122 37 18
75×100 125 35 12
100×125 145 30 12
100×150 170 40 23
125×150 175 30 11.5
. .
.
. .
Rubber ring
166.1± 0.5
. .
2
C
. . .
1
L
31
3. Transparent D V and VU -D V Fittings
1 . B e sure to use the Color Tough dyne B lue adhesive (see page 36) for the connection of pipes and fittings.
2. These products cannot be used as pressuriz ed pipes such as for water supply and for hot water supply.
3. Store products indoors. D o not store products under the sun or in extremely hot place.
9 0° E lbows
(A bbreviation : D L) Transparent D V Fittings Code No. 21 51 Unit : mm
Nominal D ia. Z L R (R eference) Standards
L 30 22 40 23
Z 40 27 49 27
50 33 58 34 JIS K 6739
65 42 77 43
75 48 88 49
1° 10'
100 62 112 65
Z
Nominal D ia. Z L R (R eference) Standards
L
50 33 58 31
75 48 88 54 AS38
100 62 112 70
R
Z L R (R eference)
L
50 66 91 85
L1
1
Z
1° 10'
Z 2
L2
45° E lbows
(A bbreviation : 45L) Transparent D V Fittings Code No. 21 53 Unit : mm
Nominal D ia. Z L R (R eference) Standards
30 12 30 30
40 14 36 31
50 18 43 44
JIS K 6739
L
Z 65 22 57 52
45° 75 25 65 58
100 30 80 69
50 18 43 45
75 25 65 60 AS38
100 30 80 69
32
90° Y
(Abbreviation : DT) Transparent DV Fittings Code No. 2154 Unit : mm
L3 Nominal Dia. Z1 Z2 Z3 L1 L2 L3 Standards
Z3 30 22 22 22 40 40 40
40 27 27 27 49 49 49
40× 30 22 22 27 44 44 45
50 34 34 34 59 59 59
50× 40 27 27 33 52 52 55
L2
65 42 43 42 77 78 77
Z2
65× 40 27 28 42 62 63 64 JIS K 6739
65× 50 34 35 42 69 70 67
1°10'
75 48 49 48 88 89 88
Z1
75× 50 34 35 48 74 75 73
100 62 63 62 112 113 112
L1
100× 50 34 35 62 84 85 87
100× 75 48 49 62 98 99 102
125×100 62 64 75 127 129 125
45° Y
(Abbreviation : Y ) Transparent DV Fittings Code No. 2157 Unit : mm
Nominal Dia. Z1 Z2 Z3 L1 L2 L3 Standards
40 12 58 62 34 80 84
50 20 72 78 45 97 103
50×40 8 62 70 33 87 92
65 20 92 98 55 127 133
65×50 8 80 88 43 115 113
JIS K 6739
75 26 106 115 66 146 155
L2
45°
100 32 134 144 82 184 194
100×50 8 98 118 42 148 143
100×75 19 118 132 69 168 172
For Drain and Vent
Z3
Z1
L3
Unit : mm
Nominal Dia. Z1 Z2 Z3 L1 L2 L3 Standards
50 20 72 78 45 97 103
75×50 3 86 98 43 126 123 AS38
100 32 134 144 82 184 194
33
Sockets
(Abbreviation : DS) Transparent DV Fittings Code No. 2158 Unit : mm
Nominal Dia. Z L Standards
30 3 39
40 3 47
50 3 53 JIS K 6739
65 3 73
75 4 84
100 4 104
Increasers
(Abbreviation : IN) Transparent DV Fittings Code No. 2159 Unit : mm
Nominal Dia. Z L Standards
40×30 20 60
50×40 20 67
65×50 20 80
75×50 25 90 JIS K 6739
75×65 25 100
100×50 30 105
100×75 30 120
H
Z
φD3
3
L
1
φD2
34
4. PVC Mini-Manhole Product Lineup
Code No. A bbreviation Size Pipe Connection
5409-0100-0151 ST 100 — 150 Solvent cement joint
5409-0100-0200 100 — 200 Solvent cement joint
5409-0150-1201 150 — 200 Solvent cement joint
1592-2150-1301 150 — 300 Rubber ring joint
1592-2200-1301 200 — 300 Rubber ring joint
5202-0100-1200 90L Left 100 — 200 Solvent cement joint
1593-9015-1301 Left 150 — 300 Rubber ring joint
1593-9020-1301 Left 200 — 300 Rubber ring joint
5202-0100-2200 Right 100 — 200 Solvent cement joint
1593-9015-2301 Right 150 — 300 Rubber ring joint
1593-9020-2301 Right 200 — 300 Rubber ring joint
5202-0100-0150 Left/Right 100 — 150 Solvent cement joint
5202-0150-0200 Left/Right 150 — 200 Solvent cement joint
5203-0100-1200 45L Left 100 — 200 Solvent cement joint
5203-0150-1200 Left 150 — 200 Solvent cement joint
1593-4515-1301 Left 150 — 300 Rubber ring joint
1593-4520-1301 Left 200 — 300 Rubber ring joint
5203-0100-2200 Right 100 — 200 Solvent cement joint
5203-0150-2200 Right 150 — 200 Solvent cement joint
1593-4515-2301 Right 150 — 300 Rubber ring joint
1593-4520-2301 Right 200 — 300 Rubber ring joint
5203-0100-0150 Left/Right 100 150 Solvent cement joint
5205-0100-1150 90Y Left 100 — 150 Solvent cement joint
5205-0100-1200 Left 100 — 200 Solvent cement joint
5205-0150-1200 Left 150 — 200 Solvent cement joint
5205-0100-2150 Right 100 — 150 Solvent cement joint
5205-0100-2200 Right 100 — 200 Solvent cement joint
5205-0150-2200 Right 150 — 200 Solvent cement joint
5207-0100-1150 45Y Left 100 — 150 Solvent cement joint
5207-0150-1200 Left 150 — 200 Solvent cement joint
For Drain and Vent
Caution A bout the " left" and " right" designations for PVC Mini-Manhole products
Left R ight Left/R ight
35
IV. A dhesives
U sage range of nominal diameters
covered by supplied brush
1 . Vinyl-B ase A dhesives Can siz e
Guideline range of
nominal diameter
The adhesive must not be mixed with other adhesive. If the adhesive is mixed with 100g 13~ 50
other adhesive or a solvent, the adhesive strength decreases significantly. 500g 13~ 50
Tough dyne HI Code No. 1 039 Product conforms to Japan Water Works A ssociation' s standards JWWA S1 01
U se Bonding of HI products
(can be used on general pipes and fittings)
Property Low viscosity (A), quick drying (viscosity: 500 MPa· s)
Color Colorless
100 g can (with brush) 500 g can (with brush) 1 kg can (with brush)
Tough dyne HI (White) Code No. 1 039 Product conforms to Japan Water Works A ssociation' s standards JWWA S1 01
U se Bonding of HI products
(can be used on general pipes and fittings)
Property Low viscosity (A), quick drying (viscosity: 500 MPa· s)
Color White
500 g can (with brush) 1 kg can (with brush)
Tough dyne R ed Code No. 1 039 Product conforms to Japan Water Works A ssociation' s standards JWWA S1 01
Tough dyne B lue Code No. 1 039 Product conforms to Japan Water Works A ssociation' s standards JWWA S1 01
U se Bonding of general pipes and fittings
Property Low viscosity (A), quick drying (viscosity: 150 MPa· s)
Color Colorless
Tough dyne HT Code No. 2039 Product conforms to the manufacturer's standards
U se Bonding of HT products
Property Low viscosity, quick drying (viscosity: 500 MPa· s)
Adhesives
Color Colorless
Color Tough dyne B lue Code No. 1 039 Product conforms to the manufacturer's standards
U se Bonding of DV fittings
Property Low viscosity, quick drying (viscosity: 500 MPa· s)
Color Blue
• U se Tough dyne Y ellow for drain pipes with nominal diameter of 200 and more.
• This adhesive must not be used to bond pipes and fittings for water supply such as for drinking water.
Caution • B e sure to wipe off the adhesive adhered on the base material.
The dye contained in the adhesive penetrates the sheet over time.
500 g can (with brush) 1 kg can (with brush) A s a result, the blue dye appears on the surface.
Tough dyne Y ellow Code No. 1 039 Product conforms to the manufacturer's standards
U se Bonding of general pipes and fittings (nominal diameter of 200 and more)
Property High viscosity, slow drying (viscosity: 1,000 MPa· s)
Color Colorless
• This adhesive must not be used to bond pipes and fittings for
water supply such as for drinking water.
Caution • When applying to pipes with large diameters, pour a necessary amount
1 kg can (with brush) 3 kg can of adhesive into a different metal container and use a large brush.
36
2. Selection of V inyl-Base Adhesive to U se Recommended Usable × Cannot be used
P ipeline Classification P ressurize d P ipeline Nonpressurize d P ipeline
Application Classification Water Supply/ Hot Water Supply General P ressurize d P ipe Drain and V ent
P ipe P roduct Classification HI P roduct General P ipe HT P roduct HI P roduct General P ipe HT P roduct General P ipe
Nominal Diameter Classification 150 and less 150 and less 150 and less 200 and more (Note 1) 150 and less 150 and less 200 and more (Note 1)
Tough dyne HI × × × ×
340ml
Tough dyne HI/ HI (White) 0.6 0.8 1.1 1.6 ー 2.1 ー 3.3 4.8 6.6 8.1 13 20 30 55 ー ー ー ー ー ー ー
Tough dyne Red 0.9 1.2 1.7 2.4 2.6 3.2 3.5 5.0 7.1 9.9 12 20 30 45 80 130 180 ー ー ー ー ー
Tough dyne Blue 0.6 0.8 1.1 1.6 1.7 2.1 2.3 3.3 4.8 6.6 8.1 13 20 30 ー ー ー ー ー ー ー ー
Tough dyne HT 0.6 0.8 1.1 1.6 ー 2.1 ー 3.3 4.8 6.6 8.1 13 20 30 ー ー ー ー ー ー ー ー
Tough dyne Y ellow ー ー ー ー ー ー ー ー ー ー ー ー ー ー 70 105 150 205 265 330 410 595
Note The indicated amount is for a surface area of 1m2. The amount in the table were calculated based on 300 g for Tough dyne Red, 200 g for Tough dyne HI and Tough dyne HI (White) , and 250 g for Tough dyne Y ellow.
For DV socket g/ location
Nominal Dia. 20 25 40 50 65 75 100 125 150 200 250 300 350 400 450 500 600 700
Tough dyne Blue ー ー 4 5 7 10 15 20 30 ー ー ー ー ー ー ー ー ー
Color Tough dyne Blue ー ー 4 5 7 10 15 20 30 ー ー ー ー ー ー ー ー ー
Tough dyne HT 0.8 1.1 4 5 ー 10 ー ー ー ー ー ー ー ー ー ー ー ー
Tough dyne Y ellow ー ー ー ー ー ー ー ー ー 55 90 125 175 220 275 350 525 700
37
R e f e re nce
I. Performance and Q uality
1 .Operating Temperature and Pressure
(1) O perating temperature ranges and operating pressure for HI-V P, V P, V U and major fittings
Pipe Major fitting Use O perating temperature range (see notes) O perating pressure range (see notes)
HI-V P pipe for water supply HI-TS fitting
Water pipe O rdinary temperature (5 - 35º C) 0.75 MPa (hydrostatic pressure)
V P pipe for water supply TS fitting
TS fitting Pressure pipe O rdinary temperature (5 - 35º C) 1.0 MPa (hydrostatic + water hammer pressure)
V P pipe for general purposes W/o external pressure 5 - 60 º C
DV fitting Non-pressure pipe
W/ external pressure 5 - 45 º C
W/o external pressure 5 - 60 º C
V U pipe for general purposes V U fitting Non-pressure pipe
W/ external pressure 5 - 45 º C
Notes: 1. The operating temperature range and pressure may vary with the fitting type or joint technique.
2. Since PV C-U pipes expand and contract due to temperature differences, exposed PV C-U pipes require a means to absorb thermal expansion and contraction.
3. Performance Specification for VP Pipes for G eneral Purposes (excerpt from JIS K 6741: 2007)
Performance attribute Performance Applicable pipe
Tensile yield strength Min. 45 MPa for the tensile strength at yield at 23º C. V P,V M, V U
Pressure resistance (V P: hydrostatic pressure 2.5 MPa x 1 min at ordinary temperature)1 There shall be no leaks or other defects. V P,V M, V U
Joint pressure resistance1 ,2 There shall be no leaks or other defects. V P,V M, V U
F latness There shall be no cracks. V P,V M, V U
V icat softening temperature Min. 76º C V P,V M, V U
Notes: 1. 2.5 MPa is the pressure for the hydrostatic pressure test to check product quality. The maximum operating pressure (water hammer + hydrostatic pressure) of V P pipes
for general purposes is 1.0 MPa.
2. The joint pressure resistance applies to pipes with rubber ring and bonding-type ends for pressure applications. F or these pipes, this joint pressure resistance test may
be substituted for a pressure test.
4. Performance Specification for HT-VP Pipes for Hot Water Supply (excerpt from JIS K 6776: 2007)
Performance attribute Performance Applicable pipe
Tensile yield strength Min. 50 MPa for the tensile strength at yield at 23º C. HT
Pressure resistance (hydrostatic pressure 4.0 MPa x 1 min at ordinary temperature)1 There shall be no leaks other defects. HT
Hot internal pressure creep performance There shall be no leaks other defects. HT
F latness There shall be no cracks. HT
V icat softening temp erasure Min. 95º C HT
Turbidity Max. 0.5 degree
Chromaticity Max. 1 degree
O rganic matter (TO C) Max. 1 mg/L
Reference
38
5 . G ener a l P r op er ti es of V P , H I - V P , a nd H T - V P P r od u c ts
Attribute Units VP HI Test method HT Test method
Color — Gray Grayish blue — Brow n —
properties
Physical
Specific gravity — 1.43 1.40 JIS K 7112 Sink-float method 20º C 1.48 ASTM D 792 20º C
Hardness Rockw ell R 115 115 ASTM D 785 20º C 140 JIS K 7202 20º C
Water absorption One w eek at ordinary temperature mg/ cm2 Max . 0.15 Max . 0.15 Max . 0.15
Tensile strength MPa ( kgf/ cm2) 49-54( 500-550) 49-52( 500-530) JIS K 6742 23º C, eta. 51-56 ( 520-570) JIS K 6776 20º C
Mechanical properties
Longitudinal elastic modulus MPa ( kgf/ cm2) 2942 ( 3X 104) 2942 ( 3X 104) JIS K 7113 20º C 2942 ( 3X 104) ASTM D 747 20º C
E longation at fracture % 50-150 50-150 JIS K 6741 20º C 40-80 JIB K 6741 20º C
Bending strength MPa ( kgf/ cm2) 78.5-98.1 ( 800-1000) 78.5-98.1 ( 800-1000) JIS K 7203 20º C 65% RH 89 ( 900) ASTM D 970 20º C
Bending elastic modulus MPa ( kgf/ cm2) 2746( 2.8X 104) 2746( 2.8X 104) JIS K 7203 20º C 65% RH — —
Compression strength MPa ( kgf/ cm2) 69( 700) 64( 650) JIS K 7208 20º C 85% RH 69 ( 700) ASTM D 695 20º C
Poisson' s ratio — 0.35-0.40 0.35-0.40 0.38 —
Charpy impact strength kJ/ m2 ( kgf•cm/ cm2) 6.9-9.8( 7-10) Min. 17.7 7.84 ( 8.0) ASTM D 256
Vicat softening temperature ºC Min. 76 Min. 76 JIS K 6742 Min. 95 JIS K 6776
properties
Specific heat J/ ( kg•K) ( cal/ g•º C) 1.05X 103 ( 0.25) 1.05X 103 ( 0.25) 1.05X 103( 0.25)
Thermal conductivity W/ ( m2•K) ( kcal/ m•h•º C) 0.15 ( 0.13) 0.15 ( 0.13) DIN 8061 0.14 ( 0.12) DIN 8061
Combustibility — Self-ex tinguishability Self-ex tinguishability Self-ex tinguishability —
Voltage resistance kV/ mm Min. 40 Min. 40 Min. 40 —
Volume resistivity c 5.3X 1015 5.3X 1015 30º C 65% RH 5.3X 1015 ASTM D 257
E lectrical properties
6 . Ch em i c a l r esi sta nc e of V P , V U , H I - V P , The chemical resistance show n in the table is for reference only.
a nd H T - V P P r od u c ts Please consult w ith Kubota ChemiX if using our product as the pipeline
for chemical, etc.
Temperature
≦20º C ≦35º C ≦60º C ≦80º C
N ame of chemical Concentration ①VP Pipes for Water Supply ①VP Pipes for Water Supply
①VP Pipes ①VP Pipes ①VP Pipes( N o-pressure)
②HI-VP Pipes ②HI-VP Pipes HT Pipes HT Pipes
②VU Pipes ②VU Pipes ②VU Pipes( N o-pressure)
③HT Pipes ③HT Pipes
< 10% ◎ △ ◎ △ ◎ △ ×
10-25% ◎ △ ◎ △ ◎ × ×
Hydrochloric acid
25-37% ◎ × ◎ × ◎ × ×
37% ≦ △ × × × × × ×
< 50% ◎ × ◎ × ◎ × ×
Sulfuric acid 50-70% △ × △ × △ × ×
70% ≦ △ × △ × × × ×
< 30% ◎ × ◎ × ◎ × ×
N itric acid 30-55% ○ × ○ × × × ×
55-65% △ × △ × × × ×
< 10% ○ × ○ × △ × ×
Hydrofluoric acid 10-40% ○ × ○ × × × ×
40% ≦ × × × × × × ×
Acid
< 60% ◎ ◎ ◎ △ ◎ × ×
Phosphoric acid
60-95% ○ × ○ × △ × ×
0-50% ○ △ ○ × ○ × ×
Acetic acid 50-80% ○ × △ × △ × ×
80% ≦ △ × △ × × × ×
0-25% ○ △ ○ × △ × ×
Formic acid 25-60% ○ × ○ × △ × ×
60% ≦ △ × × × × × ×
Lactic acid ◎ △ △ × △ × ×
Trichloroacetic acid △ × × × × × ×
Maleic acid ○ △ △ × × × ×
Hydrogen perox ide w ater ◎ × ◎ × × × ×
Aluminum polychloride ( PAC) ◎ ①② : ◎ / ③ : △ ◎ ①② : ◎ / ③ : △ ○ × ×
< 10% ◎ × ◎ × ○ × ×
Sodium hydrox ide
10-50% ◎ × ◎ × △ × ×
( Caustic soda)
50% ≦ △ × △ × △ × ×
Potassium hydrox ide ≦50% ◎ △ ◎ × ◎ × ×
Alkali
< 10% ◎ ○ ◎ ○ ○ × ×
10-25% ◎ × ◎ × ○ × ×
Sodium hypochlorite
25-50% ◎ × ◎ × ○ × ×
50% ≦ △ × △ × △ × ×
【N ote】◎ : N ot at all or mostly not affected ○ : Slightly affected △:Affected × : Significantly affected
39
The chemical resistance show n in the table is for reference only.
Please consult w ith Kubota ChemiX if using our product as the pipeline
for chemical, etc.
Temperature
≦20º C ≦35º C ≦60º C ≦80º C
N ame of chemical Concentration ①VP Pipes for Water Supply ①VP Pipes for Water Supply
①VP Pipes ①VP Pipes ①VP Pipes( N o-pressure)
②HI-VP Pipes ②HI-VP Pipes HT Pipes HT Pipes
②VU Pipes ②VU Pipes ②VU Pipes( N o-pressure)
③HT Pipes ③HT Pipes
Chloromethane ( Methyl chloride) × × × × × × ×
Toluene × × × × × × ×
Trichloroethylene × × × × × × ×
Acetone × × × × × × ×
Ketones × × × × × × ×
Methyl alcohol ◎ × ◎ × △ × ×
E thyl ether × × × × × × ×
≦50% ◎ △ ◎ × △ × ×
E thyl alcohol
96% ◎ × ◎ × △ × ×
Butyl alcohol ◎ × ◎ × △ × ×
Aniline × × × × × × ×
Benz ene × × × × × × ×
Carbon tetrachloride × × × × × × ×
Organic solvent
Trichloromethane ( Chloroform) × × × × × × ×
E thyl acetate × × × × × × ×
Formalin ≦40% ○ △ ○ × △ × ×
Carbon disulfide × × × × × × ×
Acetaldehyde × × × × × × ×
Glycerin ◎ ◎ ◎ ◎ ◎ △ ×
Aromatic hydrocarbon × × × × × × ×
Cresol aqueous solution × × × × × × ×
Lacquer thinner × × × × × × ×
Hex ane ◎ △ △ × × × ×
Triethylamine × × × × × × ×
Butylcarbitol △ × △ × × × ×
≦50% △ ○ △ ○ × △ ×
Propylene glycol
50% < × × × × × × ×
≦50% ◎ △ ◎ △ △ × ×
E thylene glycol
50% < × × × × × × ×
E thanolamine × × × × × × ×
Chlorine gas ( Dry) △ × × × × × ×
Chlorine gas ( Wet) ◎ × △ × × × ×
Gas
Ammonia gas ◎ × ◎ × ◎ × ×
Hydrogen sulfide ◎ △ ◎ × △ × ×
Gasoline △ × × × × × ×
Petroleum × × × × × × ×
Oil and Fat ◎ × ◎ × ◎ × ×
◎ × ◎ × △ × ×
Others
Olive oil
Potassium permanganate ○ × ○ × △ × ×
Seaw ater ◎ ◎ ◎ ◎ ◎ ○ ○
Ant repellent × × × × × × ×
Oz one w ater ◎ × △ × × × ×
【N ote】◎ : N ot at all or mostly not affected ○ : Slightly affected △:Affected × : Significantly affected
Reference
40
I I . I nsta l l a ti on D esi g n
1 . I nsta l l a ti on D esi g n f or H T P i p es f or H ot W a ter S u p p l y
1 .1 M a i n c h ec k p oi nts
( 1 ) O p er a ti ng tem p er a tu r e r a ng es a nd op er a ti ng p r essu r e ( h y d r osta ti c + w a ter h a m m er p r essu r e)
N om i na l d i a m eter s of 5 0 a nd l ess ( JIS K 6776) N om i na l d i a m eter s of 6 5 a nd m or e ( manufacturer' s standards)
O p er a ti ng tem p er a tu r e ( ° C) 5~ 40 41~ 60 61~ 70 71~ 90( N ote) O p er a ti ng tem p er a tu r e ( ° C) 5~ 40 41~ 60 61~ 70 71~ 85( N ote)
M a x i m u m op er a ti ng p r essu r e ( M P a ) 1.0 0.6 0.4 0.2 M a x i m u m op er a ti ng p r essu r e ( M P a ) 1.0 0.4 0.25 0.15
N ote : Continuous normal operating max imum temperature is 85° C. N ote : Continuous operating max imum temperature is 80° C.
1 .2 H ea d L oss i n P i p el i ne
( 1 ) F r i c ti on h ea d l oss i n str a i g h t p i p e sec ti ons
Use the follow ing Darcy-Weisbach E quation to 30
section.
10
150
HT
8
125
6 HT
5
100
4 HT
V=
3 m/ s
h :Friction head loss in straight pipe section ( m)
V=
3.0
75
HT
2.5
V=
2
:Friction loss coefficient ( 0.02)
V=
65
HT
2.0
V=
1.8
V=
1.6
:Pipeline length ( m)
V=
1.4
V=
50
1.2
HT
d :Pipe inside diameter ( m)
1
rate
1.0
V=
0.8
40
V=
0.6 HT
0.6
Flow
0.4 30
HT
0.4
0.3
V=
25
HT
0.2
0.2
20
HT
16
0.1 HT
0.08
13
HT
0.06
0.05
0.04
0.03
0.02
0.01
1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 500 600 800 1000
The head loss in a fitting can be determined by calculation according to the shape of the fitting. For the calculation, a fitting is
usually converted to a straight-pipe-equivalent length and added as an ex tension pipe to the straight pipe section to determine
head loss.
S tr a i g h t- p i p e- eq u i v a l ent l eng th s f or th e c a l c u l a ti on of h ea d l oss i n f i tti ng s Unit : m
N om i na l D i a .
1 3 1 6 2 0 2 5 3 0 4 0 5 0 6 5 7 5 1 0 0
Reference
F i tti ng
E lbow 0.2 0.3 0.4 0.5 0.5 0.7 0.9 1.2 1.4 1.8
90° Bend 0.1 0.1 0.1 0.2 0.2 0.2 0.3 0.4 0.5 0.6
45° Bend 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.3 0.3 0.4
Same-diameter tee 0.2 0.3 0.4 0.5 0.5 0.7 0.9 1.2 1.4 1.8
Same-diameter tee 0.7 0.8 1.0 1.3 1.5 2.0 2.5 3.3 3.8 5.0
Reducer ( 1: 0.5) ー 0.1 0.1 0.1 0.2 0.2 0.3 0.3 0.4 0.5
Gate valve ( fully open) 0.1 0.1 0.2 0.2 0.2 0.3 0.4 0.4 0.5 0.7
Stop valve ( fully open) 5.5 5.5 7.6 9.1 12.1 13.6 18.2 21.2 26.0 36.0
41
1 .3 T em p er a tu r e D r op a nd T h er m a l I nsu l a ti on
HT pipes offer ex cellent thermal insulation performance, so no insulation measure is necessary for short-distance hot w ater supply
pipes. How ever, to reduce the electricity/ gas ex penses, use commercially available easy-to-install heat insulation covers on
heating/ cooling equipment pipes.
Use the follow ing formula to calculate the temperature drop in HT pipes used for hot w ater supply.
Use the follow ing formula to calculate heat transfer resistance R. N ote that heat transfer resistance R varies depending on w hether
thermal insulation is installed or not.
85
50
80
Temperature( ° C)
40
30
20
70
16
65
13
d
Diatomaceous earth 0.053~ 0.097
d D
D Rock w ool 0.046~ 0.056
D0
Cow fur felt 0.046~ 0.047
Hemp felt 0.046~ 0.050
Bare pipe
Thermally insulated pipe
Carboniz ed cork 0.043~ 0.046
Glass fiber 0.039~ 0.057
Polyurethane foam 0.027~ 0.047
be obtained w ith the follow ing formula. According to the thermal stress value by the cross-sectional area of the pipe, the
formula, the amount of ex pansion and contraction per 1 m of amount of ex pansion and contraction force that is generated due to
pipe resulting from a temperature change of 10° C is 0.7 mm. the heat and acts on the pipe body can be obtained.
: Amount of ex pansion and contraction ( cm) : Thermal stress ( kN / cm2)
: Linear ex pansion coefficient ( 7 x 10-5/ ° C) E : E lastic modulus of pipe ( kN / cm2)
: Pipe length ( cm)
t : Temperature difference ( ° C)
42
1 .5 P i p e E x p a nsi on a nd Contr a c ti on P r otec ti on
Since HT pipes have a higher linear ex pansion coefficient than metal pipes, it is important to protect HT pipes against thermal
ex pansion and contraction w hen designing pipe installation.
By either using ex pansion fittings or using a special piping method, thermal ex pansion and contraction can be absorbed for the
protection of pipes, fittings and equipments.
( 1 ) T y p es of ex p a nsi on a nd c ontr a c ti on p r otec ti on
E x p a nsi on f i tti ng s L oop B end ( nom i na l d i a m eter : 1 3 to 5 0 m m ) U - sh a p e ex p a nsi on p i p e l oop ( nom i na l d i a m eter : 1 3 to 5 0 m m )
90° Bend
180° Bend
M eta l ex p a nsi on p i p e l oop ( nom i na l d i a m eter : 1 3 to 2 5 m m ) T h er m a l - r esi sta nt ex p a nsi on j oi nt ( nom i na l d i a m eter : 2 0 to 2 5 m m )
P i p i ng m eth od
P i p e l oop f or m ed w i th el b ow s ( f or b r a nc h i ng ) P i p e l oop f or m ed w i th B end ( nom i na l d i a m eter : 1 3 to 5 0 m m )
180° Bend
80
60
50
°
1 0
40
Length of straight pipe section ( m)
30
2 0
°
3 0
°
4 0
20
6 0 °
5 0
°
7 0 °
8 0 °
9 0 °
10
5
S u p p or ti ng l eng th p er ex p a nsi on f i tti ng
4 Unit : m
T em p er a tu r e
3 d i f f er enc e ( ° C) 8 0 6 0 4 0
E x p a nsi on f i tti ng
43
1 .6 P i p e S u p p or ts
Unit : cm
(1 ) M a x im u m su p p or t p i tc h N om i na l D i a . ( m m ) M a x i m u m op er a ti ng tem p er a tu r e 8 5 ° C
The elastic modulus of HT pipe decreases as the temperature 13 55
increases. To ensure the pipeline reliability, make the support pitch less 16 60
than the value show n in the table. 20 65
25 70
40 85
50 95
HT pipe
65 95
75 110
Support pitch Support pitch
100 120
( 2 ) S u p p or t m eth od
E ither loose supports, w hich allow the movement of the pipe in the ax ial direction, or fix ed supports, w hich constrict the pipe
movement, are used to support HT pipes. Although loose supports are used in general, alw ays use fix ed supports at interval
locations equal to the supporting pitch required for each ex pansion fitting determined based on the temperature difference, at
locations near branching sections, and at elbow s.
Specified
E x pansion support pitch Branch Loose support Fix ed support
pipe loops
E x a m p l es of l oose su p p or t
When using loose supports, provide Min. 10 cm
space betw een the j oint and supporting fix ture in Hanging bolt
order to prevent the j oint from contacting the support
fix ture w hen the pipe ex pands.
Band
Saddle band
Thermal
insulation Thermal
material Thermal insulation
insulation material
HT pipe material HT pipe
HT pipe
Saddle band
Roller
E x a m p l es of F i x ed su p p or t Saddle band
Saddle band
When installing a pipe to a fix ed support, use a Angle metal bracket HT pipe
saddle band w ith w ider than the pipe outside HT pipe
diameter. If a U-bolt is used, local stress w ill be
generated and cause pipe deformation.
Also, place a rubber sheet betw een the pipe and
saddle band and secure the pipe directly in place, Rubber sheet Rubber sheet
and then cover the pipe w ith a thermal insulation
material if necessary.
The rubber sheets used must not contain any plasticiz er.
1 .7 S ta nd a r d P i p i ng D i a g r a m s
( 1 ) E x a m p l es of ex p a nsi on a nd c ontr a c ti on p r otec ti on
* Depending on the conditions of construction site, the most suitable method may not be indicated. Consult our company for details.
A L oop B end
Min. 10 cm Min. 10 cm Min. 10 cm
Fix ed support Loose support Joint
Reference
Loop Bend
The pitch of loose supports must be less than the max imum support pitch determined based on the operating temperature.
Position the loop bend section horiz ontal or dow nw ard. If the loop bend is installed upw ard, air w ill be trapped inside the pipe.
This method cannot be used for riser pipes.
44
B U - sh a p e ex p a nsi on p i p e l oop
Min. 10 cm Min. 10 cm
Fix ed support Loose support
90° Bend
180° Bend
U-shape ex pansion pipe loop supporting pitch determined based on temperature difference
Position the U-shape ex pansion pipe loop section horiz ontal or dow nw ard.
This method can be used for riser pipes.
Do not use thermal-resistant ex pansion j oints in concealed locations such as above ceiling or under floor because it w ill be difficult
to maintain the j oints installed in concealed places.
Be sure to secure the thermal-resitant ex pansion j oints firmly in place.
1
The pipe butt gap in the thermal-resistant ex pansion j oint must be as follow s: × 50+ ere is t e a i u
te erature difference in t e i e is t e te erature of ot ater and is t e te erature of t e i e at t e ti e of
installation.
B E l b ow + B end
Secure the pipe at locations near both sides of
the elbow and at a location near one side of the
90° Bend as show n in the diagram.
Max imum specified pitch Min. 10 cm
The distanace betw een the elbow and 90° Bend Fix ed support
ust be less t an
C B end
Use a fix ed support on a location near one side
of the 90° Bend as show n in the diagram.
The distance betw een the Bends must be less
Reference
45
D 1 8 0 ° B end 180° Bend
( 3 ) E x a m p l es of p i p e b r a nc h i ng
A M eth od of b r a c h i ng p i p e f r om m a inp ip e Bend
B B r a nc h i ng p i p e i nsta l l a ti on
When tw o elbow s are used, install the pipes on Fix ed support
c
or more locations, use 90° Bends instead of elbow s.
A continuously bending section is subj ect to
vibration caused by w ater hammer. Install a fix ed
support w ithin 1 m from the branching point.
( 4 ) A c c essor i es a nd c onnec ti on ex a m p l es
A Connec ti on to c op p er / steel p i p e
Copper pipe
Use a valve socket w ith metal insert ( HT-MVS) , female Valve Socket w ith Steel pipe Valve Socket w ith
and use a copper pipe female adaptor w hen adaptor A metal insert socket metal insert
Copper pipe
connecting to a copper pipe and use a steel pipe Copper pipe
socket w hen connecting to a steel pipe.
Do not connect a steel pipe w ith tapered threads
to a hydrant socket w ith metal insert ( MWS) or
hydrant elbow w ith metal insert ( MWL) .
B Connec ti on to v a l v e
Use a valve socket w ith metal insert w hen Screw -in flange
Valve
connecting to a screw -in valve. Valve Socket w ith
To connect to a flanged valve, use a screw -in metal insert
flange and connect in the same w ay as w ith a
screw -in valve
TS connecting section
Tapered threads
If there is a large temperature difference in the ambient temperature draining high-temperature w ater or take a measure to reduce the
or in the w ater flow ing in the installed drain pipeline, the pipe must be w ater temperature below 60° C. ( * As a general rule, take a measure
protected against ex pansion and contraction. Pipes are in a fully to reduce the w ater temperature to low er than 45° C before drainage.)
ex panded condition w hen they are installed during the mid-summer.
Therefore, w hen the pipes installed in summer contract during the ( 3 ) D V f i tti ng s m u st not b e u sed on
w inter and large force is applied to the fittings. This causes breakage p r essu r i z ed p i p el i nes.
in some cases. Be sure to include ex pansion fittings w hen designing
DV fittings are designed for use on drain or vent pipes. Do not use DV
pipe installation.
fittings on pressuriz ed pipelines. Using DV fittings on a pressuriz ed
pipe may cause w ater leakage or damage to fittings.
46
III. B onding Techniq ues
1 . B onding HI-TS and TS Products
1 Draw a cut line. 2 Cut the pipe.
Cutting the pipe
Cut with a power disc saw Cut with a disc sander Cut with a PV C pipe saw
(for nominal diameters 50 and more) diameters 50 and more Units: mm Chamfer dimension Units: mm
Nominal Bonding length Nominal Bonding length
The position where the pipe Dia. Dia. 30 200
X Nominal Dia. and 40- 75- and
stops after lightly pushing the 50 20 300 100 more 65 150 less
inserting end into the socket 75 25 350 120
inserting the pipe
Clean the inner surface of the fitting Apply the adhesive evenly and thinly Insert the pipe straight into the fitting After bonding the pipe to the fitting,
and the outer surface of the inserting in the circumferential direction around up to the marker line without a pause remove any adhesive coming out of
end of the pipe with a dry cloth. the inner surface of the fitting first and immediately after applying the the joint surface immediately. Do not
then the outer surface of the inserting adhesive. Hold the fitting and the apply unreasonable force to the joint.
end of the pipe. pipe together for at least 30 seconds.
Clean the inner surface of the fitting Apply the adhesive evenly and thinly Insert the pipe straight into the fitting After bonding the pipe to the fitting,
Reference
and the outer surface of the inserting in the circumferential direction around up to the marker line without a remove any adhesive coming out of
end of the pipe with a dry cloth. the inner surface of the fitting first and pause, immediately after applying the joint surface immediately. Do not
Position the wire and fastener in then the outer surface of the inserting the adhesive. Hold the fitting and the apply unreasonable force to the joint.
advance. end of the pipe. pipe together.
Sand, water or oil on the In the summer two persons Do not hammer the pipe into After the bonding work,
surface to be bonded may should work together as much the fitting. This may damage ventilate the work area to
cause faulty bonding. as possible to work quickly the pipe. remove any solvent gas.
and prevent the adhesive from
drying during this process. Typical holding time req uired to bond TS products
Nominal Dia. 50 and less 65 to 150 200 and more
47
2. B onding HT-TS Products
1 Cutting the pipe 5 Applying the adhesive
Always use Tough dyne HT. Do not use
other adhesives.
Apply the adhesive evenly and thinly
around the inner surface of the fitting
first and then the outer surface of the
inserting end of the pipe. Do not apply
the adhesive excessively to the inner
surface of the fitting.
Excessive adhesive will be pushed into
the pipe when the pipe is inserted,
Determine the cutting length of the pipe, considering the insertion length of the which leads to potential cracking
fitting. When drawing a cut line, wrap a wide piece of paper around the pipe to (solvent cracking).
ensure that the cut surface will be at right angles to the longitudinal axis of the
pipe. Draw the line all around the pipe with a felt-tip pen.
Use a saw with fine teeth. Cut the pipe shallowly all around the circumference
rotating the pipe.
Clean the inner surface of the fitting and the outer surface of the inserting end
of the pipe with a dry cloth. Dirty surface may cause leakage or the
disconnection of the pipe and fitting.
Wipe off any oil with a small amount of acetone or alcohol. Be careful not to
touch the bonding surfaces with oily or wet gloves.
48
3. B onding D V Products
(2) Use a saw with fine teeth. (4) After chamfering the pipe end,
Cut the pipe evenly and measure the insertion length of
shallowly all around the the fitting and draw a marker
circumference along the cut line with an oil-based pen.
line rotating the pipe.
3.3 B onding
(1) Clean the inner surface of (3) After applying the adhesive, immediately push the pipe into the
the fitting and the outer fitting lightly, and align their axes so that there is no twisting.
surface of the inserting end Then, insert the pipe straight into the fitting to the marker line
without a pause.
of the pipe with a dry cloth.
F or pipes with larger nominal diameters, two persons should
Wipe off any oil on the pipe work together to ensure that the pipe is inserted in the fitting to
with thinner. Make sure that the stopper. Do not hammer in the pipe.
the pipe end has been
treated and a marker line (4) Always keep the force holding
indicating the insertion the fitting and the pipe
length has been drawn on together applied for a while
the pipe. after bonding them. O therwise,
the pipe may be disconnected
from the fitting due to the
(2) Apply the adhesive thinly tapered inner surface of the
and evenly to the inner fitting. The holding time varies
with the amount of adhesive
surface of the fitting first and
applied, dimensional tolerance
then the outer surface of the and temperature. Typical
inserting end of the pipe. holding times are shown in the
F or pipes with large nominal table below. Remove any
Reference
49
IV. Preventing Solvent Cracking
Chocking!
Closed Cap
A dhesive coming out to the pipe inner surface
A pply the adhesive thinly and evenly to the inner
surface of the TS fittings.
Remove any
Marker line adhesive immediately.
Leaving adhesive.
U se bends
Use bends at pipe corners. Do not bend the pipe.
50
Pipe supports Backfilling
When supporting the pipe with saddle bands, use wide Backfill the pipe as quickly as possible to prevent thermal
fastener bands. Do not use U-bolts. Be careful not to stress due to temperature differences or external impact.
tighten the bands excessively. (Do not let the pipe get cold.)
Don't forget
to bury the
pipe!
nt
lve
So gas
Cracking
51
V. U ser Instructions
This section is about do's and don'ts in order to make the most of the performance of Kubota ChemiX PV C-U or PV C-C pipes and fittings.
Please read carefully and use the instructions in the safety manual where appropriately.
indicates that the action needs indicates that the action is indicates that the action must be
to be taken carefully. prohibited. taken.
2. Carrying instructions
Wear gloves Careful handling
Wear rubber-coated gloves with a firm grip to When loading and unloading the PV C pipes from
prevent injury. truck, do not throw or drag PV C pipes into the truck.
Handle with care to prevent scratches and damage
Careless handling is dangerous to the pipes and injury.
3. Storage instructions
When storing pipes horizo ntally indoors Storing pipes vertically
When storing PV C-U or PV C-C pipes, pile them in a When there is no choice but to store pipes vertically,
crisscross pattern or in a staggered pattern to take measures to prevent them from falling over,
prevent them from warping or deforming. Put such as securing them with ropes.
stoppers at the pipe ends to prevent the pile from
collapsing. Storing fittings
F ittings should be stored indoors with the pipes.
When storing pipes outdoors When there is no choice but to store them outdoors,
Reference
When storing pipes outdoors, put a simple roof over put a sheet over them to protect from sunlight.
the storage area or an opaque sheet on the pipes to Always put a cover on fittings with a rubber ring to
block direct sunlight. When a sheet is used, provide protect from direct sunlight which will degrade the
a good air flow. performance quality of rubber rings.
52
4. Installation instructions
Pipes and fittings should be installed using the standard installation techniques recommended by Kubota ChemiX , in order to
ensure work safety and the performance of pipe lines. If installation conditions do not allow this, please contact us.
53
Joining a hydrant Insertion force j oining pipes to TS fittings
Since a hydrant has parallel pipe threads, water When joining a pipe to a TS fitting, unreasonable
cannot be sealed by inserting the threads into the stress may be applied to the fitting depending on the
dimensional combination of the pipe and the fitting if
female threads of a water fitting with sealing tape.
the pipe is inserted up to the stopper in the fitting.
When joining a hydrant to a water fitting, place a
In terms of the relation between the bonding length
gasket between the hydrant flange (the face with
and the pressure resistance, it has been confirmed
the gasket on) and the water fitting.
that a practically sufficient hydrostatic
resistance can be achieved by inserting the pipe up
Do not thread P V C pipes and fittings to one-third of the insertion length of the fitting from
Do not thread PVC-U or PVC-C pipes and fittings the insertion length position without any adhesive
directly. These pipes have a large notch effect, and applied (zero point position).
their strength decreases if cracks or notches are In order to prevent the bonded pipe from becoming
made. disconnected from the fitting due to the elasticity of
the pipe, the insertion force should be applied for
U se of lubricant specifically designed over 30 seconds for nominal diameters 50 and less
for j oining fittings with a rubber ring
and for over 60 seconds for nominal diameters 65
A lubricant specifically designed for rubber rings and more.
should be used to joint fittings with a rubber ring to
a pipe. Do not use adhesive or oil. It may damage Joining steel pipes to fittings with a
the rubber ring. tapered female thread
Do not insert the tapered male threads of a metal
pipe into a hydrant fitting. The joint may be
damaged. Normally, a metal socket should be
joined to the tapered male thread of the metal pipe.
Then, a valve socket should be joined to the metal
socket. When strength is required for the inserted
section, a valve socket with a metal male thread
should be joined to the metal socket.
regulations and municipal ordinances when Do not use an old and expired adhesive that has
storing adhesives. jelled or that has no pungent solvent odor. Do not
thin the adhesive with thinner. This will decrease
V entilation and fire prevention the adhesion, leading to the pipe disconnection
When using an adhesive, ventilation should be from the fitting and causing leakage.
provided to prevent intoxication. Also fire sources
should be kept away from organic solvents.
54
About Us
Japanese Leading Plastic Pipe Manufacturer with a History of
more than 65 Years
Our history began in 1954, when Kubota Tekko K.K. (present Kubota Corporation)
started to manufacture PVC pipes in Sakai, Osaka.
Other than PVC-U products, we are now developing products with various materials
such as, PVC-C, HPPE, MDPE, LLDPE, XPE, and PB. We provide in the wide
range of markets, water work systems, sewer systems, agricultural water systems,
water supply and drainage for building applications, power and communication
cable protection, and gas plumbing.
Today, as the Japanese leading plastic pipe manufacturer, we are supplying more
than 10,000 items. With a nationwide sales network, we have the largest share in
the Japanese PVC pipe market.
Note: The information in this brochure may be revised any time without notice due to product improvements. Values without tolerances are baseline values.
Note: The color in the pictures may differ slightly from the actual color of the product due to printing limitations.
https://www.kubota-chemix.co.jp/en.html
No. D 0 1 0 3
(07.1.4)
19.6.0.5.IN.BS Printed
22.6.IN Corrected