Chiller-6CHW3-01B (1) LG

WATER-COOLED SCREW CHILLER
60Hz/R134a 60~400RT 6CHW3-01B(Replaces 6CHW3-01A)

60Hz/R134a 60~400RT 6CHW3-01B(Replaces 6CHW3-01A)

Water-Cooled Screw Chiller
60~400RT
1. Model Line Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. Construction Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4. Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5. Options & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7. ARI Capacity Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 8. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 9. Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 10. Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 11. Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 12. Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 13. Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 14. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 15. Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 16. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 17. Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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1. Model Line Up
Nominal size 60 70 80 90 100 110 120 140 150 180 200 220 260 300 340 400 1 Compressor Type RCWW0609AAA RCWW0709AAA RCWW0809AAA RCWW0909AAA RCWW1009AAA RCWW1109AAB RCWW1209AAB RCWW1409AAB RCWW1509AAB RCWW1809AAB RCWW2009AAB RCWW2209AAB RCWW2609AAB RCWW3009AAB RCWW3409AAB RCWW4009AAB 2 Compressors Type
These models are standard model line-up. If you want to order special model which is outside of standard line-up, contact LGE.
CHILLER 60Hz/R134a _ 1
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2. Nomenclature
Identification Rule
R C W W 200 9 A A A
Development sequence A: 1 Compressor B: 2 Compressors Ice storage / BMS type A : General / Modbus Port B : General / BACnet Port C : General / LonWork Port D : Ice Storage / Modbus Port E : Ice Storage / BACnet Port F : Ice Storage / LonWork Port
Model Type A : High Efficiency Model B : Compact Model
Unit Voltage (V / Hz / ) 1 : 115 / 60 / 1 2 : 220 / 60 / 1 5 : 200-220 / 50 / 1 6 : 220-240 / 50 / 1 9 : 380 / 60 / 3 A : 220 / 50 / 3 B : 220 / 60 / 3 D : 440-460 / 60 / 3 E : 265 / 60 / 1 G : 220-240 / 50, 60 / 1 L : 380-415 / 50, 60 / 3 N : 6,600 / 60 / 3 J : 6,000 / 60 / 3 P : 380 / 50 / 3 Q : 400 / 50 / 3 S : 380-400/50/3 T : 440/60/3 Nominal size-Tons Ex) 060-58.0 070-68.3
3 : 208-230 / 60 / 1 7 : 100 / 50, 60 / 1 C : 575 / 60 / 3 F : 200 / 50, 60 / 1 M : 3,300 / 60 / 3 K :10,000 / 60 / 3 R: 415 / 50 / 3
Compressor Type : W = Screw Compressor
Chiller Type : W = Water cooled
Product Type : C = Chiller
Refrigerant type & code : R = R134a
2 _ CHILLER 60Hz/R134a
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3. Construction Details
HMI Oil separator Compressor Power box Control box
Economizer
Safety valves
Condenser
Drier Evaporator
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4. Features & Benefits

High efficiency, High reliability
The RCWW series is a kind of water-cooled spray screw chiller produced by LGE Corporation. Because of the special structure design, the chiller has high efficiency and high reliability.
Compressor
Semi-hermetical twin-rotor screw compressor. Direct-drive, low speed/RPM for high efficiency and high reliability. Only three moving parts, resulting in high reliability with simple solution. Field serviceable compressor and easy maintenance. Precise rotor tip clearance. The worlds advanced patent screw tooth with low noise, smooth operation long life advantages. A refrigerant dispersing cooling device is set internally for compressor cooling, which uses return-refrigerant cooling. Years of research and testing. The LG air cooled screw chiller has amassed thousands of hours of testing, and conditions beyond normal air conditioning applications.
Optimized dedicated motor for R134a with high efficiency

Made of premium grade, low-loss core steel with the special slot design, the motors of R134a dedicated compressors can gain the highest efficiency with low power consumption. Besides, different winding for specific voltage and frequency requirement contributes to the best power factor and excellent performance.
Constructional design of dedicated screw compressor

The screw compressor is characterized by a very compact design. Most of inner dimensions have been totally modified considering displacement volume, size of compression chamber, length & profile of rotors, oil separator specification and oil piping rearrangement, etc. to ensure consistency and cost effectiveness of the compressor.
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Compression Process
As shown in picture below, during rotation of the rotors the meshing shifts from the suction side to the discharge side. The meshing rotors enclose a working space, which is continuously reduced as it moves in the axial direction. This causes a V-shaped lobe space to form between each of the male and female lobes. This lobe space increases to a maximum size (suction and sealing process). As the rotors rotate further, the new meshing on the suction side closes the V-shaped lobe space. The lobe space is then constantly reduced by continuous intermeshing of the lobes (compression process). The reduction in lobe space takes place on the lower side of the rotors towards the discharge side. The volume is steadily reduced and it is thereby compressed in the sealed condition. As soon as the peaks of the rotor teeth are free to the outlet port, the vapor is discharged to the high-pressure side and flows to the oil separator where the high-pressure gas will be separated from the lubrication oil. The size and geometry of the discharge port determine the so called internal volume ratio (Vi) of the compressor. This ratio must have a defined relationship to operate pressure ratio to avoid losses in efficiency due to under or over compression.
Improves evaporating temperature

Spray type evaporator. Increases low-pressure technique High efficiency heat exchange copper pipe.
Improves cooling capacity

Double compression technique. Improves evaporating temperature.
Improves heat exchange effect

Unique condenser design. High efficiency heat exchange tube.
Decreases condensing temperature

Choosing special compressor cylinder volume ratio. Improves heat exchange effect.
Operating conditions range are:

Cooling water inlet : 75F ~ 95F(23.9C ~ 35.0C) Chilled water outlet : 40F ~ 60F(4.4C ~ 15.6C)
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Applications
Standard RS-485, RS-422 industrial interface. Infinity group control unit. Built-in Web functionunits operating state can be observed from the Intel network. Expandable GMS message functionsunit can send phone message to show its operation.
Unit performance testing

LG began promoting factory performance tests for air-cooled chillers and water-cooled chillers, to show we stand behind the products we design and build. The benefits of a performance test include verification of performance, prevention of operational problems, and assurance of a smooth start-up. Only a performance test conducted in a laboratory or laboratory grade facility will confirm both performance and operation of a specific chiller. Mostly factory performance tests go smoothly. If a problem occurs, LG personnel easily correct them and chiller is shipped to job site. When a factory performance test is requested, the test can be conducted at the specified, design conditions. The test facility has the capability to control ambient test conditions to assure our customers that our chillers will perform as predicted.
[Water-cooled run test facility shown with an RCWW 200 ton unit]
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High entering condenser water temperature Option
The High entering condenser water temperature option consists of special control logic to permit High entering condenser water temperature (Up to 95F / 35C) operation.
Wye-delta compressor start type(standard)

For low inrush current and reduced starting torque.
Suction service valves(standard)

Provide a service valve on the suction line of each refrigerant circuit to facilitate compressor servicing.
Flow switch(standard)
Supplied separately to be wired and installed on the evaporator water piping and condenser water piping.
Flooded type evaporator

The flooded type evaporator which have the higher evaporating temperature of refrigerant than direct expansion can increase the performance. The distributor can make the uniform refrigerant flow.
Eco-friendly refrigerant R134a

System designed with Eco-friendly refrigerant R134a which does not harm the ozone layer & protects the environment. The HCFC (R22) series cannot produce any more from 2020 according to the Montreal Protocol for protection of ozone layer.
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5. Options & Accessories

Standard accessories
1. Y Delta compressors starter. 2. Flow switch supplied separately to be wired and installed on the evaporator water piping and condensing water piping. 3. Suction line service valve for compressor servicing. 4. Standard MODBUS connectivity for building management system
Option & Accessories

1. Low leaving chilled water temperature. -4F~40F(-20C~4.4C) 2. Spring isolator/Standard Neoprene pad (field installed) 3. Discharge line shut off valves Installed on the discharge port of the compressor. 4. High entering condenser water temperature - Above 95F / 35C. 5. Soft starter. 6. Unit Sound Attenuator. 7. Electric and control accessories as provided in various options. (1) Standard terminal block with dual or single point power connection with no capacitor for power correction or capacitor for power correction. (2) Circuit breakers with dual or single point power connection with no capacitor for power correction or capacitor for power correction.. (3) Unit-mounted non-fused disconnect switch with circuit breaker and dual or single point power connection with no capacitor for power correction or capacitor for power correction. 8. For 2 compressors type model, dual points power connection is standard and single point power connection is optionally provided, see table below. Type Water cooled Hz Type 1 comp. 2 comp. RT all all No. of Comp. 1 2 Standard point single dual terminal 1 2 Option point single terminal 1
60Hz
Note: These options should be attached in factory.
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6. Controls
Unit controls of the LGE water cooled screw chiller include following benefits and features.
1. Sequence of controls
When the product starts to run, the condenser water pump and chilled water pump run simultaneously. In the same time, the magnetic valve 1 is turned on for the minimum low capacity operation. Condenser water flow and chilled water flow are also checked a few seconds later after water pump run. In case of having no problem with both water flow, startup delay will be activated. Approximately after one minute delay outlet temperature of chilled water is checked whether the water temperature is reached up enough to operate the compressor. When the PLC decides to operate the compressor, compressor starts with wye start and then delta start after a few seconds. During the starting process of compressor, while the compressor contactor is checking for problem, the solenoid valve for oil is opened in order to achieve proper oil circulation. After starting process, normal control starts. The normal control include capacity control, refrigerant mid pressure control for motor cooling, alarm control. When the chiller is decided to turn off, compressor load of the compressor is changed to minimum load position by changing magnetic valve 1 and turning off magnetic valve 2 and magnetic valve 3. After the delay for shutdown, the compressor is stopped. When the compressor is stopped, the water pumps will still run for a period in order to protect the compressor from frequent restart or withdraw latent heat from evaporator of chiller.
2. Adaptive chiller control and higher level protection.

The latest chiller control technologies provide enhanced operations of the chiller. The chiller control system is based on recent PLC (Programmable Logic Controller) technology. Because the PLC is designed to be compatible with several electromagnetic interference and also compatible with severe ambient conditions, the unit has reliable controllability in any conditions. The adaptive chiller control is designed to operate the unit to withstand severe conditions and maintain its operation. Good examples are capacity override controls in case of high chilled water temperature. Along with the adaptive control, the control also provides higher level protection through multiple protective devices. For example triple protective devices are used for the detection of abnormal oil circulation. The control system continues to monitor the hazardous conditions of the unit, and shutdown the unit to protect the unit safely when any condition meets safety limit.
3. Rich human machine interface

Menu structure of HMI machine is indicated in picture. It consists of 7 menus about User interface. HMI is touch screen, and user can move to the menu which user wants, if user clicks the menu item with his hand. User Setting, Parameter Setting and Function Setting of menu limit is accessed by certification code system.
4. Seamless power supply monitoring

Superior power supply monitoring function of the control system is enabled by protective function against high voltage, low voltage, power loss, phase reverse, and phase imbalance. The superior function of safe power supply to the unit is provided as standard.
5. Standard wye-delta start type and optional soft start type

The wye-delta start provides reduced starting current by 1/3. The LGE chiller is equipped with the wye-delta start of the compressor. Optionally, soft start type shall be provided for soft start of the compressor by linear voltage increase.
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6. Controls
6. Standard MODBUS connectivity and optional BACnet and LonWorks connectivity.
The control system of the LGE chiller provides measure to be integrated in modern BMS system seamlessly. Because the control system provides MODBUS connectivity by standard, no additional cost for the BMS integration is needed for the system integration based on the MODBUS. Specially, BACnet or LonWorks can be applied to the system on the request of customer as option.
7. Versatile electric and control options satisfying customers requirements.

Customer can have various option for the electric and control system. For example: (1) Standard terminal block with dual point power connection and no capacitor for power correction. (2) Circuit breakers with single point power connection and capacitor for power correction. (3) Unit-mounted non-fused disconnect switch with circuit breaker and dual point power connection with no capacitor for power correction. These all options are factory installed as per customer requirement. Please refer table below for more options.
Content Option 1 Standard terminal block Option 2 Dual point power connection Single point power connection Circuit breakers Electric and control Dual point power connection Single point power connection Unit-mounted non-fused disconnect switch with circuit breaker Dual point power connection Single point power connection Option 3 No capacitor for power factor correction Capacitor for power factor correction No capacitor for power factor correction Capacitor for power factor correction No capacitor for power factor correction Capacitor for power factor correction No capacitor for power factor correction Capacitor for power factor correction No capacitor for power factor correction Capacitor for power factor correction No capacitor for power factor correction Capacitor for power factor correction
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7. ARI capacity ratings

1 Compressor Type Unit (1Comp. Type) RCWW0609AAA RCWW0709AAA RCWW0809AAA RCWW0909AAA RCWW1009AAA Capacity Tons 60.7 71.8 82.2 89.4 98.4 kW 214 252 289 314 346 Input Power kW 42.8 48.7 55.7 60.1 67.5 Full Load COP 5.0 5.2 5.2 5.2 5.1 EER 17.03 17.68 17.70 17.84 17.50 IPLV COP 5.83 6.05 6.06 6.11 5.99 EER 19.89 20.66 20.68 20.85 20.44 Cooler Flow Cooler Pressure Rate Drop l/s 9.2 10.9 12.4 13.5 14.9 gpm kPa 146 172 197 214 236 63 100 116 114 117 Ft wg 21.0 33.4 38.7 38.2 39.0 Condenser Flow Rate l/s 11.5 13.6 15.6 17.0 18.7 183 216 247 269 296 Condenser Pressure Drop 85 18 19 19 19 28.3 6.1 6.4 6.3 6.4
gpm kPa Ft wg
COP-Coefficient of Performance EER-Energy Efficiency Ratio IPLV-Integrated Part Load Value Cooling Conditions : Condenser water inlet temperature is 29.4C(85F), condenser water flow is 0.054 l/s per kW(3.0gpm/ton), chilled water leaving temperature is 6.7C(44F) and chilled water flow is 0.043 l/s per kW(2.4gpm/ton). All data in this table is rated in accordance with ARI Standard 550/590.
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7. ARI capacity ratings

2 Compressors Type Unit (2Comp. Type) RCWW1109AAB RCWW1209AAB RCWW1409AAB RCWW1509AAB RCWW1809AAB RCWW2009AAB RCWW2209AAB RCWW2609AAB RCWW3009AAB RCWW3409AAB RCWW4009AAB Capacity Tons 113 122 144 152 179 199 226 268 304 352 407 kW 396 430 508 536 628 698 794 942 1070 1238 1432 Input Power kW 78 86 98 102 120 136 152 180 200 230 266 Full Load COP 5.1 5.0 5.2 5.3 5.2 5.1 5.2 5.2 5.4 5.4 5.4 EER 17.32 17.06 17.69 17.93 17.86 17.51 17.82 17.86 18.25 18.37 18.37 IPLV COP 6.10 6.01 6.23 6.31 6.29 6.16 6.27 6.29 6.43 6.47 6.47 EER 20.81 20.49 21.25 21.54 21.45 21.04 21.41 21.45 21.93 22.06 22.06 Cooler Flow Cooler Pressure Rate Drop l/s 17.0 18.5 21.8 23.0 27.0 30.0 34.1 40.5 46.0 53.2 61.6 gpm kPa 270 293 346 365 428 476 541 642 729 844 976 41 41 40 50 50 50 62 66 112 112 131 Ft wg 13.6 13.6 13.5 16.7 16.8 16.8 20.9 22.0 37.4 37.5 43.7 Condenser Flow Rate l/s 21.4 23.2 27.4 28.9 33.9 37.7 42.9 50.9 57.8 66.9 77.3 339 368 435 459 538 597 680 806 916 1060 1226 Condenser Pressure Drop 28 27 28 34 34 34 41 49 79 79 99 9.3 9.1 9.3 11.4 11.5 11.4 13.6 16.3 26.4 26.5 33.1
gpm kPa Ft wg
COP-Coefficient of Performance EER-Energy Efficiency Ratio IPLV-Integrated Part Load Value Cooling Conditions : Condenser water inlet temperature is 29.4C(85F), condenser water flow is 0.054 l/s per kW(3.0gpm/ton), chilled water leaving temperature is 6.7C(44F) and chilled water flow is 0.043 l/s per kW(2.4gpm/ton). All data in this table is rated in accordance with ARI Standard 550/590.
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8. Specifications
English Unit
1 Compressor Type
Unit : RCWW Series (1 Comp. Type) General Unit Data Unit Capacity at ARI Conditions Refrigerant Charge, R134a Oil Charge Shipping Weight Operating Weight Compressors Compressor Type Quantity per Chiller Condenser Maximum Water Side Pressure Maximum Refrigerant Side Pressure Water Connections Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Evaporator, Flooded Maximum Water Side Pressure Maximum Refrigerant Side Pressure Water Connections Minimum Chilled Water Flow Rate Maximum Chilled Water Flow Rate Dimensions Length Width Height
Model Tons lbs gal. lbs lbs
RCWW0609AAA 60.7 154 4.8 5,732 5,997 Semi-Hermetical Twin Screw
RCWW0709AAA RCWW0809AAA 71.8 187 4.8 5,952 6,261 Semi-Hermetical Twin Screw 1 145 232 80 108.0 432.1 145 232 80 86.0 344.1 113.39 38.58 72.83 82.2 209 4.8 6,482 6,834 Semi-Hermetical Twin Screw 1 145 232 100 123.7 494.7 145 232 100 98.5 394.0 120.08 39.37 74.80
RCWW0909AAA 89.4 238 5.3 6,746 7,143 Semi-Hermetical Twin Screw 1 145 232 100 134.5 538.0 145 232 100 107.1 428.4 120.08 39.37 74.80
RCWW1009AAA 98.4 265 5.3 7,231 7,672 Semi-Hermetical Twin Screw 1 145 232 100 148.1 592.5 145 232 100 117.9 471.8 120.08 39.37 78.74
EA psig psig DN gpm gpm psig psig DN gpm gpm inch inch inch
1 145 232 80 91.4 365.7 145 232 80 72.8 291.2 99.61 38.58 72.83
NOTES: 1. Account for unit operating conditions : Evaporator : Leaving water temperature is 44(6.7) Condenser : Entering water temperature is 85(29.4) Evaporator fouling factor 0.0001 ft2hrF/ Btu (0.0186 /kW) Condenser fouli
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8. Specifications
SI Unit
1 Compressor Type
Model kW kg
l
RCWW0609AAA 214 70 18 2,600 2,720 Semi-Hermetical Twin Screw
RCWW0709AAA 252 85 18 2,700 2,840 Semi-Hermetical Twin Screw 1 1 1.6 80 6.8 27.3 1 1.6 80 5.4 21.7 2,880 980 1,850
RCWW0809AAA 289 95 18 2,940 3,100 Semi-Hermetical Twin Screw 1 1 1.6 100 7.8 31.2 1 1.6 100 6.2 24.9 3,050 1,000 1,900
kg kg
EA Mpa Mpa DN l/s l/s Mpa Mpa DN l/s l/s mm mm mm
1 1 1.6 80 5.8 23.1 1 1.6 80 4.6 18.4 2,530 980 1,850
NOTES: 1. Account for unit operating conditions : Evaporator : Leaving water temperature is 44(6.7) Condenser : Entering water temperature is 85(29.4) Evaporator fouling factor 0.0001 ft2hrF/ Btu (0.0186 /kW) Condenser fouling factor 0.00025 ft2hrF/ Btu (0.043 /kW) 2. Working voltage : 380V 3Phase 60Hz, 3Phase 5 Wire 3. Evaporator and condenser connection pipe connect with Flange 4. Unit conversion 1kW= 860kcal/h, 1RT = 3.517kW 5. Optional 21 Bar(300 PSIG) Waterside available
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8. Specifications
English Unit
2 Compressors Type
RCWW1109AAB 112.6 287 6.6 9,612 10,075 Semi-Hermetical Twin Screw
RCWW1209AAB 122.3 320 6.6 10,053 10,582 Semi-Hermetical Twin Screw 2 145 232 100 184.0 736.1 145 232 100 146.5 586.2 135.83 66.14 64.96
2 145 232 100 169.5 677.9 145 232 100 135.0 539.8 135.83 66.14 62.99
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8. Specifications
English Unit
2 Compressors Type
RCWW1809AAB 178.6 474 9.2 12,500 13,272 Semi-Hermetical Twin Screw
2 145 232 150 268.8 1075.1 145 232 150 214.0 856.1 143.70 70.87 68.90
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8. Specifications
English Unit
2 Compressors Type
RCWW3009AAB 304.3 794 11.9 16,711 18,012
RCWW3409AAB 352.1 926 13.2 18,166 19,665
RCWW4009AAB 407.2 1,058 14.5 20,613 22,333
Semi-Hermetical Twin Screw EA psig psig DN gpm gpm psig psig DN gpm gpm inch inch inch 2 145 232 200 457.9 1831.7 145 232 200 364.6 1458.6 185.04 81.89 79.53
Semi-Hermetical Twin Screw 2 145 232 200 529.8 2119.3 145 232 200 421.9 1687.6 187.01 86.61 87.40
Semi-Hermetical Twin Screw 2 145 232 200 612.9 2451.4 145 232 200 488.0 1952.1 194.88 87.80 87.40
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8. Specifications
SI Unit
2 Compressors Type
Model kW kg
l
RCWW1109AAB 396 130 25 4,360 4,570 Semi-Hermetical Twin Screw
RCWW1209AAB 430 145 25 4,560 4,800 Semi-Hermetical Twin Screw 2 1 1.6 100 11.6 46.4 1 1.6 100 9.2 37.0 3,450 1,680 1,650
kg kg
EA Mpa Mpa DIN l/s l/s Mpa Mpa DIN l/s l/s mm mm mm
2 1 1.6 100 10.7 42.8 1 1.6 100 8.5 34.1 3,450 1,680 1,600
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8. Specifications
SI Unit
2 Compressors Type
Model kW kg
l
RCWW1809AAB 628 215 35 5,670 6,020 Semi-Hermetical Twin Screw
kg kg
EA Mpa Mpa DIN l/s l/s Mpa Mpa DIN l/s l/s mm mm mm
2 1 1.6 150 17.0 67.8 1 1.6 150 13.5 54.0 3,650 1,800 1,750
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8. Specifications
SI Unit
2 Compressors Type
Model kW kg
l
RCWW3009AAB 1070 360 45 7,580 8,170
RCWW3409AAB 1238 420 50 8,240 8,920
RCWW4009AAB 1432 480 55 9,350 10,130
kg kg
Semi-Hermetical Twin Screw EA Mpa Mpa DIN l/s l/s Mpa Mpa DIN l/s l/s mm mm mm 2 1 1.6 200 28.9 115.6 1 1.6 200 23.0 92.0 4,700 2,080 2,020
Semi-Hermetical Twin Screw 2 1 1.6 200 33.4 133.7 1 1.6 200 26.6 106.5 4,750 2,200 2,220
Semi-Hermetical Twin Screw 2 1 1.6 200 38.7 154.7 1 1.6 200 30.8 123.2 4,950 2,230 2,220
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9. Dimensional Drawings
Unit : RCWW Series 0609AAA 0709AAA 0809AAA 0909AAA 1009AAA inch mm inch mm inch mm inch mm inch mm A(L) 99.61 2,530 113.39 2,880 120.08 3,050 120.08 3,050 120.08 3,050 B(H) 72.83 1,850 72.83 1,850 74.80 1,900 74.80 1,900 78.74 2,000
Outline Dimension C(W) 38.58 980 38.58 980 39.37 1,000 39.37 1,000 39.37 1,000 D 73.15 1,858 88.90 2,258 92.83 2,358 92.83 2,358 92.83 2,358 E 19.09 485 19.09 485 19.09 485 19.09 485 21.06 535
NOTES: 1. Recommended service clearance around machine is 900 mm(35.4 in). 2. Upper connection pipe of condenser or evaporator is water outlet, lower connection pipe is water inlet pipe. 3. Flow switch is factory installed in outlet of condense and evaporator. 4. Dimensions are in mm(inch).
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Unit : RCWW Series
1109AAB
1209AAB
1409AAB
1509AAB
1809AAB
2009AAB
inch mm inch mm inch mm inch mm inch mm inch mm
A(L) 135.83 3,450 135.83 3,450 135.83 3,450 143.7 3,650 143.7 3,650 143.7 3,650
B(H) 62.99 1,600 64.96 1,650 66.14 1,680 66.14 1,680 68.9 1,750 73.23 1,860
Outline Dimension C(W) 66.14 1,680 66.14 1,680 66.93 1,700 66.93 1,700 70.87 1,800 72.83 1,850
D 104.65 2,658 104.65 2,658 104.65 2,658 112.52 2,858 112.52 2,858 112.52 2,858
E 44.09 1,120 45.28 1,150 49.21 1,250 49.21 1,250 53.54 1,360 53.54 1,360
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Unit : RCWW Series 2209AAB 2609AAB inch mm inch mm A(L) 153.54 3,900 160.63 4,080 B(H) 73.23 1,860 74.80 1,900
Outline Dimension C(W) 74.02 1,880 78.74 2,000 D 120.39 3,058 128.27 3,258 E 57.09 1,450 59.06 1,500
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Unit : RCWW Series
3009AAB
3409AAB
4009AAB
inch mm inch mm inch mm
A(L) 185.04 4,700 187.01 4,750 194.88 4,950
B(H) 79.53 2,020 87.40 2,220 87.40 2,220
Outline Dimension C(W) 81.89 2,080 86.61 2,200 87.80 2,230
D 151.89 3,858 151.73 3,854 159.61 4,054
E 61.02 1,550 66.93 1,700 66.93 1,700
Water-Cooled Screw
10. Selection Procedure

LG Chiller selection program will help to select LG water cooled screw chiller quickly and easily. To select RCWW series chiller, use the LATs chiller selection program or follow one of the procedures below.
1) Determine RCWW series unit size and operating conditions required to meet given capacity at given conditions.
English
Given: Capacity ......................................................98.4 Tons Leaving Chilled Water Temp. ............................... 44F Chilled Water Flow.................................. 2.4 gpm/Ton Entering Condenser Water Temp. ........................ 85F Condenser Water Flow .............................3.0 gpm/Ton Evaporator Fouling Factor ............................. 0.00010 Condenser Fouling Factor ............................... 0.00025 NOTE: For other than the above water Flow, contact nearest LG office.
SI
Given: Capacity ........................................................ 346 kW Leaving Chilled Water Temp................................6.7C Chilled Water Flow ............................ 0.043 l/s per kW Entering Condenser Water Temp. ......................29.4C Condenser Water Flow........................0.054 l/s per kW Evaporator Fouling Factor ...................................0.018 Condenser Fouling Factor .................................. 0.043 NOTE: For other than the above water Flow, contact nearest LG office.
2) From Cooling capacities table and pressure drop curves, determine operating data for selected unit.
English
Unit ............................................. RCWW1009AAA Capacity ............................................... 98.4 Tons Power Input ................................................68 kW Chilled Water Flow .................................. 236 gpm Chilled Water Pressure Drop ......................39 ft wg Condenser Water Flow ....... 296 gpm Condenser Water Pressure Drop .............. 6.4 ft wg
SI
Unit ............................................. RCWW1009AAA Capacity................................................... 346 kW Power Input ............................................... 68 kW Chilled Water Flow .................................... 15.0 l/s Chilled Water Pressure Drop ..................... 117 kPa Condenser Water Flow .............................. 18.7 l/s Condenser Water Pressure Drop ................. 19 kPa
Water-Cooled Screw
11. Performance Data

RCWW Ratings All performance data is based on : 1. Chilled water flow is 0.043 l/s per kW(2.4gpm/ton), condenser water flow is 0.054 l/s per kW(3.0gpm/ton) 2. Cooler fouling factor of 0.0001 ft2hrF/ Btu (0.0186 m2C/kW) 3. Condenser fouling factor of 0.00025 ft2hrF/ Btu (0.043 m2C/kW) 4. 2C (3.6F) Subcooling. 1 Compressor Type 5. Refrigerant 134a
CONDENSER ENTERING WATER TEMPERATURE(F) 85 95
Cond Flow Rate (gpm)
167.6 196.9 225.4 244.9 270.5 173.3 203.7 233.2 253.3 279.7 179.3 210.7 241.2 262.1 289.4 182.3 214.3 245.3 266.5 294.3 185.3 217.9 249.4 271.0 299.2 191.5 225.1 257.8 280.0 309.2 197.8 232.6 266.3 289.3 319.4
Unit : RCWW Series 1comp Type

Cap.
75
Input kW
37.5 42.6 48.8 52.6 59.1 37.7 42.9 49.1 52.9 59.5 38.0 43.2 49.5 53.4 59.9 38.1 43.4 49.6 53.5 60.1 38.3 43.5 49.8 53.7 60.4 38.6 43.9 50.2 54.2 60.8 38.9 44.2 50.6 54.6 61.3
105
156.6 183.6 210.2 228.2 252.3 161.9 189.9 217.4 236.1 260.9 167.2 196.2 224.6 243.9 269.6 170.0 199.5 228.4 248.0 274.1 172.8 202.8 232.1 252.1 278.6 178.5 209.5 239.8 260.5 287.8 184.4 216.4 247.7 269.1 297.3
Cooler Flow Rate (gpm)

142.2 168.1 192.5 209.3 230.5 147.8 174.6 200.0 217.5 239.5 153.6 181.5 207.8 226.0 248.9 156.5 185.0 211.8 230.3 253.6 159.5 188.4 215.8 234.7 258.4 165.4 195.5 223.8 243.4 268.0 171.5 202.7 232.1 252.4 278.0
Cap.
Input kW
42.4 48.2 55.2 59.5 66.9 42.6 48.4 55.4 59.8 67.1 42.8 48.7 55.7 60.1 67.5 42.9 48.8 55.8 60.3 67.7 43.0 49.0 56.0 60.4 67.9 43.3 49.2 56.3 60.7 68.2 43.6 49.6 56.7 61.2 68.7

133.5 157.7 180.6 196.4 216.3 138.9 164.1 187.9 204.4 225.0 144.4 170.7 195.4 212.5 234.0 147.2 174.0 199.2 216.7 238.6 150.1 177.3 203.0 220.8 243.1 155.8 184.2 210.9 229.3 252.5 161.7 191.1 218.8 238.0 262.0
LCWT (F)
UNIT SIZE
0609AAA 0709AAA 59.8 70.7 80.9 88.0 96.9 62.2 73.5 84.1 91.5 100.7 64.6 76.3 87.4 95.1 104.7 65.8 77.8 89.1 96.9 106.7 67.1 79.3 90.7 98.7 108.7 69.6 82.2 94.1 102.4 112.7 72.2 85.3 97.6 106.2 116.9

162.2 190.4 217.9 236.7 261.5 167.7 196.9 225.4 244.8 270.4 173.4 203.6 233.1 253.2 279.7 176.3 207.0 237.0 257.4 284.3 179.1 210.4 240.9 261.7 289.0 185.1 217.4 248.9 270.4 298.6 191.2 224.6 257.1 279.3 308.5
Cap.
Input kW
48.1 54.7 62.6 67.5 75.9 48.2 54.9 62.8 67.7 76.1 48.4 55.1 63.0 68.0 76.3 48.5 55.2 63.1 68.1 76.5 48.6 55.3 63.2 68.2 76.6 48.8 55.5 63.5 68.5 77.0 49.0 55.8 63.8 68.8 77.3

124.1 146.6 167.9 182.6 201.0 129.3 152.8 174.9 190.3 209.5 134.5 159.0 182.0 197.9 218.0 137.2 162.2 185.7 201.9 222.4 140.0 165.4 189.4 206.0 226.8 145.5 172.0 196.9 214.1 235.8 151.2 178.7 204.6 222.5 245.1
Cap.
Input kW
53.9 61.3 70.1 75.7 85.0 54.0 61.4 70.3 75.8 85.2 54.1 61.5 70.4 75.9 85.3 54.1 61.6 70.5 76.0 85.4 54.2 61.7 70.5 76.1 85.5 54.4 61.9 70.8 76.4 85.8 54.5 62.0 71.0 76.6 86.0

114.7 135.5 155.1 168.7 185.8 119.7 141.5 162.0 176.2 194.0 124.6 147.2 168.6 183.3 201.9 127.2 150.4 172.2 187.2 206.2 129.9 153.5 175.7 191.1 210.5 135.2 159.8 182.9 199.0 219.1 140.8 166.3 190.4 207.1 228.1

151.1 177.0 202.6 219.9 243.3 156.2 183.0 209.5 227.4 251.6 161.2 188.8 216.2 234.7 259.6 163.9 192.0 219.8 238.6 263.9 166.5 195.2 223.4 242.6 268.3 172.0 201.6 230.8 250.6 277.1 177.6 208.3 238.4 258.9 286.2
56.1 66.3 76.0 82.6 91.0 58.4 69.0 79.0 85.9 94.6 60.7 71.8 82.2 89.4 98.4 61.9 73.2 83.8 91.1 100.3 63.1 74.6 85.4 92.9 102.3 65.5 77.5 88.7 96.4 106.2 68.0 80.4 92.0 100.1 110.2
52.2 61.7 70.6 76.8 84.6 54.4 64.3 73.6 80.0 88.1 56.6 66.9 76.5 83.2 91.7 57.7 68.2 78.1 84.9 93.5 58.9 69.6 79.7 86.6 95.4 61.2 72.3 82.8 90.1 99.2 63.6 75.2 86.1 93.6 103.1
48.2 57.0 65.2 71.0 78.1 50.4 59.5 68.1 74.1 81.6 52.4 61.9 70.9 77.1 84.9 53.5 63.2 72.4 78.8 86.7 54.6 64.6 73.9 80.4 88.5 56.9 67.2 76.9 83.7 92.1 59.2 70.0 80.1 87.1 95.9
40
0809AAA 0909AAA 1009AAA 0609AAA 0709AAA
42
44
45
0809AAA 0909AAA 1009AAA 0609AAA 0709AAA 0809AAA
46
0909AAA 1009AAA 0609AAA 0709AAA
48
50
0809AAA 0909AAA 1009AAA
LEGEND
Cap. Capacity, Tons of Refrigeration Cond Condenser
kW Compressor Motor Input Power at Rated Voltage LCWT Leaving Chilled-Water Temperature (F)
Water-Cooled Screw

RCWW Ratings
All performance data is based on : 1. Chilled water flow is 0.043 l/s per kW(2.4gpm/ton), condenser water flow is 0.054 l/s per kW(3.0gpm/ton) 2. Cooler fouling factor of 0.0001 ft2hrF/ Btu (0.0186 m2C/kW) 3. Condenser fouling factor of 0.00025 ft2hrF/ Btu (0.043 m2C/kW) 4. 2C (3.6F) Subcooling. 2 Compressor Type 5. Refrigerant 134a
309.3 336.6 395.6 416.5 488.3 544.3 617.6 732.5 829.4 958.8 1109.0 320.0 348.3 409.3 431.1 505.3 563.2 639.1 758.0 858.4 992.3 1147.8 331.1 360.4 423.6 446.1 522.9 582.8 661.3 784.4 888.3 1026.9 1187.8 336.8 366.5 430.8 453.7 531.9 592.8 672.7 797.8 903.6 1044.6 1208.3 342.5 372.6 438.1 461.4 540.9 602.7 684.0 811.3 918.8 1062.3 1228.7

Cap.
75
Input kW
68.2 75.2 85.7 89.2 105.0 119.0 132.9 157.4 174.9 201.2 232.7 68.6 75.7 86.2 89.7 105.6 119.7 133.7 158.4 176.0 202.4 234.0 69.1 76.1 86.8 90.3 106.2 120.4 134.6 159.4 177.1 203.6 235.5 69.3 76.4 87.1 90.6 106.6 120.8 135.0 159.9 177.7 204.3 236.3 69.5 76.7 87.3 90.9 107.0 121.2 135.5 160.4 178.3 205.0 237.1
105
290.1 316.0 370.6 389.9 457.2 510.2 578.3 685.8 775.6 896.3 1036.7 299.9 326.7 383.2 403.3 472.8 527.6 598.1 709.3 802.2 927.1 1072.4 309.8 337.4 395.9 416.6 488.5 545.0 617.9 732.8 829.0 958.0 1108.1 315.1 343.1 402.6 423.7 496.8 554.2 628.4 745.3 843.1 974.4 1127.1 320.3 348.8 409.3 430.8 505.1 563.5 638.9 757.7 857.3 990.8 1146.0

263.2 285.8 337.6 356.2 417.4 463.9 527.7 626.0 711.1 822.8 951.7 273.6 297.1 351.0 370.4 434.0 482.3 548.7 650.9 739.4 855.5 989.5 284.4 308.9 364.9 385.0 451.1 501.4 570.3 676.6 768.6 889.2 1028.6 289.9 314.8 372.0 392.5 459.8 511.1 581.4 689.7 783.4 906.4 1048.5 295.5 320.8 379.0 399.9 468.5 520.8 592.4 702.8 798.3 923.7 1068.4
Cap.
Input kW
77.4 85.3 97.2 101.2 119.0 134.9 150.7 178.5 198.4 228.1 263.8 77.7 85.6 97.6 101.6 119.5 135.4 151.4 179.3 199.2 229.0 264.9 78.0 86.0 98.0 102.0 120.0 136.0 152.0 180.0 200.0 230.0 266.0 78.2 86.2 98.2 102.2 120.3 136.3 152.4 180.4 200.5 230.6 266.6 78.4 86.4 98.5 102.5 120.6 136.7 152.7 180.9 201.0 231.1 267.3

247.3 268.5 317.2 334.7 392.2 435.9 495.9 588.3 668.2 773.1 894.3 257.4 279.5 330.2 348.4 408.3 453.8 516.2 612.4 695.6 804.8 930.9 267.8 290.8 343.5 362.4 424.6 472.0 536.9 637.0 723.5 837.1 968.3 273.1 296.5 350.3 369.6 433.0 481.3 547.5 649.6 737.8 853.7 987.5 278.4 302.3 357.1 376.8 441.5 490.7 558.2 662.2 752.2 870.3 1006.6
LCWT (F)
UNIT SIZE
1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 110.7 120.2 142.0 149.8 175.5 195.1 221.9 263.3 299.1 346.0 400.3 115.1 125.0 147.6 155.8 182.5 202.9 230.8 273.8 311.0 359.8 416.2 119.6 129.9 153.5 161.9 189.7 210.9 239.9 284.6 323.3 374.0 432.6 121.9 132.4 156.4 165.1 193.4 214.9 244.5 290.1 329.5 381.2 441.0 124.3 134.9 159.4 168.2 197.1 219.0 249.2 295.6 335.8 388.5 449.4

299.6 326.2 383.0 403.1 472.7 527.1 597.8 709.0 802.3 927.4 1072.7 310.0 337.4 396.2 417.1 489.1 545.3 618.5 733.6 830.3 959.7 1110.0 320.5 348.9 409.8 431.4 505.8 563.9 639.7 758.7 858.7 992.6 1148.1 325.9 354.8 416.7 438.7 514.4 573.5 650.5 771.6 873.4 1009.6 1167.8 331.4 360.7 423.7 446.1 523.0 583.1 661.4 784.5 888.1 1026.5 1187.4
Cap.
Input kW
87.9 97.0 110.5 115.0 135.3 153.3 171.4 203.0 225.5 259.3 299.9 88.2 97.2 110.8 115.3 135.6 153.7 171.8 203.4 226.1 260.0 300.7 88.4 97.5 111.1 115.6 136.0 154.2 172.3 204.1 226.7 260.7 301.5 88.6 97.7 111.3 115.8 136.3 154.5 172.6 204.4 227.1 261.2 302.1 88.7 97.9 111.5 116.1 136.5 154.7 172.9 204.8 227.6 261.7 302.7

230.6 250.4 295.8 312.1 365.7 406.5 462.4 548.6 623.1 721.0 833.9 240.3 261.0 308.3 325.3 381.1 423.6 481.9 571.7 649.4 751.4 869.1 250.1 271.5 320.8 338.5 396.6 440.8 501.4 594.8 675.7 781.7 904.2 255.2 277.1 327.4 345.4 404.7 449.8 511.7 607.0 689.5 797.8 922.8 260.3 282.7 333.9 352.3 412.8 458.8 522.0 619.2 703.4 813.8 941.4
Cap.
Input kW
98.7 108.8 124.0 129.1 151.8 172.1 192.3 227.8 253.1 291.0 336.6 98.8 108.9 124.1 129.2 152.0 172.3 192.5 228.0 253.3 291.3 336.9 99.0 109.2 124.4 129.5 152.3 172.6 192.9 228.5 253.9 291.9 337.6 99.1 109.3 124.6 129.6 152.5 172.9 193.2 228.8 254.2 292.3 338.1 99.3 109.5 124.7 129.8 152.7 173.1 193.5 229.1 254.6 292.7 338.6

213.9 232.3 274.4 289.6 339.3 377.1 428.9 508.9 578.0 668.8 773.6 223.2 242.4 286.4 302.2 354.0 393.5 447.6 531.0 603.2 697.9 807.2 232.3 252.3 298.1 314.5 368.5 409.5 465.9 552.7 627.8 726.4 840.2 237.3 257.7 304.4 321.2 376.3 418.3 475.8 564.5 641.2 741.9 858.1 242.3 263.1 310.8 327.9 384.2 427.0 485.7 576.3 654.6 757.4 876.1

280.7 305.9 358.3 376.8 441.9 493.4 559.0 662.9 749.2 865.6 1001.2 290.0 316.1 370.3 389.5 456.8 510.0 577.8 685.2 774.5 894.9 1035.1 299.3 326.1 382.2 402.0 471.5 526.3 596.3 707.2 799.5 923.8 1068.5 304.3 331.6 388.6 408.9 479.5 535.2 606.4 719.2 813.1 939.6 1086.7 309.4 337.1 395.1 415.7 487.5 544.1 616.6 731.2 826.7 955.3 1105.0
40
42
44
45
46
104.0 112.9 133.4 140.8 164.9 183.3 208.5 247.4 281.0 325.2 376.1 108.3 117.6 138.9 146.6 171.7 190.8 217.1 257.6 292.6 338.5 391.5 112.6 122.3 144.5 152.4 178.6 198.5 225.8 267.9 304.3 352.1 407.2 114.8 124.7 147.3 155.5 182.1 202.4 230.3 273.2 310.3 359.1 415.3 117.1 127.1 150.2 158.5 185.7 206.4 234.8 278.5 316.4 366.0 423.4
97.0 105.3 124.4 131.3 153.8 171.0 194.5 230.7 262.1 303.2 350.7 101.1 109.8 129.7 136.8 160.3 178.2 202.7 240.5 273.1 316.0 365.5 105.2 114.2 134.9 142.4 166.8 185.4 210.9 250.2 284.2 328.8 380.3 107.3 116.5 137.7 145.3 170.2 189.2 215.2 255.3 290.0 335.5 388.1 109.5 118.9 140.5 148.2 173.6 193.0 219.5 260.4 295.8 342.3 395.9
90.0 97.7 115.4 121.8 142.7 158.6 180.4 214.0 243.1 281.3 325.4 93.9 102.0 120.4 127.1 148.9 165.5 188.3 223.3 253.7 293.5 339.5 97.7 106.1 125.4 132.3 155.0 172.2 195.9 232.5 264.0 305.5 353.4 99.8 108.4 128.0 135.1 158.3 175.9 200.1 237.4 269.7 312.0 360.9 101.9 110.6 130.7 137.9 161.6 179.6 204.3 242.4 275.3 318.5 368.5
Water-Cooled Screw

2 Compressor Type
354.0 385.2 452.9 477.0 559.2 623.1 707.2 838.8 950.1 1098.4 1270.5 365.9 398.2 468.2 493.1 578.1 644.1 731.1 867.1 982.2 1135.6 1313.5

Cap.
75
Input kW
70.0 77.2 87.9 91.5 107.7 122.0 136.4 161.5 179.4 206.4 238.7 70.5 77.8 88.6 92.2 108.5 123.0 137.4 162.8 180.8 208.0 240.5
105
330.8 360.2 422.8 445.0 521.8 581.9 659.9 782.6 885.5 1023.5 1183.9 341.7 372.1 436.8 459.8 539.1 601.2 681.8 808.6 915.0 1057.6 1223.3

306.7 333.1 393.5 415.2 486.4 540.6 615.0 729.6 828.8 958.9 1109.2 318.3 345.6 408.3 430.8 504.7 561.0 638.1 757.1 859.9 995.0 1150.9
Cap.
Input kW
78.8 86.9 99.0 103.0 121.2 137.4 153.5 181.8 202.0 232.3 268.7 79.2 87.4 99.6 103.6 121.9 138.2 154.4 182.9 203.2 233.7 270.2

289.2 314.0 371.0 391.4 458.6 509.7 579.8 687.9 781.4 904.0 1045.7 300.4 326.2 385.3 406.6 476.4 529.5 602.3 714.6 811.7 939.1 1086.3
LCWT (F)
UNIT SIZE
1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 1109AAB 1209AAB 1409AAB 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB 129.0 140.1 165.5 174.6 204.6 227.4 258.7 306.9 348.6 403.3 466.5 133.9 145.3 171.7 181.2 212.3 235.9 268.4 318.4 361.7 418.5 484.0

342.4 372.7 437.9 461.1 540.5 602.6 683.6 810.8 917.9 1061.1 1227.4 354.0 385.3 452.7 476.7 558.8 622.9 706.7 838.2 949.0 1097.1 1269.0
Cap.
Input kW
89.1 98.2 111.9 116.5 137.0 155.3 173.6 205.6 228.4 262.6 303.8 89.4 98.6 112.3 116.9 137.6 155.9 174.3 206.4 229.3 263.7 304.9

270.6 293.8 347.1 366.2 429.1 476.9 542.5 643.6 731.1 845.9 978.5 281.3 305.4 360.8 380.7 446.0 495.7 563.9 669.0 760.0 879.3 1017.1
Cap.
Input kW
99.5 109.7 125.0 130.1 153.1 173.5 193.9 229.7 255.2 293.4 339.4 99.8 110.0 125.3 130.4 153.5 173.9 194.4 230.2 255.8 294.1 340.2

252.0 273.6 323.3 341.1 399.6 444.2 505.2 599.4 680.9 787.8 911.2 262.1 284.6 336.3 354.8 415.7 462.0 525.6 623.5 708.3 819.5 947.9

319.3 347.8 407.8 429.1 503.1 561.5 636.4 754.7 853.4 986.2 1140.7 329.6 359.0 421.0 443.0 519.5 579.6 657.0 779.2 881.2 1018.3 1177.9
48
50
121.6 132.1 156.0 164.6 192.9 214.4 243.9 289.3 328.6 380.2 439.8 126.3 137.2 162.1 171.0 200.4 222.7 253.3 300.5 341.4 395.0 456.9
113.8 123.6 146.0 154.0 180.5 200.6 228.2 270.7 307.5 355.8 411.5 118.3 128.4 151.7 160.1 187.6 208.5 237.2 281.4 319.6 369.8 427.8
106.0 115.1 136.0 143.4 168.1 186.8 212.5 252.1 286.4 331.3 383.2 110.2 119.7 141.4 149.2 174.8 194.3 221.0 262.2 297.9 344.7 398.7
LEGEND
Cap. Capacity, Tons of Refrigeration Cond Condenser
kW Compressor Motor Input Power at Rated Voltage LCWT Leaving Chilled-Water Temperature (F)
Water-Cooled Screw
12. Pressure Drop

Condenser water pressure drop (SI Unit)
1 Compressor
180 160
60
Pressure Drop [kPa]
140 120 100 80 60 40
11
13
15
17
Water Flow [l/s]
Condenser water pressure drop (English Unit)

60
60 Pressure Drop [ftwg]

45
30
15
100
150
200
250
300
Water Flow [gpm]
Note: For flow out of this range, consult LG.
Water-Cooled Screw
12. Pressure Drop

1 Compressor
40 35
70
80
90
100
Pressure Drop [kPa]
30 25 20 15 10 5 5
10
15
20
25
30
Water Flow [l/s]

15 12 9 6 3 0 100
70
80
90
100
Pressure Drop [ftwg]
200
300
400
500
Water Flow [gpm]
Water-Cooled Screw
12. Pressure Drop

100 80
2 Compressor
260 220 140 180 200
Pressure Drop [kPa]
60 40 20 0
110 120
150
10
20
30
40
50
60
70
80
Water Flow [l/s]

35 30
260 220 140 180 200
25 20 15 10 5 0 200
110 120
150
400
600
800
1000
1200
Water Flow [gpm]
Water-Cooled Screw
12. Pressure Drop

200
2 Compressor
400
Pressure Drop [kPa]
160
300
350
120
80
40 40
50
60
70
80
90
100
110
Water Flow [l/s]

70
400
60
50 40 30 20 10 0 500
300
350
700
900
1100
1300
1500
1700
1900
Water Flow [gpm]
Water-Cooled Screw
12. Pressure Drop

Chilled water pressure drop (SI Unit)
150
1 Compressor
60
120
Pressure Drop [kPa]
90
60
30
10
12
14
16
Water Flow [l/s]
Chilled water pressure drop (English Unit)
50

40
30
20
10
100
120
140
160
180
200
220
Water Flow [gpm]
Water-Cooled Screw
12. Pressure Drop

250
1 Compressor
80 70 90 100
Pressure Drop [kPa]
200
150
100
50
10
15
20
25
Water Flow [l/s]

90

70
90
100
70
50
30
10 100
150
200
250
300
350
Water Flow [gpm]
Water-Cooled Screw
12. Pressure Drop

160 140
2 Compressor
220 140 110120 150 180 200
260
Pressure Drop [kPa]
120 100 80 60 40 20 0 10 20 30
40
50
60
Water Flow [l/s]
50
220
40
260
140
30
180 200
110120
150
20
10
200
400
600
800
1000
Wate Flow [gpm]
Water-Cooled Screw
12. Pressure Drop

300
2 Compressor
400
250
300
350
Pressure Drop [kPa]
200
150
100
50
30
45
60
75
90
Water Flow [l/s]

100
400 300 350
80
60
40
20
0 400
600
800
1000
1200
1400
1600
Wate Flow [gpm]
NO 1 Compressor Condenser Expansion Device Oil Filter Oil separater Expansion Devices Filter Drier Evaporator Ejector for Oil Return Economizer (Flash gas tank) 2 3 4 5
1 Compressor Type
DESCRIPTION
DP 6,7 8
1
9 10 11 M
Water-Cooled Screw
LEGEND
SYMBOL OH LP LP T WF T WF HP LP DP OF HP HP T DESCRIPTION Oil heater High pressure switch Low pressure switch Diffenent pressure switch Oil flow switch WF AF T T AF T OL Water flow switch Anti-freezing switch Temperature sensor Oil level sensor Relief valve Insulation
13. Piping Diagrams
2 9
10 5 11 8
S OL OH
Sight glass Solenoid valve
7
HP
Check valve Shut-off valve(Angle valve) High Pressure Gauge LP M Low Pressure Gauge Muffler
OF
4 3
LG Electronics
DWG NAME : Water cooled Screw Chiller's Piping Diagram 76, Seongsan-dong, Changwon City, Gyeongnam, 641-713, Korea MODEL NAME : DATE : -
NO 1 Compressor Condenser Expansion Device Oil Filter Oil separater Expansion Devices Filter Drier Evaporator Ejector for Oil Return 10 11 Economizer (Flash gas tank) 2 3
2 Compressors Type
HP LP
5 4
DESCRIPTION
1
DP
8 9 6,7
M HP LP
Water-Cooled Screw
1
LEGEND
M LP OF S S OF T WF
SYMBOL OH HP LP DP DESCRIPTION Oil heater High pressure switch Low pressure switch Diffenent pressure switch OF WF Oil flow switch Water flow switch AF Anti-freezing switch
13. Piping Diagrams
T WF
2
HP T
T AF T
T OL
Temperature sensor Oil level sensor Relief valve
5 11
S S
8 10 6
S
S
Insulation Sight glass
10
OL OH
7
S
Solenoid valve Check valve Shut-off valve(Angle valve) HP LP M High Pressure Gauge Low Pressure Gauge Muffler
4 3
S
LG Electronics
DWG NAME : Water cooled Screw Chiller's Piping Diagram 76, Seongsan-dong, Changwon City, Gyeongnam, 641-713, Korea MODEL NAME : DATE : -
1 Compressor Type
R
Sign F1-F6 CCH1 NFB L0 R1,2
8 1 26 38
EXTERNAL EQUIPMENTS
Instruction Fuse Oil Heater No Fuse Switch Power Indicator Lamp Assist Relay Power Switch Model Option Switch Inner Temperature Controller C/Box Heat Dissipation Fan Power Box Heat Dissipation Fan Temperature Sensor Current Transducer PLC Controller
S
COW PUMP
P1 P2 ALM
P1
P2
REMOTE RUN TOWER FAN
CHW PUMP
ALARM
FN
T N
111 1
F3 F4 F5
FG
SMPS SW1 THC1
43
112 2 5 6 8 2 5 6 7
47
49
47
83
84
101
86
CT N2 L4 VOLTAGE MONITORING 7 4 (5E)

R S T
L1 L2 24 25 4 2 L3 L2 L3
L1
220VAC
DRY CONTACT
DRY CONTACT
220VAC POWERED
220VAC POWERED
220VAC POWERED
220VAC POWERED
380VAC 3P 4W
CF1
NFB 2
M5
M4
TO MAIN CONTROL UNIT
CF2 S1-S5 CT1,2 SC80-FX
Water-Cooled Screw
M6 T1
L0
T2
T3
T1 T2 T3
1 FR2
F1 SW1
REMOTE
F2 29 5
M1
CCH1
HMI unit
3 R1 R1 4 THC1 9 CF1
Pro-face Touch Screen HP1 LP1 FR OH DT High Voltage Switch Low Voltage Switch Comp. Over Load Protector Comp. Inner Temperature Protector Comp. Discharge Temperature Sensor INT69 M1 Comp. Internal Protector Main Contactor M2 M3 Contactor Y Contactor ENRG FU FW1 Emergency Button Freezing Switch Water Flow Switch FW2 RC MV1 MV2 Hot Water Flow Switch Remote Switch Comp. Loading Valve Comp. Unloading Valve
STOP
30
MANUAL
14. Wiring Diagrams
X Y COMP2 OH Z 604
U V W
603 1 DT 11 14 EMRG 102 R3 N L 605 2
INTERNAL PROTECTOR (INT69)
37 26 2 4 TO MAIN CONTROL UNIT
26 27
L
4 2
P2 EMRG FW2 REMOTE RUN
+V
-V
220V
N
SMPS
LPD
OIL FLOW-1
OIL LEVEL
INT69-1
5E-1
HP LP
ANTI-FREEZE
M1
M2
FROM CT1 TRANSMITTER
M3
S3: EVAP OUT WATER TEMP
S4: EVAP IN WATER TEMP
S1: COMD OUT WATER TEMP
S2: COND IN WATER TEMP
S5: COMP1 DISCHARGE TEMP
FR1
P1
49
FW1 R1
SV COMP OS1
Oil Separator Solenoid Valve Compressor Oil Level Switch
24VDC-P
24VDC-G
26 27 10 11 12 13 1415 16 17 18 19
AI1+ AI1AI2+ AI2AI6+ AI8+ AI3+ AI3+ AI4+ AI4AI5+ AI5IO1 IO2 IO3 IO4 IO5 IO6 AI6AI7+ AI7AI8IO7 IO8
27 26 22 23
F.G 3 2 5 O01 O02 O03 O04 O05 O06 O07 O08 COM O09 O10 O11 O12 O13 O14 O15 GND DD+ 24G 24+
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
IO9 I10 I11 I12 I13 I14 I15
46 26
I16 24V 24G
OS2 LPD P1, P2
Oil Flow Switch High-Low Pressure Gradient Switch Water Pump Contactor
SC80-FX: MAIN CONTROL UNIT

O16 COM
5E EXT
Converse Phase Protector Outer Alarm Connector
HMI UNIT
71 75 76 84
M3 M2
72
73 74
78 7 83
85
R3
86
7
EMRG
4
R3
TRANS FN
380/220 Transformer Cooling Tower Fan Connector
87
88
101
SV2
M1
M2
M3
MV1 SV1
MV2 MV3
FN
P1
P2
ALM
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications. 2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
2 Compressors Type
Dual point power connection
R S T FG
F6 F7 F8
N2
2 1 26 7 38
R 5
S 6
T 8
220VAC
L4
VOLTAGE MONITORING 4 (5E-1)
R S T N
111 1 1
F3 F4 F5
113
FG
1 26 58
220VAC
220V
P2
FW2
EMRG
LPD
5E-1
HP
LP
REMOTE RUN
INT69-1
OIL FLOW-1
OIL LEVEL
ANTI-FREEZE
M2
M1
M3
M4
M5
FR1
M6
S3: EVAP OUT WATER TEMP
S4: EVAP IN WATER TEMP
S1: COMD OUT WATER TEMP
S2: COND IN WATER TEMP
P1
FW1
24VDC-P
24VDC-G
26 10 11 12 13 1415 16 17 18 19
AI1+ AI1AI6+ AI8+ AI8AI2+ AI2AI3+ AI3+ AI4+ AI4AI5+ AI5AI6AI7+ AI7IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 IO9 I10 I11 I12 I13 I14 I15 I16 24V 24G I17 I18 I19 I20 I21 I22 I23 I24 I25 I26 I27 I28 I29 I30 I31
27 22 23 24 25 26 27 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 51 52 53 54 57 58 59 46 26
F.G D+ DGND O01 O02 O03 O04 O05 O06 O07 O08 COM O09 O10 O11 O12 O13 O14 O15 O16 COM O17 O18 O19 O20 O21 O22 O23 O24 COM O17 O18 O19 O20 O21 O22 O23 O24 24G 24+
27 26
R1
FR2
49
OIL FLOW-2
INT69-2
5E-2
112 2 2 5 6 8 2 7 8 7 6 7 5
CT1
114
CT2 N2 L4 VOLTAGE MONITORING 4 (5E-2)

R 5 S 6 T 8
380VAC 3P 4W
380VAC 3P 3W
Water-Cooled Screw
L1 L3 24 25 4 2 4 2 26 27 L2 L3 L2 L3
L2
L3
L1
L2
L1
L1
M2
T3
M1 M6 T1
L0 T2 T3 T1 T2 T3
TO MAIN CONTROL UNIT M5 M4
TO MAIN CONTROL UNIT
M3 T1 1 FR1
F1 SW1
REMOTE
T2 F2 29 5 6 M1 M4 CCH1
T3
T1
T2
NFB 2
FR2
3 R1 R1 4 THC1 CF1
14. Wiring Diagrams
STOP
30
MANUAL
U V W
600 1
Y COMP2 OH Z 604 X W
INTERNAL PROTECTOR (INT69-1)

U V
603 1 DT 11 14 9 CF2 N L THC2 605 2
INTERNAL PROTECTOR (INT69-2)
Y COMP1 OH Z 601
DT 11 14 N L
602 2
CF3 37 26 2 4 102 TO MAIN CONTROL UNIT 4 EMRG 2 TO MAIN CONTROL UNIT 57 26
R3
26 27
26 27
SMPS
+V
-V
I32
24V
24G
SC80-FX: MAIN CONTROL UNIT

COM
HMI UNIT
71 75 76 79 84 93 94
M6 R3 M5 R3
72 7 80 85 86 81 82 95 96 7 82
M3 M2
73 74
78 83 7 91 92
98
7
EMRG
4
P1 P2
EXTERNAL EQUIPMENTS REMOTE RUN TOWER FAN

FN
COW PUMP
P1
CHW PUMP
P2
ALARM
ALM
87 101 107 108
88
SV2 ALM
M1
M2
M3
MV1 SV1 FN SV5 M4 M5 M6 SV4 P1 P2
MV2 MV3 SV3 MV4 SV6 MV6
MV5
43 DRY CONTACT
47
49 DRY CONTACT
47
83
2 220VAC POWERED
84
2 220VAC POWERED
101
2 220VAC POWERED
86
2 220VAC POWERED
F1 ~ F3
CF1 CF2 R1
CCH1
Fuse C/Box Heat dissipation fan P/Box Heat dissipation fan Assist relay Oil heater
THC
FN1A ~ FN3A FN1B ~ FN3B OLF1A ~OLF3A OLF1B ~ OLF3B OLC1 Inner temperature controller
SV1 SV2
MV1 MV2 MV3
Fan1A~Fan3A magnet contactors Fan1B~Fan3B magnet contactors Fan1A~Fan3A over current relays Fan1B~Fan3B over current relays Comp over current relay Emergency switch Oil seperator solenoid v/v Mid pressure air charging solenoid v/v Comp. capacity control v/v(25%, 50%, 75%) M1 M2 M3 Comp. magnetic switch 1 Comp. magnetic switch 2 ( connection) Comp. magnetic switch 3 ( Y connection) SW1 HP LP 5E
L0
Power indicator lamp Mold option switch High pressure switch Low pressure switch Converse phase protector
Note:
1. Field modifications or additions must be in compliance with national electrical code as well as all applicable codes and specifications. 2. Refer to certified dimension drawing for exact locations of the main power and control power entrance locations.
Water-Cooled Screw
15. Electrical Data

1 Compressor Type
Unit Voltage Unit (1Comp. Type) RCWW0609AAA RCWW0709AAA RCWW0809AAA RCWW0909AAA RCWW1009AAA V-HzPhase Supplied Min. Max. 1 1 1 1 1 No. Compressor LRA Amp. 200 245 265 270 283 RLA Amp. 73 83 95 102 115 Start Current Amp. 195 219 251 275 306 73 83 95 102 115 Total RLA Minimun Circuit Amps. (MCA) 91 104 119 128 144
MOCP
REC Fuse Size 150 175 175 200 225
380-60-3
342
418
150 175 200 225 250
Symbols: LRA: Locked Rotor Amps. RLA: Rated Load Amps. MCA : Minimum Circuit Amps. (for wire sizing) MOCP : Maximum Over Current Protection REC Fuse Size: Recommended Fuse Size Notes: 1. 380V-60Hz-3 rating voltage, voltage maximum tolerance 10%. 2. Electrical source must be 3phase 4wire for security. Neutral line and earth line must be separately connected. 3. Ground wire must be installed. 4. Use cable applicable to current more than MCA. 5. Use ring type terminal cable. 6. Have all electric work done by a licensed electrician according to "Electrical facility engineering standard" and "Interior wire regulations."
Water-Cooled Screw
15. Electrical Data

Single point power connection
Unit Voltage Unit (2Comp. Type) RCWW1109AAB RCWW1209AAB RCWW1409AAB RCWW1509AAB RCWW1809AAB RCWW2009AAB RCWW2209AAB RCWW2609AAB RCWW3009AAB RCWW3409AAB RCWW4009AAB 380-60-3 342 418 V-HzPhase Supplied Min. Max. 2 2 2 2 2 2 2 2 2 2 2 No. Compressor LRA Amp. 200 200 245 245 270 283 328 372 381 445 486 RLA Amp. 65 73 83 92 102 115 129 153 170 203 217 Start Current Amp. 169 190 216 239 265 299 335 398 442 527 564 130 146 166 184 204 230 258 306 340 405 434 Total RLA
2 Compressors Type
Minimun Circuit Amps. (MCA) 182 204 232 257 285 321 360 427 475 566 606
MOCP
REC Fuse Size 225 250 300 300 350 400 450 500 600 700 700
250 300 300 350 400 450 500 600 600 800 800
Water-Cooled Screw
15. Electrical Data

Dual point power connection
Unit Voltage Unit (2Comp. Type) RCWW1109AAB RCWW1209AAB RCWW1409AAB RCWW1509AAB RCWW1809AAB RCWW2009AAB RCWW2209AAB RCWW2609AAB RCWW3009AAB RCWW3409AAB RCWW4009AAB 380-60-3 342 418 V-HzPhase Supplied Min. Max 2 2 2 2 2 2 2 2 2 2 2 No. Compressor LRA Amp. 200 200 245 245 270 273 328 372 482 583 643 RLA Amp. 65 73 83 92 102 115 129 153 170 203 217 Start Current Amp. 169 190 216 239 265 299 335 398 442 527 564 130 146 166 184 204 230 258 306 340 405 434 Total RLA
2 Compressors Type
Minimun Circuit Amps. (MCA) 81 / 81 91 / 91 104 / 104 115 / 115 128 / 128 144 / 144 161 / 161 191 / 191 213 / 213 253 / 253 271 / 271
MOCP
REC Fuse Size 125 / 125 150 / 150 175 / 175 175 / 175 200 / 200 225 / 225 250 / 250 300 / 300 350 / 350 400 / 400 450 / 450
175 / 175 200 / 200 225 / 225 250 / 250 250 / 250 300 / 300 350 / 350 400 / 400 450 / 450 500 / 500 600 / 600
Water-Cooled Screw
16. Installation
Instruction about space for chiller maintenance
900(35.43)
900(35.43)
Unit
Control Box
In & Out water pipe side
D
"D" refer to Dimension Data
1200(47.24)
[Unit : mm (inch)]
Foundation bolt install instruction

1 2 3
Flange Dimension
D
5 6 7
C G f
150(5.91)
[Unit : mm] No. 1 2 3 4 5 6 7 Name Foot Bolt(field supplied) Cap Nut(field supplied) Spring Washer(field supplied) Flat Washer(field supplied) Base Unit Damping Rubber Pad Foundation Place [Unit : mm (inch)] DN 80 100 220 20 156 2 108 180 18 8-M16 150 200
D 200 t 20 G 132 f 2 d (O.D. of Pipe) 89 C 160 Bolting Dia. of Holes 18 No.-Size 8-M16 Slip on welding - RF Type
285 340 22 26 211 266 3 3 156 219 240 295 22 22 8-M20 12-M20
Water-Cooled Screw
16. Installation
Foundation
250(9.84)
Ground
4-M24(1") Anchor Bolt
E+600(23.62)
Electric cable reservation hole 150(6)
1200(47.24) D D+720(28.35)
250(9.84)
[Unit : mm (inch)] Unit : RCWW Series 0609AAA 0709AAA 0809AAA 0909AAA 1009AAA inch mm inch mm inch mm inch mm inch mm D 73.15 1,858 88.90 2,258 92.83 2,358 92.83 2,358 92.83 2,358 Outline Dimension E 19.09 485 19.09 485 19.09 485 19.09 485 21.06 535
Explain : 1. Ensure base has sufficient strength which can be produced by steel concrete and can also be produced by profiled bar. 2. Level deviation of base should not be more than 0.1%. 3. Rubber damping pad can be used during installation.
Water-Cooled Screw
16. Installation
Foundation
250(9.84)
600(23.62)
600(23.62) Ground
Drain 4-M24(1") Anchor Bolt
E+600(23.62)
250(9.84)
900(35.43)
1,000(39.37) D D+720(28.35)
250(9.84)
600(23.62)
600(23.62)
[Unit : mm (inch)] Unit : RCWW Series inch mm inch mm inch mm D 104.65 2,658 104.65 2,658 104.65 2,658 Outline Dimension E 44.09 1,120 45.28 1,150 49.21 1,250
1109AAB 1209AAB 1409AAB
Explain : 1. Ensure base has sufficient strength which can be produced by steel concrete and can also be produced by profiled bar. 2. Level deviation of base should not be more than 0.1%. 3. Rubber damping pad can be used during installation.
Water-Cooled Screw
16. Installation
Foundation
250(9.84)
600(23.62)
600(23.62) Ground
Drain 4-M24(1") Anchor Bolt
E+600(23.62)
250(9.84)
900(35.43)
1,200(47.24) D D+720(28.35)
250(9.84)
600(23.62)
600(23.62)
[Unit : mm (inch)] Unit : RCWW Series 1509AAB 1809AAB 2009AAB 2209AAB 2609AAB 3009AAB 3409AAB 4009AAB Explain : 1. Ensure base has sufficient strength which can be produced by steel concrete and can also be produced by profiled bar. 2. Level deviation of base should not be more than 0.1%. 3. Rubber damping pad can be used during installation. inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm D 112.52 2,858 112.52 2,858 112.52 2,858 120.39 3,058 128.27 3,258 151.89 3,858 151.73 3,854 159.61 4,054 Outline Dimension E 49.21 1,250 53.54 1,360 53.54 1,360 57.09 1,450 59.06 1,500 61.02 1,550 66.93 1,700 66.93 1,700
Water-Cooled Screw
17. Guide Specifications

1. General
LG RCWW series are microprocessor controlled, twin-screw compressor, water-cooled, liquid chillers. Each RCWW series chiller is factory-assembled including compressor, evaporator, condenser, and control box. The initial charge of refrigerant HFC-134a and oil will be supplied for all units. Chillers shall be rated in accordance with ARI Standard 550/590. Chillers shall be evacuated and fully charged with refrigerant and oil, and shall be factory operational run tested.
2. Equipment
2.01 Application range
This specification is applied to all the models of water cooled screw chillers RCWW which is made and sold by LG Electronics Co.
2.02 General structure

Chiller is all in one and is made with convenient structure for installation, operation and maintenance management and also compact to minimize the installation area.
2.03 Screw compressor

Semi-hermetic screw compressor uses environment friendly refrigerant,R134a (HFC series). Motor is 3 phase and semi-hermetic type. Apparatus for supplying oil is operated by the pressure difference of high and low pressure, it has oil filter and oil heater in it to minimize oil dilution. It has the structure to recover oil from discharged gas by built in oil separator. Capacity control is stepless control by slide valve operation through electric valve open-close which senses chilled water outlet temperature. For protecting compressor, PTC sensor is installed which is able to sense motor temperature. Check valve is installed at refrigerant discharge outlet to prevent the compressor from the backward flow of refrigerant gas when chiller stops. Compressor has a built-in motor to prevent refrigerant leakage. The rotor housing is made of high strength gray cast iron FC-25.
2.04 Evaporator
Evaporator is (flooded) shell & tube type and made with carbon steel. Also it has tube changeable structure. To increase the efficiency of evaporator, it has the structure to spray refrigerant liquid on heat exchanger tube surface. It has the structure which is easy to be disassembled, because water box cover is attached and fixed with bolt & nut for maintenance and washing of inner tube. Safety valve which spouts refrigerant of evaporator is installed to protect chiller in case when temperature increases too much because of fire. Tube is phosphorus deoxidization bronze pipe which has over 99.9% purity and no joint, outside of it is attached to special shape fin, inside of it has inner grooved tube or equivalent product. Anti-freezing switch is installed at chilled water outlet to prevent it from being frozen and burst by chilled water flow stopping, chilled water temperature decreasing, and drain plug, air bent plug are at body.
Water-Cooled Screw

Evaporator is covered with thermal insulation materials for dew condensation prevention and thermal insulation. Design pressure for shell is 300psig(2.1MPa). Design working pressure for tube line is 150psig(1.0MPa) or 300psig(optional). The evaporator and economizer are insulated with 3/4inch(19mm) insulation(K=0.26).
2.05 Condenser
High efficiency heat exchanger of Horizontal shell & tube type is used. It has structure which is easy to be disassembled, because water box cover is attached and fixed with Bolt & Nut for maintenance and washing of inner Tube after condenser installation. Condenser inner pressure test is done at 3.3MPa pressure and there should not be any leakage, change or any malfunction. Tube is phosphorus deoxidization bronze pipe which has over 99.9% purity and no joint, outside of it is attached to special shape fin, inside of it has inner grooved tube or equivalent product. Safety valve is installed to protect the chiller by spurting the refrigerant of condenser when the temperature increases too much because of fire and outlet stop valve for Pump- Down the refrigerant when operation stop.
2.06 Expansion device

Expansion devices are installed between compressor and evaporator to enable refrigerant to be evaporated in cooler by reducing pressure (throttling). Ejector type is applied to increase the durability of product.
2.07 Oil separator

Oil heater is installed inside of oil separator to maintain proper oil temperature, at the same time to separate refrigerant from oil. Oil which is supplied to compressor is operated by the difference of high and low pressure without extra oil pump. Oil separator has a sight glass to enable operator to check the oil level.
2.08 Economizer, Flash gas tank

Economizer is installed to increase efficiency of refrigeration cycle. Refrigerant passed through the condenser is separated to refrigerant liquid and flash gas in the economizer. Refrigerant liquid is sent to evaporator and flash gas is sent to compressor inlet to enhance the chiller performance. Economizer does not have any driving part; it has the structure to increase the chiller performance
2.09 Safety devices

Proper oil circulation Triple protection of oil flow switch, oil level switch and differential pressure switch. Normal refrigerant pressure switch High pressure switch and low pressure switch. Temperature check Sensing overheat of compressor discharge temperature, sensing overheat of compressor motor wire, and anti-freezing switch. Chilled water flow Chilled water flow switch. Voltage and current Voltage monitoring system, compressor over-current breaker (compressor OCR).
Water-Cooled Screw

2.10 Spray ejector for oil return
Spray ejector which does not really need extra energy for consumption, recovers the oil mixed with refrigerant for supplying to the compressor.
2.11 Auto controls

Chiller has its own auto control function; also component parts for auto control shall be installed in an extra control panel and power panel. Control panel and power panel shall be designed to satisfy waterproof class IP54. Component parts for auto control are installed in the control panel and power panel, controller and power supply device are in the control panel and fan, electric contactor for controlling compressor and 3 phase power related device are in the power panel. Indicator which indicates supply of control power, stop switch for emergency and the control powers ON/OFF switch shall be installed in the control panel. The PLC (Programmable Logic Controller) is applied to control the chiller enhances the chiller performance and through HMI (Human Machine Interface) that has touch screen LCD, it aids user interface and the function of it contains these below. - Chiller ON/OFF - Detect the sensor of chiller and indicate operation information - Indicate malfunction occurrence and history - Input and indicate the set temperature and user setting value - Input and indicate control setting and service setting value Temperature sensor information of chiller is provided through HMI, which contains the following: - Chilled water inlet temperature - Chilled water outlet temperature - Compressor outlet refrigerant temperature - Condenser water inlet temperature - Condenser water outlet refrigerant temperature PLC provides MODBUS RTU communication function; especially Lon Works or BACnet can be applied to the system on the request of customer by installing exterior type translator. Power panel contains electric contactor for compressor and over load relay. Electric contactor for compressor is made to minimize the running current of compressor through Y-start. Power panel contains electric contactor and over-load relay for each condenser fan. Power panel contains power monitoring device to detect power supply condition, and power monitoring device has over 5 detecting function including reverse voltage, over voltage, low voltage, open-phase, and no voltage. Auto control system of chiller contains the following functions: - It performs fan and compressor ON/OFF function and several solenoid valve controlling. - It provides interlock point of contact for controlling chilled water pump. - It controls refrigerant volume through the condition of compressor operation and slide valve of compressor for achieving chilled water outlet setting temperature. - When chilled water outlet temperature and condenser outlet refrigerant temperature is high, limit the compressor operation to prevent malfunction. - Keep proper pressure of condenser through fan control by condenser outlet temperature.
Water-Cooled Screw

2.12 Refrigerant piping
Ref. piping is made with phosphorus deoxidization bronze pipe which has no joint and its purity over 99.9%, and is installed to for smooth flow of refrigerant between each component. Install check valve at compressor discharge side not to reverse the discharged refrigerant. Install filter dryer at pipe to absorb the moisture from inner side of pipe and filter the alien substance. From expansion valve to evaporator pipe has insulation to prevent flash gas occurrence, also to prevent dew condensation on pipe surface. When discharged gas temperature is abnormal, electric valve is operated and protect a compressor by connecting the liquid refrigerant to suction pipe of compressor (liquid injection pipe). After test, vacuum is done so that there shall be no moisture inside.
3. Other
Chiller is made after getting approval on everything about production from ordering company. About thing that is not in this specification, discuss it with ordering company and get approval.
Water-Cooled Screw
Appendix
Unit Conversion Cooling Capacity
RT 1 Btu/h 12,000 kcal/h 3024.2 W 3516.8
Volume
CMM 1 CFM 35.3 gpm 264.2 l/s 16.67
Length
m 1 cm 100 mm 1,000 inch 39.37
Power
HP 1 W 746 kW 0.746
Pressure
bar 1 kPa 100 ft wg 33.455 psi 14.5 kg / cm2 1.0198
Temperature
5 C = (F - 32) 9 Where, C is Temperature in C F is Temperature in F
P/No.: MFL61764715
Air Conditioner 20 Yeouido-dong, Yeongdeungpo-gu, Yeouido P.O.Box 335 Seoul, 150-721, Korea. http://www.lgeaircon.com
All rights reserved Printed in Korea September/2010 The specifications, designs, and information in this brochure are subject to change without notice.
The air conditioners manufactured by LG have received ISO9001 certificate for quality assurance and ISO14001 certificate for environmental management system.

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WATER-COOLED SCREW CHILLER

60Hz/R134a 60~400RT 6CHW3-01B(Replaces 6CHW3-01A)

WATER-COOLED SCREW CHILLER

WATER-COOLED SCREW CHILLER

Model Type A : High Efficiency Model B : Compact Model

3 : 208-230 / 60 / 1 7 : 100 / 50, 60 / 1 C : 575 / 60 / 3 F : 200 / 50, 60 / 1 M : 3,300 / 60 / 3 K :10,000 / 60 / 3 R: 415 / 50 / 3

Compressor Type : W = Screw Compressor

Chiller Type : W = Water cooled

Product Type : C = Chiller

Refrigerant type & code : R = R134a

4. Features & Benefits

Optimized dedicated motor for R134a with high efficiency

Constructional design of dedicated screw compressor

4. Features & Benefits

Improves evaporating temperature

Improves cooling capacity

Improves heat exchange effect

Decreases condensing temperature

Operating conditions range are:

4. Features & Benefits

Unit performance testing

4. Features & Benefits

Wye-delta compressor start type(standard)

Suction service valves(standard)

Flooded type evaporator

Eco-friendly refrigerant R134a

5. Options & Accessories

Option & Accessories

Note: These options should be attached in factory.

2. Adaptive chiller control and higher level protection.

3. Rich human machine interface

4. Seamless power supply monitoring

5. Standard wye-delta start type and optional soft start type

7. Versatile electric and control options satisfying customers requirements.

7. ARI capacity ratings

7. ARI capacity ratings

Model Tons lbs gal. lbs lbs

RCWW0609AAA 60.7 154 4.8 5,732 5,997 Semi-Hermetical Twin Screw

RCWW0609AAA 214 70 18 2,600 2,720 Semi-Hermetical Twin Screw

EA Mpa Mpa DN l/s l/s Mpa Mpa DN l/s l/s mm mm mm

1 1 1.6 80 5.8 23.1 1 1.6 80 4.6 18.4 2,530 980 1,850

Model Tons lbs gal. lbs lbs

RCWW1109AAB 112.6 287 6.6 9,612 10,075 Semi-Hermetical Twin Screw

Model Tons lbs gal. lbs lbs

RCWW1809AAB 178.6 474 9.2 12,500 13,272 Semi-Hermetical Twin Screw

Model Tons lbs gal. lbs lbs

RCWW3009AAB 304.3 794 11.9 16,711 18,012

RCWW3409AAB 352.1 926 13.2 18,166 19,665

RCWW4009AAB 407.2 1,058 14.5 20,613 22,333

RCWW1109AAB 396 130 25 4,360 4,570 Semi-Hermetical Twin Screw

RCWW1809AAB 628 215 35 5,670 6,020 Semi-Hermetical Twin Screw

RCWW3009AAB 1070 360 45 7,580 8,170

RCWW3409AAB 1238 420 50 8,240 8,920

RCWW4009AAB 1432 480 55 9,350 10,130

Unit : RCWW Series

inch mm inch mm inch mm inch mm inch mm inch mm

Unit : RCWW Series