QUALITY GUIDE BOOK

For Civil/Building Work

(Rev. A2)

23. JAN. 2018

HDGSK JV QC
 CONTENTS
Inspection
1. Inspection process as per SCOP inspection point (W, S/R, S)
2. Requirement for submission of RFI as per inspection point in civil ITP
3. Documentation as per inspection process in each activity
3.1 Not attaching previous test reports or RFI to SCOP RFI
3.2 Visual Inspection RFI
3.3 Receiving inspection
3.4 Survey
3.5 Repairing concrete defect (minor / serious)

Earth Work
1. Materials
1.1 Structural fill(TYPE-A)
1.2 General fill(TYPE-B)
1.3 Clean sand (for pipe/cable trench and ring wall tank)
1.4 Clean sand (for bullet tank)
1.5 Earth pad
1.6 Earth dike
2. Compaction
2.1 General Requirement
2.2 Compaction Requirement as per layers

Concrete Work
1. Rebar Work
1.1 Tolerance for installation of rebar
1.2 Minimum concrete cover for reinforcement (precast concrete or cast in situ)
1.3 Development length of reinforcement
1.4 Splice length of reinforcement
1.5 Standard Hook detail and dimensions (mm)
2. Form work
2.1 Stripping time for removal of form
3. Concrete placement
3.1 Concrete pouring
3.2 Concrete finish
3.3 Curing method and method
3.4 Curing Tag
3.5 Protection during cold weather

Concrete Repair Work

1. Concrete crack
1.1 Tolerable crack widths
1.2 Crack repair method
2. Concrete defect
2.1 Repair method as per degree of defect
INSPECTION
 Inspection Process as per SCOP Inspection Point (W, S/R, S)

SCOP Inspction Point (W) SCOP Inspection Point (S, S/R)

Subcon / JV Const Subcon / JV Const

D-3 Submit RFI & Schedule D-1 Submit RFI & Schedule
until 4:00 PM until 4:00 PM

JV QC JV QC
D-3 D-1
Review Review

JV QC JV QC
D-2 D Submit RFI & Schedule (S/R),
Inspection
Schedule (S) until 7:00 AM

JV QC JV QC SCOP
D-1 Submit Accepted RFI & Schedule D Review (S/R)
Inspection
until 7:00 AM Information (S)

SCOP
Note : 1) If SCOP doesn't witness inspection until 30 minutes from notified time,
D 1)
Inspection JV can proceed with inspection.
 Requirement for Submission of RFI as per Inspection Point in Civil ITP

RFI SCOP
Inspection Item Inspection Documents Form No. Remark
JV QC SCOP Point

SECURITY FENCE WORK ( IONE-AA00-ITP-CS-0001 Rev. 5) O O W * Inspection for earth and concrete work should be performed as per relevant ITP.

1. Receiving Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Receiving Inspection Report Att #2 of IONE-AA00-PE-QA-0004
O O S(R) Only for Review

2. Precast Curing Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Steam Curing Operation Record ITRF-CS-0001-01
O O S(R) Only for Review

3. Barbed Wire Installation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Inspection for Installation of Babed Wire ITRF-CS-0001-03
O O S(R) Only for Review

4. Final Walk-down Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Final Walk-down Inspection of Fence Works ITRF-CS-0001-02
O O W

EARTH WORK ( IONE-AA00-ITP-CS-0003 Rev. 7) O O W

1. Sampling Test □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Structural Fill (Type A), General Fill (Type B), Clean Sand, - Test Report Issued by Laboratory
Gypsum content O S
- MDD, OMC

2. Site Preparation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Cleaning and Grubbing Check List ITRF-CS-0003-02
O S - Soil Inspection Check List ITRF-CS-0003-03
- Survey Report ITRF-CS-0003-01

3. Underground Embedded Item (If required) □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Underground Embedded Item Inspection ITRF-CS-0003-05
O O W

Case.1 General Fill / Under(Adjacent) Foundation O O W

1-1. Compaction test □ RFI Att. #1C of IONE-AA00-PE-QA-0005

(Sand Stone Foundation, If required) O O W - Schmidt Hammer Test Record ITRF-CS-0003-07

1-2. Compaction Test (Subgrade, Every 2nd layer) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-03
- Field Compaction Test Record ITRF-CS-0003-04

O S - Survey Report (Subgrade, Existing layer and Every 2nd layer) ITRF-CS-0003-01
- Test Report Issued by Laboratory

1-3. Compaction Test (Final layer) □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Soil Inspection Check List ITRF-CS-0003-03
- Field Compaction Test Record ITRF-CS-0003-04
O O W - Survey Report (Final layer) ITRF-CS-0003-01
- Test Report Issued by Laboratory

Case.2 Trench O O W

2-1. Compaction Test (Subgrade, Every 2nd layer) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-03
- Field Compaction Test Record ITRF-CS-0003-04

O S - Survey Report (Subgrade, Existing layer and Every 2nd layer) ITRF-CS-0003-01
- Test Report Issued by Laboratory

2-2. Compaction Test (Final layer) □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Soil Inspection Check List ITRF-CS-0003-03
- Field Compaction Test Record ITRF-CS-0003-04
O O W - Survey Report (Final layer) ITRF-CS-0003-01
- Test Report Issued by Laboratory

Case.3 Earth work for UG Pipe (HDPE, GRV) O O W

3-1. Verification of Soil Condition (Subgrade) □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Cleaning and Grubbing Check List ITRF-CS-0003-02
- Soil Inspection Check List ITRF-CS-0003-03
O S - Survey Report (Location / Elevation) ITRF-CS-0003-01

3-2. Verification of Soil Condition (Bedding Sand) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-03 IONE-ROI-CS-4128
- Survey Report (Elevation) ITRF-CS-0003-01 (Compaction test for bedding
O S - Test Report (ONLY for GRV Pipe) Issued by Laboratory sand before installation of
GRV pipe)

3-3. Verification of Soil Condition (Primary Initial Back Fill) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-03
- Underground Embedded Item Inspection ITRF-CS-0003-05
O S - Survey Report (Elevation) ITRF-CS-0003-01

3-4. Verification of Soil Condition (Secondary Initial Back Fill) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-03
- Underground Embedded Item Inspection ITRF-CS-0003-05
O S - Survey Report (Elevation) ITRF-CS-0003-01

3-5. Compaction Test (Every 2nd, Final layer) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-03
- Field Compaction Test Record ITRF-CS-0003-04

O S - Survey Report (Every 2nd, Final layer) ITRF-CS-0003-01

- Test Report Issued by Laboratory

Case.4 Earth Pad & Dike O O W

Page 1of 3
 Requirement for Submission of RFI as per Inspection Point in Civil ITP

RFI SCOP
Inspection Item Inspection Documents Form No. Remark
JV QC SCOP Point

4-1. Compaction Test (Earth Pad, General & Top Layer) □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Soil Inspection Check List ITRF-CS-0003-02
- Field Compaction Test Record ITRF-CS-0003-04
O S - Test Report Issued by Laboratory

4-2. Compaction Test (Earth Dike) □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Soil Inspection Check List ITRF-CS-0003-03
- Field Compaction Test Record ITRF-CS-0003-04
O S - Test Report Issued by Laboratory

CONCRETE WORK ( IONE-AA00-ITP-CS-0004 Rev. 9) O O W

1. Receiving Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Receiving Inspection Report Att #2 of IONE-AA00-PE-QA-0004
O O S(R) Only for Review

2. Lean Concrete inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Sruvey Report ITRF-CS-0004-01
- Concrete Pour Card ITRF-CS-0004-04
O O R/S - Test Report Issued by Laboratory Only for Review
- Delivery Ticket Issued by Batch Plant

3. Before Concrete Placement - Rebar □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Inspection before Concrete Placement ITRF-CS-0004-02

O S

3-1. Before Concrete Placement - Form work & Embedded Plate □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Survey Report ITRF-CS-0004-01
- Inspection before Concrete Placement ITRF-CS-0004-02
O O R/S
- Underground Conduit Inspection (If Required) ITRF-CS-0004-05
Only for Review

4. Before Grout Placement □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Cementitious Grout Inspection Checklist ITRF-CS-0004-09

O S

5. Concrete Placement □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Inspetion Record ITRF-CS-0004-03
- Concrete Pour Card ITRF-CS-0004-04
O O W - Test Report Issued by Laboratory
- Delivery Ticket Issued by Batch Plant

6. Grout Placement □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Cementitious Grout Inspection Checklist ITRF-CS-0004-09
O O W - Test Report Issued by Laboratory

7. Bituminous Coating Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Coating Inspection ITRF-CS-0004-06
O S - Dry Film Thickness Record ITRF-CS-0004-12

8. Precast Installation Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Installation of Precast Elements ITRF-CS-0004-11
O S - Survey Report ITRF-CS-0004-01

CONCRETE REPAIR WORK ( IONE-AA00-ITP-CS-0007 Rev. 4) O O W

1. Receiving Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Receiving Inspection Report Att #2 of IONE-AA00-PE-QA-0004
O O W

Case.1 Concrete Repair (Void, Honeycomb, etc) O O W

1. Surface Preparation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O O W

2. Application and curing □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O O W

Case.2 Concrete Repair (Crack) - Drypack O O W

1. Surface Preparation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O S

2. Application and Curing □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O O W

Case.3 Concrete Repair (Crack) - Routing and Sealing O O W

1. Surface Preparation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O S

2. Application and Curing □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O O W

Case.4 Concrete Repair (Crack) - Epoxy Injection O O W

1. Qualification □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O O W

2. Surface Preparation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O S

3. Application and Curing □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Concrete Repair Inspection ITRF-CS-0007-01
O O W

Page 2of 3
 Requirement for Submission of RFI as per Inspection Point in Civil ITP

RFI SCOP
Inspection Item Inspection Documents Form No. Remark
JV QC SCOP Point

OPENING REPAIR WORK FOR MANHOLE & CATCH BASIN

O O W
( IONE-AA00-ITP-CS-0009 Rev. 0)
1. Receiving Inspection □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Receiving Inspection Report Att #2 of IONE-AA00-PE-QA-0004
O S

2. Surface Preparation □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Inspection Checklist for Opening Repair Work ITRF-CS-0009-01
O S
(For Manhole & Catch Basin)

3. Application and Curing □ RFI Att. #1C of IONE-AA00-PE-QA-0005

- Inspection Checklist for Opening Repair Work ITRF-CS-0009-01

O S (For Manhole & Catch Basin)

- Test Report Issued by Laboratory

LEAK TEST FOR FOR MANHOLE & CATCH BASIN

O O W
( IONE-AA00-ITP-CS-0010 Rev. 0)
1. Leak test □ RFI Att. #1C of IONE-AA00-PE-QA-0005
- Leak Test for Manhole & Catch Basin ITRF-CS-0010-01
O S

Page 3of 3
3. Documentation as per inspection process in each activity
3.1 Not attaching previous test reports or RFI to SCOP RFI
a) Attach only ITP documents (checklist, drawings) NOT previous test reports or RFI.
b) For example, RFI for compaction test on final layer (W),
Attach only ITP documents NOT previous documents such as visual inspection RFI
or test reports for previous layers due to below reasons.
- There is no ITP requirement to attach previous documents.
- All site activities including QC are performed under JV responsibility.
- Each laboratory has issued test reports to SCOP and JV.
- Inspection point (W) means site witness not reviewing previous documents.
c) Instead of not attaching previous documents, previous status of each activity
should be managed by JV construction and QC.
- For compaction test, from subgrade to latest layer
- For concrete strength test, from lean concrete to latest structure.
3.2 Visual Inspection RFI
a) RFI for below visual inspection should be issued and submitted to JV QC only
without RFI No. and inspection schedule.

Visual inspection RFI Remark

Compaction for odd layer

No SCOP inspection point
(1st layer, 3rd layer, 5th layer and ETC)

Surface preparation for bitumen coating No SCOP inspection point

Surface preparation for joint sealant No SCOP inspection point

Surface preparation for minor concrete defect As per approved method

statement (IONE-AA00-MS-CS-
Application for minor concrete defect 0019)

3.3 Receiving inspection

a) RFI for receiving inspection should be submitted to SCOP after PMC confirmation.
b) If FMAR or PI (Pro forma Invoice) is not attached to RFI, JV QC should instruct
JV construction to take action before submitting RFI to PMC
3.4 Survey
a) Survey sticker should be changed before the first day of each month.
b) Survey report should be signed by JV surveyor or JV construction engineer.
c) Each surveyor who operates instrument should have copy of calibration certificate
at site.
3.5 Repairing concrete defect

a) In case of minor defect which depth is less than rebar cover

- Before surface preparation, take picture proving the depth of defect is less than
rebar cover.
- RFI for surface preparation and application should be submitted to JV QC only
without RFI No. and schedule.
- Checklist for concrete repair inspection should be attached to aforementioned
RFIs.
b) In case of serious defect which depth is more than rebar cover
- Follow inspection process as per approved ITP (IONE-AA00-ITP-CS-0007).
EARTH WORK
Earth Work
1. Materials
1.1 Structural fill(TYPE-A)

Specification Structural fill(TYPE-A) Test frequency

Inorganic and free draining with
Type of soil no greater than trace amount of
organics, gypsum or salts
Maximum particle size 50 mm
Maximum fine content 20 % 1 test per
Maximum organics 2% every 1,500m3
Maximum gypsum 3%
Gradation Well graded
25 %
Maximum liquid limit
(if fine content<15% not required)

1.2 General fill(TYPE-B)

Specification General fill(TYPE-B) Test frequency

Type of soil Free draining
Maximum particle size 100 mm
Maximum fine content 35 %
1 test per
Maximum organics -
Every 5,000m3
Maximum gypsum -
Gradation Well graded
Maximum liquid limit 50

1.3 Clean sand (for pipe/cable trench and ring wall tank)
a) Max. chloride content : 30ppm (Only for ring wall tank)
b) Less than 3% weight of either organic or clay

Seive size Percent passing Test frequency

1/4 in (6.25mm) 100 1 test per every
No.10 (2.00mm) 90~100 1,500m3
No.200 (0.075mm) 10 or less
1.4 Clean sand (for bullet tank)
a) Maximum sulphate & chloride content : 0.02%
b) Maximum particle size : 2mm

Seive size Percent passing Test frequency

1/4 in (6.25mm) 100 1 test per every
No.10 (2.00mm) 90~100 1,500m3
No.200 (0.075mm) 10 or less

1.5 Earth pad

a) 25-90mm Crushed stone or Gravel, or A-1 or A-3 with fine content
(Less than 10% passing No.200 sieve)

1.6 Earth dike

a) TYPE-B(WMS), A-1,A-3 and A-2(AASHTO classification)

2. Compaction
2.1 General Requirement
a) Max.250mm loose lifts (Heavy equip.), Max.200mm loose lifts (plate compactor)

2.2 Compaction Requirement as per layers

Requirement as layers
Location
Even layer Odd layer
1) If structure fill applied, FDD ≥ 90%
If structure fill not applied, FDD ≥ 95%
2) Sand inside ring wall in tank foundation
Subgrade : visual inspection with water compaction
3) Sand stone
: Schmidt hammer test (1 test per every 5000m2)
: Soil bearing capacity≥500kpa (0.5N/㎟)
1) Test per every 600m2 Visual Inspection
General Fill
2) FDD ≥95%, MC ±2%
Under (adjacent) 1) Test per every 300m2 Visual Inspection
Foundation 2) FDD ≥95%, MC ±2%
 1) Test per every 400m2 Visual Inspection
Under are paving
2) FDD ≥95%, MC ±2%
Road base 1) Test per every 100m Visual Inspection
Sub-base 2) FDD ≥95%, MC ±2%
1) Test per every 50m Visual Inspection
Trench 2) FDD ≥95%, MC ±2%
3) Max.200mm loose lifts
1) Subgrade : visual inspection
2) Sand Bedding
- Visual inspection after water compaction
(only for GRV sand bedding, FDD ≥ 90%)
- Thickness
: Min 150mm (GRV)
: Min 100mm (HDPE, Steel, Concrete)
: 150mm (cables for unpaved areas)
: 100mm (cables for paved areas)
3) Primary initial sand backfill
Trench for cables - Visual inspection after water compaction
and piping - Thickness
: Max 250mm per lift (GRV, Steel, concrete)
: 75% of pipe dia.(HDPE)
: Max 150mm per lift (cables for all areas)
4) Secondary initial sand backfill
- Visual inspection per after water compaction
- Thickness
: Min 300mm from top of (GRV)
: Min 100mm from top of (HDPE, Steel, Concrete)
: Min 350mm from bottom of (Cables for unpaved area)
: Min 450mm from bottom of (Cables for paved area)
Trench for cables 1) Test per every 50m Visual Inspection
and piping 2) FDD ≥90%, MC ±2%
(Back fill) 3) Max.250mm per each layer
1) Test per every 300m2 Visual Inspection
Earth pad 2) FDD ≥95%, MC ±2%
3) Max.200mm loose lifts
 1) Test per every 300m2 Visual Inspection
2) FDD ≥95%, MC ±2%
Earth pad
3) Max.100mm lift with 5mm
gravel or crushed stone
1) Test per every 30m Visual Inspection
Earth dike 2) FDD ≥95%, MC ±2%
3) Max.300mm loose lifts
1) Underneath suspended slab Visual Inspection
- Visual inspection
2) Underneath the surrounding
Building
area of each building
- FDD ≥90% (Type B)
- FDD ≥95% (Type A, Final)
1) FDD ≥95%, MC ±2%
Final layer 2) Final level
(General fill, + 75 mm ~ 0 mm
Earth dike & Pad) 1) Final line
+ 75 mm ~ -75 mm
CONCRETE WORK
Concrete Work
1. Rebar Work
1.1 Tolerance for installation of rebar

1.2 Minimum concrete cover for reinforcement (precast concrete or cast in situ)

1.3 Development length of reinforcement

a) Development length of deformed bars in tension, Ld
 * OTHER means “ bottom horizontal rebars and vertical rebars in wall and columns”

a) Development length of deformed bars in compression, Ldc

1.4 Splice length of reinforcement

a) lap splice length of deformed bars in tension, Ls

* OTHER means “ bottom horizontal rebars and vertical rebars in wall and columns”
 b) lap splice length of deformed bars in compression, Lsc

1.5 Standard Hook detail and dimensions (mm)

2. Form work
2.1 Stripping time for removal of form
a) Forms shall not be removed in less than the following minimum periods.
1) Walls : 48 hours**
2) Columns : 48 hours**
3) Sides of beams and girders - 48 hours**
4) Pan joist forms:
- 750 mm wide or less 3 days.
- Over 750 mm wide 4 days
5) Joist, beam or girder soffits:
- Under 3 m clear span between structural supports 7 days.
- 3 to 6 m clear span between structural supports 14 days.
- Over 6 m clear span between structural supports 21 days.
6) One-way slabs:
- Under 3 m clear span between structural supports 4 days.
- 3 to 6 m clear span between structural supports 7 days.
- Over 6 m span between structural supports 10 days.
** In Method Statement for Concrete Work (IONE-AA00-MS-CS-0004 R.0), stripping time
is mentioned as 48 hours.

b) Formwork and shoring for tanks, slabs, beams and joists, and other structural
members that have to support the weight of the concrete or any loads causing
bending stress, shall not be removed until following two(2) conditions are
satisfied completely.
1) Above minimum periods (Clasue.1)
2) When any one of the following compressive strength has been met ;
- Tests of at least two(2) cubes that have been field cured in accordance with
ASTM C31/C31M, indicate compressive strength of at least 70% of fc′ when
tested in accordance with ASTM C39/C39M;
- The compressive strength of laboratory-cured two(2) cubes, representative of
the in-place concrete, exceeds 85% fc′.
3. Concrete placement
3.1 Concrete pouring
a) the maximum allowable time to pour concrete : within 120 minutes after mixing
b) No addition of water or any additives at site
c) Thickness of one(1) horizontal layer during concrete placement
- 15~50 cm (reinforced elements), 38~50 (massive works)
d) Usage of pumping method : Except for concrete pours of less than 2 m3
e) Vibrating requirement
- Penetrate through the bottom of concrete layer and at least 15 cm inside the
preceding layer between 5 to 15 sec.
3.2 Concrete finish
a) Usage of “Ruler”(Woodboard) to remove the excessive concrete from surface
b) Usage of smoothing blade before accumulation of bleed water on the surface
3.3 Curing method and method
a) Curing period : 7 Days
b) Curing method
- Unformed concrete surface
: Apply one of the procedures in 5.3.6.4 after placement and finishing of
concrete surfaces that are not in contact with forms.
- Formed concrete surfaces
: Keep absorbent wood forms wet until they are removed.
After formwork removal, cure concrete by one of the methods in 5.3.6.4.
c) ACI 301-10 5.3.6.4 Curing Method
- Ponding, continuous fogging, or continuous sprinkling
- Application of mats or fabric kept continuously wet
- Continuously application of steam (under 65.5℃)
- Application of sheet materials conforming to ASTM C171
- Application of a curing compound conforming to ASTM C309 or C1315
- Application of other accepted curing methods
 CURING TAG
(Area- )
1 Location Area / Unit / Structure

Date of Concrete
Pouring
2 Curing Period
Date of Curing
Finishing

Construction Engineer
Responsible
3 Persons Sub-con Curing Team
(Contact Point)
QC Inspector

Remark :
3.5 Protection during cold weather

a) Definition of cold weather

As per chapter 2.2 of ACI 306R-10,
cold weather is defined as below.
“When air temperature has fallen to, or
is expected to fall below, 4℃ during
protection period ; Protection period is
defined as the time required to
prevent concrete from being affected
by exposure to cold weather.”

b) Protection method
As per chapter 7 of ACI 306R-10, protection should be performed by enclosure
using remaining form and covering exposed surface after concrete placement.
c) Protection period
To reduce concrete crack due to temperature difference between interior and
exterior of the structure, JV will maintain 7 days longer than table 7.1 of ACI
306R-10 applying above protection method.
CONCRETE REPAIR WORK
Concrete Repair Work
1. Concrete crack
1.1 Tolerable crack widths
Tolerable Crack
Structure Description Remark
Width (mm)
All of Buildings, Foundation
General
including equipment, Pipe Rack, 0.30 ACI 224R Table 4.1
Structure
Retaining Wall, Trench and etc.
Clause C.10.6.4 of
All of basins and pits including ACI 350 as per
Basins cooling tower basin which are 0.23 Clause 3.14.1 of
retaining water 2342-AA00-JSD-
1700-01
1.2 Crack repair method

Category Crack width (mm) Repair method

I Tolerable width less than 0.23 Surface repair

II Width 0.23 to 1 Routing and sealing

For cracks as below:
1. Through crack
III Epoxy injection
2. Along with leak line after water leak test in basin
containing water in both dry and wet condition
* Authorized laboratory (Al-Kafeel) witnessing will be indicated based upon the defect
classification and criticality agreed.
2. Concrete defect
2.1 Repair method as per degree of defect

Defects Classification Repair

Minor 1) Pin holes / Blow holes (depth : 0 to 10 mm)
Defects - Holes depth smaller than 10 mm
Should be done
2) Minor concrete defects
under a competent
(depth :10 mm to Rebar Cover)
JV supervisor
- Minor voids, honeycomb, segregation, etc.
3) Porous / Spongy Surface
Serious
2) Major concrete defects
Defects
(depth : more than Rebar Cover)
- Major voids, honeycomb, segregation, etc. ITP-CS-0007 as
mentioned
3) Exposed rebar