HERVE Process Engineer knowledge test
BARON
Welcome to this assessment
It will test your
knowledge as a Process Engineer
acquisition of the contents of Chapter 3 Process of The Guide1
© 2015 – Hervé Baron
1 ”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015
HERVE Project Engineer knowledge test
BARON
Which revision of the P&IDs includes Company comments?
• IFR
• IFD
• IFC
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which revision of the P&IDs includes Company comments?
• IFR
• IFD
• IFC
© 2015 – Hervé Baron
”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015
HERVE Project Engineer knowledge test
BARON
Which of the following equipment does the Process Engineer specify and
which ones does the Process Engineer design?
- Heat exchangers
- Rotating equipment
- Packages
- Columns
- Boilers
© 2015 – Hervé Baron
- Fired Equipment
- Reactors
HERVE Project Engineer knowledge test
BARON
Which of the following equipment does the Process Engineer specify and
which ones does the Process Engineer design?
- Heat exchangers - specify
- Rotating equipment - specify
- Packages - specify
- Columns - design
- Boilers - specify
© 2015 – Hervé Baron
- Fired Equipment - specify
- Reactors - design
HERVE Project Engineer knowledge test
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What do Process Flow Diagrams (PFD) show?
- Process Lines
- Utility lines
- Line diameters
- Instruments
- Main process lines
- Controllers
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- Control valves
- Emergency ShutDown valves
HERVE Project Engineer knowledge test
BARON
What do Process Flow Diagrams (PFD) show?
- Process Lines
- Utility lines
- Line diameters
- Instruments
- Main process lines
- Controllers
© 2015 – Hervé Baron
- Control valves
- Emergency ShutDown valves
HERVE Project Engineer knowledge test
BARON
The Process simulation softwares calculates:
• The surface area of heat exchangers
• The power consumption of pumps
• The equipment duty
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HERVE Project Engineer knowledge test
BARON
The Process simulation software calculates:
• The surface area of heat exchangers
• The power consumption of pumps
• The equipment duty
© 2015 – Hervé Baron
”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015
HERVE Project Engineer knowledge test
BARON
Which revision of the P&IDs includes HAZOP actions?
• IFR
• IFD
• IFC
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which revision of the P&IDs includes HAZOP actions?
• IFR
• IFD
• IFC
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which of the following is defined by Process, hence indicated on the
Process data sheet, for a heat exchanger
• Equipment design conditions
• Inlet/outlet fluid conditions and properties
• Heat exchange area
• Size
• Duty
• Weight
• Dimensions
• Material of construction
• Corrosion allowance
© 2015 – Hervé Baron
• Fouling factor
• Allowable pressure drop
• Equipment overdesign
HERVE Project Engineer knowledge test
BARON
Which of the following is defined by Process, hence indicated on the
Process data sheet, for a heat exchanger
• Equipment design conditions
• Inlet/outlet fluid conditions and properties
• Heat exchange area
• Size
• Duty
• Weight
• Dimensions
• Material of construction
• Corrosion allowance
© 2015 – Hervé Baron
• Fouling factor
• Allowable pressure drop
• Equipment overdesign
HERVE Project Engineer knowledge test
BARON
Which Process document(s) is(are) used to estimate the CAPEX of the
facility?
• Process Flow Diagrams (PFDs)
• Process Equipment data sheets
• Process Equipment list
• Piping & Instrumentation Diagrams (P&IDs)
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which Process document is used to estimate the CAPEX of the facility?
• Process Flow Diagrams (PFDs)
• Equipment data sheets
• Process Equipment list
• P&IDs
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which Process document(s) is (are) needed to develop the Plant Equipment
Layout (Plot Plan)
• Process Flow Diagrams (PFDs)
• Process Equipment data sheets
• Process Equipment list
• Piping & Instrumentation Diagrams (P&IDs)
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which Process document(s) is (are) needed to develop the Plant Equipment
Layout (Plot Plan)
• Process Flow Diagrams (PFDs)
• Process Equipment data sheets
• Process Equipment list
• Piping & Instrumentation Diagrams (P&IDs)
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
For which arrangements are typical P&IDs prepared?
• Filters
• Drains
• Control valves
• Sample connection
• Equipment isolation
• Battery limits
© 2015 – Hervé Baron
• PSVs
• Flare
HERVE Project Engineer knowledge test
BARON
For which arrangements are typical P&IDs prepared?
• Filters
• Drains
• Control valves
• Sample connection
• Equipment isolation
• Battery limits
© 2015 – Hervé Baron
• PSVs
”The Oil & Gas Engineering Guide”, Hervé Baron, Editions Technip, 2015
• Flare
HERVE Project Engineer knowledge test
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The Level Transmitter and shutdown valve shown here in red are part
of which instrumented system?
- Process Control System (DCS)
- Emergency Shutdown System (ESD)
- Process Shutdown System (PSS)
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The Level Transmitter and shutdown valve shown here in red are part
of which instrumented system?
- Process Control System (DCS)
- Emergency Shutdown System (ESD)
- Process Shutdown System (PSS)
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which revision of the P&IDs indicates the size of control valves and
PSVs?
• IFR
• IFD
• IFC
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which revision of the P&IDs indicates the size of control valves and
PSVs?
• IFR
• IFD
• IFC
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which of the following does Process define for lines?
• Design conditions
• Material of construction
• Generic material of construction
• Corrosion allowance
• Diameter
• Wall thickness
• Rating
• Insulation
• Routing
• Piping class
© 2015 – Hervé Baron
• Non Destructive Examination
• Test pressure
• One phase / 2 phase flow
HERVE Project Engineer knowledge test
BARON
Which of the following does Process define for lines?
• Design conditions
• Material of construction
• Generic material of construction
• Corrosion allowance
• Diameter
• Wall thickness
• Rating
• Insulation
• Routing
• Piping class
© 2015 – Hervé Baron
• Non Destructive Examination
• Test pressure
• One phase / 2 phase flow
HERVE Project Engineer knowledge test
BARON
The isometric drawing of which of the following lines are checked by
Process?
• 2 phase flow
• Inlet lines to control valves
• Lines with flow instrument
• Pump suction lines
• Impulse lines to PSVs
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The isometric drawing of which of the following lines are checked by
Process?
• 2 phase flow
• Inlet lines to control valves
• Lines with flow instrument
• Pump suction lines
• Impulse lines to PSVs
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The isometric drawing of which of the following lines are checked by
Process?
• 2 phase flow
• Inlet lines to control valves
• Lines with flow instrument
• Pump suction lines
• Impulse lines to PSVs
What kind of check is done by Process for these lines?
• Routing
• Hydraulics
• No pocket
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The isometric drawing of which of the following lines are checked by
Process?
• 2 phase flow
• Inlet lines to control valves
• Lines with flow instrument
• Pump suction lines
• Impulse lines to PSVs
What kind of check is done by Process for these lines?
• Routing
• Hydraulics
• No pocket
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The Process Emergency isolation and Shutdown system is designed by
• Process discipline
• Safety discipline
• Process & Safety disciplines together
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The Process Emergency isolation and Shutdown system is designed by
• Process discipline
• Safety discipline
• Process & Safety disciplines together
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
What does the P&ID review consist of (select all correct answers)?
• checking that the needed alarms and trips are provided
• checking that the required equipment and control valves isolations
and bypasses are provided
• checking that the drains, vents are provided
• checking versus similar equipment/unit P&ID
• checking the adequacy of the equipment design pressure and
temperature
© 2015 – Hervé Baron
• checking the allocation of piping class and insulation type
HERVE Project Engineer knowledge test
BARON
What does the P&ID review consist of (select all correct answers)?
• checking that the needed alarms and trips are provided – done in
HAZOP
• checking that the required equipment and control valves isolations
and bypasses are provided
• checking that the drains, vents are provided
• checking versus similar equipment/unit P&ID
• checking the adequacy of the equipment design pressure and
temperature
© 2015 – Hervé Baron
• checking the allocation of piping class and insulation type
HERVE Project Engineer knowledge test
BARON
The Heat & Mass balance shows the flowrate, conditions and composition
of:
• process and utility streams
• process streams
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
The Heat & Mass balance shows the flowrate, conditions and composition
of:
• process and utility streams
• process streams
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which of the following is necessary to produce the Utility consumption
list?
• Heat & Material balance
• Equipment duty
• Equipment sizing
• Utility Flow Diagrams
• Operating manual
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which of the following is necessary to produce the Utility consumption
list?
• Heat & Material balance
• Equipment duty. The utilities consumption is based on the equipment
duty, e.g., cooling fluid flow = mCpΔT for heat exchanger. Equipment
sizing is not required.
• Equipment sizing
• Utility Flow Diagrams
Operating manual
© 2015 – Hervé Baron
•
HERVE Project Engineer knowledge test
BARON
The Process data sheet of a control valve specifies
• The valve type (globe, butterfly, etc.)
• The min/max flow and pressure conditions
• The valve diameter
• The valve Cv
• Requirement for hand wheel
• Type of positioner
© 2015 – Hervé Baron
• Fail position
HERVE Project Engineer knowledge test
BARON
The Process data sheet of a control valve specifies
• The valve type (globe, butterfly, etc.)
• The min/max flow and pressure conditions
• The valve diameter
• The valve Cv
• Requirement for hand wheel
• Type of positioner
© 2015 – Hervé Baron
• Fail position
HERVE Project Engineer knowledge test
BARON
Which Process documents are used for programming the Process Control
System?
• PFDs
• P&IDs
• Process description
• Operating manual
• Operating & Control philosophy
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
Which Process documents are used for programming the Process Control
System?
• PFDs
• P&IDs
• Process description
• Operating manual
• Operating & Control philosophy
© 2015 – Hervé Baron
HERVE Project Engineer knowledge test
BARON
© 2015 – Hervé Baron
That’s all for now folks, but I won’t be long with tests on knowledge
acquisition for the next chapters of the guide…
HERVE The Oil & Gas Engineering Guide - 2nd edition
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Table of Contents
© 2015 – Hervé Baron
HERVE The Oil & Gas Engineering Guide - 2nd edition
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Table of Contents
Discipline presentation:
activities and deliverables
The overall process
© 2015 – Hervé Baron
Methods & tools
HERVE The Oil & Gas Engineering Guide - 2nd edition
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Table of Contents
Discipline presentation:
activities and deliverables
© 2015 – Hervé Baron
HERVE
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The work of each Engineering
discipline is described
© 2015 – Hervé Baron
HERVE
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Design activities are
explained, e.g., Plant
Equipment layout
© 2015 – Hervé Baron
HERVE
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Complex activities, such as
QRA, are explained through a
practical example.
© 2015 – Hervé Baron
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How are materials of
construction selected ?
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How and when are Piping
Materials ordered?
© 2015 – Hervé Baron
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A sample of all common
Engineering documents is
included
© 2015 – Hervé Baron
HERVE
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A sample of all common
Engineering documents is
included
Use this to specify what you
want to your Engineering
supplier !
© 2015 – Hervé Baron
HERVE
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Verify the contents of
engineering documents
with check lists.
© 2015 – Hervé Baron
HERVE
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Difference between
Engineering and Shop
drawings
© 2015 – Hervé Baron
HERVE
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Understand the main
technical aspects, e.g., DCS
vs ESD
© 2015 – Hervé Baron
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The common 2 types of
package control
© 2015 – Hervé Baron
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The different Plant drainage
systems
© 2015 – Hervé Baron
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The dynamic forces to
which an Off-Shore
Plant is subject
© 2015 – Hervé Baron
HERVE The Oil & Gas Engineering Guide - 2nd edition
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Table of Contents
The overall process
© 2015 – Hervé Baron
HERVE
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Use this as standard,
question deviations.
© 2015 – Hervé Baron
HERVE
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Understand the new
3D-model centered
engineering process
© 2015 – Hervé Baron
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Know the interfaces
between disciplines...
and with Vendors
© 2015 – Hervé Baron
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Understand what drives
the Project schedule
© 2015 – Hervé Baron
HERVE The Oil & Gas Engineering Guide - 2nd edition
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Table of Contents
© 2015 – Hervé Baron
Methods & tools
HERVE
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Use these methods as
standard, question
deviations.
© 2015 – Hervé Baron
HERVE
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Implement powerful
procedures
© 2015 – Hervé Baron
HERVE
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Request meaningful progress
reports
© 2015 – Hervé Baron
HERVE
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Implement effective Project
Control
© 2015 – Hervé Baron
HERVE The Oil & Gas Engineering Guide - 2nd edition
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Date of publication: March, 2015.
This book is destined to both:
© 2015 – Hervé Baron
Oil & Gas companies Project execution personnel
Oil & Gas contractors Project execution personnel
HERVE The Oil & Gas Engineering Guide
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2nd edition
If your are on the Client side, i.e., contracting Engineering services,
this book will help you to:
Specify to an Engineering supplier what you want: what
deliverables and with what contents,
Set a standard in Engineering execution that you and your
supplier can adhere to: design stages/gates, methods to be used,
etc.
© 2015 – Hervé Baron
Specify the progress report you want, with the meaningful
indicators,
Ask the right questions to assess the true progress,
HERVE The Oil & Gas Engineering Guide
BARON
2nd edition
If your are on the Contractor side, i.e., performing Engineering
activities, this book will help you to:
Understand the work of each discipline and the overall picture,
Challenge what one discipline tells you,
Understand the critical areas,
Put in place the right methods to be successful,
© 2015 – Hervé Baron
HERVE The Oil & Gas Engineering Guide
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2nd edition
Order direct from the publisher:
http://www.editionstechnip.com/en/catalogu
e-detail/1111/oil-gas-engineering-guide-
the.html
© 2015 – Hervé Baron