Outdoor Off Load Isolators/Disconnectors

Outdoor Off Load

Isolators / Disconnectors Global Leadershi p

Global Leadership
CG is proud to be a part of the USD 4 billion Avantha Group, a reputed Indian Industrial conglomerate led
by its Chairman, Mr. Gautam Thapar. Avantha has business interests in diverse areas, including pulp and
paper, power generation, transmission & distribution equipment's, solutions & services, food processing,
farm forestry, chemicals, energy, infrastructure, information technology (IT) and IT-enabled services.

In keeping with its growing aspirations, Avantha has been aggressively expanding overseas. Avantha has
an impressive global footprint and operates in more than 10 countries with over 20,000 employees of 20
nationalities.

As one of the world`s leading engineering corporations, CG provides end-to-end solutions, helping its
customers use electrical power effectively and increase industrial productivity with sustainability. CG was
established in 1937 in India; &, since then the Company has been a pioneer & has retained its leadership
CG House, Mumbai
position in the management and application of electrical energy.

Our unique and diverse portfolio ranges from transformers, switchgear, circuit breakers, network protection
& control gear, project engineering, HT & LT motors, drives, lighting, fans, pumps & consumer appliances
and turnkey solutions in all these areas; thus enhancing the many aspects of industrial and personal life. This
portfolio has been structured into 3 SBUs - Power Systems, Industrial Systems and Consumer Products. For
details please refer to the panel on the right.

Since 2005, CG has embarked upon an ambitious globalization strategy, growing both organically and
inorganically, drawing into its fold leading international companies such as Pauwels, Ganz, Microsol,
Sonomatra, MSE & PTS. Consequent to this globalization, CG now enjoys manufacturing bases in Belgium,
Canada, Hungary, Indonesia, Ireland, France, UK and US, in addition to more than twenty manufacturing
locations in India, employing more than 8000 employees worldwide with diverse nationalities and cultures.
A worldwide marketing network of more than 150 representatives spans the globe, offering the entire range
of CG’s products, solutions and services.

Thanks to its well structured and validated business model, CG is well positioned to provide its customers
with technology driven, value-added solutions, leveraging a broad product portfolio on the one hand, and
enhancing the entire value-chain quality, delivery, and services on the other hand.

CG established its international manufacturing footprint in the year 2005 by acquisition of the Belgium based
Pauwels Group which gave CG additional manufacturing facilities for Power & Distribution transformers at
Belgium, Ireland, USA, Canada and Indonesia. In its quest to enhance its technology edge, increase its
global market reach & expand the product portfolio, CG followed this up with a series of successful
acquisitions - Ganz, Hungary in 2006; Microsol, Ireland in 2007; Sonomatra, France in 2008; MSE, USA in
2008, PTS, UK in 2010, and 3 businesses of Nelco, India, in 2010. The business domains of the new
companies that joined the CG family, have charted the way for CG progressively entrenching itself globally,
as a “full solutions provider” carving out for itself positioning as a serious international player and a
recognized transnational corporation. The map below gives an overview of our operations in the countries
where we are present.

CG has been aggressively investing in R&D, product certifications, product quality, productivity
enhancement and operational excellence. CG`s Global R&D centre, located in India, has been recognized
for its innovation & received the prestigious “National Award for the Best R&D Efforts” for its outstanding
achievements in the Electrical Engineering Sector in 2008. CG`s R&D strategy aligns with the Company`s
Global Vision, & focuses on creating platform technologies, shrinking product development cycle time &
enhancing CG’s Intellectual Property capital.

To unify our global focus, all CG facilities across the world have taken actions to ensure that customers
receive consistent “One World Quality”, for all CG products and solutions in all parts of the world.
Outdoor Off Load
Isolators / Disconnectors Business Edge

Business Edge
The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs.
plot in Nashik on the Mumbai Agra National Highway and is demarcated in
four main divisions: HV & EHV SF6 Gas Switchgear, HV & EHV Instrument
Transformer, Medium Voltage Vacuum Switchgear and Lightning Arresters.
Operations commenced in 1980 with the manufacture of Medium Voltage
Switchgear, which was relocated from Kanjur Mumbai Works & extended to
all range of MV, HV, EHV & UHV Products.
A specialised Business Unit spearheads the export thrust for in-house products
as well as carefully out-sourced synergestic products for supply to Trade,
Industry, OEMs and Power Utilities.
Our regional establishments throughout India have factory-trained personnel
to provide prompt pre & after sales service, supporting our marketing & service
personnel located at the factory.

145 kV HDB-TT, Disconnector with Earth 72.5 kV HDB-BT, Disconnector with Earth
Outdoor Off Load Disconnector - 33 kV, HDB-BT and
Isolators / Disconnectors 145 kV, HDB-TT

Introduction
Crompton Greaves Ltd. is one of the leading manufacturers
of Disconnectors in the world. We manufacture Disconnectors ranging
22 kV to 245 kV.

More than 9000 Crompton Greaves make Disconnectors have been put
in to service in various environments in many countries since 2002 where
they are operating satisfactorily.

Our manufacturing units systems are certified with ISO 9001 , ISO 14001
for environment control and OHSAS 18001.

The company has made considerable progress towards integration of the Disconnector - 33 kV, HDB-BT
six sigma Methodology in its manufacturing processes with the ultimate
The Disconnector Features:
aim of achieving ‘ Product Quality as perceived by Customer’.
 CGL make disconnectors are SCADA compatible.
This methodology was actively pursued for products for which Critical to
Quality (CTQ) Characteristics were identified based on market feedback.  Easy and convenient in installation and operation.
Regional marketing team has Also been trained in Six Sigma technology  In compliance with the new IEC-62271-102.
for capture of customer’s voice.  Minimum Energy losses due to low contact resistance.
All the Disconnectors are type tested as per IEC 62271-102 requirements  Heavy duty life time lubricated sealed bearing.
in various NABL certified laboratories.
 Proven design well accepted word wide.
Depending upon the application, Disconnectors are divided into three
 Separate operating mechanisms for Main and earth contacts.
types as follows.
 Optimise contact pressure.
1) Horizontal Double break with contact operation Knife / Banging
type. (HDB- BT).  Spring for each contact finger for permanent point contact.

2) Horizontal Double break with contact operation Turn & Twist  Despatched in assembled ready to erect assemblies up to
type. (HDB- TT). 72.5 kV.

3) Horizontal Center Break (HCB).  Factory preset assemblies from 110 kV and above for easy
erection & commissioning.
The Disconnector and Earthing switch have separate operating
 Vertical mounting Disconnector on request.
mechanism.
The main parts are:
1) Metallic’s. (consists of Base assembly,
Main fix & moving contacts & coupling rods).
2) Support Insulator.
3) Operating mechanism.
4) Earth switch assembly.
5) Support structure.
6) Terminal Connectors.

Disconnector - 145 kV, HDB-TT

Outdoor Off Load
Isolators / Disconnectors Disconnector Configuration

Disconnector Configuration
 Fixed and Moving contacts of HDB-TT Disconnector.

 Fixed and Moving contacts of HDB-BT Disconnector.

 Male and Female contacts of HCB Disconnector.

 Mechanical interlock of HDB BT and TT.

 Motor operating mechanism of Disconnector.

Outdoor Off Load
Isolators / Disconnectors Disconnector Configuration

 Manual operating mechanism of Disconnector.

 Disconnector are routine tested as per IEC 62271-102 IEG

1600 kV HV Lab
Outdoor Off Load
Isolators / Disconnectors Guaranteed Technical Particulars

Guaranteed
Technical Particulars
Standard GTP of Isolator / Disconnector
Sr. No. Parameter Unit 36kV 72.5kV 123kV 145kV 245kV
1 Manufacturer's Type and HDB TT/HDB HDB TT/HDB HDB TT/HDB HDB TT/HDB HDB TT/HDB
–
Designation BT BT/HCB BT/HCB BT/HCB BT/HCB
2 Rated Design Voltage kV 33 66 110 132 220
3 Maximum Design Voltage kV 36 72.5 123 145 245
4 Reference Standard IEC 62271-102 IEC 62271-102 IEC 62271-102 IEC 62271-102 IEC 62271-102
5 Maximum current that can be
safely interrupted by the isolator
a) Inductive Amp & pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf
b) Capacitive Amp & pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf 0.7 @ 0.15 pf
6 Rated Current Rating 800/1250/1600/ 800/1250/1600/ 800/1250/1600/ 2000/ 800/1250/1600/ 2000/ 1250/1600/2000/
Amps
2000/2500 2000/2500/3150 2500/3150/4000 2500/3150/4000 2500/3150/4000
7 Rated Short Time Current
a) For 3 Second kA 25 / 31.5 / 40 25 / 31.5 / 40 25 / 31.5 / 40 25 / 31.5 / 40 25 / 31.5 / 40
b) Rated peak short time current kAp 62.5 / 80 / 100 62.5 / 80 / 100 62.5 / 80 / 100 62.5 / 80 / 100 62.5 / 80 / 100
8 Maximum temp rise of current
Within limits of Within limits of Within limits of Within limits of Within limits of
carrying parts when carrying rated Deg. C
IEC 62271-1 IEC 62271-1 IEC 62271-1 IEC 62271-1 IEC 62271-1
current continuously
9 Insulation Level
i) Impulse withstand voltage
a) Phase to earth kV
170 325 550 650 1050
(peak)
b) Across isolating distance kV
195 375 650 750 1200
(peak)
ii) Power frequency withstand
voltage
a) Phase to earth kV
70 140 230 275 460
(peak)
b) Across isolating distance kV
80 160 265 315 530
(peak)
10 Clearances
a) Between poles mm 1200 2000 3000 3000 4500
b) Between live parts & earth mm 340 630 950 1300 2000
c) Between live parts when switch
is open
i) On same pole mm 600 950 1430 1430 2400
ii) Between adjacent poles mm 1000 1300 2500 2500 4000
11 Design and Construction
i) No. of insulators per pole HDB/
3 3/2 3/2 3/2 3/2
HCB
ii) No. of breaks per pole 2 2/1 2/1 2/1 2/1
iii) Type of closing/ opening
Horizontal Horizontal Horizontal Horizontal Horizontal
mechanism
Outdoor Off Load
Isolators / Disconnectors Guaranteed Technical Particulars

Standard GTP of Isolator / Disconnector

Sr. No. Parameter Unit 36kV 72.5kV 123kV 145kV 245kV
iv) Material for contacts parts
a) fixed Contacts only HDB ETP Copper ETP Copper ETP Copper ETP Copper ETP Copper
b) Moving Blade ETP Copper ETP Copper ETP Copper ETP Copper ETP Copper
c) Terminal pad ETP Copper/ ETP Copper/
ETP Copper/ ETP Copper/ ETP Copper/
Aluminium Aluminium
Aluminium Alloy Aluminium Alloy Aluminium Alloy
Alloy Alloy
v) Material for current carrying
parts
a) fixed Contacts only HDB ETP Copper ETP Copper ETP Copper ETP Copper ETP Copper
b) Moving Blade HDB TT ETP Copper ETP Copper ETP Copper ETP Copper ETP Copper
c) Moving Blade HDB BT/HCB Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy
vi) Thickness of silver plating at
Micron Min. 15 Min. 15 Min. 15 Min. 15 Min. 15
contact
vii) Time for closing or opening of
Sec. < 12 < 12 < 12 < 12 < 12
main and earth switch
viii) Type of interlock Electrical / Electrical / Electrical / Electrical / Electrical /
Mechanical Mechanical Mechanical Mechanical Mechanical
ix) Operating Mechanism Motor / Manual Motor / Manual Motor / Manual Motor / Manual Motor / Manual
12 Insulator
a) Type of insulator Solid Core Solid Core Solid Core Solid Core Solid Core
b) Applicable Standard IEC-168 IEC-168 IEC-168 IEC-168 IEC-168
c) No. of insulators per stack 1 1 1 1 2
d) Height of insulator mm 508 770 1220 1500 2300
e) Total Creepage distance 25 mm/kV 25 mm/kV 25 mm/kV 25 mm/kV 25 mm/kV
mm
31 mm/kV 31 mm/kV 31 mm/kV 31 mm/kV 31 mm/kV
f) Power frequency withstand
voltage
i) Dry kV 95 165 250 325 510
ii) Wet kV 75 140 230 275 460
g) Power frequency flashover
voltage
i) Dry kV 125 180 280 375 575
ii) Wet kV 100 155 255 330 525
h) Lightning impulse withstand
kVp 170 325 550 650 1050
voltage
i) Impulse flashover voltage kVp 210 355 560 710 1210
j) corona extinction voltage kV 27 54 105 105 154
k) Cantilever strength kV 4/6 4/6 4/6 4/6/8 4/6/8
 Sr. Description Materials Qty/Set Qty/Set
No. WE WOE
1. Fixed contact H.D.E.C. 6 6
2. Moving contact tip H.D.E.C. 6 6
3. Terminal pad (tin plated) H.D.E.C. 6 6
4. Post insulator Porcelain 9 9
10 16 5. Moving contact Aluminium 3 3
24 6. Bearing with housing Al. Alloy 3 3
19 7. Bearing top plate M.S. 3 3
18
8. Flange Type Coupling M.S. 1 1
9. Base Assembly M.S. 3 3
10. Coupling Stud M.S. 8 4
Outdoor Off Load

11. F. C. Mounting Bracket M.S. 6 6

21 12. Support for contact M.S. 12 12
13 13. Arcing Horn M.S. 6+6 6+6
15 14. Operatring mechanism (main) M.S./AL 1 1
A 15. Spring for fixed contact (main) Non. mag. S.S. AMP RATING
D 1
3 16. Tandem pipe main M.S. 2 2
Isolators / Disconnectors

25
17. Down Operating pipe main M.S. 1 1
11
23 18. E/S Moving blade contact H.D.E.C. 3 —
2 19. Mechanical interlock M.S. 1 —
12
General arrangement of HDB-BT Disconnector

5 20. Operating mechanism (earth) M.S. 1 —

B
4 7 21. Tandem pipe earth M.S. 2 —
22. Down Operating pipe earth M.S. 1 —

C
23. Fixed Contact for Earth Switch H.D.E.C. 3 —
24. E/S moving blade Aluminium 3 —
6 9 25. Spring for fixed contact (earth) Non. mag. S.S. 12 —
8

OVERALL DIMENSIONS
22 KV A B C D E
36 800 508 50 1200 600
17 72.5 1100 770 50 2000 850
123 1600 1220 125 3000 1450
145 1600 1500 125 3000 1450

20
14

FULL FORMS :
HDB-BT Disconnector

1000
1. H.D.E.C.: HOT DRAWN ELECTROLYTIC COPPER

1000
General arrangement of

2. M.S.: MILD STEEL

PLINTH LEVEL 3. AL.: ALUMINIUM
4. S.S.: STAINLESS STEEL
GROUND LEVEL

NOTES : THIRD ANGLE PROJECTION

4
1. ALL DIMENSION ARE IN MM. GA FOR HORIZONTAL DOUBLE
BREAK BANGING TYPE
2. ALL FERROUS PARTS ARE ZINC NICKEL PLATED / HOT DIP GALVANISED / PAINTED. 3 DISCONNECTORS
SIGN NAME DATE

All Information contained in this document

is confidential & should not be used
without prior consent of
CROMPTON GREAVES LIMITED
3. ALL HDEC CONTACTS ARE SILVER PLATED AT CONTACT AREA. 2 DRN YSD 24.12.13 CROMPTON
4. TOLERANCE ±5% FOR DIMENSION. CHD. YSD 24.12.13 GREAVES LTD.
1 APPD HVS 24.12.13 AMBAD, NASHIK.
5. STRUCTURE SHOWN IS OF 72.5KV & WILL CHANGED AS PER CUSTOMER REQUIREMENT & KV RATING.
6. STRUCTURE PREFERENCE LATTICE TYPE FOR 36 & 72.5KV & PEPE TYPE FOR HIGHER KV RATING. NO Revision Date All Dimensions in MM Scale-NTS Drg. No : For Catalogue Rev.0
 Sr. Description Materials Qty/Set Qty/Set
No. WE WOE
1. Fixed contact H.D.E.C. 6 6
2. Moving contact H.D.E.C. 3 3
3. Terminal pad AL/H.D.E.C. 6 6
4. Solid core insulator Porcelain 9 9
10 16 5. Turn & twist mech. M.S 3 3
24 6. Bearing with housing Al. Alloy 3 3
19 7. Bearing top plate M.S. 3 3
18 8. Flange Type Coupling M.S. 1 1
9. Base Assembly M.S. 3 3
10. Coupling Stud M.S. 8 4
Outdoor Off Load

11. F. C. Mounting Bracket M.S. 6 6

21 12. Support for contact M.S. 6 6
13 13. Arcing Horn M.S. 6 6
D D
1 14. Operatring mechanism (main) M.S./AL 1 1
3 15. Spring for fixed contact (main) Non. mag. S.S. AMP RATING
15
16. Tandem pipe main M.S. 2 2

122
Isolators / Disconnectors

25 11 17. Down Operating pipe main M.S. 1 1

23 12 18. E/S Moving blade contact H.D.E.C. 3 —
12
19. Mechanical interlock M.S. 1 —

B
5
4 20. Operating mechanism (earth) M.S./AL 1 —
7 21. Tandem pipe earth M.S. 2 —
22. Down Operating pipe earth M.S. 1 —
23. Fixed Contact for Earth Switch H.D.E.C. 3 —

C
24. E/S moving blade Aluminium 3 —
General arrangement of HDB-TT Disconnector

6 9 25. Spring for fixed contact (earth) Non. mag. S.S. 12 —

8
E

17

OVERALL DIMENSIONS
22 KV A B C D E
36 800 508 50 1200 600
72.5 1100 770 50 2000 850
123 1600 1220 125 3000 1450
145 1600 1500 125 3000 1450
14
170 2200 1700 125 3000 1800
245 2600 2300 125 4500 2100

20

FULL FORMS :
HDB-TT Disconnector

1. H.D.E.C.: HOT DRAWN ELECTROLYTIC COPPER

1000

1000
General arrangement of

2. M.S.: MILD STEEL

3. AL.: ALUMINIUM
PLINTH LEVEL 4. S.S.: STAINLESS STEEL
GROUND LEVEL

NOTES : 4
THIRD ANGLE PROJECTION
1. ALL DIMENSION ARE IN MM. GA FOR HORIZONTAL DOUBLE
BREAK BANGING TYPE
2. ALL FERROUS PARTS ARE ZINC NICKEL PLATED / HOT DIP GALVANISED / PAINTED. 3 DISCONNECTORS
SIGN NAME DATE

All Information contained in this document

is confidential & should not be used
without prior consent of
CROMPTON GREAVES LIMITED
3. ALL HDEC CONTACTS ARE SILVER PLATED AT CONTACT AREA. 2 DRN YSD 24.12.13 CROMPTON
4. TOLERANCE ±5% FOR DIMENSION. CHD. YSD 24.12.13 GREAVES LTD.
1 APPD HVS 24.12.13 AMBAD, NASHIK.
5. STRUCTURE SHOWN IS OF 72.5KV & WILL CHANGED AS PER CUSTOMER REQUIREMENT & KV RATING.
6. STRUCTURE PREFERENCE LATTICE TYPE FOR 36 & 72.5KV & PEPE TYPE FOR HIGHER KV RATING. NO Revision Date All Dimensions in MM Scale-NTS Drg. No : For Catalogue Rev.0
 Sr. Description Materials Qty/Set Qty/Set
No. WE WOE
1. Base frame assembly M.S. 3 3
6 2. Solid core insulators Porcelain 6 6
3. Male contact assembly Al & H.D.E.C 3 3
3 4. Femaile contact assembly Al & H.D.E.C 3 3
5. Terminal pad H.D.E.C 6 6
6. Tandem pipe main M.S. 2 2
7. Operatring mechanism main M.S./AL 1 1
8. Mechanical interlock M.S. 1 —
9. Female contact assembly earth Al & H.D.E.C 3 —
10. Male contact assembly earth Al & H.D.E.C 3 —
Outdoor Off Load

11. Tandem pipe earth M.S. 2 —

12. Operating mechanism (earth) M.S./AL 1 —

OVERALL DIMENSIONS
KV A B C D
Isolators / Disconnectors

72.5 1100 770 2000 600

123 1600 1220 3000 1000
General arrangement of HCB Disconnector

4 145 1600 1500 3000 1000

170 2200 1700 3000 1200
245 2600 2300 4500 2000
5
C C
A

Consequently the data indicated is subject to change without prior notice.

9

10

B
8

1
200

Note : The features mentioned may not be a part of standard product. Product development is a continuous process.
D

82
11
BASE MOUNTING DETAILS
7

7
HCB Disconnector

12

FULL FORMS :

1000
1. H.D.E.C.: HOT DRAWN ELECTROLYTIC COPPER

1000
General arrangement of

2. M.S.: MILD STEEL

PLINTH LEVEL 3. AL.: ALUMINIUM
GROUNDING LEVEL
4. S.S.: STAINLESS STEEL
NOTES :
1. ALL DIMENSION ARE IN MM.
THIRD ANGLE PROJECTION
2. ALL FERROUS PARTS ARE ZINC NICKEL PLATED / HOT DIP GALVANISED / PAINTED. 4
GA FOR HORIZONTAL DOUBLE
BREAK BANGING TYPE
3. ALL HDEC CONTACTS ARE SILVER PLATED AT CONTACT AREA. 3 DISCONNECTORS
SIGN NAME DATE

All Information contained in this document

is confidential & should not be used
without prior consent of
CROMPTON GREAVES LIMITED
4. TOLERANCE ±5% FOR DIMENSION. 2 DRN YSD 24.12.13 CROMPTON
CHD. YSD 24.12.13 GREAVES LTD.
5. STRUCTURE SHOWN IS OF 72.5KV & WILL CHANGED AS PER CUSTOMER REQUIREMENT & KV RATING. APPD HVS 24.12.13 AMBAD, NASHIK.
1
6. STRUCTURE PREFERENCE LATTICE TYPE FOR 36 & 72.5KV & PEPE TYPE FOR HIGHER KV RATING.
NO Revision Date All Dimensions in MM Scale-NTS Drg. No : For Catalogue Rev.0
 • Australia • Ethiopia • Jordan • Nigeria • Srilanka
• Argentina • Ecuador • Japan • Oman • Thailand
• Bangladesh • Egypt • Kenya • Philippines • Tanzania
• Benin • France • Kyrgyzstan • Peru • Taiwan
• Brazil • Greece • Laos • Panama • USA
• Botswana • Ghana • Mauritania • Suriname • Uruguay
• Chile • Indonesia • Myanmar • Sudan • Vietnam
• Costa Rica • Iraq • Malaysia • South Korea • Zimbabwe
• Colombia • Iran • Mozambique • Spain • Zambia
• Canada • Italy • Nepal • Syria
• U.A.E • Iceland • New Zealand • South Africa

Crompton Greaves Limited

Power Systems: EHV Switchgear Division (S3)
A-3, M.I.D.C, Ambad, Nashik - 422 010 - India.

For Domestic Enquiries, For Overseas Enquiries,

Contact us, Contact us,
Tel : (+91) 253 2301441 upto 449 Tel : (+91) 253 2301661 upto 674
Fax : (+91) 253 2381247 / 2382065 Fax : (+91) 253 2381247 / 2382065
E-mail : sandeep.bkulkarni@cgglobal.com E-mail : ashutosh.gaikwad@cgglobal.com
hemant.shinde@cgglobal.com URL : www.cgglobal.com
URL : www.cgglobal.com
GROUP COMPANY Regd. Office :
6th Floor, CG House, Dr. Annie Besant Road, Worli, Mumbai - 400 030, India.
Data subject to change Cat. No. Dis -114 (12/13/1K) Eng. / Sangam