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Inspection and Maintenance Report

The document reports on maintenance issues with two diesel electric generators (DEGs). DEG No. 5 experienced a loud rubbing sound due to a broken oil jet, disrupting oil flow. DEG No. 3 made a grinding noise because corroded oil nozzles injected incorrect fuel amounts, overheating the cylinder. Both engines were replaced and tested, with final performance of the DEGs found to be good.
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0% found this document useful (0 votes)
443 views5 pages

Inspection and Maintenance Report

The document reports on maintenance issues with two diesel electric generators (DEGs). DEG No. 5 experienced a loud rubbing sound due to a broken oil jet, disrupting oil flow. DEG No. 3 made a grinding noise because corroded oil nozzles injected incorrect fuel amounts, overheating the cylinder. Both engines were replaced and tested, with final performance of the DEGs found to be good.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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For General Contracting

Inspection and Maintenance Report

Facility DEGs Area Tag No. DEG No.5 Location LPU2

Maintenance Person Ahmed Jumaa Date and Time 20:00 Am 05/02/2021


Failure Description During the operation hearing a loud rubbing sound from the engine, the O&M assistance stop
the DEG immediately from an emergency bottom.
The Engine of DEG No.5 damage.
Failure Cause ▪ Full inspection of the engine by opening it found that an oil jet (Nozzle) broken, for that, the
oil didn’t reach to gudgeon pin, led to a failure and broke the connection arm.
▪ Replace the engine with the new one, at 18 Feb.
▪ Running the DEG No.5 for 30 minutes without load at 04:20 Pm 20/02/2021.
Final Performance The test run found the DEG no.5 in good performance and can back to the operation and supply
the power.

Phone: +964 783 497 2118


info@almarwa-company.com
Baghdad Street, Nasiriyah City, Thi Qar
www.almarwa-company.com
Province, Republic of Iraq
For General Contracting

Facility DEGs Area Tag No. DEG No.3 Location LPU2


Maintenance Person Ahmed Jumaa Date and Time 14:00 Pm 14/02/2021
Failure Description During the operation hearing a grinding noise from the engine, the O&M assistance stop the DEG
no.3 immediately from an emergency bottom.

Failure Cause ▪ Full inspection of the Engine by opening it, the oil nozzle failure - the injection nozzles
(corroded), so that Incorrect quantity of injected fuel to increase the combustion, therefore
the heating rises up.
▪ hence, the liner sleeve stuck and damage the cylinder.
▪ Replace the engine with the new one, at 20 Feb.21.
▪ Running the DEG No.3 for 30 minutes without load at 11:30 Pm 20/02/2021.
Final Performance The test run found the DEG no.3 in good performance and can back to the operation and supply
the power.

Name Signature Date


PREPARE BY ALMARWA Haider J. Hassan 20/02/2021

Phone: +964 783 497 2118


info@almarwa-company.com
Baghdad Street, Nasiriyah City, Thi Qar
www.almarwa-company.com
Province, Republic of Iraq
For General Contracting

Evidences:

Internal inspection for the Engine of DEG No.3 Oil Jet broke of DEG No.3

Engine Damage of DEG No.3 Engine Damage of DEG No.3

Phone: +964 783 497 2118


info@almarwa-company.com
Baghdad Street, Nasiriyah City, Thi Qar
www.almarwa-company.com
Province, Republic of Iraq
For General Contracting

Internal inspection for the Engine of DEG No.5 liner sleeves stuck

liner sleeves stuck liner sleeves damage

Phone: +964 783 497 2118


info@almarwa-company.com
Baghdad Street, Nasiriyah City, Thi Qar
www.almarwa-company.com
Province, Republic of Iraq
For General Contracting

The new engine of DEG No.5 The new engine of DEG No.5 (Temp. record)

The new engine of DEG No.3 The new engine of DEG No.3 ((Temp. record))
Phone: +964 783 497 2118
info@almarwa-company.com
Baghdad Street, Nasiriyah City, Thi Qar
www.almarwa-company.com
Province, Republic of Iraq

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