Fqa 362-1
Fqa 362-1
Lecture No. 0
7 FSMS 22000 2
Food Safety Management Systems, ISO 22000 – 2005 and other Global
Food safety management systems. Principles, implementation;
documentation, types of records; Auditing, certification procedures,
certifying bodies, accrediting bodies
Study Materials
• Exam Schedule
– Mid term exam: 10-19 May, 2021
– Assignment Submission Date: 18 Jun, 2021 (Fri) (writeup &/or
ppt)
– Internal practical exam: 21-30 Jun, 2021
– Semester end exam: 5-14 Jul, 2021
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 1
2
Quality Standards
in International Trade
⚫ WTO / SPS Agreement: standards set by Codex
Alimentarius, O.I.E., I.P.P.C.
⚫ EU harmonization ( standards on raw material, process
and end product)
⚫ NAFTA requirements
⚫ Bilatéral requirements
⚫ ISO Standards
6
Principle provisions of SPS
⚫ Applied only to the extent necessary to safeguard
plant, animal and human health
⚫ Harmonization, no discrimination
⚫ Equivalence: recognize different systems
⚫ Risk assessment and determination of « appropriate
level of protection »
⚫ Adaptation to Regional Conditions
7
Differences in Policies
⚫ Large differences exist among similar countries:
⚫ hormones dispute
⚫ raw-milk cheese
⚫ animal welfare, child labor
⚫ Consumer values versus science-based standards
8
Culture drives policy
⚫ Framing the problem:
⚫ «selective vision » of problems depends on culture
⚫ the example of Genetically Modified Organisms
(GMOs): the US focuses on the products while UK is
concerned with the process, Germany by both
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Culture drives policy (2)
⚫ Styles of regulation
⚫ differences in public participation
⚫ conflict resolution: political versus judicial
⚫ Acceptable evidence:
⚫ formal / quantitative versus qualitative appraisal
⚫ measurable risk versus precaution
⚫ Forms of expertise:
⚫ technical / neutral versus affiliation
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Two basic models
⚫ zero tolerance
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Modern Chain Based
Quality Control Systems
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ISO 9000
A Quality Assurance System
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ISO 9000 Certification
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ISO 9000 shortcomings
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Hazard Analysis and Critical Control Point
system
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Key features of HACCP
⚫ It provides a more structured approach than traditional
procedures.
⚫ Developed in the 1960’s for NASA to guarantee total
food safety for astronauts
⚫ Now part of the Codex Alimentarius
⚫ Now required of all food businesses in Europe under
EC Directive 93/43.
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The 7 Components of HACCP
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Managing food hazards
Elements of effective programs
19
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 2
18
⚫ Consideration of safety needs to be applied to the complete food
chain, from food production on the farm, or equivalent, through
to the consumer. To achieve this integration, following food
safety tools are required:
⚫ Good Hygienic Practice (GHP)
⚫ Good Manufacturing Practice (GMP)
⚫ Hazard Analysis Critical Control Point (HACCP)
⚫ Microbiological Risk Assessment (MRA)
⚫ Quality management: ISO series
⚫ Total Quality Management (TQM)
⚫ Last figure presents the food safety tools. These tools can be
implemented worldwide, which can ease communication with
food distributors and regulatory authorities especially at port of
entry.
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Importance of Safe Food
⚫ A safe food supply that will not endanger consumer health and
good quality food is essential for proper nutrition. It would ensure
prevention of food borne diseases, provide consumer
unadulterated food of good quality. It also promotes participation
in International trade in food products and stimulates economic
development.
⚫ Maintaining food safety and quality is essential in the entire chain
of food production ranging from
i. Primary food production at the level of farmers
ii. Primary food processing at the farm, dairy, abattoir and grain mills
iii. Secondary food processing level such as canning, freezing, drying
and brewing
iv. Food distribution, both at National and International level of
import/export
v. Food retailing and Food catering
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vi. Domestic Food preparation level
⚫ During recent years, newer challenges such as globalization of
trade in food, urbanization, changes in life style, international
travel, environmental pollution, deliberate adulteration and
natural and man-made disasters have arisen which need to be
addressed to help ensure food safety and quality
⚫ For example, greater numbers of people go out and eat meals in
catering establishments including partaking street foods
4
Controls:
⚫ Prevent cross-contamination. Cross-contamination occurs
when bacteria are transferred onto food either directly
(e.g. when raw and cooked food come into direct contact,
sneezing or coughing onto food) or indirectly (e.g. via a
vehicle such as from dirty utensils, pests, hands etc.)
⚫ Prepared and cooked foods should be stored separate to
raw foods and unprepared vegetables to reduce the risk of
cross-contamination. If this is not possible, raw food and
unprepared vegetables should always be stored at the base
of the refrigerator.
⚫ Keep stored foods covered.
⚫ Prevent animals and insects entering the food room.
5 ⚫ Keep food preparation areas and utensils clean.
⚫ Wash hands frequently, particularly after using the toilet,
handling raw foods, handling refuse, blowing your nose,
combing your hair and after smoking.
⚫ Keep cuts, boils etc., covered with a waterproof dressing
(preferably coloured).
⚫ Do not handle food if suffering from symptoms of diarrhea or
vomiting and notify your supervisor immediately.
⚫ To multiply, bacteria require food, warmth, moisture and time.
By removing one or more of these criteria the growth of
bacteria can be slowed or even stopped. Therefore store foods
at safe temperatures (either cold below 8°C or hot above 63°
C); cook food thoroughly; do not prepare food too far in
advance; avoid keeping food at room temperature for any
longer than necessary, if food has to be reheated, heat
thoroughly and stir contents during heating; cool cooked food
within 1½ hours and refrigerate; prevent dry foods becoming
6 moist.
Food can also be contaminated with fungus
⚫ Mycotoxin: Toxic substances produced by moulds or fungi are called as
Mycotoxin. Some mycotoxins are mutagenic and carcinogenic in nature. Of
these mycotoxins, Aflatoxin is of most common occurrence in the agricultural
produce/ food.
⚫ Aflatoxins are produced by a fungus – Aspergillus flavus and Aspergillus
parasiticus. At least 18 closely related toxins are known. Of these Aflatoxin
B1, B2, M1, M2, G1, G2 are most commonly occurring in the farm
produce/food. Most susceptible food grains are Maize, Paddy/Rice, Jowar,
Ground nut, Wheat, Barley, Soybean, and their products. These toxins are
heat labile, so their toxicity remains unaffected even after cooking at high
temperature. Other important mycotoxins are Citrinin, Ochratoxin, Patulin etc
which are produced by Penicillium species.
⚫ In general, maximum tolerance limit of mycotoxins including Aflatoxin in
stored food grains has been recommended at 30 micrograms per Kg (this
limit is considered by CWC/SWC/FCI).
⚫ Ergot :Ergotin is another mycotoxin produced by fungi Claviceps purpurea
on rye/bajra, where this fungus causes Ergot disease.
7⚫ Mycotoxins are produced at high moisture content and in temperature range
of 12°C to 40°C. Therefore, the best way of coming over this food hazard is
(ii) Physical Contamination
⚫ Physical contamination can occur at any stage of the food
chain and therefore all reasonable precautions must be taken to
prevent this type of contamination.
⚫ While harvesting, farm produce comes into contact with
variety of external material called as physical contaminant.
9
(iii) Chemical Contamination
⚫ Contamination may occur through environmental
pollution of the air, water and soil, such as the case with
toxic metals, PCBs and dioxins, or through the intentional
use of various chemicals, such as pesticides, animal drugs
and other agrochemicals.
⚫ Chemicals, including pesticides, bleach and other
cleaning materials can contaminate food if not used
carefully. For example, store cleaning fluids separate to
foods to prevent tainting and contamination if there is a
spillage.
⚫ The impact of chemical contaminants on consumer health
and well-being is often apparent only after many years of
prolonged exposure at low levels (e.g. cancer).
10
⚫ Chemical contaminants present in foods are often
⚫ Chemical contaminants can be classified according to the
source of contamination and the mechanism by which
they enter the food product.
⚫ Agrochemicals are chemicals used in agricultural practices
and animal husbandry with the intent to increase crops and
reduce costs. Such agents include pesticides (e.g.
insecticides, herbicides, rodenticides), plant growth
regulators, veterinary drugs (e.g. nitrofuran,
fluoroquinolones, malachite green, chloramphenicol), and
bovine somatotropin (rBST).
⚫ Environmental contaminants are chemicals that are
present in the environment in which the food is grown,
harvested, transported, stored, packaged, processed, and
consumed. The physical contact of the food with its
environment results in its contamination
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Possible sources of contamination:
⚫ Air: radionuclides (137Caesium, 90Strontium), polycyclic aromatic
hydrocarbons (PAH).
⚫ Water: arsenic, mercury.
⚫ Soil: cadmium, nitrates, perchlorates. Polychlorinated biphenyls (PCB) ,
dioxins, and polybrominated diphenyl ethers (PBDE) are ubiquitous
chemicals, which are present in air, water, soil, and the entire biosphere.
⚫ Packaging materials: antimony, tin, lead, perfluorooctanoic acid (PFOA),
semicarbazide, benzophenone, isopropylthioxanthone (ITX), bisphenol A.
⚫ Processing/cooking equipment: copper, or other metal chips, lubricants,
cleaning and sanitizing agents.
⚫ Naturally occurring toxins: mycotoxins, phytohaemagglutinin,
pyrrolizidine alkaloids, grayanotoxin, mushroom toxins, scombrotoxin
(histamine), ciguatera, shellfish toxins (see shellfish poisoning),
tetrodotoxin, among many others.
⚫ Processing contaminants are generated during the processing of foods
(e.g. heating, fermentation). They are absent in the raw materials, and are
formed by chemical reactions between natural and/or added food
constituents during processing. Examples are: nitrosamines, polycyclic
aromatic hydrocarbons (PAH), heterocyclic amines, histamine,
12
acrylamide, furan, benzene, trans fat, monochloropropanediol (MCPD),
semicarbazide, 4-hydroxynonenal (4-HNE), and ethyl carbamate.
⚫ RESTRICTED PESTICIDES (India)
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Food Contaminants Rendering Food Unsafe For Human Consumption
PHYSICAL CHEMICAL BIOLOGICAL
INORGANIC ORGANIC
Foreign matter Lumps Heavy metals: Pesticide Residue Insects and Rodents
of earth, pebbles, Lead, Mercury, Water
Stones, dust, plant Arsenic, Cadmium
parts, Stem, chaff etc. Sulphur
Unhygienic Packaging Uric Acid Fungus
Material Excreta, Rodent hair
Unhygienic Processing Mycotoxins eg., Bacteria
Aflatoxin, ergot, and alkaloids
form, Karnal Bunt, Smut affected
grains
Moisture Human being suffering
from contagious
disease
Unhygienic handling B-Oxalyl Amino Acid(BOAA),
produced by Lathyrus sativus
(Khesari Dal) and
Alkaloids in the oil from
Argemone mexicana
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When is Food Considered Adulterated?
⚫ If the article sold by a vendor is not of the nature, substance or quality
demanded by the purchaser or if not of the nature, substance or quality
which it ought to be. Thus for e.g. , if a sweet vendor leads his customer
to believe that his sweets are prepared in pure desi ghee and actually he
uses a mixture of hydrogenated vegetable oils and ghee his sweets will
be considered to be adulterated
⚫ If the article contains or processing has produced in it injurious
ingredients, for instance during the process of hydrogenating oil to
prepare vanaspati, nickel is used as a catalyst. If not properly removed,
this metal can prove to be hazard
⚫ If any inferior or cheap substance has been substituted holly or in par for
the article e.g. starch powder has been mixed in milk powder
⚫ If any constituent of the article has been wholly or in part abstracted e.g.
natural flavours or essential oils have been removed from spices before
selling them
⚫ If the article has been prepared, packed or kept under unsanitary
17 conditions or it has become contaminated or injurious to health
⚫ If the article has any filth, putrid rotten, decompose or diseased animal or
⚫ If the article is obtained from a diseased animal;
⚫ If the article contains any poisonous or other ingredient which render it
injurious o health;
⚫ If the container of the articles composed of poisonous or deleterious substances
which render its content injurious to health. For example, harmful chemicals
can leach into the food kept in the container made from poor quality plastics.
⚫ If it contains un-permitted colours or if he amount of the prescribed colouring
matter are not within the prescribe limits. For instance, only 100 ppm of colour
can be added to ice cream and the colour is to be chosen from a list of eight
approved by the PFA at.
⚫ If the article contains any prohibited preservatives or an excessive amount of
permitted ones.
⚫ If it does not satisfy the prescribed standards laid down by the authorities and
which makes the article injurious o health. For e.g. an article of food should not
have more than the permitted level of pesticides. If it does, the sugar is
adulterated but such an adulteration is not injurious to health.
⚫ If it does not satisfy the prescribed standards laid down by the authorities’ but
the article does not become injurious to health. For e.g. sugar should not have
18 more than 0.5 % by weight of moisture. If it does, the sugar is adulteration but
such an adulteration is not injurious to health
COMMONLY ADULTERATED FOODS
⚫ Any commodity which is either expensive or sells more is a target for
adulteration.
⚫ Foods which are in a powder, minced or paste form are more likely to
be adulterated.
⚫ Adulteration of foods sold loose by the retailer is also more common
as compared to packaged foods.
⚫ Foods commonly adulterated include:
⚫ Food grains like wheat, rice, pulses and their products like wheat flour,
semolina, gram flour (besan).
⚫ Edible oils and fats e.g. sunflower oil, safflower oils, mustard oil, vanaspati.
⚫ Spices, both whole and ground, like red chilli powder, turmeric powder and
coriander powder.
⚫ Milk and milk products e.g ghee and milk powder.
⚫ Coffee and tea.
⚫ Sweetening agent like sugar and honey.
⚫ Non- alcoholic beverages like aerated rinks, squashes, juices, sherbets
⚫ Miscellaneous items like confectionary, jams, sauces, ice creams and
prepared foods items like sweets, ladoos, jalebi and burfi
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STAGES AT WHICH ADULTERATION OCCURS
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Harmful Effects of Adulterants
⚫ There are many adulterants which might prove to be a hazard to our
health especially if consumed over a long period of time.
⚫ Chemicals like urea, sodium carbonate, sodium hydroxide,
formaldehyde and hydrogen peroxide added to increased shelf life of
milk can be harmful when ingested. They can damage the intestinal
lining irritating it.
⚫ Un- permitted food additives or permitted food additives added in
excess; both can cause serious damage of health. Whether they are
flavouring, colourings, preservatives, antioxidants etc. They are all
chemicals which are safe only if eaten in very small quantities.
⚫ The use of certain colours has been banned as they are well known or
their toxicity in experimental animals. Non- permitted colours like
auramine, Rhodamine B, Sudan red, malachite green, Orange II lead
to retardation of growth and affects the proper functioning of vital
organs like liver, kidneys, heart spleen, lungs, bones and the immune
systems. The commonly used metanil yellow could be injurious to the
stomach, ileum, rectum, liver, kidney, ovary and testis. All he non-
permitted colours can also bring about changes in genes, most having
been identified as potential cancer- causing agents.
⚫ Toxicity of permitted colours is also well demonstrated as allergic
23
response to these colours e.g. Tartrazine
Impact of Adulteration on Economic Sector
24
Methods for Detection of Common Adulterants
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FOOD ADDITIVES
⚫ Food additives are substances added to food to preserve flavour or
improve its taste and appearance
⚫ Some additives have been used for centuries; for example,
preserving food by pickling (with vinegar), salting, as with bacon,
preserving sweets or using sulphur dioxide as in some wines
⚫ With the advent of processed foods in the second half of the 20th
century, many more additives have been introduced, of both natural
and artificial origin
⚫ A food additive may be defined as any substance or a mixture of
substances other than the basic foodstuff which is present in food as
a result of any aspect of production, processing, storage or
packaging
⚫ Food additives are added intentionally to foods and are not naturally
a part of the food
⚫ Different countries have different laws pertaining to which food
additives can be used and in which foods
⚫ These laws specify the amounts and names of food additives which
can be added to certain foods
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FUNCTIONS OF FOOD ADDITIVES
27
CLASSIFICATION OF FOOD ADDITIVES
Food additives are classified based on their function in food
i.e. the purpose for which the additive has been added to the
food.
The various classes of food additives include:
⚫ Antioxidants
⚫ Preservatives
⚫ Food colors
⚫ Food flavours
⚫ Emulsifiers and stabilizers
⚫ Artificial sweeteners
⚫ Miscellaneous: Anti-caking agents; sequesterants; acids,
bases, and buffers; anti-foaming agents, enzymes,
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leavening agents.
Broadly speaking, these food additives can be classified as:
⚫ Direct food additives
⚫ Indirect food additives
⚫ Direct food additives are added to a food for a specific
purpose in that food e.g. synthetic color
⚫ Indirect food additives become part of the food in trace
amounts due to packaging, storage or other handling
⚫ Additives used in raw ingredients or any other material
with which foods may come in contact may find their way
into the finished food product
⚫ Antioxidants, for example, used in edible oil may be
found in chips or any food item prepared with this oil
⚫ This is known as the “carry over” principle
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Food additives classification as per Codex Alimentarius
Functional classes (for Definition Sub-classes (Technological
Labelling purposes) functions)
1. Acid Increases the acidity and/or Acidifier
imparts a sour taste to a food
2. Acidity Regulator Alters or controls the acidity acid, alkali, base, buffer,
or alkalinity of a food buffering agent, pH adjusting
agent
3. Anti caking agent Reduces the tendency of anticaking agent, antistick
particles of food to adhere to agent, drying agent, dusting
one another powder, release agent
4. Antifoaming agent Prevents or reduces foaming Antifoaming agent
12. Flavour enhancer Enhances the existing taste flavour enhancer, flavour
and/or odour of a food modifier, tenderizer
13. Flour treatment agent A substance added to flour bleaching agent, dough
to improve its baking improver, flour improver
quality or colour
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Numbering
⚫ To regulate these additives, and inform consumers, each additive is assigned a
unique number
⚫ Initially these were the "E numbers" used in Europe for all approved additives
⚫ This numbering scheme has now been adopted and extended by the Codex
Alimentarius Commission to internationally identify all additives, regardless of
whether they are approved for use
⚫ E numbers are all prefixed by "E", but countries outside Europe use only the
number, whether the additive is approved in Europe or not
⚫ For example, acetic acid is written as E260 on products sold in Europe, but is simply
known as additive 260 in some countries
⚫ Additive 103, alkanet, is not approved for use in Europe so does not have an E
number, although it is approved for use in Australia and New Zealand
⚫ Since 1987 Australia has had an approved system of labelling for additives in
packaged foods
⚫ Each food additive has to be named or numbered
⚫ The numbers are the same as in Europe, but without the prefix 'E‘
⚫ The United States Food and Drug Administration listed these items as "Generally
recognized as safe" or GRAS and these are listed under both their Chemical Abstract
Services number and FDA regulation listed under the US Code of Federal
33 Regulations
Safety Issues
⚫ A large number of substances in use today as food additives are “generally
recognised as safe” or GRAS substances. GRAS substances are those
whose use is generally recognized by experts as safe, based on their
extensive history of use in food or based on published scientific evidence.
Salt, sugar, spices, vitamins are classified as GRAS substances
⚫ Although most food additives are considered to be without any potential
adverse effects, there have been problems concerning the safety of some of
these chemicals.
⚫ The safety of the antioxidant BHA has been questioned in the light of the
fact that its consumption leads to cancer in rodents
⚫ Sensitive asthmatics have been reported to develop allergic responses to
the food color tartrazine. Allergies have been reported to cause even fatal
shock. Nitrites can form cancer-causing nitrosamines in foods in which
they are added as preservatives
⚫ MSG intake of 1.5g or more can result in acute illness characterized by
burning or tingling sensation on face, neck and head, tightness, stiffness or
34 pressure in chest and facial muscles. This is the “Chinese Restaurant
Syndrome” because these symptoms have been seen in people who had
⚫ High levels of erythrosine intake have been associated with thyroid
tumors
⚫ Ponceau 4R, Tartrazine and Sunset Yellow FCF have provoked allergic
reactions in several individuals even at loe levels of intake. The allergic
responses vary rashes to swelling and worsening of the condition of
patients with asthma
⚫ One should choose foods that are free of additives or at least select
those brands of processed foods which have a minimum number of
additives. Foods with artificial or synthetic colors and Class II
preservatives should specially be avoided. The label of the food
product declares the presence of the additives used in the product.
Hence only properly labelled foods should be selected
⚫ With the increasing use of processed foods since the 19th century,
there has been a great increase in the use of food additives of varying
levels of safety. This has led to legislation in many countries regulating
their use. For example, boric acid was widely used as a food
preservative from the 1870s to the 1920s, but was banned after World
35 War I due to its toxicity, as demonstrated in animal and human studies.
⚫ During World War II the urgent need for cheap, available food
preservatives led to it being used again, but it was finally banned in the
1950s. Such cases led to a general mistrust of food additives, and an
application of the precautionary principle led to the conclusion that only
additives that are known to be safe should be used in foods. In the USA,
this led to the adoption of the Delaney clause, an amendment to the
Federal Food, Drug, and Cosmetic Act of 1938, stating that no
carcinogenic substances may be used as food additives. However, after the
banning of cyclamates in the USA and Britain in 1969, saccharin, the only
remaining legal artificial sweetener at the time, was found to cause cancer
in rats.
⚫ There has been significant controversy associated with the risks and
benefits of food additives. Some artificial food additives have been linked
with cancer, digestive problems, neurological conditions in addition to
ADHD, and diseases like heart disease or obesity.
⚫ Even "natural" additives may be harmful in certain quantities (table salt,
for example) or because of allergic reactions in certain individuals. Safrole
was used to flavour root beer until it was shown to be carcinogenic. Due to
36 the application of the Delaney clause, it may not be added to foods, even
Food Packaging and Labelling
⚫ Packaging is the science, art and technology of enclosing
or protecting products for distribution, storage, sale, and
use
⚫ Packaging also refers to the process of design, evaluation,
and production of packages
⚫ Packaging can be described as a coordinated system of
preparing goods for transport, warehousing, logistics,
sale, and end use
⚫ Packaging contains, protects, preserves, transports,
informs, and sells
⚫ In many countries it is fully integrated into government,
business, institutional, industrial, and personal use
⚫ Package labelling (en-GB) or labelling (en-US) is any
written, electronic, or graphic communications on the
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packaging or on a separate but associated label
⚫ The first packages used the natural materials available at the
time: Baskets of reeds, wineskins (Bota bags), wooden boxes,
pottery vases, ceramic amphorae, wooden barrels, woven bags,
etc.
⚫ Processed materials were used to form packages as they were
developed: for example, early glass and bronze vessels
⚫ The study of old packages is an important aspect of archaeology
⚫ Iron and tin plated steel were used to make cans in the early
19th century
⚫ Paperboard cartons and corrugated fiberboard boxes were first
introduced in the late 19th century
⚫ Packaging advancements in the early 20th century included
Bakelite closures on bottles, transparent cellophane overwraps
and panels on cartons, increased processing efficiency and
improved food safety
⚫ As additional materials such as aluminum and several types of
38 plastic were developed, they were incorporated into packages to
improve performance and functionality
Objectives/purposes of packaging and package labels
39
⚫ Information transmission - Packages and labels communicate
how to use, transport, recycle, or dispose of the package or
product. With pharmaceuticals, food, medical, and chemical
products, some types of information are required by
governments. Some packages and labels also are used for track
and trace purposes
40
⚫ Security - Packaging can play an important role in reducing the
security risks of shipment. Packages can be made with improved
tamper resistance to deter tampering and also can have tamper-evident
features to help indicate tampering. Packages may include
authentication seals and use security printing to help indicate that the
package and contents are not counterfeit. Packages also can include
anti-theft devices, such as dye-packs, RFID tags, or electronic article
surveillance tags that can be activated or detected by devices at exit
points and require specialized tools to deactivate. Using packaging in
this way is a means of loss prevention
⚫ Convenience - Packages can have features that add convenience in
distribution, handling, stacking, display, sale, opening, reclosing, use,
dispensing, and reuse
⚫ Portion control - Single serving or single dosage packaging has a
precise amount of contents to control usage. Bulk commodities (such
as salt) can be divided into packages that are a more suitable size for
individual households. It is also aids the control of inventory: selling
41 sealed one-liter-bottles of milk, rather than having people bring their
own bottles to fill themselves.
Types of Packaging
⚫ Packaging types Packaging may be looked at as being of several
different types
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LABELLING RULES
Advances in
Food Safety & Quality Management
• Project
/ GHPIdentification
Project
GMP Identification&&Screening
Screening
• HACCP
• ISO 9001 QMS
• ISO 22000 FSMS
• TQM
Samit Dutta, Associate Professor & Head,
Dept. of Food Business Management,
1
College of FPTBE, AAU
Good Manufacturing and Hygienic
Production
⚫ The food processing industry is one of the largest
industries in India having huge potential for uplifting
agricultural economy, creation of large scale processed
food manufacturing and food chain facilities
⚫ Food processing covers a spectrum of products from
sub-sector comprising agriculture, horticulture,
plantation, animal husbandry and fisheries
2
⚫ The foundation for Food Safety is infrastructure and
hygiene
⚫ Quality and food safety improvement and maintenance is
a continuous process
⚫ It can be achieved if primary production measures,
production operations, storage and packaging are
monitored properly with care
⚫ Food Regulations have substantial influence on the
manufacturer
4
Areas examined under GHP
⚫ i. Primary production
⚫ ii. Establishment: design and facilities
⚫ iii. Control of operation
⚫ iv. Establishment: maintenance and sanitation
⚫ v. Establishment: personal hygiene
⚫ vi. Transportation
⚫ vii. Product information and consumer awareness
⚫ viii. Training
5
Good Manufacturing Practice (GMP)
⚫ A term that is recognized worldwide for the control and
management of manufacturing and quality control testing of
foods, pharmaceutical products, and medical devices
⚫ GMP takes the holistic approach of regulating the
manufacturing and laboratory testing environment itself
⚫ An extremely important part of GMP is documentation of
every aspect of the process, activities, and operations involved
with food, drug and medical device manufacturer
6
Issues addressed under GMP
⚫ GMP regulations address issues including recordkeeping,
personnel qualifications, sanitation, cleanliness, equipment
verification, process validation, and complaint handling
⚫ Most GMP requirements are very general and open-ended,
allowing each manufacturer to decide individually how to best
implement the necessary controls
⚫ This provides much flexibility, but also requires that the
manufacturer interpret the requirements in a manner which
makes sense for each individual business
⚫ GMP is a good business tool which will help to refine both
compliance and performance at company
⚫ GMP requirements are largely common sense practices which
will help your company better itself as it moves toward a quality
approach using continuous improvement
7
Good Manufacturing Practices (GMP) &
Good Hygiene Practices (GHP) for Food
Businesses
8
1. Primary Production
⚫ The Food establishment shall exercise control
contamination of food produce / materials from air, soil,
water, feedstuffs, pests, fertilizers, pesticides, veterinary
drugs during production, handling, storage and transport, as
appropriate
9
2. Location and Surroundings
⚫ Food establishment shall be located away from
⚫ environmentally polluted areas and industrial activities
which produce disagreeable or obnoxious odour, fumes,
excessive soot, dust, smoke, chemical or biological
emissions and pollutants which pose a serious threat of
contaminating food;
⚫ areas subject to flooding;
⚫ areas prone to infestations of pests; and
⚫ areas where wastes, either solid or liquid, cannot be
removed effectively
10
3. Layout and Design of Food Establishment Premises
12
⚫ Ice and steam
Ice and steam used in direct contact with food shall be made
from potable water and complying with requirements
specified.
13
⚫ Drainage and waste disposal
The disposal of sewage and effluents (solid, liquid and gas) shall be in
conformity with requirements of Environment Pollution Control Board.
Adequate drainage, waste disposal systems and facilities shall be provided.
They shall be designed and constructed so that the risk of contaminating food or
the potable water supply is eliminated.
Waste storage shall be located in such place that it does not contaminate the food
process, storage areas, the environment inside and outside the food
establishment.
Waste shall be kept in covered containers and shall not be allowed to accumulate
in food handling, food storage, and other working areas.
14
⚫ Personnel facilities and toilets
Such facilities shall be suitably located so that they do not open directly into
food process areas.
Rest and refreshments rooms shall be separate from food process and service
areas.
These areas shall not lead directly to food production, service and storage
areas.
15
⚫ Air quality and ventilation
⚫ Lighting
16
4. Food Operations and Controls
4.1 Procurement of raw materials
⚫ No raw material or ingredient shall be accepted by an
establishment if it is known to contain parasites, undesirable
micro-organisms, pesticides, veterinary drugs or toxic,
decomposed or extraneous substances, which would not be
reduced to an acceptable level by normal sorting and/or
processing.
19
5. Management and Supervision
⚫ The Food establishment shall ensure that managers and
supervisors have appropriate qualifications, adequate knowledge
and skills of food hygiene principles and practices to be able to
⚫ ensure food safety and quality of its products,
20
6. Documentation and Records
⚫ Appropriate records of food processing / preparation, production
/ cooking, storage, distribution, service, food quality assurance,
cleaning and sanitation, pest control and product recall shall be
kept and retained for a period that exceeds one year or the
shelf-life of the product, which ever is more.
21
8. Sanitation and Maintenance of Establishment Premises
8.1 Cleaning and maintenance
⚫ Food premises shall be kept clean and where possible dry, maintained
in good repair and condition and have an adequate supply of hot and
cold water.
⚫ Work surfaces and surfaces of equipment in contact with food shall be
maintained in a sound condition, cleaned and, where necessary,
disinfected at frequent intervals.
⚫ Personal Cleanliness
Food handlers shall maintain a high degree of personal cleanliness.
The Food establishment shall provide to all food handlers adequate and suitable,
clean protective clothing, head covering and footwear.
The Food operators shall ensure that the food handlers at work wear only clean
protective clothes, head covering and footwear every day.
23
⚫ Personal Behaviour
Food handlers engaged in food handling activities shall refrain from smoking;
spitting; chewing or eating; sneezing or coughing over unprotected food and
eating in food preparation and food service areas
Food handlers shall not wear any personal effects such as rings, bangles,
jewellery, watches, pins and other items that pose a threat to the safety and
suitability of food.
⚫ Visitors
The Food establishment shall ensure that visitors to its food manufacturing,
cooking, preparation, storage or handling areas should, where appropriate, wear
protective clothing and adhere to the other personal hygiene provisions in this
section.
24
9. Product Information and Consumer Awareness
that the lot or batch can be easily traced and recalled if necessary.
25
10. Training
⚫ The Food establishment shall ensure that all food handlers are
26
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 5
Advances in
Food Safety & Quality Management
• Project
ProjectIdentification
HACCP Identification&&Screening
Screening
2
⚫ The Pillsbury Co. pioneered the application of the HACCP
concept to food production during its efforts to supply food for
the U.S. space program in the early 1960s.
⚫ It is not a zero-risk system, but it is designed to minimize the
risk of food-safety hazards.
⚫ In an assessment of the effectiveness of food regulation in the
United States, the National Academy of Sciences (NAS)
recommended in 1985 that the HACCP approach be adopted by
all regulatory agencies and that it be mandatory for food
processors. Since then globally this system has been adopted to
ensure safety of foods.
5
HACCP Plan
⚫ To perform a hazard analysis for the development of a
HACCP plan, food processors must gain a working knowledge
of potential hazards.
6
Biological Hazards
⚫ These hazards can come from raw materials or from
food-processing steps used to make the final product.
Microorganisms live everywhere: air, dirt, fresh and salt water,
skin, hair, animal fur and plants.
⚫ Microorganisms are classified into various groups. A few
groups important in foods include yeasts, molds, bacteria,
viruses and protozoa. Although thousands of kinds of
microorganisms exist, only a few pose hazards to humans.
⚫ Without adequate food, water and temperature, microorganisms
stop growing and multiplying. Some die and others stop
functioning until they get the elements they need.
8
⚫ Unintentionally or incidentally added chemicals
Physical Hazards
⚫ Physical hazards include any potentially harmful extraneous
matter not normally found in food.
9
Guidelines for the Application of the HACCP
System
⚫ Prior to application of HACCP to any sector of the food chain,
that sector should be operating according to the Codex General
Principles of Food Hygiene, the appropriate Codex Codes of
Practice and appropriate food safety legislation like FSSAI.
⚫ Management commitment is necessary for implementation of
an effective HACCP system.
13
2. Describe product
⚫ A full description of the product should be drawn up, including
relevant safety information such as: composition,
physical/chemical structure (including aw, pH, etc.), microcidal
/ static treatments (e.g. heat-treatment, freezing, brining,
smoking, etc.), packaging, durability and storage conditions and
method of distribution.
3. Identify intended use
⚫ The intended use should be based on the expected uses of the
product by the end user or consumer.
⚫ In specific cases, vulnerable groups of the population, e.g.
institutional feeding may have to be considered.
14
4. Construct flow diagram
⚫ The flow diagram should be constructed by the HACCP team.
⚫ The flow diagram should cover all steps in the operation.
⚫ When applying HACCP to a given operation, consideration
should be given to steps preceding and following the specified
operation.
15
6. List all potential hazards associated with each
step, conduct a hazard analysis and consider any
measures to control identified hazards
⚫ The HACCP team should list all of the hazards that may be
reasonably expected to occur at each step from primary
production, processing, manufacture, and distribution until the
point of consumption.
17
8. Establish Critical Limits for each CCP
18
9. Establish a Monitoring System for each CCP
20
11. Establish a Verification Procedures
21
12. Establish a Documentation and Record Keeping
⚫ Efficient and accurate record keeping is essential to the
application of a HACCP system.
⚫ HACCP procedures should be documented.
⚫ Documentation and record keeping should be appropriate to the
nature and size of the operation.
25
26
27
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 6
Advances in
Food Safety & Quality Management
4
Advantages of ISO 22000: 2005
⚫ ISO 22000 will help you to achieve the following objectives:
⚫ a) To establish a food safety management system (FSMS).
⚫ b) To ensure that products do not cause adverse health
effects.
⚫ c) To demonstrate compliance with external safety
requirements.
⚫ d) To evaluate customers' food safety requirements.
⚫ e) To provide safe products and enhance customer
satisfaction.
⚫ f) To export food products and penetrate international
markets.
⚫ g) To communicate safety issues throughout the food
chain.
⚫ h) To ensure compliance with company’s food safety policy
5
Key Elements of ISO 22000
• Interactive communication: Communication is essential along
the food chain to ensure all relevant food safety hazards are
identified and adequately controlled at each step within the food
supply chain. This implies for both upstream and down steam in
organizations.
6
• Prerequisite Program: The prerequisite programmes are
8
ISO 22000 requires that interactive communication (i.e.
proactive, open, continuous dialogue with the stake holders)
to ensure that:
12
ISO 22000 Food Safety Management System
• FSMS is a set of interrelated activities to establish policy and
objectives and to achieve those objectives used to direct and
control an organization with regard to food safety.
• An effective FSMS should be well-established, documented,
implemented, maintained and continually improved / updated
and has its products / services that actually meet its intended
usage and are safe and is proactive and innovative, scientific,
risk-avoiding and prevention-oriented
15
Clause wise requirements of ISO 22000
16
Implementation model for food safety control measures
• ISO 22000 requires that organizations to plan and
develop processes needed for realization of safe
product, implement, operate and ensure effectiveness
of planned activities.
• This includes PRP’s, Operational PRP’s and/or HACCP
plan.
• The organization uses a dynamic and systematic
process approach to develop the food safety
management system.
• This is achieved through effective development,
implementation, monitoring of planned activities,
maintenance and verification of control measures,
updating the food processes and process environment,
17
and through appropriate actions in the event of the
production of nonconformities.
ISO 22000 groups control measures into three groups:
• i) Prerequisite programmes (PRPs) that manage the basic
conditions and activities; the PRPs are not selected for the
purpose of controlling specific identified hazards but for
the purpose of maintaining a hygienic production,
processing and/or handling environment;
• ii) Operational prerequisite programmes (OPRPs) that
manage those control measures that the hazard analysis
identifies as necessary to control identified hazards to
acceptable levels, and which are not otherwise managed
by the HACCP plan; and
• iii) HACCP plan to manage those control measures that
the hazard analysis identifies as necessary to control
identified hazards to acceptable levels, and which are
applied at critical control points (CCP’s).
18
Food Safety Management System Plan
• Constitution of a multidisciplinary food safety team
• Gathering information for prerequisites
• Gathering information for hazard analysis
• Recommended International Code of Practice General Principles
of Food Hygiene (CAC/RCP1(1969)Rev-4 ( 2003)
• Product characteristics
• a) Raw materials, ingredients and product-contact materials
• b) Characteristics of end products
• Industry specific guidelines /codes
• Intended use
• Statutory & regulatory requirements in that specific area
22
⚫ ISO is the most important of international standard
setting organizations.
⚫ It is a world federation of national standards bodies,
an international non-governmental organization with a
mandate to prepare and propagate voluntary
consensus based international standards.
⚫ This is the reason why ISO 9000 series of standards have become the
subject of intense focus the world-wide.
⚫ ISO 9000 series is generic in nature and are relevant to all types of
business whether it be manufacturing industries or service
establishments . The fist version of ISO 9001 was published in 1987 and
since then it has undergone revisions and the latest one is ISO 9001
24 2015 version. In 1998, ISO published eight QMS principles on which are
embedded into the elements of the ISO 9001
ISO 9001:2008 Clauses
The standard is divided in eight main clauses as listed
below:
⚫ 1) Scope
⚫ 2) Normative references
⚫ 3) Terms and definitions
⚫ 4) Quality Management System
⚫ 5) Management Responsibility
⚫ 6) Resource Management
⚫ 7) Product realization
⚫ 8) Measurement, analysis and improvements
25
Documentation Structure of ISO 9001: 2008
26
1. Quality policy
27
2. Quality Objective
⚫ Measurable
⚫ Acceptable
⚫ Realistic
⚫ Time
28
3. Quality Manual
⚫ Quality manual is a document which explains
how the requirements of ISO 9001:2000 are
planned to be fulfilled by the organization
taking into consideration
⚫ the type of product/service offered,
29
⚫ The manual also contains the general information about the
organization like:
⚫ Organization chart
31
4. Procedures
⚫ The procedures in ISO 9001 fall in two categories- the
documented procedures which are mandatory and
procedures needed by the organization depending on
its activities.
⚫ Control of records
⚫ Internal audit
⚫ Control of non-conformity
⚫ Corrective action
⚫ Preventive action
32
⚫ Control of documents: This procedure
contains information related to approval of
documents, re-approval of documents,
identification of changes, identification of
current revision status, availability of relevant
versions at points of use, legibility, documents
of external origin and management of
obsolete documents.
⚫ A master list of documents is prepared which gives
details like document name, document number,
issue date, current revision number and date,
information about preparation, review and approval
33
of the documents.
⚫ Control of records: This procedure defines controls
needed for the identification, storage, protection,
retrieval, retention time and disposal of records.
⚫ A master list of records is prepared which gives details like -
36
⚫ Procedure for determination of customer satisfaction level
5. Work Instructions
⚫ The work instructions provide instructional guidance to operational
procedures.
38
Accreditation of certification bodies
⚫ Food safety and quality management systems are
widely implemented and certified by certification
agencies for acceptance of the products and services
in the world market.
Advances in
Food Safety & Quality Management
• TQM
2
⚫ What is a customer?
Anyone who is impacted by the product or process
delivered by an organization.
External customer: The end user as well as intermediate
processors. Other external customers may not be
purchasers but may have some connection with the
product.
Internal customer: Other divisions of the company that
receive the processed product.
⚫ What is a product?
The output of the process carried out by the
organization. It may be goods (e.g. automobiles,
missile), software (e.g. a computer code, a report) or
service (e.g. banking, insurance)
3
⚫ How is customer satisfaction achieved?
Two dimensions: Product features and Freedom from
deficiencies.
6
⚫ The quality control discipline is constantly developing
with growing importance of the quality aspects in
food processing operation.
7
⚫ Quality control is the evaluation of a final product prior to its
marketing, i.e. it is based on quality checks at the end of a
production chain for maintenance of prescribed standards .
Since, at the end of the production chain, there is no way to
correct production failures or upgrade the quality of the final
product, the non-marketable products have to be discarded.
Thus, quality control has only a limited potential to increase the
quality and efficiency of a multi-step production procedure.
9
History of Total Quality Management
⚫ Before Industrial Revolution, skilled craftsmen served both as
manufacturers and inspectors, building quality into their
products through their considerable pride in their
workmanship.
11
⚫ America woke up to the quality revolution in early 1980s. Ford
Motor Company consulted Dr. Deming to help transform its
operations.
(By then, 80-year-old Deming was virtually unknown in USA.
Whereas Japanese government had instituted The Deming
Prize for Quality in 1950.)
⚫ Managers started to realize that “quality of management” is
more important than “management of quality.” Birth of the
term Total Quality Management (TQM).
⚫ TQM – Integration of quality principles into organization’s
management systems.
⚫ Early 1990s: Quality management principles started finding
their way in service industry. FedEx, The Ritz-Carton Hotel
Company were the quality leaders.
⚫ TQM recognized worldwide: Countries like Korea, India, Spain
12 and Brazil are mounting efforts to increase quality awareness.
The Pioneers of Scientific Quality Management
⚫ Frederick Taylor: A highly regarded consultant whose name was
synonymous with “scientific management,”. He proposed the
reduction of waste through careful study.
⚫ Walter A. Shewhart: Introduced production process into a state of
statistical control to manage a process economically.
⚫ W. Edwards Deming: Deming defined quality as a predictable
degree of uniformity and dependability, at low costs and suited to the
market. He produced his 14 Points for management in order to help
people understand and implement for transformation in industry.
⚫ Joseph M. Juran: Defines quality as “fitness for use” in terms of
design, conformance, availability, safety, and field use.
⚫ Philip B. Crosby Coined the word Quality Is Free He stated that
quality is free because the small costs of prevention will always be
lower than the costs of detection, correction, and failure. Crosby’s
name is perhaps best known in relation to the concepts of “Do It
13
Right the First Time” and “Zero Defects.”
Total Quality Management
⚫ TQM is a management philosophy, a paradigm, a continuous
improvement approach to doing business through a new
management model.
⚫ TQM expands beyond statistical process control to embrace a
wider scope of management activities of how we manage
people and organizations by focusing on the entire process, not
just simple measurements.
14
TQM is a comprehensive management system which:
⚫ Focuses on meeting customers’ needs by providing quality
services at a cost that provides value to the customers
⚫ Is driven by the quest for continuous improvement in all
operations
⚫ Recognizes that everyone in the organization has
owners/customers who are either internal or external
⚫ Views an organization as an internal system with a common
aim rather than as individual departments acting to maximize
their own performances
⚫ Focuses on the way tasks are accomplished rather than simply
what tasks are accomplished
⚫ Emphasizes teamwork and a high level of participation by all
employees
15
Need of implementing TQM
Organization Reality
⚫ Industrial disputes, climate of distress
⚫ Increased competition – domestic / International
⚫ Conservative management
⚫ Monopoly situation
17
Implementation Process
1. Obtain CEO Commitment
2. Educate Upper-Level Management
3. Create Steering Committee
4. Outline the Vision Statement, Mission Statement, & Guiding
Principles
5. Prepare a Flow Diagram of Company Processes
6. Focus on the Owner/Customer (External) & Surveys
7. Consider the Employee as an Internal Owner/customer
8. Provide a Quality Training Program
9. Establish Quality Improvement Teams
10. Implement Process Improvements
11. Use the Tools of TQM
1812. Know the Benefits of TQM
1 Obtain CEO Commitment, and
2 Educate Upper-Level Management
19
3 Create a Steering Committee
Upon completion of upper management’s commitment and
training, a steering committee to be created to guide the company
through the process of implementing TQM. The role of the
steering committee would be:
20
4 Outline the Vision Statement, Mission Statement,
& Guiding Principles
21
5 Prepare a Flow Diagram of Company Processes
22
6 Focus on the Customer (External) & Surveys
The best ways of accomplishing quality improvement is by
focusing on customers’ concerns, and by learning what those
concerns are through customer surveys. Several areas to survey,
and operating
Safe to take care to provide are: Degree of communications
procedures
Accident experience Planning
Attitude Administrative procedures
Professional competence of the project Appearance and conduct of the work
manager, superintendent, and project force
engineers Condition of equipment
Technical competence of the work force Coordination and supervision of
Overall responsiveness to subcontractors
owner/customer requests Appearance of the jobsite
Timeliness
23
7 Consider the Employee as an Internal Owner/
Customer
In order to conduct an analysis of the internal processes within
the company, the following steps should be applied to the internal
processes within a company:
⚫ List several of your internal owners/customers within your
company
⚫ Choose one of these owners/customers to focus on for the
application of this technique
⚫ Determine the Outputs (products, services, information) that
must be provided to this internal owner/customer
⚫ Determine the work Processes your company uses to produce
these Outputs
⚫ Learn how your customer’s expectations are met and how
satisfaction is measured
24
8 Provide a Quality Training Program
⚫ Upper Management
⚫ Remaining Management
⚫ In-House Trainers & Facilitators
⚫ Front-Line Supervisors
⚫ Non-Supervisory Employees
⚫ Team Training
⚫ Training of Subcontractors & Suppliers
25
9 Establish quality improvement teams
In establishing quality improvement teams, a smaller company
might assign one quality improvement team. Larger firms might
assign several, possibly with one quality lead team as a guide for
the other teams. Areas where quality improvement teams could
begin investigating for possible improvement are:
⚫ Increased Employee Value
⚫ Technical Training
⚫ Quality Training
⚫ Employee Suggestions
⚫ Employee Participation
⚫ Personal Development
A quality improvement team (QIT) meets on a regular basis, once
per week for 3 to 5 hours. After the TQM implementation plan is
26
complete and underway, the QIT should meet once or twice per
month.
10 Implement Process Improvements
27
11 Use the Tools of TQM
28
12 Know the Benefits of TQM
⚫ Improve competitiveness
⚫ Reduce Operational costs
⚫ Increase sales
⚫ Enhance customer satisfaction
⚫ Reduce wastes
⚫ Improve efficiency
⚫ Improve human relations
⚫ Improve internal and external customer relation
⚫ Integrates with ISO
29
7 QC TOOLS
FOR
QUALITY IMPROVEMENT
30
Introduction
⚫ The 7 QC Tools are simple statistical tools used for problem
solving.
⚫ Kaoru Ishikawa developed seven basic visual tools of quality
so that the average person could analyse and interpret data.
⚫ In terms of importance, these are the most useful. Kaoru
Ishikawa has stated that these 7 tools can be used to solve 95
percent of all problems.
1. Check Sheets
2. Stratification (alternatively, flow chart or run
chart)
3. Control Charts
4. Histogram
5. Pareto Chart
6. Cause & Effect Diagram
7. Scatter Diagram
32
1. Check Sheets
33
⚫ As measurement and collection of data forms the basis for any
analysis, this activity needs to be planned in such a way that
the information collected is both relevant and comprehensive.
⚫ Check sheets are tools for collecting data.
⚫ They are designed specific to the type of data to be collected.
⚫ Some examples of check sheets are daily maintenance check
sheets, attendance records, production log books, etc.
34
Kaoru Ishikawa identified five uses for check sheets in quality control:
35
2. Stratification (alternatively, flow chart or run
chart)
⚫ Data collected using check sheets needs to be meaningfully
classified. Meaningful classification of data is called
stratification.
⚫ Stratification is a way to organize data, and in particular of
separating data into meaningful groups. Stratification is also
known as a flow chart or run chart.
⚫ In stratification, you should include each data point in only one
group, and you should leave no data point(s) out.
⚫ Stratification may be by group, location, type, origin, symptom,
etc. for example:
a) Data on rejected product may be classified either machine
wise or operator wise or shift wise.
b) Data of production of food grains may be classified nation
wise, state wise or district wise, etc.
36
⚫ Graphs of various types are used for pictorial representation of
stratified data. Pictorial representation enables the user or
viewer to quickly grasp the meaning of the data.
⚫ Different graphical representation of data are chosen depending
on the purpose of the analysis and preference of the audience.
⚫ The different types of graphs used are:
⚫ Bar Graph To compare sizes of data,
⚫ Line Graph To represent changes of data,
⚫ Gantt Chart To plan and schedule,
⚫ Radar Chart To represent changes in data (before and after),
⚫ Band Graph Same as above,
⚫ Pie Chart Used to indicate comparative weights
37
Flow chart
⚫ A flowchart is a type of diagram that represents a workflow or
process.
⚫ A flowchart can also be defined as a diagrammatic
representation of an algorithm, a step-by-step approach to
solving a task.
⚫ The flowchart shows the steps as boxes of various kinds, and
their order by connecting the boxes with arrows.
⚫ This diagrammatic representation illustrates a solution model to
a given problem.
39
Run chart
⚫ A run chart, also known as a run-sequence plot is a graph that
displays observed data in a time sequence.
⚫ Run charts are used to analyze processes according to time or
order.
⚫ Often, the data displayed represent some aspect of the output or
performance of a manufacturing or other business process.
⚫ It is therefore a form of line chart.
⚫ Creating a Run Chart:
⚫ Gathering Data
⚫ Some type of process or operation must be available to take measurements for
analysis.
⚫ Organizing Data
⚫ Data must be divided into two sets of values X and Y. X values represent time
and values of Y represent the measurements taken from the manufacturing
process or operation.
⚫ Charting Data
⚫ Plot the Y values versus the X values.
40
⚫ Interpreting Data
An Example of Using a Run Chart
⚫ An organization’s desire is to have their product arrive to
their customers on time, but they have noticed that it doesn’t
take the same amount of time each day of the week.
⚫ They decided to monitor the amount of time it takes to
deliver their product over the next few weeks.
41
3. Control Charts
⚫ Control charts (also, Shewhart chart, statistical process control
chart) was developed by Dr. Walter A. Shewhart during 1920's
while he was with Bell Telephone Laboratories.
⚫ Control chart makes possible the diagnosis and correction of
many production troubles and brings substantial improvements
in the quality of the products and reduction of spoilage and
rework.
⚫ It tells us when to leave a process alone as well as when to take
action to correct trouble.
⚫ Control charts are used to determine whether a process will
produce a product or service with consistent measurable
properties.
⚫ An Example of When to Use a Control Chart
⚫ Counting the number of defective products or services
42 ⚫ Do you count the number of defects in a given product or service?
⚫ Is the number of units checked or tested constant?
Steps Used in Developing Process Control Charts
⚫ Identify critical operations in the process where inspection
might be needed.
⚫ Identify critical product characteristics.
⚫ Determine whether the critical product characteristic is a
variable or an attribute.
⚫ Select the appropriate process control chart.
⚫ Establish the control limits and use the chart to monitor and
improve.
⚫ Update the limits.
43
4. Histogram
44
Procedure to prepare a Histogram consists of the following steps:
1. Collect data (preferably 50 or more observations of an item).
2. Arrange all values in an ascending order.
3. Divide the entire range of values into a convenient number of
groups each representing an equal class interval. It is customary
to have number of groups equal to or less than the square root of
the number of observations. However one should not be too rigid
about this. The reason for this cautionary note will be obvious
when we see some
examples.
4. Note the number of observations or frequency in each group.
5. Draw X-axis and Y-axis and decide appropriate scales for the
groups on X-axis and the number of observations or the
frequency on Y-axis.
6. Draw bars representing the frequency for each of the groups.
45
7. Provide a suitable title to the Histogram.
Examples of How Histograms Can Be Used
46
5. Pareto Chart
⚫ Pareto charts are used to identify and prioritize problems to be
solved.
⚫ Pareto Chart is a tool that arranges items in the order of the
magnitude of their contribution, thereby identifying a few items
exerting maximum influence.
⚫ The origin of the tool lies in the observation by an Italian
economist Vilfredo Pareto that a large portion of wealth was in
the hands of a few people. He observed that such distribution
pattern was common in most fields.
⚫ Pareto principle, also known as the 80/20 rule, is used in the
field of materials management etc.
⚫ They are actually histograms aided by the 80/20 rule adapted
by Joseph Juran. Remember the 80/20 rule states that
approximately 80% of the problems are created by
47 approximately 20% of the causes.
A Pareto Chart for the defects in shirts.
48
The steps in the preparation of a Pareto Chart are :
1. From the available data calculate the contribution of each individual
item.
2. Arrange the items in descending order of their individual
contributions. If there are too many items contributing a small
percentage of the contribution, group them together as "others". It is
obvious that "others" will contribute more than a few single individual
items. Still it is kept last in the new order of items.
3. Tabulate the items, their contributions in absolute number as well as
in percent of total and cumulative contribution of the items.
4. Draw X and Y axes. Various items are represented on the X-axis.
Unlike other graphs Pareto Diagrams have two Y-axes - one on the left
representing numbers and the one on right representing the percent
contributions. The scale for X-axis is selected in such a manner that all
the items including others are accommodated between the two Y axes.
The scales for the Y-axes are so selected that the total number of items
49
on the left side and 100% on the right side occupy the same height.
5. Draw bars representing the contributions of each item.
6. Plot points for cumulative contributions at the end of each item.
A simple way to do this is to draw the bars for the second and each
subsequent item at their normal place on the X-axis as well as at a
level where the previous bar ends. This bar at the higher level is
drawn in dotted lines. Drawing the second bar is not normally
recommended in the texts.
7. Connect the points. If additional bars as suggested in step 6 are
drawn this becomes simple. All one needs to do is - connect the
diagonals of the bars to the origin.
8. The chart is now ready for interpretation. The slope of the chart
suddenly changes at some point. This point separates the 'vital few'
from the 'useful many' like the A,B and C class items in materials
management.
50
An Example of How a Pareto Chart Can Be Used
⚫ Pareto Charts are used when products are suffering from different
defects but the defects are occurring at a different frequency, or
only a few account for most of the defects present, or different
defects incur different costs.
51
6. Cause and Effect Diagrams
⚫ The cause and effect diagram is also called the Ishikawa
diagram or the fishbone diagram.
⚫ It is a tool for discovering all the possible causes for a
particular effect.
⚫ The major purpose of this diagram is to act as a first step in
problem solving by creating a list of possible causes.
⚫ A Cause-and Effect Diagram is a tool that shows systematic
relationship between a result or a symptom or an effect and its
possible causes.
⚫ It is an effective tool to systematically generate ideas about
causes for problems and to present these in a structured form.
⚫ This tool was devised by Dr. Kouro Ishikawa and as
mentioned earlier is also known as Ishikawa Diagram.
52
Structure
⚫ Another name for the tool, as we have seen earlier, is Fish-Bone
Diagram due to the shape of the completed structure.
⚫ The symptom or result or effect for which one wants to find
causes is put in the dark box on the right.
⚫ The lighter boxes at the end of the large bones are main groups in
which the ideas are classified.
⚫ Usually four to six such groups are identified.
⚫ In a typical manufacturing problem, the groups may consist of
five Ms - Men, Machines, Materials, Method and Measurement.
The six M Money may be added if it is relevant. Important
subgroups in each of these main groups are represented on the
middle bones and these branch off further into subsidiary causes
represented as small bones.
⚫ The arrows indicate the direction of the path from the cause to the
53
effect.
The steps in the procedure to prepare a cause-and-effect diagram are:
1. Agree on the definition of the 'Effect' for which causes are to be
found. Place the effect in the dark box at the right. Draw the spine
or the backbone as a dark line leading to the box for the effect.
2. Determine the main groups or categories of causes. Place them in
boxes and connect them through large bones to the backbone.
3. Brainstorm to find possible causes and subsidiary causes under
each of the main groups. Make sure that the route from the cause to
the effect is correctly depicted. The path must start from a root
cause and end in the effect.
4. After completing all the main groups, brainstorm for more causes
that may have escaped earlier.
5. Once the diagram is complete, discuss relative importance of the
causes. Short list the important root causes.
54
An Example of When a Cause and Effect Diagram Can Be Used
55
Diagram of the Incorrect Deliveries Example
56
7. Scatter Diagram
⚫ Scatter Diagrams are used to study and identify the possible
relationship between the changes observed in two different sets
of variables.
⚫ When solving a problem or analyzing a situation one needs to
know the relationship between two variables. A relationship
may or may not exist between two variables. If a relationship
exists, it may be positive or negative, it may be strong or weak
and may be simple or complex. A tool to study the relationship
between two variables is known as Scatter Diagram.
⚫ It consists of plotting a series of points representing several
observations on a graph in which one variable is on X-axis and
the other variable in on Y-axis. The way the points lie scattered
in the quadrant gives a good indication of the relationship
between the two variables.
57
Constructing a Scatter Diagram
⚫ First, collect two pieces of data and create a summary table of the
data.
58
Ice cream sell versus the noon temperature
⚫ The points appear scattered closely along a line ("Line of Best Fit“ or "Trend
Line") travelling from the Southwest to the Northeast direction indicating that
if the variable on X-axis increases, the variable on Y-axis also increases. This
is a positive relationship.
⚫ If the points are scattered closely around a line sloping in Northwest to
Southeast direction, indicates a strong negative relationship. A negative
relationship means that the variable on Y-axis goes down as the variable on
X-axis goes up.
⚫ A scatter of points loosely spread around lines indicates a weak positive
59
An Example of When a Scatter Diagram Can Be Used
60
Six Sigma
61
Introduction
62
Core philosophy based on key concepts:
63
Contrasts between traditional TQM and Six Sigma (SS):
64
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 4
FAO
3
PURE-SAFE-NUTRITIOUS:WHY
STANDARDS?
Quality Produced with
good practices Safety
Free from abnormal
colour/off-flavour/ • Free from debris,
bad taste sediment, physical
Good objects
Purity/Quality Quality/ • Safe levels of
Safe Milk antibiotics,
•Not subject to
pesticides and
unnatural addition/
other chemical
extraction
contaminants
•Normal composition
• Free from
and acidity
pathogens when
•Low number of consumed
bacteria
‘Free’ = Normal=?
Really?
Unnatural=?
‘Low’ =?
‘Safe Good=???
level’=?
5
REGULATIONS ARE THE ANSWER!
• Objective expression of requirements
• Plan to control hazards
• Checking the status of control
• Demonstrating product safety
• Trade facilitation
6
International Regime: Food Safety
7
Global trade scenario
⚫ Changed scenario
⚫ Open markets, Increasing demand
⚫ Stiff competition : Price competitiveness / Quality and
safety competitiveness
⚫ Need to meet international standards
• WTO-SPS Agreement
⚫ International benchmark standards: CODEX, OIE
⚫ Emphasis on harmonization of domestic standards with
international standards.
8
What is the World Trade Organization?
⚫ The World Trade Organization (WTO) deals with the
rules of trade between nations at a global or near-global
level.
⚫ It’s an organization for liberalizing trade.
⚫ It’s a forum for governments to negotiate trade
agreements.
⚫ It’s a place for them to settle trade disputes.
⚫ It operates a system of trade rules.
⚫ It’s a set of rules … At its heart are the WTO agreements, negotiated and
signed by the bulk of the world’s trading nations. These documents
provide the legal ground-rules for international commerce. They are
essentially contracts, binding governments to keep their trade policies
within agreed limits. It also means ensuring that individuals, companies
and governments know what the trade rules are around the world, and
giving them the confidence that there will be no sudden changes of policy.
In other words, the rules have to be “transparent” and predictable.
⚫ Born in 1995, but not so young … The WTO began life on 1 January
1995, but its trading system is half a century older. Since 1948, the
General agreement on Tariffs and Trade (GATT) had provided the rules
10 for the system.
Functions
⚫ The WTO’s overriding objective is to help trade flow
smoothly, freely, fairly and predictably. It is done by:
11
Structure
⚫ The WTO has 164 members, accounting for 98% of world trade. A
total of 25 countries are negotiating membership.
⚫ Decisions are made by the entire membership. This is typically by
consensus. A majority vote is also possible but it has never been used
in the WTO, and was extremely rare under the WTO’s predecessor,
the GATT. The WTO’s agreements have been ratified in all members’
parliaments.
⚫ The WTO’s top level decision-making body is the Ministerial
Conference which meets at least once every two years.
⚫ Below this is the General Council which meets several times a year in
Geneva headquarters. The General Council also meets as the Trade
Policy Review Body and the Dispute Settlement Body.
⚫ At the next level, the Goods Council, Services Council and Intellectual
Property (TRIPS) Council report to the General Council.
⚫ Numerous specialized committees, working groups and working
12 parties deal with the individual agreements and other areas, such as the
WTO Secretariat
⚫ The WTO Secretariat, based in Geneva, has around 620 staff and
is headed by a Director- General. It does not have branch offices
outside Geneva. Since decisions are taken by the WTO’s
members, the Secretariat does not itself have a decision-making
role.
⚫ The WTO agreements are lengthy and complex because they are
legal texts covering a wide range of activities.
⚫ 2. National treatment: Treating foreigners and locals equally Imported and locally
produced goods should be treated equally — at least after the foreign goods have
entered the market. The same should apply to foreign and domestic services, and to
foreign and local trademarks, copyrights and patents. National treatment only applies
15
once a product, service or item of intellectual property has entered the market.
⚫ Freer trade: gradually, through negotiation
⚫ Lowering trade barriers is one of the most obvious means of encouraging trade. The barriers
concerned include customs duties (or tariffs) and measures such as import bans or quotas that restrict
quantities selectively. At first these focused on lowering tariffs (customs duties) on imported goods.
As a result of the negotiations, by the mid-1990s industrial countries’ tariff rates on industrial goods
had fallen steadily to less than 4%. The WTO agreements allow countries to introduce changes
gradually, through “progressive liberalization”. Developing countries are usually given longer to fulfil
their obligations
⚫ Foreign companies, investors and governments should be confident that trade barriers (including
tariffs and non-tariff barriers) should not be raised arbitrarily; tariff rates and market-opening
commitments are “bound”in the WTO. With stability and predictability, investment is encouraged,
jobs are created and consumers can fully enjoy the benefits of competition — choice and lower prices.
The multilateral trading system is an attempt by governments to make the business environment stable
and predictable. In the WTO, when countries agree to open their markets for goods or services, they
“bind” their commitments. For goods, these bindings amount to ceilings on customs tariff rates. The
system tries to improve predictability and stability in other ways as well. One way is to discourage the
use of quotas and other measures used to set limits on quantities of imports — administering quotas
can lead to more red-tape and accusations of unfair play. Another is to make countries’ trade rules as
16 clear and public (“transparent”) as possible.
⚫ Promoting fair competition
⚫ The WTO is sometimes described as a “free trade” institution, but that is not entirely accurate.
The system does allow tariffs and, in limited circumstances, other forms of protection. More
accurately, it is a system of rules dedicated to open, fair and undistorted competition. The rules
on non-discrimination — MFN and national treatment — are designed to secure fair conditions
of trade. So too are those on dumping (exporting at below cost to gain market share) and
subsidies. The issues are complex, and the rules try to establish what is fair or unfair, and how
governments can respond, in particular by charging additional import duties calculated to
compensate for damage caused by unfair trade.
⚫ The WTO system contributes to development. On the other hand, developing countries need
flexibility in the time they take to implement the system’s agreements. And the agreements
themselves inherit the earlier provisions of GATT that allow for special assistance and trade
concessions for developing countries. Over three quarters of WTO members are developing
countries and countries in transition to market economies.
⚫ The economic case for an open trading system based on multilaterally agreed rules is simple
enough and rests largely on commercial common sense. But it is also supported by evidence: the
experience of world trade and economic growth since the Second World War. Tariffs on
industrial products have fallen steeply and now average less than 5% in industrial countries.
During the first 25 years after the war, world economic growth averaged about 5% per year, a
17 high rate that was partly the result of lower trade barriers. World trade grew even faster,
averaging about 8% during the period.
10 Benefits of WTO
⚫ 1. The system helps promote peace- Peace is partly an outcome of two of the most
fundamental principles of the trading system: helping trade to flow smoothly, and providing
countries with a constructive and fair outlet for dealing with disputes over trade issues. It is
also an outcome of the international confidence and cooperation that the system creates and
reinforces.
⚫ 2. Disputes are handled constructively- There could be a down side to trade liberalization
and expansion. More trade means more opportunities for disputes to arise. Left to themselves,
those disputes could lead to serious conflict. But in reality, a lot of international trade tension
is reduced because countries can turn to organizations, in particular the WTO, to settle their
trade disputes.
⚫ 3. Rules make life easier for all- The WTO cannot claim to make all countries equal. But it
does reduce some inequalities, giving smaller countries more voice, and at the same time
freeing the major powers from the complexity of having to negotiate trade agreements with
each of their numerous trading partners.
⚫ 4. Freer trade cuts the costs of living- Protectionism is expensive: it raises prices. The
WTO’s global system lowers trade barriers through negotiation and applies the principle of
non-discrimination. The result is reduced costs of roduction (because imports used in
production are cheaper) and reduced prices of finished goods and services, and ultimately a
lower cost of living.
18
⚫ 5. It provides more choice of products and qualities- Think of all the things we can now have
because we can import them:fruits and vegetables out of season, foods, clothing and other products
that used to be considered exotic, cut flowers from any part of the world, all sorts of household goods,
books, music, movies, and so on.
⚫ 6. Trade raises incomes- Lowering trade barriers allows trade to increase, which adds to incomes—
national incomes and personal incomes. The WTO’s own estimates for the impact of the 1994
Uruguay Round trade deal were between $109 billion and $510 billion added to world income
(depending on the assumptions of the calculations and allowing for margins of error).
⚫ 7. Trade stimulates economic growth- Trade clearly has the potential to create jobs. In practice there
is often factual evidence that lower trade barriers have been good for employment.
⚫ 8. The basic principles make life more efficient- Trade allows a division of labour between
countries. It allows resources to be used more appropriately and effectively for production. But the
WTO’s trading system offers more than that. It helps to increase efficiency and to cut costs even more
because of important principles enshrined in the system.
⚫ 9. Governments are shielded from lobbying- The GATT-WTO system which evolved in the second
half of the 20th Century helps governments take a more balanced view of trade policy. Governments
are better placed to defend themselves against lobbying from narrow interest groups by focusing on
trade-offs that are made in the interests of everyone in the economy.
⚫ 10. The system encourages good government- Under WTO rules, once a commitment has been
made to liberalize a sector of trade, it is difficult to reverse. The rules also discourage a range of
unwise policies. For businesses, that means greater certainty and clarity about trading conditions. For
governments it can often mean good discipline.
19
The SPS and TBT Agreements
⚫ International trade in food is as old as nations
⚫ Trade in agricultural products provides clear economic benefits
⚫ Agriculture remains a cornerstone of many economies
AGREEMENT ON THE
APPLICATION OF SANITARY AGREEMENT ON TECHNICAL
AND PHYTOSANITARY BARRIERS TO TRADE
MEASURES TBT AGREEMENT
SPS AGREEMENT
22
SANITARY AND PHYTOSANITARY MEASURES AND
TECHNICAL BARRIERS TO TRADE
⚫ SPS allows member nations to take scientifically based measures to protect
public health
⚫ on internationally established guidelines and risk assessment procedures
⚫ in the case of particularly stringent measures, countries must present
scientific justification
⚫ SPS Agreement is a compromise that permits countries to take measures to
protect public health within their borders so long as they do so in a manner
that restricts trade as little as possible.
⚫ TBT Agreement strikes a delicate balance between the policy goals of trade
facilitation and national autonomy in technical regulations
⚫ covers all technical requirements, voluntary standards and the procedures
to ensure that these are met , except when these are SPS measures as
defined by the SPS Agreement
⚫ The agreement attempts to extricate the trade-facilitating aspects of
standards from their trade-distorting potential by obligating countries to
ensure that technical regulations and product standards do not
23 unnecessarily restrict international trade.
The TBT Agreement works toward this end in three ways:
∙ The agreement encourages 'standard equivalence' between
countries, in other words, the formal acceptance of the standards
of other countries through explicit agreements.
SPS measures typically deal with: TBT measures typically deal with:
⚫ additives in food or drink ◻ labelling of composition or quality of
⚫ contaminants in food or drink food, drink and drugs
⚫ toxic substances in food or drink ◻ quality requirements for fresh food
⚫ residues of veterinary drugs or pesticides in ◻ volume, shape and appearance of
food or drink
packaging
⚫ certification: food safety, animal or plant
health ◻ packaging and labelling for dangerous
⚫ processing methods with implications for
chemicals and toxic substances,
food safety pesticides and fertilizer
⚫ labelling requirements directly related to ◻ regulations for electrical appliances
food safety ◻ regulations for cordless phones, radio
⚫ plant/animal quarantine equipment etc.
⚫ declaring areas free from pests or disease ◻ textiles and garments labelling
⚫ preventing disease or pests spreading to or in
a country
◻ testing vehicles and accessories
⚫ other sanitary requirements for imports (e.g. ◻ regulations for ships and ship
imported pallets used to transport animals) equipment
25
◻ safety regulations for toys
The WTO Agreement on the Application of Sanitary and Phyto-sanitary
Measures (SPS Agreement) – Annex A: Definition
∙ They can facilitate exchange by clearly defining product characteristics and improving
compatibility and usability.
∙ They also advance domestic social goals like public health by establishing minimum
standards or prescribing safety requirements.
∙ Finally, they can hide protectionist policies.
29
Developing Countries
⚫ Developing countries take issue with the agreements because
they make intensive use of multilaterally established standards
that are determined by a process that is both politically and
economically skewed.
30
What is the Food and Agriculture
Organization?
⚫ The Food and Agriculture Organization of the United
Nations (FAO) is a specialised agency of the United
Nations that leads international efforts to defeat hunger.
⚫ Serving both developed and developing countries, FAO
acts as a neutral forum where all nations meet as equals to
negotiate agreements and debate policy.
⚫ FAO is also a source of knowledge and information, and
helps developing countries and countries in transition
modernize and improve agriculture, forestry and fisheries
practices, ensuring good nutrition and food security for all.
⚫ Its Latin motto, fiat panis, translates into English as "let
there be bread“.
⚫ As of now, FAO has 194 members states, works in over
31
130 countries worldwide.
⚫ A specific priority of the Organization is encouraging
sustainable agriculture and rural development, a long-term
strategy for increasing food production and food security
while conserving and managing natural resources.
32
Structure and finance
⚫ FAO was established on 16 October 1945 in Quebec City, Quebec, Canada. In
1951 its headquarters were moved from Washington, D.C., United States, to
Rome, Italy.
33⚫ Beginning in 1994, FAO underwent the most significant restructuring since its
founding, to decentralize operations, streamline procedures and reduce costs.
FAO World headquarters
⚫ The world headquarters are located in Rome, in the former seat of the
Department of Italian East Africa.
⚫ One of the most notable features of the building was the Axum Obelisk which
stood in front of the agency seat, although just outside of the territory
allocated to FAO by the Italian Government.
34
What it does?
⚫ Development assistance
FAO considerations included in the formulation of giving practical help to
developing countries through a wide range of technical assistance projects. The
organization encourages an integrated approach with environmental, social and
economic development projects.
⚫ Information
FAO collects, analyses, interprets and disseminates information relating to
nutrition, food, agriculture, forestry and fisheries. The Organization serves as a
clearing-house, providing farmers, scientists, traders and government planners
with the information they need to make rational decisions on planning,
investment, marketing, research or training.
⚫ Advice to Governments
Drawing on its widespread information networks and the skills and experience of
its technical staff, FAO provides independent advice on agricultural policy and
planning, and the administrative and legal structures needed for development. It
includes national strategies towards rural development, increased food security
35and the alleviation of poverty.
⚫ Neutral forum
FAO provides a neutral forum where all nations can meet to discuss and formulate
policy on major food and agriculture issues. FAO approves international standards and
helps frame international conventions and agreements and regularly hosts major
conferences, technical meetings and consultations of experts.
⚫ FAO in India
For the last decades FAO has continuously been a partner in India’s development from
a food deficit country to a net food exporting country. FAO concentrates on its
technical assistance in a relatively small number of catalytic areas where high quality
technical assistance can be effectively leveraged into a large quantum of ultimate
development.
FAO’s current focus in India is mainly on plant production activities, forestry, fisheries,
nutrition, and food quality & safety.
⚫ Regular Support
The FAO in India provides regular support to many activities within its mandate,
particularly in the field of Food Security and Nutrition. Household food security
through small and large scale production activities, community nutrition, nutrition
education, street foods, food safety and quality control are examples of issues FAO
supports through its elaborate technical services in its Head Quarters in Rome and
Regional Office in Bangkok. A special interests lies in the field of vulnerability
mapping through the establishment of a Food Insecurity and Vulnerability Information
and Mapping System (FIVIMS ) and the preparation of a Nutrition Country Profile for
36India. In addition, under its Special Programme for Food Security, FAO supports the
design of a large scale maize production scheme.
⚫ Technical Cooperation Programme
The FAO’s own Technical Cooperation Programme (TCP) is funded from the
organizations Regular Programme, and is used to respond rapidly to urgent and
unforeseen requests for technical and emergency assistance. By its very nature,
the TCP is unprogrammed. Other characteristics are its limited project duration;
low costs; practical orientation; and catalytic role and complementarity to other
sources of assistance.
37
⚫ Trust Fund projects
Trust Funds are set up and administered by FAO on behalf of the countries and
institutions that donate them and on behalf of the recipient countries that benefit
from them.
The twelve current Trust Fund projects cover a wide range: forestry, fisheries,
local fibre industries, animal genetic resources, integrated pest control, watershed
management, population and development dynamics and wood energy
development
Four World Bank funded Trust Fund projects specifically emphasize capacity
building through fellowships and study tours.
These sectors include food production in relation to food safety, the introduction
of plant pests, animal pests and diseases and zoonoses, the introduction and
release of Genetically Modified Organisms (GMOs) and their products and the
introduction and safe management of invasive alien species and genotypes.
39
Growing interest in Biosecurity is a result of major international developments
such as globalization of the world economy, the rapid increase in volume of
communications, transport and trade, technological progress and growing
awareness of problems faced by biological diversity and environment.
Members require effective, efficient, improved and updated international
frameworks and standards to support appropriate national action. Members also
require national frameworks to regulate, manage and control biosecurity for food
and agriculture including forestry and fisheries, thus permitting practical
implementation increasing cost effectiveness and improving consistency across
sectors.
52
Members
⚫ In 2018 had a total of 182 member states.
53
Working
⚫ The organization is placed under the authority and control of a
World Assembly of Delegates consisting of Delegates designated
by the Governments of all Member Countries.
⚫ The day-to-day operation of the OIE is managed at the
Headquarters situated in Paris and placed under the responsibility
of a Director General elected by the World Assembly of
Delegates.
⚫ The Headquarters implements the resolutions passed by the
International Committee and developed with the support of
Commissions elected by the Delegates:
⚫ Council
⚫ Regional Commissions (5)
⚫ Specialist Technical Commissions (4)
54
⚫ The OIE's financial resources are derived principally from compulsory
annual contributions backed up by voluntary contributions from Member
Countries and Territories.
⚫ There is a sliding scale of fees structured into six different categories.
Members have the option to decide the category according to the size of their
economy. There is one vote for each country and generally decisions are
made through consensus.
⚫ An International Committee (IC) comprising permanent delegates appointed
by the governments of the member countries is the apex decision making
body in OIE. The permanent delegates are expected to be animal health
professionals in their country.
⚫ The IPPC is one of the "Three Sisters" recognized by the World Trade
56 Organization's (WTO) Sanitary and Phytosanitary Measures (SPS)
Agreement, along with the Codex Alimentarius Commission for food safety
Implementing the IPPC: Governing bodies and structure
⚫ The Commission on Phytosanitary Measures (CPM) was established in 2005
building on the Committee of Experts on Phytosanitary Measures (CEPM),
whose first session was held in 1993. The CPM is the IPPC main governing
body, holding its sessions annually. The CPM promotes the full
implementation of the Convention’s objectives, including reviewing the state
of plant protection in the world and actions to control the international
spread of pests and their introduction into endangered areas; establishing and
keeping under review the necessary institutional arrangements and
procedures for the development and adoption of international standards; and
adopting international standards.
⚫ The CPM Bureau was established in 2005 as the executive body of the
Commission. It provides guidance to the IPPC Secretariat on activities,
particularly those related to financial and operational management, between
CPM sessions and meets at least five times per year including one virtual
meeting. The CPM Bureau is composed of seven members, one per FAO
region.
⚫ Each RPPO has its own action plan and programme. However, each
year the IPPC Secretariat organizes a Technical Consultation
59 (TC-RPPO) where all RPPOs gather to discuss common challenges,
share information and look for synergies.
Functions and Objectives
⚫ International travel and trade are greater than ever before — and
as people and commodities move around the world, organisms
that present risks to plants travel with them.
60
⚫ By protecting plant resources from pests and diseases, the IPPC
helps:
⚫ protect farmers from economically devastating pest and
disease outbreaks;
⚫ protect the environment from loss of species diversity;
⚫ protect ecosystems from loss of viability and function as a
result of pest invasions; and
⚫ protect industries and consumers from the costs of pest control
or eradication.
62
⚫ The IPPC is governed by the Commission on Phytosanitary
Measures (CPM), which meets annually to promote cooperation
to help implement the objectives of the IPPC. In particular, the
CPM:
63
⚫ Contracting parties participate in implementing the IPPC
through:
64
IPPC and International Trade
⚫ The IPPC has always played an important role in international
trade. The Convention has encouraged countries to ensure
through phytosanitary certification that their exports are not the
means for introducing new pests to their trading partners.
Likewise importing countries strive to ensure that measures they
have in place for protection are technically justified.
⚫ The relationship of the IPPC to international trade is
strengthened by the WTO-SPS Agreement which names the
IPPC as the international organization responsible for
phytosanitary standard-setting and the harmonization of
phytosanitary measures affecting trade. Both agreements are
distinct in their scope purpose and membership. Neither
agreement is supplementary to the other. Instead they are
complementary in the areas where they overlap. The SPS
Agreement makes provision for plant protection in a trade
65
agreement and the IPPC makes provision for trade in a protection
⚫ The IPPC is a legally binding international agreement but the
standards developed and adopted by the Convention are not legally
binding under the IPPC. However WTO members are required to base
their phytosanitary measures on international standards developed
within the framework of the IPPC. Phytosanitary measures that
conform to the ISPMs are presumed to be consistent with the relevant
provisions of the SPS Agreement.
⚫ Measures that deviate from international standards or measures that
exist in the absence of international standards must be developed
through the assessment of the risk to plant life or health and must be
based on scientific principles and evidence. Emergency (or
provisional) measures may be taken without such analyses but must be
reviewed in a timely manner for their scientific justification and
modified accordingly to be legitimately maintained.
⚫ The IPPC also has dispute settlement procedures in the instance where
measures may be challenged as unjustified barriers to trade. The
dispute settlement process under the IPPC offers possibilities for
examining controversial issues at a technical level. Although the
dispute settlement process in the IPPC is non-binding the results of the
process can be expected to have substantial influence in disputes that
66
may be raised to the WTO level under the SPS Agreement.
CODEX ALIMENTARIUS COMMISSION
(CODEX)
⚫ Adequate, safe and wholesome food is a vital element for the
achievement of acceptable standards of living. There is
increasingly worldwide concern about food safety and animal
and plant health.
⚫ For this purpose each Member is required to ensure that one Enquiry
Point exists which is responsible for answering all reasonable
68
questions from interested Members as well as to provide relevant
⚫ The Codex Alimentarius Commission was created in 1963 by
Food and Agriculture Organization of the United Nations
(FAO) and the World Health Organization (WHO) to develop
food standards, guidelines and related texts such as codes of
practice under the Joint FAO/WHO Food Standards
Programme.
⚫ The main purpose of this Programme is to protect the health of
consumers, ensure fair practices in the food trade, and promote
coordination of all food standards work undertaken by
international governmental and non-governmental
organizations.
⚫ These standards are accepted by World Trade Organization
(WTO) in settling disputes in international trade.
⚫ Latin for “Food Law” or “Food Code”
69 ⚫ Currently the Codex Alimentarius Commission has 189 Codex
Members made up of 188 Member Countries and 1 Member
⚫ Codex Alimentarius is a collection of standards, codes of
practice, guidelines and other recommendations.
70
Standards, codes of practice, guidelines and other
recommendations
⚫ Codex standards usually relate to product characteristics and may deal with
all government-regulated characteristics appropriate to the commodity, or only
one characteristic. Maximum residue limits (MRLs) for residues of pesticides
or veterinary drugs in foods are examples of standards dealing with only one
characteristic.
⚫ Codex general standards for food additives and contaminants and toxins in
foods that contain both general and commodity- specific provisions. The
Codex General Standard for the Labelling of Prepackaged Foods covers all
foods in this category. Because standards relate to product characteristics, they
can be applied wherever the products are traded.
71
⚫ Codex codes of practice – including codes of hygienic practice – define the
production, processing, manufacturing, transport and storage practices for
individual foods or groups of foods that are considered essential to ensure the
safety and suitability of food for consumption. For food hygiene, the basic text
is the Codex General Principles of Food Hygiene, which introduces the use of
the Hazard Analysis and Critical Control Point (HACCP) food safety
management system.
⚫ The legal base for the Commission’s operations and the procedures it is
required to follow are published in the Procedural Manual of the Codex
Alimentarius Commission. Like all other aspects of the Commission’s work,
the procedures for preparing standards are well defined, open and transparent.
73
⚫ A decision by the Commission or the Executive Committee that a
standard be developed as proposed. “Criteria for the Establishment of
Work Priorities” exist to assist the Commission or Executive Committee in
their decision-making and in selecting the subsidiary body to be responsible
for steering the standard through its development. If necessary, a new
subsidiary body – usually a specialized task force – may be created.
⚫ Comments are considered by the subsidiary body that has been allocated
responsibility for the development of the proposed draft standard, and this
subsidiary body may present the text to the Commission as a draft
standard. The draft may also be referred to the Codex Committees
responsible for labelling, hygiene, additives, contaminants or methods of
analysis for endorsement of any special advice in these areas.
75
General Subject Committees
⚫ These Committees are so called because their work has relevance for
all Commodity Committees and, because this work applies across the
board to all commodity standards, General Subject Committees are
sometimes referred to as “horizontal committees”.
78
Commodity Committees
79
Current status of Commodity Committees
80
Applying Codex standards
81
⚫ An increasing number of countries are aligning their national food standards,
Codex Maximum Limits for Pesticides Residues in Food & TBT Agreement
82
National Codex Contact Point (NCCP)
83
Core Functions of NCCP-INDIA
• Act as a link between the Codex Secretariat, National Codex Committee and
Shadow Committee;
• Coordinate all relevant Codex activities within India;
• Receive all Codex final texts (standards, codes of practice, guidelines and
other advisory texts) and working documents of Codex Sessions and ensure
that these are circulated to those concerned;
• Send comments on Codex documents or proposals to the CAC or its
subsidiary bodies and /or the Codex Secretariat within the time frame;
• Work in close cooperation with the National Codex Committee and its Shadow
Committees;
• Act as a channel for the exchange of information and coordination of activities
with other Codex Members;
• Receive invitations to Codex Sessions and inform the relevant Chairpersons
and the Codex Secretariat of the names of participants representing India;
• Maintain a library of Codex standards, Code of Practice, Guidelines and any
other documents and publications on or related to Codex; and
• Promote Codex Activities throughout India
• Build capacity in country to effectively take up Codex work.
84
Responsibilities of NCCP -INDIA
• Undertake secretariat responsibilities to the National Codex
Committee;
• Act as the contact point for the country for maintaining liaison with
the Codex Secretariat in elaborating international food standards;
• Collect, procure and analyze data for elaborating international food
standards;
• Keep track of international food standards work and give comments
and data to ensure that international food standards elaborated are
practicable for local manufactures and do not hinder exports of food;
• Undertake study and research work to solve any problem resulting
from the elaboration of international food standards;
• Encouragefood manufacturers to improve quality and hygiene
management to meet requirements of international food standards;
and
• Disseminate information of food standards and food laws to relevant
government agencies, primary producers, manufacturers, exporters,
consumers and concerned organizations.
85
National Codex Committe (India)
87
Shadow Committees of NCC-INDIA
89
Terms of Reference of Shadow Committees
⚫ To review and advise on the agenda documents including the Code of
Hygienic Practices and Codex Guidelines for the respective Codex
Committees;
⚫ Any other work assigned by the National Codex Committee and the
90
Chairman, National Codex Committee, from time to time
Functions of Shadow Committees
91
Responsibilities of Shadow Committees
⚫ To study Codex documents, collect and revise all relevant information relating
to technology, economics, health and control systems so as to give supporting
reasons to the government in the acceptance of Codex Standards or otherwise;
⚫ To finalize the delegation for the meeting of the Codex in consultation with
the NCC / NCCP and transmit the names to the host secretariat through the
NCCP; and
92
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 9
FSSAI
Project Identification & Screening
BIS, AGMARK (DMI)
Legal Metrology Act, 2009
Consumer Protection Act 1986
Export Inspection Council
APEDA, MPEDA, Commodity Boards
Samit Dutta, Associate Professor & Head,
Dept. of Food Business Management,
1 College of FPTBE, AAU
Food Safety and Standards Act , 2006
⚫ To protect health and safety of consumers, an effective
food control systems are essential.
⚫ This will facilitate countries to assure the safety and quality
of their foods for own citizens and global trade.
⚫ The governments have great responsibility for food safety
and consumer protection.
⚫ Responsibility for food control in our country is shared by
Government of India and its agencies/departments through
various food laws for protecting public health.
⚫ The Food Safety and Standards Authority of India (FSSAI)
has been created for laying down science based standards
for articles of food and to regulate their manufacture,
storage, distribution, sale and import to ensure availability
of safe and wholesome food for human consumption.
2
Salient Features of FSS Act, 2006
⚫ Movement from multi-level and multi-department control to a
single line of command.
⚫ FSSAI as a single reference point for all matters relating to Food
Safety and Standards, Regulations and Enforcement.
⚫ Integrated response to strategic issues like Novel foods, Health
Foods, Nutraceuticals, GM foods, international trade etc.
⚫ Adequate information dissemination on food to enable consumer
to make informed choices.
⚫ Compounding and Adjudication of cases – to reduce Court’s
workload and expedite the disposal of cases.
⚫ Graded penalty depending upon the gravity of offences.
⚫ Adequate representation of government, industry organizations,
consumers, farmers, technical experts, retailers etc.
⚫ Enforcement of the legislation by the State Governments/ UTs
through the state Commissioner for Food Safety, his officers and
Panchayati Raj/Municipal bodies.
3
Single Food Law
The Act, incorporates the salient provisions of the Prevention of Food Adulteration Act,
1954 and is based on international legislations and instrumentalities. Act takes care of
international practices and envisages a overreaching policy framework and provision of
single window to guide and regulate persons engaged in manufacture, marketing,
processing, handling, transportation, import and sale of food.
Vegetable Oil Edible Oils
Products Packaging
(Control) Order, (Regulation)
1947 Order, 1998
Solvent Extracted Oil,
Meat Food
Deoilded Meal, and
Products Order,
Edible Flour (Control)
1973
Order, 1967
Excludes:
⚫ Produce of farmers at farm level and plants
⚫ Animal feeds
⚫ Live animals
⚫ Any farmer or farming operations, crops, supplies used in or
5
produced in farming or products of crops produced by farmer at
fam level.
New Provisions in the Act
⚫ Covering Health Foods, supplements, nutraceuticals
⚫ Issuing Licenses within a time frame of 2 months
⚫ Provision of Improvement Notice by Designated Officers
⚫ Prosecution, if to be launched, should be within 1 year time frame
⚫ Special Courts for summary trials
⚫ Compensation to Victims (for any case of Injury/ Grievous injury/
Death)
⚫ Reward to informer (informing about the violators – adulteration etc.)
by State Govt.
⚫ One composite license for unit(s) falling under one area
⚫ Training and Awareness programmes for Food Business Operators as
well as Regulators;
⚫ Encouraging Self regulation through introduction of Food Recall
Procedures
6
⚫ No License for small food business operators; only registration is
Some of the important definitions of the act:
a. Adulterant
⚫ Any material which is or could be employed for making the food
unsafe or sub-standard or mis-branded or containing extraneous matter
⚫ Misbranded: Means an article of food with
i) False, misbranding or deceptive claims either on the label of the
package, or through advertisement,
ii) If the article is sold as an imitation of, or is a substitute for, or is
likely to deceive, or
iii) The package bears statement, design or device regarding the
ingredients or the substances contained therein, which is false or
misleading or
iv) Manufacturers name and address is false or
v) Contains any artificial flavouring, colouring or chemical
preservative and is not labelled properly as per the requirements of
the law
7
⚫ Substandard: An article of food shall be deemed to be sub-standard
if it does not meet the specified standards but does not render the
food unsafe
⚫ Unsafe: Means an article of food which is injurious to health:-
i) by the article itself, or its package thereof, or
ii) consists wholly or in part, any filthy, putrid, rotten, decomposed or
diseased animal substance or vegetable substance; or
iii) is processed unhygienically or the article of food has harmful
substance in it or is infected or infested with worms, weevils or
insects; or
iv) has been substituted by inferior or cheaper substance whether
wholly or in part; or
v) uses a substance directly or as an ingredient or as additive which is
not allowed under the law; or
vi) by virtue of its being prepared, packed or kept under unsanitary
conditions; or
vii) by virtue of its being mis-branded or sub-standard or food
8 containing extraneous matter; or
viii) by virtue of containing pesticides and other contaminants in
b. Food
⚫ Any substance, whether processed, partially processed or unprocessed, which
is intended for human consumption and includes primary food i.e. all raw
produce except those in hands of the grower, farmer, fisherman etc.,
genetically modified or engineered food or food containing such ingredients,
infant food, packaged drinking water, alcoholic drink, chewing gum, and any
substance, including water used into the food during its manufacture,
preparation or treatment but does not include any animal feed, live animals
unless they are prepared or processed for placing on the market for human
consumption, plants prior to harvesting, drugs and medical products,
cosmetics, narcotic or psychotropic substances: Provided that the Central
Government may declare, by notification in the Official Gazette, any other
article as food for the purposes of this Act having regards to its use, nature,
substance or quality
c. Food Business
⚫ Means any undertaking, whether for profit or not and whether public or
private, carrying out any of the activities related to any stage of manufacture,
9 processing, packaging, storage, transportation, distribution of food, import an
includes food services, catering services, sale of food or food ingredients
d. Food business operator
⚫ Means a person by whom the business is carried on or owned and is
responsible for ensuring the compliance of this Act, rules and regulations
made there-under
e. Manufacture
⚫ Means a process or adoption or any treatment for conversion of ingredients
into an article of food, which includes any sub-process, incidental or ancillary
to the manufacture of an article of food
f. Manufacturer
⚫ Means a person engaged in the business of manufacturing any article of food
for sale and includes any person who obtains such article from another person
and packs and labels it for sale or only labels it for such purposes
10
Chapters of FSS Act, 2006
The Act consists of 12 chapters:
1. Preliminary: definitions
2. Food Safety and Standards Authority of India
3. General principles of food safety
4. General provisions as to food: prohibitions
5. Provisions relating to import
6. Special responsibilities as to food safety
7. Enforcement of the act
8. Analysis of food: laboratories, sampling and public analysts
9. Offences and penalties
10. Adjudication and food safety appellate tribunal
11. Finance, accounts , audits and reports
11
12. Miscellaneous
Regulations under the FSS Act: 5 August 2011
Food Safety and Standards (Licensing and Registration of Food
Businesses) Regulations, 2011
Food Safety and Standards (Food Products Standards and Food
Additives) Regulations, 2011
Food Safety and Standards (Contaminants, Toxins and
Residues) Regulations, 2011
Food Safety and Standards (Prohibition and Restrictions on
Sales) Regulations, 2011
Food Safety and Standards (Packaging and Labelling)
Regulations, 2011
Food Safety and Standards (Laboratory and Sample Analysis)
12 Regulations, 2011
Food Safety and Standards (Licensing and
Registration of Food Businesses) Regulations, 2011
⚫ Every food business operator to be licensed or registered as
appropriate:
⚫ Registration: Petty food business operator (FBO)
⚫ License : Other than petty FBO
⚫ Salient features:
⚫ Unified Licensing procedures.
⚫ Common application forms and procedures.
⚫ Registration of food Businesses to cover all petty food
businesses.
⚫ Distinction between ‘registration’ and ‘licensing’. Cut off
limits for registration and licensing.
⚫ Sectors which have high Installed Capacity are covered
under central licensing.
1
3
⚫ Safety, Sanitary and Hygienic conditions.
Licensing & Registration of FBOs
Central Licensing
Authority
State Licensing
Authority Registering
Authority
Designated Officer
appointed by the Chief Food Safety Officer
Designated Officers
Executive Officer of appointed under or any official in
the Section 36(1) of the Panchayat, Municipal
Food Authority of India Act by the Food Safety Corporation or any
Commissioner of a other local body in an
in his capacity of Food
State or UT for the area, notified as such
Safety Commissioner purpose of licensing and by the State Food
monitoring. Safety Commissioner
for the purpose of
registration
14
Food Safety and standards (Food Products Standards and
Food Additives) Regulations, 2011
Microbial standards have been introduced
First part- There are 13 product categories (377 products)
⚫ Dairy products and analogues
⚫ Fats, oils and fat emulsions
⚫ Fruits and Vegetable products
⚫ Cereals and cereal products
⚫ Meat and meat products
⚫ Fish and fish products
⚫ Sweets and confectionary
⚫ Sweetening agents including honey
⚫ Salt, spices and related products
⚫ Beverages ( other than dairy and fruits & vegetables based )
⚫ Other food products and ingredients
⚫ Proprietary food
⚫ Irradiated food
15
The second part of the Regulation basically deals with use of
food additives in various foods and specifies their limits as
well as specifies some specific label declarations with respect
to certain food additives.
16
Food Safety and Standards (Contaminants, Toxins and
Residues) Regulations, 2011
18
Food Safety and Standards (Packaging and Labelling)
Regulations, 2011
Packaging Requirements
General Requirements:
⚫ Following materials/metals shall not be used for packaging of
food-
⚫ containers which are rusty
⚫ enameled containers which have become chipped and rusty
⚫ copper or brass containers which are not properly tinned
⚫ containers made of aluminum not conforming in chemical
composition to IS:20 specification
21
Food Safety and Standards (Laboratory and Sample
Analysis) Regulations, 2011
Salient features
These Regulations:
⚫ Defines the Referral laboratory and notified laboratories.
⚫ Describes the function of the referral laboratories.
⚫ Prescribes the notified laboratories for import and Referral
Laboratories and their area of jurisdiction.
⚫ Prescribes the quantity of the sample of various food products
and their method of preservation.
⚫ Prescribes the formats for the certificate of analysis by the
Referral food laboratories and food analysis report by the Food
analyst.
22
Bureau of Indian Standards
⚫ BIS is the National Standard Body of India established under the
BIS Act 2016 for the harmonious development of the activities
of standardization, marking and quality certification of goods
and for matters connected therewith or incidental thereto.
⚫ BIS certification scheme is voluntary and aims at providing
quality, safety and dependability to the ultimate consumer.
⚫ Presence of certification mark known as Standard Mark on a
product is an assurance of conformity to specifications
⚫ The activities of Bureau of Indian Standards (BIS) are
formation of Indian Standards in the processed food sector and
the implementation of standards through promotion, voluntary
and third party certification systems.
⚫ In general these standards cover raw materials and their quality
parameters, hygienic conditions under which products are
manufactured and packaging and labeling requirements.
23
⚫ Manufacturers complying with standards laid down by the BIS
can obtain the ISI Mark that can be exhibited on product
packages.
⚫ These standards have higher quality specifications than those
prescribed under AGMARK and FSSAI.
⚫ The BIS has laid down specification for mineral water and
packaged drinking water and is the licensing authority for the
manufacture of mineral water and packaged drinking water in
India.
⚫ IS Standards have been laid down for fruit and vegetable
products, spices and condiments, animal products and processed
foods.
⚫ The products are checked for quality by the BIS in their own
network of testing laboratories or in several public and private
laboratories recognized by them.
⚫ Under BIS many of the standards are laid down based upon ISO
24 (International Organization for Standardization) standards which
is a worldwide federation of National Standard Bodies.
BIS Standard
Mark
⚫ Main areas:
• Standards development
• Product certification
• International cooperation
• HACCP certification
25
Activities of BIS:
⚫ Standards Formulation
⚫ Product Certification Scheme
⚫ Compulsory Registration Scheme
⚫ Foreign Manufacturers Certification Scheme
⚫ Hall Marking Scheme
⚫ Laboratory Services
⚫ Laboratory Recognition Scheme
⚫ Sale of Indian Standards
⚫ Consumer Affairs Activities
⚫ Promotional Activities
⚫ Training Services, National & International level
⚫ Information Services
26
Constitution of the Bureau:
⚫ The Bureau consist members such as the Minister in charge of
the Ministry, Minister of State, the Director-General of the
Bureau, persons representing the Ministries, state Governments,
recognized consumer organizations, farmers, industry and trade,
research institutions, technical, educational and professional
organizations etc.
⚫ The product samples are drawn and sent for analysis at BIS
certified lab.
30
⚫ STOP Marking: If there is evidence that the product is not as
per the conforming standards and agreed clauses, the licensee
will be directed to stop marking.
31
Agricultural Produce (Grading and
Marking) Act 1937 (as amended in 1986)
⚫ Popularly known as “AGMARK”
⚫ The word Agmark is derived from Agricultural Marketing.
⚫ Quality standards for grading, packing and marking of
agricultural and animal husbandry products – mainly
compositional and adulteration - not microbial.
⚫ The Directorate of Marketing and Inspection (DMI) , an
attached Office of the Department of Agriculture, Cooperation
and Farmers Welfare under Ministry of Agriculture & Farmers
Welfare, was set up in the year 1935 to implement the
agricultural marketing policies and programmes for the
integrated development of marketing of agricultural and other
allied produce in the country with a view to safeguard the
interests of farmers as well as the consumers.
⚫ It maintains a close liaison between the Central and the State
32
Governments.
⚫ Under this Act Grade standards are prescribed for agricultural
and allied commodities.
⚫ Agmark grading means grading of an article in accordance with
grade/standards prescribed under the provisions of the act.
⚫ These are known as AGMARK standards.
⚫ Grading under the provision of this Act is voluntary.
33
⚫ The grade designation marks shall be applied only to the articles
mentioned in the certificate of authorization during the validity
period.
⚫ The certificate of authorization is issued by agricultural
marketing advisor or any other officer of the central or state
government authorized by the Agricultural Marketing Advisor.
⚫ The grade designation characteristics vary from product to
product.
35
Salient features of Agmark standard:
(1) Quality standards for Agricultural commodities are framed based on
their intrinsic quality.
(2) Food safety factors are being incorporated in the standards to
compete in world trade.
(3) Standards are being harmonized with international standards keeping
in view the WTO requirements.
(4) Check is kept on the quality of certified products through 23
laboratories and 43 offices spread all over the country
⚫ The grades incorporated are grades 1, 2, 3 and 4 or special, good, fair
and ordinary.
⚫ Agmark products are subjected to continuous inspection.
⚫ The certificate of “Authorization” is granted only to those in the trade
having adequate experience and standing in the market.
⚫ The staff of the DMI or of the state Government is generally present at
the time of selection of goods, their processing, grading and packing
36 before applying the appropriate AGMARK labels.
⚫ Products available under AGMARK are pulses, wheat products,
vegetable oils, ground spices, whole spices, milk products,
honey, compounded asafetida, rice, tapioca sago, seedless
tamarind and gram flour; grading of these commodities is
voluntary.
39
⚫ The Major Stakeholders under the Legal Metrology Act are:
⚫ Manufacturer: A person who manufactures weight or measure, any
commodity in packaged form, one or more parts, and acquires other
parts, of such weight or measure and, after assembling those parts,
claims the end product to be a weight or measure manufactured by
himself
⚫ Dealer: A person who, carries on, directly or otherwise, the business
of buying, selling, supplying or distributing any weight or measure for
a valuable consideration
⚫ Packer: A person / Firm, who which pre-packs any commodity in any
bottle, tin, wrapper or otherwise, in units suitable for sale whether
wholesale or retail
⚫ Importer: Any individual, firm or legal entity that brings goods, or
causes goods to be brought from a foreign country into a customs
territory
⚫ Repairer: A person who repairs a weight or measure and includes a
40
person who adjusts, cleans, lubricates or paints any weight or measure
or renders any other service to such weight or measure to ensure such
⚫ Important Legislations/Regulations:
⚫ Legal Metrology (Packaged Commodities) Rules, 2011
⚫ Legal Metrology (General) Rules, 2011
⚫ Legal Metrology (Approval of Models) Rules, 2011
⚫ Legal Metrology (National Standards) Rules, 2011
⚫ Legal Metrology (Numeration) Rules, 2011
⚫ Indian Institute of Legal Metrology Rules, 2011
⚫ Legal Metrology (Packaged Commodities) Rules, 2011
⚫ Under the Act, there are various rules, but a crucial arm of the
act is the Packaged Commodities Rules, i.e. Legal Metrology
(Packaged Commodities) Rules, 2011 (hereinafter referred to as
“Rules”).
41
⚫ The Department of Legal Metrology falls under the Department of
Consumer Affairs and is therefore concerned with fair and honest
practices in relation to all aspect of the trade.
⚫ The Rules deal with goods that are packaged and provide inter
alia how declarations are to be made and what declarations are to be
contained in a packaged commodity that is meant to be for sale.
46
Which declarations are mandated under the Rules?
⚫ RULE 6 OF THE RULES DICTATE THE DECLARATIONS THAT MUST
BE PRESENT IN EVERY PACKAGING. THEY INCLUDE
(a) The name and address of the manufacturer/importer/packer, as may be applicable.
Note that if the manufacturer and packer are separate entities then their names are to be
mentioned separately. Also it is to be noted that address to be mentioned is registered
office address (this is a departure from the Weights and Measurements Act as well as the
earlier iteration of the rules – this clarification and amendment came into being vided
GSR 385 – E, dated 14th May 2015, with effect from 1st January 2016). It is to be noted
that this declaration is waived if the product is or contains a food article, instead of the
specific provision under the Food Safety and Standards Act, 2006 will be applicable.
(b) The generic name of the commodity being sold.
(c) Price at which the product is being sold, inclusive of all taxes. Note that there is a
specified format at which the same is to be declared, viz. “Maximum Retail Price
……………… Inclusive of all taxes” or “MRP ……………… Inclusive of all taxes”.
The symbol of the currency is to be mentioned, i.e. the Rupee symbol, or Rs., or INR.
Price is to be declared up to two decimal places.
(d) Date of manufacture/packaging/import, as the case may be, viz. the month and year.
If the date of packaging and manufacture differ, separate declarations are to be given.
(e) The quantity of the commodity (explained in further detail later on)
47
(f) Name, address, telephone number, an e-mail address of the person or office who can
Consumer Protection Act, 2019
⚫ The Consumer Protection Act, 1986 is repealed after three decades and replaced by
the Consumer Protection Act, 2019. The Consumer Protection Act, 2019 has been
enacted with a view to widen the scope of consumer rights and cover the field of
e-commerce, direct selling, tele-shopping and other multi levels of marketing in the
age of digitization.
⚫ This act aims at revamping the settlement and administration process by imposing
stricter penalties.
48
Consumer Rights
Under the Act, consumers have six main rights, which are listed as
follows:
⚫ The Food Safety and Standards Act too protects consumers from
unsafe food through formulation of science based standards and
their enforcement through analysis of food and market surveillance.
The law also ensures informed choice through label information,
prohibits misleading claims or misrepresentation on labels and
advertisements. The law not only provides punishment to those
50 who violate the law, but also compensation to the victims of unsafe
Export Inspection Council
⚫ The Export Inspection Council (EIC) is the official export
–certification body of India which ensures quality and safety of
products exported from India.
⚫ EIC was set up by the Government of India under Section 3 of the
Export (Quality Control and Inspection) Act, 1963 to ensure sound
development of export trade of India through quality control and
inspection and matters connected therewith.
⚫ The role of EIC is to ensure that products notified under the Export
(Quality Control and Inspection) Act 1963 are meeting the
requirements of the importing countries in respect of their quality and
safety.
59
Tea Board
⚫ Tea Board was set up as a statutory body on 1st April, 1954 as
per Section (4) of the Tea Act, 1953.
⚫ As an apex body, it looks after the overall development of the
tea industry.
⚫ The Board’s Head Office is situated in Kolkata and there are
two Zonal offices and18 regional offices. For the purpose of tea
promotion, three overseas offices are located at London, Dubai
and Moscow.
⚫ The functions and responsibilities of Tea Board include
increasing production and productivity, improving the quality of
tea, market promotion, and welfare measures for plantation
workers and supporting Research and Development.
⚫ Collection, collation and dissemination of statistical information
to all stake holders are yet another important function of the
Board.
⚫ Being the regulatory body, the Board exerts control over the
producers, manufacturers, exporters, tea brokers, auction
60 organizers and warehouse keepers through various control
Coffee Board
⚫ The Coffee Board is a statutory organization constituted
under Section (4) of the Coffee Act, 1942 and functions
under the administrative control of the Ministry of
Commerce and Industry, Government of India.
⚫ The Board is mainly focusing its activities in the areas of
research, extension, development, market intelligence,
external & internal promotion and welfare measures.
⚫ The Board has a Central Coffee Research Institute at
Balehonnur (Karnataka) along with a Sub-Station and
Regional Coffee Research Stations and the extension units
located in coffee growing regions of Karnataka, Kerala,
Tamil Nadu, Andhra Pradesh, Orissa and North Eastern
Region.
61
Rubber Board
⚫ The Rubber Board is a statutory organization constituted
under Section (4) of the Rubber Act, 1947 and functions
under the administrative control of Ministry of Commerce
and Industry.
⚫ The Board’s headquarters is located at Kottayam in Kerala.
⚫ The Board is responsible for the development of the rubber
industry in the country by way of assisting and encouraging
research, development, extension and training activities
related to rubber.
⚫ It also maintains statistical data of rubber, takes steps to
promote marketing of rubber and undertake labour welfare
activities.
⚫ The activities of the Board are exercised through Five
Departments viz. General Services, Extension & Advisory
62 Services, Research Services (rubber Research Institute of
India), Training (Rubber Training Institute) & Finance.
Spice Board
⚫ Spices Board is a statutory body constituted with effect
from 26.02.1987 under the Spices Board Act, 1986 (10 of
1986) by merging the erstwhile Cardamom Board and the
Spices Export Promotion Council under the administrative
control of the Department of Commerce.
⚫ Spices Board is responsible for the overall development of
cardamom industry and export promotion of 52 spices
listed in the schedule of the Spices Board Act, 1986.
⚫ The primary function of the Board includes development of
small and large cardamom, promotion, development,
regulation of export of spices and control on quality of
spices for export.
⚫ The Spices Board also undertakes research activities on
63
cardamom (small & large) under Indian Cardamom
Tobacco Board
⚫ The Tobacco Board was constituted as a statutory body on
1st January, 1976 under Section (4) of the Tobacco Board
Act, 1975.
⚫ The Board is headed by a Chairman with its headquarters at
Guntur, Andhra Pradesh and is responsible for the
development of the tobacco industry.
⚫ While the primary function of the Board is export
promotion of all varieties of tobacco and its allied products,
its functions extend to production, distribution (for
domestic consumption and exports) and regulation of Flue
Cured Virginia (FCV) tobacco.
64
Few other important legal provisions …..
⚫ Infant milk substitute, Feeding Bottles and Infant Foods
(Regulation of production, supply and distribution) Act,
1992 and Rules, 1993
⚫ Prohibits advertisements of infant foods and feeding bottles.
65
FQA – 362 (2+0)
Food Quality, Safety Standards and Certification
Lecture No. 10
Risk Analysis
Project Identification & Screening
Risk Assessment
Risk Management
Risk Communication
4
Risk Analysis Process
⚫ Risk Assessment is the central scientific component of risk
analysis but risk management, defines the problem, articulates the
goals of the risk analysis and identifies the questions to be
answered by the risk assessment.
⚫ The science-based tasks of ‘measuring’ and ‘describing’ the
nature of the risk being analyzed (i.e. risk characterization) are
performed during the risk assessment.
⚫ Risk management and risk assessment are performed within an
open and transparent environment based on communication and
dialogue.
⚫ Risk communication encompasses an interactive exchange of
information and opinions among risk managers, risk assessors,
the risk analysis team, consumers and other stakeholders.
⚫ The process often culminates with the implementation and
5 continuous monitoring of a course of action by risk managers.
General aspects of risk analysis
⚫ 1. The overall objective of risk analysis applied to food safety is to ensure
human health protection.
⚫ 2. Risk analysis principles apply equally to issues of national food control and
food trade situations and should be applied consistently and in a non
discriminatory manner.
⚫ 3. To the extent possible, the application of risk analysis should be established
as an integral part of a national food safety system.
⚫ 4. Implementation of risk management decisions at the national level should be
supported by an adequately functioning food control system/program.
⚫ 5. Risk analysis should be:
⚫ Applied consistently;
⚫ Open, transparent and documented; and
⚫ Evaluated and reviewed in the light of newly available scientific data.
⚫ 6. The three components of risk analysis should be documented fully and
systematically in a transparent manner. While respecting legitimate concerns to
preserve confidentiality of data and information should be accessible to all
interested parties.
⚫ 7. Effective communication and consultation with all interested parties should
6
be ensured throughout the risk analysis.
⚫ 8. It is recognized that national governments will use different approaches and
time frames in the application of these principles taking into account national
capacities and resources. For the purpose of the present document, the term
“interested parties” refers to “risk assessors, risk managers, consumers,
industry, the academic community and, other relevant parties and their
representative organizations”. However, it is recognized that interaction
between risk managers and risk assessors is essential for practical application.
⚫ 9. National governments should take into account relevant guidance and
information obtained from risk analysis activities pertaining to human health
protection conducted by Codex, FAO, WHO and other relevant international
intergovernmental organizations, including OIE and IPPC.
⚫ 10. With the support of international organizations where appropriate, national
governments should design and/or apply appropriate training, information and
capacity building programs that are aimed to achieve the effective application
of risk analysis principles and techniques in their food control systems.
⚫ 11. National governments should share information and experiences on risk
analysis with relevant international organisations, other national governments
(e.g. at the regional level through FAO/WHO Regional Coordinating
Committees) to promote and facilitate a broader and, where appropriate, more
7 consistent, application of risk analysis.
Benefits of Food Safety Risk Analysis
⚫ Better identification and targeting of public health problems
ultimately facilitate improvements in managing food safety
⚫ Better utilization of resources by focusing the highest food safety
risks.
9
Principles of risk assessment
⚫ a) Risk assessment should be based upon sound scientific principles, data and evidence.
⚫ b) Risk assessment should be conducted according to a structured approach that
includes hazard identification, hazard characterization, exposure assessment, and risk
characterization.
⚫ c) A risk assessment should clearly state the purpose of the exercise, including the
report of risk estimate that will be the output.
⚫ d) A risk assessment should be transparent. This requires systematic documentation,
statement of assumptions and value judgments and rationale, and a formal record.
⚫ e) The risk estimate should contain a detailed description of uncertainty and where the
uncertainty arose during the risk assessment process.
⚫ f) The data generated should be of quality and precision that minimizes uncertainty in
the risk estimate to the extent possible.
⚫ g) A risk assessment, depending upon its purpose should explicitly consider the
dynamics of microbiological growth, survival, and death in foods, severity and
occurrence of chemical risk and the complexity of the interaction between human and
agent following consumption
⚫ h) Risk estimates should be re-assessed over time by comparison with independent
human health data where possible.
10
⚫ i) A risk assessment may need re-evaluation as new data and information becomes
Basic components of risk assessment
⚫ The risk assessment process is generally represented as consisting of four steps,
described by Codex. Following identification of the hazard(s), the order in which
these tasks can be carried out is not fixed; the process is normally highly iterative,
with steps repeated as data and assumptions are refined.
1. Hazard identification
⚫ Specific identification of the hazard(s) of concern is a key step in risk assessment
and begins a process of estimation of risks specifically due to that hazard(s).
Hazard identification may have already been carried out to a sufficient level during
risk profiling; this generally is the case for risks due to chemical hazards. For
microbial hazards, the risk profile may have identified specific risk factors
associated with different strains of pathogens, and subsequent risk assessment may
focus on particular subtypes. Risk mana
2. Hazard characterization
⚫ During hazard characterization, risk assessors describe the nature and extent of the
adverse health effects known to be associated with the specific hazard. If possible,
a dose-response relationship is established between different levels of exposure to
the hazard in food at the point of consumption and the likelihood of different
adverse health effects. Types of data that can be used to establish dose-response
11 relationships include animal toxicity studies, clinical human exposure studies and
epidemiological data from investigations of illness.gers are the primary arbiters of
3. Exposure assessment
⚫ Exposure assessment characterizes the amount of hazard that is consumed by
various members of the exposed population(s). The analysis makes use of the
levels of hazard in raw materials, in food ingredients added to the primary food
and in the general food environment to track changes in levels throughout the
food production chain. These data are combined with the food consumption
patterns of the target consumer population to assess exposure to the hazard
over a particular period of time in foods as actually consumed.
4. Risk characterization
⚫ During risk characterization, outputs from the previous three steps are
integrated to generate an estimate of risk. Estimates can take a number of
forms and uncertainty and variability must also be described if possible. A risk
characterization often includes narrative on other aspects of the risk
assessment, such as comparative rankings with risks from other foods, impacts
on risk of various “what if” scenarios, and further scientific work needed to
reduce gaps. Risk characterization for chronic exposure to chemical hazards
does not typically include estimates of the likelihood and severity of adverse
health effects associated with different levels of exposure. A “notional zero
12
risk” approach is generally taken and where possible the goal is to limit
General characteristics of food safety risk assessment:
a) A risk assessment should be objective, transparent, fully documented
and available for independent scrutiny.
b) The functions of risk assessment and risk management should be
carried out separately to the extent practicable.
c) Risk assessors and risk managers should engage in an iterative and
on-going dialogue throughout risk assessment.
d) Risk assessment should follow a structured and systematic process.
e) Risk assessment should be based on scientific data and should take into
account the whole “production-to-consumption” food pathway.
f) Uncertainties in risk estimates and their origins and impacts should be
clearly documented, and explained to risk managers.
g) A risk assessment should be subject to peer review if considered
appropriate.
h) A risk assessment should be reviewed and updated as new information
permits or requires.
13
Approaches for risk Assessment
There are many situations at the national level where no risk assessment of
any form is available or feasible. In other situations, an active decision
may be taken to use a scientific approach that does not include risk
assessment. Obviously the advantages that flow from using risk
assessment to set food safety control measures cannot be realized in such
scenarios; nevertheless, choices to apply other scientific approaches are
likely to be reasonable and appropriate in their own right.
⚫ 1. Risk Assessment: The way four analytical steps are applied differs
somewhat for microbiological and chemical hazards. For
microbiological hazards, the occurrence and transmission of the hazard
at various stages from food production to consumption is evaluated,
thus moving "forward" through the various stages of the food chain to
arrive at an estimate of risk. In contrast, for chemical hazards, "safety
evaluation" is a standard risk assessment methodology. In that
approach, maximum exposure levels are identified to fit a "notional
14 zero risk" outcome.
⚫ 2. Use of Ranking Tools: Risk ranking, using tools that rely on knowledge of
risk factors to rank risks and prioritize regulatory controls, is often
commissioned by risk managers. Such rankings may or may not be based on
risk assessments. Some tools categorize a food business against specified risk
factors, e.g. by type of food, type of food preparation, type of business,
compliance record, food user subpopulation. Other tools are used to rank
hazard-food combinations in a national context by deriving a "comparative
risk" scoring system. Risk ranking methods not based on risk assessments are
not a good substitute for ranking methodologies that do incorporate risk
assessment.
25
Risk management and communication: Public comment
⚫ The risk managers submit your assessment for public comment
from stakeholders.
⚫ The most important replies are:
1. The seafood association denies completely that mercury has any
role in illness, other than the Minimata incident, where the exposure
was extremely high (daily or twice-daily consumption of products
extremely high in mercury). They also suggest that limiting
consumption of seafoods will have negative health aspects given the
unequivocal evidence linking polyunsaturated fatty acids with
reduced heart disease.
2. The Consumers' Association considers the assessment
underestimates the risk to the foetus and that the rating should be
"high". Even though evidence is not yet conclusive, the association
considers "the jury is still out" and that the assessment should be
26more conservative. They cite the NAS judgment in favor of the
more EPA level as evidence that the assessment should be more
The risk managers make the following observations and decisions:
⚫ Given the consumption patterns, the risk is borne by around 25 000
pregnant consumers at any one time.
⚫ Warnings will be carried in every hospital and every doctor's surgery
that consumption of shark and game fish may lead to motor impairment
in the child and that these species should not be consumed more than
once a week during the first four months of pregnancy.
⚫ These warnings are based on levels recommended by JECFA.
⚫ Regulatory bodies in several countries, e.g. United States (FDA) and
Australasia (Food Standards Australia New Zealand) have decided to
follow JECFA recommendations.
⚫ The known benefits of seafood consumption outweigh the possible
negatives associated with (as yet unproven) motor impairment.
⚫ There are already size limits for sharks, which partially reduce the
hazard.
⚫ The topic will be kept under constant review and any new evidence will
27 be assessed.