The mix design is for M30 grade concrete with 20mm aggregate to be used in severe exposure conditions. The target compressive strength is 38.25 N/mm2. The water-cement ratio is 0.4. The cement content is 394.32 kg/m3. The water content is 157.73 kg/m3. The fine aggregate content is calculated as 2.21 times the cement content and coarse aggregate is calculated as 3.21 times the cement content, with a 10% reduction in coarse aggregate to aid pumpability.
The mix design is for M30 grade concrete with 20mm aggregate to be used in severe exposure conditions. The target compressive strength is 38.25 N/mm2. The water-cement ratio is 0.4. The cement content is 394.32 kg/m3. The water content is 157.73 kg/m3. The fine aggregate content is calculated as 2.21 times the cement content and coarse aggregate is calculated as 3.21 times the cement content, with a 10% reduction in coarse aggregate to aid pumpability.
The mix design is for M30 grade concrete with 20mm aggregate to be used in severe exposure conditions. The target compressive strength is 38.25 N/mm2. The water-cement ratio is 0.4. The cement content is 394.32 kg/m3. The water content is 157.73 kg/m3. The fine aggregate content is calculated as 2.21 times the cement content and coarse aggregate is calculated as 3.21 times the cement content, with a 10% reduction in coarse aggregate to aid pumpability.
The mix design is for M30 grade concrete with 20mm aggregate to be used in severe exposure conditions. The target compressive strength is 38.25 N/mm2. The water-cement ratio is 0.4. The cement content is 394.32 kg/m3. The water content is 157.73 kg/m3. The fine aggregate content is calculated as 2.21 times the cement content and coarse aggregate is calculated as 3.21 times the cement content, with a 10% reduction in coarse aggregate to aid pumpability.
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
You are on page 1/ 18
MIX DESIGN AS PER IS 10262:2019
SSD condition 1) Grade of concrete = M25 2) Characteristic strength of concrete, fck = 25 N/mm2 3) Type and grade of cement = OPC 43 grade 4) Maximum nominal size of aggregate = 20 mm 5) Exposure condition = Moderate (IS 456:2000, Table 3) 6) Minimum cement content = 300 kg/m3 7) Workability in terms of Slump = 100 mm 8) Transportation time = 30 mins 9) Method of placing = Pumping 10) Standard Deviation = 4 N/mm2 11) Type of aggregate = crushed angular aggregate 12) Maximum cement content = 450 kg/m3 13) Specific gravity of cement = 3.16 14) Specific gravity of fine aggregate = 2.46 15) Specific gravity of coarse aggregate = 2.73 16) Specific gravity of water = 1 17) Zone of aggregates = Zone II
Step 1:- Target Strength
S= 4 N/mm2 (As per IS 10262-2019, Table 1)
X= 5.5 N/mm2 (As per IS 10262-2019, Table 2)
f'ck = fck + 1.65*S
= 31.6 N/mm2
f'ck = fck + X = 30.5 N/mm2
Targer strength, f'ck = 31.6 N/mm2
Step 2:- Water-cement ratio
For Moderate exposure condition,
w/c = 0.5 (As per IS 456-2000, Table 3 & 5)
It can be reduced since we use admixture
w/c = 0.45
Step 3:- Water-content
For 50 mm slump and 20 mm aggregate,
water 186 kg content = (As per IS 10262-2019, Table 4) For every 25 mm add 3 % As we have to consider 100 mm slump, So, for 50 mm add 6% extra Therefore, water content = 197.16 kg
For super plasticizer, water content is reduced to 20%
Modified water content = 157.73 kg
Step 4:- Calculation of cement content
Water-cement ratio = water content/cement ratio
Cement content = water content/water-cement ratio = 350.51 kg/m3 > 300
Step 5:- Aggregate proportion between coarse aggregate and fine aggregate
For Zone II aggregates
= 0.62 (As per IS 10262-2019, Table 5, cl.5.5.1, for w Every 0.05 decrease, increase 0.01, (w/c-0.45), = 1 So, for 1 decrease, Volume of aggregate = 0.63
For pumpable concrete coarse aggregate can be reduced up to 10%
Volume of coarse aggregate = 0.567 Volume of fine aggregate = 0.433
Step 5:- Mix calculation per unit volume of concrete
a) Volume of concrete = 1 m3 Mass of cement/Mass b) Volume of cement = density = 0.111 m3 Mass of water/Mass c) Volume of water = density = 0.158 m3 Mass of admixture/Mass d) Volume of admixture = density = 0.00344 m3 Volume of all in aggregate e) = 0.728 m3 Mass of coarse aggregate f) = 1127 kg
g) Mass of fine aggregate = 775 kg
Step 6:- Summary
Cement = 350.51 kg/m3 water content = 157.73 kg/m3 Fine Aggregates = 775 kg/m3 Coarse Aggregates = 1127 kg/m3 (20mm - 60% and 10mm - 40%) Admixture = 3.86 kg/m3 Water-cement ratio = 0.45
Cement Fine Aggregate Coarse Aggregate
350.51 775 1127 1 2.21 3.21 456:2000, Table 3)
(IS 10262:2019, Table 2)
s per IS 10262-2019, Table 1)
s per IS 10262-2019, Table 2)
000, Table 3 & 5)
s per IS 10262-2019, Table 4)
kg/m3 OK
-2019, Table 5, cl.5.5.1, for w/c =0.5)
ced up to 10% (As per IS 10262-2019, Table 5, cl.5.5.2)
Density of water = 1000 kg/m3
0mm - 60% and 10mm - 40%)
water 157.73 0.45 MIX DESIGN AS PER IS 10262:2019 SSD condition 1) Grade of concrete = M30 2) Characteristic strength of concrete, fck = 30 N/mm2 3) Type and grade of cement = OPC 43 grade 4) Maximum nominal size of aggregate = 20 mm 5) Exposure condition = Severe (IS 456:2000, Table 3) 6) Minimum cement content = 320 kg/m3 7) Workability in terms of Slump = 100 mm 8) Transportation time = 30 mins 9) Method of placing = Pumping 10) Standard Deviation = 5 N/mm2 11) Type of aggregate = crushed angular aggregate 12) Maximum cement content = 450 kg/m3 13) Specific gravity of cement = 3.16 14) Specific gravity of fine aggregate = 2.46 15) Specific gravity of coarse aggregate = 2.73 16) Specific gravity of water = 1 17) Zone of aggregates = Zone II
Step 1:- Target Strength
S= 5 N/mm2 (As per IS 10262-2019, Table 1)
X= 6.5 N/mm 2 (As per IS 10262-2019, Table 2)
f'ck = fck + 1.65*S
= 38.25 N/mm2
f'ck = fck + X = 36.5 N/mm2
Targer strength, f'ck = 38.25 N/mm2
Step 2:- Water-cement ratio
For Severe exposure condition,
w/c = 0.45 (As per IS 456-2000, Table 3 & 5)
It can be reduced since we use admixture
w/c = 0.4
Step 3:- Water-content
For 50 mm slump and 20 mm aggregate,
water 186 kg content = (As per IS 10262-2019, Table 4) For every 25 mm add 3 % As we have to consider 100 mm slump, So, for 50 mm add 6% extra Therefore, water content = 197.16 kg
For super plasticizer, water content is reduced to 20%
Modified water content = 157.73 kg
Step 4:- Calculation of cement content
Water-cement ratio = water content/cement ratio
Cement content = water content/water-cement ratio = 394.32 kg/m3 > 320
Step 5:- Aggregate proportion between coarse aggregate and fine aggregate
For Zone II aggregates
= 0.62 (As per IS 10262-2019, Table 5, cl.5.5.1, for w Every 0.05 decrease, increase 0.01, (w/c-0.45), = 2 So, for 1 decrease, Volume of aggregate = 0.63
For pumpable concrete coarse aggregate can be reduced up to 10%
Volume of coarse aggregate = 0.567 Volume of fine aggregate = 0.433
Step 5:- Mix calculation per unit volume of concrete
a) Volume of concrete = 1 m3 Mass of cement/Mass b) Volume of cement = density = 0.125 m3
c) Volume of water = Mass of water/Mass density
= 0.158 m3 Mass of admixture/Mass d) Volume of admixture = density = 0.00387 m3 Volume of all in aggregate e) = 0.714 m3
ed up to 10% (As per IS 10262-2019, Table 5, cl.5.5.2)
Density of water = 1000 kg/m3
mm - 60% and 10mm - 40%)
water 157.73 0.4 MIX DESIGN AS PER IS 10262:2019 SSD condition 1) Grade of concrete = M40 2) Characteristic strength of concrete, fck = 40 N/mm2 3) Type and grade of cement = OPC 43 grade 4) Maximum nominal size of aggregate = 20 mm 5) Exposure condition = Severe (IS 456:2000, Table 3) 6) Minimum cement content = 320 kg/m3 7) Workability in terms of Slump = 100 mm 8) Transportation time = 30 mins 9) Method of placing = Pumping 10) Standard Deviation = 5 N/mm2 11) Type of aggregate = crushed angular aggregate 12) Maximum cement content = 450 kg/m3 13) Specific gravity of cement = 3.16 14) Specific gravity of fine aggregate = 2.46 15) Specific gravity of coarse aggregate = 2.73 16) Specific gravity of water = 1 17) Zone of aggregates = Zone II
Step 1:- Target Strength
S= 5 N/mm2 (As per IS 10262-2019, Table 1)
X= 6.5 N/mm2 (As per IS 10262-2019, Table 2)
f'ck = fck + 1.65*S
= 48.25 N/mm2
f'ck = fck + X = 46.5 N/mm2
Targer strength, f'ck = 48.25 N/mm2
Step 2:- Approximate Air-content
Amount of entrapped air in the (non-air entrained)
concrete for 20 mm aggregate = 1%
Step 3:- Water-cement ratio
For Severe exposure condition,
w/c = 0.45 (As per IS 456-2000, Table 3 & 5)
It can be reduced since we use admixture
w/c = 0.4 Step 4:- Water-content
For 50 mm slump and 20 mm aggregate,
water 186 kg content = (As per IS 10262-2019, Table 4) For every 25 mm add 3 % As we have to consider 100 mm slump, So, for 50 mm add 6% extra Therefore, water content = 197.16 kg
For super plasticizer, water content is reduced to 20%
Modified water content = 157.73 kg
Step 5:- Calculation of cement content
Water-cement ratio = water content/cement ratio
Cement content = water content/water-cement ratio = 394.32 kg/m3 > 320
Step 6:- Aggregate proportion between coarse aggregate and fine aggregate
For Zone II aggregates
= 0.62 (As per IS 10262-2019, Table 5, cl.5.5.1, for w Every 0.05 decrease, increase 0.01, (w/c-0.45), = 2 So, for 1 decrease, Volume of aggregate = 0.64
For pumpable concrete coarse aggregate can be reduced up to 10%
Volume of coarse aggregate = 0.576 Volume of fine aggregate = 0.424
Step 7:- Mix calculation per unit volume of concrete
a) Volume of concrete = 1 m3 Volume of entrapped air in b) wet concrete = 0.01 m3 Mass of cement/Mass c) Volume of cement = density = 0.125 m3
d) Volume of water = Mass of water/Mass density
= 0.158 m3 Mass of admixture/Mass e) Volume of admixture = density = 0.00387 m3 Volume of all in aggregate f) = 0.714 m3
Get The Routledge Social Science Handbook of AI Routledge International Handbooks 1st Edition Anthony Elliott (Editor) PDF ebook with Full Chapters Now
Get The Routledge Social Science Handbook of AI Routledge International Handbooks 1st Edition Anthony Elliott (Editor) PDF ebook with Full Chapters Now
