Secondary Control With A4VSO Axial Piston Units

Secondary control with RE 92057/12.
12 1/30
A4VSO axial piston units
Type A4VSO...DS2
Size 40...1000
Component series 1X, 3X Secondary unit Digital controller assembly
type A4VSO125DS2R SYHNC100-SEK...3X
Nominal pressure 315 bar
(not included in the scope of delivery)
Peak pressure 400 bar
Table of contents Features

Features1 – Highly dynamic rotor drive
Ordering code 2 – Motor and generator operation for both directions of rotation
Function4 – With energy recovery and energy storage
Parts of the secondary unit 4 – With closed-loop speed, position or torque control with high
Technical data 5 control quality and dynamics
Device dimensions / circuit diagram 8 – Throttle-free coupling and energy transfer from any number
of independently working axial piston units (motor or genera-
Closed-loop speed control DS2R 26
tor operation) to one joint supply line with constant operat-
Incremental encoder GEL 293 27 ing pressure
Swivel angle sensor AWXF 28 – Compact digital control electronics
Electrically releasable check valve RVE A4VS 29
Anti-cavitation valve S...A 29
Digital controller assembly SYHNC100-SEK-...-3X 30
2/30 Bosch Rexroth AG Hydraulics A4VSO...DS2 RE 92057/12.12
Ordering code
A4VSO / W – 25
01 02 03 04 05 06 07 08 09 10 11 12 13 14
Hydraulic fluid
01 Mineral oil
Axial piston unit

02 Swash plate design, adjustable, pN = 315 bar, pmax = 400 bar A4VSO
Size 40 71 125 180 250 355 500 750 1000

03 Displacement Vg max [cm3] 40 71 125 180 250 355 500 750 1000
Control and adjustment device

Closed-loop speed control, secondary controlled, with attached high-response valve DS2R
04 Closed-loop speed control, secondary controlled, with attached servo valve 1) DS2S
Closed-loop speed control, secondary controlled, without valve DS2E
Load holding function

With load holding valve LS 1363 1) L
05
Without load holding valve 0
Component series
Size 40 and size 71 1X
06
Size 125 to size 1000 3X
Direction of rotation
07 Changing W
Seals
NBR (nitrile rubber according to ISO 1629) with shaft seal ring made of FKM P
08
FKM (fluorocarbon rubber according to ISO 1629) V
Shaft end
Cylindrical with fitting key, DIN 6886 P
09
Splined shaft profile, DIN 5480 Z
Mounting flange 40 71 125 180 250 355 500 750 1000

ISO 4-hole – – – B
10
ISO 8-hole – – – – – – H
Connection for working lines

Ports B and S: SAE, laterally displaced by 90°, metric mounting thread,
11 25
the additional pressure port B1 vis-à-vis B is closed upon delivery by means of a flange plate.
= Available
– = Not available
1) No standard, please contact us at the following
email address: application-centre@boschrexroth.de
RE 92057/12.12 A4VSO...DS2 Hydraulics Bosch Rexroth AG 3/30
A4VSO / W – 25
01 02 03 04 05 06 07 08 09 10 11 12 13 14
Through-drive 40 71 125 180 250 355 500 750 1000

Without boost pump, without through-drive N00
– – – – K...
Through-drive K or U for attaching an axial piston unit
– – – – – U...
Flange Splined shaft For attaching
ISO 125, 4-hole 32x2x14x9g A4VSO40 ...31
ISO 140, 4-hole 40x2x18x9g A4VSO71 – ...33
ISO 160, 4-hole 50x2x24x9g A4VSO125 – – ...34
ISO 160, 4-hole 50x2x24x9g A4VSO180 – – – ...34
ISO 224, 4-hole 60x2x28x9g A4VSO250 – – – – ...35
12 ISO 224, 4-hole 70x3x22x9g A4VSO355 – – – – – ...77
ISO 315, 8-hole 80x2x38x9g A4VSO500 – – – – – – ...43
ISO 400, 8-hole 90x3x28x9g A4VSO750 – – – – – – – ...76
ISO 250, 8-hole 90x3x28x9g A4VSO1000 – – – – – – – – ...88
With attached incremental encoder 1000 imp/r T03
With attached incremental encoder 2500 imp/r T04
Incremental encoder can be attached, through-drive
T10
closed with cover
Special speedometer attachment T99
Euro flange, through-drive closed T00
Valves
Without valve block 0
13 Electrically releasable check valve RVE attached 1
Electrically releasable shut-off block for combination with load holding valve LS1363 (ordering code 05 = "L") 1) 2
Filtration
Without filter N
14
With attached sandwich plate filter (Only in connection with ordering code 04 = "DS2S") Z
= Available
– = Not available
1) No standard, please contact us at the following

Related electronics (separate order)

See page 30
Function
The secondary control is an energy-saving drive concept with The store is used to cover flow peaks. It is moreover used to
high dynamics for setting up closed-loop speed, position or store the energy which is fed back by the secondary unit into
torque controls with energy recovery. the hydraulic network in case of pump operation if there are
The secondary controlled hydrostatic axial piston units work no more actuators. Together with the pressure-controlled pri-
at one supply network with constant pressure. mary unit and the operating state of the secondary unit, the
charging state of the store and its preload pressure determine
The power removal or return from or to the supply net-
the constant high pressure of the system.
work is throttle-free and in line with the demand by adjust-
ing the stroke volume of the axial piston units to the relevant The specific properties of the secondary control such as the
load case. reduction of the number of devices needed in the primary
area, the possibilities to recover energy and store braking en-
To this end, any number of units working as motor or pump
ergy and the almost load-independent speed and positioning
can be connected in parallel. Four-quadrant operation is pos-
accuracy open up a broad range of application.
sible whereas the units for speed or torque reversal are swiv-
eled via "zero". This also reverts the direction of flow.
Between primary and secondary units, an energy store can
be arranged, if necessary.
Store
Pressure controller
Control

ncommand electronics
Drive Output
nactual
Primary unit Secondary unit
Parts of the secondary unit

1 Axial piston unit A4VSO Hydraulic circuit diagram for standard configuration
1.1 4-way high-response valve (see data sheet 29026) A4VSO....DS2R/..W–...25T0...1N
Size of the A4VS Type
40, 71 4WRPH 6 C3 B24L-2X/G24K0/M-750
125 to 1000 4WRPH 10 C3 B50L-2X/G24K0/M-750
1.2 Swivel angle sensor AWXF (see page 28) T1
T P
T2
1.3 Incremental encoder GEL 293 G 1.1
2
U
b a
(ordering code 12 = "T03" and/or "T04") (see page 27) B A
2 Electrically releasable check valve RVE M2 P
B
(ordering code 13 = "1") (see page 29) Sp
Pst Rkv
3 Anti-cavitation valve, separate order (see page 29) M1
MB MS 1.2
Related electronics (for more information refer to page 30):
B1
S
– Digital controller assembly SYHNC100-SEK-...-3X U
– Amplifier VT-VRRA 1-527-20/V0 3
(for A4VS sizes 40 and 71)
Amplifier VT-VRRA 1-537-20/V0 1.3
(for A4VS sizes 125 to 1000) 1
– Card holder VT3002-1-2X/32F
U S K1 K2 T R(L)
Technical data: Axial piston unit A4VSO (applies to mineral oil)

Pressures
Operating pressure range (pressure specification accord- Leakage pressure
ing to DIN 24312) The admissible leakage pressure (housing pressure) de-
Pressure at port B pends on the speed.
Nominal pressure pN 1) 315 bar Size

Peak pressure pmax 400 bar
Absolute pressure at port S (suction
Leakage pressure pabs in bar →

opening) pabs min
≥ 1 bar
At port S, feed-in is possible by
means of a boost pump.
Boost pressure range

Maximum boost pressure pE max 30 bar
Recommended boost pressure pE 16 bar
Boost pump inlet pressure Suction

pressure pS abs min ≥ 0.7 bar
(ν = 10 to 300 mm2/s)

Pilot pressure range Speed n in min–1 →
Maximum admissible pilot pressure 1) pmax 315 bar
Minimum pilot pressure required pmin Operating pres- Required pilot pressure
sure and/or 150 bar depending on the operating pressure
(see diagram)
Leakage pressure Maximum

admissible
Pilot pressure in bar
Max. leakage pressure

4 bar
(housing pressure) pL abs max

Installation position
Any. During commissioning and during operation, the hous-
ing must be filled with hydraulic fluid.
Notice:

The values in the table are guidelines. With special operat- Operating pressure in bar
ing conditions, please contact us at the following email ad-
dress: application-centre@boschrexroth.de.
1) Dueto the admissible data of the high-response valve and

other system components
Technical data
Value table (theoretical values, without consideration of ηmh and ηv; values rounded)
For a highly dynamic, exact drive system, a play-free minimum mass moment of inertia direct at the shaft of the secondary unit
is required. The related information can be found in the line "Required minimum total moment of inertia". Higher moments of in-
ertia improve the control behavior.
Size Size 40 71 125 180 250 355 500 750 1000

Displacement Vg max cm3 40 71 125 180 250 355 500 750 1000
Max. speed
Vg ≤ 1.0 Vg max, pE ≥ 15 bar n max min–1 3700 3200 2600 2400 2000 2000 1800 1600 1600
Vg ≤ 0.8 Vg max, pE ≥ 15 bar n max min–1 4900 4100 3400 2900 2600 2200 2000 1800 1600
Vg ≤ 0.8 Vg max, pE ≥ 1 bar n o max min–1 3200 2700 2200 2100 1800 1700 1600 1450 1000
Vg ≤ 1.0 Vg max, pE ≥ 1 bar n o max min–1 2600 2200 1800 1800 1500 1500 1320 1200 1000
Torque with
T Nm 191 339 597 859 1194 1695 2387 3581 4775
Vg max and ∆p = 300 bar
Power with
P kW 74 114 163 216 250 355 450 600 800
Vg max , n max and ∆p = 300 bar
Adjustment volume
VS max cm3 5.9 10.5 26.0 26.0 50.9 50.9 63.8 105 129
(from 0 to Vg max)
Actuating time (from 0 to Vg max) tS s 0.030 0.040 0.050 0.050 0.060 0.060 0.080 0.090 0.1
Moment of inertia kgm2 0.0049 0.0121 0.0300 0.055 0.0959 0.19 0.3325 0.66 1.20
Required minimum total
kgm2 0.025 0.06 0.15 0.27 0.48 0.95 1.66 3.33 6
moment of inertia
Weight approx. (with RVE and in-
m kg 65 79 122 136 218 241 373 513 642
cremental encoder) A4VSO...DS2
Adm. axial force with housing
± Fax max N 1000 1400 1900 2250 3000 3600 4000 5450 8000
pressure pmax 1 bar abs.
Adm. axial force with housing + Fax max N 620 810 1050 1400 1850 2100 2500 3150 4700
pressure pmax 4 bar abs. – Fax max N 1380 1950 2750 3050 4150 5050 5500 7800 11000
Admissible radial force Fq max N 1200 1700 2500 3100 4000 4400 5000 6000 10000

Force application

Flow direction
Swivel range 1) Direction of rotation 2) Pressure Oper-

Clock- Counter- in ating

Clockwise wise clockwise mode
Counterclockwise Clockwise B→S – BB Motor

Clockwise – S→B Pump
Counterclockwise – B→S BB Motor
Counterclockwise S→B – Pump
1) Cf. swivel angle display

2) Looking at the shaft
Technical parameters
Motor operation Pump operation

Displacement Flow
Vg • n Vg • n • ηv
qV = [l/min] qV = [l/min]
1000 • ηv 1000
Output torque (load torque) Drive torque
Vg • ∆p • ηmh Vg • ∆p
T= [Nm] T= [Nm]
20 • π 20 • π • ηmh
Output power Drive power
2π • T • n T•n qV • ∆p • ηt 2π • T • n T•n qV • ∆p
P= = = [kW] P= = = [kW]
60000 9549 600 60000 9549 600 • ηt
Vg = Geometric displacement in cm3 per rotation

∆p = Pressure differential in bar
n = Speed in min –1
ηv = Volumetric efficiency
ηmh = Mechanical-hydraulic efficiency
ηt = Overall efficiency (ηt = ηv • ηmh)
129
78 260
W
P Rkv
276
18 W
Sp
RE 92057/12.12 A4VSO...DS2
10h9 K1
B
135
Center of
128
1.5 56 5
108
Ø1
48 K2
60
pump
35-0.2
150
Ø32k6
Ø15
22
M10
80
85
91
97
X 45°
45°
8 T M1 150
10 52
MS T1 M2 79 79
Ø40
69.9
MB X S
58 90
227 69 S SAE 1 1/2" standard pressure series
420 35.7
M12; 20 deep
V
V
Name plate B1 B1 SAE 3/4" high-pressure series
50.8
Ø20.5
19
23.8 M10; 17 deep
80
M10
R
L
30
Ø125h8
Y
79
R
Ø18.5 M10; 17 deep
W32x2x14x9g 22 30
190
DIN 5480 36
U
50.8
144 25
Device dimensions / circuit diagram: A4VSO40DS2R0/1XW–..B25T031N (in mm)
R(L)
T2 Pst 23.8 B SAE 3/4" high-pressure series
Hydraulics Bosch Rexroth AG
(69)
Y
8/30
T1
T P
T2 U G
b a
B A
M2 P
B
Sp
Pst Rkv
M1
MS
MB
B1
S
U
U S K1 K2 T R(L)
Designation of the ports
B Pressure port SAE 3/4"

B1 Additional pressure port SAE 3/4"
S Suction port SAE 1 1/2"
K1, K2 Flushing port M22x1.5
MB Measuring port operating pressure M14x1.5
M1, M2 Measuring port operating pressure G 1/4
Sp External control pressure port M22x1.5
R(L) Fluid filling and bleeding M22x1.5
T Fluid drain M22x1.5
T1, T2 Leaking fluid/bleeding G 1/4
U Flushing port (bearing flushing) M14x1.5
RKV Pilot fluid return (piped) M22x1.5
MS Pilot fluid return (piped) M18x1.5
P Control pressure port (piped) M22x1.5
Pst Control pressure port (piped) G 1/2
134
10/30
83 296
W
Rkv
P
292
18
W
Sp 12h9 K1
152
48
143
1.5 68 B
123
Ø1
K2
80
Bosch Rexroth AG Hydraulics
43-0.2
170
Ø40k6
U
Ø15
28 X
M12
97
97
92.5
106
45°
45°
Ø50
8 MS T1
77.8
T M1 MB 170
10 61 93 93
S X
70 101
254 62 42.9 S SAE 2" standard pressure series
457
M12; 20 deep
V
V
B1 B1 SAE 1" high-pressure series
Ø25
57.2
Name plate
19
M12; 20 deep
27.8
L
92.5
M12
15°
R
0
Y
15°
L
34
Ø140h8
Ø25
M12; 17 deep
92
R
211
W40x2x18x9g 28 27
DIN 5480
U
57.2
45
Device dimensions / circuit diagram: A4VSO71DS2R0/1XW–..B25T031N (in mm)
166 27
R(L) 27.8
(62)
B SAE 1" high-pressure series
T2 M2 Pst
Y
A4VSO...DS2 RE 92057/12.12
T1
T P
T2 U G
b a
B A
M2 P
B
Sp
Pst Rkv
M1
MS
MB
B1
S
U
U S K1 K2 T R(L)
B Pressure port SAE 1"

B1 Additional pressure port SAE 1"
S Suction port SAE 2"
K1, K2 Flushing port M27x2
R(L) Fluid filling and bleeding M27x2
T Fluid drain M27x2
MS Pilot fluid return (piped) M18x1.5
147
106 354
12/30
22 W
323
W P Sp
14h9
K1
186
B
148
1.5 80
Ø2
K2
00
39
Rkv
200
53.5 -0.2
Ø50k6
U
M16
36
121
112.5
114.5
45°
Ø20
X 45°
T MB MS M1 T1 M2 200
8
111.5 111.5
Ø63
70
88.9
10
125 238.5
82
S X MS2
310 (94)
578 50.8 S SAE 2 1/2" standard pressure series
V M12; 17 deep
M4 B1
Name plate V
19
Ø31
181
66.7
B1 SAE 1 1/4" high-pressure series
L
112.5
M14; 19 deep
M16
31.8
R
L
Ø160h8
R 50 Y
112
Ø30
M14; 22 deep
237.5
W50x2x24x9g 36 U
Device dimensions / circuit diagram: A4VSO125DS2R/3XW–..B25T031N (in mm)
DIN 5480 54 33
66.7
R(L) M3
203 14
31.8
T2 Pst 94 B SAE 1 1/4" high-pressure series
A4VSO...DS2 RE 92057/12.12
Y
T1
T P
T2 U G
b a
B A
M2 P
B
Sp
Pst Rkv
M1
MS2
MB
B1
S
U
U S MS M3 K1 K2 T R(L) M4
B Pressure port SAE 1 1/4"

B1 Additional pressure port SAE 1 1/4"
S Suction port SAE 2 1/2"
MS Measuring port suction pressure M14x1.5
M3, M4 Measuring port actuating pressure M14x1.5
T Fluid drain M33x2
MS2 Pilot fluid return (piped) G 1/2
147 401
106
14/30
W
22 P Sp
323
W
14h9
186
B Ø2
148
1.5 80 K2 00
39
Rkv
200
53.5 -0.2
Ø50k6
U
M16
36
X
114.5
45°
Ø20
110
45°
116
45
121
200 K1
8 T M1 MS T1 MB M2
Ø75
106.4
10 70 111.5 111.5
82 125 S X MS2
318 94
586
S SAE 3" standard pressure series
61.9
V M16; 24 deep
M4
B1
19
Name plate V
Ø31
66.7
L
120
M14; 19 deep
M16
R
31.8
Ø160h8
50
R
112
Y
Ø30 M14; 19 deep
245
W50x2x24x9g 36 33
DIN 5480 U
54
R(L) M3
66.7
203 14
T2 Pst 31.8 B SAE 1 1/4" high-pressure series
(94)
A4VSO...DS2 RE 92057/12.12
Y
T1
T P
T2 U G
b a
B A
M2 P
B
Sp
Pst Rkv
M1
MS2
MB
B1
S
U

T Fluid drain M33x2
123 424
16/30
30 W
358.9
W
P Sp
233
K1
Ø2
B 18h9
184
K2
80
3 100
39
M20
Rkv
265
64 -0.2
Ø60m6
42 U
45°
45°
144
144.5
53
152.5
Ø24
8 T M2 X
M1 MB MS2 265
105 90 T1 143.5 143.5
MS S X
115 150
75
380 (94)
106.4
648
61.9
M16; 24 deep
V
M4 B1 V
Name plate
30
Ø40
79.4
L M16; 21 deep
144
36.5
R
L
Ø224h8
55
M20
R Y
144
M16; 23 deep
36.5
269
W60x2x28x9g 42
DIN 5480
U
70 R(L)
79.4
M3
80 43
248 17
T2 Pst Ø38 B SAE 1 1/2" high-pressure series
94
Y
A4VSO...DS2 RE 92057/12.12
T1
T P
T2 U G
b a
B A
M2 P
B
Sp
Pst Rkv
M1
MS2
MB
B1
S
U

T Fluid drain M42x2
123 424
18/30
R(L)
30 W
359
W
233
B K2 20h9 K1
184
4.5 100 P Sp
Ø2
80
265
74.5 -0.2
Ø70m6
M20
U Rkv 39
42
45°
144
45°
144.5
53
152.5
Ø24
8
X
T M1 S M2 265
10 90 MS2
T1 143.5 143.5
105 150 X
393 94
661
Ø100
130.2
M16; 21 deep
77.8
V MS
M4 B1
V
Name plate
30
Ø40
79.4
148
L M16; 25 deep
36.5
M20
R
L
Ø224h8
55
Y
R M16; 23 deep
144
36.5
MB
Device dimensions / circuit diagram: A4VSO355DS2/3XW–..B13T031Z (in mm)
273
42
W70x3x22x9g U
79.4
53
DIN 5480 13
M3
82 40
248 17
Ø38
T2 Pst B SAE 1 1/2" high-pressure series
(94)
A4VSO...DS2 RE 92057/12.12
Y
T1
T P
T2 U G
b a
B A
M2 P
B
Sp
Pst Rkv
M1
MS2
MB
B1
S
U

T Fluid drain M42x2
265
109 510
20/30
R(L)
104 110 110
MP R2 R5
R3 R6
363
280
R4
281
Ø24
274
3 125 B R7
245
205
190
22h9
175
M20
Z
85-0.2
Ø80m6
05
K2
Ø4
Ø3
42
60
45°
161
180
190
MB1
8x4
T M1 4 155 155
16+5
5°
MB1 MS M2 MS2 (= 5° 190 190
130 47 80 36
0°
K1
180 155 T1 S )
X X 22°30‘
441 94
761
Ø125
152.4
V S SAE 5" standard pressure series
For ring bolt M16-DIN580 MA
48 109 M16; 24 deep
16 92.1
13 U B1
°
30 V
32
Ø50
10°
189
L
96.8
158
B1 SAE2 " high-pressure series
L R
44.5
Ø225
Ø315h8
50
M20; 24 deep
Ø230+5
M20
42
R Y
303 44.5 M20; 23 deep
0
R1
Device dimensions / circuit diagram: A4VSO500DS2R/3XW–..H25T031N (in mm)
W80x3x25x9g 90 30
DIN 5480 140 Name plate
96.8
279 50
B
T2 MB2 50 B SAE2 " high-pressure series
A4VSO...DS2 RE 92057/12.12
Y (94)
T P
U G
b a
B A
T1
T2 MP
MB2 MA
M2
Rkv
B
M1 Pst P
MS2
B1
MB1
S
U
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2

MB1 Measuring port operating pressure M18x1.5
MA, MB2 Measuring port actuating pressure M14x1.5
MP External control pressure port M14x1.5
R2-R7 Bleeding adjustment M4x1.5
T Fluid drain M48x2
RKV Pilot fluid return (piped) M27x2
MS2 Pilot fluid return (piped) M27x2
P Control pressure port (piped) M27x2
275
132.5 582
22/30
R(L) 110 110

114 R2 R5
MP
R3 R6
Z
R7
401
25h9
304
B
22
317
4.5 125
275
R4 Ø4
235
232
50
205
M24
Z
95
Ø90m6
K2
50
178
200
05
232
Ø4
MB1
45
M2
°
8x4
16+5 T T1 182 182
5°
(= 45°
130 47 M1 S MS X 36
0° 232 232 K1
180 89 )
161 X 22°30‘
473 94
Ø125
152.4
For ring bolt M16-DIN580
16 58 119 V
13 U MA S SAE 5" standard pressure series
92.1
32
30°
B1
M16; 24 deep
10°
V
232
L
182
Ø50
96.8
B1 SAE 2" high-pressure series
M24
L R
Ø255
Ø263
Ø400h8
50
44.5 M20; 24 deep
R Y M20; 24 deep
0 44.5
R1
327
Device dimensions / circuit diagram: A4VSO750DS2/3XW–..H13T031Z (in mm)
50 Name plate
W90x3x28x9g 105
96.8
DIN 5480 155 32

301 50
793 MB2 T2
Ø50
B SAE 2" high-pressure series
(94)
A4VSO...DS2 RE 92057/12.12
Y
T P
U G
b a
B A
T1
T2 MP
MB2 MA
M2
Rkv
B
M1 Pst P
MS2
B1
MB1
S
U

MB1 Measuring port operating pressure M18x1.5
T Fluid drain M48x2
282 622
126 140 140
24/30
R(L)
121 R5
MP R2
R6
R3
431
343
327
344
R7
298
Ø22
R4
258
B
232
K2 28h9
106
Ø100m6
95
Z
Ø4
Ø4
50
M24
50
63
225
232
45°
199
M2
8
K1
45
x45
°
T1
°
(=
36
T MB MB1 0°
)
16+5 98 22° 30‘
165 47 M1 S MS MS2
215 203 X
X 201 201
548 94
232 232
For ring bolt M20-DIN580 V

62.5 126
Ø125
152.4
16
W100x3x32x9g
13 U MA B1
DIN 5480 M16; 24 deep
°
30
92.1
42
V
10°
L
231
210
M24
Ø50
96.8
B1 SAE 2" high-pressure series
L R
Ø322
400h8
Ø333+5
55 50
44.5 M20; 24 deep
50
63 R Y M20; 24 deep
44.5
355
4
Device dimensions / circuit diagram: A4VSO1000DS2R/3XW–..H25T031N (in mm)
R2
Name plate
96.8
105
155 35
360 51 Ø50
T2 MB2 B SAE 2" high-pressure series
868 Y (94)
A4VSO...DS2 RE 92057/12.12
T P
U G
b a
B A
T1
T2 MP
MB2 MA
M2
Rkv
B
M1 Pst P
MS2
B1
MB1
MB S
U

MB, MB1 Measuring port operating pressure M18x1.5
T Fluid drain M48x2
Closed-loop speed control DS2R
With closed-loop speed control, the swivel angle and thus the So that in case of an emergency stop signal, the coastdown
stroke volume of the axial piston unit are changed with con- or rundown of the axial piston unit does not cause cavita-
stant operating pressure using the DS2 adjustment device tion damage, anti-cavitation valves are to be provided which
until the torque required to maintain the specified speed has have to be freely piped at port B1. These check valves with-
been built up. out spring are to be installed vertically and have to be or-
In a supply network with constant operating pressure, the dered separately.
torque is proportional to the swivel angle and/or to the stroke The following pages describe the following:
volume of the axial piston unit. The stroke volume is recorded – Incremental encoder GEL 293 to record the speed
by an inductive position transducer, the speed by an incre-
– Inductive position transducer AWXF to record the swiv-
mental rotary encoder.
el angle
The stroke volume is adjusted by means of a high-response
– Electrically releasable check valve RVE A4VS
valve. With higher requirements on the dynamics of the drive
system, the high-response valve can be replaced by a ser- – Anti-cavitation valve S...A
vo valve. – Digital controller assembly SYHNC100-SEK
In case of emergency shut-off, the electrically releasable
check valve RVE (hydraulic connector) at the pressure port is
brought into blocked position. This interrupts the energy sup-
ply to the secondary unit; only generator-based braking with
energy recovery to the hydraulic network is then possible.
Incremental encoder GEL 293

Ordering code 12 = "T03" or "T04"
Technical data
Resolution Ordering code 12 = "T03" 1000 increments/rotation
Ordering code 12 = "T04" 2500 increments/rotation
Protection class according to EN 60529 IP 66 with mating connector mounted and locked
Power consumption: RL = ∞; UB = 5 V W ≤ 1.0
Ambient temperature range °C –20 to +80
Signal pattern T
Supply voltage US = 5 V ± 5 %; signal voltage USi = 5 V
Track 1 A+
Track 1 A-
Signal pattern rotating clockwise when looking at the shaft
Track 2 B+
Track 2 B-
Electrical connection
Maximum cable lengths
Between incremental encoder and downstream electronics:
Ground the cable shield on one side at the receiver. The specified data
are guidelines and refer to the cable type LiYCY 6 (10) x 0.25 mm2.

Track 1 f [kHz] 5 10 20 50 100 200
lmax [m] 200 200 200 200 145 72
Track 1
Track 2

Track 2
Clockwise rotation
Device dimensions (in mm)

The mating connector is included in

the scope of delivery.

Use of other speed recording systems is not possible. In this case, please contact us at the following
Swivel angle sensor AWXF
Technical data
Measurement system Differential transformer
Control stroke ±4.5 mm
Linearity tolerance % ≤ 1.0
Carrier frequency kHz 5
Coil resistance Primary coil Ω 120
(at 20 °C) Per secondary coil Ω 280
Electrical connection Plug-in connection M12 x 1, 4-pin
Protection class of the plug-in connection according to EN 60529 IP 67 with mating connector mounted and locked
Ambient temperature range °C –20 to +80
Electrical connection

Device dimensions (in mm)

87
63
The mating connector is included

A
in the scope of delivery.
Adapter ring, depending on the size
Size 40 Size 71 Size 125 Size 180 Size 250 Size 355 Size 500 Size 750 Size 1000
A 86 90 86 86 81 81 81 81 81
Electrically releasable check valve RVE A4VS

Ordering code 13 = "1"
Technical data
electrical (confer directional seat valve M–3SED6, data sheet 22049)
Direct voltage V 24
Power consumption W 30
Duty cycle Continuous operation
Protection class according to EN 60529 IP 67 with mating connector mounted and locked
hydraulic (confer cartridge valves type LC.., data sheet 21010)

Max. flow qVmax in l/min
Size Logic element Installed in the housing
with a pressure drop of 5 bar
40 LC16B40D-7X/ AGEV4-05701-AB/46 200
71 LC25B40D-7X/ AGEV4-05702-AB/46 400
125 LC32B40D-7X/ AGEV4-05703-AB/46 700
180 LC32B40D-7X/ AGEV4-05703-AB/46 700
250 LC32B40D-7X/ AGEV4-05704-AB/46 700
355 LC32B40D-7X/ AGEV4-05704-AB/46 700
500 LC40B40D-7X/ AGEV4-05705-AB/46 1200
750 LC40B40D-7X/ AGEV4-05705-AB/46 1200
1000 LC40B40D-7X/ AGEV4-05705-AB/46 1200
Anti-cavitation valve S...A

Separate order (selection according to the following table)
Ordering code
Anti-cavitation valve
For A4VSO, size without feed-in with feed-in
40 S10A0.0 S10A1.0
71 S15A0.0 S15A1.0
125 S20A0.0 S20A1.0
180 S20A0.0 S20A1.0
250 S25A0.0 S25A1.0
355 S25A0.0 S25A1.0
500 S30A0.0 S30A1.0
750 S30A0.0 S30A1.0
1000 S30A0.0 S30A1.0
Notice: These anti-cavitation valves are piped at port B1.

For details on the anti-cavitation valves refer to data sheet 20375.
Digital controller assembly SYHNC100-SEK-...-3X

Separate order (selection according to data sheet 30162)
Features Monitoring functions

The SYHNC100-SEK-...-3X digital controller assembly is suit- – Cable break monitoring for incremental and SSI encoder
able for the closed-loop speed control, the closed-loop torque – Cable break monitoring for swivel angle sensors
control as well as the open-loop torque control of secondary
– Acceleration too high
controlled axial piston units type A4VS..DS2(E).
– Overspeed (max. speed)
It comprises interfaces for recording the swivel angle posi-
tion of individual or tandem units as well as for the speed – Speed difference command / actual
feedback with incremental encoders. The software contains – Swivel angle difference command / actual
closed-loop control, open-loop control and monitoring func-
tions especially designed for the secondary control.
More information
Other features:
– Up to 2 modules for the analysis of the signals of up Data sheet 30162 "Digital controller assembly HNC100-SEK
to 4 LVDT swivel angle sensors for the secondary control of axial piston units,
type SYHNC100-SEK
– Up to 2 incremental encoder inputs with monitoring function
for the speed recording
– Up to 8 analog inputs (voltage or current) for command Information on the system set-up
value specification For the secondary unit with ordering code 04 = "DS2R" (with
– Up to 6 analog outputs to control downstream valve amplifiers high-response valve), the following is required in addition and
– Digital inputs and outputs for communication with a supe- not included in the scope of delivery:
rior control system – Digital controller assembly SYHNC100-SEK-...-3X accord-
– Profibus DP or CANopen for the communication with a su- ing to data sheet 30162
perior control system – Amplifier VT-VRRA 1-527-20/V0 according to
– Set-up of master/slave applications via internal CAN interface data sheet 30041(for A4VS sizes 40 and 71)
or
– Assembly on top hat rail 35 mm
Amplifier VT-VRRA 1-537-20/V0 according to
data sheet 30041(for A4VS sizes 125 to 1000)
Software functionality – Card holder VT3002-1-2X/32F,
Basically, the software contains the closed-loop control types Material number 1834486001, according to
closed-loop speed control, closed-loop torque control and open- data sheet 29928
loop torque control. It is possible to switch between the closed-
loop control types during operation in a shock-free form.
Configuration, parameterization and diagnosis of the
SYHNC100-SEK-...-3X by means of the WIN-PED PC pro-
gram. Only the "WIN-PED 6.6" version is used. It can be
downloaded free of charge on the Internet at www.bos-
chrexroth.com/hnc100.
System-specific software extensions can be prepared
upon request.
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
documentation@boschrexroth.de tion can be derived from our information. The information given does not
www.boschrexroth.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.
Notes
of wear and aging.
Notes
of wear and aging.

Secondary Control With A4VSO Axial Piston Units

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Secondary Control With A4VSO Axial Piston Units

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Secondary control with RE 92057/12.

A4VSO axial piston units

Table of contents Features

Axial piston unit

Size 40 71 125 180 250 355 500 750 1000

Control and adjustment device

Load holding function

Mounting flange 40 71 125 180 250 355 500 750 1000

Connection for working lines

Through-drive 40 71 125 180 250 355 500 750 1000

1) No standard, please contact us at the following

Related electronics (separate order)

Primary unit Secondary unit

Parts of the secondary unit

Technical data: Axial piston unit A4VSO (applies to mineral oil)

Leakage pressure pabs in bar →

Boost pressure range

Boost pump inlet pressure Suction

Leakage pressure  Maximum

Max. leakage pressure 

Notice:    

1) Dueto the admissible data of the high-response valve and

Size Size 40 71 125 180 250 355 500 750 1000

Swivel range 1) Direction of rotation 2) Pressure Oper-

Counterclockwise Clockwise B→S – BB Motor

1) Cf. swivel angle display

Motor operation Pump operation

Output torque (load torque) Drive torque

Output power Drive power

Vg = Geometric displacement in cm3 per rotation

Designation of the ports

B Pressure port SAE 3/4"

Designation of the ports

B Pressure port SAE 1"

Designation of the ports

B Pressure port SAE 1 1/4"

Designation of the ports

B Pressure port SAE 1 1/4"

Designation of the ports

B Pressure port SAE 1 1/2"

Designation of the ports

B Pressure port SAE 1 1/2"

Designation of the ports

B Pressure port SAE 2"

R(L) 110 110

DIN 5480 155 32

Designation of the ports

B Pressure port SAE 2"

For ring bolt M20-DIN580 V

B1 SAE 2" high-pressure series

Designation of the ports

B Pressure port SAE 2"

Closed-loop speed control DS2R

Incremental encoder GEL 293

Device dimensions (in mm)

The mating connector is included in

Swivel angle sensor AWXF

Device dimensions (in mm)

Leakage pressure Maximum

Max. leakage pressure

Notice: