6852-8 - Super NWD 30 and 50 5100 TK6852-8
6852-8 - Super NWD 30 and 50 5100 TK6852-8
30 & 50 5100
TK 6852-8.21
REFERENCE
SHEET
4U60
8/7/98
5
Revised
8/7/98 REFERENCE SHEET 4U60
B/M DESCRIPTION Date
6
3B1 CRANKCASE GROUP (C201)
Revised
3/13/00
CRANKCASE
GROUP (C201)
3B1
3/13/00
7
Revised
3/13/00 CRANKCASE GROUP (C201) 3B1
REF PART# DESCRIPTION QTY
810-1205 ENGINE (remanufactured, see note 1) 1
1 101-222 BLOCK - cylinder 1
2 11-2755 • CAP - sealing (32 mm dia) 2
3 55-3529 • PIN - cylinder body to oil base 2
4 11-3821 • PLATE - front 1
5 55-2409 • PIN - front plate 2
6 * 33-1058 • GASKET - front plate 1
7 55-1920 • PLUG - tappet chamber 2
11-3369 • CAP - sealing (tappet chamber) 2
8 11-3387 • DUCT - water 1
9 55-2411 • BOLT - bearing cap 10
10 11-3845 • BEARING SET - camshaft 1
11 * 30-197 • KIT - crankshaft 1
33-2055 •• SEAL - only 1
12 11-3392 • SPACER - oil seal 1
13 11-2819 • CAP - sealing (38 mm dia) 1
14 11-3370 • CAP - sealing (12 mm dia) 1
15 11-2757 • CAP - sealing (45 mm dia, see note 2) 3
11-5954 • CAP - sealing (46 mm dia, see note 2) 3
16 55-4144 PLUG - cylinder body 1
17 55-2408 BOLT - front plate 3
18 55-2407 PLUG - oil gallery 2
19 55-1967 PLUG - oil gallery 2
20 11-3083 NIPPLE - injection pump oil feed 1
21 55-5461 PLUG - oil gallery 1
22 * 33-653 GASKET - plug 1
23 11-3380 COVER - tappet 1
24 * 33-783 • GASKET - cover 1
25 NSS • BAFFLE - cover 1
26 55-2401 • RIVET 6
27 55-2408 BOLT - cover 14
28 * 33-659 GASKET - breather 1
29 * 33-784 GASKET - breather 1
30 11-5326 BREATHER 1
31 55-1935 BOLT - breather 1
32 55-2069 CLAMP - hose 2
33 11-2943 HOSE - breather (before S/N 540022) 1
11-5521 HOSE - breather (S/N 540022 & after) 1
34 11-3383 PLUG - plate 1
35 55-2412 NIPPLE - rocker oil feed 1
8
3B1 CRANKCASE GROUP (C201)
Revised
3/13/00
9
Revised
3/13/00 CRANKCASE GROUP (C201) 3B1
REF PART# DESCRIPTION QTY
36 11-3384 PLATE - rear 1
37 55-2023 SCREW - plate 3
55-3528 BOLT - reamer (11 mm dia) 1
55-4187 BOLT - reamer (replacement, .498 dia) 1
55-6370 BOLT - reamer (replacement, .560 dia) 1
55-852 NUT - reamer 1
38 55-2094 PIN - dowel (standard) 1
55-4009 PIN - dowel (1st oversize) 1
55-6362 PIN - dowel (2nd oversize) 1
39 11-3385 CAP - sealing (36 mm) 1
40 55-2405 PIN - dowel (cylinder head) 2
41 11-7043 SLEEVE - repair A/R
810-269 KIT - engine overhaul 1
10-258 PLUG - freeze, block (incl 2, 13, 14, 15, 18, 34, 39) 1
42 40-224 KIT - frost plug heater 1
43 40-522 KIT - low speed start 1
44 204-480 INSTALLER - camshaft bearing 1
* 30-175 GASKET SET - engine overhaul 1
NOTE: Includes Block and internal parts, Head Assembly, Valve Cover, Oil Pan, Intake & Exhaust Manifold,
Tappet Cover, Timing Gear Case, Flywheel Housing, Flywheel, Injection Pump, Injectors, Injector
Lines, Water Pump, Oil Filter, Thermostat Housing & Glow Plugs. Does not include Water Pump Pul-
ley, Crankshaft Pulley, Alternator, Solenoids, Exhaust Flanges, Intake Manifold Elbow, Flywheel Dowel
Pins, Rocker Arm Cover Tube, Petcock, Thermostat, Thermostat Cover, Dipstick, Oil Tube Assembly.
NOTE: Engines between S/N 693199 and 695764 may need the longer diameter (46 mm) cap.
10
3C1 CYLINDER HEAD GROUP (C201)
Revised
3/13/00
CYLINDER HEAD
GROUP (C201)
3C1
3/13/00
11
Revised
3/13/00 CYLINDER HEAD GROUP (C201) 3C1
REF PART# DESCRIPTION QTY
1 11-5567 HEAD - cylinder (incl 2 - 12) 1
2 11-3371 • TUBE - push rod guide (not used on engines after S/N 8
566103)
3 11-3375 • GUIDE - valve exhaust 4
4 11-3374 • GUIDE - valve intake 4
5 11-3369 • CAP - sealing (18 mm dia) 4
6 11-2757 • CAP - sealing (45 mm dia) 1
7 55-5239 • PLUG - taper 1
8 11-3370 • CAP - sealing (12 mm dia) 4
9 11-3368 • CAP - sealing (16 mm dia) 4
10 11-5568 • VALVE SEAT - insert (41 mm intake, new style, eng No. 4
662494 & later)
11-3372 • VALVE SEAT - insert (40 mm intake, old style, before eng 4
No. 662494)
11 11-5569 • VALVE SEAT - insert (35 mm exhaust, new style, eng No. 4
662494 & later)
11-3373 • VALVE SEAT - insert (34 mm exhaust, old style, before eng 4
No. 662494)
12 11-3367 • HOT PLUG & BALL (32 mm, 1.2599 dia, before S/N 536863, 1
set of 4)
11-4059 • HOT PLUG & BALL (S/N 536863 & after, set of 4) 1
13 55-2396 SCREW - valve cover 2
14 55-2397 WASHER 2
15 * 55-2398 GASKET - valve cover 2
16 11-4079 COVER - cylinder head 1
17 11-3377 PLUG - cover 1
18 * 33-2374 O-RING - cover 1
19 11-4033 HANGER - engine 1
20 55-3427 SPACER - hanger 1
21 55-2393 STUD - manifold (51 mm lg) 2
22 55-2395 BOLT - cylinder head 19
23 55-2392 STUD - manifold (47 mm lg) 3
24 11-4414 SEAL - valve stem (set of 8) 1
25 55-2391 STUD - manifold (34 mm lg) 2
26 55-4145 SCREW - thermostat housing 4
27 * 33-792 GASKET - cylinder head 1
28 11-3379 TUBE - oil line 1
29 55-2399 CLIP - tube 1
30 55-5745 BOLT - hollow 1
31 * 33-1719 GASKET - oil tube 2
32 55-2390 PLUG 1
33 * 33-1719 GASKET - plug 1
12
3C1 CYLINDER HEAD GROUP (C201)
Revised
3/13/00
13
Revised
3/13/00 CYLINDER HEAD GROUP (C201) 3C1
REF PART# DESCRIPTION QTY
* 30-175 GASKET SET - engine overhaul
* 30-148 KIT - cylinder head gasket
10-259 PLUG - freeze, head (incl 5, 6, 8 & 9)
34 204-355 REPLACER - valve guide (C201) 1
14
3C11 CRANKSHAFT GROUP (C201)
Revised
3/13/00
CRANKSHAFT
GROUP (C201)
3C11
3/13/00
15
Revised
3/13/00 CRANKSHAFT GROUP (C201) 3C11
REF PART# DESCRIPTION QTY
1 11-3417 ROD - connecting (before S/N 645050, screw mounts the 4
cap, see note 1)
2 55-2435 • BOLT - connecting rod 8
3 11-3418 • BUSHING - small end (before S/N 645050) 4
11-5657 • BUSHING - small end (S/N 645050 & after) 4
11-6859 • BUSHING - unfinished 4
4 11-5593 ROD - connecting (S/N 645050 & after, nut mounts the cap, 4
see note 1)
5 55-5250 BOLT - connecting rod 8
6 55-5251 NUT - connecting rod 8
7 11-5744 BEARING SET (standard) 4
11-5745 BEARING SET (.25 us) 4
11-5746 BEARING SET (.50 us) 4
11-5747 BEARING SET (.75 us) 4
11-5748 BEARING SET (1.0 us) 4
8 11-4848 PISTON (std, incl rings, clips & pin) 4
11-4849 PISTON (.25 mm os, incl rings, clips & pin) 4
11-4850 PISTON (.50 mm os, incl rings, clips & pin) 4
11-5686 PISTON (.75 mm os, incl rings, clips & pin) 4
11-4851 PISTON (1.00 mm os, incl rings, clips & pin) 4
9 11-8078 • RING SET (std) 4
11-4745 • RING SET (.25 os) 4
11-8080 • RING SET (.50 os) 4
11-5687 • RING SET (.75 os) 4
11-8081 • RING SET (1.00 os) 4
10 11-7996 • PIN - piston 4
11 11-8001 • CLIP - piston 8
12 11-4785 BEARING - crank (std) 1
11-4786 BEARING - crankshaft (.25 mm us) 1
11-4787 BEARING - crankshaft (.50 mm us) 1
11-4800 BEARING - crankshaft (.75 mm us) 1
11-4788 BEARING - crankshaft (1.00 mm us) 1
13 11-3404 BEARING - thrust (standard) 2
11-5655 BEARING - thrust (.125 mm os) 2
11-5656 BEARING - thrust (.250 mm os) 2
14 11-5749 CRANKSHAFT 1
15 55-2437 PIN - straight 1
16 11-4046 LOCKPLATE (12 mm) 1
11-4885 LOCKRING (13 mm) 1
17 55-2438 BOLT - flywheel (M12 x 25) 6
55-4513 SCREW - flywheel (M13 x 25) 6
16
3C11 CRANKSHAFT GROUP (C201)
Revised
3/13/00
17
Revised
3/13/00 CRANKSHAFT GROUP (C201) 3C11
REF PART# DESCRIPTION QTY
18 55-1933 KEY - gear 1
19 11-3429 GEAR - crankshaft 1
20 11-4769 BOSS - pulley (see note 3) 1
77-1366 BOSS - pulley (see note 3) 1
21 55-2046 WASHER - crankshaft 1
22 55-1972 WASHER - tab, locking (used on engines before S/N 559233) 1
23 55-4969 BOLT - boss (before S/N 635602) 1
10-256 KIT - bolt (pulley boss 77-1366, S/N 635602 & after) 1
24 30-197 KIT - repair sleeve (for repairing crankshaft rear seal, see 1
note 2)
11-7259 • SLEEVE - repair 1
33-2535 • SEAL - rear 1
18
3D12 CAMSHAFT GROUP (C201)
Revised
3/13/00
CAMSHAFT
GROUP (C201)
3D12
3/13/00
19
Revised
3/13/00 CAMSHAFT GROUP (C201) 3D12
REF PART# DESCRIPTION QTY
1 55-2447 RING - snap 2
2 +55-2449 WASHER 2
3 +11-3446 SPRING (before S/N 620077 only) 2
4 11-3441 ARM - rocker 4
11-3442 • BUSHING 4
5 11-3443 ARM - rocker 4
11-3442 • BUSHING 4
6 +11-5467 SHAFT - rocker arm 1
7 11-3445 BRACKET - rocker shaft 4
8 55-2448 SCREW - bracket (M8 x 50) 8
55-2093 WASHER (M8) 8
9 11-2775 SPRING 3
10 55-2446 NUT 8
11 55-1952 PLUG - shaft end 2
12 11-2929 LOCK - valve 16
13 * 11-3438 RETAINER - spring (use w/double springs) 8
* 11-4050 RETAINER - spring (use w/single spring) 8
14 * 11-2840 O-RING - sealing 8
15 55-2450 SEAT - valve spring 8
16 * 11-5847 SPRING - valve (engines w/single spring) 8
11-3437 SPRING - outer (engines w/dual springs) 8
17 11-2719 VALVE - exhaust 4
18 11-3436 SPRING - inner (engines w/dual springs) 8
19 11-2727 VALVE - inlet 4
20 11-3440 ROD - push 8
21 11-3439 TAPPET 8
22 55-5492 SCREW - adjust 8
23 11-3433 SHAFT - idle gear 1
24 11-3434 GEAR (w/bushing) 1
25 11-2816 COLLAR - thrust 1
26 55-2444 SCREW 2
55-790 LOCKWASHER 2
27 11-3435 BUSHING 1
28 55-3454 SCREW - camshaft (M12 x 47) 1
55-2442 SCREW - camshaft (M12 x 28) 1
29 55-3526 LOCKWASHER (for screw 55-2442 only) 1
30 11-4048 WASHER (for screw 55-3454 only) 1
55-2440 WASHER (for screw 55-2442) 1
31 11-3432 GEAR - camshaft 1
32 55-2443 SCREW - thrust plate (M8 x 16) 2
55-790 LOCKWASHER 2
33 55-2030 KEY 1
20
3D12 CAMSHAFT GROUP (C201)
Revised
3/13/00
21
Revised
3/13/00 CAMSHAFT GROUP (C201) 3D12
REF PART# DESCRIPTION QTY
34 11-2857 PLATE - thrust 1
35 11-3431 CAMSHAFT (incl screw 55-3454 & washer 11-4048) 1
* 30-175 GASKET SET - engine overhaul
30-148 KIT - cylinder head gasket
NOTE: +When using 11-5576 Rocker Arm Shaft, Spring 11-3446 and Washer 55-2449 should not be used.
The early style double (valve) springs for the C201 (11-3436 & 11-3437) are no longer available. One
spring replaces both. Use spring 11-5847 and retainer 11-4050. The new spring replaces the old
springs in an engine as a set, or one at a time.
CAUTION: The valve spring retainers are not interchangeable and must be used with their respective springs.
If old retainers are used with new springs, the spring tension will be weak. If new retainers are
used with old springs, the perfect circle seals will be knocked off. Do not use a new spring with an
old inner spring. New springs are ONE per valve. VALVE SPRING. Early style double spring sup-
plied in engine B-4 Serial No. 539423. Free length inner1.567 in (39.62 mm) Free length
outer1.535 in (38.86 mm) Compressed pressure inner15.5 psi (106.4 kPa) @1.220 in (30.98 mm)
Compressed pressure outer31.5 psi (217.2 kPa) @1.300 in (31.02 mm) Total compressed pres-
sure 47.0 (324.1 kP)
22
4A11 OIL BASE GROUP (C201)
Revised
3/13/00
23
Revised
3/13/00 OIL BASE GROUP (C201) 4A11
REF PART# DESCRIPTION QTY
1 11-4058 HOUSING - thermostat 1
2 55-4145 SCREW - housing 4
55-2433 NUT - housing 4
55-790 LOCKWASHER 4
55-2434 FLATWASHER 4
3 11-4002 HANGER - thermostat 1
4 * 33-787 GASKET - housing to cylinder head 1
5 11-4564 HOSE - bypass (neoprene) 1
11-3946 HOSE - bypass (silicone) 1
6 55-1521 CLAMP - hose 2
7 55-5240 SCREW - oil base (22 mm lg) 14
55-5241 SCREW - oil base (55 mm lg) 2
55-5242 SCREW - oil base (115 mm lg) 2
8 12-319 PAN - oil base 1
9 * 33-799 GASKET - oil base 2
10 55-2418 PLUG - oil drain (before S/N 572671) 1
55-5238 PLUG - oil drain (S/N 572671 & after) 1
11 55-2416 ADAPTER - breather (before S/N 642359) 1
11-5572 ADAPTER - breather (S/N 642359 & after) 1
12 33-184 GASKET - flange (before S/N 542343) 1
* 33-1655 GASKET - flange (S/N 542343 & after) 1
13 11-2477 COVER (before S/N 542343) 1
11-4641 COVER (S/N 542343 & after) 1
11-3858 COVER (with hole for bypass oil filter) 1
14 55-3531 SCREW - cover 4
15 33-184 GASKET (use w/tube 11-2449) 1
33-1160 GASKET (use w/tube 11-4332) 1
33-144 O-RING (use w/tube 11-4989) 1
16 11-7486 TUBE - oil fill (before S/N 542496) 1
11-4332 TUBE - oil fill (S/N 542496 & after) 1
11-4989 TUBE - oil fill (nylon) 1
17 11-2893 DIPSTICK 1
33-631 • GASKET - dipstick 1
11-7486 DIPSTICK - nylon 1
33-2965 GASKET - dipstick 1
18 55-2774 ELBOW - hose (45) 1
19 11-3183 HOSE - oil drain 1
20 55-1633 CAP - drain hose 1
21 99-7258 CLIP - drain hose 1
* 30-175 GASKET SET - engine overhaul
24
3G4 GEARCASE COVER (C201)
Revised
3/13/00
GEARCASE
COVER (C201)
3G4
3/13/00
25
Revised
3/13/00 GEARCASE COVER (C201) 3G4
REF PART# DESCRIPTION QTY
1 11-5571 GEARCASE - timing (incl 2, 3, 5, 7) 1
2 * 33-786 GASKET - cover 1
3 11-3394 COVER - gearcase 1
4 * 33-2375 GASKET - cover, o-ring 1
5 * 33-713 O-RING - screw 2
6 55-2453 SCREW - cover (M8 x 80) 2
7 * 33-2881 SEAL - oil 1
8 55-3530 SCREW - cover (M8 x 35) 13
9 55-4421 SCREW - cover (M6 x 12) 4
10 11-5582 POINTER 1
* 30-175 GASKET SET - engine overhaul
26
20B5 DRIVE COUPLING GROUP (C201)
Revised
3/13/00
DRIVE COUPLING
GROUP (C201)
20B5
3/13/00
27
Revised
3/13/00 DRIVE COUPLING GROUP (C201) 20B5
REF PART# DESCRIPTION QTY
1 11-3839 FLYWHEEL (see note) 1
11-3427 • GEAR - ring 1
77-2145 BUSHING - flywheel (for 50s) 6
2 55-1123 PIN - dowel 6
55-6754 PIN - dowel (oversize) 6
3 11-4885 LOCKRING (w/13 mm holes) 1
11-4046 LOCKRING (w/12 mm holes) 1
4 55-4513 SCREW - flywheel (13 mm) 6
55-2438 BOLT - flywheel (12 mm) 6
5 55-4316 SCREW - compressor coupling (socket head) 1
6 55-4002 WASHER - compressor mounting 1
7 55-9024 KEY - coupling to compressor 1
8 77-663 COUPLING - compressor drive 1
9 77-2145 • BUSHING - compressor 6
NOTE: Flywheel has 6 bushings P/N 77-397 for 50s, 6 dowel pins P/N 55-1123 must be installed for 30s.
28
20A12 FUEL PUMP ASSEMBLY (C201)
Revised
3/13/00
FUEL PUMP
ASSEMBLY (C201)
20A12
3/13/00
29
Revised
3/13/00 FUEL PUMP ASSEMBLY (C201) 20A12
REF PART# DESCRIPTION QTY
11-3356 PUMP - fuel (incl 1-17) 1
1 11-2738 • COVER - dust 1
2 11-2725 • PUMP (priming) 1
3 11-2808 • SPRING - check valve 2
4 11-2930 • VALVE - check 2
5 55-5189 • WASHER - check valve 1
6 33-1290 • O-RING 1
7 11-2760 • NIPPLE 1
8 55-1922 • WASHER - hollow screw 2
9 55-1965 • BOLT - hollow 1
10 55-4515 • ADAPTER 2
11 11-2923 • PISTON 1
12 11-2924 • SPRING 1
13 33-1652 • GASKET - piston chamber 1
14 55-1953 • PLUG 1
15 55-1922 • WASHER 2
16 55-5524 • SCREW - hollow 1
17 11-2854 •• FILTER - screen 1
18 33-457 GASKET - fuel pump 1
19 55-1150 STUD - fuel pump (M6 x 25) 3
20 55-1567 LOCKWASHER 3
55-2414 FLATWASHER 3
55-1153 NUT 3
21 33-1290 O-RING 1
30
4A12 INJECTION PUMP GROUP
Revised
1/26/00
INJECTION PUMP
GROUP
4A12
1/26/00
31
Revised
1/26/00 INJECTION PUMP GROUP 4A12
REF PART# DESCRIPTION QTY
1 11-3361 TUBE - fuel return 1
2 11-4076 NOZZLE - injection 4
811-4076 INJECTOR - nozzle (remanufactured) 4
3 55-2459 WASHER - nozzle holder 4
4 11-4054 LINE - injection (No. 4) 1
5 11-4053 LINE - injection (No. 3) 1
6 11-4052 LINE - injection (No. 2) 1
7 11-3452 CLIP 4
8 11-4051 LINE - injection (No. 1) 1
9 55-2453 SCREW - injection pump (M8 x 80) 2
10 * 33-714 GASKET - injection pump 1
11 55-2903 FLATWASHER 4
55-790 LOCKWASHER 4
12 55-3530 SCREW - injection pump (M8 x 322) 4
13 11-3453 PIPE - oil 1
14 55-3534 WASHER - corrugated 4
15 11-3450 HEAT SHIELD - nozzle 4
16 101-198 PUMP - injection (before S/N 672625, w/rear fuel shutoff 1
lever)
101-254 PUMP - injection (w/front fuel shutoff lever, S/N 672625 & 1
after)
17 55-2057 SCREW - hollow (oil line) 1
55-1156 WASHER - eye joint 2
18 11-3753 GEAR - drive 1
19 55-2024 SCREW & ADAPTER - bleeding 1
55-2098 WASHER - screw 1
20 55-1960 WASHER - adapter 1
21 55-3345 WASHER - heat shield 1
22 55-2227 SPACER 1
23 55-5450 SCREW - gear 6
55-1567 LOCKWASHER 6
24 33-1414 O-RING 1
25 11-2753 BRACKET - injection pump 1
26 55-3634 STUD 2
27 55-3633 NUT 2
28 11-4779 LEVER - throttle 1
29 55-2128 SCREW - lever 1
30 11-3744 LEVER 1
31 11-5591 ADAPTER 1
32 11-2928 COVER 1
33-559 GASKET - inspection plate 1
33 55-1960 GASKET - plug 1
34 55-5248 SCREW - cover 2
32
4A12 INJECTION PUMP GROUP
Revised
1/26/00
33
Revised
1/26/00 INJECTION PUMP GROUP 4A12
REF PART# DESCRIPTION QTY
35 55-2098 GASKET - screw 2
36 55-2020 NUT - injection pump 4
37 55-3859 KEY - lever 1
38 33-796 GASKET 8
39 55-2467 BOLT - pipe joint 4
40 55-5247 PLUG 1
41 55-4646 SCREW - lever 1
42 11-5754 HUB 1
43 55-2424 LOCKWASHER 1
44 55-5516 NUT 1
45 99-4740 NAMEPLATE - injection setting 1
46 204-431 GAUGE - injection pump 1
* 30-175 GASKET SET - engine overhaul
47 204-488 SOCKET - injection pump 1
34
4B5 INJECTION PUMP GROUP
Revised
6/22/95
INJECTION PUMP
GROUP
4B5
6/22/95
35
Revised
6/22/95 INJECTION PUMP GROUP 4B5
REF PART# DESCRIPTION QTY
11-4076 INJECTOR - nozzle (incl 1-20) 4
811-4076 INJECTOR - nozzle (remanufactured, incl 1-20) 4
1 11-3468 • ROD - push 1
2 NSS • BODY - nozzle holder 1
3 55-2467 • BOLT - pipe joint 1
4 33-796 • GASKET 2
5 11-5592 • NUT - cap 1
6 33-794 • GASKET 2
7 11-3470 • SCREW - spring adjusting 1
9 55-2466 • WASHER 1
10 11-3469 • SPRING - nozzle 1
11 33-795 • GASKET 1
12 11-3474 • CONNECTOR - fuel inlet 1
13 11-3475 • STRAINER - fuel 1
14 11-3476 • SCREW - nozzle holder 1
15 11-3473 • NUT - nozzle 1
16 11-3365 • NOZZLE 1
36
3E11 OIL PUMP ASSEMBLY
Revised
3/24/99
37
Revised
3/24/99 OIL PUMP ASSEMBLY 3E11
REF PART# DESCRIPTION QTY
11-5338 PUMP - oil 1
1 55-2464 • PIN - pinion 1
2 11-3458 • GEAR - pinion 1
3 55-2463 • SCREW - pump (M8 x 25) 2
4 * 11-5329 • ROTOR & SHAFT (engines after S/N 617025, 1 in thk) 1
5 11-3462 • COVER - oil pump 1
6 55-3535 • SCREW - cover to body (M8 x 50) 2
55-2463 • SCREW - cover to body (M8 x 25) 2
55-790 • LOCKWASHER 4
55-2093 • WASHER 4
7 11-5316 • CASE - oil strainer 1
8 11-4056 SCREEN - oil strainer (after S/N 504765) 1
9 55-2462 SCREW - case to cover (M8 x 12) 1
55-790 LOCKWASHER (M8) 1
10 11-4037 TUBE - pump to block 1
11 33-144 O-RING (if required) 1
204-462 TOOL - o-ring groove cutter 1
NOTE: *The 3/4 in thick Rotor and Shaft assembly (11-3672) is no longer available. If the 3/4 in thick Rotor
and Shaft assembly requires replacement, the engine must be updated with Oil Pump 11-5338 which
has the 1-in thick rotor and shaft.
38
4G1 OIL FILTER ASSEMBLY
Revised
10/5/98
OIL FILTER
ASSEMBLY
4G1
10/5/98
39
Revised
10/5/98 OIL FILTER ASSEMBLY 4G1
REF PART# DESCRIPTION QTY
11-3788 FILTER - oil 1
1 11-3540 • BOLT - center 1
2 33-686 • WASHER 1
3 11-3541 • BODY - oil filter (chrome) 1
4 11-3047 • SPRING 1
5 11-3051 • SEAT - spring 1
6 33-675 • GASKET 1
7 11-3054 • HOLDER - element 1
8 55-3424 • RING - snap 1
9 11-2093 • ELEMENT 1
10 33-1044 • GASKET - cover 1
11 11-3088 • COVER - oil filter 1
12 11-4078 • VALVE - relief 1
13 33-656 • GASKET 1
14 11-3698 • SPRING 1
15 55-183 • SCREW 4
16 55-1173 • WASHER - spring 4
55-2113 • WASHER 4
17 33-646 • GASKET 1
18 11-2861 • PLUG - adapter 1
19 55-2165 • PLUG - taper 1
20 * 33-791 • O-RING (current units) 1
33-791 • O-RING (old units) 1
21 33-766 • GASKET 1
22 33-646 • GASKET 1
23 11-2801 • BALL 1
24 11-2800 • SPRING 1
25 55-2032 • CAP 1
26 11-9099 • FILTER (see kit 10-214) 1
11-9100 FILTER - oil (ESP) 1
27 99-2780 • FILTER - adapter (stud) 1
28 99-2779 • FILTER - adapter (ring) 1
29 33-967 • GASKET 1
30 33-1044 • GASKET 1
31 33-1152 • GASKET - oil flange 1
* 30-175 GASKET SET - engine overhaul
40
33D4 OIL FILTER
Revised
10/5/98
OIL FILTER
33D4
10/5/98
41
Revised
10/5/98 OIL FILTER 33D4
REF PART# DESCRIPTION QTY
11-5977 FILTER - oil (incl 1-9) 1
1 NSS • BRACKET - filter (use 11-5977 filter assembly) 1
2 11-9099 • FILTER - oil (standard) 1
11-9100 • FILTER - oil (EMI) 1
3 11-2801 • BALL 1
4 11-4814 • SPRING 1
5 33-646 • GASKET 1
6 55-2032 • CAP 1
7 11-4078 • VALVE - relief (incl gasket) 1
8 33-656 • GASKET 1
9 55-3527 • PLUG 1
10 55-4191 SCREW - filter (M10 x 118) 1
11 55-1173 LOCKWASHER 4
12 55-2113 WASHER 4
13 55-4190 SCREW - filter (M10 x 46) 3
14 * 33-791 O-RING - flange 1
15 33-1152 GASKET - flange 1
16 44-4774 SWITCH - oil pressure 1
* 30-175 GASKET SET - engine overhaul 1
42
3F5 WATER PUMP ASSEMBLY
Revised
9/23/99
WATER PUMP
ASSEMBLY
3F5
9/23/99
43
Revised
9/23/99 WATER PUMP ASSEMBLY 3F5
REF PART# DESCRIPTION QTY
11-4576 PUMP - water (incl 1-9, C201PT Pump has BTK cast in the 1
pump body)
811-4576 PUMP - water (remanufactured) 1
1 11-4020 • CENTER - pulley 1
2 NSS • BEARING - water pump 1
3 55-2454 • SCREW - set 1
55-790 • LOCKWASHER 1
4 11-3043 • THROWER - bearing 1
5 11-4250 • SEAL - engines (S/N 501061 & after) 1
11-3455 • SEAL - engines (before S/N 501061) 1
6 11-4251 • IMPELLER - engines (S/N 501061 & after) 1
11-3456 • IMPELLER - engines (before S/N 501061) 1
7 33-1398 • GASKET - cover to pump 1
8 11-3454 • COVER - water pump 1
9 55-2455 • SCREW - cover (M8 x 16) 1
10 33-790 GASKET - water pump 1
11 55-2457 SCREW - pump (M10 x 60) 1
55-2458 SCREW - pump (M10 x 50) 5
55-1173 LOCKWASHER 6
* 30-175 GASKET SET - engine overhaul
11-4576 PUMP - water (incl 1, 2, 6, 7, 12, 13, TK pump does not have 1
BTK cast in the body)
811-4576 PUMP - water (remanufactured) 1
1 11-4020 CENTER - pulley 1
2 11-4981 BEARING 1
6 11-4980 IMPELLER 1
7 33-1398 GASKET 1
10 33-790 GASKET - pump 1
11 55-2457 SCREW - pump (M10 x 60) 1
55-2458 SCREW - pump (M10 x 50) 5
55-1173 LOCKWASHER 6
12 11-4576 SEAL 1
13 11-4576 SEAL (ceramic) 1
NOTE: Item 10, 33-790 is included in Kit 30-175, Engine Overhaul Gasket Set.
44
5B11 INTAKE & EXHAUST MANIFOLD
Revised
11/7/95
INTAKE &
EXHAUST MANI-
FOLD
5B11
11/7/95
45
Revised
11/7/95 INTAKE & EXHAUST MANIFOLD 5B11
REF PART# DESCRIPTION QTY
1 11-5577 MANIFOLD - intake 1
2 * 33-1059 GASKET - manifold 1
3 55-2391 STUD (M8 x 34) 3
55-2392 STUD (M8 x 47) 3
55-2393 STUD (M8 x 52) 2
4 11-4033 HANGER - engine (rear) 1
5 11-4057 SPACER 1
6 55-2093 WASHER 9
7 55-790 LOCKWASHER 9
8 55-2433 NUT 7
9 55-2451 SCREW - intake manifold (M8 x 60) 2
10 11-3879 MANIFOLD - exhaust 1
11 55-2164 PLUG 1
* 30-175 GASKET SET - engine overhaul 1
* 30-148 KIT - cylinder head gasket 1
46
15B2 ELECTRICAL ENGINE PARTS
Revised
2/15/01
ELECTRICAL
ENGINE PARTS
15B2
2/15/01
47
Revised
2/15/01 ELECTRICAL ENGINE PARTS 15B2
REF PART# DESCRIPTION QTY
1 11-4061 CONNECTOR - glow plug 1
2 44-2922 GLOW PLUG (12V) 4
44-4687 GLOW PLUG (24V) 4
* 44-6347 GLOW PLUG (12V, guick glow) 4
3 44-2911 SOLENOID - starter 1
4 45-1285 STARTER - gear reduction 1
55-2422 SCREW - starter 1
55-2421 SCREW - starter 1
55-2426 SPACER 1
55-2423 FLATWASHER 2
55-2424 LOCKWASHER 2
55-2425 NUT 2
5 204-419 ADAPTER - compression tester 1
204-563 ADAPTER - compression tester (right angle) 1
204-542 GAUGE - compression tester 1
NOTE: Do not use 44-6347 quick glow plugs on units with CYCLE-SENTRY or glow plug timer kits.
48
15C14 STARTER ASSEMBLY
Revised
1/25/96
STARTER ASSEM-
BLY
15C14
1/25/96
49
Revised
1/25/96 STARTER ASSEMBLY 15C14
REF PART# DESCRIPTION QTY
44-5443 • STARTER - assembly 1
1 55-2468 • BOLT 2
2 55-2472 • PIN - cotter 1
3 44-5676 • GEARCASE - assembly 1
4 44-2936 • LEVER - shift 1
5 44-2937 • PIN 1
6 44-2935 • GASKET 1
7 44-2911 • SWITCH - solenoid 1
8 44-2933 • BEARING 1
9 44-2932 • BEARING - center 1
10 44-4672 • WASHER - thrust (set) 1
11 44-2924 • ARMATURE 1
12 Not Used
13 Not Used
14 55-2469 • BOLT - thru 2
15 44-2921 • BRUSH (set of 4) 1
16 55-2470 • SCREW 6
17 44-2135 • SPRING - brush 4
18 44-2910 • PINION - assembly 1
19 44-4671 • STOPPER - pinion set 1
20 Not Used
21 Not Used
22 44-2920 • BEARING 1
23 44-2929 • COIL - field 1
24 Not Used
25 55-2471 • SCREW - set (pole core) 1
26 44-2931 • HOLDER - brush 4
27 44-2930 • COVER - assembly (rear) 1
28 44-2919 • BEARING 1
29 55-4439 • NUT 1
50
15A14 STARTER ASSEMBLY
Revised
3/25/96
STARTER ASSEM-
BLY
15A14
3/25/96
51
Revised
3/25/96 STARTER ASSEMBLY 15A14
REF PART# DESCRIPTION QTY
* 44-4753 STARTER - assembly 1
1 44-5071 • HEAD - compressor end 1
2 55-2767 • THRUSTWASHER (package) 1
3 55-4373 • STUD - terminal (package) 1
4 44-3447 • SOLENOID 1
5 44-3448 • SPRING & PLUG 1
6 44-5077 • CORE - moving 1
44-3443 • CAP - rubber 1
7 55-2768 • YOKE 1
8 44-3441 • PIN - clamp to cover (package) 1
9 44-3440 • BEARING - pinion head 1
10 44-5075 • HOUSING - assembly 1
11 44-3444 • PINION STOP - package 1
12 44-5078 • CLUTCH 1
13 55-4372 • BOLT - thru 1
14 44-5072 • COIL - field 1
15 44-5079 • BRUSH SET 1
16 44-5076 • ARMATURE 1
17 44-5073 • PLATE - brush 1
18 44-3446 • SPRING - set (brush) 1
19 44-3909 • CAP - solenoid 1
55-277 • NUT - terminal 2
55-448 • FLATWASHER 2
55-3258 • LOCKWASHER 1
55-346 • NUT - terminal 1
55-401 • FLATWASHER 1
55-1852 • LOCKWASHER 1
52
64A14 STARTER ASSEMBLY (GEAR REDUCTION)
Revised
11/22/99
STARTER ASSEM-
BLY (GEAR
REDUCTION)
64A14
11/22/99
53
Revised
11/22/99 STARTER ASSEMBLY (GEAR REDUCTION) 64A14
REF PART# DESCRIPTION QTY
* 44-5674 STARTER - assembly 1
1 33-1589 • O-RING 1
2 44-6326 • HOLDER - brush 1
3 44-6327 • SPRING - brush 4
4 44-5460 • WASHER (felt) 1
5 44-6328 • ARMATURE 1
6 44-6406 •• BEARING - ball 1
7 44-6407 •• BEARING - ball 1
8 44-6361 • YOKE - assembly, housing 1
9 44-6362 • BRUSH 2
10 55-5306 • NUT 1
11 55-790 • LOCKWASHER 1
12 55-5310 • NUT 1
13 44-6405 • SWITCH - assembly, solenoid 1
14 44-6366 •• CONTACTS - M terminal 1
15 44-6367 •• CONTACTS - C terminal 1
16 55-5309 • RETAINER 1
17 44-5466 • ROLLER - clutch 5
18 44-5464 • GEAR 1
19 44-5465 • GEAR - starter 1
20 44-5469 • BALL 1
21 44-7144 • SPRING - ball 1
22 NSS • HOUSING 1
23 44-6364 • CLUTCH - assembly 1
24 44-6404 • HOUSING 1
25 55-5345 • SCREW - armature & starter 2
26 55-4685 • LOCKWASHER 2
27 55-5308 • FLATWASHER 2
28 33-1590 • O-RING 2
29 55-5311 • SCREW - housing 2
54
65A12 STARTER GEAR REDUCTION (OEM)
Revised
6/8/98
STARTER GEAR
REDUCTION
(OEM)
65A12
6/8/98
55
Revised
6/8/98 STARTER GEAR REDUCTION (OEM) 65A12
REF PART# DESCRIPTION QTY
45-1285 STARTER (see note) 1
1 77-1581 • RETAINER - bearing 1
55-5363 • SCREW - retainer 3
2 44-6681 • SHAFT 1
3 77-1580 • BEARING - ball 1
4 77-1579 • BEARING - ball 1
5 44-6676 • PINION - assembly (incl 3, 4, 6) 1
6 44-6677 • STOPPER - assembly 1
7 55-5556 • BOLT - solenoid 2
8 44-6422 • GEAR CASE 1
9 44-6424 • SOLENOID 1
10 44-6423 • SHIFT LEVER - assembly 1
11 77-1578 • BEARING - ball 1
12 44-7016 • ARMATURE (incl 11 & 13) 1
13 77-1577 • BEARING - ball 1
14 44-6671 • COIL - field (incl 15) 1
15 44-7311 • BRUSH - positive 2
16 44-7019 • HOLDER - brush (incl 17, 18) 1
17 44-7311 • BRUSH - negative 2
18 44-6674 • SPRING - brush 4
19 44-6413 • COVER - rear 1
20 55-5364 • SCREW - brush holder 4
21 55-5555 • BOLT - thru 2
22 44-6680 • KIT - dust cover 1
56
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se
74G12 2.2)
Revised
1/4/00
STARTER - 12V
GEAR REDUC-
TION (C201, di 2.2
& se 2.2)
74G12
1/4/00
57
STARTER - 12V GEAR REDUCTION (C201, di 2.2 & se
Revised
1/4/00 2.2) 74G12
REF PART# DESCRIPTION QTY
* 45-1229 STARTER (C201) 1
* 45-1285 STARTER (C201) 1
* 845-1285 STARTER (remanufactured, C201) 1
**45-1263 STARTER (se & di 2.2) 1
**845-1263 STARTER (remanufactured, se & di 2.2) 1
1 77-1581 • RETAINER - bearing 1
2 44-6681 • SHAFT 1
3 77-1580 • BEARING - ball 1
4 77-1579 • BEARING - ball 1
5 44-6676 • PINION - clutch assembly (incl 2, 3, 4, 6) 1
6 44-6677 • STOPPER - assembly 1
7 55-5556 • BOLT - solenoid 2
8 44-6422 • GEAR CASE (45-1229 & 45-1285) 1
44-7401 • GEAR CASE (45-1263) 1
9 44-6424 • SOLENOID (45-1229 & 45-1285) 1
44-6679 • SOLENOID (45-1263) 1
10 44-6423 • SHIFT LEVER - assembly 1
11 77-1578 • BEARING - ball 1
12 44-7016 • ARMATURE (incl 11 & 13) 1
13 77-1577 • BEARING - ball 1
14 44-6671 • COIL - field 1
15 44-7311 • BRUSH (set of 4) 1
16 44-7019 • HOLDER - brush 1
17 44-6674 •• SPRING - brush 4
18 55-5363 • SCREW - retainer 3
19 44-6413 • COVER - rear (45-1229 & 45-1285) 1
44-7402 • COVER - rear (45-1263) 1
20 55-5364 • SCREW - brush holder 4
21 55-5555 • BOLT - thru 2
22 44-6680 • KIT - dust cover 1
58
128G1 STARTER ASSEMBLY (C201, di 2.2 & se 2.2)
Revised
1/4/00
STARTER ASSEM-
BLY (C201, di 2.2 &
se 2.2)
128G1
1/4/00
59
Revised
1/4/00 STARTER ASSEMBLY (C201, di 2.2 & se 2.2) 128G1
REF PART# DESCRIPTION QTY
45-1671 STARTER 1
1 * 77-2331 • RETAINER - bearing 1
2 55-5363 • SCREW - retainer 3
3 44-6676 • PINION - clutch assembly 1
4 44-6681 •• SHAFT 1
5 77-1580 •• BEARING 1
6 77-1579 •• BEARING 1
7 44-6677 •• STOPPER - assembly 1
8 * 41-1360 • CASE - gear 1
9 44-6679 • SOLENOID 1
10 44-6680 •• KIT - dust cover 1
11 55-5556 • SCREW - solenoid 2
12 44-6678 • LEVER - shift 1
13 * 41-1353 • ARMATURE 1
14 77-1578 •• BEARING 1
15 77-1577 •• BEARING 1
16 * 41-1354 • COIL - field 1
17 41-1359 • KIT - brush (incl positive & negative brushes, set of 4) 1
18 * 41-1356 • BRUSH & HOLDER - assembly 1
19 * 41-1357 •• SPRING - brush 4
20 Not Used
21 44-7402 • COVER - rear 1
22 55-5363 • SCREW - brush holder 4
23 * 55-8422 • SCREW - thru 2
60
33D3 FUEL FILTERS & HOSES
Revised
10/5/98
61
Revised
10/5/98 FUEL FILTERS & HOSES 33D3
REF PART# DESCRIPTION QTY
1 11-9097 FILTER - fuel (primary) 1
11-9102 FILTER - fuel (primary, EMI) 1
2 11-9098 FILTER - fuel (secondary) 1
11-9103 FILTER - fuel (secondary, EMI) 1
3 55-3168 ADAPTER 1
4 55-3403 ADAPTER 1
5 55-2036 SCREW 4
55-790 LOCKWASHER 4
6 10-279 BRACKET - fuel filter 1
7 55-1004 PLUG 1
8 55-1685 COUPLING 2
9 99-2147 NUTSTRIP 1
10 99-2146 NUTSTRIP 1
55-3136 RIVET 2
11 10-251 KIT - hose 1
12 11-3509 HOSE 1
13 11-3361 TUBE 1
14 55-3124 NIPPLE 1
15 11-4377 FITTING 1
16 11-3846 HOSE 1
17 11-4860 ELBOW 1
18 10-243 KIT - fuel line 1
20 11-4841 NUT (1/4) 1
21 11-4367 HOSE 1
22 11-4370 CONNECTOR 1
23 11-4375 CONNECTOR 1
24 10-242 KIT - fuel line 2
26 11-4941 NUT - hose (3/8) 2
27 11-4372 HOSE 1
28 11-4380 ELBOW 1
29 11-4381 ADAPTER 2
30 55-1922 WASHER 2
31 55-308 ELBOW 1
32 55-3331 ELBOW 1
33 11-4694 ADAPTER 1
34 55-2227 SPACER - injection pump 1
62
4F14 BYPASS OIL FILTER GROUP
Revised
1/19/96
63
Revised
1/19/96 BYPASS OIL FILTER GROUP 4F14
REF PART# DESCRIPTION QTY
1 11-2291 HOSE - filter to back of engine (35 in lg) 1
11-4382 HOSE - filter to front of engine (11.0 lg) 1
55-1685 COUPLING - straight (use w/11-4382) 1
2 55-308 ELBOW (90 deg) 2
55-3358 ELBOW (45 deg) 1
3 11-3858 FLANGE 1
4 33-184 GASKET 1
5 55-3531 SCREW - flange 2
55-1567 LOCKWASHER 2
6 11-3870 HOSE (10.0 lg) 1
11-4575 HOSE (17.0 lg) 1
7 11-6338 SUPPORT - oil filter (incl 8 & 9) 1
8 55-459 COUPLING - hose 2
9 55-3164 COUPLING - filter 1
10 11-9101 FILTER - bypass 1
64
29F8 AIR CLEANER GROUP
Revised
11/21/95
AIR CLEANER
GROUP
29F8
11/21/95
65
Revised
11/21/95 AIR CLEANER GROUP 29F8
REF PART# DESCRIPTION QTY
1 11-4579 ELBOW 1
2 55-4979 CLAMP - hose 3
3 11-3975 CLEANER - air 1
4 11-3976 • CLAMP 1
5 11-3977 • CUP 1
11-3344 • CUP - inner 1
11-4580 • GASKET 1
6 11-3326 CLAMP - air cleaner 2
55-141 SCREW - clamp 4
55-371 FLATWASHER 4
55-4967 LOCKNUT 4
7 99-3267 BRACKET - air cleaner 1
55-5022 SCREW - bracket 2
55-2958 FLATWASHER 2
55-2959 LOCKWASHER 2
55-2969 SCREW 1
55-2958 FLATWASHER 1
55-2959 LOCKWASHER 1
55-2114 NUT 1
8 11-5364 ELBOW 1
33-2113 GASKET - exhaust 1
55-2969 SCREW - elbow 2
55-2958 FLATWASHER 2
55-2959 LOCKWASHER 2
9 55-1592 CONNECTOR - hose 1
10 12-571 HOSE (cut to length) A/R
11 55-777 ELBOW 1
55-4747 ADAPTER 1
12 11-5333 TUBE - air intake 1
66
27F14 MUFFLER GROUP
Revised
3/1/96
MUFFLER GROUP
27F14
3/1/96
67
Revised
3/1/96 MUFFLER GROUP 27F14
REF PART# DESCRIPTION QTY
1 11-2916 CAP - rain 1
2 11-4384 HOSE - exhaust 1
3 55-2963 SCREW 4
55-790 LOCKWASHER 4
55-2958 FLATWASHER 4
4 99-1514 CLAMP - U 3
5 99-3259 BRACKET - expansion tank 2
6 55-2345 SCREW - support 4
55-411 FLATWASHER 4
55-366 LOCKWASHER 4
7 12-357 MUFFLER 1
8 Not Used
9 99-7255 CLAMP - muffler 2
10 12-313 HOSE (25 ft length) 1
11 99-3889 U-CLAMP 1
12 11-5322 SLEEVE 1
13 55-3590 CLAMP 1
14 55-141 SCREW - clamp 1
55-371 FLATWASHER 1
55-790 LOCKWASHER 1
55-312 NUT 1
15 99-3640 BRACKET - muffler 1
16 55-2380 SCREW - bracket 2
55-790 LOCKWASHER 2
55-312 NUT 2
17 11-4439 FLANGE 1
18 33-2113 GASKET - exhaust 1
68
29F10 ENGINE COOLING SYSTEM
Revised
11/19/97
ENGINE COOLING
SYSTEM
29F10
11/19/97
69
Revised
11/19/97 ENGINE COOLING SYSTEM 29F10
REF PART# DESCRIPTION QTY
1 67-423 TANK - accumulator 1
55-3502 SCREW 1
55-2958 FLATWASHER 1
55-2959 LOCKWASHER 1
99-1049 BRACKET - accumulator tank (lower) 1
55-3296 NUT 4
55-2959 LOCKWASHER 4
55-2958 FLATWASHER 4
2 55-2686 CLAMP - hose 6
3 98-796 HOSE (25 ft lg) 2
4 99-3635 CLAMP - hose 1
55-2849 SCREW 1
55-2001 FLATWASHER 1
5 11-4220 PLATE 1
33-1121 GASKET 1
55-214 SCREW 4
55-411 FLATWASHER 4
55-961 TEE 4
6 12-299 TANK - expansion 1
99-215 • NECK - filler 1
99-4551 SPACER 1
98-771 HOSE (25 ft lg) 1
55-214 SCREW 2
55-411 FLATWASHER 2
55-916 NUT 2
7 11-3214 CAP - radiator 1
8 11-4040 BULB 1
9 33-1049 O-RING 1
10 11-4177 HOSE - tank to radiator (water) 1
11 11-4176 HOSE - water (engine to radiator) 1
12 11-4096 HOSE 1
13 11-4564 HOSE 1
14 55-2818 CLAMP - hose 6
15 55-1592 CONNECTOR - hose 1
16 55-3351 CONNECTOR - hose 1
17 12-756 RADIATOR 1
18 11-4207 GAUGE - liquid 1
11-4208 DIAL - gauge 1
55-3771 SCREW - gauge 4
33-1121 GASKET 1
55-214 SCREW 4
55-411 FLATWASHER 4
70
29F10 ENGINE COOLING SYSTEM
Revised
11/19/97
71
Revised
11/19/97 ENGINE COOLING SYSTEM 29F10
REF PART# DESCRIPTION QTY
55-916 NUT 4
19 11-4730 DISC - expansion tank (reflective) 1
20 33-1121 GASKET 2
21 11-4729 LENS - expansion tank 1
22 11-4728 BEZEL - expansion tank 1
55-680 SCREW 4
72
22E3 THROTTLE SOLENOID GROUP
Revised
11/7/95
THROTTLE SOLE-
NOID GROUP
22E3
11/7/95
73
Revised
11/7/95 THROTTLE SOLENOID GROUP 22E3
REF PART# DESCRIPTION QTY
1 99-3611 SUPPORT - bracket (engine) 1
55-3018 SCREW - support 2
2 99-2233 BRACKET - solenoid 1
55-5022 SCREW - bracket 2
55-790 LOCKWASHER 2
3 44-2823 SOLENOID 2
99-2244 STRAP - ground 2
55-145 SCREW - ground 8
55-401 FLATWASHER 8
55-1852 LOCKWASHER (internal tooth) 8
55-346 NUT 8
4 55-585 PIN - cotter 2
5 11-4084 ROD - fuel cutoff 1
6 55-431 FLATWASHER 2
7 11-5348 SPRING 1
99-5861 LINK 2
8 55-2883 BOLT 1
9 55-291 NUT 2
10 99-2232 BRACKET - solenoid 1
55-129 SCREW - bracket 2
55-402 FLATWASHER 2
55-375 LOCKWASHER 2
11 99-2234 ROD - speed control 1
12 44-1644 STRAP - ground 1
55-1206 SCREW - strap 1
55-371 FLATWASHER 1
55-790 LOCKWASHER 1
55-698 LOCKWASHER (internal tooth) 1
13 55-315 NUT - adjusting 4
14 11-3745 PIN - speed control 1
15 55-217 PIN - cotter 1
16 11-4779 LEVER - speed control 1
55-145 SCREW - lever 1
17 55-3859 KEY 1
18 44-2756 DIODE - assembly 1
19 55-1420 WASHER 3
20 44-4720 WIRE - resistance 1
74
6C2 CLUTCH ASSEMBLY (107-166)
Revised
3/19/99
CLUTCH ASSEM-
BLY (107-166)
6C2
3/19/99
75
Revised
3/19/99 CLUTCH ASSEMBLY (107-166) 6C2
REF PART# DESCRIPTION QTY
N/A CLUTCH - complete (see note) 1
1 55-2503 • PIN - dowel 6
2 77-740 • COUPLING 1
3 N/A • ROTOR - assembly 1
N/A •• ROTOR - drive 1
77-767 •• SHOE 8
77-768 •• PIN - spring 8
77-769 •• SPRING 8
77-987 •• PIN - roll 8
55-2283 • SCREW - rotor 4
4 107-234 • HOUSING 1
5 77-1373 •• BEARING 2
6 55-2276 •• RING - retaining 2
7 77-764 •• SPACER - bearing 1
8 77-2498 SPACER 1
9 55-3631 SCREW - socket head 1
10 11-3839 FLYWHEEL 1
11 11-4046 LOCKPLATE 1
12 55-2438 BOLT - flywheel 6
13 12-282 HOUSING - clutch (SNWD 50) 1
12-418 HOUSING - clutch (SB-I 50) 1
55-4186 STUD - compressor to housing 2
55-2683 SCREW - compressor 4
55-285 NUT - compressor 2
55-2363 LOCKWASHER 6
55-1065 SCREW - engine to housing 7
14 77-2145 BUSHING - coupling 6
NOTE: Clutch 107-166 has been replaced with clutch 107-234. See grid 125E4.
76
110G5 CLUTCH ASSEMBLY (107-205)
Revised
8/1/97
CLUTCH ASSEM-
BLY (107-205)
110G5
8/1/97
77
Revised
8/1/97 CLUTCH ASSEMBLY (107-205) 110G5
REF PART# DESCRIPTION QTY
102-205 CLUTCH (see note) 1
1 70-157 • KIT - clutch repair 1
2 55-7513 •• RING - snap 2
3 55-7514 •• SPACER 1
4 NSS •• SPRING 4
5 NSS •• SHOE - clutch 2
6 77-2141 •• HUB 1
7 55-7511 • SCREW - hub 4
8 55-7512 • LOCKWASHER 4
9 NSS • PULLEY 1
10 55-7515 • WASHER - special 1
11 77-2136 • COUPLING 1
12 55-3546 SCREW - clutch 1
NOTE: Clutch 107-205 has been replaced with clutch 107-234, see grid 125E4.
78
125E4 CLUTCH ASSEMBLY (107-234)
Revised
7/31/96
CLUTCH ASSEM-
BLY (107-234)
125E4
7/31/96
79
Revised
7/31/96 CLUTCH ASSEMBLY (107-234) 125E4
REF PART# DESCRIPTION QTY
107-234 CLUTCH 1
1 77-2303 • PULLEY - housing 1
2 77-2301 • SHAFT - shoe 3
3 77-2300 • BRIDGE 1
4 77-2302 • SPRING - leaf 3
5 77-2299 • SHOE 3
6 77-2298 • COUPLING 1
7 55-8296 • NUT 3
8 77-1584 • BEARING 1
9 55-7039 • RING - snap 1
10 55-4002 • WASHER 1
70-161 • KIT - clutch repair 1
80
32C9 ENGINE MOUNTING (SNWD 50)
Revised
4/22/96
ENGINE MOUNT-
ING (SNWD 50)
32C9
4/22/96
81
Revised
4/22/96 ENGINE MOUNTING (SNWD 50) 32C9
REF PART# DESCRIPTION QTY
1 99-2851 BRACKET - engine mounting 1
2 55-3115 PIN 2
3 55-3053 SCREW - bracket 4
55-3054 NUT 4
55-1418 WASHER 4
55-402 FLATWASHER 4
4 55-1424 NUT 4
5 55-407 FLATWASHER 8
6 99-1916 MOUNT - vibration (rear, large, red) 2
99-1644 MOUNT - vibration (front, large, black) 2
7 99-1642 SPACER 4
8 99-1643 MOUNT - vibration (rear, small, red) 2
99-1916 MOUNT - vibration (front, small, black) 2
9 99-6463 SPACER 8
10 55-3078 SCREW - mounting engine 4
11 55-2289 WASHER 4
82
7E8 ENGINE & COMPRESSOR MOUNTING
Revised
8/15/95
83
Revised
8/15/95 ENGINE & COMPRESSOR MOUNTING 7E8
REF PART# DESCRIPTION QTY
1 12-401 HOUSING - flywheel (30s) 1
12-282 HOUSING - flywheel (50s) 1
2 55-2421 SCREW - starter (see Service Bulletin No. 89) 1
3 11-3384 PLATE - engine (rear) 1
4 55-2094 PIN - dowel (standard) 1
55-4009 PIN - dowel (oversize, 7/16 dia) 1
5 55-2023 SCREW - plate 3
6 55-3528 BOLT - reamer (standard) 1
55-4187 BOLT - reamer (oversize, 1/2 dia) 1
7 55-2429 BOLT - housing 4
8 55-2430 NUT (for items 6 & 7) 2
55-375 LOCKWASHER 2
9 55-2431 SCREW - flywheel housing to oil base 2
55-2424 LOCKWASHER 2
10 55-1525 STUD - compressor 6
11 55-285 NUT - compressor 6
55-375 LOCKWASHER 6
12 55-2422 SCREW - starter (see Service Bulletin No. 89) 1
13 11-4398 SPACER 1
55-2423 FLATWASHER 2
55-2424 LOCKWASHER 2
55-2425 NUT 2
14 99-3428 BRACKET - engine (SNWD 30) 1
15 55-3115 PIN - dowel 2
16 55-3053 BOLT - bracket 4
55-1418 WASHER - shoulder 4
17 55-402 FLATWASHER 4
55-3054 NUT 4
18 99-798 BOLT - engine 4
19 55-2289 WASHER 4
20 99-1433 MOUNT - vibration (bottom) 4
21 99-1642 SPACER 4
22 99-1916 MOUNT - vibration (top) 4
23 55-5749 WASHER 4
24 55-4963 NUT 4
25 55-3078 BOLT - engine 4
26 99-1433 MOUNT - vibration (bottom, rear) 2
99-1643 MOUNT - vibration (bottom, front) 2
27 99-1916 MOUNT - vibration (top, rear) 2
99-1644 MOUNT - vibration (top, front) 2
28 99-2851 BRACKET - engine mounting (SNWD 50) 1
29 99-6500 SPACER 4
84
7E8 ENGINE & COMPRESSOR MOUNTING
Revised
8/15/95
85
Revised
8/15/95 ENGINE & COMPRESSOR MOUNTING 7E8
REF PART# DESCRIPTION QTY
30 11-4758 SHIM (0.30 mm) A/R
11-4759 SHIM (0.35 mm) A/R
11-4760 SHIM (0.40 mm) A/R
11-4761 SHIM (0.45 mm) A/R
11-4762 SHIM (0.50 mm) A/R
11-4763 SHIM (0.55 mm) A/R
86
20B6 BELTS & PULLEYS (NWD 30)
Revised
3/30/92
87
Revised
3/30/92 BELTS & PULLEYS (NWD 30) 20B6
REF PART# DESCRIPTION QTY
1 77-729 PULLEY - fan 1
55-153 SCREW 2
55-421 LOCKWASHER 2
2 77-1008 PULLEY - idler 1
3 77-644 PULLEY - water pump 1
55-141 SCREW 3
55-371 FLATWASHER 3
55-421 LOCKWASHER 3
4 77-788 PULLEY 1
5 78-214 BELT - fan drive 1
6 77-614 PULLEY - alternator 1
55-2042 NUT 1
55-451 LOCKWASHER 1
7 78-467 BELT 1
8 77-857 PULLEY 1
10-256 KIT - bolt 1
88
32B14 BELTS & PULLEYS (NWD 50)
Revised
4/1/92
89
Revised
4/1/92 BELTS & PULLEYS (NWD 50) 32B14
REF PART# DESCRIPTION QTY
1 77-726 PULLEY 1
55-201 SCREW 2
55-421 LOCKWASHER (internal thread) 2
2 77-720 PULLEY - idler 1
77-1443 PULLEY - idler 1
3 77-721 PULLEY - idler 1
77-1442 PULLEY - idler 1
4 78-287 BELT - fan drive 1
5 77-709 PULLEY - water pump 1
6 78-339 BELT 1
7 77-731 PULLEY - engine 1
10-256 KIT - bolt 1
8 77-855 PULLEY 1
9 77-1009 PULLEY - idler 1
90
20B8 IDLER PULLEY GROUP (NWD 50)
Revised
8/15/95
IDLER PULLEY
GROUP (NWD 50)
20B8
8/15/95
91
Revised
8/15/95 IDLER PULLEY GROUP (NWD 50) 20B8
REF PART# DESCRIPTION QTY
1 77-1008 PULLEY - idler 1
77-833 PULLEY 1
55-314 NUT 1
55-395 LOCKWASHER 1
55-2038 FLATWASHER 1
2 77-788 PULLEY 1
77-819 PULLEY 1
55-314 NUT 1
55-395 LOCKWASHER 1
55-2038 FLATWASHER 1
3 99-2892 BRACKET 1
4 99-3602 BOLTSTRIP 1
55-3136 RIVET - blind 1
5 55-312 NUT 1
55-3296 NUT 2
55-2769 SPACER 3
55-790 LOCKWASHER 3
6 77-747 BEARING - idler 1
92
7B2 IDLER PULLEY GROUP (NWD 50)
Revised
8/15/95
IDLER PULLEY
GROUP (NWD 50)
7B2
8/15/95
93
Revised
8/15/95 IDLER PULLEY GROUP (NWD 50) 7B2
REF PART# DESCRIPTION QTY
1 99-1859 BRACKET - idler pulley 1
2 77-720 PULLEY - idler 1
77-747 BEARING - idler 1
55-2038 FLATWASHER 1
55-395 LOCKWASHER 1
55-314 NUT 1
3 77-747 BEARING - idler 2
55-314 NUT 1
55-395 LOCKWASHER - internal tooth 1
55-2038 FLATWASHER 1
4 55-312 NUT 3
55-2769 SPACER 3
55-790 LOCKWASHER 3
55-395 LOCKWASHER - internal tooth 1
55-312 NUT 1
5 77-721 PULLEY - idler 1
55-312 NUT 1
55-395 LOCKWASHER 1
55-2038 FLATWASHER 1
6 99-3602 BOLTSTRIP 1
55-3136 RIVET 1
55-3132 SCREW 1
94
32C6 IDLER PULLEY
Revised
2/6/97
IDLER PULLEY
32C6
2/6/97
95
Revised
2/6/97 IDLER PULLEY 32C6
REF PART# DESCRIPTION QTY
77-1222 PULLEY - idler 1
1 77-691 • BOLT - idler pulley 1
77-1238 • PULLEY & BEARING 1
2 77-1009 •• PULLEY - idler 1
77-1304 •• BEARING 1
55-3157 • RING - retaining (internal) 1
3 99-2896 • ARM 1
4 99-2852 BRACKET - idler pulley 1
55-529 SCREW 4
55-402 FLATWASHER 4
55-375 LOCKWASHER 4
5 55-4250 SCREW 1
55-2159 LOCKWASHER 1
6 55-4565 SPACER 1
96
20B7 FANSHAFT ASSEMBLY & ROLLER BEARING
Revised
2/20/98
FANSHAFT
ASSEMBLY &
ROLLER BEARING
20B7
2/20/98
97
Revised
2/20/98 FANSHAFT ASSEMBLY & ROLLER BEARING 20B7
REF PART# DESCRIPTION QTY
78-413 FANSHAFT - assembly 1
1 55-3350 • SCREW - oil plug 2
33-1009 • O-RING 2
2 99-3262 • HOUSING 1
3 55-6418 • VENT - air 1
55-6416 •• CAP 1
4 33-2134 • SEAL - oil 2
203-394 • GREASE (1 lb) A/R
5 77-2497 • FANSHAFT (incl 6 & 7) 1
6 NSS • SLEEVE 1
7 NSS • PIN 1
8 55-533 • SCREW - cap 4
55-371 • FLATWASHER 4
9 91-1203 • CAP 1
99-2901 • SHIM (.005 thk) A/R
99-2902 • SHIM (.007 thk) A/R
99-4231 • SHIM (.020 thk) A/R
10 33-982 • O-RING 1
11 77-1070 • BEARING - roller 2
12 99-3264 • TUBE - splash guard 1
203-278 • GREASE (gallon) A/R
98
8E3 REFRIGERATION COMPONENTS
Revised
3/16/01
REFRIGERATION
COMPONENTS
8E3
3/16/01
99
Revised
3/16/01 REFRIGERATION COMPONENTS 8E3
REF PART# DESCRIPTION QTY
1 67-1449 COIL - evaporator 1
2 66-1018 LINE - heat exchanger to bulkhead 1
3 67-458 TANK - heat exchanger 1
4 66-1005 LINE - heat exchanger to evaporator 1
66-874 • FITTING - flare 1
5 66-820 VALVE - expansion (see 20C1) 1
66-633 • ELEMENT - power 1
66-3592 • SCREEN - inlet 1
6 66-1492 TUBE 1
7 66-1495 LINE 1
8 66-1533 TUBE 1
66-795 • ADAPTER 1
9 67-490 TANK - accumulator 1
10 66-4284 HOSE - suction 1
33-544 O-RING - coupling 2
11 67-644 COIL - condenser (see 23C11) 1
12 66-1577 TUBE 1
13 66-3625 VALVE - 3-way (see 59B3) 1
55-2115 SCREW 1
55-3140 SCREW 1
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
14 66-1499 TUBE 1
15 66-1576 TUBE 1
66-7392 VALVE - relief 1
33-1015 O-RING 1
99-3060 FITTING - saddle 1
16 66-3644 VALVE - check (5/8 od, see 9G12) 1
17 55-2244 ELBOW 1
18 60-200 VALVE - suction (see 9G1) 1
19 66-1224 VIBRASORBER 1
99-1647 BRACKET 1
99-661 U-BOLT 1
55-1511 LOCKWASHER 2
55-2752 NUT 2
20 66-5933 VALVE - throttling (30s, see 9E12) 1
66-5932 VALVE - throttling (50s, see 9E12) 1
21 N/A COMPRESSOR - 426 (see 9B7) 1
102-484 COMPRESSOR - X426 (see 72A10) 1
22 22-301 MANIFOLD - compressor 1
23 66-129 VALVE - service (discharge, see 20B13) 1
24 66-1332 TUBE 1
100
8E3 REFRIGERATION COMPONENTS
Revised
3/16/01
101
Revised
3/16/01 REFRIGERATION COMPONENTS 8E3
REF PART# DESCRIPTION QTY
25 67-1179 TANK - receiver (see 20C5) 1
26 66-3382 TUBE 1
27 66-1034 LINE - dehydrator to bulkhead 1
28 66-1476 TUBE 1
29 66-2009 VALVE - pilot solenoid (12V, see 20B14) 1
55-8786 NUT - valve 1
44-3803 • COIL - pilot solenoid 1
30 66-4729 DEHYDRATOR (see 20C2) 1
31 66-1234 TUBE - tank to dehydrator 1
32 67-291 TUBE - defrost 1
99-2500 CLAMP - defrost tube 2
55-145 SCREW 2
55-411 FLATWASHER 2
33 66-1490 TUBE 1
34 66-1020 LINE - bulkhead to heat exchanger 1
35 66-1494 TUBE 1
55-1348 CLAMP (nylon) 1
36 66-1593 TUBE - 3-way to bulkhead 1
37 66-5501 VALVE - check 1
38 66-1333 TUBE - vibrasorber to valve 1
102
72A10 COMPRESSOR X426 (DEEP SUMP)
Revised
10/20/00
COMPRESSOR
X426 (DEEP
SUMP)
72A10
10/20/00
103
Revised
10/20/00 COMPRESSOR X426 (DEEP SUMP) 72A10
REF PART# DESCRIPTION QTY
102-484 COMPRESSOR - X426 (w/regular head, R12, R22 or R403B) 1
102-485 COMPRESSOR - X426 (w/unloader head, R12, R22 or 1
R403B)
1 23-122 • BODY - compressor 1
2 22-639 • ROD - connecting 4
3 55-5062 •• BOLT - connecting rod 2
4 55-1681 •• NUT (12 point) 2
5 11-475 •• BUSHING - piston pin 4
6 22-1003 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (.005 us) 4
22-1005 • BEARING SET (.010 us) 4
22-1006 • BEARING SET (.020 us) 4
22-1007 • BEARING SET (.030 us) 4
7 22-849 • PISTON 4
8 NSS •• PIN - piston 4
9 55-2122 •• RING - retaining 8
10 55-318 •• NUT 4
55-895 •• FLATWASHER 4
11 22-453 •• REED - piston 4
12 NSS •• HEAD - piston 4
13 22-586 • CRANKSHAFT 1
55-4720 •• PLUG - oil gallery 3
55-1409 •• RIVET - counterweight 4
14 77-169 • BEARING - ball 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
* 33-1221 • O-RING 1
17 55-6750 • PLUG - oil fill 1
33-1223 •• O-RING 1
18 22-297 • SLEEVE - cylinder 4
19 * 33-408 • O-RING 4
20 * 33-2205 • O-RING 1
21 * 33-822 • O-RING 3
22 22-350 • INDICATOR - liquid 3
23 * 33-2552 • GASKET - compressor cylinder head 2
24 22-789 • HEAD - cylinder 2
25 55-6805 • SCREW (2 in lg) 12
55-6806 • SCREW (2-5/8 in lg) 8
104
72A10 COMPRESSOR X426 (DEEP SUMP)
Revised
10/20/00
105
Revised
10/20/00 COMPRESSOR X426 (DEEP SUMP) 72A10
REF PART# DESCRIPTION QTY
26 * 55-6804 • WASHER - sealing 20
33-2019 • O-RING 20
27 * 33-2805 • GASKET - manifold 2
28 22-625 • HEAD - unloader (see 51B2) 1
29 55-3364 • PLUG - pipe 1
30 77-2306 • BEARING - ball 1
31 22-123 • PLUG - metering 1
32 55-6751 • PLUG - magnetic 1
33-2095 •• O-RING 1
33 22-653 • VALVE - check 2
34 * 33-110 • GASKET - pump end 1
35 22-554 • HOUSING - pump 1
822-554 • HOUSING - pump (remanufactured) 1
55-4210 •• PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 1
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover 2
* 55-895 • FLATWASHER 2
41 55-183 • SCREW - pump 8
* 55-896 • FLATWASHER 8
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR 1
44 33-2513 • GASKET - drive end 1
45 22-611 • SCREEN - oil suction 1
46 99-4848 • CLAMP - screen 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
47 99-4849 • BRACKET - screen 1
48 55-165 • SCREW - bracket 2
55-366 • LOCKWASHER 2
49 11-5513 • VALVE 1
50 22-580 • PUMP 1
51 * 33-1223 •• O-RING 1
106
72A10 COMPRESSOR X426 (DEEP SUMP)
Revised
10/20/00
107
Revised
10/20/00 COMPRESSOR X426 (DEEP SUMP) 72A10
REF PART# DESCRIPTION QTY
52 22-564 •• SHAFT - oil pump 1
53 55-8505 •• KEY - shaft 1
54 55-2381 • SCREW - plate 9
55-896 • FLATWASHER 9
55 * 33-2515 • GASKET - oil sump 1
56 22-747 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 22-990 • PLATE - valve (see 9G10) 4
61 55-6823 • SCREW - unloader head 3
67-404 OIL - synthetic 1
* 30-243 KIT - gasket 1
203-346 KIT - acid test 1
NOTE: The heads on Compressor 102-484 and 102-485 do not have ports. If needed - use cylinder head 22-
300 which has a 1/8 pipe port.
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
108
117E12 COMPRESSOR X426
Revised
6/22/01
COMPRESSOR
X426
117E12
6/22/01
109
Revised
6/22/01 COMPRESSOR X426 117E12
REF PART# DESCRIPTION QTY
102-483 COMPRESSOR - X426 (w/regular heads, R12, R22 or R502) 1
8102-483 COMPRESSOR - X426 (reman, dry) 1
1 23-122 • BODY - compressor 1
2 55-1681 • NUT (12 point) 2
3 55-5062 • BOLT - connecting rod 2
4 22-639 • ROD - connecting (incl 2, 3 & 6) 4
5 22-1003 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET (.005 us) 4
22-1005 • BEARING SET (.010 us) 4
22-1006 • BEARING SET (.020 us) 4
22-1007 • BEARING SET (.030 us) 4
6 11-475 • BUSHING - piston pin 4
7 NSS • PIN - piston 4
8 22-849 • PISTON (incl 7, 9, 10, 30, 31) 4
9 55-2122 • RING - retaining 8
10 55-318 • NUT 4
55-895 • FLATWASHER 4
11 77-2306 • BEARING - ball 1
12 22-123 • PLUG - metering 1
13 22-586 • CRANKSHAFT 1
55-4720 •• PLUG - oil gallery 3
55-1409 •• RIVET - counterweight 4
14 77-169 • BEARING - ball 1
15 55-4213 • PIN - dowel 1
16 22-306 • SCREEN - suction 1
* 33-1221 • O-RING 1
17 55-6750 • PLUG - oil fill 1
33-1223 •• O-RING 1
18 22-297 • SLEEVE - cylinder 4
19 * 33-408 • O-RING 4
20 22-990 • PLATE - valve (see 9G10) 4
21 * 33-822 • O-RING 3
22 22-350 • INDICATOR - liquid 3
23 * 33-2552 • GASKET - compressor cylinder head 2
24 * 22-789 • HEAD - cylinder 1
* 22-788 • HEAD - cylinder (w/port) 1
25 55-6805 • SCREW (2 in lg) 12
26 55-6806 • SCREW - cylinder head (2-5/8 lg) 8
110
117E12 COMPRESSOR X426
Revised
6/22/01
111
Revised
6/22/01 COMPRESSOR X426 117E12
REF PART# DESCRIPTION QTY
55-6804 • WASHER - sealing 24
33-2019 • O-RING 20
27 * 33-2805 • GASKET - manifold 2
28 22-1049 MANIFOLD - discharge 1
55-6822 SCREW - manifold 4
29 55-3364 • PLUG - pipe 3
203-385 SEALER - teflon A/R
30 22-453 • REED - piston 4
31 NSS • HEAD - piston 4
32 55-6751 • PLUG - magnetic 1
33-2095 • O-RING 1
33 22-653 • VALVE - check 2
34 33-110 • GASKET - pump end 1
35 22-554 • HOUSING - pump 1
822-554 • HOUSING - pump (remanufactured) 1
55-4210 •• PIN - dowel 1
36 * 33-239 • O-RING 2
37 * 33-1175 • O-RING 1
38 55-6752 • PLUG - oil pump cover 1
33-2095 •• O-RING 1
39 22-555 • COVER - pump 1
55-4211 • PIN - dowel 1
40 55-681 • SCREW - cover 2
* 55-895 • FLATWASHER 2
41 55-183 • SCREW - pump 8
* 55-896 • FLATWASHER 8
42 * 33-672 • O-RING 1
43 22-784 • REGULATOR 1
44 33-2513 • GASKET - drive end 1
45 22-611 • SCREEN - oil suction 1
46 99-4848 • CLAMP - screen 1
55-366 • LOCKWASHER 2
55-291 • NUT 2
47 99-4849 • BRACKET - screen 1
48 55-165 • SCREW - bracket 2
55-366 • LOCKWASHER 2
49 11-5513 • VALVE 1
50 22-580 • PUMP 1
112
117E12 COMPRESSOR X426
Revised
6/22/01
113
Revised
6/22/01 COMPRESSOR X426 117E12
REF PART# DESCRIPTION QTY
51 * 33-1223 •• O-RING 1
52 22-564 •• SHAFT - oil pump 1
53 55-8505 •• KEY - shaft 1
54 55-2381 • SCREW - plate 9
55-896 • FLATWASHER 9
55 * 33-2515 • GASKET - oil sump 1
56 22-747 • SUMP - oil 1
57 55-1417 • SCREW - oil sump 16
* 55-896 • FLATWASHER 16
58 22-787 • VALVE - check (oil return) 1
59 22-568 • VALVE - check 2
60 * 33-2205 • O-RING 1
61 22-790 PLATE - drive bearing (use w/22-751 seal) 1
22-754 PLATE - drive bearing (use w/22-1100 or 22-778) 1
62 66-9941 ADAPTER - suction valve 1
55-6822 SCREW - adapter 4
63 33-2019 • O-RING - dirt 1
64 22-751 • SEAL - crankshaft (stainless steel bellows w/carbon ring) 1
22-1100 SEAL - crankshaft (stainless steel bellows w/bronze ring) 1
22-778 SEAL - crankshaft (neoprene bellows) 1
65 11-2886 • VALVE (Schrader) 1
67-404 OIL - synthetic (R12, R22, R502) 1
203-513 OIL - compressor (polyol ester, R134a, R407C) 1
203-518 KIT - acid test (polyol ester kit) 1
* 30-243 KIT - gasket 1
203-346 KIT - acid test 1
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
114
131F1 COMPRESSOR GASKET SET (30-243)
Revised
6/29/98
COMPRESSOR
GASKET SET (30-
243)
131F1
6/29/98
115
Revised
6/29/98 COMPRESSOR GASKET SET (30-243) 131F1
REF PART# DESCRIPTION QTY
30-243 KIT - gasket 1
1 33-110 • GASKET - pump housing (X426) 1
2 33-235 • O-RING - dust seal 1
3 33-239 • O-RING - oil galley 2
4 33-408 • O-RING - cylinder sleeve 4
5 33-2205 • O-RING - oil pickup tube 1
6 33-672 • O-RING - regulator 1
7 33-822 • O-RING - sight glass 1
8 33-1175 • O-RING - oil pump to housing 1
9 33-1221 • O-RING - throttling valve 1
10 33-1223 • O-RING - oil pump 1
11 33-1549 • GASKET - pump housing (X430) 1
12 33-2019 • O-RING - cylinder head screw 20
13 33-2095 • O-RING - oil pump plug 2
14 33-2513 • GASKET - drive plate 1
15 33-2515 • GASKET - oil sump (deep) 1
16 33-2805 • GASKET - manifold 3
17 33-2552 • GASKET - compressor cylinder head 2
18 55-381 • WASHER - oil fill 1
19 55-895 • WASHER - oil pump 2
20 55-896 • WASHER - compressor seal (3/8) 57
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
116
9B7 COMPRESSOR 426
Revised
4/16/01
COMPRESSOR
426
9B7
4/16/01
117
Revised
4/16/01 COMPRESSOR 426 9B7
REF PART# DESCRIPTION QTY
N/A COMPRESSOR (see note) 1
1 23-110 • BODY - compressor 1
2 22-297 • SLEEVE - compressor cylinder 4
3 33-408 • O-RING - valve 4
4 22-990 • PLATE - valve (see 9G10) 4
5 22-788 • HEAD - cylinder 2
6 33-2552 • GASKET - compressor cylinder head 2
7 22-568 • VALVE 2
8 22-778 • SEAL - crankshaft compressor 1
9 55-2306 • BOLT - compressor (3/8-16 x 1-5/8) 9
10 55-896 • WASHER - compressor sealing 57
11 22-244 • PLATE - compressor drive bearing (30s) 1
22-433 • COVER - compressor drive bearing (50s) 1
12 33-2513 • GASKET - drive bearing plate 1
22-257 • SUMP - oil 1
13 55-2982 • SCREW 4
14 22-346 • FILTER - oil sump 1
15 33-115 • GASKET - oil sump 1
16 22-349 • SUMP - oil 1
17 55-1417 • SCREW 16
18 55-386 • WASHER (copper) 2
55-381 • WASHER (1/2, copper) 1
19 55-329 • SCREW (hh cp, 3/8-16 x 3/4) 2
55-6750 • PLUG 1
20 22-145 • VALVE - check (complete) 2
21 33-822 • O-RING 1
25 22-350 • SIGHT GLASS 1
26 22-721 • PLATE - compressor oil pump cover 1
30 33-672 • O-RING 1
31 22-784 • REGULATOR - oil pressure (compressor) 1
32 55-2380 • BOLT (5/16-18 x 1-3/8) 6
33 55-895 • WASHER - compressor 8
34 22-226 • VALVE - check (compressor) 2
35 55-433 • PLUG - socket head pressure 1
36 20-127 • KIT - oil pump gear 1
38 55-553 • PIN - dowel 1
39 33-737 • GASKET 1
118
9B7 COMPRESSOR 426
Revised
4/16/01
119
Revised
4/16/01 COMPRESSOR 426 9B7
REF PART# DESCRIPTION QTY
40 55-2381 • BOLT - compressor (3/8-16 x 1-1/8) 8
41 22-227 • PLATE - pump bearing 1
42 33-110 • GASKET - pump bearing plate 1
43 22-653 • VALVE - check 2
44 55-2306 • BOLT (3/8-16 x 1-5/8) 4
45 55-896 • FLATWASHER (3/8) 4
48 55-6750 • PLUG 1
49 55-381 • WASHER (1/2, copper) 1
50 22-306 • SCREEN - compressor oil seperator 1
51 33-1221 • O-RING 1
52 55-1993 • SCREW 8
53 55-2306 • BOLT - compressor 12
54 33-2805 • GASKET 2
55 NSS
56 22-305 • SHAFT - compressor oil pump 1
57 55-490 • PIN - dowel 1
58 77-169 • BEARING - ball (pump end) 1
59 33-239 • O-RING 1
60 22-439 • CRANKSHAFT - compressor 1
61 22-123 • PLUG - oil metering 1
62 55-9024 • KEY - crankshaft 1
63 77-167 • BEARING - ball (drive end) 1
64 55-2122 • RING - snap 2
65 NSS • PIN - piston 1
66 11-475 • BUSHING - connecting rod 1
67 22-1003 • BEARING SET - connecting rod (standard) 4
22-1004 • BEARING SET - connecting rod (.005) 4
22-1005 • BEARING SET - connecting rod (.010) 4
22-1006 • BEARING SET - connecting rod (.020) 4
22-1007 • BEARING SET - connecting rod (.030) 4
68 55-1682 • BOLT - connecting rod 2
69 22-639 • ROD - connecting 4
70 55-1681 • NUT (12 point) 2
71 22-849 • PISTON 4
72 33-820 • O-RING 1
73 33-235 • O-RING - cap (liquid indicator) 1
67-404 OIL - compressor A/R
67-426 OIL - compressor A/R
120
9B7 COMPRESSOR 426
Revised
4/16/01
121
Revised
4/16/01 COMPRESSOR 426 9B7
REF PART# DESCRIPTION QTY
30-244 KIT - gasket (426 compressor) 1
203-346 KIT - acid test 1
NOTE: 426 Compressor 102-138 has been replaced by X426 compressor 102-484. This list may still be used
for parts replacement on 426 Compressors. Use pulley boss 11-4769 on engines before S/N 569365
with timing cover 11-3393. Use Pulley boss 77-1366 on engines S/N 569365 and after with timing
cover 11-5571. The crankshaft pulley mounts to pulley boss 77-1366 with 4 screws.
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
122
27B6 COMPRESSOR PISTON ASSEMBLY
Revised
11/21/95
COMPRESSOR
PISTON ASSEM-
BLY
27B6
11/21/95
123
Revised
11/21/95 COMPRESSOR PISTON ASSEMBLY 27B6
REF PART# DESCRIPTION QTY
22-849 PISTON 1
1 22-452 • HEAD - piston 1
2 22-453 • REED - suction 1
3 55-2122 • RING - retaining 2
4 NSS • PIN - piston 1
5 NSS • PISTON 1
6 55-895 • FLATWASHER 1
7 55-318 • NUT 1
124
9G10 VALVE PLATE ASSEMBLY
Revised
5/23/01
VALVE PLATE
ASSEMBLY
9G10
5/23/01
125
Revised
5/23/01 VALVE PLATE ASSEMBLY 9G10
REF PART# DESCRIPTION QTY
22-990 PLATE - valve 1
1 22-458 • SCREW - valve plate 4
2 22-1019 SLEEVE - valve plate (do not use w/washer, see note) 4
3 22-321 • SLEEVE - valve plate (use w/washer item 5, see note) 4
4 22-989 • SPRING - compressor valve plate 4
5 55-2061 • WASHER - valve plate (see note) 4
6 22-456 • CAGE 1
7 22-314 • WASHER - wave 1
8 22-313 • REED 1
9 22-319 • RETAINER 1
10 22-315 • PLATE 1
11 55-7722 • SCREW 1
12 55-285 • NUT 1
NOTE: In the first quarter of 1996, the Washer, item 5 (55-2061) was eliminated. When replacing the Sleeve
and Washer (items 2, 3 and 5) note that sleeve (22-321) required a washer (55-2061). Do not use a
washer with sleeve (22-1019). Sleeve (22-321) is .770 in long; sleeve (22-1019) is .780 in long.
126
9E12 THROTTLING VALVE ASSEMBLY
Revised
6/3/97
THROTTLING
VALVE ASSEMBLY
9E12
6/3/97
127
Revised
6/3/97 THROTTLING VALVE ASSEMBLY 9E12
REF PART# DESCRIPTION QTY
66-5933 VALVE - throttling (28 psi, 30s) 1
66-5932 VALVE - throttling (18-22 psi, 50s) 1
1 55-148 • SCREW - plate 9
2 55-371 • FLATWASHER 9
3 66-3613 • PLATE - bellows 1
4 33-123 • GASKET - end plate 1
5 * 66-157 • WASHER - adjusting 3-5
6 66-1116 • SPRING - bellows (28 psi) 1
66-2100 • SPRING - bellows (20 psi) 1
7 60-107 • KIT - bellows (throttling valve) 1
8 33-408 • O-RING 1
9 66-5958 • HOUSING - valve 1
10 * 33-143 • GASKET - piston housing 1
11 22-740 • PISTON 1
12 * 66-176 • SPRING - piston 1
13 66-116 • NUT - adjusting 1
14 55-2550 • PIN - cotter 1
15 66-1388 • HOUSING - piston 1
16 * 33-1221 O-RING - valve to compressor 1
55-896 FLATWASHER 4
55-2381 SCREW - housing 4
17 55-2526 TEE 1
18 66-3612 CAP - valve (rubber, R502) 1
* 60-107 KIT - repair (throttling valve)
128
59B3 3-WAY VALVE ASSEMBLY
Revised
8/6/99
3-WAY VALVE
ASSEMBLY
59B3
8/6/99
129
Revised
8/6/99 3-WAY VALVE ASSEMBLY 59B3
REF PART# DESCRIPTION QTY
66-3625 VALVE - 3-way (incl 1 thru 12) 1
1 55-8609 • SCREW 4
2 55-8610 • FLATWASHER 4
3 66-1794 • CAP - top 1
4 66-811 • SPRING - piston 1
5 60-247 • PISTON & SEAL 1
6 * 30-171 • KIT - piston seal 1
7 * 33-950 • GASKET 2
8 * 99-6384 • CLIP 1
9 66-3378 • SEAT 1
10 * 60-156 • STEM (incl in kit, 11/97 & after) 1
11 60-147 • FILTER 1
12 66-3377 • CAP - bottom 1
* 60-156 KIT - valve repair 1
13 66-8805 • PISTON 1
14 33-2956 • SEAL - piston (PTFE) 1
15 204-1008 TOOL - 3-way valve 1
16 60-244 KIT - valve repair (incl 7, 8, 10 & 14, 11/97 & after) 1
130
9G1 SUCTION SERVICE VALVE
Revised
6/20/01
SUCTION SER-
VICE VALVE
9G1
6/20/01
131
Revised
6/20/01 SUCTION SERVICE VALVE 9G1
REF PART# DESCRIPTION QTY
60-200 KIT - suction valve (2 bolt) 1
1 66-7409 • VALVE - suction 1
2 33-356 •• GASKET - valve cap 1
3 66-3015 •• CAP - suction valve 1
4 33-230 • O-RING - valve 1
5 33-544 • O-RING - vibrasorber 1
6 55-896 • WASHER - sealing 2
7 55-2381 • SCREW - valve 2
8 55-1983 • CAP - flare 1
NOTE: Service Valve 66-3780 has been replaced with 60-200 Service Valve Kit. This kit includes a 2 bolt
valve o-rings and mounting hardware which will replace the 4 bolt valve.
132
20B13 DISCHARGE SERVICE VALVE
Revised
5/12/97
DISCHARGE SER-
VICE VALVE
20B13
5/12/97
133
Revised
5/12/97 DISCHARGE SERVICE VALVE 20B13
REF PART# DESCRIPTION QTY
1 55-184 TEE (male) 1
2 55-1983 CAP - flare (1/4, brass) 2
3 66-2296 CAP - valve (service, plastic) 1
66-3015 CAP 1
4 33-3007 GASKET - cap (for 66-2296) 1
33-350 GASKET (copper) 1
5 66-129 VALVE - service (discharge) 1
6 33-2805 GASKET 1
7 55-896 FLATWASHER 2
8 55-183 SCREW 2
CAUTION: Both discharge manifold gaskets MUST be the same part number (thickness).
134
20B14 PILOT SOLENOID GROUP
Revised
9/5/96
PILOT SOLENOID
GROUP
20B14
9/5/96
135
Revised
9/5/96 PILOT SOLENOID GROUP 20B14
REF PART# DESCRIPTION QTY
1 66-2009 VALVE - pilot solenoid 1
44-3803 • COIL (3/8 bore) 1
44-6207 • COIL (7/16 bore) 1
55-1384 SCREW - valve 2
55-414 LOCKWASHER 2
55-8786 NUT - valve 1
2 55-308 ELBOW 1
3 99-1686 BRACKET - solenoid 1
4 66-614 HOSE - solenoid to compressor 1
5 99-2882 BOLTSTRIP 1
6 55-849 NUT 1
7 * 55-184 TEE 1
8 66-1891 TUBE - compressor gauge 1
NOTE: Units with gauge line at suction service valve use 55-308 (elbow) in place of 55-184 (tee).
136
9G12 CHECK VALVE ASSEMBLY
Revised
8/3/98
CHECK VALVE
ASSEMBLY
9G12
8/3/98
137
Revised
8/3/98 CHECK VALVE ASSEMBLY 9G12
REF PART# DESCRIPTION QTY
66-3653 VALVE - check (1/4 od) 1
66-3654 VALVE - check (3/8 od) 1
66-3655 VALVE - check (1/2 od) 1
66-3644 VALVE - check (5/8 od) 1
1 * NSS • SEAT - valve 1
2 * NSS • SPRING 1
3 * 33-963 • GASKET 1
4 66-3656 • CAP - check valve 1
* 60-158 KIT - check valve repair (incl seat spring & gasket) 1
138
20C1 EXPANSION VALVE GROUP
Revised
3/19/01
EXPANSION
VALVE GROUP
20C1
3/19/01
139
Revised
3/19/01 EXPANSION VALVE GROUP 20C1
REF PART# DESCRIPTION QTY
1 * 66-820 VALVE - expansion (R12, w/flare fitting) 1
66-633 • ELEMENT - power 1
66-3592 • SCREEN - inlet 1
* 66-4437 VALVE - expansion (R12, w/solder fitting) 1
66-633 • ELEMENT - power 1
66-9379 • SCREEN - inlet 1
66-4453 SCREEN - outlet 1
66-2587 VALVE - expansion (R502) 1
66-3650 • ELEMENT - power 1
66-3592 • SCREEN - inlet 1
* 66-4438 VALVE - expansion (R502, w/solder fitting) 1
66-3650 • ELEMENT - power 1
66-9379 • SCREEN - inlet 1
99-4635 SHIM A/R
66-4453 SCREEN - filter (outlet) 1
2 99-500 U-BOLT (steel) 1
55-3547 U-BOLT 1
55-2001 FLATWASHER (stainless steel) 2
55-2964 LOCKWASHER (stainless steel) 2
55-2965 NUT (stainless steel) 2
55-431 FLATWASHER (steel) 2
55-1511 LOCKWASHER (steel) 2
55-2752 NUT - stud 2
3 99-2148 BRACKET - valve 1
55-2977 SCREW - bracket 2
55-431 FLATWASHER 2
55-1511 LOCKWASHER 2
140
23C11 RADIATOR & COIL GROUP
Revised
7/29/97
141
Revised
7/29/97 RADIATOR & COIL GROUP 23C11
REF PART# DESCRIPTION QTY
1 67-644 COIL - condenser 1
99-6196 • PLATE - top & bottom 1
55-4974 • NUT - captive 6
2 99-6372 • NUTSTRIP (4 nuts) 2
55-2270 • RIVET - nutstrip 4
55-3018 SCREW - coil 6
55-2086 FLATWASHER 6
55-1800 LOCKWASHER 6
3 98-1338 ORIFICE 1
55-538 SCREW - orifice 6
55-405 WASHER - dome 6
55-411 FLATWASHER 6
4 99-2495 STRIP (rubber) 2
5 12-756 RADIATOR 1
55-4974 • NUT - captive 4
55-3018 SCREW - radiator 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
6 33-1122 STRIP (rubber) 1
142
20C2 DRIER GROUP
Revised
6/23/95
DRIER GROUP
20C2
6/23/95
143
Revised
6/23/95 DRIER GROUP 20C2
REF PART# DESCRIPTION QTY
1 99-1064 BOLTSTRIP 2
2 66-4729 DEHYDRATOR 1
3 99-1617 CLAMP - drier 2
4 55-411 FLATWASHER 6
5 55-4118 NUT 4
6 55-6210 SCREW - clamp 2
7 55-3585 NUT 2
144
20C5 RECEIVER TANK GROUP
Revised
8/10/99
RECEIVER TANK
GROUP
20C5
8/10/99
145
Revised
8/10/99 RECEIVER TANK GROUP 20C5
REF PART# DESCRIPTION QTY
1 55-289 NUT (hex) 2
55-375 LOCKWASHER 2
2 55-402 FLATWASHER 2
3 99-2697 BRACKET - receiver tank (top) 1
55-3148 SCREW - bracket 2
55-371 FLATWASHER 4
55-790 LOCKWASHER 2
55-789 NUT (hex) 2
4 67-1179 TANK - receiver 1
66-6827 • INDICATOR - liquid 1
33-2419 • O-RING - sight glass 1
66-9257 • BALL - sight glass 1
67-1131 TANK - receiver (replaced with 67-1179) 1
66-6827 • INDICATOR - liquid 2
33-2419 • O-RING 2
66-9257 • BALL 2
67-1105 TANK - receiver (replaced with 67-1179) 1
66-6870 • SIGHT GLASS 2
67-800 TANK - receiver (replaced w/67-1179) 1
66-6870 • SIGHT GLASS 1
5 99-3603 BRACKET - receiver tank (bottom) 1
55-3148 SCREW - bracket 2
55-371 FLATWASHER 2
55-790 LOCKWASHER 2
55-789 NUT (hex) 2
6 66-343 CAP - valve 2
55-581 WASHER - cap 2
7 66-2852 CAP - valve 1
8 66-2882 CAP - valve 1
146
20C6 THERMOMETER
Revised
7/23/98
THERMOMETER
20C6
7/23/98
147
Revised
7/23/98 THERMOMETER 20C6
REF PART# DESCRIPTION QTY
1 66-4765 THERMOMETER (dual scale, plastic body) 1
2 33-666 • GASKET - lens (used on metal body thermometer) 1
3 33-2430 • GASKET - lens (use on plastic body thermometer) 1
4 66-1153 • LENS (plastic, w/lugs) 1
5 66-335 RIM - glass & gasket (Marsh) 1
6 66-377 GLASS - lens (only, Marsh) 1
66-2276 LENS - only (plastic, Marsh) 1
7 33-1016 GASKET - plastic lens (Marsh) 1
8 N/A THERMOMETER - Marsh (not available, replaced with 66- 1
4765)
9 41-2590 THERMOMETER (F, EasyRead LED) 1
41-2591 THERMOMETER (C, EasyRead LED) 1
10 44-7674 SENSOR (5 ft) 1
44-5234 SENSOR (10 ft) 1
44-8960 SENSOR (12 ft) 1
44-6902 SENSOR (21 ft) 1
44-5235 SENSOR (70 ft) 1
148
93C8 COMPRESSOR OIL FILTER GROUP
Revised
12/9/98
COMPRESSOR
OIL FILTER
GROUP
93C8
12/9/98
149
Revised
12/9/98 COMPRESSOR OIL FILTER GROUP 93C8
REF PART# DESCRIPTION QTY
20-123 KIT - compressor remote oil filter 1
1 66-4917 FILTER - oil 1
2 66-4923 BASE - oil filter 1
55-2683 SCREW - base 2
55-2363 LOCKWASHER 2
55-2641 FLATWASHER 2
91-653 NUTSTRIP 1
3 55-459 COUPLING 1
4 55-308 ELBOW 1
5 66-5176 HOSE 1
6 66-5501 VALVE - check 1
7 91-625 BRACKET 1
55-145 SCREW - bracket 3
55-366 LOCKWASHER 3
55-411 FLATWASHER 3
8 55-459 COUPLING 1
9 55-1654 TEE 1
10 55-7333 ADAPTER 1
11 55-381 WASHER - seal 1
12 11-2886 VALVE 1
11-7777 • CORE 1
55-5672 • CAP 1
150
27G1 ELECTRICAL COMPONENTS (SNWD 30)
Revised
9/5/96
ELECTRICAL
COMPONENTS
(SNWD 30)
27G1
9/5/96
151
Revised
9/5/96 ELECTRICAL COMPONENTS (SNWD 30) 27G1
REF PART# DESCRIPTION QTY
1 66-2020 SWITCH - air (see 43C6) 1
2 44-2823 SOLENOID (see 15A9) 3
3 44-4059 SWITCH - defrost termination 1
4 44-3155 SWITCH - defrost termination 1
5 44-4348 HARNESS - evaporator 1
6 44-2922 GLOW PLUG 4
44-4061 RESISTOR 1
7 44-3325 ALTERNATOR (see 20C9) 1
8 44-2548 HARNESS - wire 1
9 44-2191 CABLE - alternator 1
10 44-2193 CABLE 1
11 33-1661 GROMMET 1
12 44-7397 HARNESS - main (1 piece, w/TG) 1
44-7396 HARNESS (1pc, w/U.E.) 1
44-5565 HARNESS - main (78 unit) 1
13 44-5703 HOURMETER - rectangle 1
44-5262 HOURMETER - round 1
14 44-2602 SOCKET 1
44-2825 COVER 1
55-1843 SCREW 2
15 45-252 PANEL - control (see 12D1) 1
16 40-511 KIT - thermostat & sensor 1
40-512 THERMOSTAT (4SW U.E., see 35E7) 1
17 44-5310 CONNECTOR 1
44-5214 SOCKET 1
55-1843 SCREW 2
18 90-182 LIGHT - indicator 1
19 99-3608 BRACKET - test board 1
55-1329 SCREW 2
55-431 FLATWASHER 2
20 44-5013 REGULATOR - voltage 1
55-2991 SCREW 3
55-2964 LOCKWASHER 3
55-2001 FLATWASHER 3
55-2965 NUT 3
21 44-4774 SWITCH - oil pressure 1
44-4383 HARNESS - oil switch 1
22 44-1431 CABLE - ground (see 16D2) 1
44-4340 CABLE - starter 1
23 45-1285 STARTER (see 15C14) 1
24 44-5305 SWITCH - high pressure cutout 1
25 44-3018 SWITCH - water temperature 1
152
27G1 ELECTRICAL COMPONENTS (SNWD 30)
Revised
9/5/96
153
Revised
9/5/96 ELECTRICAL COMPONENTS (SNWD 30) 27G1
REF PART# DESCRIPTION QTY
26 66-2009 VALVE - pilot solenoid 1
55-8786 NUT - valve 1
44-3803 • COIL - valve 1
154
38A7 ELECTRICAL COMPONENTS (SNWD 50)
Revised
9/12/96
ELECTRICAL
COMPONENTS
(SNWD 50)
38A7
9/12/96
155
Revised
9/12/96 ELECTRICAL COMPONENTS (SNWD 50) 38A7
REF PART# DESCRIPTION QTY
1 66-2009 VALVE - pilot solenoid 1
44-3803 • COIL - valve 1
55-8786 NUT - valve 1
2 45-133 STRIP - heater (see 30B14) 1
4 44-3627 SWITCH - high temperature cutout 1
5 44-2823 SOLENOID 3
6 44-4664 HARNESS - evaporator 1
7 44-3155 SWITCH - defrost termination 2
8 66-2020 SWITCH - air (see 43C6) 1
9 44-4663 HARNESS - main (TG) 1
44-4769 HARNESS - main (U.E.) 1
33-1661 GROMMET - harness 1
10 44-709 SWITCH - diesel/electric 1
44-3164 DIODE 1
11 45-252 PANEL - control (see 12D1) 1
44-5214 SOCKET 1
12 45-603 LINESTARTER (230V, see 35E1) 1
45-604 LINESTARTER (460V, see 35E2) 1
13 40-511 KIT - thermostat (TG IV) 1
44-2022 HARNESS & SWITCH - assembly 1
44-5310 CONNECTOR 1
44-5214 SOCKET 1
14 44-2039 REGULATOR - voltage 1
55-2991 SCREW - requlator 3
55-2001 FLATWASHER 3
55-2964 LOCKWASHER 3
55-2965 NUT 3
15 99-5408 BRACKET - relay 1
44-5057 BOARD - terminal 1
44-3186 RELAY 2
44-3184 SOCKET - relay 2
44-3515 RESISTOR (under socket) 2
44-3521 DIODE (U.E. only) 1
55-2648 RIVET - socket 4
99-2027 SPRING - holddown (relay) 2
55-2771 CLAMP 2
16 44-4720 WIRE - resistance 1
17 44-3325 ALTERNATOR (see 20C9) 1
18 104-482 MOTOR (NWD-50, see 16C4) 1
19 44-2922 GLOW PLUG 4
11-4061 CONNECTOR - glow plug 1
20 44-2911 SOLENOID - starter 1
156
38A7 ELECTRICAL COMPONENTS (SNWD 50)
Revised
9/12/96
157
Revised
9/12/96 ELECTRICAL COMPONENTS (SNWD 50) 38A7
REF PART# DESCRIPTION QTY
21 45-1285 STARTER (see 74G12) 1
22 44-2907 SWITCH - high pressure cutout 1
23 44-3018 SWITCH - water temperature 1
158
35E1 LINESTARTER ASSEMBLY (230V)
Revised
11/14/96
LINESTARTER
ASSEMBLY (230V)
35E1
11/14/96
159
Revised
11/14/96 LINESTARTER ASSEMBLY (230V) 35E1
REF PART# DESCRIPTION QTY
45-603 LINESTARTER 1
1 99-4626 • COVER - linestarter 1
2 44-1551 •• DIAPHRAGM - reset 1
55-3691 •• SPACER - reset button 1
55-2989 •• SCREW - spacer 3
55-2201 •• FLATWASHER 3
55-2202 •• LOCKWASHER 3
33-748 •• GASKET - control box 1
3 44-7696 • RELAY - overload 1
55-770 • SCREW - relay 2
55-406 • FLATWASHER 2
55-715 • LOCKWASHER 2
99-4627 • BRACKET - relay 1
55-4157 • SCREW - bracket 2
55-406 • FLATWASHER 2
55-686 • NUT 2
55-295 • NUT 2
4 44-4204 • CONTACTOR 1
40-332 •• KIT - contact 1
55-3842 • SCREW 3
55-2001 • FLATWASHER 3
55-2964 • LOCKWASHER 3
55-664 • NUT 3
5 44-4659 • RECEPTACLE (230/3/60) 1
55-3442 • SCREW - receptacle 4
6 55-2809 • SCREW - ground 1
55-401 • FLATWASHER 2
55-3496 • LOCKWASHER 1
55-1852 • LOCKWASHER (internal tooth) 3
55-346 • NUT 2
7 55-4141 • CLAMP 1
55-760 • SCREW - clamp 1
55-431 • FLATWASHER 1
55-664 • NUT 1
8 44-4203 • CONTACTOR - heater 1
55-770 • SCREW - contactor 2
55-406 • FLATWASHER 2
160
35E1 LINESTARTER ASSEMBLY (230V)
Revised
11/14/96
161
Revised
11/14/96 LINESTARTER ASSEMBLY (230V) 35E1
REF PART# DESCRIPTION QTY
55-686 • NUT 2
44-2739 • NAMEPLATE - push to reset 1
99-1949 • NAMEPLATE - 230 Volt 1
55-2979 SCREW - linestarter 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
9 41-1816 PLUG (230/3/60) 1
162
35E2 LINESTARTER ASSEMBLY (380/460 VOLTS)
Revised
8/17/95
LINESTARTER
ASSEMBLY (380/
460 VOLTS)
35E2
8/17/95
163
Revised
8/17/95 LINESTARTER ASSEMBLY (380/460 VOLTS) 35E2
REF PART# DESCRIPTION QTY
45-604 LINESTARTER 1
1 99-4626 COVER - linestarter 1
2 44-1551 DIAPHRAGM 1
55-3691 RING 1
55-2989 SCREW - ring 3
55-2201 FLATWASHER 3
55-2202 LOCKWASHER 3
33-748 GASKET - cover 1
3 44-7697 RELAY - overload 1
44-5225 JUMPER 3
55-770 SCREW - relay 2
55-406 FLATWASHER 2
55-715 LOCKWASHER 2
99-4627 BRACKET - relay 1
55-4157 SCREW - relay to bracket 2
55-406 FLATWASHER 2
55-686 LOCKNUT 2
4 44-4204 CONTACTOR - linestarter 1
40-332 KIT - points 1
55-3842 SCREW - contactor 3
55-2201 FLATWASHER 3
55-2964 LOCKWASHER 3
55-664 LOCKNUT 3
5 44-4660 RECEPTACLE 1
55-3442 SCREW - receptacle 4
6 55-2809 SCREW - ground 1
55-401 FLATWASHER 2
55-1582 LOCKWASHER 2
55-3496 LOCKWASHER (internal/external tooth) 1
55-346 NUT 2
7 55-4141 CLAMP 1
55-760 SCREW - clamp 1
55-431 FLATWASHER 2
55-664 LOCKNUT 1
8 44-4203 CONTACTOR 1
55-770 SCREW - contactor 2
55-406 FLATWASHER 2
55-686 LOCKNUT 2
44-2739 NAMEPLATE - push to reset 1
99-2664 NAMEPLATE - 380VAC 50 Hz/460VAC 60 Hz 1
55-2979 SCREW - linestarter 4
55-2086 FLATWASHER 4
164
35E2 LINESTARTER ASSEMBLY (380/460 VOLTS)
Revised
8/17/95
165
Revised
8/17/95 LINESTARTER ASSEMBLY (380/460 VOLTS) 35E2
REF PART# DESCRIPTION QTY
55-1800 LOCKWASHER 4
9 44-4662 RECEPTACLE - power 1
166
12D1 SWITCH PANEL ASSEMBLY
Revised
9/10/97
SWITCH PANEL
ASSEMBLY
12D1
9/10/97
167
Revised
9/10/97 SWITCH PANEL ASSEMBLY 12D1
REF PART# DESCRIPTION QTY
45-252 PANEL - switch 1
1 99-1960 • PANEL 1
99-6280 •• NAMEPLATE - panel 1
2 33-743 • GASKET 1
3 44-1164 • SWITCH - manual defrost 1
4 44-3183 • SWITCH - start/preheat 1
5 44-5227 • PLUG (12 contact) 1
55-3588 • RIVET - plug 2
44-3164 • DIODE 2
99-5316 • BRACKET - plug 1
55-103 • SCREW - bracket 2
6 44-3850 • LIMITER - current 1
7 44-3184 • SOCKET - relay 1
55-2648 • RIVET - socket 2
55-2810 • FLATWASHER 2
8 44-3186 • RELAY (12VDC) 1
9 99-2027 • SPRING - holddown 1
10 55-2771 • CLIP - spring 1
11 99-9156 • BRACKET - panel 1
12 55-2995 • SCREW - bracket 4
55-2964 • LOCKWASHER 4
13 55-1683 • NUT 4
14 44-1659 • SWITCH - high temperature cutout 1
44-810 •• SWITCH 1
44-1556 •• RESISTOR 1
15 44-2119 • SEAL - pushbutton 1
16 55-1844 • SCREW - switch 2
55-3800 • LOCKWASHER 2
17 44-3258 • AMMETER 1
18 44-3182 • JUMPER 1
19 44-4487 • BREAKER - circuit 1
20 44-1357 • SWITCH - on/off 1
44-4875 • JUMPER 1
21 55-2977 • SCREW - panel 2
55-3849 • STUD - panel 2
22 55-3028 • WASHER - split (use with 55-2977) 2
55-3028 • WASHER - sealing (use with 55-3849) 2
55-4966 NUT 2
168
12D1 SWITCH PANEL ASSEMBLY
Revised
9/10/97
169
Revised
9/10/97 SWITCH PANEL ASSEMBLY 12D1
REF PART# DESCRIPTION QTY
23 55-5746 WASHER - sealing (switches) 3
40-326 KIT - 2 minute glow plug preheat 1
24 44-6500 • TIMER 1
25 44-6047 • RELAY - mini 1
170
16E14 GAUGE PANEL
Revised
7/23/98
GAUGE PANEL
16E14
7/23/98
171
Revised
7/23/98 GAUGE PANEL 16E14
REF PART# DESCRIPTION QTY
1 99-3662 PANEL - gauge (units w/Thermo Sentinel) 1
99-3601 PANEL - gauge (units w/o Thermo Sentinel) 1
2 44-2814 GAUGE - water temperature 1
3 55-328 ELBOW - female 1
66-1891 TUBE - compound gauge 1
4 66-527 GAUGE - compound pressure 1
5 44-5703 HOURMETER - rectangle 1
44-5262 HOURMETER - round 1
6 55-3143 SCREW - hourmeter 2
55-3429 WASHER 2
55-2953 NUT 2
7 44-2260 GAUGE - oil pressure 1
8 55-328 ELBOW - female 1
11-3847 HOSE 1
9 66-4765 THERMOMETER 1
66-1153 • LENS 1
33-2430 • GASKET - lens (use on plastic body thermometer) 1
33-666 • GASKET - lens (used on metal body thermometer) 1
204-342 TOOL - thermometer set 1
41-2590 THERMOMETER - LED 1
44-5234 SENSOR (10 ft) 1
55-2997 SCREW - thermometer 3
55-1266 FLATWASHER 3
55-3233 WASHER 3
55-3519 NUT 3
10 66-1153 LENS - thermometer 1
66-377 GLASS - thermometer 1
66-2276 LENS 1
11 33-666 GASKET - thermometer 1
33-1016 GASKET (for 66-373) 1
12 99-4807 SHIELD - lamp 1
90-182 LIGHT - indicator (retrofit) 1
13 44-3035 BULB - light 3
14 44-2909 SOCKET - light 3
44-5654 • TERMINAL - bulb 3
44-5654 TERMINAL - bulb 3
55-3025 SCREW - socket 2
55-431 FLATWASHER 2
55-1511 LOCKWASHER 2
55-2752 NUT 2
55-2997 SCREW 3
55-1266 FLATWASHER 3
172
16E14 GAUGE PANEL
Revised
7/23/98
173
Revised
7/23/98 GAUGE PANEL 16E14
REF PART# DESCRIPTION QTY
55-3233 WASHER 3
55-3519 NUT 3
15 44-3898 HARNESS 1
44-1411 • BULB - indicator light 1
44-5112 • LIGHT - service 1
16 55-2991 SCREW - indicator light 4
17 55-3571 NUT 4
174
27G3 THERMOSTAT GROUP (THERMOGUARD)
Revised
2/4/00
THERMOSTAT
GROUP (THERMO-
GUARD)
27G3
2/4/00
175
Revised
2/4/00 THERMOSTAT GROUP (THERMOGUARD) 27G3
REF PART# DESCRIPTION QTY
1 40-511 KIT - thermostat (TG IV) 1
N/A • MODULE - electronic (30s) 1
44-4116 • MODULE - electronic (50s) 1
2 44-4517 • SENSOR 1
3 44-3921 • BACKPLATE - relay 1
4 44-7397 HARNESS - main (1 piece, w/TG, 30s) 1
44-4769 HARNESS - main (1pst, w/TG, 50s) 1
5 33-1126 GROMMET 1
55-3443 SCREW 1
6 33-577 GASKET - thermostat cover 1
7 99-5635 COVER 1
55-2263 SCREW 4
99-4184 NAMEPLATE 1
33-624 GROMMET 1
176
35E7 THERMOSTAT GROUP
Revised
5/10/95
THERMOSTAT
GROUP
35E7
5/10/95
177
Revised
5/10/95 THERMOSTAT GROUP 35E7
REF PART# DESCRIPTION QTY
1 33-1234 GROMMET 1
2 40-512 THERMOSTAT (4SW -20 to +80 F, U.E.) 1
55-3443 SCREW 1
99-5635 COVER 1
55-547 CLAMP 1
55-1049 SCREW 1
55-431 FLATWASHER 2
55-2752 NUT 1
55-1511 LOCKWASHER 1
178
43C6 AIR SWITCH GROUP
Revised
11/17/98
AIR SWITCH
GROUP
43C6
11/17/98
179
Revised
11/17/98 AIR SWITCH GROUP 43C6
REF PART# DESCRIPTION QTY
1 99-1161 BRACKET - air switch 1
2 99-1064 BOLTSTRIP 2
55-291 NUT 4
55-366 LOCKWASHER 4
55-411 FLATWASHER 4
3 66-2020 SWITCH - air 1
55-2752 NUT 2
55-1511 LOCKWASHER 2
55-431 FLATWASHER 2
4 99-1143 HOSE (black) 1
5 99-1142 HOSE (clear) 1
99-1275 PROBE - air switch 2
55-1714 RIVET 2
6 99-1275 PROBE - air switch 2
55-1714 RIVET 2
7 204-442 GAUGE - Magnehelic pressure 1
180
14E8 DEFROST ACTUATOR ASSEMBLY
Revised
8/17/95
DEFROST ACTUA-
TOR ASSEMBLY
14E8
8/17/95
181
Revised
8/17/95 DEFROST ACTUATOR ASSEMBLY 14E8
REF PART# DESCRIPTION QTY
44-4045 ACTUATOR - defrost 1
1 44-4119 DEFROST - actuator gear box 1
77-1058 FAN 1
2 99-3270 BRACKET - actuator defrost box 1
3 55-630 SCREW 2
55-686 NUT 2
4 99-3271 PLEXIGLASS - defrost actuator 1
55-2270 RIVET - blind 2
5 44-4206 HARNESS - actuator 1
6 33-1055 GROMMET 1
7 55-2778 SCREW 4
55-3290 CLAMP (nylon) 2
182
15A9 SOLENOID GROUP
Revised
3/23/92
SOLENOID
GROUP
15A9
3/23/92
183
Revised
3/23/92 SOLENOID GROUP 15A9
REF PART# DESCRIPTION QTY
44-2823 SOLENOID 1
1 44-2983 INSULATOR 1
2 55-401 FLATWASHER 4
3 55-1852 LOCKWASHER (internal tooth) 2
4 55-346 NUT 2
5 55-419 LOCKWASHER (internal thread) 1
6 55-315 NUT 1
7 55-2762 BOLT - eye 1
8 91-3095 BOOT (rubber) 1
9 55-2495 RING - retaining 1
10 44-2847 PLUNGER - solenoid 1
184
20C9 ALTERNATOR GROUP
Revised
4/22/96
ALTERNATOR
GROUP
20C9
4/22/96
185
Revised
4/22/96 ALTERNATOR GROUP 20C9
REF PART# DESCRIPTION QTY
1 55-2457 SCREW - arm to engine 1
55-375 LOCKWASHER 1
2 55-183 SCREW - arm to alternator 1
55-416 LOCKWASHER 1
55-402 FLATWASHER 1
3 99-6541 ARM - alternator 1
55-416 LOCKWASHER 1
4 44-3325 ALTERNATOR (35 amp, see 15E1) 1
44-6266 ALTERNATOR (37 amp, see 66B2) 1
44-4181 ALTERNATOR (55 amp, see 15C6) 1
5 99-6724 BRACKET - alternator 1
6 55-2457 SCREW - alternator 1
55-2038 FLATWASHER 1
55-365 LOCKWASHER 1
55-314 NUT 1
7 55-315 NUT 1
55-365 LOCKWASHER 1
8 55-529 SCREW - bracket to engine 4
55-416 LOCKWASHER 4
55-402 FLATWASHER 4
186
15E1 ALTERNATOR ASSEMBLY (35 AMP)
Revised
3/13/96
ALTERNATOR
ASSEMBLY (35
AMP)
15E1
3/13/96
187
Revised
3/13/96 ALTERNATOR ASSEMBLY (35 AMP) 15E1
REF PART# DESCRIPTION QTY
44-3325 ALTERNATOR (35 amp) 1
844-3325 ALTERNATOR (remanufactured) 1
1 55-2042 • NUT - fan 1
2 55-4766 • LOCKWASHER 1
3 44-2286 • FAN 1
4 55-2305 • NUT - square 4
5 44-3854 • HOUSING - front 1
6 55-1600 • KEY - woodruff 1
7 44-2885 • SPACER (7/16 lg) 1
8 77-1498 • BEARING (front) 1
9 77-1276 • RETAINER - front bearing 1
44-2887 • SLEEVE - bearing retainer 1
10 44-2252 • ROTOR - assembly 1
11 77-671 • BEARING (rear) 1
12 44-2253 • STATOR - assembly 1
13 44-2242 • RETAINER - rear bearing 1
14 44-2169 • DIODE - assembly (negative, black printing) 1
15 44-2168 • DIODE - assembly (positive, red printing) 1
16 44-2241 • WASHER - insulating (for #10 stud, 3/4 od) 5
17 44-2240 • SLEEVE - insulating (for #10 stud, 3/4 lg) 2
18 44-2354 • HOUSING - rear 1
19 55-938 • NUT - mounting diode 4
20 55-2222 • SCREW - housing 4
21 44-2171 • DIODE - assembly (isolation, dual diode) 1
44-2170 • DIODE - assembly (isolation, single diode) 1
22 44-2943 • SLEEVE - insulation (for #10 stud x 3/32 lg) 1
23 44-4242 • WASHER - insulation (for # 10 stud x 1/2 od) 1
24 55-2217 • NUT - isolation diode 1
25 55-366 • LOCKWASHER 2
26 55-291 • NUT 2
27 44-2219 • BRUSH & HOLDER 1
28 44-5247 • SHIELD - dust 1
29 44-5248 • COVER - brush holder 1
30 05-3113 • SCREW - tapping 2
31 44-2193 HARNESS - alternator to regulator (3 wires) 1
44-5014 HARNESS - alternator to regulator (4 wires) 1
188
16C4 ELECTRIC POWER TRAY
Revised
4/25/95
ELECTRIC POWER
TRAY
16C4
4/25/95
189
Revised
4/25/95 ELECTRIC POWER TRAY 16C4
REF PART# DESCRIPTION QTY
1 78-368 BELT (set of 2) 1
2 77-719 PULLEY - compressor drive 1
55-153 SCREW 2
55-421 LOCKWASHER 2
3 104-482 MOTOR (see 15E10) 1
55-126 SCREW 4
55-375 LOCKWASHER 4
55-285 NUT 4
4 44-3325 ALTERNATOR 1
55-2173 FLATWASHER 1
55-365 LOCKWASHER 1
55-3145 SCREW 1
5 99-2482 BRACKET 1
55-629 SCREW 4
55-790 LOCKWASHER 4
6 99-2710 ARM 1
55-148 SCREW 2
55-371 FLATWASHER 2
55-790 LOCKWASHER 2
7 77-854 PULLEY 1
55-153 SCREW 2
55-421 LOCKWASHER 2
8 78-287 BELT - fan drive 1
9 77-855 PULLEY 1
55-153 SCREW 2
55-421 LOCKWASHER 2
10 78-362 BELT 1
11 77-762 PULLEY 1
12 98-841 SUPPORT 1
13 98-843 BASE - power pack 1
14 55-285 NUT 1
55-375 LOCKWASHER 1
15 99-969 BOLT - eye 1
16 55-287 NUT 2
17 55-197 SCREW 1
18 55-2371 WASHER 2
19 55-2379 WASHER 2
20 55-2560 SCREW 2
55-2370 WASHER 2
55-395 LOCKWASHER 2
55-314 NUT 2
21 99-1995 BOLTSTRIP 2
190
16C4 ELECTRIC POWER TRAY
Revised
4/25/95
191
Revised
4/25/95 ELECTRIC POWER TRAY 16C4
REF PART# DESCRIPTION QTY
55-395 LOCKWASHER 4
55-314 NUT 4
22 98-842 SUPPORT 1
99-2675 NAMEPLATE - arrow 2
192
15E10 MOTOR 15HP
Revised
12/3/96
MOTOR 15HP
15E10
12/3/96
193
Revised
12/3/96 MOTOR 15HP 15E10
REF PART# DESCRIPTION QTY
104-482 MOTOR (15hp) 1
77-1208 • BELL - front (compressor drive end, see note) 1
44-4674 • BELL - front (compressor drive end, see note) 1
77-1103 • BEARING - front bell 1
33-1307 • FLINGER - front 1
77-1279 • BELL - rear (alternator drive end, see note) 1
44-4675 • BELL - rear (alternator drive end, see note) 1
77-910 • BEARING (rear) 1
55-3676 CONNECTOR 1
99-4987 COVER - motor (harness) 1
104-298 MOTOR (15hp) 1
77-910 • BEARING (rear) 1
77-1103 • BEARING (front) 1
NOTE: There are two styles of motors - steel frame (before 1977) and cast iron frame (1977 & after). Use
front bell 77-1208 and rear bell 77-1279 on steel frame motors. Use front bell 44-4679 and rear bell
44-4675 on cast iron frame motors.
194
30B14 HEATER EVAPORATOR
Revised
8/28/95
HEATER EVAPO-
RATOR
30B14
8/28/95
195
Revised
8/28/95 HEATER EVAPORATOR 30B14
REF PART# DESCRIPTION QTY
1 99-2733 BRACKET - heater 1
55-2115 SCREW - bracket 4
55-1800 LOCKWASHER 4
55-1533 NUT 4
55-549 CLAMP 1
55-2995 SCREW - clamp 1
55-2001 FLATWASHER 1
55-2965 NUT 1
2 45-133 HEATER (240V 1000) 3
3 55-346 NUT 6
55-401 FLATWASHER 6
55-1852 LOCKWASHER (internal tooth) 6
4 55-214 SCREW - heater 6
55-411 FLATWASHER 12
55-5688 WASHER 6
44-4010 JUMPER 1
44-4011 JUMPER 1
5 44-3627 SWITCH - high temperature cutout 1
99-2748 BRACKET - funnel 1
55-3027 SCREW - bracket 2
55-2001 FLATWASHER 2
55-2964 LOCKWASHER 2
55-2965 NUT 2
196
16D2 BATTERY CABLE TERMINAL BLOCK GROUP
Revised
8/28/95
BATTERY CABLE
TERMINAL BLOCK
GROUP
16D2
8/28/95
197
Revised
8/28/95 BATTERY CABLE TERMINAL BLOCK GROUP 16D2
REF PART# DESCRIPTION QTY
1 44-7997 INSULATOR - terminal 1
2 55-402 FLATWASHER 3
3 55-416 LOCKWASHER 2
4 55-3227 NUT 2
5 55-3196 SCREW - insulator 2
55-1511 LOCKWASHER 2
55-431 FLATWASHER 2
55-5292 NUT 2
6 44-4340 CABLE - starter 1
55-3644 CLAMP - cable 1
55-5195 SCREW - clamp 1
7 44-1431 CABLE - ground 1
55-643 SCREW - ground cable 1
55-411 FLATWASHER 1
55-2699 LOCKWASHER (internal/external tooth) 1
8 55-315 NUT 1
9 55-366 LOCKWASHER 1
44-2503 CABLE - battery (9.0 in lg) 1
44-1117 CABLE - battery (50.0 in lg) 1
44-113 CABLE - battery (60.0 in lg) 1
44-2047 CABLE - battery (70.0 in lg) 1
44-7773 CABLE - battery (60.0 in lg, threaded post, optional) 1
44-8031 CABLE - battery (72.0 in lg, threaded post, optional) 1
55-6211 NUT - cable (optional) 1
44-7051 BOOT - battery cable (red) 1
44-7828 BOOT - battery cable (black) 1
198
38B2 BATTERY BOX ASSEMBLY (DOMESTIC)
Revised
5/4/01
BATTERY BOX
ASSEMBLY
(DOMESTIC)
38B2
5/4/01
199
Revised
5/4/01 BATTERY BOX ASSEMBLY (DOMESTIC) 38B2
REF PART# DESCRIPTION QTY
45-897 BOX - battery (does not include battery) 1
1 98-2011 • BOX - battery 1
2 98-1957 • COVER - battery box 1
3 99-5716 • ROD - battery holddown 2
4 91-1344 • ANGLE - battery holddown 1
5 55-371 • FLATWASHER 2
6 55-2542 • NUT 2
7 33-1371 • GROMMET 2
8 55-4974 • NUT - captive 4
9 55-3018 • SCREW - cover 4
10 55-2993 • LOCKWASHER 4
11 55-2086 • FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
200
131F4 BATTERY BOX ASSEMBLY (STAINLESS STEEL)
Revised
1/23/96
BATTERY BOX
ASSEMBLY
(STAINLESS
STEEL)
131F4
1/23/96
201
Revised
1/23/96 BATTERY BOX ASSEMBLY (STAINLESS STEEL) 131F4
REF PART# DESCRIPTION QTY
45-1300 BOX - battery 1
1 98-2981 • HOUSING - battery 1
2 98-2980 • COVER - battery box 1
3 55-3018 • SCREW - cover 4
4 55-1800 • LOCKWASHER 4
5 55-2086 • FLATWASHER 4
6 55-5191 • NUT - captive 4
7 33-1371 • GROMMET 1
8 99-8946 • ROD - battery holddown 2
9 55-2958 • FLATWASHER 2
10 55-4954 • NUT 2
11 99-8947 • BRACKET - battery holddown 1
202
27G2 STRUCTURAL COMPONENTS (30s)
Revised
4/22/96
STRUCTURAL
COMPONENTS
(30s)
27G2
4/22/96
203
Revised
4/22/96 STRUCTURAL COMPONENTS (30s) 27G2
REF PART# DESCRIPTION QTY
1 99-3610 BOLTSTRIP 6
55-3577 RIVET - boltstrip 6
55-371 FLATWASHER 6
55-790 LOCKWASHER 6
55-789 NUT 6
2 98-1322 HOUSING - evaporator (before 9/77) 1
98-1863 HOUSING - evaporator (9/77 & after) 1
3 99-3663 MEMBER - wood (top) 1
99-3664 MEMBER - wood (bottom) 1
99-3665 MEMBER - wood (right) 1
99-3666 MEMBER - wood (left) 1
4 98-1331 DOOR - upper right 1
5 99-6900 LATCH - door 8
99-665 • NUT - latch 1
99-1046 PLATE - door latch 8
55-2778 SCREW - plate 6
6 98-2018 DOOR - lower right 1
7 98-2019 DOOR - lower left 1
99-1166 HINGE - door 3
99-1159 HINGE - door 3
55-3049 SCREW 2
8 99-2126 HINGE - door (right) 2
9 99-2128 HINGE - frame (right) 2
10 99-2127 HINGE - door (left) 2
11 99-2129 HINGE - frame (left) 2
55-1587 SCREW - hinge 6
55-1800 LOCKWASHER 6
55-3405 NUT 6
55-3447 PIN - cotter 4
12 98-996 DOOR - front 2
99-6900 LATCH - door 2
99-665 NUT - latch 2
13 98-2893 GRILLE - condenser (see 18D11) 1
14 99-4393 PANEL - tank 1
55-3049 SCREW - panel 4
55-2001 FLATWASHER 4
15 98-1967 FRAME - condenser 1
16 98-1663 SCREEN - top 1
55-2778 SCREW - screen 6
17 99-1144 EYE - lifting 2
55-148 SCREW - eye 4
55-371 FLATWASHER 4
204
27G2 STRUCTURAL COMPONENTS (30s)
Revised
4/22/96
205
Revised
4/22/96 STRUCTURAL COMPONENTS (30s) 27G2
REF PART# DESCRIPTION QTY
55-790 LOCKWASHER 4
55-312 NUT 4
206
50E14 CONDENSER DOORS & FRAME (50s)
Revised
4/22/96
CONDENSER
DOORS & FRAME
(50s)
50E14
4/22/96
207
Revised
4/22/96 CONDENSER DOORS & FRAME (50s) 50E14
REF PART# DESCRIPTION QTY
1 55-3851 BOLT - carriage (4.5 lg) 14
55-4279 BOLT - carriage (5.0 lg) 2
2 98-1322 HOUSING - evaporator (before 10/77) 1
98-1863 HOUSING - evaporator (10/77 & after) 1
3 99-3663 MEMBER - wood (top) 1
99-3664 MEMBER - wood (bottom) 1
99-3665 MEMBER - wood (right) 1
99-3666 MEMBER - wood (left) 1
4 98-1331 DOOR - upper right 1
99-6377 STRIP - bumper A/R
5 99-1428 LATCH - door A/R
99-665 NUT - latch A/R
6 98-2018 DOOR - lower right 1
7 98-2019 DOOR - lower left 1
55-2778 SCREW - door A/R
8 99-2126 HINGE (w/pin, right) 2
9 99-2128 HINGE (w/pin, right) 2
10 99-2127 HINGE (w/pin, left) 2
11 99-2129 HINGE (w/pin, left) 2
55-1587 SCREW - hinge 16
55-1800 LOCKWASHER 16
55-3405 NUT 16
55-3458 PIN - cotter 4
12 98-996 DOOR (less latch) 2
13 98-2893 GRILLE (see 18D11) 1
14 99-4393 PANEL - tank 1
99-2280 EXTRUSION - rubber 1
55-2778 SCREW - panel 4
15 98-1553 FRAME - condenser (before S/N 0492956404) 1
98-1968 FRAME - condenser (S/N 0492956404 & after) 1
16 98-1663 SCREEN - top 1
55-2778 SCREW - screen 6
17 99-1144 EYE - lifting 2
55-148 SCREW - eye 4
55-371 FLATWASHER 4
55-790 LOCKWASHER 4
55-312 NUT 4
18 99-1462 COVER - front base 2
55-2778 SCREW - cover 8
55-2667 STUD - cover 4
55-2657 WASHER 4
55-2658 RECEPTACLE 4
208
50E14 CONDENSER DOORS & FRAME (50s)
Revised
4/22/96
209
Revised
4/22/96 CONDENSER DOORS & FRAME (50s) 50E14
REF PART# DESCRIPTION QTY
55-2262 RIVET - receptacle 8
210
17F11 EVAPORATOR GROUP
Revised
7/14/97
EVAPORATOR
GROUP
17F11
7/14/97
211
Revised
7/14/97 EVAPORATOR GROUP 17F11
REF PART# DESCRIPTION QTY
1 99-3268 BLADE - damper 1
2 99-2326 TUBE 1
55-3404 SCREW 4
55-2201 FLATWASHER 4
55-2202 LOCKWASHER 4
55-2990 NUT 4
3 99-317 SPRING - tension (defrost shut) 2
4 99-2235 COVER - plate 2
55-3561 SCREW 6
5 98-1263 HOUSING - evaporator 1
98-1337 HOUSING - evaporator 1
98-1322 HOUSING - evaporator 1
6 99-1702 BLOCK - drain 1
7 99-1699 PLATE - evaporator drain 1
55-1714 RIVET 2
8 33-428 GROMMET 2
9 99-2230 HOSE 2
10 99-3091 PIPE - drain 2
11 99-1836 BLOCK - drain tube 1
12 99-1701 PLATE - evaporator drain 1
13 99-2500 CLAMP - defrost tube 2
55-145 SCREW 2
55-411 FLATWASHER 2
14 44-2823 SOLENOID 1
99-2244 STRAP - ground 1
55-1587 SCREW 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-1801 NUT 4
15 99-1794 STRAP - shutter 1
99-837 SPACER - damper stop 2
55-3027 SCREW 2
55-2001 FLATWASHER 4
55-3283 WASHER 4
55-3199 NUT 2
16 98-753 PANEL - evaporator 1
55-3101 RIVET 18
17 55-2129 SCREW 8
18 99-2327 SOCKET 2
19 99-2325 SUPPORT 2
20 99-1172 SUPPORT - damper shaft 2
21 99-1663 SHAFT 2
212
17F11 EVAPORATOR GROUP
Revised
7/14/97
213
Revised
7/14/97 EVAPORATOR GROUP 17F11
REF PART# DESCRIPTION QTY
22 55-3274 NUT 2
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 8
55-1801 NUT 8
24 98-1264 ORIFICE - evaporator fan 1
55-3045 LOCKWASHER - dome (ss) 16
55-1587 SCREW 16
55-1800 LOCKWASHER 16
55-3059 NUT - captive 16
25 67-1449 COIL - evaporator 1
26 99-1529 NUTSTRIP 2
55-2988 RIVET 2
27 99-2885 FLANGE - coil 1
28 99-2886 FLANGE - coil 1
55-1587 SCREW 10
55-2086 FLATWASHER 10
55-1800 LOCKWASHER 10
55-3027 SCREW 20
55-2001 FLATWASHER 20
55-2964 LOCKWASHER 20
55-2965 NUT 20
214
18D11 GRILLE
Revised
11/22/95
GRILLE
18D11
11/22/95
215
Revised
11/22/95 GRILLE 18D11
REF PART# DESCRIPTION QTY
99-3619 NAMEPLATE 1
99-1605 NAMEPLATE 1
99-1287 NAMEPLATE - glow plug 1
99-3633 NAMEPLATE - Radiator Fill 1
99-1592 NAMEPLATE - NWD 1
99-3622 NAMEPLATE - A.R.I. Certified 1
99-6152 NAMEPLATE - Belt Tension 1
99-3624 NAMEPLATE - TK Cold Line 1
99-4486 NAMEPLATE 1
99-4801 NAMEPLATE 1
99-4802 NAMEPLATE 1
99-4803 NAMEPLATE - Suction Pressure 1
99-4804 NAMEPLATE - Load Temperature 1
99-4805 NAMEPLATE - Fan Bearing Lubrication 1
99-4806 NAMEPLATE - Warranty 1
99-5635 NAMEPLATE 1
99-4184 NAMEPLATE 1
99-4488 NAMEPLATE 1
99-4484 NAMEPLATE 1
99-4485 NAMEPLATE 1
99-4490 NAMEPLATE - Warning 1
99-1596 NAMEPLATE - Diesel Fuel Only 1
1 98-995 NAMEPLATE - TK 1
55-1714 RIVET 1
2 98-2893 GRILLE 1
55-3848 SCREW 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
3 99-2323 NAMEPLATE 1
55-3564 SCREW 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
55-2965 NUT 4
99-2712 BRACKET 2
55-1714 RIVET 8
4 99-2494 BRACKET 1
55-3018 SCREW 1
55-2086 FLATWASHER 1
55-3275 NUT 1
55-2490 SCREW 1
5 99-1711 BRACKET 4
55-214 SCREW 4
216
18D11 GRILLE
Revised
11/22/95
217
Revised
11/22/95 GRILLE 18D11
REF PART# DESCRIPTION QTY
55-419 LOCKWASHER (internal thread) 4
55-411 FLATWASHER 4
218
20D3 SILL GASKET
Revised
7/9/97
SILL GASKET
20D3
7/9/97
219
Revised
7/9/97 SILL GASKET 20D3
REF PART# DESCRIPTION QTY
1 55-2180 SCREW 12
2 99-1313 SPACER - sill gasket 6
3 99-110 PLATE - frame 6
4 55-2752 NUT 12
4 55-1511 LOCKWASHER 12
5 33-2957 GASKET - sill 1
220
46B13 FUEL TANK MOUNTING
Revised
7/28/00
FUEL TANK
MOUNTING
46B13
7/28/00
221
Revised
7/28/00 FUEL TANK MOUNTING 46B13
REF PART# DESCRIPTION QTY
1 99-6083 BRACKET - support A/R
99-6085 PLATE - backing A/R
55-197 SCREW - bracket A/R
55-3054 NUT A/R
2 202-108 BAND A/R
12-369 BAND A/R
55-2252 SCREW A/R
55-2133 NUT A/R
3 12-355 CLAMP A/R
4 11-4860 ELBOW 1
5 11-4841 NUT (1/4) 1
6 10-243 KIT - fuel line 1
7 11-4367 HOSE 1
8 11-4959 ELBOW 1
11-4375 CONNECTOR - fitting 1
9 11-4941 NUT - hose (3/8) 1
10 10-242 KIT - fuel line 1
11-4372 HOSE 1
11 55-3877 PLUG 2
55-3837 VENT 1
12 11-5331 TUBE - fuel pickup (18 in tank) 2
11-2655 TUBE - fuel pickup (22 in tank) 2
11-5330 TUBE - fuel pickup (24 in tank) 2
13 12-450 TANK - fuel (30 gallon) 1
12-453 TANK - fuel (90 gallon) 1
12-457 TANK - fuel (30 gallon) 1
12-458 TANK - fuel (50 gallon) 1
12-459 TANK - fuel (75 gallon) 1
12-460 TANK - fuel (90 gallon) 1
12-528 TANK - fuel (110 gallon, steel, 22 in dia) 1
12-481 TANK - fuel (150 gallon) 1
14 11-5946 CAP - fuel tank (non-vented) 1
33-381 • GASKET - cap 1
99-5865 CAP - fuel tank 1
15 11-2593 GAUGE - fuel (18 in tanks) 1
11-2501 GAUGE - fuel (22 in tanks) 1
11-5336 GAUGE - fuel (24 in tanks) 1
44-2089 DIAL - gauge 1
11-5450 DIAL - gauge (140 dial swing) 1
33-726 O-RING - gauge 1
16 55-2313 PLUG - ball check 1
17 11-2586 LINE - copper line to unit 1
222
46B13 FUEL TANK MOUNTING
Revised
7/28/00
223
Revised
7/28/00 FUEL TANK MOUNTING 46B13
REF PART# DESCRIPTION QTY
18 55-1648 ELBOW (3/8) 1
19 55-466 ELBOW (1/4) 1
20 11-2486 LINE - fuel return 1
41-2638 PUMP - fuel (12V) 1
41-2641 PUMP - fuel (24V) 1
10-273 • KIT - filter 1
99-2276 BRACKET - pump 1
99-1596 NAMEPLATE - Diesel Fuel Only 1
21 99-6161 CHANNEL - tank 1
NOTE: FUEL PUMP 44-8478 has been replaced with 41-566. 10-262 FILTER KIT is for FUEL PUMP 44-
8478. 10-273 FILTER KIT is for FUEL PUMP 41-566
224
18F9 SHUTTER ASSEMBLY
Revised
3/23/92
SHUTTER ASSEM-
BLY
18F9
3/23/92
225
Revised
3/23/92 SHUTTER ASSEMBLY 18F9
REF PART# DESCRIPTION QTY
606-133 KIT - shutter 1
98-1579 TOP - shutter 1
1 99-1434 SHUTTER - assembly (right) 1
2 99-1409 ROD - operating strap 1
55-406 FLATWASHER 2
3 99-1284 ROD - shutter 1
55-916 NUT 2
55-217 PIN - cotter 1
55-411 FLATWASHER 1
4 99-1456 SHUTTER -assembly (left) 1
5 99-1131 ANGLE - support (left) 1
55-760 SCREW 4
55-664 NUT 4
6 99-4535 CHANNEL 1
55-680 SCREW 5
55-411 FLATWASHER 5
55-916 NUT 5
55-1714 RIVET - blind 2
7 99-1410 STRAP - shutter 2
99-165 SPRING - tension 2
8 99-168 SPRING - control 10
55-401 FLATWASHER 10
9 99-1055 SHUTTER - right 4
10 99-1408 ANGLE - right support 1
55-760 SCREW 4
55-664 NUT 4
11 99-1279 HOOK - spring 1
12 99-4100 BRACKET - shutter top 2
55-144 SCREW 4
55-411 FLATWASHER 4
55-916 NUT 4
13 99-158 SPRING - tension 1
55-3756 BOLT - eye 1
15 99-4103 LEVER 1
16 98-580 FRAME - shutter 1
17 99-366 ELEMENT - power 1
55-1177 NUT 1
99-163 HEAD - pusher 1
99-4108 ARM - actuator 1
99-388 SHAFT - yoke 1
55-217 PIN - cotter 2
99-390 ROLLER 1
226
18F9 SHUTTER ASSEMBLY
Revised
3/23/92
227
Revised
3/23/92 SHUTTER ASSEMBLY 18F9
REF PART# DESCRIPTION QTY
99-389 SHAFT - roller 1
55-217 PIN - cotter 2
09-3073 PLATE 1
55-680 SCREW 3
55-411 FLATWASHER 3
55-916 NUT 3
18 99-1469 BOLT - eye 1
99-837 SPACER - damper stop 1
55-1510 SCREW 1
55-431 FLATWASHER 1
55-664 NUT 1
55-411 FLATWASHER 1
20 99-1570 ARM 1
21 99-1065 SHUTTER - left heater 4
55-1714 RIVET 10
22 99-1213 SPACER - guide 2
23 98-587 SLIDE - slotted 1
24 99-5744 GUIDE - left 1
99-5745 GUIDE - right 1
55-3022 SCREW 10
55-3696 SCREW 5
55-2201 FLATWASHER 15
55-2990 NUT 15
25 98-641 PLATE - slotted 1
26 98-2021 FRAME 1
27 98-1459 ORIFICE 1
99-1290 SPACER - shoulder 2
55-3442 SCREW 2
55-2001 FLATWASHER 2
55-2965 NUT 2
55-2964 LOCKWASHER 2
99-4106 ANGLE 1
55-2648 RIVET - blind 2
99-1467 ROD 1
99-1485 TURNBUCKLE 1
55-217 PIN - cotter 2
55-760 SCREW (fh mach, 10-32) 2
55-1512 SCREW (fh mach, 8-32 x 1/2) 5
55-431 FLATWASHER (#10) 2
55-406 FLATWASHER (#8) 5
55-411 FLATWASHER (1/4) 2
55-315 NUT (1/4-28, hex) 1
228
18F9 SHUTTER ASSEMBLY
Revised
3/23/92
229
Revised
3/23/92 SHUTTER ASSEMBLY 18F9
REF PART# DESCRIPTION QTY
55-686 NUT (8-32, hex, keps) 5
55-664 NUT (10-32, hex, keps) 2
99-1299 CHANNEL (right) 1
99-1296 CHANNEL (left) 1
98-995 NAMEPLATE - TK 1
55-2012 RIVET 8
230
18F11 THERMOSTAT ASSEMBLY
Revised
3/23/92
THERMOSTAT
ASSEMBLY
18F11
3/23/92
231
Revised
3/23/92 THERMOSTAT ASSEMBLY 18F11
REF PART# DESCRIPTION QTY
1 11-2684 BALL JOINT 1
3 99-390 ROLLER 1
4 55-627 NUT (hexjam) 1
5 55-626 LOCKWASHER 1
6 99-163 HEAD - pusher 1
7 99-366 ELEMENT - power 1
8 55-2882 PIN - cotter 4
9 99-388 SHAFT - yoke 1
10 99-389 SHAFT - roller 1
11 99-4108 ARM - actuator 1
12 55-664 NUT 1
13 55-2752 NUT 1
14 55-3756 BOLT - eye 1
232
44C14 SHUTTER ASSEMBLY - FRONT
Revised
8/18/95
SHUTTER ASSEM-
BLY - FRONT
44C14
8/18/95
233
Revised
8/18/95 SHUTTER ASSEMBLY - FRONT 44C14
REF PART# DESCRIPTION QTY
98-3387 SHUTTER (front) 1
1 98-1993 • CHANNEL (front, lower) 1
2 98-1994 • CHANNEL (front, right) 1
3 98-1992 • CHANNEL (front, top) 1
4 98-1995 • CHANNEL (front, left) 1
5 55-3098 • SCREW - channel 19
55-2086 • FLATWASHER 19
55-1800 • LOCKWASHER 19
55-4953 • NUT 19
6 98-3501 • SHUTTER - assembly 2
7 99-5671 •• ANGLE (left) 2
8 98-1991 •• VALVE - assembly 2
9 99-5673 •• BAR - control 2
10 99-5672 •• ANGLE (right) 2
11 99-5669 • CHANNEL (center) 1
12 55-1081 • NUT - speed 3
13 99-5670 • CLIP - shutter 3
14 99-5666 • CHANNEL (front, center) 1
15 55-1587 • SCREW - channel 12
55-1800 • LOCKWASHER 12
55-1801 • NUT 4
16 99-5656 • CONTROL - shutter 1
99-5657 •• ELEMENT - power 1
17 55-2977 • SCREW - control 4
55-2086 • FLATWASHER 4
55-1800 • LOCKWASHER 4
55-1801 • NUT 4
18 11-4929 • ROD - end 2
55-3121 • SCREW - end 1
55-1800 • LOCKWASHER 1
55-1801 • NUT 1
19 55-1533 • NUT - rod 2
20 99-5659 • ROD 1
21 99-5661 • SPRING 2
22 99-5662 • PIN - shutter 3
23 99-5660 • SPACER 2
24 55-4556 • CLIP - pin 6
234
44C14 SHUTTER ASSEMBLY - FRONT
Revised
8/18/95
235
Revised
8/18/95 SHUTTER ASSEMBLY - FRONT 44C14
REF PART# DESCRIPTION QTY
25 90-120 KIT - vane repair (incl *CRANK - left, *CRANK - right, *SNAP 1
RING - small, *SNAP RING - large)
26 99-8807 BRACKET - shutter (front) 4
55-1587 SCREW 8
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 8
236
44A8 SHUTTER ASSEMBLY
Revised
4/22/96
SHUTTER ASSEM-
BLY
44A8
4/22/96
237
Revised
4/22/96 SHUTTER ASSEMBLY 44A8
REF PART# DESCRIPTION QTY
606-133 KIT - shutter 1
98-3386 • SHUTTER - top (complete) 1
1 98-1989 •• CHANNEL - top (left) 1
2 98-1986 •• CHANNEL - top (front) 1
3 99-5658 •• CHANNEL - top (center) 1
4 98-1988 •• CHANNEL - top (right) 1
5 98-1987 •• CHANNEL - top (rear) 1
6 98-3496 •• SHUTTER - assembly 1
7 99-5664 •• ANGLE (right) 1
8 98-1991 •• VALVE - assembly 1
9 99-5663 •• ANGLE (left) 1
10 99-5665 •• BAR - control 1
11 99-5667 •• CONTROL 1
99-5668 ••• ELEMENT - shutter 1
12 55-2977 •• SCREW - control 4
55-2086 •• FLATWASHER 4
55-1800 •• LOCKWASHER 4
55-1801 •• NUT 4
13 11-4929 •• ROD - end 2
55-3121 •• SCREW - rod end 1
55-1800 •• LOCKWASHER 1
55-1801 •• NUT 4
14 55-1533 •• NUT - rod 2
15 99-5659 •• ROD 1
16 99-5661 •• SPRING 2
17 99-5662 •• PIN - shutter 3
18 99-5660 •• SPACER - pin 2
19 55-4556 •• CLIP - pin 6
20 99-5655 •• BRACKET - shutter (top) 1
21 55-3098 •• SCREW - bracket & channels 30
55-2086 •• FLATWASHER 30
55-1800 •• LOCKWASHER 30
55-4953 •• NUT 18
99-6121 • NAMEPLATE - Thermo 1
99-6122 • NAMEPLATE - King 1
22 11-5615 • TUBE - exhaust (Sentry) 1
11-8022 • TUBE - exhaust (Sentry II) 1
238
44A8 SHUTTER ASSEMBLY
Revised
4/22/96
239
Revised
4/22/96 SHUTTER ASSEMBLY 44A8
REF PART# DESCRIPTION QTY
55-1049 • SCREW - tube 1
55-5292 • NUT 1
23 99-1514 • CLAMP - U (exhaust) 2
24 11-3761 • ELBOW - exhaust 1
25 90-120 •• KIT - vane repair (incl *CRANK - left, *CRANK - right, 1
*SNAP RING - small, *SNAP RING - large)
240
INDEX NUMERICAL BY PART NUMBER
INDEX - 1
INDEX NUMERICAL BY PART NUMBER
INDEX - 2
INDEX NUMERICAL BY PART NUMBER
INDEX - 3
INDEX NUMERICAL BY PART NUMBER
44-2219 188 44-3803 102, 136, 154, 156 44-5310 152, 156
44-2240 188 44-3850 168 44-5443 50
44-2241 188 44-3854 188 44-5460 54
44-2242 188 44-3898 174 44-5464 54
44-2252 188 44-3909 52 44-5465 54
44-2253 188 44-3921 176 44-5466 54
44-2260 172 44-4010 196 44-5469 54
44-2286 188 44-4011 196 44-5565 152
44-2354 188 44-4045 182 44-5654 172
44-2503 198 44-4059 152 44-5674 54
44-2548 152 44-4061 152 44-5676 50
44-2602 152 44-4116 176 44-5703 152, 172
44-2739 162, 164 44-4119 182 44-6047 170
44-2756 74 44-4181 186 44-6207 136
44-2814 172 44-4203 160, 164 44-6266 186
44-2823 74, 152, 156, 184, 212 44-4204 160, 164 44-6326 54
44-2825 152 44-4206 182 44-6327 54
44-2847 184 44-4242 188 44-6328 54
44-2885 188 44-4340 152, 198 44-6347 48
44-2887 188 44-4348 152 44-6361 54
44-2907 158 44-4383 152 44-6362 54
44-2909 172 44-4487 168 44-6364 54
44-2910 50 44-4517 176 44-6366 54
44-2911 48, 50, 156 44-4659 160 44-6367 54
44-2919 50 44-4660 164 44-6404 54
44-2920 50 44-4662 166 44-6405 54
44-2921 50 44-4663 156 44-6406 54
44-2922 48, 152, 156 44-4664 156 44-6407 54
44-2924 50 44-4671 50 44-6413 56, 58
44-2929 50 44-4672 50 44-6422 56, 58
44-2930 50 44-4674 194 44-6423 56, 58
44-2931 50 44-4675 194 44-6424 56, 58
44-2932 50 44-4687 48 44-6500 170
44-2933 50 44-4720 74, 156 44-6671 56, 58
44-2935 50 44-4753 52 44-6674 56, 58
44-2936 50 44-4769 156, 176 44-6676 56, 58, 60
44-2937 50 44-4774 42, 152 44-6677 56, 58, 60
44-2943 188 44-4875 168 44-6678 60
44-2983 184 44-5013 152 44-6679 58, 60
44-3018 152, 158 44-5014 188 44-6680 56, 58, 60
44-3035 172 44-5057 156 44-6681 56, 58, 60
44-3155 152, 156 44-5071 52 44-6902 148
44-3164 156, 168 44-5072 52 44-7016 56, 58
44-3182 168 44-5073 52 44-7019 56, 58
44-3183 168 44-5075 52 44-7051 198
44-3184 156, 168 44-5076 52 44-709 156
44-3186 156, 168 44-5077 52 44-7144 54
44-3258 168 44-5078 52 44-7311 56, 58
44-3325 152, 156, 186, 188, 190 44-5079 52 44-7396 152
44-3440 52 44-5112 174 44-7397 152, 176
44-3441 52 44-5214 152, 156 44-7401 58
44-3443 52 44-5225 164 44-7402 58, 60
44-3444 52 44-5227 168 44-7674 148
44-3446 52 44-5234 148, 172 44-7696 160
44-3447 52 44-5235 148 44-7697 164
44-3448 52 44-5247 188 44-7773 198
44-3515 156 44-5248 188 44-7828 198
44-3521 156 44-5262 152, 172 44-7997 198
44-3627 156, 196 44-5305 152 44-8031 198
INDEX - 4
INDEX NUMERICAL BY PART NUMBER
INDEX - 5
INDEX NUMERICAL BY PART NUMBER
INDEX - 6
INDEX NUMERICAL BY PART NUMBER
INDEX - 7
INDEX NUMERICAL BY PART NUMBER
INDEX - 8
INDEX NUMERICAL BY PART NUMBER
INDEX - 9
INDEX NUMERICAL BY PART NUMBER
INDEX - 10
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
CLAMP - U 68, 240 COVER - water pump 44 130, 134, 140, 142, 144,
CLEANER - air 66 CRANKSHAFT 16, 104, 110 146, 150, 152, 156, 160,
CLIP 32, 130 CRANKSHAFT - compressor 120 162, 164, 168, 172, 178,
CLIP - drain hose 24 CUP 66 180, 184, 186, 190, 196,
CLIP - pin 234, 238 CUP - inner 66 198, 200, 202, 204, 208,
CLIP - piston 16 212, 214, 216, 218, 226,
CLIP - shutter 234 D 228, 234, 236, 238
CLIP - spring 168 DEFROST - actuator gear box 182 FLINGER - front 194
CLIP - tube 12 DEHYDRATOR 102, 144 FLYWHEEL 28, 76
CLUTCH 52, 78, 80 DIAL - gauge 70, 222 FRAME 228
CLUTCH - assembly 54 DIAPHRAGM 164 FRAME - condenser 204, 208
CLUTCH - complete 76 DIAPHRAGM - reset 160 FRAME - shutter 226
COIL 136 DIODE 156, 168
COIL - condenser 100, 142 DIODE - assembly 74, 188 G
COIL - evaporator 100, 214 DIPSTICK 24 GASKET 24, 34, 36, 40, 42, 44, 50,
COIL - field 50, 52, 56, 58, 60 DIPSTICK - nylon 24 64, 66, 70, 72, 118, 120,
COIL - pilot solenoid 102 DISC - expansion tank 72 130, 134, 138, 168, 172
COIL - valve 154, 156 DOOR 208 GASKET - breather 8
COLLAR - thrust 20 DOOR - front 204 GASKET - cap 134, 222
COMPRESSOR 118 DOOR - lower left 204, 208 GASKET - compressor cylinder head
COMPRESSOR - 426 100 DOOR - lower right 204, 208 104, 110, 116, 118
COMPRESSOR - X426 100, 104, 110 DOOR - upper right 204, 208 GASKET - control box 160
CONNECTOR 62, 152, 156, 194 DUCT - water 8 GASKET - cover 8, 26, 40, 164
CONNECTOR - fitting 222 GASKET - cover to pump 44
CONNECTOR - fuel inlet 36 E GASKET - cover, o-ring 26
CONNECTOR - glow plug 48, 156 ELBOW 62, 64, 66, 100, 136, 150, GASKET - cylinder head 12
CONNECTOR - hose 66, 70 222, 224 GASKET - dipstick 24
CONTACTOR 160, 164 ELBOW - exhaust 240 GASKET - drive bearing plate 118
CONTACTOR - heater 160 ELBOW - female 172 GASKET - drive end 106, 112
CONTACTOR - linestarter 164 ELBOW - hose 24 GASKET - drive plate 116
CONTACTS - C terminal 54 ELEMENT 40 GASKET - end plate 128
CONTACTS - M terminal 54 ELEMENT - power 100, 140, 226, 232, GASKET - exhaust 66, 68
CONTROL 238 234 GASKET - flange 24, 42
CONTROL - shutter 234 ELEMENT - shutter 238 GASKET - front plate 8
CORE 150 ENGINE 8 GASKET - fuel pump 30
CORE - moving 52 EXTRUSION - rubber 208 GASKET - housing to cylinder head 24
COUPLING 62, 76, 78, 80, 150 EYE - lifting 204, 208 GASKET - injection pump 32
COUPLING - compressor drive 28 GASKET - inspection plate 32
COUPLING - filter 64 F GASKET - lens 148, 172
COUPLING - hose 64 FAN 182, 188 GASKET - manifold 46, 106, 112, 116
COUPLING - straight 64 FANSHAFT 98 GASKET - oil base 24
COVER 24, 32, 152, 176, 178 FANSHAFT - assembly 98 GASKET - oil flange 40
COVER - assembly 50 FILTER 40, 130 GASKET - oil sump 108, 114, 116, 118
COVER - battery box 200, 202 FILTER - adapter 40 GASKET - oil tube 12
COVER - brush holder 188 FILTER - bypass 64 GASKET - piston chamber 30
COVER - compressor drive bearing FILTER - fuel 62 GASKET - piston housing 128
118 FILTER - oil 40, 42, 150 GASKET - plastic lens 148
COVER - cylinder head 12 FILTER - oil sump 118 GASKET - plug 8, 12, 32
COVER - dust 30 FILTER - screen 30 GASKET - pump 44
COVER - front base 208 FITTING 62 GASKET - pump bearing plate 120
COVER - gearcase 26 FITTING - flare 100 GASKET - pump end 106, 112
COVER - linestarter 160, 164 FITTING - saddle 100 GASKET - pump housing 116
COVER - motor 194 FLANGE 64, 68 GASKET - screw 34
COVER - oil filter 40 FLANGE - coil 214 GASKET - sill 220
COVER - oil pump 38 FLATWASHER 24, 30, 32, 48, 52, 54, GASKET - thermometer 172
COVER - plate 212 66, 68, 70, 74, 82, 84, GASKET - thermostat cover 176
COVER - pump 106, 112 88, 92, 94, 96, 98, 100, GASKET - valve cap 132
COVER - rear 56, 58, 60 102, 104, 106, 108, 110, GASKET - valve cover 12
COVER - tappet 8 112, 114, 120, 124, 128, GASKET - water pump 44
INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION
GASKET SET - engine overhaul 10, HOSE 62, 64, 66, 68, 70, 150, 172, KIT - cylinder head gasket 14, 22, 46
14, 22, 24, 26, 34, 40, 180, 212, 222 KIT - dust cover 56, 58, 60
42, 44, 46 HOSE - breather 8 KIT - engine overhaul 10
GAUGE - compound pressure 172 HOSE - bypass 24 KIT - filter 224
GAUGE - compression tester 48 HOSE - exhaust 68 KIT - frost plug heater 10
GAUGE - fuel 222 HOSE - filter to back of engine 64 KIT - fuel line 62, 222
GAUGE - injection pump 34 HOSE - filter to front of engine 64 KIT - gasket 108, 114, 116, 122
GAUGE - liquid 70 HOSE - oil drain 24 KIT - hose 62
GAUGE - Magnehelic pressure 180 HOSE - solenoid to compressor 136 KIT - low speed start 10
GAUGE - oil pressure 172 HOSE - suction 100 KIT - oil pump gear 118
GAUGE - water temperature 172 HOSE - tank to radiator 70 KIT - piston seal 130
GEAR 20, 54 HOSE - water 70 KIT - points 164
GEAR - camshaft 20 HOT PLUG & BALL 12 KIT - repair 128
GEAR - crankshaft 18 HOURMETER - rectangle 152, 172 KIT - repair sleeve 18
GEAR - drive 32 HOURMETER - round 152, 172 KIT - shutter 226, 238
GEAR - pinion 38 HOUSING 54, 76, 98 KIT - suction valve 132
GEAR - ring 28 HOUSING - assembly 52 KIT - thermostat 156, 176
GEAR - starter 54 HOUSING - battery 202 KIT - thermostat & sensor 152
GEAR CASE 56, 58 HOUSING - clutch 76 KIT - valve repair 130
GEARCASE - assembly 50 HOUSING - evaporator 204, 208, 212 KIT - vane repair 236, 240
GEARCASE - timing 26 HOUSING - flywheel 84
GLASS - lens 148 HOUSING - front 188 L
GLASS - thermometer 172 HOUSING - piston 128 LATCH - door 204, 208
GLOW PLUG 48, 152, 156 HOUSING - pump 106, 112 LENS 148, 172
GREASE 98 HOUSING - rear 188 LENS - expansion tank 72
GRILLE 208, 216 HOUSING - thermostat 24 LENS - only 148
GRILLE - condenser 204 HOUSING - valve 128 LENS - thermometer 172
GROMMET 152, 176, 178, 182, 200, HUB 34, 78 LEVER 32, 226
202, 212 LEVER - shift 50, 60
GROMMET - harness 156 I LEVER - speed control 74
GUIDE - left 228 IMPELLER 44 LEVER - throttle 32
GUIDE - right 228 IMPELLER - engines 44 LIGHT - indicator 152, 172
GUIDE - valve exhaust 12 INDICATOR - liquid 104, 110, 146 LIGHT - service 174
GUIDE - valve intake 12 INJECTOR - nozzle 32, 36 LIMITER - current 168
INSTALLER - camshaft bearing 10 LINE 100
H INSULATOR 184 LINE - bulkhead to heat exchanger 102
HANGER - engine 12, 46 INSULATOR - terminal 198 LINE - copper line to unit 222
HANGER - thermostat 24 LINE - dehydrator to bulkhead 102
HARNESS 152, 174 J LINE - fuel return 224
HARNESS - actuator 182 JUMPER 164, 168, 196 LINE - heat exchanger to bulkhead 100
HARNESS - alternator to regulator 188 LINE - heat exchanger to evaporator
HARNESS - evaporator 152, 156 K 100
HARNESS - main 152, 156, 176 KEY 20, 74 LINE - injection 32
HARNESS - oil switch 152 KEY - coupling to compressor 28 LINESTARTER 156, 160, 164
HARNESS - wire 152 KEY - crankshaft 120 LINK 74
HARNESS & SWITCH - assembly 156 KEY - gear 18 LOCK - valve 20
HEAD - compressor end 52 KEY - lever 34 LOCKNUT 66, 164
HEAD - cylinder 12, 104, 110, 118 KEY - shaft 108, 114 LOCKPLATE 16, 76
HEAD - piston 104, 112, 124 KEY - woodruff 188 LOCKRING 16, 28
HEAD - pusher 226, 232 KIT - 2 minute glow plug preheat 170 LOCKWASHER 20, 24, 30, 32, 34, 38,
HEAD - unloader 106 KIT - acid test 108, 114, 122 42, 44, 46, 48, 52, 54,
HEAT SHIELD - nozzle 32 KIT - bellows 128 62, 64, 66, 68, 70, 74,
HEATER 196 KIT - bolt 18, 88, 90 76, 78, 84, 88, 90, 92,
HINGE 208 KIT - brush 60 94, 96, 100, 106, 112,
HINGE - door 204 KIT - check valve repair 138 136, 140, 142, 146, 150,
HINGE - frame 204 KIT - clutch repair 78, 80 152, 156, 160, 162, 164,
HOLDER - brush 50, 54, 56, 58 KIT - compressor remote oil filter 150 166, 168, 172, 178, 180,
HOLDER - element 40 KIT - contact 160 184, 186, 188, 190, 192,
HOOK - spring 226 KIT - crankshaft 8 196, 198, 200, 202, 204,
INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION
206, 208, 212, 214, 216, 180, 182, 184, 186, 188, P
218, 220, 228, 232, 234, 190, 192, 196, 198, 200, PAN - oil base 24
236, 238 202, 204, 206, 208, 212, PANEL 168
LOCKWASHER - dome 214 214, 216, 220, 222, 226, PANEL - control 152, 156
LOCKWASHER - internal tooth 94 228, 230, 232, 234, 238, PANEL - evaporator 212
240 PANEL - gauge 172
M NUT - adjusting 74, 128 PANEL - switch 168
MANIFOLD - compressor 100 NUT - cable 198 PANEL - tank 204, 208
MANIFOLD - discharge 112 NUT - cap 36 PIN 50, 82, 98
MANIFOLD - exhaust 46 NUT - captive 142, 200, 202, 214 PIN - clamp to cover 52
MANIFOLD - intake 46 NUT - compressor 76, 84 PIN - cotter 50, 74, 128, 204, 208, 226,
MEMBER - wood 204, 208 NUT - connecting rod 16 228, 232
MODULE - electronic 176 NUT - fan 188 PIN - cylinder body to oil base 8
MOTOR 156, 190, 194 NUT - hose 62, 222 PIN - dowel 10, 28, 76, 84, 104, 106,
MOUNT - vibration 82, 84 NUT - housing 24 110, 112, 118, 120
MUFFLER 68 NUT - injection pump 34 PIN - front plate 8
NUT - isolation diode 188 PIN - pinion 38
N NUT - latch 204, 208 PIN - piston 16, 104, 110, 120, 124
NAMEPLATE 176, 216 NUT - mounting diode 188 PIN - roll 76
NAMEPLATE - 230 Volt 162 NUT - nozzle 36 PIN - shutter 234, 238
NAMEPLATE - 380VAC 50 Hz/ NUT - reamer 10 PIN - speed control 74
460VAC 60 Hz 164 NUT - rod 234, 238 PIN - spring 76
NAMEPLATE - arrow 192 NUT - speed 234 PIN - straight 16
NAMEPLATE - A.R.I. Certified 216 NUT - square 188 PINION - assembly 50, 56
NAMEPLATE - Belt Tension 216 NUT - stud 140 PINION - clutch assembly 58, 60
NAMEPLATE - Corrosive 200 NUT - terminal 52 PINION STOP - package 52
NAMEPLATE - Diesel Fuel Only 216, NUT - valve 102, 136, 154, 156 PIPE - drain 212
224 NUTSTRIP 62, 142, 150, 214 PIPE - oil 32
NAMEPLATE - Fan Bearing PISTON 16, 30, 104, 110, 120, 124,
Lubrication 216 O 128, 130
NAMEPLATE - glow plug 216 OIL - compressor 114, 120 PISTON & SEAL 130
NAMEPLATE - injection setting 34 OIL - synthetic 108, 114 PLATE 70, 126, 228
NAMEPLATE - King 238 ORIFICE 142, 228 PLATE - backing 222
NAMEPLATE - Load Temperature 216 ORIFICE - evaporator fan 214 PLATE - bellows 128
NAMEPLATE - NWD 216 O-RING 24, 30, 32, 38, 40, 54, 70, 98, PLATE - brush 52
NAMEPLATE - panel 168 100, 104, 106, 110, 112, PLATE - compressor drive bearing 118
NAMEPLATE - push to reset 162, 164 114, 118, 120, 128, 146 PLATE - compressor oil pump cover
NAMEPLATE - Radiator Fill 216 O-RING - cap 120 118
NAMEPLATE - recommended O-RING - coupling 100 PLATE - door latch 204
batteries 200 O-RING - cover 12 PLATE - drive bearing 114
NAMEPLATE - Suction Pressure 216 O-RING - cylinder head screw 116 PLATE - engine 84
NAMEPLATE - Thermo 238 O-RING - cylinder sleeve 116 PLATE - evaporator drain 212
NAMEPLATE - TK 216, 230 O-RING - dirt 114 PLATE - frame 220
NAMEPLATE - TK Cold Line 216 O-RING - dust seal 116 PLATE - front 8
NAMEPLATE - Warning 200, 216 O-RING - flange 42 PLATE - pump bearing 120
NAMEPLATE - Warranty 216 O-RING - gauge 222 PLATE - rear 10
NECK - filler 70 O-RING - oil galley 116 PLATE - slotted 228
NIPPLE 30, 62 O-RING - oil pickup tube 116 PLATE - thrust 22
NIPPLE - injection pump oil feed 8 O-RING - oil pump 116 PLATE - top & bottom 142
NIPPLE - rocker oil feed 8 O-RING - oil pump plug 116 PLATE - valve 108, 110, 118, 126
NOZZLE 36 O-RING - oil pump to housing 116 PLEXIGLASS - defrost actuator 182
NOZZLE - injection 32 O-RING - regulator 116 PLUG 12, 30, 34, 42, 46, 62, 118, 120,
NUT 20, 30, 32, 34, 46, 48, 50, 54, 62, O-RING - screw 26 162, 168, 222
66, 68, 70, 72, 74, 80, O-RING - sealing 20 PLUG - adapter 40
82, 84, 88, 92, 94, 100, O-RING - sight glass 116, 146 PLUG - ball check 222
104, 106, 110, 112, 120, O-RING - throttling valve 116 PLUG - cover 12
124, 126, 136, 140, 144, O-RING - valve 118, 132 PLUG - cylinder body 8
146, 152, 156, 160, 162, O-RING - valve to compressor 128 PLUG - freeze, block 10
164, 168, 172, 174, 178, O-RING - vibrasorber 132 PLUG - freeze, head 14
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
PLUG - magnetic 106, 112 RIVET - blind 92, 182, 226, 228 SCREW - coil 142
PLUG - metering 106, 110 RIVET - boltstrip 204 SCREW - compressor 76
PLUG - oil drain 24 RIVET - counterweight 104, 110 SCREW - compressor coupling 28
PLUG - oil fill 104, 110 RIVET - nutstrip 142 SCREW - contactor 160, 164
PLUG - oil gallery 8, 104, 110 RIVET - plug 168 SCREW - control 234, 238
PLUG - oil metering 120 RIVET - receptacle 210 SCREW - cover 24, 26, 32, 44, 106,
PLUG - oil pump cover 106, 112 RIVET - socket 156, 168 112, 200, 202, 208
PLUG - pipe 106, 112 ROD 228, 234, 238 SCREW - cover to body 38
PLUG - plate 8 ROD - battery holddown 200, 202 SCREW - cylinder head 110
PLUG - shaft end 20 ROD - connecting 16, 104, 110, 120 SCREW - door 208
PLUG - socket head pressure 118 ROD - end 234, 238 SCREW - elbow 66
PLUG - taper 12, 40 ROD - fuel cutoff 74 SCREW - end 234
PLUG - tappet chamber 8 ROD - operating strap 226 SCREW - engine to housing 76
PLUNGER - solenoid 184 ROD - push 20, 36 SCREW - eye 204, 208
POINTER 26 ROD - shutter 226 SCREW - filter 42
PROBE - air switch 180 ROD - speed control 74 SCREW - flange 64
PULLEY 78, 88, 90, 92, 190 ROLLER 226, 232 SCREW - flywheel 16, 28
PULLEY - alternator 88 ROLLER - clutch 54 SCREW - flywheel housing to oil base
PULLEY - compressor drive 190 ROTOR - assembly 76, 188 84
PULLEY - engine 90 ROTOR - drive 76 SCREW - gauge 70
PULLEY - fan 88 ROTOR & SHAFT 38 SCREW - gear 32
PULLEY - housing 80 SCREW - ground 74, 160, 164
PULLEY - idler 88, 90, 92, 94, 96 S SCREW - ground cable 198
PULLEY - water pump 88, 90 SCREEN - compressor oil seperator SCREW - heater 196
PULLEY & BEARING 96 120 SCREW - hinge 204, 208
PUMP 30, 106, 112 SCREEN - filter 140 SCREW - hollow 30, 32
PUMP - fuel 30, 224 SCREEN - inlet 100, 140 SCREW - hourmeter 172
PUMP - injection 32 SCREEN - oil strainer 38 SCREW - housing 24, 54, 128, 188
PUMP - oil 38 SCREEN - oil suction 106, 112 SCREW - hub 78
PUMP - water 44 SCREEN - outlet 140 SCREW - indicator light 174
SCREEN - suction 104, 110 SCREW - injection pump 32
R SCREEN - top 204, 208 SCREW - insulator 198
RADIATOR 70, 142 SCREW 20, 40, 50, 62, 66, 68, 70, 72, SCREW - intake manifold 46
RECEPTACLE 160, 164, 208 88, 90, 94, 96, 100, 102, SCREW - lever 32, 34, 74
RECEPTACLE - power 166 104, 110, 118, 120, 126, SCREW - linestarter 162, 164
REED 126 130, 134, 152, 160, 172, SCREW - manifold 112
REED - piston 104, 112 176, 178, 182, 190, 204, SCREW - mounting engine 82
REED - suction 124 212, 214, 216, 220, 222, SCREW - nozzle holder 36
REGULATOR 106, 112 226, 228, 236 SCREW - oil base 24
REGULATOR - oil pressure 118 SCREW - adapter 114 SCREW - oil plug 98
REGULATOR - voltage 152, 156 SCREW - adjust 20 SCREW - oil sump 108, 114
RELAY 156, 168 SCREW - alternator 186 SCREW - orifice 142
RELAY - mini 170 SCREW - arm to alternator 186 SCREW - panel 168, 204, 208
RELAY - overload 160, 164 SCREW - arm to engine 186 SCREW - plate 10, 84, 108, 114, 128,
REPLACER - valve guide 14 SCREW - armature & starter 54 204
RESISTOR 152, 156, 168 SCREW - base 150 SCREW - pump 38, 44, 106, 112
RETAINER 54, 126 SCREW - bracket 20, 66, 68, 74, 82, SCREW - radiator 142
RETAINER - bearing 56, 58, 60 106, 112, 140, 146, 150, SCREW - receptacle 160, 164
RETAINER - front bearing 188 160, 168, 196, 222 SCREW - relay 160, 164
RETAINER - rear bearing 188 SCREW - bracket to engine 186 SCREW - relay to bracket 164
RETAINER - spring 20 SCREW - bracket & channels 238 SCREW - requlator 156
RIM - glass & gasket 148 SCREW - brush holder 56, 58, 60 SCREW - retainer 56, 58, 60
RING 164 SCREW - camshaft 20 SCREW - ring 164
RING - retaining 76, 96, 104, 110, 124, SCREW - cap 98 SCREW - rod end 238
184 SCREW - case to cover 38 SCREW - rotor 76
RING - snap 20, 40, 78, 80, 120 SCREW - channel 234 SCREW - screen 204, 208
RING SET 16 SCREW - clamp 66, 68, 144, 160, 164, SCREW - set 44, 50
RIVET 8, 62, 94, 180, 212, 214, 216, 196, 198 SCREW - socket 172
228, 230 SCREW - clutch 78 SCREW - socket head 76
INDEX - 5
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 6
INDEX ALPHABETICAL BY DESCRIPTION
V Y
VALVE 106, 112, 114, 118, 150 YOKE 52
VALVE - 3-way 100, 130 YOKE - assembly, housing 54
VALVE - assembly 234, 238
VALVE - check 30, 100, 102, 106, 108,
112, 114, 118, 120, 138,
150
VALVE - exhaust 20
VALVE - expansion 100, 140
VALVE - inlet 20
VALVE - pilot solenoid 102, 136, 154,
156
VALVE - relief 40, 42, 100
VALVE - service 100, 134
VALVE - suction 100, 132
VALVE - throttling 100, 128
VALVE SEAT - insert 12
VENT 222
VENT - air 98
VIBRASORBER 100
W
WASHER 12, 20, 30, 36, 38, 40, 42,
46, 54, 62, 74, 80, 82,
84, 118, 120, 172, 174,
190, 196, 208, 212
WASHER - adapter 32
WASHER - adjusting 128
WASHER - cap 146
WASHER - check valve 30
WASHER - compressor 118
WASHER - compressor mounting 28
WASHER - compressor seal 116
WASHER - compressor sealing 118
WASHER - corrugated 32
WASHER - crankshaft 18
WASHER - dome 142
WASHER - eye joint 32
WASHER - heat shield 32
WASHER - hollow screw 30
WASHER - insulating 188
WASHER - insulation 188
WASHER - nozzle holder 32
WASHER - oil fill 116
WASHER - oil pump 116
WASHER - screw 32
WASHER - seal 150
WASHER - sealing 106, 112, 132, 168,
170
WASHER - shoulder 84
WASHER - special 78
INDEX - 7
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 8