Bahan Kendali
Bahan Kendali
Bahan Kendali
03/04/2017
SCADA Terminology
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Historical Background
1960s:
Radio Telemetry : weather monitoring using
unmanned balloon/rocket
Hardwired Remote Monitoring : oil & gas
and processing industries
1970s :
Two-way radio telemetry
Mini-computer
Distributed Process Control System (DCS)
Programmable Logic Controller (PLC)
1990s :
Local Area Network (LAN)
High Speed Communication Devices
Internet
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Data Acquisition
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Control Loop
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Supervisory Control
Set point management for several control loops
Optimization to achieve “the best operating point”
Use advanced control algorithm
• cascade controller
• ratio controller
• override control
• etc
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Goals to Achieve
Technical :
• Safety
• Increased productivity
• Equipment protection and maintenance
• Operational optimization
• Energy saving
• Immediate access to inventories, receipts, deliveries, etc.
Economical :
• Plant-wide optimization
• Optimization of personnel utilization
Applicable Processes
Widely distributed processes; spreading over large areas
Require frequent, regular, or immediate intervention
High cost of routine visits to monitor facility operation
Examples :
• Oil and gas production facilities
• Pipelines for gas, oil, chemical, or water
• Electric power transmission system
• Railroad traffic
• Feed water purification plant
• Building automation
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Data Communications
One MTU can exchange data Two-way communications (half or
with one or more RTUs full duplex)
Data exchange within MTU and serial transmission
RTUs follows a pre-defined set of (asynchronous/synchronous)
rules called communication Leased or non-leased line
protocol Guided or wireless medium :
Data is encoded as binary signal 1. radio link (UHF, VHF,
(series of ones and zeros) microwave, satellite)
This binary signal is modulated 2. cable link (telephone, twisted
before it propagates through pair, coaxial, power line
communication medium carrier)
3. fiber optic
4. etc
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Communications
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Device Network
Actuator/Sensor Level Field Level
• Analog signals of the conventional • Intelligent field devices are configured in
sensors and actuators are multidrop/bus topology
transmitted via two-wire cable • Single or multi-master mode is supported
• One dedicated two-wire cable is • The numbers of field devices in a field level
required for each sensor/actuator network is limited
• Interoperability issue
• Analog-to-digital and digital-to-
analog converters are required to
enable interfacing and
communications with other
intelligent devices (programmable
controllers, smart transmitter,
fieldbus devices).
Plant Network
RTU to Sub-MTU to MTU connection
Medium
• guided : cable, telephone, ISDN, optical
fiber, etc.
• wireless : broadcast radio, microwave,
satellite
Protocol
• DH, DH+, DH-485, ControlNet
• Modbus, ModbusPlus, ModbusTCP
• Hostlink
• DNP
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Corporate/Enterprise Network
Ethernet
TCP/IP
Corporate Applications
• Real time asset
management
• Business support
• Marketing & sales
• Procurement
• Manufacturing
• Distribution
• Data warehouse
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Equipment :
• Keyboard
• Mouse or other pointing devices
• Touchscreen or CRT
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User Applications
Development tools is provided by SCADA system supplier (scripting tools)
Examples :
• Meter gross/net computation
• Pipeline terminal display
• Pipeline inventory
• Transient modeling systems
• Dynamic leak detection
• Pipeline simulator
• Compressor optimization
• Automatic well testing
• Well revenue calculation
• etc.
System Database
Store historical process information for engineering,
production, maintenance, and business purposes.
Features :
• Engineering units conversion
• Analog value filtering
• Value limit checking
Standardized Data Structure
• Analog point structure
• Status point structure
• Accumulator point structure
• Container points
• User defined structure
• Each point in the database has a number of associated
parameters, all of which can be referenced relative to a
single tag name
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Summary
SCADA is a two-way system : remote monitoring & controlling
Applicable to widely distributed processes
Two way communication system is required
Basic Elements of SCADA :
• Master Terminal Unit (MTU)
• Remote Terminal Unit (RTU)
• Communications Equipment
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Background of SCADA
• Introduction and brief history of SCADA
• Fundamental principles of modern
SCADA systems
• SCADA Hardware & Software
• Landlines for SCADA
• SCADA & LAN
• Modem Use in SCADA
• Computer sites & Troubleshooting
• Sistem Implementasion
Background
of SCADA
Introduction and brief history of SCADA
SCADA (supervisory control and data acquisition) has been around as long as there have
been control systems. The first ‘SCADA’ systems utilized data acquisition by means of
panels of meters, lights and strip chart recorders. The operator manually operating various
control knobs exercised supervisory control. These devices were and still are used to do
supervisory control and data acquisition on plants, factories and power generating facilities.
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SCADA SISTEM
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SCADA SISTEM
Page Request
Text/Graphics
Applet
Server
Client
A LAN is a communication path between computers, file-servers, terminals,
workstations, and various other intelligent peripheral equipments, which are generally
referred to as devices or hosts.
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1. Often in SCADA systems the RTU (remote terminal unit (PLC, DCS or
IED)) is located at a remote location. This distance can vary from tens of
meters to thousands of kilometers.
2. One of the most cost-effective ways of communicating with the RTU over
long distances can be by dialup telephone connection.
3. Line modems are used to communicate to RTUs when RS-232 or RS- 485
communication systems are not practical. The bit rates used in this type of
system are usually slow, 1200 to 9600 bps.
SCADA SISTEM
• The RTU and component modules Two main rules that are always followed in
• Analog input modules repair and maintenance of electronic systems
• Digital input module are:
• Interface from RTU to PLC (RS-232/RS-485)
• If it is not broken, don’t fix it
• Privately owned cable
• Switched telephone line • Do no harm
• Analog or digital data links
• The master sites
• The central site
• The operator station and software
SCADA SISTEM
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System implementation
SCADA SISTEM
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SCADA System’s
On a more complex SCADA system there are
essentially five levels or hierarchies:
1) Field level instrumentation and control devices
2) Marshalling terminals and RTUs
3) Communications system
4) The master station(s)
5) The commercial data processing department
computer system
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Smart instrument
Although this term is sometimes misused, it typically means an intelligent
(microprocessor based) digital measuring sensor (such as a flow meter) with digital data
communications provided to some diagnostic panel or computer based system.
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SCADA SISTEM
Marshalling Terminal and RTU’s
1. RTU adalah suatu komponen SCADA dimana bertugas melakukan prosesing dari data yang diterima
dari MTU (Master Terminal Unit) kemudian mengirimkan data tersebut ke sistem yang diaturnya,
berlaku sebaliknya.
2. Remote Terminal Unit ini juga bertugas mengambil data baik data status maupun data pengukuran
secara scanning. Tugas lainnya yang lebih utama adalah melaksanakan perintah-perintah dari MMI
yaitu malakukan Buka/Tutup CB/LBS, melaporkan realisasi apa yang diperintahkan MMI lengkap
dengan keadaan RTU pada saat itu (real time).
SCADA SISTEM
Marshalling Terminal and RTU’s
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RTU’s
1. In some applications it is required that monitoring
devices be located far out in the field at isolated
equipment sites, at pump stations, wells, or along a
distant stretch of pipeline.
2. In these applications, these units communicate back to a
host computer using Radio waves and are hence called
Radio Telemetry Units.
3. the units serve the purpose of handling Inputs,
generating Control Outputs, and concentrating data for
transmission back to the host system.
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Multiplexers
A few parameters related to multiplexers are:
Crosstalk
• The amount of signal coupled to the output as a percentage of input signals
applied to all OFF channels together.
Input leakage current
• The maximum current that flows into or out of an OFF channel input terminal
due to switch leakage.
Settling time
• The time that the multiplexer output takes to settle to a certain percentage
(sometimes 90% or sometimes ±1 LSB of the input value) when a single input
swings from –FS (full scale) to FS or from +FS to –FS. Essentially, the output must
settle to within about ±½ LSB of the input range, before the A/D converter can
obtain an accurate conversion of the analog input voltage.
Switching time
• A similar parameter to settling time, it specifies how long the
multiplexer output takes to settle to the input voltage when
the multiplexer is switched from one channel to another.
Throughput rate
• This relates to the highest rate at which the multiplexer can
switch from channel to channel; it is limited by the settling
time or the switching time, whichever is longer.
Transfer accuracy
• Expresses the input-to-output error as a percentage of the
input
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Analog outputs
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Digital inputs
Typical digital input module
Typically the following would be expected of a digital input
module:
1. 16 digital inputs per module
2. Associated LED indicator for each input to indicate current
states
3. Digital input voltages vary from 110/240 VAC and 12/24/48
VDC
4. Optical isolation provided for each digital input
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Communication interfaces
The modern RTU should be flexible enough to handle
multiple communication media such as:
• RS-232/RS-442/RS-485
• Dialup telephone lines/dedicated landlines
• Microwave/MUX
• Satellite
• X.25 packet protocols
• Radio via trunked/VHF/UHF/900 MHz
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I/O Subsystems
• The measurements will be made using electronic sensors and
instrumentation, (pressure, temperature, flow, position, etc)
and will be brought into the SCADA system through the
Input/Output, (I/O), Subsystem.
• The Input side is comprised of Analog Inputs, (AIs), which
accept a continuous input of an analog signal, (usually 4 to
20 mA, 0 to 5 VDC, or 0 to 10 VDC) from a transmitter, and,
Discrete Inputs, (DIs), which typically accept an on or off
signal from switch or contact closure.
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Master Station
Master Station
A master station has two main functions namely (1) to obtain field
data periodically from RTUs and sub-master stations and (2) to
control remote devices through the operator station.
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Sub-master station
Sub-master station
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Modbus Protocol
SCADA :
• Sebuah atau suatu sistem pengawasan/monitoring,
pengendalian/controlling dengan cara pengumpulan data secara
real time. (3 bagian yaitu Master, Slave, Media Komunikasi)
PROTOKOL MODBUS :
• Suatu protokol/aturan sistem komunikasi Data dengan teknik
komunikasi Master Slave.
• Dimana hanya ada satu Master dan satu atau beberapa Slave
yang membentuk sebuah jaringan.
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UNICAST MODE
Master Slave mengirim (Query) kepada 1 Slave, setelah menerima
dan memproses (Query), Slave akan memberikan jawaban
berupa respon kepada Master.
BROADCAST MODE
Master mengirim (Query) kepada slave, slave tidak akan
memberi respon.
Mode Transmisi
1. RTU (Remote Terminal Unit) / Format Default
Format Masing – masing Byte (11 Bit), Yaitu :
Coding System : 8 Bit Biner, Hexadecimal 0 – 9, A – F.
Bit per Byte : 1 Star Bit
8 Data Bit, (LSB) Send First.
1 Bit untuk Event/Odd Parity (no bit for no parity)
1 Stop Bit, if used Odd Parity, 2 Bit for no parity
Error Check : Cyclical Redudancy Check (CRC)
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Slave Address
Function Code
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Query Data
Respons Data
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Respons (Lanjutan)
Error Check
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