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Manual

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1 MENU

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How to use

HINO 500 Series


ENGINE & CHASSIS

(EXAMPLE)

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MENU

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FOREWORD

This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles.

Applicable for FC7J, FD7J, FE7J, FG8J, GH8J, FL8J, FM8J, FM1A, GT8J series,
equipped with J07D-TI, J08E-TI, A09C engine

When making any repairs on your vehicle, be careful not to be injured through improper procedures.
As for maintenance items, refer to the Owner’s Manual.
All information and specifications in this manual are based upon the latest product information available at the time of print-
ing.
Hino Motors reserves the right to make changes at any time without prior notice.
This manual is divided into 11 sections with a thumb index for each section at the edge of the pages.

Please note that the publications below have also been prepared as relevant service manuals for the components and sys-
tems in this vehicles.

Manual Name Pub. No.


S1-MFCE01A 1/3
S1-MFCE01A 2/3
Chassis Workshop Manual
S1-MFCE01A 3/3
S1-MFCE01A EWD
J07E-TI Engine Workshop Manual S5-MJ07E01A
J08E-TI Engine Workshop Manual S5-MJ08E03A
A09C Engine Workshop Manual S5-MA09E03A
TROUBLE SHOOTING S7-MFCE01A

Select desired Pub. No..


FOREWORD.fm 2 ページ 2011年4月5日 火曜日 午後1時36分

CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL


Use this chart to the appropriate chapter numbers for servicing your particular vehicle.

MANUAL No. S5-MA09E03A


CHAPTER
MODEL A09C-TI

GENERAL INTRODUCTION 1-001

STANDARD VALUE 2-001

REQUIRED ITEMS 3-001

MOUNTING AND DISMOUNTING THE ENGINE 5-001

ENGINE CONTROL 6-001

FUEL SYSTEM 7-001

EMISSION CONTROL 8-001

INTAKE 9-001

ENGINE MECHANICAL 10-001

EXHAUST 11-001

COOLING 12-001

LUBRICATION 13-001

STARTING/CHARGING 16-001

TURBOCHARGER 17-001

AIR COMPRESSOR 18-001

FLYWHEEL P.T.O. 19-001

(EXAMPLE)

Select desired name chapter No.


INDEX.fm 1 ページ 2011年3月28日 月曜日 午後5時47分

GENERAL INTRODUCTION

STANDARD VALUE

REQUIRED ITEMS

WORKSHOP TROUBLESHOOTING

MANUAL MOUNTING AND DISMOUNTING THE ENGINE

ENGINE CONTROL

FUEL SYSTEM

EMISSION CONTROL

(EXAMPLE)

Select desired chapter name.


GENERAL INTRODUCTION 1–1

GENERAL INTRODUCTION
1GENERAL OUTLINE 1-001

HOW TO IDENTIFY VEHICLE TYPE........................... 1-2


LIST OF VEHICLE MODELS.................................. 1-2
HOW TO IDENTIFY VEHICLE TYPE ..................... 1-3
SAFETY INSTRUCTIONS AND READINESS
TO WORK .................................................................... 1-4
WARNING............................................................... 1-4
SAFETY INSTRUCTIONS FOR WORK ................. 1-5
INTRODUCTION TO WORKSHOP MANUAL ........ 1-9
TIGHTENING OF BOLTS AND NUTS .................. 1-15
SEALANT FOR PIPE TAPER THREAD ............... 1-24
HANDLING OF NYLON TUBE ............................. 1-25
HANDLING OF SEALANT FOR
PIPE TAPER THREAD ......................................... 1-32
HANDLING OF LIQUID GASKET......................... 1-34
VEHICLE IDENTIFICATION NUMBER AND
ENGINE SERIAL NUMBER....................................... 1-35
LOCATION OF VEHICLE IDENTIFICATION
NUMBER .............................................................. 1-35
LUBRICANTS ............................................................ 1-36
RECOMMENDED LUBRICANTS ......................... 1-36

(EXAMPLE)

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