Rise Appliance Projects

APQP Chart D
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Project name Starting Date
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Qnty. Target Compl. k
Required Date tP
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Review freq o
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Sr. Resp. Target Actual
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Activity Documents Start Date Remarks / Comments

No. 1 2 Date Date

(No. of
1 Marketing Input
Weeks)

1.1 Market Research data

1.2 Benchmark samples Availibility

1.3 Product Req. input check sheet

A Gate-1
(No. of
2 Initial Analysis & Testing
Weeks)
2.2 Initial BOM

2.3 Product detailed obeservation

2.4 Testing As per Requirement

Final Analysis report with

2.5
suggestion release
3 Feasibility Analysis

3.1 Patent / Legal check if any

Satuatory & certification

3.2
feasibility
Manufacturing feasibility nearby
3.3
& costing
Feasibility of import parts &
3.4
costing

3.5 Cost feasibility Analysis

3.6 Feasibility report signoff

B Gate-2
4 Product Development

4.1 Final BOM entry in SAP

Vendor evaluation & RFQ

4.2
floating

4.3 Offer comparison & Analysis

4.4 Vendor Selection , negotiation

4.5 PO Release, LOI

Reverse Engineering

4.6 Product 3D & its Approval

4.7 Proto Sample preparation

4.8 Sample feedback , re sample

4.9 Proto sample Sign-off

Final Product Design & Detailed

4.10
Drawing

Tool Development

4.11 DFM & its approval

4.12 Tool Design & its approval

Tool Trial and part asthetic

4.13
approval
Part dimensions and fittment
4.14
approval

4.15 Tool Modification & Final Trial

Part Testing & Release

4.14.1 Testing as per standard

Testing as per customer

4.14.2
requiremrnt

4.14.3 Release Report

4.14.4 Sign off of parts

PPAP

4.10.1 PFD

4.10.2 CP
Sr. Resp. Target Actual
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Activity Documents Start Date Remarks / Comments

No. 1 2 Date Date

4.10.3 PFMEA

4.10.4 Checking Aids

4.10.5 ECR & ECN

4.10.6 Lab test & results

4.10.7 Customer specific requiremenr

4.10.8 PSW

Packaging

4.14.5 Art work

4.14.6 Marking plates ordering

4.14.7 DFU, Warranty card

4.14.8 Fancy Box

4.14.9 Shipper box

4.14.10 Packaging Ordering

Assembly Line setup

4.14.11 Assembly line fabrication

4.14.12 Week marking fixture dev

4.14.13 Assembly fixture development

4.14.14 Trial run of Assembly

4.14.15 Observation implementations

Lab Setup

4.6.1 New instrument RFQ

RFQ comparison & supplier

4.6.2
selection
Sample inspection at supplier
4.6.3
end , analysis & PO
commisioning & Errection of
4.6.4
equipment

C Gate-3

5 Pilot Production

Pilot Lot mass production of

5.1
parts

5.2 FAI & suggestions

5.3 Observation implementations

5.4 Pilot Lot Assembly of parts

5.5 FPI & suggestions

5.6 Observation implementations

5.7 Final Testing & suggestion

5.8 Observation implementations

D Gate-4

6 Mass Production

6.1 Mass production of parts

6.2 Mass Assembly of parts

6.3 Daily Inspection & control

6.4 DWM

6.5 Kaizen

Review of Project's Gates

Gate No. Review By Date Remarks

Gate 01

Gate 02

Gate 03 A
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Gate 04 p
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Prepared By:- e
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B
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