Chapter 3
Chapter 3
CHENG 111
Introduction to Chemical
Engineering
Dr. Ajaz Rashid
Chapter 3
Processes and
Process Variables
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Chapter Objectives
▪ Explain in your own words and without the use of jargon (a) the difference between density and specific gravity; (b) the
meaning of gram-mole, lb-mole, mol, and kmol; (c) at least two methods for measuring temperature and at least two for
measuring fluid pressure; (d) the meaning of the terms absolute pressure and gauge pressure; (e) why atmospheric pressure is
not necessarily 1 atm.
▪ Calculate the density from the specific gravity, and vice versa.
▪ Calculate two of the quantities mass (or mass flow rate), volume (or volumetric flow rate), and moles (or molar flow rate) from
a knowledge of the third quantity for any species of known density and molecular weight.
▪ Given the composition of a mixture expressed in terms of mass fractions, calculate the composition in terms of mole fractions,
and vice versa.
▪ Determine the average molecular weight of a mixture from the mass or molar composition of the mixture.
▪ Convert a pressure expressed as a head of a fluid to the equivalent pressure expressed as a force per unit area, and vice versa.
▪ Convert a manometer reading into a pressure difference for an open-end manometer, a sealed-end manometer, and a
differential manometer.
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Mixing sand
Crushing a can Iron rusting Electroplating Rotting banana
with water
Physical Changes
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Chemical Changes
A Sample Process
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▪ The links among all of the previously mentioned activities and functions
are the process streams connecting process units and forming the process
flowsheet.
▪ Performance of the functions requires knowledge of the amounts,
compositions, and conditions of the process streams and materials within
the process units.
▪ You must be able to measure or calculate such information for existing
units or specify and calculate such information for units being designed
▪ These amounts, rates, compositions, conditions etc. are what we call the
process variables
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▪ Specific Gravity: of a substance is the ratio of the density () of the substance to
the density of a reference substance (ref) at a specific condition:
𝜌𝑖
𝑆𝐺𝑖 =
𝜌𝑟𝑒𝑓
▪ The reference most commonly used for solids and liquids is water at 4.0 oC
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▪ Specific Gravity: The reference most commonly used for solids and liquids is
water at 4.0oC
𝜌𝐻2 𝑂 𝑙 4𝑜 C = 1.000 gΤ cm3
= 1000 kgΤm3
= 62.43 lbm /ft 3
𝟐𝟎°
▪ The notation 𝑺𝑮 = 𝟎. 𝟔 𝟒° signifies that the specific gravity of a substance at
20oC with reference to water at 4oC is 0.6.
▪ If you are given the specific gravity of a substance, multiply it by the reference
density in any units to get the density of the substance in the same units.
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▪ Example 3.1-1
▪ Calculate the density of mercury in lbm/ft3 from a tabulated specific gravity, and
calculate the volume in ft3 occupied by 215 kg of mercury.
V = 0.560 ft3
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2. A liquid has a specific gravity of 0.50. What is its density in g/cm3? What is its specific
volume in cm3/g? What is its density in lbm/ft3? What is the mass of 3.0 cm3 of this
liquid? What volume is occupied by 18 g?
3. If substance A and substance B each have a density of 1.34 g/cm3, must 3 cm3 of A
have the same mass as 3 cm3 of B?
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4. If substance A and substance B each have a specific gravity of 1.34, must 3 cm3 of A
have the same mass as 3 cm3 of B? Why not?
5. Freezing a sealed full bottle of water leads to a broken bottle and freezing a sealed full
flexible-walled container of n-butyl alcohol leads to a container with concave walls.
What can you conclude about the densities of the solid and liquid forms of these two
substances?
6. Does the density of liquid mercury increase or decrease with increasing temperature?
Justify your answer using a thermometer as an illustration.
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▪ Example 3.1-2
▪ In Example 3.1-1, 215 kg of mercury was found to occupy 0.560 ft3 at 20 oC.
▪ (2) Suppose the mercury is contained in a cylinder having a diameter of 0.25 in.
What change in height would be observed as the mercury is heated from
20 oC to 100 oC?
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▪ Example 3.1-2
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Flow Rate
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▪ Mass flow rate is the mass of a fluid flowing per unit time
𝑚
𝑚ሶ = (kg/s)
𝑡
▪ Volume flow rate is the volume of a fluid flowing per unit time
𝑉 3
𝑉ሶ = (m /s)
𝑡
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▪ Suppose a fluid (gas or liquid) flows in the cylindrical pipe shown below, where
the shaded area represents a section perpendicular to the direction of flow
▪ the mass and the volume of the fluid that pass through the cross section each
second are not independent quantities but are related through the fluid density:
𝑚 𝑚ሶ
𝜌= =
𝑉 𝑉ሶ
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1. The mass flow rate of hexane (𝝆= 0.659 g/cm3) in a pipe is 6.59 g/s. What is the
volumetric flow rate of the hexane?
2. The volumetric flow rate of CCl4 (𝝆= 1.595 g/cm3) in a pipe is 100.0 cm3/min. What is
the mass flow rate of the CCl4?
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▪ How do the mass flow rates of the gas at the inlet and outlet compare? (Remember the
law of conservation of mass.)
▪ If the density of the gas is constant, how do the volumetric flow rates at these two points
compare?
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Clear, tapered
glass tube
scale
float
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1. A steadily flowing stream of water is funneled into a graduated cylinder for exactly
30 s, during which time 50 mL is collected. What is the volumetric flow rate of the
stream? The mass flow rate?
3. A rotameter calibration curve (flow rate versus float position) obtained using a liquid is
mistakenly used to measure a gas flow rate. Would you expect the gas flow rate
determined in this manner to be too high or too low?
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MATTER
PURE
MIXTURES
SUBSTANCES
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1020
Density (kg/m3)
1010
1000
990
0 5 10 15 20 25 30 35 40
% salinity
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▪ Molar Units
▪ A mole is a measure of quantity of substance or the number of particles.
▪ A gram-mole (mol, gmol) of a species is the amount of a species whose
mass in grams is numerically the same as its molecular weight.
▪ 1 gram-mole of any substance = Molecular Weight of substance in grams.
𝑚
𝑛=
𝑀
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▪ The same factors used to convert masses from one unit to another unit
may be used to convert the equivalent molar units.
Mass units
1 kg = 1000 g = 2.20462 lbm
1 lbm = 453.593 g = 0.453593 kg
Molar units
1 kgmol = 1000 gmol = 2.20462 lbmol
1 lbmol = 453.593 gmol = 0.453593 kgmol
▪ One g-mole of any species contains approximately 6.022x1023 molecule of
that species (Avogadro’s Number)
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▪ How many of each of the following are contained in 100.0 g of CO2( 44.01)?
(1) mol CO2; 2.273 mol CO2;
(2) lb-moles CO2; 5.011x10-3 lb-moles CO2;
(3) mol C; 2.273 mol C;
(4) mol O; 4.546 mol O;
(5) mol O2; 2.273 mol O2;
(6) g O; 72.7 g O;
(7) g O2; 72.7 g O2;
(8) molecules of CO2. 1.37x1024 molecules of CO2
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3. How many lb-moles and lb of (a) H2 and (b) H are contained in 1 lb-mole of H2O?
5. One hundred kilograms of molecular hydrogen (H2) is fed into a reactor each hour. What is
the molar flow rate of this stream in gram-moles/hour?
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▪ The molecular weight of a species can be used to relate the mass flow rate
of a continuous stream of this species to the corresponding molar flow
rate.
▪ Example: if carbon dioxide (CO2 , M = 44.0) flows through a pipeline at a
rate of 100 kg/h, the molar flow rate of the CO2 is:
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▪ The molecular weight of a species can be used to relate the mass flow rate
of a continuous stream of this species to the corresponding molar flow
rate.
▪ Example: if carbon dioxide (CO2 , M = 44.0) flows through a pipeline at a
rate of 100 kg/h, the molar flow rate of the CO2 is:
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mass of A kg A gA lbm A
Mass fraction: 𝑥A = or or
total mass kg total g total lbm total
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▪ Example 3.3-2
▪ A solution contains 15% A by mass (xA = 0.15) and 20 mole% B (yB = 0.20).
1. Calculate the mass of A in 175 kg of the solution.
2. Calculate the mass flow rate of A in a stream of solution flowing at a rate of 53 lbm/h.
3. Calculate the molar flow rate of B in a stream flowing at a rate of 1000 mol/min.
4. Calculate the total solution flow rate that corresponds to a molar flow rate of 28 kmol
B/s.
5. Calculate the mass of the solution that contains 300 lbm of A.
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▪ Note that the numerical value of a mass or a mole fraction does not depend on the mass
or mole units in the numerator and denominator as long as these units are the same.
e.g.:
0.35 𝑘𝑔 𝐴 0.35 𝑙𝑏𝑚 𝐴 0.35 𝑔 𝐴
𝑥𝐴 = 0.35 → → →
𝑘𝑔 𝑡𝑜𝑡𝑎𝑙 𝑙𝑏𝑚 𝑡𝑜𝑡𝑎𝑙 𝑔 𝑡𝑜𝑡𝑎𝑙
𝒙𝒊 = 𝟏 𝒚𝒊 = 𝟏
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▪ Example 3.3-3
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▪ If mass fractions are given, then select your basis in units of mass (a convenient
basis is 100 g of mixture)
▪ If mole fractions are given, then select your basis in units of moles (a convenient
basis is 100 mol of mixture)
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Component Mass Fraction Mass (g) Molecular Weight Moles Mole Fraction
i xi (gi /g) mi = xi × mtotal Mi (g/mol) ni (mi/Mi) yi = (ni /ntotal)
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▪ Example 3.3-4
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▪ Example 3.3-4
𝑛
ഥ = 𝑦𝑖 𝑀𝑖 = 0.79 28 + 0.21 32 = 28.84
𝑀
𝑖=1
𝑛
1 𝑥𝑖 0.767 0.233
= = + ഥ = 28.84
= 0.035 ⟹ 𝑀
ഥ
𝑀 𝑀𝑖 28 32
𝑖=1
Note: Air contains small amounts of carbon dioxide, argon, and other gases that have been neglected
ഥ
in this calculation, but whose presence does not significantly affect the calculated value of 𝑀.
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▪ Consider, for example, a 0.02-molar solution of NaOH. How much NaOH is contained in
5 L of this solution?
▪ If a stream of this solution flows at a rate of 2 L/min, what is the molar flow rate of
NaOH?
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▪ Consider, for example, a 0.02-molar solution of NaOH. What quantity of this solution will
give me 0.5 mol NaOH?
▪ If the flow rate of NaOH in a stream of this solution is 2 mol/min, what is the volume flow
rate of the solution?
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▪ Example 3.3-5
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1.03 1000 𝑘𝑔 𝑘𝑔
𝜌𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 = อ 3
= 1030 3
𝑚 𝑚
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𝑝𝑝𝑚𝑖 = 𝑦𝑖 × 106
𝑝𝑝𝑏𝑖 = 𝑦𝑖 × 109
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𝑝𝑝𝑚𝑆 = 𝑥𝑆 × 106
𝑝𝑝𝑚𝑆 15
𝑥𝑆 = 6
= 6 = 1.5 × 10−5 = 0.0015%
10 10
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
▪ A pressure is the ratio of a force to the area on which the force acts.
𝐹
𝑝=
𝐴
▪ Accordingly, pressure units are force units divided by area units (e.g.,
N/m2, dynes/cm2, and lbf/in.2 or psi).
Force = F
▪ The SI pressure unit, N/m2, is called a pascal (Pa).
Area = A
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
▪ The fluid pressure may be defined as the ratio 𝐹/𝐴, where is 𝐹 the
minimum force that would have to be exerted on a frictionless plug in the
hole to keep the fluid from emerging.
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
▪ Suppose a vertical column of fluid is ℎ (m) high and has a uniform cross-
sectional area 𝐴(m2). Further suppose that the fluid has a density of
(kg/m3), and that a pressure 𝑃0 (N/m2) is exerted on the upper surface of
the column.
▪ The pressure at the bottom of the column
can be written as: 𝑃 = 𝑃0 + 𝑃𝑓𝑙𝑢𝑖𝑑
where 𝑃𝑓𝑙𝑢𝑖𝑑 is the pressure due to the column
of fluid
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
𝑷 is independent of area!
A B C D E F
All have the same pressure at the base because fluid height is same
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
force
𝑃 = 𝜌𝑓𝑙𝑢𝑖𝑑 𝑔𝑃ℎ (head of fluid)
area
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
▪ Example 3.4-1
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
Example 3.4-1
▪ Express a pressure of 2.00x105 Pa in terms of mm Hg.
𝑔 = 9.81 𝑚/𝑠 2
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
Example 3.4-2
▪ What is the pressure 30.0 m below the surface of a lake?
Atmospheric pressure (the pressure at the surface) is 10.4 m H2O, and
the density of water is 1000.0 kg/m3. Assume that 𝑔 is 9.807 m/s2.
𝑃 = 𝑃0 + 𝜌𝑔ℎ
10.4 m H2 O 1.01325 × 105 Pa 1000 kg 9.807m 30 m
= อ +
10.33 m H2 O m3 s2
= 396,222 Pa
= 396.2 kPa
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
Example 3.4-2
▪ What is the pressure 30.0 m below the surface of a lake?
Atmospheric pressure (the pressure at the surface) is 10.4 m H2O, and
the density of water is 1000.0 kg/m3. Assume that 𝑔 is 9.807 m/s2.
𝑃 = 𝑃0 + 𝜌𝑔ℎ
= 10.4 + 30 = 40.4 m H2 O
40.4 m H2 O 101325 Pa
𝑃= อ = 396.2 kPa
10.33 m H2 O
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
▪ Define (a) the pressure of a fluid flowing in a pipe, (b) hydrostatic pressure, and
(c) a head of a fluid corresponding to a given pressure.
▪ Consider the tank in the figure.
Does the pressure at the plug depend on the height of the opening
in the tank? Why?
Would you expect the difference between the pressure at the top
and that at the bottom to be very large if the fluid were air?
How about water? Mercury?
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3.4 Pressure
3.4a Fluid Pressure and Hydrostatic Head
▪ Suppose the pressure in the tank is given as 1300 mm Hg. Does this tell you
anything about the height of the tank?
If you were given the area of the hole (say, 4 cm2), how would you calculate the
force needed to hold the plug in the hole?
▪ Suppose the pressure at a point within a column of mercury in a tube is
74 mm Hg. What is the pressure 5 mm below this point?
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
▪ Absolute pressure:
▪ When a total vacuum is reported as ZERO then the pressure is referred to
as absolute pressure.
▪ Gauge pressure:
▪ Many pressure-measuring devices give the gauge pressure of a fluid, or
the pressure relative to atmospheric pressure.
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
▪ Absolute pressure:
▪ Absolute pressure can never be negative.
▪ A zero absolute pressure means total vacuum.
▪ Gauge pressure:
▪ Gauge pressure is zero at atmospheric pressure.
▪ Gauge pressures above 𝑃𝑎𝑡𝑚 are positive.
▪ Gauge pressures below 𝑃𝑎𝑡𝑚 are negative.
▪ Negative gauge pressures are reported as positive amounts of vacuum.
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
𝑷𝒈
𝑷𝒂𝒃𝒔
Absolute vacuum Absolute vacuum
𝑷𝒂𝒃𝒔 𝑷𝒈 = −𝑷𝒂𝒕𝒎
= 𝟎
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3.4 Pressure
3.4b Atmospheric Pressure, Absolute Pressure, and Gauge Pressure
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
pressure
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
▪ Important Note: The fluid pressure must be the same at any two points at
the same height in a continuous fluid
𝑃𝐴 = 𝑃𝐵 = 𝑃𝐶 = 𝑃𝐷
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3.4 Pressure
3.4c Fluid Pressure Measurement
𝑃𝑎 = 𝑃1 + 𝜌1 𝑔𝑑1
𝑃𝑏 = 𝑃2 + 𝜌2 𝑔𝑑2 + 𝜌𝑓 𝑔ℎ
▪ Since
𝑃𝑎 = 𝑃𝑏
𝑃1 + 𝜌1 𝑔𝑑1 = 𝑃2 + 𝜌2 𝑔𝑑2 + 𝜌𝑓 𝑔ℎ
The General Manometer Equation
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3.4 Pressure
3.4c Fluid Pressure Measurement
𝑃1 − 𝑃2 = 𝜌𝑓 − 𝜌 𝑔ℎ
𝑃1 − 𝑃2 = 𝜌𝑓 𝑔ℎ
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3.4 Pressure
3.4c Fluid Pressure Measurement
Example 3.4-3
1. A differential manometer is used to measure the drop in pressure
between two points in a process line containing water. The specific
gravity of the manometer fluid is 1.05. The measured levels in each arm
are shown below.
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3.4 Pressure
3.4c Fluid Pressure Measurement
ℎ = 382 − 374 = 8 mm
𝑃1 − 𝑃2 = 𝜌𝑓 − 𝜌 𝑔ℎ
dynes
= 39.24
cm2
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3.4 Pressure
3.4c Fluid Pressure Measurement
Example 3.4-3
2. The pressure of gas being pulled though a line by a vacuum pump is
measured with an open-end mercury manometer. A reading of 2 in. is
obtained.
▪ What is the gas gauge pressure
in inches of mercury?
▪ What is the absolute pressure if
𝑃𝑎𝑡𝑚 = 30 in. Hg?
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3.4 Pressure
3.4c Fluid Pressure Measurement
𝑃𝑎𝑏𝑠 = −2 in + 30 in = 28 in Hg
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3.4 Pressure
3.4c Fluid Pressure Measurement
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3.4 Pressure
3.4c Fluid Pressure Measurement
1. True or false?
a) An open-end manometer provides a direct reading of the gauge pressure of a gas.
b) A sealed-end manometer provides a direct reading of the absolute pressure of a
gas, provided that the gas pressure in the sealed end may be neglected.
c) The reading of a differential manometer does not depend on the density of the
fluid in the pipeline but only on that of the manometer fluid.
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3.5 Temperature
▪ What is Temperature?
▪ The temperature of a substance in a particular state of aggregation (solid,
liquid, or gas) is a measure of the average kinetic energy possessed by the
substance molecules.
▪ Since this energy cannot be measured directly, the temperature must be
determined indirectly by measuring some physical property of the
substance whose value depends on temperature in a known manner.
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3.5 Temperature
Resistance
thermometer
Thermocouple pyrometer thermometer
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3.5 Temperature
▪ Temperature Scale
▪ Since different properties are used to measure the temperature,
Temperature scales can be defined in terms of any of these properties
▪ A temperature scale is obtained by arbitrarily assigning numerical values
to two reproducibly measurable temperatures
▪ The two most common temperature scales are defined using the freezing
point (𝑇𝑓 )and boiling point (𝑇𝑏 )of water at 1 atm pressure
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3.5 Temperature
Two most commonly used Temperature scales
Celsius
Fahrenheit
(or centigrade)
scale
scale
Freezing point of
0 oC 32 oF
water
180 degrees
100 degrees
Boiling point of
100 oC 212 oF
water
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3.5 Temperature
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We do not
use
degrees
with
Kelvin
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3.5 Temperature
𝑇 °𝑅 = 𝑇 ℉ + 459.67
𝑇 °𝑅 = 1.8 𝑇(𝐾)
𝑇 ℉ = 1.8 𝑇 ℃ + 32
▪ These are all equations of a straight line
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3.5 Temperature
▪ Examples:
▪ The room temperature is 25oC or 298.15 K Temperature
▪ The A/C reduced the room temperature by 12oF Temperature interval
▪ 1 Calorie is the heat needed to raise the temperature of 1 gram
water from 15oC to 16oC at 1 atm Temperature
▪ In another word, it is the heat required to increase the
temperature of 1 g water by 1oC at 1 atm Temperature interval
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3.5 Temperature
1.8℉ 1.8°R 1℉ 1℃
𝑻𝒆𝒎𝒑𝒆𝒓𝒂𝒕𝒖𝒓𝒆 𝒊𝒏𝒕𝒆𝒓𝒗𝒂𝒍 𝑪𝒐𝒏𝒗𝒆𝒓𝒔𝒊𝒐𝒏 𝒇𝒂𝒄𝒕𝒐𝒓𝒔:
1℃
, , ,
1 K 1°R 1 K
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3.4 Pressure
3.4c Fluid Pressure Measurement
1. Suppose you were given a glass tube with mercury in it but no scale markings,
and you were given only a beaker of water, a freezer, and a bunsen burner with
which to work. How would you calibrate the thermometer to provide readings
in °C?
2. Which is warmer, a temperature of 1°C or 1°F?
3. Which reflects a greater change in temperature, an increase of 1°C or 1°F?
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3.5 Temperature
▪ Example 3.5-2
▪ Consider the interval from 20 oF to 80 oF.
1. Calculate the equivalent temperatures in oC and the interval between
them.
2. Calculate directly the interval in oC between the temperatures.
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3.5 Temperature
1. 𝑇1 = 20 oF 𝑇2 = 80 oF
𝑇 ℉ − 32
𝑇 ℃ =
1.8
20−32 80−32
𝑇1 ℃ = = −6.67℃ 𝑇2 ℃ = = 26.67℃
1.8 1.8
∆𝑇 ℃ = 𝑇2 ℃ − 𝑇1 ℃ = 33.33℃
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3.5 Temperature
2. We know that:
∆𝑇(℉) 1℃ (80℉ − 20℉) 1℃
∆𝑇 ℃ = ቤ = ቤ = 33.33℃
1.8℉ 1.8℉
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3.5 Temperature
▪ Example 3.5-3
▪ The heat capacity of ammonia, defined as the amount of heat required to
raise the temperature of a unit mass of ammonia by precisely 1o at a
constant pressure, is, over a limited temperature range, given by the
expression
𝐵𝑡𝑢
𝐶𝑝 = 0.487 + 2.29 × 10−4 𝑇(℉)
𝑙𝑏𝑚 . ℉
▪ Determine the expression for 𝐶𝑝 in J/(g.oC) in terms of 𝑇 (oC).
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3.5 Temperature
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3.5 Temperature
Btu J
𝐶𝑝 = 0.239258𝐶𝑝′
lbm . ℉ g. ℃
Btu
𝐶𝑝 = 0.494 + 4.12 × 10−4 𝑇(℃)
lbm . ℉
Replace 𝐶𝑝 by 𝐶𝑝′
0.239258𝐶𝑝′ = 0.494 + 4.12 × 10−4 𝑇(℃)
J
𝐶𝑝′ = 2.0647 + 1.722 × 10−3 𝑇(℃)
g. ℃
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