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2002 HD Touring Service Manual 99483-02 - Preview

The document provides instructions for removing, installing, and crimping electrical connectors from various manufacturers. It includes sections on Deutsch, AMP Multilock, Packard, sealed butt splice, and AMP connectors. Details are given for removing and installing socket and pin terminals as well as crimping instructions.

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0% found this document useful (1 vote)
300 views2 pages

2002 HD Touring Service Manual 99483-02 - Preview

The document provides instructions for removing, installing, and crimping electrical connectors from various manufacturers. It includes sections on Deutsch, AMP Multilock, Packard, sealed butt splice, and AMP connectors. Details are given for removing and installing socket and pin terminals as well as crimping instructions.

Uploaded by

Don
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Table of Contents

appda 47
1 DEUTSCH ELECTRICAL CONNECTORS A.1 47
1.1 GENERAL 47
1.2 REMOVING/DISASSEMBLING 47
1.3 REMOVING/INSTALLING SOCKETS 47
1.4 REMOVING/INSTALLING PINS 50
1.5 ASSEMBLING/INSTALLING 50
1.6 CRIMPING INSTRUCTIONS 50
1.7 SOLID BARREL CONTACT CRIMPING INSTRUCTIONS 52
1.7.1 For Size 20, 16 and 12 Contacts Wire Range 26-12 AWG 52
2 AMP MULTILOCK ELECTRICAL CONNECTORS A.2 55
2.1 REMOVING SOCKET/PIN TERMINALS 55
2.2 INSTALLING SOCKET/PIN TERMINALS 55
2.3 CRIMPING INSTRUCTIONS 59
3 PACKARD ELECTRICAL CONNECTORS A.3 60
3.1 GENERAL 60
3.2 PULL-TO-SEAT TERMINALS 60
3.2.1 Removing Pull-to-seat Terminals External Latch Type 60
3.2.2 Installing Pull-to-seat Terminals External Latch Type 61
3.2.3 Removing Pull-to-seat Terminals Wireform Type 62
3.2.4 Installing Pull-to-seat Terminals Wireform Type 62
3.3 PUSH-TO-SEAT TERMINALS 63
3.3.1 Removing Push-to-seat Terminals 63
3.3.2 Installing Push-to-seat Terminals 63
3.4 CRIMPING INSTRUCTIONS 63
4 SEALED BUTT SPLICE CONNECTORS A.4 65
4.1 PROCEDURE 65
5 AMP ELECTRICAL CONNECTORS A.5 67
5.1 1-PLACE CONNECTOR 67
5.1.1 SOCKET TERMINAL 67
5.1.2 PIN TERMINAL 68
fe01_tc 69
fe01a 71
1 STARTER TROUBLESHOOTING 1.1 71
2 STARTING SYSTEM DIAGNOSIS 1.2 73
2.1 DIAGNOSTICS 73
2.1.1 Diagnostic Notes 73
2.1.2 Starter Testing 1 73
2.1.3 Starter Testing 2: Solenoid Clicks 74
2.1.4 Starter Testing 3: Relay Clicks 74
2.1.5 Starter Testing 4: Nothing Clicks 75
2.1.6 Starter Testing 5: Starter Spins, But Does Not Engage 76
2.1.7 Starter Testing 6: Starter Stalls or Spins Too Slowly 76
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