کاتالوگ انگلیسی سروو تتا
کاتالوگ انگلیسی سروو تتا
AC Servo Driver
User’s Manual 2020(V1.1)
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● Thank you for purchasing this AC servo driver.
● To use this series of servo drivers correctly, please carefully read this Manual before use
and keep this Manual properly for future reference. If this product is purchased for your
customer, please send this product to the final user together with this Manual.
☆ Warm tips:
◇ For the user who uses this product for the first time, please carefully read this
Manual. If there is any question with the function or performance of this product, please
contact our technical support staff for help in order to use this product correctly.
◇ We have tried our best to improve the contents of this manual. However, if you find
any problem in this Manual, please contact our technical support staff in time for us to
make timely corrections.
As we will constantly improve our servo driver products, we may make changes to the
materials without prior notice.
◇ Without prior written consent of the Company, no part of this manual shall be
reproduced.
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Safety Precautions
Before product storage, installation, wiring, operation, check or maintenance, users
must be familiar with and observe the following important notes to ensure safety during use
of the product.
Warning
When the servo driver is powered on, the machine casing should not be opened so as to
avoid electric shock.
When the casing is opened, the servo driver should not be powered on so as to avoid
electric shock resulting from exposed high voltage wire.
In maintenance of the driver, wait for at least five minutes after cutting off the power, and
detect both ends of the high-voltage capacitor using a voltmeter. The maintaining operation
is
allowed only when it is confirmed that the safe voltage range is reached.
Power on only after reliable installation of the driver.
Servo driver and servo motor must be reliably grounded.
Do not touch the driver with wet hands for fear of electric shock.
Wrong voltage or power supply polarity may cause an explosion or operational accidents.
Ensure that the wire is properly insulated to avoid squeezing the wire and electric shock.
Warning
Do not directly connect power to the U, V or W terminals of the driver for fear of
damaging the driver.
The servo motor and servo driver should be directly connected. Do not connect the U, V
or W output ends of the driver to any capacitive element (e.g. noise suppression filter,
pulse interference limiter, etc.) for fear of improper work of the driver.
Connect the input end of the driver to a compliant power supply as required.
Please verify the correctness and reliability of the cable connections before energizing.
Please purchase and use motor as required, or damage to the driver or motor may occur.
The rated torque of the servo motor should be higher than the effective continuous load
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torque.
The ratio between the load inertia and servo motor inertia should be less than the
recommended value.
3. Fire Warring
Warning
The driver should not be installed on the surface of a combustible and should be kept
away from flammable materials. Otherwise, a fire accident may occur.
Do not use it at a place which is damp, full of corrosive gas or flammable gas for fear of a
fire.
When any abnormal situation occurs while the driver operates, please immediately cut
off the power for repair. Long-time overloaded operation of the driver may cause
damage and fire.
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Contents
Contents ........................................................................................................................................... 5
Chapter I Function Overview ....................................................................................................... 9
1.1 Description of Servo Driver Models ................................................................................ 9
1.3 Basic Functions.................................................................................................................. 9
Chapter II Installation and Dimension ....................................................................................... 12
2.1 Servo Driver .............................................................................................................. 12
2.1.1 Storage Condition ......................................................................................... 12
2.1.2 Installation Site .............................................................................................. 12
2.1.3 Installation Direction .................................................................................... 12
2.1.4 Installation of Several Servo Drivers........................................................... 12
2.1.5 Dimension Description .................................................................................. 13
2.2 Servo Motor ............................................................................................................... 15
2.2.1 Storage Temperature .................................................................................... 15
2.2.2 Direction ......................................................................................................... 15
2.2.3 Installation Concentricity ............................................................................. 15
2.2.4 Installation Direction .................................................................................... 16
2.2.5 Protection Measures Against Water and Oil ............................................... 16
2.2.6 Cable Tension................................................................................................. 16
Chapter III Wiring........................................................................................................................ 17
3.1 Profile of terminal ..................................................................................................... 17
3.2 Typical Examples for Main Circuit Wiring ................................................................. 18
3.2.1 D2 series 220V ...................................................................................................... 18
3.2.2 D2 series 380V ...................................................................................................... 19
3.3 Control mode wiring ....................................................................................................... 19
3.3.1 Position control mode .......................................................................................... 19
3.3.2 Speed/torque control mode ................................................................................. 20
3.4 Encoder Signal Wiring.................................................................................................... 22
3.4.1 Encoder Signal Wiring......................................................................................... 22
3.4.2 Connection with Encoder Interface (CN1/CN2) and Processing of Output
Signal from CN3 ............................................................................................................ 22
3.5 Input/Output Signal Wiring ..................................................................................... 24
3.5.1 Input/Output Signal Wiring ......................................................................... 24
3.5.2 Interface Circuit ............................................................................................ 25
3.6 Communication connection terminal signal definition ................................................ 28
3.7 Other wiring .............................................................................................................. 28
3.7.1 Precautions .................................................................................................... 28
3.7.2 Anti-interference Wiring .............................................................................. 29
3.8 Wiring of Motor ........................................................................................................ 31
3.8.1 Connector Terminal Wiring for Motor Power Supply ...................................... 31
3.8.2 Connector Terminal Wiring for Motor Encoder ............................................... 32
Chapter IV Panel Operation ........................................................................................................ 33
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4.1 Basic Operation ......................................................................................................... 33
4.1.1 Key Names and Functions ............................................................................ 33
4.1.2 Selection and Operation of Basic Mode ...................................................... 34
4.1.3 Status Display ................................................................................................ 34
4.2 Auxiliary Function Mode (F□□□□).......................................................................... 36
4.2.1 Execution Mode List of Auxiliary Functions .............................................. 36
4.2.2 Display of Software Version of Servo .......................................................... 36
4.2.3 Position Demonstration Operation .............................................................. 37
4.2.4 Identification of Inertia Percentage ............................................................. 37
4.2.5 Confirmation of Motor Model ..................................................................... 38
4.2.6 Initialization of User Parameter Setup ........................................................ 38
4.2.7 Displaying History Alarm Data.................................................................... 38
4.3 Operation under User Parameter Mode (P□□□□).................................................. 39
4.3.1 User Parameter Setting ................................................................................. 39
4.3.2 Signal Distribution of Input Circuit ............................................................ 41
4.3.3 Signal Distribution of Output Circuit ......................................................... 44
4.4 Operation under Monitoring Mode (Un□□□) ......................................................... 47
4.4.1 List of Monitoring Mode .............................................................................. 47
Chapter V Operation .................................................................................................................... 50
5.1 Trial Operation.......................................................................................................... 50
5.1.1 Trial Operation for Servo Motor Unit ......................................................... 50
5.1.2 Trial Operation for Servo Motor Unit with Superior Reference .............. 50
5.1.3 Trial Operation Servomotor Connected to the Machine ........................... 54
5.1.4 Trial Operation of Servomotor with Brakes ............................................... 54
5.1.5 Position Controlled by Command Controller ............................................. 55
5.2 Selection of Control Mode ........................................................................................ 55
5.3 Setting of General Basic Functions.......................................................................... 56
5.3.1 Servo ON Setting ........................................................................................... 56
5.3.2 Rotation Direction Switching of Motor ....................................................... 56
5.3.3 Overtravel Setting ......................................................................................... 57
5.3.4 Setting for Holding Brake............................................................................. 59
5.4 Use of Absolute Encoder ........................................................................................... 62
5.4.1 Interface Circuit ................................................................................................... 63
5.4.2 Selection of Absolute Encoder ............................................................................. 64
5.4.3 How to Use Battery .............................................................................................. 64
5.4.4 Giving and Receiving Sequence of Absolute Data ............................................. 64
5.4.5 Setting of Absolute Encoder (F□009/ F□010) ..................................................... 67
5.4.6 Clear of Multi-coil Data of Absolute Encoder ................................................... 67
5.4.7 Clear of Internal Errors of Bus Encoder ........................................................... 68
5.5 Speed Control (Analog Voltage Reference) Operation .......................................... 68
5.5.1 User Parameter Setting ................................................................................. 68
5.5.2 Setting of Input Signal ................................................................................. 69
5.5.3 Adjustment of Reference Offset ................................................................... 69
5.5.4 Soft Start ........................................................................................................ 71
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5.5.5 Use of Zero Clamping Function ................................................................... 73
5.5.6 Encoder Signal Output ................................................................................. 74
5.6 Position Control Operation ...................................................................................... 76
5.6.1 User Parameter Setting ................................................................................. 76
5.6.2 Setting of Electronic Gear ............................................................................ 77
5.6.3 Position Reference ......................................................................................... 79
5.6.4 Smoothing ...................................................................................................... 82
5.6.5 Positioning Completed Output Signal ......................................................... 82
5.6.7 Inhibition Function of Reference Pulse (INHIBIT Function) ................... 84
5.7 Torque Control Operation........................................................................................ 85
5.7.1 User Parameter Setting ................................................................................. 85
5.7.2 Torque Reference Input ................................................................................ 85
5.7.3 Adjustment of Reference Offset ................................................................... 86
5.7.4 Speed Limit under Torque Control.............................................................. 88
5.8 Speed Control (Internal Speed Selection) Operation............................................. 89
5.8.1 User Parameter Settings for speed control with an internally set speed .. 89
5.8.2 Setting of Input Signal .................................................................................. 90
5.8.3 Operation at Internal Set Speed .................................................................. 90
5.9 Torque Limit .............................................................................................................. 92
5.9.1 Internal Torque Limit (Limitation on Output Torque Maximum Value) 92
5.9.2 External Torque Limit (through Input Signal) ........................................... 92
5.9.3 Torque Limit Based on Analog Voltage reference ...................................... 94
5.9.4 Torque Limit Based on External Torque Limit + Analog Voltage
Reference........................................................................................................................ 94
5.9.5 Confirmation under Input Torque Limit .................................................... 96
5.10 Control Mode Selection ............................................................................................ 96
5.10.1 User Parameter Setting ................................................................................. 96
5.10.2 Shift of Control Mode ................................................................................... 96
5.11 Other Output Signal ................................................................................................. 97
5.11.1 Servo Alarm Output (ALM) ......................................................................... 97
5.11.2 Rotation Detection Output (/TGON) ........................................................... 97
5.11.3 Servo Ready Output (/S-RDY) ..................................................................... 98
5.12 Mode Motion Sequence Manner .............................................................................. 98
5.12.1 Single Data Set Manner ................................................................................ 98
5.12.2 Data Set Sequence Mode ............................................................................ 100
5.12.3 Operation of Seeking Reference Point (Return to Zero) ......................... 105
Chapter VI Communication....................................................................................................... 109
6.1 Communication Wiring .......................................................................................... 109
6.2 User Parameter ....................................................................................................... 109
6.3 MODBUS Communication Protocol ........................................................................... 110
6.4 MODBUS Communication Address ............................................................................ 117
Chapter VII Maintenance and Inspection ................................................................................ 127
7.1 Abnormality Diagnosis and Treatment Methods ................................................. 127
7.1.1 Overview of Alarm Display ........................................................................ 127
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7.1.2 Alarm Displays and Their Causes and Treatment Measures .................. 129
7.1.3 Causes and Treatment Measures of Other Abnormalities ....................... 135
7.2 Maintenance and Check of Servo Drive................................................................ 138
7.2.1 Check of Servo Motor ................................................................................. 138
7.2.2 Check of Servo Drive .................................................................................. 138
7.2.3 General Standards of Replacement of Internal Parts of Servo Drive .... 138
Appendix A Summary of User Parameters ............................................................................... 140
Appendix B List of Alarm Display............................................................................................. 171
Appendix C Guidelines for Motor Model by Users.................................................................. 173
Motor Adaption Table......................................................................................................... 174
1、D2 series 380V ....................................................................................................... 174
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Chapter I Function Overview
1.1 Description of Servo Driver Models
Naming rule of D2-220V servo driver:
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1.3 Basic Functions
220V(kW) 0.4 0.75 1.5 2.2 3 5
Otputcurrent(A) 2.8 5.5 10 12 16 25
AC 380V(kW) 1.8 3 3.8 5.5 7.5 -
Outputcurrent(A) 5 8 12 16 20 -
Control mode Position control, JOG running, speed contact, etc.
Encoder feedback 2500-line incremental standard and 17 bit incremental encoders
Ambient/storage
Ambient temperature: 0~+50℃; storage temperature: -20~+85℃
temperature
Use
Ambient/storage humidity Under 90%RH (no freezing or condensation)
conditions
Vibration/impact
4.9m/s2/19.6m/s2
resistance strength
Analog Reference voltage DC±10V
speed
reference Input impedance Appx. 20KΩ
input
Analog Reference voltage DC±10V
torque
reference Input impedance Appx. 20KΩ
input
Point 8 points
Servo ON (/S-ON), P action (/P-CON), positive-side over travel prohibited (P-OT),
IO input negative-side over travel prohibited (N-OT), alarm reset (/ALM-RST), positive-side
signal Function (distributable) torque limit (/P-CL), negative-side torque limit (/N-CL), position deviation clear
(/CLR), internal set speed switch, etc.
Distribution of above signals and change of positive/negative logics are available
Point 6 points
Servo alarm (ALM), position complete (/COIN), velocity compliance detection (/V-
IO output
Signal CMP), servo motor rotation detection (/TGON), servo ready (/S-RDY), torque limit
Function (distributable)
detection (/CLT), breaker (/BK), encoder zero point output (PGC)
Distribution of above signals and change of positive/negative logics are available
A-phase, B-phase and C-phase: linear drive output; divided pulse count: can be set
Encoder divided frequency output
freely
RS-485 Communication protocol MODBUS
communica 1:N communication N = 127 stations at maximum
tion Axial address setting Set by parameters
CAN Communication protocol CANOpen (DS301 + DS402 guild regulations)
communica 1:N communication N = 127 stations at maximum
tion Axial address setting Set by parameters
Display functions CHARGE indicator, 7-segment digital tube 5 bit
Regeneration processing Built-in or external regeneration resistor (optional)
Dynamic breaker (DB) stop, deceleration stop or free running stop during P-OT or N-
Overtravel (OT) prevention function
OT input action
Overcurrent, overvoltage, undervoltage, overload, overspeed, regeneration failure,
Protection functions
encoder feedback error, etc.
Rotation speed, current position, reference pulse accumulation, positional deviation,
Monitoring functions
motor current, operating status, input and output terminal signal, etc.
Auxiliary functions Gain adjustment, alarm record, JOG running, origin search, inertia detection, etc.
Intelligent function Built-in gain auto tuning function
Applicable load inertia Less than 5 times of the motor inertia
Feed-forward
0~100% (set unit: 1%)
compensation
Sign + pulse sequence, CW+CCW pulse sequence, 90 ° phase difference two-phase
Input pulse type
pulse (A phase + B phase)
Position
Input pulse type Linear drive and open connector supported
control
Linear drive:
Maximum input pulse Sign + pulse sequence, CW+CCW pulse sequence: 500Kpps
frequency 90 ° phase difference two-phase pulse (A phase + B phase): 500Kpps
Open connector:
10
Sign + pulse sequence, CW+CCW pulse sequence: 200Kpps
90 ° phase difference two-phase pulse (A phase + B phase): 200Kpps
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Chapter II Installation and Dimension
2.1 Servo Driver
D2 series servo drivers are base-mounted and improper installation may give rise to failures.
Please install the servo driver properly by following the instructions below.
2.1.1 Storage Condition
The servo driver should be kept in a place with an ambient temperature of [-20~+85]℃ when not
used.
2.1.2 Installation Site
■ Temperature: 0~55°C;
■ Ambient humidity: not higher than 90% RH ( no condensation);
■ Sea level not higher than 1000 m;
■ Maximum vibration: 4.9m/s²;
■ Maximum Impact: 19.6m/s²;
■ Other installation precautions:
· Installed in a control cabinet
Attention should be paid to the size of the control cabinet, the placement mode of servo driver and
cooling mode, in order to ensure that the ambient temperature for the servo driver is under 55℃. Please
refer to description in Section 1.2.2 for operation details;
· Installed near heat source
The radiation of the heat source and temperature rise caused by convection should be under
control, in order to ensure that the ambient temperature for the servo driver is under 55℃;
·Installed near vibration source
A vibration isolation device should be installed to avoid vibration passing to the servo driver;
· Installed in a place exposed to corrosive air
Necessary measures should be taken to prevent the servo driver from exposing to corrosive air.
Corrosive air may not immediately affect servo driver but will obviously cause the failure of electronic
components and relevant elements of the contactor;
· Other occasions
Servo driver should not be put in occasions of high temperature, high humidity, condensation
dripping, oil splashing, dust, scrap iron or radiation;
Note: when cutting off the power to store the servo driver, please put the driver in a place with the
following environmental conditions: -20~85℃, 90% RH below (no condensation)
2.1.3 Installation Direction
The direction of installation should be vertical to the mounting surface and two mounting holes
should be used to reliably fix the servo driver on the installation base. If required, a fan should be
installed to compulsorily cool the servo driver.
2.1.4 Installation of Several Servo Drivers
If more than one servo driver should be installed in a control cabinet in parallel, the space
indicated below should be followed for installation and heat dissipation.
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■ Installation direction of servo driver
The front (wiring side) of the servo driver should face the operator and should be vertical to the
mounting base.
■ Cooling
Adequate space should be reserved around the servo driver to ensure cooling through a fan or free
convection.
■ Parallel installation
As shown above, a space of above 10 mm should be reserved at both sides of the horizontal
direction and a space of above 50mm should be reserved at both sides of the vertical direction. The
temperature inside the control cabinet should be kept even to avoid excess temperature in some parts of
the servo driver. If necessary, a fan for compulsory cooling and convection should be installed above the
servo driver.
■ Environmental condition for normal operation of servo driver
1. Temperature: 0~ 55℃
2. Humidity: below 90%RH (no condensation)
3. Vibration: below 4.9m/s2
4. To ensure long-term stable use, it is recommended to use the servo driver under an environmental
temperature condition of 45℃ and below.
2.1.5 Dimension Description
(1)D2-0.4kW
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(2)D2-0.75kW
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2.2 Servo Motor
The servo motor can be installed in horizontal or vertical direction. The service life of the servo
motor will be shortened significantly or unexpected accident may occur if any mechanical mismatch
occurs during installation. Please follow the instructions below for correct installation.
Precautions before installation:
Antirust agent is applied at the motor axis end and should be wiped off using a soft cloth
dipped in diluent before installation.
When wiping off the antirust agent, attention should be paid to prevent the diluent from
contacting other parts of the servo motor.
2.2.1 Storage Temperature
The servo motor should be kept in a place with an ambient temperature of [-20~+60]℃ when not
used.
2.2.2 Direction
Servo motor should be installed indoor and the indoor space should meet the following
environmental conditions.
No corrosive, flammable or explosive air
Good ventilation, little dust and dry environment
Ambient temperature within 0~40℃
Relative humidity within 26%~80%RH without condensation
Easy for maintenance and cleaning
2.2.3 Installation Concentricity
Flexible coupling should be used as much as possible when connecting to machinery. In
addition, axis of servo motor should be placed in a straight line with that of mechanical load.
When installing servo motor, requirements for concentricity tolerance should be met as the following
figure.
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Measure at quarter of a circle to make sure that difference between max. value and min. value is
lower than 0.03 mm. (rotating with coupling)
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Chapter III Wiring
This section explains wiring examples of main circuit, functions of terminals in main circuit and
power ON sequence.
!attention
Notes
(1)Do not lead power lines and signal lines to the same pipe, nor bind them together. During wiring, power
lines should be kept over 30 cm away from signal line. Otherwise, malfunction may be caused.
(2)Multi-stranded wires and multi-core shielded wire should be used as signal lines and feedback wires for
encoder (PG).As for wire length, reference input wire should be 3m at most and 20 m at most for PG
feedback wire.
(3)High voltage may be maintained in the servo driver even the power is turned off. Do not touch power
terminal within 5 minutes after power off. Inspection operation should be carried out when CHARGE
indicator light is confirmed to be off.
(4)Do not frequently turn on or off the power. If it is required to continuously turn on or off the power,
frequency should be limited to 1 time/min below. Due to capacitance in power of servo unit, large charging
current (charging for 0.2 s) will flow through when power is ON. Therefore, performance of components in
main circuit within servo unit will be damaged if power is turned on/off frequently.
Series 220V
Terminal Functions Precautions for operation
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Three phase 220VAC (-15%~+10%)
L1、L2、L3 Main circuit power
(50/60Hz)
Single phase 220VAC (-15%~+10%)
L1C、L2C Terminal of control power
(50/60Hz)
⊝1、⊝2 DCreactor ⊝1 and⊝2 are connected at factory 。
When using an external resistor, connect
bleeder resistor between B1/○ + and
Terminal of bleeder
B1/⊕、B2、B3 B2;ConnectB2 and B3 when use internal
resistor
bleeder resistor, (B2 and B3 is shorted at
factory).
Terminal of motor power
U、V、W、 Must connected to the motor terminals UVW
line and earthing terminal
CN1 Terminal of motor encoder see instructions in 3.2
Terminal of input and
CN2 see instructions in 3.3.3
output
CN3 Notice the definition of the terminal,see
Communication terminal
CN4 instructions in 6.1
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Three phase L1
AC220V L2
(-15%~10%) L3
1KM
L1C
L2C
1
1 and 2 are shorted when at factory
2
B1/
B2 and B3 are shorted when at factory B2
B3
PE
Must be grounded
1
1 and 2 are shorted when at factory 2
B1/
B2 and B3 are shorted when at factory B2
B3
PE
Must be grounded
3.2.2 D2
series 380V
Three phase L1
AC380V L2
(-15%~10%) L3
1KM
PE
Must be grounded
1
1 and 2 are shorted when at factory 2
B1/
B2
B2 and B3 are shorted when at factory B3
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3.3.2 Speed/torque control mode
20
21
3.4 Encoder Signal Wiring
3.4.1 Encoder Signal Wiring
Connecting cables between encoder and servo driver and their wiring pin No. vary with servo
motors.
D2 series’s encoder terminal (CN1) is DB15,Type:CD0515S21GO
5 4 3 2 1
10 9 8 7 6
15 14 13 12 11
D2 Series’s encoder
Terminal Signal name Terminal Signal name
No. 2500 17bit No. 2500 17bit
1 PG0V PG0V 8 V− —
2 A+ — 9 U− —
3 A− — 10 C+ E+
4 B+ — 11 NC NC
5 B− — 12 W+ SD+
6 PG5V PG5V 13 V+ —
7 W− SD- 14 U+ —
- - - 15 C− E-
3.4.2 Connection with Encoder Interface (CN1/CN2) and Processing of Output Signal
from CN3
In the figure: *1: connector wiring pin No. varies with used servo motor.
*2: refers to multi-stranded shielded wire.
*3: connector wiring pin No. varies with used servo motor. 19 -25 is pin number for axis A of single-axis
or double axis motor; 44 - 49 is pin number of axis b of double-axis motor.
(1) 2500 incremental wire-saving encoder
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Wire-saving Servo drive
incremental encoder *2 Command controller (Client)
CN1/2 CN3
*1 19(44)
Bus receiver
PA 1 Phase A
/PA 2 20(45) R Phase A
PB 3 Phase B 21(46)
R Phase B
/PB 4 22(47)
PC 5 Phase C 23(48)
R Phase C
/PC 6 24(49)
PG C
8 *3 Choke
9 +5V
25
10 0V
11
+5V 7
GND 14
PB 3 Phase B 21(46)
R Phase B
/PB 4 22(47)
PC 5
Phase C 23(48)
24(49) R Phase C
/PC 6
PG C
PU 8 *3 Choke
/PU 9 +5V
25
PV 10 0V
/PV 11
+5V 7
GND 14
23
(3) Bus incremental encoder
Servo drive
Bus incremental encoder Command controller (Client)
CN1/2 CN3
*1 19(44)
Bus receiver
1 Phase A
2 20(45) R Phase A
3 Phase B 21(46)
R Phase B
4 22(47)
5 Phase C 23(48)
R Phase C
6 24(49)
PG C
8 *3 Choke
9 +5V
25
10 0V
*2
11
+5V 7
GND 14
Connector housing (PE)
Shielded wire
(4) Bus absolute encoder
Servo drive
Bus absolute encoder Command controller (Client)
CN1/2 CN3
*1 19(44)
Bus receiver
1 Phase A
2 20(45) R Phase A
Phase B 21(46)
*2 3
R
4 22(47) Phase B
5
Phase C 23(48)
E+
R Phase C
E- 6 24(49)
PG C
8 *3 Choke
9 +5V
25
10 0V
11
+5V 7
GND 14
Connector housing (PE)
Shielded wire
13 12 11 10 9 8 7 6 5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
24
Definition Terminal No Signal name Function description
Factory settings:
IN1 19
IN1:/SON;
IN2 7 Control sequence of
IN2:/PCON
IN3 20 input IO port command
IN3:POT
IN4 8
IN4:NOT
OUT1+ 16
OUT1- 3 Factory settings:
Control sequence of
OUT2+ 17 OUT1:ALM
output IO port
OUT2- 4 OUT2:COIN
OUT3+ 18 command
OUT3:TGON
OUT3- 5
25
· Torque reference input: appx. 20 KΩ
Maximum allowable voltage of input signal is 12 V.
Analog voltage command input circuit Analog voltage command input circuit (D/A example)
Tr1
2.8V (H level) - (L level) 3.7V Please refer to the following applicable examples for setting
of the working resistance R1 to maintain current i within 7
mA - 15 mA.
Applicable examples
Vcc on 24 V Vcc on 12 V Vcc on 5 V
R1=2.2 KΩ R1=1 KΩ R1=180 Ω
(2) Interfaces to sequence control input circuit
The following is to describe IN1 - IN8 terminals of CN3 connector.
Connect through the transistor circuit of relay or open connector. Please select relay for
small current when using relay for connection. If otherwise, bad contact will occur.
26
Note: For interface of SEN signal input circuit, please refer to Chapter "Usage of Absolute Value
Encoder".
(3) Absorption circuit and release circuit
Use two-way photo coupler as input circuit of servo driver. Please select absorption circuit
connection and release circuit connection according to the specification required for the machine.
DC24V DC24V
+ - + -
Servo drive Servo drive
DC5V~24V DC5V~24V
Servo drive Servo drive
0V
PE
0V
Note:
maximum allowable voltage and current capacity of photo coupler output circuit are shown as below.
• Maximum voltage: DC 30 V
• Maximum current: DC 50 mA
27
3.6 Communication connection terminal signal definition
D2 Series communication connection terminal signal definition are as follows:
Terminal No 1 2 3 4 5 6 7 8
CN3 CANH CANL GND GND RS485+ RS485- Reserved Reserved
mane
CN4 CANH CANL GND GND RS485+ RS485- Built in 120 ohm resistor
1 8
2 7
C 3 6 C
N 4 5 N
5 4
3 6 3 4
3.7 Other wiring 7
8
2
1
3.7.1 Precautions
1. For reference input and wiring leading to encoder, please use the specified cable. Please select the
cable with shortest connection distance.
2. Use heavy wire (above 2.0 mm2) whenever possible as grounding wire.
· Grounding superior to D type (with grounding resistance of below 100 Ω) is recommended.
· It must be one-point grounding.
· Please directly ground the servo motor when servo motor and machine are insulated from each
other.
3. Do not blend or impose tension on the wire.
Core wire thickness of cable for signal is only 0.2 mm or 0.3 mm, so be careful when using it.
4. For radio frequency interference, please use noise filter.
· When it is used around residences or radio frequency interference is concerned, please insert noise
filter at the input side of power wire.
· Since servo unit is industrial equipment, no countermeasure is taken against radio frequency
interference.
To prevent misoperation due to noise, the following approaches are effective.
· Please locate reference input equipment and noise filter close to servo unit where possible.
· Please be sure to install surge suppressor on the coils of relay, solenoid and electromagnetic
contactor.
· Please separate power wire (high voltage circuit of power wire, servo motor wiring, etc.) and
signal wire while wiring, with the interval kept above 30 cm. Do not put them into the same pipeline or
bind them.
· Do not use the same power as electric welding machine, electrical discharge machine, etc. Even if
so, please insert noise filter at the input side of power wire when there is high frequency generator
around.
6. Use molded case circuit breaker (QF) or fuse to protect power wire.
· The servo driver is directly connected to industrial power wire. To protect servo system from cross
electric shock accident, please be sure to use molded case circuit breaker (QF) or fuse.
7. There is no built-in grounding protection circuit in servo driver. To form a safer system, please
configure residual-current circuit breaker for both overload and circuit protection, or residual-
current circuit breaker with supporting molded case circuit breaker for special protection of ground
wire.
------------------------------------------------------------------------------------------------------------------------------------------
28
3.7.2 Anti-interference Wiring
(1) Example of anti-interference wiring
"High speed switch element" is used for the main circuit of this servo driver, which may be subject
to the influence of switch and noise because of switch element depending on the peripheral wiring and
grounding processing of servo driver. Therefore, proper grounding and wiring process are necessary.
Microprocessor (CPU) is built in the servo driver, so "noise filter" is required to be configured in
place to prevent as much external interference as possible.
(2) Proper grounding processing
(a) Grounding of motor framework
Please be sure to connect the motor frame terminal "FG" of servo motor to the grounding terminal
"PE" of servo unit. In addition, grounding terminal "PE" must be grounded.
When servo motor is grounded via a machine, switch interference current will flow from the power
part of servo unit through the stray capacitance of servo motor.
The above are precautions for such influence.
(b) When there is interference on reference input wire
When there is interference on reference input wire, please ground the OV wire (GND) of the input
wire. When passing the main circuit wiring of motor through a metal conduit, please ground the conduit
and its junction box.
Please conduct one-point grounding for the above grounding processing.
(3) Usage of noise filter
Use blocking noise filter to prevent interference from power wire. Besides, insert noise filter for
power wire of peripheral devices as required.
-------------------------------------------------------------------------------------------------------------------------------------
■ Noise filter for brake power
When using servo motor (below 400 W) with holding brake, please use the following noise
filter at the power input of brake.
Model: FN2070-6/07 (manufactured by SCHAFFNER)
■ Precautions for operation of noise filter
When installing and wiring noise filter, please follow the following precautions. In case of
misoperation, noise filter will be greatly less effective.
1. Please separate input wiring from output wiring and do not put them into the same pipeline or bind
them together.
Noise Noise
filter filter
Box Box
Noise Noise
filter filter
Box Box
29
Please do not put the output wiring of noise filter and other signal wires and grounding wires into
the same pipeline or bind them together.
Noise Noise
filter filter
Separate the
Accessible input wire
circuit
Noise Noise
filter filter
Box Box
30
Device
Servo unit
Noise
filter
Servo unit
Grounding
Box
diagram
Motor
1 2 3 4
type
1:PE 2:U 1:PE 2:U
pin Other
U W V PE 3:V 4:W 3:V 4:W
Series
D2 Series U V W PE
diagram
31
3.8.2 Connector Terminal Wiring for Motor Encoder
(1)Incremental encoder
Other series non-wire saving encoder socket (15-pin AMP) of series less than or equal to 90
Terminal No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Signals PE 5V GND B+ Z- U+ Z+ U- A+ V+ W+ V- A- B- W-
Other series non-wire saving encoder socket (15-pin aviationplug) of series greater than or equal to 110.
Vacancy of U+, U-, V+, V-, W+,W- for wire-saving encoder.
Terminal No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Signals PE 5V GND A+ B+ Z+ A- B- Z- U+ V+ W+ U- V- W-
(3)Absolute encoder
D2 series absolute encoder plug
(7-pin,40~90flange;XS16J7,100~180 flange:YD28J7)
Terminal No. 1 2 3 4 5 6 7
Signals FG E- E+ SD- GND SD+ +5V
Terminal No. 1 2 3 4 5 6 7 8 9 10
mige / E- E+ SD- GND SD+ +5V / / FG
hongfa / 5V GND SD+ SD- E+ E- / / FG
32
Terminal No. 1 2 3 4 5 6 7 8 9
Signals E+ E- FG SD+ SD- / 5V GND /
33
Press the key to shift the selected bit (the decimal point of
Shift key
which flickers) one bit to the left
Press the key to display the setting and set value of
SET parameters, and access parameter setting status and clear
alarm
In the mode of status display, press SET to clear alarm, which can also be done by using alarm
removal input signal/ALMRST.
Note: in case of alarm ringing, first eliminate alarm causes and then remove alarm.
4.1.2 Selection and Operation of Basic Mode
Through switching the basic modes of panel operator, such operations as running status display,
parameter setting and running reference can be done.
Basic modes include status display mode, parameter setting mode, monitoring mode and auxiliary
function mode. After Key M is pressed, the modes switch in the order as shown in the following figure.
Power ON
Press M
repeat Press M
Press M
4.1.3 Status
Monitor Mode Display
Distinguishing
Press M
method of
status display is shown as below:
34
A-axis bit data b-axis bit data
35
Abbreviated signs Display content
A-axis and b-axis servos are OFF
(no power being supplied to A-axis and b-axis motors)
A-axis servo is ON
(power being supplied to A-axis motor)
b- axis servo is ON
(power being supplied to b-axis motor)
A-axis servo is P-OT/N-OT
(required to be judged depending on P-OT/N-OT bits in A-axis bit display)
b-axis servo is P-OT/N-OT
(required to be judged depending on positive and negative rotation in b-axis bit
display)
A axis is in alarm state
displaying alarm number
1
Press M function key and select auxiliary function mode
to set the current mode as A-axis auxiliary function mode. M
36
Press M function key (for more than 1 second) and switch
2 to auxiliary function mode of b axis, which will display M
Fb000.
6
Press M function key and select the desired
auxiliary function FA003. M
37
Press SET to display the operation interface "-JIn-
7
" for display of inertia identification percentage.
Press M function key, initiate inertia identification
8
operation by rotating motor 3 circles clockwise
and another 3 circles counterclockwise, after M
which display flickers "donE".
After detection, inertia percentage currently
9 ——
detected is displayed.
38
Ten previous alarms can be validated at most. The history alarm records can be cleared by a
long press on SET. The history alarm data will not be cleared by alarm reset or servo power-off.
Moreover, the alarm history data will not impact the operation.
The bigger the serial number See Alarm List for alarm codes
stands for the older alarm data For alarm axis number, A stands for
A axis while b stands for b axis
See "Abnormality
Diagnosis and
Treatment Methods" for alarm content.
1、 In case of continuous occurrence of the same alarm, the alarm history data will not update.
2、 The alarm history data displayed as “A--” or “b--” indicate zero alarm.
Validate the history alarm according to the following steps.
Operation Operation
Operation instruction Display after operation
steps key
Operation Operation
Operation instruction Display after operation
steps key
39
2
Press M function key (for more than 1 second). Pb000 is
displayed and the decimal point in Bit 0 flickers M
Press shift key twice and select Bit 2 of the displayed number.
3
Pb0.00 is displayed and the decimal point in Bit 2 flickers
Press shift key twice and select Bit 2 of the displayed number.
6
000.40 is displayed and the decimal point in Bit 2 flickers
Operation Operation
Operation instruction Display after operation
steps key
1
Press M function key (for more than 1 second)
and PA0.00 is displayed M
Press SET to display current PA000 data. The
2
decimal point in Bit 0 flickers
Press shift key and select Bit 1 of the displayed
3 number. H000.0 is displayed and the decimal point
in Bit 1 flickers
Press UP to change the data and H001.0 is
4
displayed
Press SET to return to the display of PA0.00 and
5 the control approach for A axis has changed to
position control
40
The flickering bit is the current one to be edited
Bit 0
Bit 1
Bit 2
Bit 3
This bit is only displayed for hexadecimal number
PA000.0 or A.Hxxx□ stands for the set value "0-bit data" of A axis user parameter "PA000".
PA000.1 or A.Hxx□x stands for the set value "1-bit data" of A axis user parameter "PA000".
PA000.2 or A.Hx□xx stands for the set value "2-bit data" of A axis user parameter "PA000".
PA000.3 or A.H□xxx stands for the set value "3-bit data" of A axis user parameter "PA000".
Pb000.0 or b.Hxxx□ stands for the set value "0-bit data" of b axis user parameter "Pb000".
Pb000.1 or b.Hxx□x stands for the set value "1-bit data" of b axis user parameter "Pb000".
Pb000.2 or b.Hx□xx stands for the set value "2-bit data" of b axis user parameter "Pb000".
Pb000.3 or b.H□xxx stands for the set value "3-bit data" of b axis user parameter "Pb000".
4.3.2 Signal Distribution of Input Circuit
Input signals are distributed to the pins of input connector based on the user parameter setup.
(Distribution list is shown as follows.)
(1) Factory setting
The default distribution is indicated in bold as follows.
(a) Factory settings of single-axis driver
PA509 = H.4321 PA510 = H.8765 PA511 = H.0000 PA512 = H.0000
(b) Factory settings of double-axis driver
PA509 = H.4321 PA510 = H.0000 PA511 = H.0000 PA512 = H.0000
Pb509 = H.8765 Pb510 = H.0000 Pb511 = H.0000 Pb512 = H.0000
41
Gain switch
/G-SEL 1 2 3 4 5 6 7 8 0 9
PA511.0 = H.xxx□
Select internal position setting
/POS0 1 2 3 4 5 6 7 8 0 9
PA511.1 = H.xx□x
Select internal position setting
/POS1 1 2 3 4 5 6 7 8 0 9
PA511.2 = H.x□xx
Select internal position setting
/POS2 1 2 3 4 5 6 7 8 0 9
PA511.3 = H.□xxx
Reference point switch /HOME-
1 2 3 4 5 6 7 8 0 9
PA512.0 = H.xxx□ REF
Allow position start /POS-
1 2 3 4 5 6 7 8 0 9
PA512.1 = H.xx□x START
Position change step
/POS-STEP 1 2 3 4 5 6 7 8 0 9
PA512.2 = H.x□xx
Homing start /START-
1 2 3 4 5 6 7 8 0 9
PA512.3 = H.□xxx HOME
Note: when multiple signals are distributed to the same input circuit, the input signal level will influence
all the distributed signals.
42
(b) List of input circuit signal distribution of double axis driver:
No connection
Signal CN3 Pin no.
required
Input signal
User parameter 14 15 16 17 39 40 41 42 Always Always
distribution (IN1) (IN2) (IN3) (IN4) (IN5) (IN6) (IN7) (IN8) invalid valid
Servo ON
/S-ON 1 2 3 4 5 6 7 8 0 9
PA509.0 = H.xxx□
Proportional action reference
/P-CON 1 2 3 4 5 6 7 8 0 9
PA509.1 = H.xx□x
Positive-side over travel
prohibited POT 1 2 3 4 5 6 7 8 0 9
PA509.2 = H.x□xx
Negative over travel prohibited
NOT 1 2 3 4 5 6 7 8 0 9
PA509.3 = H.□xxx
Servo ON
/S-ON 1 2 3 4 5 6 7 8 0 9
Pb509.0 = H.xxx□
Proportional action reference
/P-CON 1 2 3 4 5 6 7 8 0 9
Pb509.1 = H.xx□x
Positive-side over travel
prohibited POT 1 2 3 4 5 6 7 8 0 9
Pb509.2 = H.x□xx
Negative over travel prohibited
NOT 1 2 3 4 5 6 7 8 0 9
Pb509.3 = H.□xxx
Alarm reset
/ALM-RST 1 2 3 4 5 6 7 8 0 9
P□510.0 = H.xxx□
Positive-side external torque limit
/PCL 1 2 3 4 5 6 7 8 0 9
P□510.2 = H.x□xx
Negative side external limit
/NCL 1 2 3 4 5 6 7 8 0 9
P□510.3 = H.□xxx
Gain switch
/G-SEL 1 2 3 4 5 6 7 8 0 9
P□511.0 = H.xxx□
Select internal position setting
/POS0 1 2 3 4 5 6 7 8 0 9
P□511.1 = H.xx□x
Select internal position setting
/POS1 1 2 3 4 5 6 7 8 0 9
P□511.2 = H.x□xx
Select internal position setting
/POS2 1 2 3 4 5 6 7 8 0 9
P□511.3 = H.□xxx
Reference point switch
/HOME-REF 1 2 3 4 5 6 7 8 0 9
P□512.0 = H.xxx□
Allow position start
/POS-START 1 2 3 4 5 6 7 8 0 9
P□512.1 = H.xx□x
Position change step
/POS-STEP 1 2 3 4 5 6 7 8 0 9
P□512.2 = H.x□xx
Homing start /START-
1 2 3 4 5 6 7 8 0 9
P□512.3 = H.□xxx HOME
Note:
1. When multiple signals are distributed to the same input circuit, the input signal level will influence all the
distributed signals.
2. The “□” of P□510、P□511、P□512 can be either "A" or "b".
(3) Example of input signal distribution
The steps to change the servo ON (/S-ON) distributed by single-axis driver to CN3-14 and the
positive-side external torque limit (/PCL) distributed by single-axis driver to CN3-41 are listed as
follows.
PA509:
PA510:
43
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select parameter setting
1 mode. In case of failing to display PA509, press UP M
or DOWN to set.
Press SET to display current PA509 data.
2
(Distribute /S-ON to CN3-14.)
Press shift key and select Bit 1 of the displayed
3 number. H.432.1 is displayed and the decimal
point in Bit 1 flickers.
44
0 Invalid
1 L H
Servo alarm 2 L H
(ALM) 3 L H
PA513.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Positioning completed
2 L H
/same-speed detection
3 L H
(/COIN or /V-CMP)
4 L H
PA513.1=H.xx□x
5 L H
6 L H
0 Invalid
1 L H
Motor rotation detection 2 L H
(/TGON) 3 L H
PA513.2=H.x□xx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Servo ready 2 L H
(/S-RDY) 3 L H
PA513.3=H.□xxx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Torque limit detection 2 L H
(/CLT) 3 L H
PA514.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Brake 2 L H
(/BK) 3 L H
PA514.1=H.xx□x 4 L H
5 L H
6 L H
0 Invalid
1 L H
Encoder origin pulse 2 L H
(/PGC) 3 L H
PA514.2=H.x□xx 4 L H
5 L H
6 L H
Note:
1、 When ALM signals and other signals are distributed to the same output circuit, the output circuit only output ALM
signals.
2、 When PGC signals and other signals rather than ALM are distributed to the same output circuit, the output circuit
only output PGC signals.
3、 Multiple signals (except for ALM and /PGC) distributed to the same output circuit will be output through OR circuit.
45
(b) List of output circuit signal distribution of double-axis driver:
7/(8) 9/(10) 11/(12) 32/(33) 34/(35) 36/(37)
CN3 Pin no.
OUT1 OUT2 OUT3 OUT4 OUT5 OUT6
Polarity setting of signal output
User parameter
PA521=H.xxx□ PA521=H.xx□x PA521=H.x□xx PA521=H.□xxx PA522=H.xxx□ PA522=H.xx□x
distribution
0 1 0 1 0 1 0 1 0 1 0 1
0 Invalid
1 L H
Servo alarm 2 L H
(ALM) 3 L H
PA513.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Positioning completed
2 L H
/same-speed detection
3 L H
(/COIN or /V-CMP)
4 L H
PA513.1=H.xx□x
5 L H
6 L H
0 Invalid
1 L H
Motor rotation
2 L H
detection
3 L H
(/TGON)
4 L H
PA513.2=H.x□xx
5 L H
6 L H
0 Invalid
1 L H
Servo alarm 2 L H
(ALM) 3 L H
Pb513.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Positioning completed
2 L H
/same-speed detection
3 L H
(/COIN or /V-CMP)
4 L H
Pb513.1=H.xx□x
5 L H
6 L H
0 Invalid
1 L H
Motor rotation
2 L H
detection
3 L H
(/TGON)
4 L H
Pb513.2=H.x□xx
5 L H
6 L H
0 Invalid
1 L H
Servo ready 2 L H
(/S-RDY) 3 L H
P□513.3=H.□xxx 4 L H
5 L H
6 L H
0 Invalid
1 L H
Torque limit detection 2 L H
(/CLT) 3 L H
P□514.0=H.xxx□ 4 L H
5 L H
6 L H
0 Invalid
1 L H
Brake 2 L H
(/BK) 3 L H
P□514.1=H.xx□x 4 L H
5 L H
6 L H
Encoder origin pulse 0 Invalid
(/PGC) 1 L H
P□514.2=H.x□xx 2 L H
46
3 L H
4 L H
5 L H
6 L H
Note:
1、 When ALM signals and other signals are distributed to the same output circuit, the output circuit only
output ALM signals.
2、 When PGC signals and other signals rather than ALM are distributed to the same output circuit, the
output circuit only output PGC signals.
3、 Multiple signals (except for ALM and /PGC) distributed to the same output circuit will be output through
OR circuit.
(3) Example of output signal distribution
Steps to invalidate the default setting to distribute rotation detection (/TGON) to CN3-11(12) and replace
CN3-11(12) with Brake Signal Distribution.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select parameter
1 setting mode. In case of failing to display M
PA513, press UP or DOWN to set.
Press SET to display current PA513 data.
2
(Distribute /TGON to CN3-11(12).)
Press shift key twice and select Bit 2 of the
3 displayed number. H.43.21 is displayed and the
decimal point in Bit 2 flickers.
47
Monitor
Display content Unit
number
Un000 Motor speed 1r/min
Un001 Rotation angle (electric angle) 1deg
Un002 Input reference pulse speed (only valid under position control mode) 1 KHz
Un003 Bus voltage 1V
Un004 Speed reference value of analogue input 1r/min
Un005 Torque reference percentage of analogue input (relative rated torque) 1%
Un006 Internal torque reference (relative rated torque or given motor currency) 1% or 0.1A
Un007 Input port signal monitoring —
Un008 Output port signal monitoring —
Un009 Encoder signal monitoring (only valid for incremental encoder) —
Un010 Input reference pulse counter (32-bit decimal display, only valid under position control mode) 1-reference pulse
Un011 Feedback pulse counter (four-octave frequency data of encoder pulse, 32-bit decimal display) 1-reference pulse
Un012 Position offset counter (only valid under position control mode) 1-reference pulse
Un013 Accumulative load rate (when rated torque is set as 100%) 1%
Un014 Ratio of moment of inertia (the ratio of load moment inertia to motor moment inertia) 1%
Un015 Actual encoder angle (32-bit decimal display) 1-reference pulse
Un016 Display rounds of encoder (only valid for turns of encoder) 1 circle
(2) Monitor display for input/output signals for sequence
Monitor display for input/output signals for sequence
(a) Monitor display of input signal status
Display the input/output status of the signals distributed to input/output terminals.
When input/output is OFF (open circuit), the upper display segment (LED) will be on.
When input/output is ON (short circuit), the lower display segment (LED) will be on.
Upper: OFF (H Level)
Lower: ON (L Level)
48
LED Factory settings
Monitor
number is Name of input terminal
number Single-axis Double-axis
displayed
6 OUT6 (CN3-36,-37) /BK b axis/TGON
1 PW (CN□-12,-13) □ axis encoder W-phase (□ represents for 1 or 2)
2 PV (CN□-10,-11) □ axis encoder V-phase
3 PU (CN□-8,-9) □ axis encoder U-phase
Un009
(Only valid for 4 UVW off line detection signal □ axis UVW off line detection
incremental 5 PC (CN□-5,-6) □ axis encoder C-phase
encoder)
6 PB (CN□-3,-4) □ axis encoder B-phase
7 PA (CN□-1,-2) □ axis encoder A-phase
8 ABC off line detection signal □ axis UVW off line detection
(4) Monitor display of reference pulse, feedback pulse counter and actual angle of encoder
Operation steps to display b axis Un010 data are as follows.
Operation Operation
Operation instruction Display after operation
steps key
Press M function key to select A axis monitoring
1 mode. In case of failing to display Un010, press M
UP or DOWN to set.
Press SET to display Un010. The decimal point
2 of current Bit 0 is off, so low 16-bit of A axis
Un010 is displayed.
Press UP or Down, the decimal point of current
3 Bit 0 is on, so low 16-bit of b axis Un010 is
displayed.
Press Shift key, the decimal point of current Bit
4 0 is on, so high 16-bit of b axis Un010 is
displayed.
Press SET to return to the display of monitor
5
number.
49
Chapter V Operation
5.1 Trial Operation
Perform trial operation after wiring.
5.1.1 Trial Operation for Servo Motor Unit
Notes
· Disconnect the servo motor and machinery and only fix the servo motor unit.
To avoid accident, based on the instruction,trial operation is performed on a servo motor under unloaded
status (where the servo motor unit connects with no coupling or belt).
Validate whether the power, motor main circuit and encoder cables are wired correctly. Usually, wiring
mistake may cause the motor fail to rotate smoothly intrial operation. Please validate again.
When the wiring is validated as correct, perform trial operation for servo motor units based on the
following serial number in order.
· Jogging (JOG) and mode running (F□002)
The following are operation steps for display of axis A JOG operation.
Operation Operation
Operation instruction Display after operation
steps key
1
Press M function key (for more than 1 second)
and switch to auxiliary function mode of axis A. M
Press M function key to select auxiliary function
2 mode for A axis. In case of failing to display
FA002, press UP or DOWN to set.
4
Press M function key to turn the servo ON (the
motor is powered on). M
Press UP (turn anti-clockwise/ positive) or
5 DOWN (turn clockwise/ negative) to run the
motor.
6
Press M function key to turn the servo OFF (the
motor is powered off). M
7 Press SET to return to the display of FA002.
Set the motor speed command value for auxiliary function "Jogging (JOG) Mode Running (Fn002)".
Pay attention, in the operation under jogging (JOG) mode, it is invalid to disable Forward Drive
Prohibited (P-OT) or Reverse Drive Prohibited (N-OT).
5.1.2 Trial Operation for Servo Motor Unit with Superior Reference
This item is to validate whether the servo motor moving reference and input/output signals from the
command controller to the servo unit are correctly set, whether the wiring and polarity between command
controller and servo unit are correct and whether the movement setting of servo unit is correct. This is the
final validation before connecting the servo motor to machinery.
(1) Servo ON reference based on superior reference
50
The following external input signal circuits and equivalent signal circuits must be configured.
Speed control (standard setting) Position control
[P 000=H. 0 ] [P 000=H. 1 ]
Servo drive Servo drive
CN3 CN3
13 13
+24V +24V
/S-ON /S-ON 14(39)
14(39)
SIGN 3 (28)
0V
(b axis connection terminal in the bracket)
0V (b axis connection terminal in the bracket)
Step Content Verification methods and supplementary instruction
Form the input signal circuit required by servo ON. Please set as follows.
To turn the servo ON, the minimum required signal 1. Input servo On and input signal (/S-ON)
should be input. Please wire the input/output signal 2. Turn On (L level) input signals of Forward Drive Prohibited
connector (CN3) in the circuit equivalent to the (P-OT) and Reverse Drive Prohibited (N-OT) (forward drive
circuit shown in the preceding page, power it off prohibited and reverse drive prohibited can be performed)
and connect CN3 to servo unit. 3. Do not input reference (0V reference or 0 pulse)
1 If the external wiring is to be omitted, the input signal
distribution function based on user parameters can be used to set
the function of input terminal as “Always Valid”, “Always
Invalid” without signal input. Please refer to “Signal Distribution
of Input Circuit”.
When absolute value encoder is used, if “Use Absolute
Encoder as Incremental Encoder (Pn001=H.□□□2 )” is set
temporarily, wiring for SEN signals can be omitted.
Please power on to check whether the panel If the content is not displayed as shown in the left figure, the
operator displays content as follows. setting of the input signals is incorrect. Please validate the input
For single-axis signals with input signal monitor (Un007).
For single-axis:Un007=
2
For double-axis
For single-axis:Un007=
51
Servo drive
CN3
13
+24V
/S-ON 14(39)
P-OT 16(41)
N-OT 17(42)
V-REF 5 (30)
0V
VE
6 (31)
52
command controller and validate the motor rotation
commanded and realized by visual inspection and
monitoring motor actual angle (Un015[pulse]).
In case of rotation difference of Step 11, please See "Encoder Signal Output" for relevant setting method.
12 properly set the PG frequency dividing ratio (Pn201) PG frequency dividing ratio (Pn201[P/Rev]): the encoder pulse
that outputs encoder pulse from servo unit. count per rotation round.
If the servo is OFF when the speed input reference is
13 set as 0 V, the trial operation to set the reference
control as position control has completed.
(3) Operation steps under position control mode (P□000=H. □□1□)
The following external input signal circuits and equivalent signal circuits must be configured.
Servo drive
CN3
13
+24V
/S-ON 14(39)
P-OT 16(41)
N-OT 17(42)
Factory setting of input
CLR 15(40)
port should be changed
PULS+ 1 (26)
PULS- 2 (27)
Pulse
commander SIGN+ 3 (28)
SIGN- 4 (29)
53
reference pulse shape, see “Rotation Direction Switching of
Motor”. Start from Step 9 after change.
If the servo will be OFF when the pulse reference
input stops, the trial operation under servo motor
10
unit position control mode using superior position
reference has completed.
Danger
· Please carry out operations indicated in this section as per instructions.
Upon connection between servo motor and machinery, in case of operation mistake, not only damages
to machinery but also personal injuries will be caused there from.
The steps are specified on the condition that trial operation has been completed in each control.
Step Content Verification methods and supplementary instruction
Please refer to "Setting of General Basic Functions".
When using servo motor with brake, measures against natural
Switch on power and set mechanical configuration
falling of machinery and vibration caused by external force
1 in respect of protection functions for over travel and
brake. should be taken prior to confirmation of brake operation. Please
check whether operations for servo motor and brake are normal.
Please refer to "Setting for Holding Brake".
Based on used control mode, please refer to:
Please set necessary parameters for users based on the Speed Control (Analog Voltage Reference) Operation
2
used control mode. the Position Control Operation
the Torque Control Operation
Please connect to servo motor and machinery via Please refer to "Installation Precautions for Servo Motor".
3
coupling with power being cut off.
When servo controller is turned to "Servo Off" Please refer to "Setting of General Basic Functions".
mode (de-energized state), switch on power of In case of any abnormality during operation of following step,
4 command controller of machinery. Please confirm emergency stop may be carried out to safely stop operation.
once again whether operation of protection
functions in step 1 is normal.
Please carry out trial operation in accordance with Please check whether results are in line with trial operation of
objectives specified in the Trial Operation for Servo servo motor unit. In addition, please check whether settings like
5 Motor Unit Based on Superior Reference upon reference unit conform to that of machinery.
completed installation of machinery and servo
motor.
Please confirm once again whether user parameter Please check whether servo motor operates according to
6
settings conform to control mode in step 2. specification for machinery operation.
Please adjust servo gain as necessary to improve Trial operation should be fully completed since insufficient
7
responsiveness of servo motor. "running-in" with machinery may occur in thetrial operation.
Please record the user parameters set for
maintenance in the 12.4 User Parameter Setting
8 Memo.
At this point, the Supporting Trial Operation for
Machinery and Servo Motor is completed.
54
Measures against natural falling of machinery and vibration caused by external force should be taken prior to
confirmation of brake operation. Please check operations of servo motor and holding brake upon disconnection
between servo motor and machinery. If operations are normal, servo motor may be connected to machinery for trial
operation.
Please refer to "Setting for Holding Brake" for wiring of servo motor with brake and settings for user
parameters.
5.1.5 Position Controlled by Command Controller
According to the above mentioned, make sure that trial operation for servo motor unit should be conducted
after disconnection of servo motor and machinery, Please confirm operation and specification of servo motor first
based on the following table.
Analogue speed
command
Command Servo Trial Operation for servo
controller drive
M
motor without Load
55
H.□□2□ Torque control (analog voltage reference)
Control output torque of servo motor by analog voltage torque reference which should be used if
required amount of torque for operations such as pressing.
H.□□3□ Speed control (selection of internal set speed)
With 3 input signals (/P-CON, /P-CL and /N-CL), speed is controlled by operation speed set by
servo in advance. 3 operation speeds can be set for the servo without analog voltage reference.
H.□□3□ It is supporting switching modes for the above 4 control modes. Please select an applicable
· switching mode of control mode for purposes of clients.
·
·
H.□□B□
H.□□C□ Motion control mode
56
Standard setting Positive rotation Negative rotation
(CCW refers to (CCW) (CW)
forward rotation)
(Factory setting)
H.□□□0
(CW refers to
forward rotation)
H.□□□1
■Attentions
During position control, position error pulse will occur if the motor is stopped by over travel.
In order to clear position error pulse, clear signals (CLR) must be input.
Notes
Work pieces may fall under the over travel state when using servo motor in vertical shaft.
In order to prevent work pieces from falling in case of over travel, make sure to set P□000= H.1□□□ so as to
switch on zero clamping state after stop. (Please refer to "Selection of Motor Stop Methods when Using Over travel")
57
Internal user parameters of servo driver can be set to disuse over travel signals. At this time, it is not required to
use wiring of input signals for over travel.
User Parameter Meanings
H.□3□□ Input positive-side over travel prohibited (POT) signal from IN3 (CN3-13). (Factory setting)
A axis
H.□9□□
Disable the positive-side over travel prohibited (POT) signal (positive-side over travel can be
conducted frequently)
H.□7□□ Input positive-side over travel prohibited (POT) signal from IN7 (CN3-41). (Factory setting)
B axis H.□9□□ Disable the positive-side over travel prohibited (POT) signal (positive-side over travel can be
conducted frequently)
P□509
H.4□□□ Input negative-side over travel prohibited (NOT) signal from IN4 (CN3-14). (Factory setting)
A axis
H.9□□□
Disable the negative-side over travel prohibited (NOT) signal (negative-side over travel can be
conducted frequently)
H.9□□□ Input negative-side over travel prohibited (NOT) signal from IN8 (CN3-42). (Factory setting)
B axis H.9□□□ Disable the negative-side over travel prohibited (NOT) signal (negative-side over travel can be
conducted frequently)
· Effective control modes: speed control, position control and torque control
· Power must be turned on again upon changes to the user parameter so as to effect the setting.
* POT and NOT signals may freely distribute inputted connector pin numbers by user parameters. See the Signal Distribution of Input
Circuit for details.
(3) Motor stop method when using over travel
Methods used to stop operation of motor when inputting over travel signals (POT and NOT) during rotation of
servo motor.
Methods for After stop of
User Parameter Meanings
motor stop motor
Reduce speed to stop the servo motor by emergency stop torque
Plug braking
H.□0□□ stopping
(P□407). Servo motor will be in inertial operation (de-energized)
Inertial operation state after stop.
state Stop the servo motor in the same manner as servo OFF (inertial
Inertial operation
H.□1□□ stopping
operation stop). The servo motor will be in inertial operation (de-
energized) state after stop.
Reduce speed to stop the servo motor by emergency stop torque
Plug braking Inertial operation
P□000 H.0□□□ stopping state
(P□407). Servo motor will be in inertial operation (de-energized)
state after stop.
Reduce speed to stop the servo motor by emergency stop torque
Plug braking Zero clamping
H.1□□□ stopping state
(P□407). Servo motor will be in zero clamping (servo locking)
state after stop.
Stop the servo motor in the same manner as servo OFF (inertial
Inertial operation Inertial operation
H.2□□□ stopping state
operation stop). The servo motor will be in inertial operation (de-
energized) state after stop.
· Power must be turned on again upon changes to the user parameter so as to effect the setting.
· During setting of inertial operation for H.□1□□, the servo motor may be controlled if servo ON signals are received.
■Words and expressions
· Inertial operation stopping: naturally stop the motor by friction resistance arising from motor rotation other than braking.
· Plug braking stopping: stop the motor via deceleration (brake) torque (P□407).
· Zero clamping state: use state of position loop in zero configuration of position reference.
* See the Selection of Stop Methods in Servo OFF for stop methods in servo OFF and alarm condition.
58
P 407 Limit of plug braking torque Speed Position Torque
Prevent removable
part from moving
due to gravity Prevents the servomotor
from rotating due to
external force
Note:
1. The brake built in the servo motor with brake should be a actuated-type holding brake without excitation, which cannot
be used for braking. It should only be used to maintain the stop state of servo motor. Brake torque is over 120 % of
rated torque of servo motor.
2. When operation of servo motor is enabled only by speed loop, servo and input reference should be set to OFF and "OV"
respectively during operation of brake.
3. In configuration of position loop, mechanical brakes cannot move since servo is locking during servo motor's stop.
(1) Connection example
Order output signal "/BK" of servo driver and brake power constitute ON/OFF circuit of brake. Standard
connection examples are as follows.
59
Servo drive Servo motor with brake
Power
R L1 UA/UB
S L2 VA/VB
M
T L3 WA/WB
L1C
L2C
CN1/CN2 PG
CN3
BK-RY (/BK+) *9
+24V
(/BK-) *10
BK
Brake power
BK-RY Yellow or blue Red
White AC DC Black
60
P 506 Brake command - delay time for servo OFF Speed Positon Torque
· When used in vertical shaft, removable parts of machinery /S-ON Servo ON Servo OFF
may move slightly due to gravity or external force with
/BK Output Brake release Brake holding
timing of brake ON. Such slight movement can be eliminated
by servo OFF operation delay via this user parameter. Energized state Power to motor No power to
of motor motor
· This parameter changes the brake ON timing while the
servomotor is stopped.See the Timing Setting of Brake ON P 506
Attentions
In case of alarm, servo motor will come into de-energized state immediately, which is unrelated to setting
of user parameter.
Machinery may move within period before brake operation due to gravity of removable parts of
machinery or external force.
(5)
Timing setting of brake ON (during rotation of servo motor)
If an alarm occurs while the servomotor is rotating, the servo motor will come to a stop and the brake
signal will be turned OFF. The timing of brake signal output can be adjusted by setting the following
parameter.
61
P 507 Brake Reference Output Speed Level Speed Position Torque
Attentions
· Even P 507 is set as a value higher than maximum RPM of used servo motor, operation of the motor will
also be limited by its maximum RPM.
· Distribute motor rotation detection signal (/TGON) and brake signal (/BK) to other terminals.
· When brake signal (/BK) and motor rotation detection signal (/TGON) are distributed to the same output
terminal, /TGON signal is changed to L level due to falling speed in the vertical shaft . Even conditions for the
user parameter are met, /BK signal may also cannot be changed to H level. (Since output is completed by OR
logic when several output signals are distributed to the same output terminal ) Refer to "Signal Distribution of
Output Circuit" for details of distribution of output signals.
25 GND
14
Bus receiver Equal to 7406
PS
12
19/44 PG
Serial interface circuit PA R
/PS
/PAO 20/45 13
25
63
Command controller About 1 mA Servo controller
for H level
+5V 100Ω
CN3-38/50
4.7kΩ
CN3-25
Equal to 7406
0V 0V
Above 1.3s
Above 15 ms
64
(1) Summary of absolute signal
As shown below, serial data and pulse of absolute encoder are output by servo driver via "PAO, PBO and
PCO".
Frequency
dividing circuit PAO
PS Serial data (P 201) PBO
PG
Pulse conversion PCO
SEN signal
Initial
Rotation count Incremental
PAO Undefined incremental
serial data pulses
pulses
(Phase A) (Phase A)
Initial
Incremental
PBO Undefined incremental
pulses
pulses
(Phase B) (Phase B)
Above 60ms
Type 90ms 1~3ms
Max 260ms
50ms About 15ms Max 25ms
* Serial data
It indicates position of motor shaft after circuits of rotation from the reference position (as per setting
value)
* Initial incremental pulse
Pulse should be output at the same speed as pulse for rotation of 1250rpm (factory setting is used for 17 byte
frequency dividing pulse).
65
Reference position(setup) Current position
-1 0 +1 +2 +3
Coordinate value
±0 +1 +2 +3
Value M
M×R Po
PE
PS PM
66
P + or - 0 ~ 9 CR
0 0 0 0 0 1 0 1 0 1
4
Press function key to display "CLFin"
which indicates that multi-coil position is M
67
completely cleared.
68
P 300 Speed command input gain Speed Position Torque
69
Auto-adjustment of analog (speed · torque) or reference offset is the function for offset measurement and
auto-adjustment of voltage.
In case of voltage reference offset of the superior controller or in external circuit, servo driver will make
following adjustment towards the automatic offset.
Reference Reference
voltage voltage
Auto-adjustment
Offset of offset in servo driver
speed Reference speed Reference
Auto-correction of offset
Once
auto-adjustment of reference offset begins, offset will be saved in the servo driver.
Offset can be confirmed through manual adjustment of speed reference offset (F□006). See "5.5.3(2)
Manual adjustment of speed reference offset" for details.
(1) Auto-adjustment of speed reference offset
When offset pulse is set as zero with the servo locked in the OFF state by the command
controller equipped with a position loop, auto-adjustment of reference offset (F□008) is not available, instead,
manual adjustment of speed reference offset (F□00A) should be applied.
Under speed reference of zero, function of zero clamping speed control which can lock the servo in a
mandatory manner is provided. See "5.5.6 Use of Zero Clamping Function" for details.
Note: Auto-adjustment of zero analog offset should be conducted when the servo is OFF.
Auto-adjustment of speed reference offset of A axis is conducted as below.
Operation Operation
Operation instruction Display after operation
steps key
Set the servo unit as OFF,
Servo drive Servo motor
and input OV reference
0 V speed reference voltage through reference
controller or external
1 circuit.
Reference
control unit
4
Press M function key to start auto-zeroing, and flickering
"donE" is displayed. M
After completion of auto-zeroing, "rEF_o" instead of
5 ——
flickering "donE" is displayed.
70
· offset set for auto-adjustment is applied
Basic function and auto-adjustment of analog (speed · torque) reference offset (F□008) are the same. But
for manual adjustment (F□006), adjustment must be made along with direct input of offset.
Adjustment range of offset and setting unit are listed as below.
Speed reference
Adjustment range of offset
Offset adjustment range: -9999 ~ +9999
71
P 305 Acceleration time of soft start Speed
P 305 P 306
(2)
S-curved start-up
User Parameter Meanings
P□309 H.□□□1 S-curved start-up
H. □0□□ Close to linearity
H. □1□□ Low
Selection of S curve ratio
H. □2□□ Central
H. □3□□ Height
72
P 307 Time parameter of speed reference filter Speed
63.2%
36.8%
t
P 308 P 308
73
Speed V-REF speed reference
Servo drive
CN3
Setting value of
V-REF
Speed reference 5 zero clamping level
P 501
Time
/P-CON Open (OFF) Closed (ON)
Zero clamping 15 /P-CON input
74
These outputs explained here.
CN3
Encoder *
DATA CN1/2 Phase A(PAO)
Frequency Phase B(PBO)
PG
dividing Phase C(PCO)
circuit
Note: Pulse width of the origin pulse varies by setting of frequency dividing ratio (P 201),
same as that of phase A.
* Even in the negative rotation mode (P□000.0=1), frequency division output phase form is the same as that in the
standard setting (P□000.0=0).
■Output phase form
Forward rotation (phase A leads by 90º) Reverse rotation (phase B leads by 90º)
90º 90º
A相 A相
B相 B相
C相 C相
t t
Note:
For bus encoder, C-phase pulse output of servo driver should be applied for mechanical origin reset after two cycles of
rotation of servo motor.
· Setting of frequency dividing ratio of encoder pulse
P 201 PG frequency dividing Speed Position Torque
1 cycle
5.5.7Same Speed Detection Output
Pin No. of
Name Signal connector (factory) Set Meanings
A axis B axis
75
CN3-9 CN3-34 ON = L Level State of same speed
Output /V-CMP
CN3-10 CN3-35 OFF = H Level State of different speed
The output signal can be distributed to other output terminals through user parameter P□513.
See "Signal distribution of output circuit" for distribution of output signal.
0 ——
□ pulse train SIGN H level SIGN L level
PULS PULS
H.□□1 CW+CC L level
——
□ W SIGN SIGN L level
H.□□2
Two phase ×1
□ 90º 90º
pulse train
H.□□3 PULS PULS
with ×2
□
90°phase SIGN SIGN
H.□□4 difference
×4
□
■Supplement Positive rotation Negative rotation
Input multiplication can be set in
PULS
The state of90 phase difference under
two phase pulse reference.
SIGN
×1 time
×4 time
76
H.□1□□ PULS input does not reverse and SIGN input reverse
H.□2□□ PULS input reverse, and SIGN input does not reverse
H.□3□□ PULS input reverse, and SIGN input does not reverse
Logic reverse for pulse reference is available by setting the parameter.
Note: Bits representing encoder resolution are different from pulse of signal output of encoder (phase A
and phase B), and are four times of encoder pulse.
(2) Electronic gear
Electronic gear is the function to set any value for movement of work piece with 1 pulse input reference by command
controller. 1 pulse reference by command controller is "1 reference unit" as the smallest unit.
Encoder pulse: 32768 Ball screw pitch: 6 mm Encoder pulse: 32768 Ball screw pitch: 6 mm
77
P 202 Electronic gear (numerator) Position
1 ~ 65535 — 1 Required
P 508 Electronic gear (denominator) Position
1 ~ 65535 — 1 Required
If the deceleration ratio of the motor and the load shaft is given as n/m. Setting value of electronic gear ratio
can be calculated by formula below.(M is the rotation of the motor and n is the rotation of the load shaft)
Attentions
Setting range of electronic gear ratio: 0.01 electronic gear ratio (B/A) 100
In case of beyond the range, servo driver cannot work normally. In such case, mechanical structure or
command unit should be changed.
(4) Procedure for setting the electronic gear ratio
Electronic gear ratio should be set as below.
Step Content Instruction
1 To confirm mechanical specifications Reduction ratio, ball screw pitch, pulley diameter, etc. should be confirmed.
2 To confirm encoder pulse Encoder pulse of servo motor should be confirmed.
To calculate movement of loading axis Reference units for 1 cycle of loading axis should be calculated based on
4
with 1 cycle of rotation determinate reference unit.
5 To calculate electronic gear ratio Electronic gear ratio (B/A) should be calculated according to the related formula.
6 To set user parameter The value calculated should be set as electronic gear ratio.
Load configuration
Ball screw Disc table Belt + pulley
Reference unit: 0.02 mm
Reference unit: 0.1°
Reference unit: 0.001 mm Loading shaft
Step Content Loading s haft
78
Determine the 1 reference unit: 0.001 mm
3 1 reference unit: 0.1° 1 reference unit: 0.02mm
reference unit used. (1 μm)
Calculate movement
of loading axis
4 6mm/0.001mm=6000 360°/0.1°=3600 314 mm/0.02 mm=15700
with 1 cycle of
rotation
Calculate the B 32768 4 1 B 32768 4 3 B 32768 4 2
5
electronic gear ratio
A 6000 1 A 3600 1 A 15700 1
P□202 131072 * P□202 393216 P□202 262144
6 Set user parameter
P□203 6000 P□203 3600 P□203 15700
* Calculation result is not within the setting range. Hence numerator and denominator are reduced.
For example, numerator and denominator are reduced by 4. As a result, P□202 = 32768 and P□203 = 1500. Then the
setting is completed.
Servo motor n
Pitch = P (mm/rev)
Reference pulse B + Position Speed
A - loop loop
m
:Reference unit ×4
PG(P/rev) :Encoder resolution PG(P/rev)
P (mm/rev) :Ball screw pitch
:Gear ratio
79
Servo ON ON
Release
t1 t2 t1 30ms
Base block H
t2 6ms
t3
H (When P 506 is set to 0)
Sign + pulse train
L t3 40ms
H
PAO L
Encoder pulses H
L t4,t5,t6 2ms
PBO t7 20µs
t5
/COIN t4 t6
ON ON
CLR
t7
Note:
1. Interval between ON set for servo ON signal to input of reference pulse should be more than 40 ms; Other wise, the
reference pulse may not be received by the servo driver.
2. Clear signal ON should be set more than 200 μs.
Table: Timing for reference pulse input signal
Reference pulse form Electrical specification Remarks
80
Command controller Servo drive
* 150Ω
PULS+
PULS-
150Ω
SIGN+
SIGN-
3.3kΩ
DC24V DICOM
CLR
Applicable examples
Tr1 When Vcc is 24V When Vcc is 12V When Vcc is 5V
i R1=2.2KΩ R1=1KΩ R1=180Ω
Vcc 150Ω
R1
Tr1 (Note):
81
Servo driver (in position control)
P 110
P 109 P 202
P 107
Feedforward
Feed-forward B
Differential filter Offset
gain A
time constant
P 108
P 203
Range of offset
superposition
P 200.1
P 202 P 102 Servo motor
Pulse P 205
input
×1 + +
B + + Speed loop Current loop
×2 Smoothing
A KP M
Error counter
×4
P 203 -
Encoder ×4 ENC
pulse P 201
output
Dividing Encoder
5.6.4 Smoothing
Filtering is available in the servo unit through reference pulse input with certain frequency.
63.2%
36.8%
t
P 205 P 205
82
The signal represents completion of servo motor positioning during position control, and should be used when
interlocking is confirmed by positioning completion of command controller.
Pin No. of
Name Signal connector (factory) Set Meanings
A axis B axis
CN3-9 CN3-34 ON = L Level Positioning completed
Output /COIN
CN3-10 CN3-35 OFF = H Level Positioning not completed
Positioning completed signal can be distributed to other output terminals through user parameter P □513.
See "Signal distribution of output circuit" for distribution of output signal.
Workbench
Servo motor
83
P 413 B type vibration (low-frequency jitter) frequency Speed Position
After inputting load jitter frequency measured into parameter P 413, P 413 can be slightly adjusted to
obtain best suppression.
In case of continuous vibration of motor during shutdown , P 414 can be increased suitable. Ordinary,
parameter P 414 don't need modification .
If jitter frequency can be directly measured by instrument, such as laser interferometer, frequency measured
should be directly input into parameter P □413 in the unit of 0.1 Hz.
In case of no measuring instrument available, drawing or FFT analysis function of PC communication
software can be used to measure jitter frequency of load indirectly.
Position offset counter
ΔT
0
t
f = 1 / ΔT
P 000.1
P 000=H. 1
OFF +
Reference pulse
P 005=H. B Offset counter
ON -
/P-CON
/P-CON
Feedback pulse
84
■Inhibit switching condition OFF
ON ON
· /P-CON signal is ON (L level) /P-CON
Refference pulse
t1 t2
t1,t2 0.5ms
Counting is not available even if
reference pulse is input during
this period.
85
300
■ Input specification
Reference torque (%) 200
· Input range: DC ± 1V ~ ± 10V/ rated torque
· Maximum allowable input voltage: DC ± 12V
100
· Factory settings
P□400 = 30: rated torque under 3 V -12 -8 -4
0 3 4 8 12
+3V input: rated torque in the positive direction Factory settings
Input voltage (V)
-100
+9 V input: 300% of rated torque in the positive direction
-0.3 V input: 10 % of rated torque in the negative direction -200
Slope should be set by P 400.
Voltage input range can be changed through user parameter
P□400. -300
Servo drive
GND
Note:
Internal torque can be confirmed under monitoring mode (Un005). See "Operation under Monitoring Mode".
Offset automatically
adjusted in servo drive
Offset
Torque reference Torque reference
After auto-adjustment of reference offset, the value of offset will be saved in the servo driver.
Offset can be confirmed through manual adjustment of speed reference offset (F□006). When offset pulse is set
as zero with the servo locked in the OFF state by the host controller equipped with a position loop, auto-adjustment
of reference offset (F□008) is not available, instead, please use manual adjustment of speed reference offset
(F□00A).
Under speed reference of zero, function of zero clamping speed control which can lock the servo in a
mandatory manner is provided. See "Use of Zero Clamping Function" for details.
Note: Auto-adjustment of zero analog offset should be conducted when the servo is OFF.
86
Servo motor Turn OFF the servo drive, and input
0V torque Servo drive
OV refercnce voltage through host
reference
controller or external circuit.
Host
1 controller
4
Press M function key to start auto-zeroing, and
flickering "donE" is displayed. M
After completion of auto-zeroing, "rEF_o"
5 ——
instead of flickering "donE" is displayed.
Torque command
Offset adjustment range
Offset adjustment range: -9999~+9999
87
4 Press UP or DOWN to set offset.
t
t
88
value.
The setting in Pn300 determines the voltage level to be input as the limit value and it is not related to polarity.
Speed reference
SPEED2 P 302 M
Contact inputs
/P-CL
SPEED3 P 303
/N-CL
5.8.1 User Parameter Settings for speed control with an internally set speed
User Parameter Meanings
P□000 H.□□3□ Selection of control manner: internal set speed control (contact reference)
89
P 301 Internal set speed 1 Speed
Setting range Setting unit Factory setting Power reboot
0 ~ 6000 1r/min 100 Not required
P 302 Internal set speed 2 Speed
Setting range Setting unit Factory setting Power reboot
0 ~ 6000 1r/min 200 Not required
P 303 Internal set speed 3 Speed
Setting range Setting unit Factory setting Power reboot
0 ~ 6000 1r/min 300 Not required
Note:
Even through the value set in P 301~P 303 is larger than the maximum speed of the used servo motor,
the actual value is still limited to the maximum speed of the servo motor.
5.8.2 Setting of Input Signal
Pin No. of connector
Name Signal Name
A axis B axis
/P-CON CN3-15 CN3-40 Shift of rotation direction of servo motor
Input /PCL Need to distribute Selection of internal set speed
/NCL Need to distribute Selection of internal set speed
■ As for input signal selection
For single-axis drive: /PCL and /NCL are respectively distributed to CN3-41 and CN3-42 when leaving factory.
For double-axis drive: /PCL and /NCL need to be distributed by parameter P □510.
Operation modes of the three input signals /P-CON, /P-CL and /N-CL are utilized (they are distributed in factory settings).
Note:
In case that the control mode is switching mode
When P□000.1 = 4, 5, 6, if the signal of either /PCL or /NCL is OFF (H level), then the control mode is shifted.
For example, P□000.1=5: when internal set speed is set to select position control (pulse train)
Input signal
Speed
/PCL /NCL
90
OFF(H) OFF(H) Stop by the internal speed reference 0
OFF(H) ON(L) P□301: internal set speed 1 (SPEED1)
ON(L) ON(L) P□302: internal set speed 2 (SPEED2)
ON(L) OFF(H) P□303: internal set speed 3 (SPEED3)
· Operation example based on internal speed setting selection
If soft start function is used, then the impact during speed shifting will decrease.
Please refer to "Soft start" for soft start.
Example: operation based on internal set speed + soft start
Motor speed
3rd speed
+SPEED3
Acceleration and deceleration are set
2nd speed through P 305 and P 306 (soft start time)
+SPEED2
1st speed
+SPEED1
Stop Stop
0
Stop
-SPEED1
1st speed
-SPEED2
2nd speed
-SPEED3
3rd speed
/P-CL ON ON ON ON
OFF OFF OFF OFF OFF
/N-CL ON ON ON ON
OFF OFF OFF OFF OFF
If "(P□000.1 = 5 internal set speed control" position control)" is set, the soft start function only works when the
internal set speed is selected. The soft start function is not available when pulse reference is input. If it is shifted to pulse
reference input during operation at any speed of speed 1-3, the servo drive will accept the pulse reference after output of
positioning completion signal (/COIN). Please start output of pulse reference of user command controller only after output
of positioning completion signal of servo drive.
(Internal set speed + soft start) based<--> position control (operation example of pulse train reference)
Signal timing in case of position control
Motor speed
0min-1
/COIN
Pulse reference
t1 t1
/P-CL OFF ON ON OFF OFF
/N-CL ON ON OFF OFF ON
Selected speed 1st speed 2nd speed 3rd speed Pulse reference 1st speed
t1>2ms
Note:
1. The soft start function is used in the figure above.
2. Value of t1 will not be affected by whether soft start function is used. Read-in of /PCL and /NCL may delay at
most 2 ms.
91
5.9 Torque Limit
The servo driver provides the following four methods for limiting output torque to protect the machine.
Method Way of limit Reference
1 Internal torque limit 5.9.1
2 External torque limit 5.9.2
3 Torque limit by analog voltage reference 5.9.3
Torque limit by external torque limit + analog voltage
4 5.9.4
reference
Set value of this parameter is constantly valid. Set unit corresponds to a percent (%) of motor rated
torque.
Even through the value is set to exceed the maximum torque of the used servo motor, it will still be
limited to be the actual maximum torque of the servo motor. Factory setting: equivalent to 300%.
No internal torque limit
(Maximum torque can output) With internal torque limit
P 404
t t
P 403
speed speed
Maximum torque Limited torque
Supplement
Please note that if values of P 403 and P 404 are set to be too small, then torque may be insufficient
during acceleration and deceleration of servo motor.
92
P 405 Positive-side external torque limit Speed Position Torque
Setting range Setting unit Factory setting Power reboot
0 ~ 300 1% 100 Not required
P 406 Negative-side external torque limit Speed Position Torque
Setting range Setting unit Factory setting Power reboot
0 ~ 300 1% 100 Not required
Note: Setting unit corresponds to a percent (%) of the used servo motor rated torque. (Rated torque limits is 100%.)
(2) Input signal
Pin No. of connector
Name Signal Set Meanings Limit value
A axis B axis
ON = L Level Positive-side external torque The smaller value between Pn403 and Pn405
Different drives for
limit ON
Input /PCL single axis and double
OFF=H Level Positive-side external torque Pn403
axis
limit OFF
ON = L Level External torque limit at The smaller value between Pn404 and Pn406
Different drives for
negative side OFF
Input /NCL single axis and double
OFF=H Level Negative-side external torque Pn404
axis
limit OFF
For single-axis drive: /PCL and /NCL are respectively distributed to CN3-41 and CN3-42 when leaving factory.
For double-axis drive: /PCL and /NCL need to be distributed by parameter P □510.
When using external torque limit, please confirm whether to distribute other signals to the same terminal of /P-CL and /N-CL.
Since the logic becomes OR logic when several signals are distributed to a terminal, effects from ON/OFF of other signals distributed to the
same terminal may be inevitable. Please refer to "Signal distribution of input circuit" for distribution of input signal.
torque torque
/NCL
H
(Reverse external 0 0
level
torque limit input)
speed P 405
speed
P 403 P 403
93
P 404 P 404
P 406 P 406
torque
torque
L
0 0
level
P 405
speed speed
P 403 P 403
Note: Select motor rotation direction when setting P□000=H. □□□ 0 ( standard setting [CCW as positive rotation
direction]).
Servo drive
P 403
T-REF Input torque reference gain (Positive torque
Torque limit limit value)
(P 400)
Note:
Input voltage for analog voltage reference of torque limit does not have polarity. The value is absolute value, no matter
it is positive or negative, and the torque limit based on the absolute value is applicable to both positive and negative
directions.
(1) Relevant user parameter
User Parameter Meanings
P□001 H. □□1□ Speed control option: T-REF terminal is used as the external torque limit input.
If H. □□2□ is set, then T-REF terminal may also be used as the torque feed-forward input. However, please note that it
cannot serve for these two input functions simultaneously.
5.9.4 Torque Limit Based on External Torque Limit + Analog Voltage Reference
Torque limit based on external input signal and torque limit based on analog voltage reference can be used
simultaneously.
94
For torque limit based on analog voltage reference, T-REF is used for input. Hence, it cannot work under
torque control. For torque limit based on external input signal, /P-CL or /N-CL is used.
If signal of /P-CL (or /N-CL) is set to be ON, torque limit relies on the smaller one of torque
limit based on analog voltage reference and the set value of P□405(or P□406).
Servo drive
/PCL
/NCL
P 403
T-REF Input torque reference gain (Positive torque
Torque limit limit value)
(P 400)
P 405
(/PCL:ON)
95
single axis and double negative side OFF
axis OFF=H Level Negative-side external Pn404
torque limit OFF
For single-axis drive: /PCL and /NCL are respectively distributed to CN3-41 and CN3-42 when leaving factory.
For double-axis drive: /PCL and /NCL need to be distributed by parameter P□510.
When using external torque limit + torque limit based on analog voltage reference, please confirm whether to distribute other
signals to the terminal same to /P-CL and /N-CL.
Since the logic becomes OR logic when several signals are distributed to a terminal, affect from ON/OFF of other signals
distributed to the same terminal may be inevitable. Please refer to "Signal distribution of input circuit" for distribution of input signal.
96
A axis B axis H.□□7□ H. □□8□ H. □□9□ H. □□A□ H. □□B□
ON = L Level Speed Torque Speed Zero Prohibited
Input /PCON CN3-15 CN3-40 clamping
OFF = H Level Position Position Torque Speed Position
Pin No. of
Name Signal connector (factory) Set Meanings
A axis B axis
CN3-7 CN3-32 ON = L Level Normal status of servo drive
Output ALM
CN3-8 CN3-33 OFF = H Level Alarm status of servo drive
■Attentions
If constituting an external circuit, it is necessary to ensure the main circuit power supply of servo drive is set to be OFF
when the alarm is output.
Note:
1. Sometimes alarms related encoder cannot reset after /ARM-RST signal input. In such cases, please cut down control
power supply to reset.
2. In case of alarm, please reset only after troubleshooting.
Troubleshooting methods for alarms are described in the "Alarm displays and treatment measures".
97
■Attentions
When brake signal (/BK) and rotation detection signal (/TGON) are distributed to the same output terminal, /TGON signal
is changed to L level, but /BK signal may cannot change to H level.
(The reason is that OR logic prevails for output when several output signals are distributed to the same output terminal) Please
distribute (/TGON) signal and (/BK) signal to other terminals.
98
P 700 Type of data set 0 Position
Setting range Setting unit Factory setting Power reboot
0~2 —— 0 Required
0:Data set is invalid.
1:The data set is an absolute movement.
2:The data set for the relative movement.
P 701 Low position of data set 0 Position
Setting range Setting unit Factory setting Power reboot
-9999 ~+9999 1-reference pulse 0 Required
P 702 High position of data set 0 Position
Setting range Setting unit Factory setting Power reboot
-9999 ~+9999 10000-reference pulse 0 Required
P 703 Speed of data set 0 Position
Setting range Setting unit Factory setting Power reboot
0 ~ 6000 1r/min 0 Required
1、Data set 1 parameters P 708 ~ P 711; Data set 2 parameters P 716 ~ P 719;
Data set 3 parameters P 724 ~ P 727; Data set 4 parameters P 732 ~ P 735;
Data set 5 parameters P 740 ~ P 743; Data set 5 parameters P 748 ~ P 751;
Data set 7 parameters P 756 ~ P 759。
99
(2) Setting of input signal
Pin No. of connector
Name Signal Name
A axis B axis
Input /POS-START Need P□512 for distribution Startup signal of mode motion sequence
Input /POS-STEP Need P□512 for distribution Step change signal of mode motion sequence
Input /POS0 Need P□511 for distribution Option switch 0 signal of data sets in mode motion sequence
Input /POS1 Need P□511 for distribution Option switch 1 signal of data sets in mode motion sequence
Input /POS2 Need P□511 for distribution Option switch 2 signal of data sets in mode motion sequence
Input /PCON Need P□509 for distribution Option switch 3 signal of data sets in mode motion sequence
In the single data set manner, when /POS-START signal is ON, the motor is allowed to operate; when it is OFF,
the motor stops operation.
For input signals (/POS-START, /POS-STEP, /POS0, /POS1, /POS2, /PCON), any of the 15 data sets are available
for selection as the current data set to be executed. The data sets are as follows:
/POS-
Data set /POS2 /POS1 /POS0 /POS-STEP Corresponding parameter
START
P0 OFF OFF OFF ON ↑ P□700 ~ P□703
P1 OFF OFF ON ON ↑ P□708 ~ P□711
P2 OFF ON OFF ON ↑ P□716 ~ P□719
P3 OFF ON ON ON ↑ P□724 ~ P□727
P4 ON OFF OFF ON ↑ P□732 ~ P□735
P5 ON OFF ON ON ↑ P□740 ~ P□743
P6 ON ON OFF ON ↑ P□748 ~ P□751
P7 ON ON ON ON ↑ P□756 ~ P□759
Sequence diagram of input signals and data sets is as below:
P7
P6
P5
P4
Data set P3
P2
P1
P0
>1ms
OFF ON OFF ON OFF ON OFF ON
POS0
ON
POS-START
POS-STEP
ON
SON >2ms
100
(1) Setting of user parameter
User Parameter Meanings
P□000 H.□□C□ Selection of control mode: mode motion sequence manner
P□764 H.□□□0 Selection of data set startup manner: single data set manner
P 700 Type of data set 0 Position
Setting range Setting unit Factory setting Power reboot
0~2 —— 0 Required
0: data set is invalid
1: data set is in absolute motion
2: data set is in relative motion
Date set 1 t
H.1□□□ Standard: when the current motion is in place and the step change condition is fulfilled, start up
subsequent data sets.
V
Data set 1 Data set 2
102
V
Data set 1 Data set 2
t
Presume that step change condition is fulfilled
H.3□□□ Blending Low: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
H.4□□□ Blending Previous: neglect step change condition, and after reaching the goal position, adjust
speed based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
H.5□□□ Blending Next: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
103
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
H.6□□□ Blending High: neglect step change condition, and after reaching the goal position, adjust speed
based on the speed of subsequent data set.
V
v2 > v1 Data set 2
v2
v1
Data set 1 t
V
v2 < v1 Data set 2
v1
v2
Data set 1 t
104
P 707 Subsequent data set number after data set 0 Position
Setting range Setting unit Factory setting Power reboot
0~7 1r/min 0 Required
1、Data set 1 parameters P 708 ~ P 715; Data set 2 parameters P 716 ~ P 713;
Data set 3 parameters P 724 ~ P 731; Data set 4 parameters P 732 ~ P 739;
Data set 5 parameters P 740 ~ P 747; Data set 6 parameters P 748 ~ P 755;
Data set 7 parameters P 756 ~ P 763。
105
P□770 H.□□□0 Current position is zero point
H.□□□1 For on-off operation of seeking NOT in the negative direction, C pulse is required
C pulse
NOT
H.□□□2 For on-off operation of seeking POT in the negative direction, C pulse is required
C pulse
POT
H.□□□3 For on-off operation of seeking reference point in the negative direction, C pulse is required
C pulse
/HOME-REF
H.□□□4 For on-off operation of seeking reference point in the positive direction, C pulse is required
C pulse
/HOME-REF
H.□□□5 For on-off operation of seeking NOT in the negative direction, C pulse is not required
106
NOT
H.□□□6 For on-off operation of seeking POT in the negative direction, C pulse is not required
POT
H.□□□7 For on-off operation of seeking reference point in the negative direction, C pulse is not required
/HOME-REF
H.□□□8 For on-off operation of seeking reference point in the positive direction, C pulse is not required
/HOME-REF
107
(2) Setting of input signal
Pin No. of connector
Name Signal Name
A axis B axis
Need P□512 for Startup signal of mode motion sequence
Input /POS-START
distribution
Need P□512 for Zero reference on-off
Input /HOME-REF
distribution
Need P□512 for Start return to zero operation and seek for zero point as per
Input /POS-START-HOME
distribution P□770.0 setting.
When /POS-START signal is ON, the motor is allowed to operate (return to zero allowed); when it is OFF, the motor
suspends operation (return to zero suspended).
108
Chapter VI Communication
ZSD-K servo drives are equipped with standard MODBUS communication of RS485 interface and optional
CANopen of CAN interface (conforming to DS301 and DS402 standard protocols). The Chapter mainly describes
MODBUS communication.
Terminal No. 1 2 3 4 5 6 7 8
CN3 CANH- CANL GND GND RS485+ RS485- Reserved Reserved
Name Built-in 120 ohm
CN4 CANH- CANL GND GND RS485+ RS485-
resistance
Servo drive CN4 always acts as communication cable input terminal and CN5 always as communication cable
output terminal. Wiring diagram of several servo drives are as follows:
109
6.3 MODBUS Communication Protocol
In case of RS-485 communication, every servo drive must have parameters P□600 ~ P□601 preset. In case of
MODBUS protocol for communication, the following two modes are available:
ASCII mode
RTU mode.
The following is the description of MODBUS communication.
■ Code meaning
ASCII mode:
Every 8-bit datum consists of two ASCII characters. For example, one 1-byte datum 64H (sexadecimal
notation). ASCII code "64" indicates it includes ASCII code (36 H) of „6‟ and ASCII code (34 H) of „4‟. ASCII codes
of digits 0-9 and alphabets A-F are as shown in the table below:
Character symbol „0‟ „1‟ „2‟ „3‟ „4‟ „5‟ „6‟ „7‟
Corresponding ASCII code 30 H 31 H 32 H 33 H 34 H 35 H 36 H 37 H
Character symbol „8‟ „9‟ „A‟ „B‟ „C‟ „D‟ „E‟ „F‟
Corresponding ASCII code 38 H 39 H 41 H 42 H 43 H 44 H 45 H 46 H
RTU mode:
Every 8-bit datum consists of two 4-bit sexadecimal data. For instance, decimal 100 presents to be 64 H when
using 1-byte RTU data.
■ Character structure
10 bit character format (for 7-bit data)
7,N,2(Modbus,ASCII)
7-data bits
10- bits character frame
7,E,1(Modbus,ASCII)
7-data bits
10- bits character frame
7,O,1(Modbus,ASCII)
110
8,N,2(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
8,E,1(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
8,O,1(Modbus,ASCII / RTU)
8-data bits
11- bits character frame
RTU mode:
STX Rest time of at least four-byte transmission time
ADR Communication address => 1-byte
CMD Command code => 1-byte
DATA(n-1)
... Data content => n-word=2n-byte, n ≤ 12
DATA(0)
CRC CRC code => 1-byte
End 1 Rest time of at least four-byte transmission time
111
(Communication address)
Legal communication address ranges from 1 to 254.
For example, communication for servo with address of 32 (sexadecimal 20):
ASCII mode: ADR=„2‟, „0‟=>„2‟=32 H, „0‟=30 H
RTU mode: ADR=20 H
ASCII mode:
112
RTU mode:
ASCII mode:
113
RTU mode:
Calculation of detection error values of LRC (ASCII mode) and CRC (RTU mode):
LRC calculation of ASCII mode:
ASCII mode adopts LRC (Longitudinal Redunancy Check) detection error value. LRC detection error value is
the sum of contents from ADR to the last data and the result is in the unit of 256 and removes exceeding part (for
example, the result after totaling is sexadecimal 128 H and 28 H is then obtained), and then calculates its complement;
thus the obtained results is the LRC detection error value.
For example, read 1 word from 0201 address of servo with official number 01 H.
STX “:”
ADR “0”
“1”
CMD “0”
“3”
“0”
Starting data position “2”
“0”
“1”
“0”
Number of data “0”
“0”
“1”
LCR check “F”
“8”
End1 (0DH)(CR)
End0 (0AH)(LF)
114
Add from ADR data to the last data:
01 H +03 H +02 H +01 H +00 H +01 H =08 H, 08 H becomes F8 H after applying complement of 2, so LRC is „F‟,
„8‟.
ADR 01 H
CMD 03 H
01H (address high order)
Starting data address
01H (address low order)
Data number 00 H (high order)
(Calculated based on
02H (low order)
word)
CRC check low order 94H (check low order)
CRC check high order 37H (check high order)
ASCII mode:
(0D H) (i.e. character '\r' 『carriage return』) and (0A H) (i.e. „\n‟『new line』) indicate end of communication.
RTU mode:
Exceeding the rest time of 4-byte communication time at the current communication rate indicates the end of
communication.
Example:
The following uses C programming language to generate CRC value. The function needs two parameters:
unsigned char * data;
unsigned char length;
/*The function will pass back the CRC value in unsigned integer type.*/
unsigned int crc_chk(unsigned char * data,unsigned char length){
115
int i,j;
unsigned int crc_reg = 0xFFFF;
while(length- -){
crc_ reg ^=*data++;
for(j=0;j<8;j++){
if(crc_reg & 0x01){
crc_reg=( crc_reg >>1)^0xA001;
}
Else
{
crc_reg=crc_reg >>1;
}
}
}
return crc_reg;
}
■ Communication error
During communication, errors are possible, and common error sources are as follows:
During parameters reading and writing, data address is wrong;
During writing of a parameter, the data exceed the maximum of the parameter or are smaller
than the parameter;
Communication is interrupted, data transmission is wrong or check code is wrong.
In case of the first two communication errors, operation of servo drive will not be affected and meanwhile the
servo drive will feedback an error frame. In case of the third error, transmitted data will be considered to be invalid
and abandoned, without feedback of frame.
Error frame format is as follows:
start Slave station address Command Data address, data, etc. Check
Command
For example: the axis number of servo drive is 03 H and datum 06H is written in parameter Pn100; since the
range of parameter Pn100 is 0-6, the written data will not be allowed and the servo drive will return a error frame,
with error code of 03H ( exceeding the maximum or minimum value of parameter) and the structure as below:
116
start Slave station address Response code Error code Check
03H 86H 03H
In addition, if the slave station address in data frame sent by upper computer is 00H, indicate
that the data of the frame are broadcast data and the servo drive will not return any frame.
0520h Clear history alarm 1: Clear history alarm Read and write
0521h Clear current alarm 1: Clear current alarm Read and write
0522h Clear bus encoder alarm 1: Clear bus encoder alarm Read and write
Clear bus encoder multi-circle 1: Clear bus encoder multi-
0523h Read and write
data circle data
117
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
BIT15:1 Enter position jog
Position JOG (speed as set in mode
0529h Read and write
P□304) BIT01:1 JOG-
BIT00:1 JOG+
118
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0613 h Step change condition attribute Read and write
0614 h Step change condition 1 value Read and write
0615 h Step change condition 2 value Read and write
0616 h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
0617 h Data set type Read and write
Relative
119
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
063Ch Step change condition 1 value Read and write
063Dh Step change condition 2 value Read and write
063Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
063Fh Data set type Read and write
Relative
120
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0665h Step change condition 2 value Read and write
0666h Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
0667h Data set type Read and write
Relative
121
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
068Eh Subsequent data set number Read and write
0: NULL; 1: Absolute; 2:
068Fh Data set type Read and write
Relative
122
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
0: NULL; 1: Absolute; 2:
06B7h Data set type Read and write
Relative
123
Communication
data address
Meaning Instruction Operation
Hexadecimal
system
Relative
124
Address description:
*1. Communication IO input (0451h)
Input signal can be given through communication IO input (0451h) register of MODBUS
communication. The definition of the register is as follows:
bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8
/START-HOME /POS-STEP /POS-START /POS-REF /POS2 /POS1 /POS0 /G-SEL
Signal input in the register is valid only when the signal is not input from CN3 (signal distribution parameter is
set to be "Null").
For example: to input /POS-START through communication IO input register, it is necessary to set
P□512.1=0first,and thenmodifybit13 of communication IO input (0451h) register valid.
*2. Servo operation status(0456h)
ALM REF-PASS RES S-RDY WAIT COIN AC-IN PS-IN PA-ST TGON N-OT P-OT
Servo alarm sign: '1' - alarm Position overtravel: '1' - P-OT is valid
Reference point seeking: '1' - reference point is found Position overtravel: '1' - N-OT is valid
Reserved
Rotation detection: '1' - motor speed is higher than specified value
Servo ready sign: '1' - it is ready
Position control: '1' - alarm clear signal ALM-RST input
Servo waiting sign (motor disable): '1' - waiting Speed control: '1' - motor torque is 10% larger than its rated value
Position control: '1' - positioning is completed Position control: '1' - pulse input is performing
Speed control: '1' - motor speed reaches given speed Speed control: '1' - given speed is higher than its specified value
Power supply input sign: '1' - power input at R and T terminals of drive
125
P 503 Width of same-speed detection signal Speed
Setting range Setting unit Factory setting Power reboot
0 ~ 100 1r/min 10 Not required
Supplement
"/V-CMP" is the output signal under speed control. In case of position control, then the function will
automatically change to "/COIN"; in case of torque control, it will automatically change to "OFF(H
level)".
126
Chapter VII Maintenance and Inspection
7.1 Abnormality Diagnosis and Treatment Methods
7.1.1 Overview of Alarm Display
Relationship between alarm display and alarm code output ON/OFF is as shown in the table below. The
method to stop motor in case of alarm: free-running stop: without braking, natural stop by friction resistance at the
time of motor rotation.
Alarm ALM Alarms Alarm contents Clear or
display output not
□01 H Encoder PA, PB, PC disconnection Encoder disconnection or cable welding problem. Clear
□02 H Encoder PU, PV, PW disconnection Encoder disconnection or cable welding problem. Clear
Continuous running at a certain torque exceeding
□03 H Overload Clear
the rated value
□04 H A/D switch channel abnormal A/D switch channel abnormal Clear
□05 H PU, PV, PW false code PU, PV, PW signals are all high or low Clear
□06 H PU, PV, PW phases incorrect PU, PV, PW signals are all high or low Clear
□08 H The BOOTLOADER is abnormal Contact manufacturer No
Set the locked-rotor torque by P□148,Set the
locked-rotor time by P□149. The servo driver
□09 H Alarm of locked-rotor will alarm 07 when the motor torque is greater No
than the locked-rotor torque and the speed is less
than 10RPM
□10 H Overcurrent Servo drive IPM module current is overlarge. Clear
□11 H Overvoltage Servo drive main circuit voltage is too high. No
□12 H Undervoltage Servo drive main circuit voltage is too low. No
□13 H Parameter damage EEROM data in servo drive is abnormal. Clear
□14 H Over-speed Servo motor speed is extremely high Clear
□15 H Deviation counter overflow Internal position deviation counter overflow Clear
Position deviation pulse exceeds the set value of
□16 H Position deviation is overlarge Clear
parameter P□504.
Electronic gear is unreasonably set or pulse
□17 H Electronic gear fault Clear
frequency is too high
1st channel of current detection is
□18 H Current detection abnormal Clear
abnormal
2nd channel of current detection is
□19 H Current detection abnormal Clear
abnormal
□20 H The motor model is abnormal Contact manufacturer No
Motor model is incorrect Servo drive parameters do not match with those of
□22 H Clear
motor
Servo drive does not match with Servo drive does not match with motor
□23 H Clear
motor
127
Alarm ALM Alarms Alarm contents Clear or
display output not
Bus encoder multi-circle
□25 H Multi- circle information error Clear
information error
Bus encoder multi-circle
□26 H Multi- circle information overflow Clear
information overflow
Battery voltage is lower than 2.5 V, multi-circle
□27 H Bus encoder battery alarm 1 Clear
information is lost
Battery voltage is lower than 3.1 V, battery voltage
□28 H Bus encoder battery alarm 2 Clear
is relatively low
Bleeder resistor disconnection Braking resistor damage.
□30 H Clear
alarm
□31 H Regeneration overload Regeneration processing circuit is abnormal. No
There is outage of over one power cycle under AC
□33 H Momentary outage alarm. Clear
current.
□34 H Rotary transformer is abnormal Rotary transformer communication is abnormal. Clear
Bus encoder communication is Servo drive and encoder cannot realize
□40 H Clear
abnormal communication.
□41 H Bus encoder overspeed When power is ON, encoder rotates at high speed Clear
Bus encoder absolute status error Encoder damage or encoder decoding circuit
□42 H Clear
damage
Bus encoder counting error Encoder damage or encoder decoding circuit
□43 H Clear
damage
Check error in bus encoder control Encoder signal is interrupted or encoder decoding
□44 H Clear
field circuit damage
Check error in bus encoder Encoder signal is interrupted or encoder decoding
□45 H Clear
communication data circuit damage
Stop bit error in bus encoder status Encoder signal is interrupted or encoder decoding
□46 H Clear
field circuit damage
Stop bit error in bus encoder Encoder signal is interrupted or encoder decoding
□47 H Clear
SFOME circuit damage
□48 H Bus encoder data are not initialized Bus encoder SFOME data are null Clear
Sum check error in bus encoder Sum check in bus encoder EEPROM data is
□49 H Clear
data abnormal
Drive fails to accept data normally at the set time
□60 H MODBUS communication timeout Clear
in P□602
CANopen master station heartbeat Drive fails to accept master station heartbeat
□61 H Clear
timeout massage normally at the set time
□70 H Drive overheat alarm Drive internal IPM module temperature is too high Clear
Software does not match with Parameter is wrongly set or software does not
□90 H No
hardware match with hardware
□-- L No error display Display normal action status Clear
128
Note:
1. "□" in alarm display may be "A" or "b", referring to A axis alarm or b axis alarm respectively.
2. Alarms of □25, □26, □27, □41 can be reset only after alarms in encoder is cleared through auxiliary function mode.
129
Alarm Alarm contents Circumstance Cause Treatment measures
operation condition or motor
capacity
Servo drive circuit board develops fault Replace the servo drive
Effective torque exceeds rated torque or Review loading condition,
starting torque exceeds rated torque operation condition or motor
Normally during substantially capacity
operation Temperature within storage tray of the servo Reduce the temperature within
drive is high storage tray below 55
Servo drive circuit board develops fault Replace the servo drive
Incremental encoder When control power Wiring of encoder is wrong Correct wiring of encoder
□05 UVW signal is supply is on Encoder failure Replace servo motor
abnormal Servo drive circuit board develops fault Replace the servo drive
Overload alarm reset for several times due to
When control power Change reset method of alarms
power off
supply is on
Servo drive circuit board develops fault Replace the servo drive
A faulty connection occurs between U, V, W
Check wiring and connect
and ground wire.
correctly.
Ground wire wraps around other terminals
A short circuit occurs between U, V, W used
by main circuit of motor and ground wire Revise or replace the cables
A short circuit occurs between U, V, and W used by main circuit of motor
used by main circuit of motor
Check wiring and connect
An error occurs to regenerative resistor wiring.
correctly.
A short circuit occurs between U, V, W of the
servo drive and ground wire
Replace the servo drive
Servo drive develops fault (current feedback
circuit, power transistor or circuit board fault)
□10 Overcurrent When main power A short circuit occurs between U, V, W used
circuit is on or by main circuit of motor and ground wire
Replace servo motor
overcurrent during A short circuit occurs between U, V, and W
motor operation used by main circuit of motor
Overload alarm reset for several times due to
Change reset method of alarms
power off
Position speed reference changes violently Re-evaluate reference value.
Review loading condition and
Whether the load is too much and whether
operation condition (check
regeneration handling capacity is exceeded
specifications of inertia of load)
The installation (direction, interval with other
parts) of servo drive is improper (whether there Reduce ambient temperature of
is storage disk is releasing heat while the the servo drive to below 55 °C
surrounding is heating )
Encoder slips Replace servo motor
Servo unit fan stops rotating
Replace the servo drive
Servo drive circuit board develops fault
When control power
Servo drive circuit board develops fault Replace the servo drive
supply is on
Adjust AC supply voltage to
When main circuit AC supply voltage is too high
normal range
power is on
Servo drive circuit board develops fault Replace the servo drive
Check AC supply voltage (whether voltage Adjust AC supply voltage to
Overvoltage
changes substantially) normal range
□11 * Detect when main
Normally during Number of turns is high and moment of inertia Review loading condition and
circuit power is on
operation of load is too large (insufficient regeneration operation condition (check
capacity) specifications of inertia of load)
Servo drive circuit board develops fault Replace the servo drive
When the servo motor
Number of turns is high and moment of inertia Review loading condition and
decelerates
of load is too large operation condition
Occurrence
When control power
Servo drive circuit board develops fault Replace the servo drive
supply is on
Adjust AC supply voltage to
Undervoltage AC supply voltage is too low
normal range
□12 * Detect when main
When main circuit Servo unit fuse burns out Replace the servo drive
circuit power is on
power is on Limiting resistor of surge current disconnects Replace servo unit (confirm
(whether power voltage is abnormal and power voltage and reduce
whether limiting resistor of surge current is frequency of main circuit
130
Alarm Alarm contents Circumstance Cause Treatment measures
overload) ON/OFF)
Servo drive circuit board develops fault Replace the servo drive
AC supply voltage is low (whether there is Adjust AC supply voltage to
oversized voltage drop) normal range
Power failure occurs instantaneously. Restart operation through reset
Normally during
Revise or replace the cables
operation Cable short circuit of motor main circuit
used by main circuit of motor
Servo motor short circuit Replace servo motor
Servo drive circuit board develops fault Replace the servo drive
Power is turned off when parameters are being
set Execute user parameters
When control power
□13 Parameter damage Power is turned off when alarm is being initialization (F□011)
supply is on
entered
Servo drive circuit board develops fault Replace the servo drive
When control power
Servo drive circuit board develops fault Replace the servo drive
supply is on
The phase sequence of U, V and M of motor
Correct motor wiring
wiring is at fault
Wiring of encoder is wrong Correct wiring of encoder
During servo ON
Encoder wiring is malfunctioned due to Take anti-interference measures
interference for encoder wiring.
Servo drive circuit board develops fault Replace the servo drive
□14 Over-speed The phase sequence of U, V and M of motor
Correct motor wiring
wiring is at fault
Wiring of encoder is wrong Correct wiring of encoder
When the servo motor
Encoder wiring is malfunctioned due to Take anti-interference measures
starts operation or
interference for encoder wiring.
during high-speed
Input value of position/speed reference is too
rotation Lower reference value
much
Speed reference input gain setting is wrong Correct reference input gain
Servo drive circuit board develops fault Replace the servo drive
When the servo motor Motor stalling Check the load
Position counter starts operation or Reduce frequency of command
□15 Input reference frequency is abnormal
overflow during high-speed computer
rotation Wiring is wrong Correct wiring
Excessive position offset alarm level (P□504) Set value of user parameter
When control power
is incorrect P□504 to any value other than 0
supply is on
Servo drive circuit board develops fault Replace the servo drive
Wiring of U, V and W of the servo motor is Correct motor wiring
During high-speed
abnormal (incomplete connection) Correct wiring of encoder
rotation
Servo drive circuit board develops fault Replace the servo drive
When the servo motor Wiring of U, V and W of the servo motor is
Revise motor wiring
fails to rotate after poor
Position error is too
sending position
large (position error Servo drive circuit board develops fault Replace the servo drive
reference
with servo ON
□16 Increase speed loop gain
exceeds user
Gain adjustment of servo drive is poor (P□100) and position loop gain
parameter overflow
(P□102)
level P□504 setting)
Slow reduce position reference
frequency
During long reference Position reference pulse frequency is too high
Add smoothing function
with normal action
Reassess electronic gear ratio
Excessive position offset alarm level (P□504) Set user parameter P□504 to
is incorrect correct value
Load conditions (torque and moment of inertia) Review reassessed load or
inconsistent with motor specifications motor capacity
When control power
supply is on
□17 Electronic gear fault Setting of electronic gear is incorrect Reset P□202 and P□203
When the servo motor
starts operation
When control power
1st channel of current supply is on
□18 Servo drive circuit board develops fault Replace the servo drive
detection is abnormal When the servo motor
starts operation
When control power
1st channel of current
□19 supply is on Servo drive circuit board develops fault Replace the servo drive
detection is abnormal
When the servo motor
131
Alarm Alarm contents Circumstance Cause Treatment measures
starts operation
Drive motor parameter setting is abnormal Replace the servo drive
Motor model is When control power Replace the servo motor
□22 Parameters written into encoder are abnormal
incorrect supply is on (encoder)
Servo drive circuit board develops fault Replace the servo drive
Servo unit capacity and motor capacity are not Match servo unit capacity with
suitable for motor capacity servo motor capacity
Drive does not match When control power Replace the servo motor
□23 Parameters written into encoder are abnormal
with motor supply is on (encoder)
Drive motor parameter setting is abnormal Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
When control power Execute bus encoder multi-coil
Multi-circle data of
supply is on Multi-circle data of absolute encoder is position cleanout (F□09) and
□25 bus encoder goes
During operation of abnormal bus encoder alarm register
wrong
servo motor cleanout (F□010)
When control power Execute bus encoder multi-coil
Bus encoder multi- supply is on Multi-circledata of absolute encoder is position cleanout (F□09) and
□26 circle data overflow During operation of abnormal bus encoder alarm register
servo motor cleanout (F□010)
Bus encoder battery When control power
□27 alarm 1 supply is on
Bus encoder battery When control power
□28 alarm 2 supply is on
When control power
Servo drive circuit board develops fault Replace the servo drive
supply is on
Circumscribed regenerative resistor is not Connect circumscribed
connected regenerative resistor
Revise the wiring of
When main circuit Check whether the wiring of regenerative
circumscribed regenerative
power is on resistor is in good condition or broken
resistor
Jumper wire between B2 and B3 comes off
Correct wiring
Regeneration is (when using built-in regenerative resistor)
□30 abnormal Revise the wiring of
Check whether the wiring of regenerative
circumscribed regenerative
resistor is in good condition or comes off
resistor
Replace regenerative resistor or
Normally during Regenerative resistor disconnects (whether
servo drive (review load and
operation regeneration energy is too much)
operation conditions)
Servo drive develops fault (fault in
regenerative transistor and voltage detecting Replace the servo drive
part)
When control power
Servo drive circuit board develops fault Replace the servo drive
supply is on
When main circuit
Power supply voltage exceeds 270 V Correct voltage
power is on
Normally during Regenerative energy is too much
Reselect regenerative resistor
operation (regenerative
capacity or review load and
resistor temperature Under continuous regeneration status
Regeneration operation conditions.
□31 increases significantly)
overload
Normally during
operation (regenerative
Servo drive circuit board develops fault Replace the servo drive
resistor temperature
increases slightly)
Reselect regenerative resistor
When the servo motor
Regenerative energy is too much capacity or review load and
decelerates
operation conditions.
When control power
Servo drive circuit board develops fault Replace the servo drive
Power supply has supply is on
open phase Three-phase electric wire has poor wiring Correct wiring
(When main power Correct unbalance of power
When main power
supply is ON, any of Three-phase electric wire is unbalanced supply (exchange of phase
supply is on
□32 L1, L2 and L3 phases position)
is under low voltage Servo drive circuit board develops fault Replace the servo drive
for over 1 s) Three-phase electric wire has poor wiring Correct wiring
* Detect when main When the servo motor is Correct unbalance of power
circuit power is on actuated Three-phase electric wire is unbalanced supply (exchange of phase
position)
132
Alarm Alarm contents Circumstance Cause Treatment measures
Servo drive circuit board develops fault Replace the servo drive
Momentary outage Normally during There is outage of over one power cycle under
□33 Check supply circuit
alarm. operation AC current
Wiring of encoder is wrong Correct wiring of encoder
When control power
Encoder failure Replace servo motor
supply is on
Servo drive circuit board develops fault Replace the servo drive
Wiring of encoder is wrong Correct wiring of encoder
Change cable specifications to
stranded wire or stranded
Encoder cables are interfered due to different
shielded wire with core wire
specifications
over 0.12 mm2 and stranded
wire made of tined soft copper
The max. wiring distance
Encoder cables are interfered due to overlength
Bus encoder is should be 20 m.
□40 abnormal Signal lines are interfered due to engaging-in Correct layout of encoder
During operation and damage in sheath of encoder cables cables
Encoder cables are bound with high current Lay encoder cables at places
line or their distance is too close free from surge voltage
Connect equipment ground wire
Change in FG potential due to influence by
to prevent shunting to FG at PG
motor side equipment (welding machine, etc.)
side
Take anti-interference measures
Signal line of encoder is interfered
for encoder wiring.
Encoder failure Replace servo motor
Servo drive circuit board develops fault Replace the servo drive
PG power is set ON when servo
Servo motor rotates at a speed of over 100
rotating speed is less than 100
When control power r/min when PG power is on
r/min
Bus encoder supply is on
□41 Encoder failure Replace servo motor
overspeed
Servo drive circuit board develops fault Replace the servo drive
Encoder failure Replace servo motor
During operation
Servo drive circuit board develops fault Replace the servo drive
Bus encoder FS status Normally during Encoder failure Replace servo motor
□42 is wrong operation Servo drive circuit board develops fault Replace the servo drive
Bus encoder counter Normally during
□43 Servo drive circuit board develops fault Replace the servo drive
goes wrong operation
Change cable specifications to
stranded wire or stranded
Encoder cables are interfered due to different
shielded wire with core wire
specifications
over 12 mm2 and stranded wire
made of tined soft copper
The max. wiring distance
Encoder cables are interfered due to overlength
should be 20 m.
Checkout in bus When control power
Signal lines are interfered due to engaging-in Correct layout of encoder
□44 encoder control field supply is on or during
and damage in sheath of encoder cables cables
is wrong operation
Encoder cables are bound with high current Lay encoder cables at places
line or their distance is too close free from surge voltage
Connect equipment ground wire
Change in FG potential due to influence by
to prevent shunting to FG at PG
motor side equipment (welding machine, etc.)
side
Take anti-interference measures
Signal line of encoder is interfered
for encoder wiring.
Wiring of encoder is wrong Correct wiring of encoder
Change cable specifications to
stranded wire or stranded
Encoder cables are interfered due to different
shielded wire with core wire
specifications
over 12 mm2 and stranded wire
made of tined soft copper
Bus encoder When control power The max. wiring distance
Encoder cables are interfered due to overlength
□45 communication data supply is on or during should be 20 m.
checkout is wrong operation Signal lines are interfered due to engaging-in Correct layout of encoder
and damage in sheath of encoder cables cables
Encoder cables are bound with high current Lay encoder cables at places
line or their distance is too close free from surge voltage
Connect equipment ground wire
Change in FG potential due to influence by
to prevent shunting to FG at PG
motor side equipment (welding machine, etc.)
side
133
Alarm Alarm contents Circumstance Cause Treatment measures
Take anti-interference measures
Signal line of encoder is interfered
for encoder wiring.
Encoder failure Replace servo motor
Servo drive circuit board develops fault Replace the servo drive
Wiring of encoder is wrong Correct wiring of encoder
Change cable specifications to
stranded wire or stranded
Encoder cables are interfered due to different
shielded wire with core wire
specifications
over 12 mm2 and stranded wire
made of tined soft copper
The max. wiring distance
Encoder cables are interfered due to overlength
should be 20 m.
Cut-off position in When control power Signal lines are interfered due to engaging-in Correct layout of encoder
□46 bus encoder status supply is on or during and damage in sheath of encoder cables cables
field is wrong operation Encoder cables are bound with high current Lay encoder cables at places
line or their distance is too close free from surge voltage
Connect equipment ground wire
Change in FG potential due to influence by
to prevent shunting to FG at PG
motor side equipment (welding machine, etc.)
side
Take anti-interference measures
Signal line of encoder is interfered
for encoder wiring.
Encoder failure Replace servo motor
Servo drive circuit board develops fault Replace the servo drive
Wiring of encoder is wrong Correct wiring of encoder
Change cable specifications to
stranded wire or stranded
Encoder cables are interfered due to different
shielded wire with core wire
specifications
over 12 mm2 and stranded wire
made of tined soft copper
The max. wiring distance
Encoder cables are interfered due to overlength
should be 20 m.
When control power When control power Signal lines are interfered due to engaging-in Correct layout of encoder
□47 supply is on or during supply is on or during and damage in sheath of encoder cables cables
operation operation Encoder cables are bound with high current Lay encoder cables at places
line or their distance is too close free from surge voltage
Connect equipment ground wire
Change in FG potential due to influence by
to prevent shunting to FG at PG
motor side equipment (welding machine, etc.)
side
Take anti-interference measures
Signal line of encoder is interfered
for encoder wiring.
Encoder failure Replace servo motor
Servo drive circuit board develops fault Replace the servo drive
When control power
Bus encoder data is
□48 supply is on or during Encoder EEROM is not initialized Replace servo motor
not initialized
operation
Wiring of encoder is wrong Correct wiring of encoder
Change cable specifications to
stranded wire or stranded
Encoder cables are interfered due to different
shielded wire with core wire
specifications
over 12 mm2 and stranded wire
made of tined soft copper
The max. wiring distance
Encoder cables are interfered due to overlength
should be 20 m.
When control power Signal lines are interfered due to engaging-in Correct layout of encoder
Sum check of bus
□49 supply is on or during and damage in sheath of encoder cables cables
encoder data is wrong
operation Encoder cables are bound with high current Lay encoder cables at places
line or their distance is too close free from surge voltage
Connect equipment ground wire
Change in FG potential due to influence by
to prevent shunting to FG at PG
motor side equipment (welding machine, etc.)
side
Take anti-interference measures
Signal line of encoder is interfered
for encoder wiring.
Encoder failure Replace servo motor
Servo drive circuit board develops fault Replace the servo drive
Servo drive circuit board develops fault Replace the servo drive
When control power
□70 Overheating Overload alarm reset for several times due to
supply is on Change reset method of alarms
power off
134
Alarm Alarm contents Circumstance Cause Treatment measures
Review loading condition,
Cooling fin is Load exceeds rated load. operation condition or motor
overheated when main capacity
power supply is ON or Ambient temperature of the servo drive Reduce ambient temperature of
during motor operation exceeds 55 °C the servo drive to below 55 °C
Servo drive circuit board develops fault Replace the servo drive
Software does not When control power
□90 Servo drive circuit board develops fault Replace the servo drive
match with hardware supply is on
135
Check method Treatment measures
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
during torque control consistent or check between T-REF and
GND
Speed reference offset Offset adjustment of servo drive is poor Adjust offset of servo drive
Position reference input is improper Check P□200.1 reference pulse signal Correctly set or input control parameter
during position control shape or sign or sign+ pulse signal
Servo drive fault Servo drive circuit board develops fault Replace the servo drive
Motor sounds Machines are improperly installed Whether mounting screws of servo motor Tighten mounting screws
abnormally are loosed?
Whether coupling core is aligned? Align coupling core
Whether coupling is unbalanced? Restore coupling to balance
Bearing is abnormal inside Check sounds and vibration near bearing Please contact service technicians of the
Company in case of any abnormality
Supporting machines have vibration Whether any moving part at machine side Please inquire relevant manufacturers
source has foreign objects or is damaged or
deformed?
Input signal lines are interfered due Whether stranded wire or stranded Enable input signal line meet relevant
to different specifications shielded wire has core wire over 0.12 specifications
mm2 and is made of tined soft copper?
Input signal line is interfered due to Confirm that the max. wiring length is 3 Enable length of input signal line meet
length beyond range of application m and its impedance is less than 100 Ω relevant specifications
Encoder cables are interfered due to Whether stranded wire or stranded Enable encoder cables meet relevant
different specifications shielded wire has core wire over 0.12 specifications
mm2 and is made of tined soft copper?
Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
length beyond range of application specifications
Encoder cables are interfered due to Signal lines are interfered due to Correct layout of encoder cables
damages engaging-in and damage in sheath of
encoder cables
Interference to encoder cable is too Whether encoder cables are too close with Lay encoder cables at places free from surge
great high current line? voltage
Change in FG potential due to What is grounding state (not grounded or Connect equipment ground wire to prevent
influence by servo motor side incomplete grounding) of welding shunting to FG at PG side
equipment (welding machine, etc.) machine, etc. at servo motor side?
Servo drive pulse counter goes Whether signal line of encoder is Take anti-interference measures for encoder
wrong due to interference interfered? wiring.
Encoder is affected by excessive Mechanical vibration or motor installation Reduce mechanical vibration or properly
vibration shock) is not in condition install servo motor
(Accuracy, fastening and core shift of
mounting surface)
Encoder failure Encoder failure Replace servo motor
Motor with Speed gain P□100 is set too high Factory setting: Kv = 40.0 Hz Correctly set speed loop gain P□100
frequency around Position loop gain P□102 is set too Factory setting: Kp = 40.0/s Correctly set position loop gain P□102
200 - 400 Hz high
vibrates Speed loop integral time constant Factory setting: Ti = 20.00 ms Correctly set speed loop integral time
P□101 is improperly set parameter P□101
Machine stiffness is improperly set Reassess selection of machine stiffness Correctly select machine stiffness setting
during autotune setting
Ratio of moment of inertia is Check ratio f moment of inertia P□103 Correct ratio f moment of inertia P□103
inappropriate when not suing
autotune
Starting and Speed gain P□100 is set too high Factory setting: Kv = 40.0 Hz Correctly set speed loop gain P□100
stopping rotating Position loop gain P□102 is set too Factory setting: Kp = 40.0/s Correctly set position loop gain P□102
overtravel is too high
large Speed loop integral time parameter Factory setting: Ti = 20.00 ms Correctly set speed loop integral time
P□101 is improperly set parameter P□101
Machine stiffness is improperly set Reassess selection of machine stiffness Correctly select machine stiffness setting
during autotune setting
Ratio of moment of inertia is Check ratio f moment of inertia P□103 Correct ratio f moment of inertia P□103
inappropriate when not using Use module switch function
autotune
Position offset of Encoder cables are interfered due to stranded wire or stranded shielded wire Enable encoder cables meet relevant
absolute encoder different specifications has core wire over 0.12 mm2 and is made specifications
is wrong of tined soft copper
(Position saved Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
by command length beyond range of application specifications
136
Check method Treatment measures
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
controller during Encoder cables are interfered due to Signal lines are interfered due to Correct layout of encoder cables
outage is damages engaging-in and damage in sheath of
different from encoder cables
position when the Interference to encoder cable is too Whether encoder cables are bound with Lay encoder cables at places free from surge
power supply is great high current line or their distance is too voltage
on next time) close?
Fluctuation of FG potential due to What is grounding state (not grounded or Connect equipment ground wire to prevent
interference by motor side incomplete grounding) of welding shunting to FG at PG side
equipment (welding machine, etc.) machine, etc. at servo motor side?
Servo drive pulse counter goes Whether signal line of encoder is Take anti-interference measures for encoder
wrong due to interference interfered? wiring.
Encoder is affected by excessive Mechanical vibration or motor installation Reduce mechanical vibration or properly
vibration shock is not in condition install servo motor
(Accuracy, fastening and core shift of
mounting surface)
Encoder failure Encoder failure (no change in pulse) Replace servo motor
Servo drive fault Servo drive fails to send multi-turn data Replace the servo drive
Command controller multi-turn data Check error detection of command Restore error detection function of command
read error controller controller
Whether data (odd-even) check is Execute odd-even check of multi-turn data
executed on command controller?
Signal line between servo drive and Interference effect occurs when no checkout is
command controller is interfered done (above)
Overtravel (OT) Positive/negative rotation drive Whether external power supply (+24 V) Correct external power supply of +24 V
(Exceeding scope prohibited input signal reaches (POT of input signal is correct?
specified by or NOT is at H level) Whether action state of overtravel limit Correct state of overtravel limit SW
command SW is correct?
controller) Whether wiring of overtravel limit SW is Correct wiring of overtravel limit SW
correct?
Positive/negative rotation drive Whether external power supply (+24 V) Remove cause of change in external power
prohibited input signal is of input signal changes? supply of +24 V
malfunctioning (POT or NOT Whether action of overtravel limit SW is Make action of overtravel limit SW unstable
changes constantly) unstable?
Whether wiring of overtravel limit SW is Correct wiring of overtravel limit SW
correct?
(Cable damage and screw fastening)
Positive/negative rotation drive Check POT signal selection P□510.2 Correct POT signal selection P□510.2
prohibited input signal Check NOT signal selection P□510.3 Correct NOT signal selection P□510.3
P-OT/N-OT signal selection is
wrong
Motor stop method selection is What is the selection for inertial operation Check P□000.2 and P□000.3
wrong stop when servo is OFF?
What is the setting for inertial operation Check P□000.2 and P□000.3
during torque control?
Overtravel position is not proper OT position is shorter than operation Properly set Ot position
distance
Encoder cables are interfered due to Whether stranded wire or stranded Enable encoder cables meet relevant
different specifications shielded wire has core wire over 0.12 specifications
mm2 and is made of tined soft copper?
Encoder cables are interfered due to The max. wiring distance should be 20 m. Enable encoder cables meet relevant
length beyond range of application specifications
Encoder cables are interfered due to Signal lines are interfered due to Correct layout of encoder cables
damages engaging-in and damage in sheath of
encoder cables
Interference to encoder cable is too Whether encoder cables are bound with Lay encoder cables at places free from surge
great high current line or their distance is too voltage
close?
Change in FG potential due to What is grounding state (not grounded or Connect equipment ground wire to prevent
influence by servo motor side incomplete grounding) of welding shunting to FG at PG side
equipment (welding machine, etc.) machine, etc. at servo motor side?
Servo unit pulse counter goes wrong Whether signal line of encoder is Take anti-interference measures for encoder
due to interference interfered? wiring.
Encoder is affected by excessive Mechanical vibration or motor installation Reduce mechanical vibration or properly
vibration shock is not in condition (accuracy, fastening install servo motor
and core shift of mounting surface)
137
Check method Treatment measures
Abnormalities Cause Note: Checking and treatment should only be made after power supply of servo system is set
to OFF.
Encoder failure Encoder failure (no change in pulse) Replace servo motor
Servo drive fault Servo drive fails to send multi-turn data Replace the servo drive
Position offset Coupling between machine and Whether coupling between machine and Correctly connect coupling between machine
(alarm fails and servo motor is abnormal servo motor has offset? and servo motor
causes position Input signal lines are interfered due Whether stranded wire or stranded Enable input signal line meet relevant
offset) to different specifications shielded wire has core wire over 0.12 specifications
mm2 and is made of tined soft copper?
Input signal line is interfered due to Confirm that the max. wiring length is 3 Enable length of input signal line meet
length beyond range of application m and its impedance is less than 100 Ω relevant specifications
Encoder failure (no change in pulse) Encoder failure (no change in pulse) Replace servo motor
138
Cooling fan 4-5 years Ambient temperature: annual
Smoothing capacitor 7 - 8 years average of 30 °C
Relays — Load rate: below 80%
Fuse 10 years Operating ratio: less than 20 h
Aluminium electrolytic 5 years every day
capacitor on PCB
139
Appendix A Summary of User Parameters
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
P□000 Basic function selection switch —— —— 0010 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Rotation direction selection
0 CCW (couter clockwise) is the positive rotation direction
1 CW (clockwise) is the positive rotation direction (in reserve mode)
140
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Use method of encoder
Use absolute encoder as absolute encoder and enable serial output of absolute data
0
(PG frequency dividing PAO口)
1 Use absolute encoder as incremental encoder
2 Use absolute encoder as absolute encoder and disable serial output of absolute data
H
Second electronic gear enabled
0 Disable second electronic gear and use /P-CON signal as P/PI switch
1 Enable second electronic gear and use /P-CON signal as second electronic gear switch
141
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Common encoder (non-serial encoder) alarm enable switch
0 Disable A05 - A08 or b05 - b08 alarm detection
1 Enable A05 - A08 or b05 - b08 alarm detection
H
Preset constant (do not change)
0 Reserved
1 Reserved
142
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
143
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Module switch selection
0 Use internal torque reference as the condition (level setting: P 114)
1 Use speed as the condition (level setting: P 115)
2 Use acceleration as the condition (level setting: P 116)
3 Use position error pulse as the condition (level setting: P 117)
4 No mode switch function
Reserved
Reserved
P□114 Mode switch (torque reference) 0 ~ 300 1% 200 N
P□115 Mode switch (speed reference) 0 ~ 10000 1r/min 0 N
P□116 Mode switch (accelerated speed reference) 0 ~ 3000 10 r/min/s 0 N
P□117 1-reference
Mode switch (offset pulse) 0 ~ 10000 0 N
pulse
0.1 ms (single 0.2 ms (double
P□118 Gain switch delay time 0 ~ 20000 0 N
axis) axis)
P□119 Gain switch range 0 ~ 20000 free 0 N
When P□113.1 = 2, the unit is 1%
When P□113.1 = 3, the unit is 1 reference pulse
When P□113.1 = 4, the unit is 10 r/min/s
When P□113.1 = 5, the unit is 1 r/min
When P□113.1 = 6, the unit is 1 reference pulse
0.1 ms (single 0.2 ms (double
P□120 Position gain switch time 0 ~ 20000 0 N
axis) axis)
P□121 1-reference
Gain switch hysteresis 0 ~ 20000 0 N
pulse
P□122 Friction load 0 ~ 3000 1‰ 0 N
P□123 Friction compensation speed hysteresis area 0 ~ 100 1r/min 0 Y
P□124 Viscous friction load 0 ~ 20000 1 ‰/1 krpm 0 N
P□125 Friction gain 0 ~ 30000 0 N
P□126 Speed observer period 0 ~ 100 0.1ms 0/35/70 N
P□127 Online autotune switches —— —— 1340 Y/N
144
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Real-time auto gain setting Power reboot
0 Non-real-time auto gain adjustment
1 Normal mode (suitable for operations without change in load inertia)
2 Normal mode (suitable for operations with little change in load inertia)
3 Normal mode (suitable for operations with great change in load inertia) Y
4 Vertical load (suitable for operations without change in load inertia)
5 Vertical load (suitable for operations with little change in load inertia)
6 Vertical load (suitable for operations with great change in load inertia)
Reserved
H
Coefficient of Speed observer
145
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Torque arrival signal distribution
0 Invalid(Not using this signal)
1 Output this signal via OUT1(CN3-7、8)
2 Output this signal via OUT2(CN3-9、10)
3 Output this signal via OUT3(CN3-11、12)
4 Output this signal via OUT4(CN3-32、33)
5 Output this signal via OUT5(CN3-34、35)
6 Output this signal via OUT6(CN3-36、37)
Reserved
P□146 Set the torque arrival value 0~3000 1% rated torque 100
P□147 Set the lasting time of torque arrival time 0~3000 ms 100
P□148 Set the locked-rotor torque 0~3000 1% rated torque 100
P□149 Set the locked-rotor time 0~6000 ms 300
P□200 Position control reference form selection
—— —— 0000 Y
switch
Bit 3 Bit 2 Bit 1 Bit 0
H
Offset pulse clearing method
0 Clear error pulse(servo OFF); Does not clear error pulse(over travel)
1 Does not clear offset pulse(servo OFF or over travel)
2 Clear offset pulse (servo OFF or over travel ,except for zero clamping position)
Filter selection
0 Bus driver signal reference input filter
1 Collector open-circuit signal reference input filter
P□201 PG frequency dividing 16 ~ 32768 1 P/rev 2500 Y
P□202 First electronic gear ratio (numerator) 1 ~ 65535 —— 1 Y
146
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
P□203 First electronic gear ratio (denominator) 1 ~ 65535 —— 1 Y
P□204 Second electronic gear ratio (numerator) 1 ~ 65535 —— 1 Y
P□205 Position reference acceleration/deceleration
0 ~ 6400 0.1ms 0 N
time constant
P□206 Position reference filter form selection 0~1 —— 0 Y
P□212 Electronicgearnumerator adjustment factor 1 ~ 65535 1
This parameter×P□202=Electronicgearnumerator
P□213 Electronicgeardenominator adjustment factor 1 ~ 65535 1
This parameter×P□203 =Electronicgeardenominator
P□300 Speed reference input gain 0 ~ 3000 (r/min)/V 150 N
P□301 Internal set speed 1 0 ~ 6000 1r/min 100 N
P□302 Internal set speed 2 0 ~ 6000 1r/min 200 N
P□303 Internal set speed 3 0 ~ 6000 1r/min 300 N
P□304 Jogging (JOG) speed 0 ~ 6000 1r/min 500 N
P□305 Acceleration time of soft start 0 ~ 10000 1 ms 0 N
P□306 Deceleration time of soft start 0 ~ 10000 1 ms 0 N
P□307 Speed reference filter constant 0 ~ 10000 1 ms 0 N
P□308 Rise time of S curve 0 ~ 10000 1 ms 0 N
P□309 Z signal inversion —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Reserved
Reserved
Reserved
Z signal inversion
147
Parameter Power
Name Setting range Setting unit Factory setting Remarks
No. reboot
P□507 Level for output speed of brake command 0 ~ 6000 1r/min 100 N
P□508 Brake command wait time when servo is
10 ~ 100 10ms 50 N
OFF
P□509 8765 (double
Input signal selection 1 —— —— 9901 Y
axis/b)
Bit 3 Bit 2 Bit 1 Bit 0
H
/S-ON signal distribution
0 Set signal fixed to be "inactive"
1 Active when IN1 (CN2-19) input signal is ON
2 Active when IN2 (CN2-7) input signal is ON
3 Active when IN3 (CN2-20) input signal is ON
4 Active when IN4 (CN2-8) input signal is ON
9 Set signal fixed to be "active"
N-OT signal distribution (negative drive prohibited when input signal is OFF)
0 Set signal fixed to be "negative rotation side drive prohibited"
1 Active when IN1 (CN2-19) input signal is ON
2 Active when IN2 (CN2-7) input signal is ON
3 Active when IN3 (CN2-20) input signal is ON
4 Active when IN4 (CN2-8) input signal is ON
9 Set signal fixed to be "negative rotation side drive allowed"
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□510 8765 (single 0000 (double
Input signal selection 2 —— —— Y
axis) axis)
148
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
/ALM-RST signal distribution (Clear alarm when turning from OFF to ON)
0 Set signal fixed to be "OFF"
1 Active when IN1 (CN2-19) input signal is ON
2 Active when IN2 (CN2-7) input signal is ON
3 Active when IN3 (CN2-20) input signal is ON
4 Active when IN4 (CN2-8) input signal is ON
9 Set signal fixed to be "ON"
H
/G-SEL signal distribution
0-9 Same with /S-ON signal conversion
H
/HOME-REF
0-9 Same with /S-ON signal conversion
/POS-START
0-9 Same with /S-ON signal conversion
/POS-STEP
0-9 Same with /S-ON signal conversion
/POS-START-HOME
0-9 Same with /S-ON signal conversion
149
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Servo alarm signal distribution (ALM)
0 Inactive (not using the signal)
1 Output such signal via OUT1 (CN2-16 and CN2-3)
2 Output such signal via OUT2 (CN2-17 and CN2-4)
3 Output such signal via OUT3 (CN2-18 and CN2-5)
H
Torque limit output signal distribution (/CLT)
0-6 Same with ALM signal conversion
Reserved
P□515 Output signal selection 3 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Current data set number bit 0 signal distribution when internal position control
is in place (/InPosNum0)
0-6 Ditto
Current data set number bit 1 signal distribution when internal position control
is in place (/InPosNum1)
0-6 Ditto
Current data set number bit 2 signal distribution when internal position control
is in place (/InPosNum2)
0-6 Ditto
Current data set number bit 3 signal distribution when internal position control
is in place (/InPosNum3)
0-6 Ditto
150
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Source of pulse command
1 Receive pulse command from A-axis pulse input port
2 Receive pulse command from B-axis pulse input port
Resered
Resered
H
CN2-19 active input level selection
0 Active when input signal is ON (L level)
1 Active when input signal is OFF (H level)
H
CN3-39 active input level selection
0-1 Same with CN3-14 input level selection
151
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit1 Bit 0
H
OUT1 (CN2-16 and CN2-3) output reverse select
0 Does not inverse
1 Inverse
Reserved
H
OUT5 (CN3-34 and CN3-35) output reverse select
0-1 Ditto
Reserved
H
Select initial status display content
0 The status of the servo drive
1 Low 4 bit of the feedback pulse
2 High 4 bit of the feedback pulse
3 Current speed of the motor
4 Low 4 bit of the electronic gear numerator
5 High 4 bit of the electronic gear numerator
6 Low 4 bit of the electronic gear denominator
7 High 4 bit of the electronic gear denominator
Reserved
Reserved
Reserved
152
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Communication baud rate select
0 4800 bps
1 9600 bps
2 19200 bps
3 38400 bps
4 57600 bps
5 115200 bps
Reversed
Reversed
153
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
154
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
155
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□630 Step change attribute in Data Set
—— —— 0000 Y
10
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
156
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□637 Speed of data set 11 0 ~ 6000 rpm 100 Y
P□638 Step change attribute in Data Set
—— —— 0000 Y
11
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
157
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
pulse
P□645 Speed of data set 12 0 ~ 6000 rpm 100 Y
P□646 Step change attribute in Data Set
—— —— 0000 Y
12
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
158
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□652 10000-reference
High byte value of Data Set 13 -9999~+9999 0 Y
pulse
P□653 Speed of data set 13 0 ~ 6000 rpm 100 Y
P□654 Step change attribute in Data Set
—— —— 0000 Y
13
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
159
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
pulse
P□660 10000-reference
High byte value of Data Set 14 -9999~+9999 0 Y
pulse
P□661 Speed of data set 14 0 ~ 6000 rpm 100 Y
P□662 Step change attribute in Data Set
—— —— 0000 Y
14
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
160
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□701 1-reference
Low byte value of Data Set 0 -9999~+9999 0 Y
pulse
P□702 10000-reference
High byte value of Data Set 0 -9999~+9999 0 Y
pulse
P□703 Speed of data set 0 0 ~ 6000 rpm 100 Y
P□704 Step change attribute in Data Set 0 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
161
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□709 1-reference
Low byte value of Data Set 1 -9999~+9999 0 Y
pulse
P□710 10000-reference
High byte value of Data Set 1 -9999~+9999 0 Y
pulse
P□711 Speed of data set 1 0 ~ 6000 rpm 100 Y
P□712 Step change attribute in Data Set 1 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
162
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□717 1-reference
Low byte value of Data Set 2 -9999~+9999 0 Y
pulse
P□718 10000-reference
High byte value of Data Set 2 -9999~+9999 0 Y
pulse
P□719 Speed of data set 2 0 ~ 6000 rpm 100 Y
P□720 Step change attribute in Data Set 2 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
163
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□725 1-reference
Low byte value of Data Set 3 -9999~+9999 0 Y
pulse
P□726 10000-reference
High byte value of Data Set 3 -9999~+9999 0 Y
pulse
P□727 Speed of data set 3 0 ~ 6000 rpm 100 Y
P□728 Step change attribute in Data Set 3 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
164
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□733 1-reference
Low byte value of Data Set 4 -9999~+9999 0 Y
pulse
P□734 10000-reference
High byte value of Data Set 4 -9999~+9999 0 Y
pulse
P□735 Speed of data set 4 0 ~ 6000 rpm 100 Y
P□736 Step change attribute in Data Set 4 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
165
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□741 1-reference
Low byte value of Data Set 5 -9999~+9999 0 Y
pulse
10000-reference
P□742 High byte value of Data Set 5 -9999~+9999 0 Y
pulse
P□743 Speed of data set 5 0 ~ 6000 rpm 100 Y
Step change attribute in Data Set 5 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
166
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
1-reference
P□749 Low byte value of Data Set 6 -9999~+9999 0 Y
pulse
10000-reference
P□750 High byte value of Data Set 6 -9999~+9999 0 Y
pulse
P□751 Speed of data set 6 0 ~ 6000 rpm 100 Y
Step change attribute in Data Set 6 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
167
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□757 1-reference
Low byte value of Data Set 7 -9999~+9999 0 Y
pulse
P□758 10000-reference
High byte value of Data Set 7 -9999~+9999 0 Y
pulse
P□759 Speed of data set 7 0 ~ 6000 rpm 100 Y
P□760 Step change attribute in Data Set 7 —— —— 0000 Y
Bit 3 Bit 2 Bit 1 Bit 0
H
Data set step change condition 1 type
0 No condition
1 Delay
2 Pulse edge of signal input (/POS-STEP)
3 Level of signal input (/POS-STEP)
168
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
P□766 Deceleration of data set 0 ~ 60000 10 rpm/s 10000 Y
P□767 Emergency deceleration of data set 0 ~ 60000 10 rpm/s 60000 Y
Data set position electronic gear
P□768 1 ~ 65535 —— 1 Y
ratio (numerator)
Data set position electronic gear
P□769 1 ~ 65535 —— 1 Y
ratio (denominator)
Zero returning method selection
P□770 —— —— 0000 Y
switch
Bit 3 Bit 2 Bit 1 Bit 0
H
Zero returning method setting
0 DS402 METHOD 35 (set current position as zero point)
DS402 METHOD 1 (for on-off operation of seeking for NOT switch in the
1
reverse direction, C pulse is required)
DS402 METHOD 2 (for on-off operation of seeking for POT switch in the
2
forward direction, C pulse is required)
DS402 METHOD 3 (for on-off operation of seeking for reference point switch in
3
the forward direction, C pulse is required)
DS402 METHOD 4 (for on-off operation of seeking for reference point switch in
4
the forward direction, C pulse is required)
DS402 METHOD 5 (for on-off operation of seeking for reference point switch in
5
the reverse direction, C pulse is required)
DS402 METHOD 6 (for on-off operation of seeking for reference point switch in
6
the reverse direction, C pulse is required)
DS402 METHOD 17 (for on-off operation of seeking for NOT switch in the
7
reverse direction, C pulse is not required)
DS402 METHOD 18 (for on-off operation of seeking for POT switch in the
8
forward direction, C pulse is not required)
DS402 METHOD 19 (for on-off operation of seeking for reference point switch
9
in the forward direction, C pulse is not required)
DS402 METHOD 20 (for on-off operation of seeking for reference point switch
10
in the forward direction, C pulse is not required)
DS402 METHOD 21 (for on-off operation of seeking for reference point switch
11
in the reverse direction, C pulse is not required)
DS402 METHOD 22 (for on-off operation of seeking for reference point switch
12
in the reverse direction, C pulse is not required)
Reserved
Reserved
169
Parame Power
Name Setting range Setting unit Factory setting Remarks
ter No. reboot
Bit 3 Bit 2 Bit 1 Bit 0
H
Reservation constant (do not change)
170
Appendix B List of Alarm Display
Alarm ALM Alarms Alarm contents Clear or
display output not
□01 H Encoder PA, PB, PC disconnection Encoder disconnection or cable welding problem. Clear
□02 H Encoder PU, PV, PW disconnection Encoder disconnection or cable welding problem. Clear
Overload Continuous running at a certain torque exceeding the
□03 H Clear
rated value
□04 H A/D switch channel abnormal A/D switch channel abnormal Clear
□05 H PU, PV, PW false code PU, PV, PW signals are all high or low Clear
□06 H PU, PV, PW phases incorrect PU, PV, PW signals are all high or low Clear
□08 H The BOOTLOADER is abnormal Contact manufacturer No
Set the locked-rotor torque by P□148,Set the locked-
rotor time by P□149. The servo driver will alarm 07
□09 H Alarm of locked-rotor, No
when the motor torque is greater than the locked-rotor
torque and the speed is less than 10RPM
□10 H Overcurrent Servo drive IPM module current is overlarge. Clear
□11 H Overvoltage Servo drive main circuit voltage is too high. No
□12 H Undervoltage Servo drive main circuit voltage is too low. No
□13 H Parameter damage EEROM data in servo drive is abnormal. Clear
□14 H Over-speed Servo motor speed is extremely high Clear
□15 H Deviation counter overflow Internal position deviation counter overflow Clear
Position deviation is overlarge Position deviation pulse exceeds the set value of
□16 H Clear
parameter P□504.
Electronic gear fault Electronic gear is unreasonably set or pulse frequency is
□17 H Clear
too high
1st channel of current detection is Current detection abnormal
□18 H Clear
abnormal
2nd channel of current detection is Current detection abnormal
□19 H Clear
abnormal
□20 H The motor model is abnormal Contact manufacturer No
□22 H Motor model is incorrect Servo drive parameters do not match with those of motor Clear
Servo drive does not match with Servo drive does not match with motor
□23 H Clear
motor
Bus encoder multi-coil information Multi-coil information error
□25 H Clear
error
Bus encoder multi-coil information Multi-coil information overflow
□26 H Clear
overflow
Bus encoder battery alarm 1 Battery voltage is lower than 2.5 V, multi-coil
□27 H Clear
information is lost
Bus encoder battery alarm 2 Battery voltage is lower than 3.1 V, battery voltage is
□28 H Clear
relatively low
171
Alarm ALM Alarms Alarm contents Clear or
display output not
□30 H Bleeder resistor disconnection alarm Braking resistor damage. Clear
□31 H Regeneration overload Regeneration processing circuit is abnormal. No
Momentary outage alarm. There is outage of over one power cycle under AC
□33 H Clear
current.
□34 H Rotary transformer is abnormal Rotary transformer communication is abnormal. Clear
Bus encoder communication is Servo drive and encoder cannot realize communication.
□40 H Clear
abnormal
□41 H Bus encoder overspeed When power is ON, encoder rotates at high speed Clear
□42 H Bus encoder absolute status error Encoder damage or encoder decoding circuit damage Clear
□43 H Bus encoder counting error Encoder damage or encoder decoding circuit damage Clear
Check error in bus encoder control Encoder signal is interrupted or encoder decoding circuit
□44 H Clear
field damage
Check error in bus encoder Encoder signal is interrupted or encoder decoding circuit
□45 H Clear
communication data damage
Stop bit error in bus encoder status Encoder signal is interrupted or encoder decoding circuit
□46 H Clear
field damage
Stop bit error in bus encoder SFOME Encoder signal is interrupted or encoder decoding circuit
□47 H Clear
damage
□48 H Bus encoder data are not initialized Bus encoder SFOME data are null Clear
□49 H Sum check error in bus encoder data Sum check in bus encoder EEPROM data is abnormal Clear
MODBUS communication timeout Drive fails to accept data normally at the set time in
□60 H Clear
P□602
CANopen master station heartbeat Drive fails to accept master station heartbeat massage
□61 H Clear
timeout normally at the set time
□70 H Drive overheat alarm Drive internal IPM module temperature is too high Clear
□77 H ADSampling operation timeout Contact manufacturer No
Software does not match with Parameter is wrongly set or software does not match with
□90 H No
hardware hardware
□-- L No error display Display normal action status Clear
Note: 1. "□" in alarm display may be "A" or "b", referring to A axis alarm or b axis alarm respectively
172
Appendix C Guidelines for Motor Model by Users
Operation Display after
Steps Operation instruction
key operation
Gently press M function key for several times to switch to A axis
1
parameter setting mode.
M
2 Gently press “∧” key for six times and set FA006.
Press SET key to display current PA006data. The decimal point in bit 0
3 currently displayed flickers. Set motor manufacturer and encoder type
with Shift key and "∧" key.
173
Motor Adaption Table
Note: Before selecting motor model, please set motor manufacturer and encoder type first which
can both be set via PA006.
1、D2 series 380V
Motor model ETMA- ETMA- ETMA-A20- ETMA- ETMA-
A30-401-06-D A30-751-08-D 152-13-M A20-222-13-M A20-302-13-M
Rated power (KW) 0.4 0.75 1.5 2.0 3.0
Pole-pairs 5 5 5 5 5
Rated torque (N.m) 1.27 2.39 7.16 9.55 14.3
Maximum torque (N.m) 3.8 7.2 21.5 28.65 42.9
Rated input speed 3000 3000 2000 2000 2000
(rpm)
Maximum speed (rpm) 5000 5000 3000 3000 3000
Rated current (A) 2.8 4.0 8.2 10.5 13.8
Maximum current (A) 8.4 11.7 24.6 31.5 41.4
Torque constant 0.453 0.612 0.873 0.905 1.04
(N.m/A)
Counter EMF (V/Krpm) 29.3 39.8 55 61 65
0.28*10 -4 1.0*10 -4 6.7*10 -4 8.7*10 -4 15.1*10 -4
Rotor inertia (Kg.m2)
0.3*10 -4 1.1*10 -4 8.6*10 -4 10.7*10 -4 17.1*10 -4
174