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Mass Transfer

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CHE-241

Mass transfer

Instructor: Engr. Ayesha Raza


School of Chemical and Materials Engineering (SCME)
National University of Sciences and Technology (NUST), Pakistan
Mass transfer theories

1. Two film theory


2. The Penetration theory
3. The Film - Penetration Theory
Two film theory
Whitman (1923)
Represent conditions occurring when material is transferred in a steady state process from one fluid
stream to another
Assumptions
• Laminar flow
• Steady state equimolar counter diffusion
Total flux Equation for phase 1

Total flux Equation for phase 2

Material does not accumulate at the interface:

Conclusion:
• If the relative value of the coefficients changes, the interface concentrations will change too.
• If the degree of turbulence of the fluid is increased, the effective film thicknesses will be
reduced and the mass transfer coefficients will be correspondingly increased
Two film theory
Henry’s Law

One of the gas laws states that: at a constant temperature, the amount of a given gas that
dissolves in a given type and volume of liquid is directly proportional to the partial pressure of
that gas in equilibrium with that liquid.
Mass transfer coefficients

𝐤𝐋 is the individual liquid film mass transfer coefficient. (hD2)


𝐤𝐠 is the individual gas film mass transfer coefficient.
𝐊𝐎𝐋 is the overall mass transfer coefficient based on liquid phase.
𝐊𝐎𝐆 is the overall mass transfer coefficient based on gas phase.
𝐏𝐀𝐢 is the partial pressure of the gas (A) at the interface.
𝐂𝐀𝐢 is the concentration of the liquid (A) at the interface.
𝐏𝐀∗ is the partial pressure of the gas phase which is in equilibrium with the liquid phase 𝐂𝐀.
𝐂𝐀∗ is the concentration of the liquid phase which is in equilibrium with the gas phase 𝐏𝐀
Two film theory
The rate of mass transfer per unit area in terms of the two-
film theory for equimolecular counter diffusion is given
for the first phase as:

The rate of mass transfer per unit area from the gas film:

The rate of mass transfer per unit area from the liquid film:
Two film theory
No accumulation:

Since the film thickness 𝐙𝐠 and 𝐙𝐋 are difficult to define or estimate, then we rewrite the above egyations as
follow:

But: 𝐏𝐀𝐢 and 𝐂𝐀𝐢 are difficult to measure, therefore we define the overall mass transfer coefficient:
Relationships between the various mass transfer coefficients

Can you relate KOG with KOL??? =


Relationships between the various mass transfer coefficients
Relationships between the various mass transfer coefficients
Relationships between the various mass transfer coefficients

transfer rate is linearly related to the driving force and that the equilibrium relationship is a straight
line
Example: For a system in which component (A) is transferring from the liquid to the gas phase, the equilibrium is given by
𝐲𝐀∗=0.75 𝐱𝐀 . At one point in the apparturs the liquid contain 90 mol% of (A) and gas contain 45 mol% of (A). The
individual gas film mass transfer coefficient at this point in the appartus of 0.02716 kmol/m2.s , and 70% of the overall
resistance to mass transfer is known to be encountered in the gas film: determine:
1. The molar flux of (A).
2. The interfacial concentration of (A).
3. The overall mass transfer coefficient for liquid and gas phases.

The molar flux of (A)

=
The interfacial concentration of (A).

The overall mass transfer coefficient for liquid and gas phases
The Penetration theory
• The penetration theory was suggested in 1935 by Higbie
• Eddies move from the bulk to the interface and then leave the interface to mix with the bulk stream. They stay
at the interface for a short, fixed period of time during which they remain static so that molecular diffusion
takes place .
• Assumptions:
• Each element of surface in this liquid was exposed to the gas for the time taken for the gas bubble to pass it
• Absorption took place as the result of unsteady state molecular diffusion
• Infinite depth of the liquid

Gas phase Liquid phase


The Penetration theory
The diffusion of solute A away from the interface (y-direction) is thus given by:

Most useful when mass transfer involves bubbles or droplets or


flow over random packing
The Film-Penetration Theory
• Toor and Marchello (1958)
• Incorporates some of the principles of both the two-film theory and the penetration theory
• The whole of the resistance to transfer is regarded as lying within a laminar film at the interface, as in the two-
film theory, but the mass transfer is regarded as an unsteady state process
The Penetration theory
The concentration profiles near an interface on the basis of:
(a) the film theory (steady-state)
(b) the penetration-theory (unsteady-state)
(c) the film-penetration theory (unsteady-state)
Mass transfer theories

Example
In a gas-liquid contactor, a pure gas is absorbed in a solvent and the Penetration Theory
provides a reasonable model by which to describe the transfer mechanism. As fresh solvent is
exposed to the gas, the transfer rate is initially limited by the rate at which the gas molecules
can reach the surface. If at 293 K and a pressure of 1 bar the maximum possible rate of
transfer of gas is 50 𝑚3 /𝑚2 s, express this as an equivalent resistance, when the gas solubility is
0.04 kmol/m3. If the diffusivity in the liquid phase is 1.8 x 10~9 𝑚 2/s, at what time after
the initial exposure will the resistance attributable to access of gas be equal to about 10 per
cent of the total resistance to transfer?
PV=nRT
Mass Transfer Coefficient-Wetted Wall Column
The wetted wall column is a small experimental device used to determine the average mass
transfer coefficient (𝐊𝐎𝐆). Usually it is (1 - 1.5 inch) in diameter and one meter long
Let the mass transfer being from gas phase to liquid
phase:
W A=G (yA1−yA2)=L (xA1−xA2)

W A : is the total mole rate diffusion along the


column.
Mass Transfer Coefficient-Wetted Wall Column
Mass Transfer Coefficient From Empirical Correlation
Gilliland-Sherwood Correlation (1934)

A dimensionless equation used to determine the mass transfer in gas absorption


and relates the Sherwood number, Reynolds number and Schmidt number

Based upon the experimental data from wetted wall columns

2000< Re < 35000


0.6 < Sc < 2.5
Mass Transfer Coefficient From Empirical Correlation

Sherwood number (mass transfer Nusselt number)


The ratio of the convective mass transfer to the rate of diffusive mass transport

L represents the characteristic length


D is the diffusivity
h signifies mass transfer coefficient (kg, m/s)
Mass Transfer Coefficient From Empirical Correlation

Characteristic length is an important dimension that defines the scale of a


physical system
• To predict some characteristics of the system
• Usually, the volume of a system divided by its surface
For cylinder: L is usually diameter of the column
For sphere: L is either diameter or radius
Mass Transfer Coefficient From Empirical Correlation
Schmidt number is a dimensionless number defined as the ratio of momentum
diffusivity and mass diffusivity
Used to characterize fluid flows in which there are simultaneous momentum and
mass transfer processes
Reynold’s number
• A criterion of whether fluid (liquid or gas) flow is absolutely steady
(streamlined, or laminar) or on the average steady with small unsteady
fluctuations (turbulent)
• Ratio of inertial forces to the viscous forces
Mass Transfer Coefficient From Empirical Correlation
Mass Transfer Coefficient From Empirical Correlation

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