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Manual LLAVE NEUMATICA (BOCA DE SAPO)

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Blohm + Voss Oil Tools, LLC

SSW-40 PNEUMATIC DRILL PIPE SPINNER


9GV73109
Technical Documentation

Manual Rev 000, January 5th 2012.

1
General Information
Warnings and Notes
not be held liable for errors and specifications without Limited Warranty
WARNING: A “WARNING” in this material, or for announcement.
consequences arising from The values specified in The warranty provided will
INDICATES A DEFINITE
misuse of this material. this manual represent the be void if the SSW-40 is
RISK OF EQUIPMENT
Anyone using service nominal values of a unit either:
DAMAGE OR DANGER TO
PERSONNEL. FAILURE TO procedures or tools, whether produced in series. Slight
or not recommended by deviations in the case of 1. Repaired or serviced by
OBSERVE AND FOLLOW
Blohm + Voss Oil Tools, the individual devices are a service facility which
PROPER PROCEDURES
LLC, must be satisfied that possible. was not authorized by
COULD RESULT IN SERIOUS
neither personal safety nor Blohm + Voss Oil Tools,
OR FATAL INJURY TO
equipment safety will be NOTE: In the event of LLC.
PERSONNEL, SIGNIFICANT
jeopardized. problems that cannot be 2. Replacement parts not
PROPERTY LOSS, OR
solved with the aid of this manufactured by Blohm
SIGNIFICANT EQUIPMENT
manual, please contact + Voss Oil Tools, LLC are
DAMAGE.
Intellectual property one of the addresses listed used.
below. 3. Modifications were made
NOTE: A “NOTE” indicates All rights retained. No part
to the SSW-40 which
that additional information is of this document may be
were not approved by
provided about the current reproduced in any form
topics. (print, photocopy, microfilm
General remarks Blohm + Voss Oil Tools,
LLC.
or any other procedure) As with all rig
WARNING: THIS TECHNICAL or be processed using an equipment, the SSW-40
DOCUMENTATION CONTAINS electronic system without must be operated in
INSTRUCTIONS ON SAFETY, written approval of Blohm + accordance with accepted
INSTALLATION, OPERATION Voss Oil Tools, LLC rig safety practices and
AND MAINTENANCE. IT procedures. All operators
MUST BE STUDIED BEFORE All information contained should be familiar with all
WORKING WITH THE TOOL. in this manual is based safety precautions and
upon the latest product recommended installation
This manual is intended information available at the and operating procedures,
for use by field service, time of printing. including the information
engineering, installation, Dependent on ongoing provided in this manual and
operation, and repair technical improvements any other safety publications
personnel. Every effort has (ISO 9001) “Blohm + Voss by Blohm + Voss Oil Tools,
been made to ensure the Oil Tools, LLC” reserves the LLC Listed on the next page
accuracy of the information right to change the design are safety considerations
contained herein. Blohm and warnings found
+ Voss Oil Tools, LLC, will throughout this manual:

Manufacturer & Agents World Wide


Blohm + Voss Repair GmbH Blohm + Voss Oil Tools, LLC Premier Sea & Land Pte. Ltd.
Oil Tool Division 7670 Woodway, Suite 266 Houston, Texas Shaw Centre
Hermann-Blohm-Straße 2 77063 1, Scotts Road #19-12
20457 Hamburg, Germany United States of America 228208 Singapore
Republic of Singapore

Phone: +49(0)40/3119-1826/1162 Phone: +1-713-952-0266 Phone: +65-6734-7177


Fax: +49(0)40/3119-8194 Fax: +1-713-952-2807 Fax: +65-6734-9115
oiltools@blohmvoss.com BVOT@blohmvoss.com enquiries@premier-ips.com.sg
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

2
Safety Issues and Warnings

WARNING: ONE SHOULD WARNING: FAILURE TO WARNING: KEEP HANDS WARNING: ALWAYS USE
AVOID CREATING IGNITION CONDUCT ROUTINE AND ARMS CLEAR OF LIFTING APPARATUS
SOURCES, LIKE HEAT, AS A MAINTENANCE COULD ALL MOVING PARTS (SLINGS, CABLES,
RESULT OF THE USE OF THE RESULT IN EQUIPMENT WHEN CONNECTING, SHACKLES AND THE
TOOL WITH OTHER TOOLS DAMAGE OR INJURY TO DISCONNECTING OR LIKE) THAT HAVE BEEN
OR EQUIPMENT. PERSONNEL. OPERATING THE UNIT. INSPECTED AND ARE IN
GOOD CONDITION AND ARE
WARNING: THE WARNING WARNING: THE TOOL MUST WARNING: ALWAYS WEAR PROPERLY SIZED. ENSURE
PLATES, SIGNS AND LABELS ONLY BE SERVICED BY PROTECTIVE GEAR FOR THAT ALL RIGGING AND
MUST BE PRESENT ON THE TRAINED B+V PERSONNEL EYES, HEAD, HANDS AND LIFTING PROCEDURES
TOOL. DO NOT REMOVE OR BY AUTHORIZED FEET. ARE IN ACCORDANCE
THE LABELS. IF THEY ARE PERSONNEL. WITH ACCEPTED
MISSING, REPLACING IS WARNING: WHEN SERVICING OILFIELD PRACTICES AND
MANDATORY. WARNING: WHILE WORKING UNIT, BE SURE ALL SUPPLY STANDARDS.
WITH THE EQUIPMENT, LINES ARE DISCONNECTED
WARNING: ALL WARNING WEAR PERSONAL AND INTERNAL PRESSURE WARNING: ALWAYS
PLATES, SIGNS AND PROTECTION EQUIPMENT. IS BLED FROM THE TOOL. CHECK THE UNIT FOR
LABELS ATTACHED TO LOOSE FASTENERS AND
THE EQUIPMENT MUST BE WARNING: IF ANY WARNING: LUBRICATE UNIT HYDRAULIC CONNECTIONS
OBSERVED. SAFETY ELEMENTS (LIKE ONLY WHEN SUPPLY LINES AS WELL AS ANY OTHER
SAFETY ROPES, WIRE, ARE DISCONNECTED. VERIFY DAMAGE PRIOR TO TURNING
WARNING: DO NOT USE SAFETY SHEETS, PLATES THAT SYSTEM PRESSURE IS ON THE POWER UNIT.
THE TOOL FOR ANY OTHER OR WASHERS) WERE -0- PSI.
PURPOSE THAN MAKING UP DISASSEMBLED DUE TO
AND BRAKING OUT WITHIN MAINTENANCE WORK, DO
ITS SPECIFICATION. NOT RE-USE THEM. ALWAYS
REPLACE THEM WITH NEW
SAFETY ELEMENTS.

Revision History Table


REV. SECTION SUB-SEC. PARA. CHANGE REQUEST # DATE AUTHORIZED BY
Draft All All All N/A 10/01/10 KJ
0 All All All N/A 03/19/12 KJ

3
OF CONTENTS
TABLE

TABLE OF CONTENTS

General Information 2
DESCRIPTION

Safety Issues and Warnings 3


TABLE OF CONTENTS 4
DESCRIPTION6
About this manual 7
Using the Manual 7
INSTALLATION

Location of I.D.  7
Safety First 8
Buying Replacement Parts and Repair 8
Adjustment Screw 9
Lift Cylinder 9
OPERATIONS

Back Up Line 9
Air Supply 9
Clamp Valve 9
Throttle Valve 9
Lift Valve 9
MAINTENANCE
& INSPECTION

Adjustment Handle 9
Specifications 10
Pneumatic Requirements 10
Motor Assembly 10
Shipping Data 10
INSTALATION11
SPARE PARTS

Instalation12
OPERATION14
Positioning the SSW-40 15
Motor Direction 15
MAINTENANCE16
DRAWINGS

Lubrication Points 17
SPARE PARTS 18
Recommended Spare Parts for One Year Operation 19
INDEX

4
OF CONTENTS
TABLE
DRAWINGS20
RIGHT BODY HALF SUB ASSEMBLY 9GV73100 21

DESCRIPTION
LEFT BODY HALF SUB ASSEMBLY 9GV73200 24
BELLOWS ASSEMBLY 9GV76237 27
BELLOWS SUB ASSEMBLY 28
AIR MOTOR ASSEMBLY 9GV74628 30
Filter and Lubricator Assembly 32

INSTALLATION
Hanger Assembly 33
Manifold Assembly 35
Pneumatic Hose Assembly 37
INDEX39

OPERATIONS
MAINTENANCE
& INSPECTION
SPARE PARTS
DRAWINGS
INDEX

5
DESCRIPTION

DESCRIPTION

6
The SSW40 offers the ultimate in simplicity and rugged design. The SSW-40 utilizes two
urethane drive rollers which provide strong precise gripping action on drill pipe and collars.
DESCRIPTION

Designed to be compact and self contained; the SSW-40 does not require a stand-alone
power pack. All the gripping pressure and spinning torque are generated at the drill pipe
spinner. In standard rig installations a spring hanger assembly is provided.

Keep in climate controlled environment where possible. The SSW-40 should be palletized
and covered to be kept dry and free from moisture. The SSW-40 should be inspected for
any rust or corrosion especially after storage and before use. All points of any type of rust
or corrosion should be properly maintained or replaced prior to start up. Apply grease to all
lubrication points prior to start up. Any parts showing signs of rust or corrosion should be
thoroughly inspected prior to operation.

About this manual


The purpose of this manual is to help you get the best value from your SSW-40. It can do
so in several ways. It can help you decide what work needs to be done through scheduled
maintenance which will add to the longevity of your tool. This technical documentation
contains instructions on safety, installation, operation and maintenance for the tool. It must
be studied before working with the tool. This manual is intended for use by field service,
engineering, installation, operation, and repair personnel. Every effort has been made to
ensure the accuracy of the information contained herein. Blohm+Voss Oil Tools LLC is not
liable for errors in this material, or for consequences arising from misuse of this material.
Anyone using service procedures or tools, whether or not recommended by Blohm+Voss Oil
Tools LLC, must be thoroughly satisfied that neither personal safety nor equipment safety
will be jeopardized.

Using the Manual


The manual is divided into chapters. References to the left or the right side of the wrench
assume that the operator is standing behind the wrench. The front of the wrench is the
position furthest from the operator. The back or the rear is closest to the operator. Even
though we have prepared this manual with extreme care, neither the publisher nor the
author can accept responsibility for any errors in, or omissions from, the information
given.

Location of I.D.
Numbers: This very important identification number is stamped on a plate and is attached
to the back side of the unit. The plate will list the name and location of the manufacturer
and also the identification number of the tool.

7
Safety First
Regardless of how enthusiastic you may be about beginning the job at hand, take the time
to ensure that your safety is not jeopardized. A moment’s lack of attention may result in an
DESCRIPTION

accident, as can failure to observe certain simple safety precautions. The possibility of an
accident will always exist. Be aware of your environment and adhere to your company’s
safety guidelines. Above all else, please use common sense.

Buying Replacement Parts and Repair


The phone number, fax number and address can be found the Table of Contents section
of this manual. Should you need replacement parts or repair services, please contact
Blohm+Voss Oil Tools, LLC or certified service partners, distributors and agents.

8
No Part Number Item
1 9GV74603 ADJUSTMENT SCREW
DESCRIPTION

2 9G5005 LIFT CYLINDER


3 N/A BACK UP LINE
4 9GSUPPLYHOSE AIR SUPPLY
5 9GV76140-2 CLAMP VALVE
6 9GV76236 THROTTLE VALVE
7 9GV76141-2 LIFT VALVE
8 9GV75166 ADJUSTMENT HANDLE

Adjustment Screw
Allows adjustment for varying pipe sizes.

Lift Cylinder
Raise or lowers the SSW40 to the correct position on the pipe.

Back Up Line
Two cables will have to restrict the rotational movement to one foot in either direction.

Air Supply
Air hose connection. Typically a 1 ¼” pneumatic line should be used. The SSW-40 requires
250 cfm air flow at 90 to 125 psi air pressure.

Clamp Valve
Secures the SSW40 on the work area.

Throttle Valve
Controls the direction and speed of the motors and drive rollers.

Lift Valve
Controls the lift cylinder.

Adjustment Handle
Make adjustment to the Adjustment screw to manipulate varying pipe sizes.

9
Specifications

Pneumatic Requirements
Pneumatic supply pressure (max.) 160 psi (1.103 mPa) - 11.03 bar
Pneumatic supply pressure (min.) 90 psi (.620 mPa) - 6.20 bar
DESCRIPTION

Pneumatic flow rate required 90 - 125 gpm (341 - 473 lpm)


Supply connection 11/4” x 20’ hose

Motor Assembly
RPM 0-125 RPM

Shipping Data
Height 17 inches (437 mm)
Width 22.2 inches (564 mm)
Depth 42 inches (1067 mm)
Weight with Pallet 1,200 lbs (545.5 kg)
Weight without Pallet 1,120 lbs (509.1 kg)

10
INSTALLATION

INSTALATION

11
Instalation
The SSW-40 will rotate drill pipe in both directions and consequently swing in either
direction. The SSW-40 must be equipped with two BACKUP LINES . These two backup lines
or cables need to be attached to derrick legs or a comparable structure. Attachment should
be made so that the swinging movement of the wrench is restrict to less than one foot in
either direction.

Typically a 1 ¼” pneumatic line should be run to the rig floor. A valve is required at this
INSTALLATION

point in order to shut-off air when maintenance to the tool is required. Install a 1 ½”, 200
PSI minimum, pneumatic hose from the valve to the spinner. Keep the hose and piping as
short as possible with as few fittings as possible.

Using a ½” to 5/8” cable attached to the mast will allow an easy free swing around the
wellbore. The higher up the fixed line is, the easier it will be to manuver the SSW-40 to its
desired location.

Use a cross member to attach the line from giving you about 2’ to 3’ from the pipe
centerline. Across from the driller and where the chainman normally stands is where the
SSW-40 should be positioned.

Position the lift cylinder at the midpoint of its stroke and 5’ from the floor. This will give a
varience of 12” up or down the pipe.

The two shakles at the end of the SSW-40 are to be used with TWO back up cables. These
two cables will have to restrict the rotational movement to one foot in either direction. It
is VERY important that these cables do not cross. Having only one cable would allow the
posiblitiy of having the SSW-40 swing into the opperator causing injury.

Connect the air line. As listed in the description, the SSW-40 requires 250 cfm air flow at
90 to 125 psi air pressure. The air regulator provided will prevent damage from too much
air pressure. When installing, use the least amount of fittings as possible and route the air
directly from the supply keeping the distance as short as possible.

In an area that is easily accessable and well protected, run a 1 1/4” air line up to the rig floor.
This will aid in maintenance.

Use a 1 1/4”” shut-off valve attached to the supply line.

12
INSTALLATION

WARNING: THE USE OF ONLY ONE BACKUP LINE CAN CAUSE


THE SPINNER TO SWING INTO THE OPERATOR OR FLOOR
PERSONNEL AND WILL CAUSE INJURY. USE TWO BACKUP
CABLES!

WARNING: BLOW OUT THE LINE PRIOR TO INSTALLATION TO


REMOVE DEBRIS AND OR MOISTURE.

NOTE: Take the time to make sure the back up lines are
properly attached and that safety regulations are observed.

13
OPERATIONS

OPERATION

14
Positioning the SSW-40
Before you begin operation, make sure that the back up lines are connected to the SSW-40.
Please refer to the Instalation section of this
guide before proceeding.

Locate the lift handle. Raise the SSW-40 to


the proper position, about 12” above the
tool joint. Position the SSW-40 on the pipe
making sure that you do not run the tool on
the pipe upset or tool joint.

Proper clearance is ½” between the pipe and


the front rollers.
OPERATIONS

Turn the adjustment screw to engage the socket. Proper clearance is ½” between the pipe
and the front rollers. Turn the adjustment handle either clockwise or counter clockwise to
close the distance between the bodies or to open it up.

Push the clamp control to clamp down on the pipe.

Pull the clamp control lever to unclamp the pipe and then swing the SSW-40 away from the
pipe.

Motor Direction
Position the lockout to spin in the desired direction, spin in or spin out. The lockout will
prevent spinning in the undesired direction.
Push the throttle control lever to spin in or
pull to spin out.

15
MAINTENANCE

16
MAINTENANCE
& INSPECTION
Lubrication Points

No Location Type Frequency


MAINTENANCE
& INSPECTION

1 DRIVE ROLLERS CHECK ADJUSTMENT MONTHLY


CHECK FOR WEAR. EXAMINE
THE CONTACT BETWEEN THE
PIPE AND THE BODIES. THERE
SHOULD BE NO CONTACT WITH
THE TOOL WHILE ON THE PIPE.
2 ADJUSTMENT SCREW MULTIPURPOSE GREASE EVERY TRIP
3 QUICK EXHAUST VALVE CLEAN THE MUFFLER WHEN NECESSARY
4 AIR HOSE SWIVEL MULTIPURPOSE GREASE EVERY TRIP
5 ADJUSTMENT HANDLE MULTIPURPOSE GREASE EVERY TRIP
6 GEAR CASE DRAIN AND REFILL WITH SAE 90 3 MONTHS
OIL
7 DRIVE ROLLER BEARINGS MULTIPURPOSE GREASE EVERY TRIP

START MAINTENANCE ONLY WHEN SUPPLY LINES ARE DISCONNECTED AND WHEN
ALL PRESSURE HAS BEEN RELEASED. OIL REFERS TO SAE 10 NON-DETERGENT
OIL. GREASE REFERS TO A LITHIUM BASE, EXTREME PRESSURE, HIGH TEMP,
MULTI-PURPOSE GREASE.

17
SPARE PARTS

SPARE PARTS

18
Recommended Spare Parts for One Year Operation

Part number Description Qty.


9GV76570 DRIVE ROLLER 4
9GV73091 DRIVE ROLLER BEARING 8
9GV51300-152-B O-RING 8
9GV76089 DRIVE ROLLER SHIELD 8
9GV75803 SEAL, CLAMP & LIFT VALVE KIT 2
9GV13001 MOTOR VALVE SEAL KIT 1
9GV74628RK MOTOR REPAIR KIT 2
9GV73094-1 BEARING COVER GASKET 2
9GV73092 GEAR COVER GASKET 2
SPARE PARTS

19
DRAWINGS

DRAWINGS

20
RIGHT BODY HALF SUB ASSEMBLY
9GV73100
DRAWINGS

21
RIGHT BODY HALF SUB ASSEMBLY
9GV73100

Item Part Number Description Qty


1 9GV75577 SHOULDER RING 3
2 9GV75541 IDLER SHAFT 1
3 9GV75542 COMPOUND SHAFT 2
4 9GV73093 THRUST WASHER 6
5 9GV75504 ROLLER NEEDLE BEARING 10
6 9GV73084 ROLLER IDLER GEAR 1
7 9GV74919 MOTOR COMPOUND GEAR 1
8 9GV73085 ROLLER COMPOUND GEAR 1
9 9GV53600-100 SNAP RING 3
10 9GV73449 SPACER SHIELD 2
11 9GV201522 ROLLER GEAR 2
12 9GV73090 BEARING 1
13 9GV73071 RIGHT GEAR COVER 1
14 9GV73092 GASKET 1
15 9GV51206-7 DOWEL PIN 1
16 9GV73067 RIGHT BEARING COVER 1
17 9GV73094-1 BEARING GASKET 1
18 9GV201523 RETAINER 4
19 9GV73091 BEARING 4
20 9GV76089 SPACER 4
21 9GV51300-152-B O-RING 4
22 9GV201521 DRIVE ROLLER SHAFT 2
23 9GV73078-1 DRIVE ROLLER KEY 2
24 9GV75249 ROLLER GEAR KEY 4
DRAWINGS

25 9GV73110 EXTENSION SPRING 1


26 9GV75752 SPRING MOUNTING BRACKET 1
27 9GV74628 AIR MOTOR 1
28 9GV74233 MUFFLER (MOTOR) 1
29 9GV53600-181 EXTERNAL RRT RING 1
30 9GV74920 MOTOR GEAR 1
31 9GV74194 ROTOR GEAR KEY 1

22
RIGHT BODY HALF SUB ASSEMBLY
9GV73100

Item Part Number Description Qty


32 9GV76570 STEEL DRIVE ROLLER 2
33 9GV53500-354 INTERNAL RING 2
34 9GV73307 RIGHT BODY 1
35 9GV75821 LOCATING PIN 1
37 9G2450-2 5/8” SHACKLE 1
38 9GV200717 RIGHT SIDE FRAME COVER 1
39 9GV74565 FILL PLUG 1
40 9GV74567 CHECK VALVE 1
48 9AF12PL 1/2” MPT PLUG 1
49 9GV74862 BELLOWS BOLT 2
52 9BN60102 1/8” STRAIGHT GREASE ZERK 4
15A 9BN0115105 3/8”-16 X 1” HHCS 7
15B 9BN1133893 3/8 SPLIT LOCKWASHER 10
15C 9BN0115109 3/8”-16 X 1-1/2” HHCS 3
17A 9BN0115103 3/8”-16 X 3/4” HHCS 5
17B 9BN1133893 3/8” SPLIT LOCKWASHER 5
18A 9BN0115103 3/8-16 X 3/4 HHCS 8
18B 9BN1133893 3/8” SPLIT LOCKWASHER 8
25A 9BN0115313 5/8”-11 X 2-1/2” HHCS 1
25B 9BN1133897 5/8” SPLIT LOCKWASHER 1
26A 9BN0115203 1/2”-13 X 3/4” HHCS 2
26B 9BN1133895 1/2” SPLIT LOCKWASHER 2
27A 9BN0115007 1/4”-20 X 1-1/4” HHCS 9
27B 9BN1133891 1/4” SPLIT LOCKWASHER 9
DRAWINGS

35A 9GV51604-8-C ROLL PIN 1


38A 9BN0115209 3/8”-16 X 1-1/2” HHCS 3
38B 9BN1133895 1/2 SPLIT LOCKWASHER 3

23
LEFT BODY HALF SUB ASSEMBLY
9GV73200
DRAWINGS

24
LEFT BODY HALF SUB ASSEMBLY
9GV73200

Item Part Number Description Qty


1 9GV75577 SHOULDER RING 3
2 9GV75541 IDLER SHAFT 1
3 9GV75542 COMPOUND SHAFT 2
4 9GV73093 THRUST WASHER 6
5 9GV75504 ROLLER NEEDLE BEARING 10
6 9GV73084 ROLLER IDLER GEAR 1
7 9GV74919 MOTOR COMPOUND GEAR 1
8 9GV73085 ROLLER COMPOUND GEAR 1
9 9GV53600-100 SNAP RING 3
10 9GV73449 SPACER SHIELD 2
11 9GV201522 ROLLER GEAR 2
12 9GV73090 BEARING 1
14 9GV73092 GEAR COVER GASKET 1
15 9GV51206-7 3/8” X 7/8” DOWEL PIN 1
17 9GV73094-1 BEARING GASKET 1
18 9GV201523 RETAINER 4
19 9GV73091 DRIVE ROLLER BEARING 4
20 9GV76089 SPACER 4
21 9GV51300-152-B O-RING 4
22 9GV201521 DRIVE ROLLER SHAFT 2
23 9GV73078-1 DRIVE ROLLER KEY 2
24 9GV75249 ROLLER GEAR KEY 4
27 9GV74628 AIR MOTOR 1
28 9GV74233 MUFFLER (MOTOR) 1
DRAWINGS

29 9GV53600-181 EXTERNAL RETAINING RING 1


30 9GV74920 MOTOR GEAR 1
31 9GV74194 ROTOR GEAR KEY 1
32 9GV76570 STEEL DRIVE ROLLER 2
33 9GV53500-354 INTERNAL RING 2
35 9GV75821 LOCATING PIN 1
37 9G2450-2 5/8” SHACKLE 1

25
LEFT BODY HALF SUB ASSEMBLY
9GV73200

Item Part Number Description Qty


39 9GV74565 FILL PLUG 1
40 9GV74567 CHECK VALVE 1
41 9GV200716 LEFT SIDE FRAME COVER 1
42 9GV200715 SAFETY VALVE MOUNTING PLATE 1
43 9GV200712 VALVE ASSEMBLY 1
45 9GV73066 LEFT BEARING COVER 1
46 9GV73306 LEFT BODY 1
47 9GV73070 LEFT GEAR COVER 1
48 9AF12PL 1/2” MPT PLUG 1
49 9GV74862 BELLOWS BOLT 2
51 9GV19320 CAUTION LABEL 1
52 9BN60102 1/8” STRAIGHT GREASE ZERK 4
15A 9BN0115105 3/8”-16 X 1” HHCS 7
15B 9BN1133893 SPLIT LOCKWASHER 10
15C 9BN0115109 3/8”-16 X 1-1/2” HHCS 3
17A 9BN0115103 3/8”-16 X 3/4” HHCS 5
17B 9BN1133893 SPLIT LOCKWASHER 5
18A 9BN0115103 3/8”-16 X 3/4” HHCS 8
18B 9BN1133893 3/8” SPLIT LOCKWASHER 8
25A 9BN0115313 5/8”-11 X 2-1/2” HHCS 1
25B 9BN1133897 5/8” SPLIT LOCKWASHER 1
27A 9BN0115007 1/4”-20 X 1-1/4” HHCS 9
27B 9BN1133891 1/4” SPLIT LOCKWASHER 9
35A 9GV51604-8-C ROLL PIN 1
DRAWINGS

38A 9BN0115209 1/2”-13 X 1-1/2” HHCS 3


38B 9BN1133895 1/2” SPLIT LOCKWASHER 3
43A 9BN0115117 3/8”-16 X 3-1/2” HHCS 2
43B 9BN1133893 3/8” SPLIT LOCKWASHER 2

26
BELLOWS ASSEMBLY
9GV76237

Item Part Number Description Qty


1 9GV73115-1 BELLOWS ACTUATOR (RUBBER ONLY) 1
2 9GV76539 BELLOWS BOLT (SHORT) 18
3 9BN1133892 5/16” SPLIT LOCKWASHER 24
4 9GV55205-C 5/16” BELLOWS HEX NUT 24
5 9GV76539-1 BELLOWS BOLT (LONG) 6
6 9GV74238-2 QUICK RELEASE EXHAUST 1
7 9GV75553 QUICK EXHAUST ADAPTER 1
8 9HC86VTX 1/2” JIC X 3/8” MPT 45° 1
9 9GV75121 CLEVIS PIN 1
DRAWINGS

10 9BN65080 1/8” X 2” COTTER PIN 1


11 9GV75828 CLEVIS LINK 1
12 9GV75829 CENTER LINK 1
13 9GV75874 CYLINDRICAL BUSHING 4
14 9GV75875 FLANGED BUSHING 8
15 9GV75830 RIGHT END CAP ASSEMBLY 1
16 9GV75835 BELLOWS ASSEMBLY CLEVIS PIN 2
17 9BN65080 1/8” X 2” COTTER PIN 2
18 9GV76234 LEFT END CAP 1
27
BELLOWS SUB ASSEMBLY
DRAWINGS

28
BELLOWS SUB ASSEMBLY

Item Part Number Description Qty


1 9GV76237 BELLOWS ASSEMBLY 1
2 9GV76236 MOTOR VALVE ASSEMBLY 1
3 9GV76247 LOCK-OUT BRACKET ASSEMBLY 1
4 9GV73614 LOCK-OUT ARM ASSEMBLY 1
5 9GV75623 SPIN “IN/OUT” TAG 1
6 9GV51604-8-C ROLL PIN 1
3A 9BN0115015 1/4”-20 X 3” HHCS 3
3B 9BN1133891 1/4” SPLIT LOCKWASHER 3
9GV73200 LEFT BODY HALF SUB ASSEMBLY
39 9GV74565 FILL PLUG 1
40 9GV74567 CHECK VALVE 1
41 9GV200716 LEFT SIDE FRAME COVER 1
42 9GV200715 SAFETY VALVE MOUNTING PLATE 1
43 9GV200712 VALVE ASSEMBLY 1
46 9GV73306 LEFT BODY 1
47 9GV73070 LEFT GEAR COVER 1
48 9AF12PL 1/2” MPT PLUG 1
49 9GV74862 BELLOWS BOLT 2
51 9GV19320 CAUTION LABEL 1
52 9BN60102 1/8” STRAIGHT GREASE ZERK 4
43A 9BN0115117 1/8” STRAIGHT GREASE ZERK 2
43B 9BN1133893 3/8” SPLIT LOCKWASHER 2
DRAWINGS

29
AIR MOTOR ASSEMBLY
9GV74628
DRAWINGS

30
AIR MOTOR ASSEMBLY
9GV74628

Item Part Number Description Qty


1 9GV74555-1 OUTPUT SHAFT 1
2 9GV74555-2 AIR MOTOR SEAL 1
3 9GV74555-3 EXTERNAL RETAINING RING 1
4 9GV74555-4 19 TOOTH GEAR PINION 1
5 9GV14694-37 BALL BEARING 2
6 9BN0115105 3/8”-16 X 1” HHCS 4
7 9BN1133893 3/8” SPLIT LOCKWASHER 4
8 9GV74555-8 MOTOR TO GEAR HOUSING GASKET 1
9 9GV14694-35 LINER 1
10 9GV76187-1 DOWEL 1
11 9GV14694-39 ROTOR BLADE 6
12 9GV76187-2 ROTOR 1
13 9GV14694-40 BEARING SPACER 1
14 9GV76187-3 MOTOR HOUSING COVER 1
15 9BN0115061 5/16”-18 X 2” HHCS 1
16 9GV14694-32 BEARING CLAMP SCREW 1
17 9GV14694-34 CLAMP BEARING NUT 1
18 9BN0115055 5/16”-18 X 1” HHCS 4
19 9BN1133892 5/16” SPLIT LOCKWASHER 9
20 9GV74555-20 COVER GASKET 1
21 9GV14694-33 AIR MOTOR UPPER PLATE 1
22 9GV76187-4 MOTOR HOUSING 1
23 9GV14694-41 AIR MOTOR LOWER PLATE 1
24 9GV74555-24 BALL BEARING 1
25 9GV74555-25 GEAR HOUSING 1
DRAWINGS

26 9GV74555-26 50 TOOTH GEAR 1


27 9GV74555-27 GASKET 1
28 9GV74555-28 GEAR HOUSING COVER 1
30 9GV74555-30 BALL BEARING 1
31 9BN15062 5/16”-18 X 2-1/4” HHCS 2
32 9GV14694-42 SHIM .001 1
33 9GV14694-43 SHIM .002 1
34 9GV14694-44 SHIM .003 1
35 9GV14694-45 SHIM .005 1
31
FILTER AND LUBRICATOR ASSEMBLY
DRAWINGS

Item Part Number Description Qty


1 9G4100-1 FILTER 1
2 9G4103-1 AIR REGULATOR 1
3 9G4101-1 LUBRICATOR 1
4 9AF1X3N 1” X 3” NIPPLE 1
5 9AF114X3N 1-1/4” X 3” NIPPLE 1
6 9AF114X1B 1-1/4” X 1” HEX BUSHING 1

32
HANGER ASSEMBLY
DRAWINGS

Item Part Number Description Qty


1 9G5005 LIFT CYLINDER 1
2 9HC48CTX 1/4” JIC X 1/2” MPT 90° 1
3 9PCASP4 1/2” MUFFLER (REPLACES 75937) 1
4 9GV76543 MACHINED HANGER 1

33
Hanger Assembly

Item Part Number Description Qty


5 9GV74242 ROD HANGER 1
6 9GV76256 SUPPORT WASHER 2
7 9GV53600-156 SNAP RING 2
8 9BN0115315 5/8”-11 X 3” HHCS 1
9 9BN1136414 5/8”-11 HEX NUT 1
10 9GV76230 PIVOT BLOCK COVER 2
11 9GV76231 PIVOT BLOCK COVER GASKET 2
12 9BN0115107 3/8”-16 X 1-1/4” HHCS 8
13 9BN1133893 3/8” SPLIT LOCKWASHER 8
14 9GV74241 STOP 1
15 9BN0115307 5/8”-11 X 1-1/4” HHCS 2
16 9BN1133897 5/8” SPLIT LOCKWASHER 2
17 9GV74610 HANGER BLOCK 2
18 9BN60102 1/8” STRAIGHT GREASE ZERK 2
19 9GV74611 THRUST WASHER 2
20 9GV74612 HANGER BLOCK BUSHING 2
21 9GV74584 TOP COUNTER BLOCK 2
22 9GV74608 SCREW CAP 1
23 9GV74607 GREASE SEAL CAP 1
24 9BN1123146 10”-24 X 3/4” SHCS 4
25 9BN1133684 NO. 10 HI-COLLAR LOCKWASHER 4
26 9GV51300-224-B O RING 1
27 9GV51300-320-B O RING 1
28 9GV75166 ADJUSTMENT HANDLE ASSEMBLY 1
DRAWINGS

29 9GV75049 KNOB 1
30 9BN1123303 3/8”-16 X 3/4” SHCS 1
31 9GV76172-1 LEFT PIVOT BLOCK 1
32 9GV76172-2 RIGHT PIVOT BLOCK 1
33 9GV74603 ADJUSTMENT SCREW 1
34 9GV74709 SLEEVE 1
35 9GV53600-334 EXTERNAL RETAINING RING 2

34
Manifold Assembly
DRAWINGS

35
Manifold Assembly

Item Part Number Description Qty


1 9GV76140-2 CLAMP VALVE 1
2 9GV76143 CLAMP/UNCLAMP PLATE 1
3 9BN41203 1/8” X 1/4” RIVET 2
4 9BN1133686 1/4” HI COLLAR LOCKWASHER 3
5 9BN1123210 1/4”-20 X 1-3/4” SHCS 3
6 9GV76141-2 LIFT VALVE 1
7 9GV76141-1 LIFT VALVE HANDLE 1
8 9GV76149 LIFT/LOWER TAG 1
9 9BN41203 1/8” X 1/4” RIVET 4
10 9BN1123210 1/4”-20 X 1-3/4” SHCS 3
11 9BN1133686 1/4” HI COLLAR LOCKWASHER 3
12 9GV76101 MANIFOLD 1
13 9GV74731 CHECK VALVE 1
14 9HC16HHP 1” COUNTERSUNK PLUG 1
15 9HC66FTX 3/8” MJIC X 3/8” MNPT STRAIGHT 1
16 9HC88FTX 1/2” JIC X 1/2” MPT STRAIGHT 1
17 9HC1212FTX 3/4” JIC X 3/4” MPT STRAIGHT 1
18 9AF1XCLN 1” X CLOSE NIPPLE 1
19 9GV19159 90° SWIVEL JOINT 1
20 9HC2HHP PLUG 5
DRAWINGS

36
Pneumatic Hose Assembly
DRAWINGS

37
Pneumatic Hose Assembly

Item Part Number Description Qty


1 9GV58572P080051 LIFT CYLINDER HOSE ASSEMBLY 1
2 9GV75924 RIGHT HOSE ASSEMBLY (NO.2) 1
3 9HC1216CTX 3/4” JIC X 1” MPT 90° 2
4 9GV75925 LEFT HOSE ASSEMBLY 1
5 9GV74253 RIGHT TEE FITTING 3
6 9HC1212VTX 3/4” JIC X 3/4” MPT 45° 1
7 9GV75920 LEFT HAND TEE FITTING 1
8 9GV76261-1 INBOARD HOSE ASSEMBLY (NO.8) 1
9 9GV76261-2 OUTBOARD HOSE ASSEMBLY (NO.9) 1
10 9GV76250 EXT PIPE ELBOW 90° 1
11 9GV76252 EXT PIPE 37 ° ELBOW 105° 1
12 9GV76251 EXT PIPE 37 ° ELBOW 90° 1
13 9GV76160 THROTTLE VALVE HOSE (NO.13) 1
14 9GV76161 QUICK EXHAUST HOSE (NO.14) 1
15 9GV990141-395 QUICK EXHAUST VALVE HOSE ASSEMBLY 1
DRAWINGS

38
INDEX

INDEX

39
1-1/4” X 1” HEX BUSHING 31
1-1/4” X 3” NIPPLE 31
1/2”-13 X 1-1/2” HHCS 25
1/2”-13 X 3/4” HHCS 22
1/2” MPT PLUG 22, 25, 27
1/2” SPLIT LOCKWASHER 22, 25
1/4”-20 X 1-1/4” HHCS 22, 25
1/4”-20 X 1-3/4” SHCS 35
1/4”-20 X 3” HHCS 27
1/4” HI COLLAR LOCKWASHER 35
1/4” SPLIT LOCKWASHER 22, 25, 27
1/8” STRAIGHT GREASE ZERK 22, 25, 27, 33
1/8” X 1/4” RIVET 35
1/8” X 2” COTTER PIN 28
1” X 3” NIPPLE 31
1” X CLOSE NIPPLE 35
3/8”-16 X 1-1/2” HHCS 22, 25
3/8”-16 X 1-1/4” HHCS 33
3/8”-16 X 1” HHCS 22, 25, 30
3/8”-16 X 3-1/2” HHCS 25
3/8”-16 X 3/4” HHCS 22, 25
3/8”-16 X 3/4” SHCS 33
3/8” SPLIT LOCKWASHER 22, 25, 27, 30, 33
5/8”-11 HEX NUT 33
5/8”-11 X 1-1/4” HHCS 33
5/8”-11 X 2-1/2” HHCS 22, 25
5/8”-11 X 3” HHCS 33
5/8” SPLIT LOCKWASHER 22, 25, 33
5/16”-18 X 1” HHCS 30
5/16”-18 X 2-1/4” HHCS 30
5/16”-18 X 2” HHCS 30
5/16” SPLIT LOCKWASHER 28, 30
9AF1X3N 31
9AF1XCLN 35
9AF12PL 22, 25, 27
INDEX

9AF114X1B 31
9AF114X3N 31

40
9BN15062 30
9BN41203 35
9BN60102 22, 25, 27, 33
9BN65080 28
9BN0115007 22, 25
9BN0115015 27
9BN0115055 30
9BN0115061 30
9BN0115103 22, 25
9BN0115105 22, 25, 30
9BN0115107 33
9BN0115109 22, 25
9BN0115117 25, 27
9BN0115203 22
9BN0115209 22, 25
9BN0115307 33
9BN0115313 22, 25
9BN0115315 33
9BN1123146 33
9BN1123210 35
9BN1123303 33
9BN1133684 33
9BN1133686 35
9BN1133891 22, 25, 27
9BN1133892 28, 30
9BN1133893 22, 25, 27, 30, 33
9BN1133895 22, 25
9BN1133897 22, 25, 33
9BN1136414 33
9G2450-2 22, 24
9G4100-1 31
9G4101-1 31
9G4103-1 31
9G5005 8, 32
9GV13001 18
INDEX

9GV14694-32 30
9GV14694-33 30

41
9GV14694-34 30
9GV14694-35 30
9GV14694-37 30
9GV14694-39 30
9GV14694-40 30
9GV14694-41 30
9GV14694-42 30
9GV14694-43 30
9GV14694-44 30
9GV14694-45 30
9GV19159 35
9GV19320 25, 27
9GV51206-7 21, 24
9GV51300-152-B 18, 21, 24
9GV51300-224-B 33
9GV51300-320-B 33
9GV51604-8-C 22, 25, 27
9GV53500-354 22, 24
9GV53600-100 21, 24
9GV53600-156 33
9GV53600-181 21, 24
9GV53600-334 33
9GV55205-C 28
9GV58572P080051 37
9GV73066 25
9GV73067 21
9GV73070 25, 27
9GV73071 21
9GV73078-1 21, 24
9GV73084 21, 24
9GV73085 21, 24
9GV73090 21, 24
9GV73091 18, 21, 24
9GV73092 18, 21, 24
9GV73093 21, 24
INDEX

9GV73094-1 18, 21, 24


9GV73110 21

42
9GV73115-1 28
9GV73200 27
9GV73306 25, 27
9GV73307 22
9GV73449 21, 24
9GV73614 27
9GV74194 21, 24
9GV74233 21, 24
9GV74238-2 28
9GV74241 33
9GV74242 33
9GV74253 37
9GV74555-1 30
9GV74555-2 30
9GV74555-3 30
9GV74555-4 30
9GV74555-8 30
9GV74555-20 30
9GV74555-24 30
9GV74555-25 30
9GV74555-26 30
9GV74555-27 30
9GV74555-28 30
9GV74555-30 30
9GV74565 22, 25, 27
9GV74567 22, 25, 27
9GV74584 33
9GV74603 8, 33
9GV74607 33
9GV74608 33
9GV74610 15, 33
9GV74611 33
9GV74612 33
9GV74628 21, 24
9GV74628RK 18
INDEX

9GV74709 33
9GV74731 35

43
9GV74862 22, 25, 27
9GV74919 21, 24
9GV74920 21, 24
9GV75049 33
9GV75121 28
9GV75166 33
9GV75249 21, 24
9GV75504 21, 24
9GV75541 21, 24
9GV75542 21, 24
9GV75553 28
9GV75577 21, 24
9GV75623 27
9GV75752 21
9GV75803 18
9GV75821 22, 24
9GV75828 28
9GV75829 28
9GV75830 28
9GV75835 28
9GV75874 28
9GV75875 28
9GV75920 37
9GV75924 37
9GV75925 37
9GV76089 18, 21, 24
9GV76101 35
9GV76140-2 8, 35
9GV76141-1 35
9GV76141-2 8, 35
9GV76143 35
9GV76149 35
9GV76160 37
9GV76161 37
9GV76172-1 33
INDEX

9GV76172-2 33
9GV76187-1 30

44
9GV76187-2 30
9GV76187-3 30
9GV76187-4 30
9GV76230 33
9GV76231 33
9GV76234 28
9GV76236 8, 27
9GV76237 27
9GV76247 27
9GV76250 37
9GV76251 37
9GV76252 37
9GV76256 33
9GV76261-1 37
9GV76261-2 37
9GV76539 28
9GV76539-1 28
9GV76543 32
9GV76570 18, 22, 24
9GV200712 25, 27
9GV200715 25, 27
9GV200716 25, 27
9GV200717 22
9GV201521 21, 24
9GV201522 21, 24
9GV201523 21, 24
9GV990141-395 37
9HC2HHP 35
9HC16HHP 35
9HC48CTX 32
9HC66FTX 35
9HC86VTX 28
9HC88FTX 35
9HC1212FTX 35
9HC1212VTX 37
INDEX

9HC1216CTX 37
9PCASP4 32

45
10”-24 X 3/4” SHCS 33
19 TOOTH GEAR PINION 30
50 TOOTH GEAR 30
A
ADJUSTMENT SCREW 8, 33
AIR MOTOR 21, 24, 30
AIR MOTOR LOWER PLATE 30
AIR MOTOR SEAL 30
AIR MOTOR UPPER PLATE 30
AIR REGULATOR 31
B
BALL BEARING 30
BEARING 18, 21, 24, 25, 30
BEARING CLAMP SCREW 30
BEARING GASKET 21, 24
BEARING SPACER 30
BELLOWS ACTUATOR (RUBBER ONLY) 28
BELLOWS BOLT 22, 25, 27, 28
BELLOWS BOLT (LONG) 28
BELLOWS BOLT (SHORT) 28
C
CAUTION LABEL 25, 27
CENTER LINK 28
CHECK VALVE 22, 25, 27, 35
CLAMP BEARING NUT 30
CLAMP/UNCLAMP PLATE 35
CLAMP VALVE 8, 35
CLEVIS LINK 28
CLEVIS PIN 28
COMPOUND SHAFT 21, 24
COVER GASKET 18, 30, 33
CYLINDRICAL BUSHING 28
D
INDEX

DOWEL 21, 24, 30


DRIVE ROLLER BEARING 18

46
DRIVE ROLLER KEY 21, 24
DRIVE ROLLER SHAFT 21, 24
E
EXTENSION SPRING 21
EXTERNAL RETAINING RING 24, 30, 33
F
FILL PLUG 22, 25, 27
FLANGED BUSHING 28
G
GASKET 18, 21, 24, 30, 33
GEAR COVER GASKET 18
GEAR HOUSING 30
GEAR HOUSING COVER 30
GREASE SEAL CAP 33
H
HANGER BLOCK 15, 33
HANGER BLOCK BUSHING 33
I
IDLER SHAFT 21, 24
INTERNAL RING 22, 24
J
K
KNOB 33
L
LEFT BEARING COVER 25
LEFT BODY 25, 27
LEFT END CAP 28
LEFT GEAR COVER 25, 27
LEFT HAND TEE FITTING 37
LEFT PIVOT BLOCK 33
LEFT SIDE FRAME COVER 25, 27
INDEX

LIFT CYLINDER 8, 32, 37


LIFT/LOWER TAG 35
LIFT VALVE 8, 18, 35

47
LIFT VALVE HANDLE 35
LINER 30
LOCATING PIN 22, 24
LUBRICATOR 31
M
MACHINED HANGER 32
MANIFOLD 35
MOTOR COMPOUND GEAR 21, 24
MOTOR GEAR 21, 24
MOTOR HOUSING 30
MOTOR HOUSING COVER 30
MOTOR REPAIR KIT 18
MOTOR TO GEAR HOUSING GASKET 30
MOTOR VALVE SEAL KIT 18
N
NO. 10 HI-COLLAR LOCKWASHER 33
O
O RING 33
O-RING 18, 21, 24
OUTPUT SHAFT 30
P
PIVOT BLOCK COVER 33
PIVOT BLOCK COVER GASKET 33
Q
QUICK EXHAUST ADAPTER 28
QUICK RELEASE EXHAUST 28
R
RETAINER 21, 24
RIGHT BEARING COVER 21
RIGHT BODY 22
RIGHT GEAR COVER 21
RIGHT PIVOT BLOCK 33
INDEX

RIGHT SIDE FRAME COVER 22


RIGHT TEE FITTING 37

48
ROD HANGER 33
ROLLER COMPOUND GEAR 21, 24
ROLLER GEAR 21, 24
ROLLER GEAR KEY 21, 24
ROLLER IDLER GEAR 21, 24
ROLLER NEEDLE BEARING 21, 24
ROLL PIN 22, 25, 27
ROTOR 21, 24, 30
ROTOR BLADE 30
ROTOR GEAR KEY 21, 24
S
SCREW CAP 33
SEAL, CLAMP & LIFT VALVE KIT 18
SHIM .001 30
SHIM .002 30
SHIM .003 30
SHIM .005 30
SHOULDER RING 21, 24
SLEEVE 33
SNAP RING 21, 24, 33
SPACER 21, 24, 30
SPACER SHIELD 21, 24
SPRING MOUNTING BRACKET 21
STEEL DRIVE ROLLER 22, 24
STOP 33
SUPPORT WASHER 33
T
THRUST WASHER 21, 24, 33
TOP COUNTER BLOCK 33
U
V
W
X
INDEX

Y
Z
49
World Wide Representatives for Service,
Stocking and Repair

Agent & Distributor


Head Office Agent & Distributor Service Station
with Service Station

Germany / Hamburg Dubai U.S.A. Scotland / U.K.


Hungary Egypt Norway
Algeria Singapore Brazil
India Azerbaijan
Italy Copyright © 2011 by B+V Oil Tool Division
Dimensions and data subject to change

Manufacturer & Agents World Wide


without any notice.
Version: REV000

Blohm + Voss Repair GmbH Blohm + Voss Oil Tools, LLC Premier Sea & Land Pte. Ltd.
Oil Tool Division 7670 Woodway, Suite 266 Houston, Texas Shaw Centre
Hermann-Blohm-Straße 2 77063 1, Scotts Road #19-12
20457 Hamburg, Germany United States of America 228208 Singapore
Republic of Singapore
INDEX

Phone: +49(0)40/3119-1826/1162 Phone: +1-713-952-0266 Phone: +65-6734-7177


Fax: +49(0)40/3119-8194 Fax: +1-713-952-2807 Fax: +65-6734-9115
oiltools@blohmvoss.com BVOT@blohmvoss.com enquiries@premier-ips.com.sg
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

50

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