, LTD OFF-LINE SWITCH MODE POWER CONTROLLER -DK124
SPECIFICATION 1. DESCRIPTION The DK124 IC is specially design for off-line switch mode power supply, maximum power is 24W. Different from PWM controller and external power separated MOS combination design, the PWM controller, 700V power transistor, and high voltage starting circuit are integrated into his DK124 IC. So that to save external circuit, component use and cost. Also size and weight of the product is reduced. It is specially suitable for price sensitive flyback switch mode power supply.
2. APPLICATIONS ·Battery charger ·DVD/VCD/VCR power supply ·Power AC/DC adapters ·Air conditioner power supply ·STB power supply ·LED driver applications ·Electromagnetic oven power supply ·TV/Monitor power supply
3. MAIN FEATURES · 85V—265V wide range AC power input. · Build-in 700V power transistor. · Internal integrated high voltage starting circuit, no need for additional resistance. · Internal 16mS soft-start circuit. · Internal power compensation circuit to keep the stability of max. output power in both high and low voltage. · Patent dynamic self-power supply, no need for auxiliary winding. · Internal frequency modulation circuit to reduce EMI filter cost. · Over current, Over loading, Over temperature, Over voltage and Short circuit Protection.
4. POWER RANGE Input Voltage 85-264V AC 85-145V AC 180-264V AC MAX. output power 12W 18W 18W
PIN FUNCTION Pin NO. Pin Name Function 1 GND Ground reference of IC 2 GND Ground reference of IC 3 Fb Feedback control pin 4 Vcc IC Power supply 5,6,7,8 OC Output pin of power transistor
Symbol Parameter Value Unit Vcc Supply voltage -0.3V--8 V Ivcc Current of supply voltage 100 mA Vpin Pin voltage -0.3--Vcc+0.3 V Vcol Collector to GND voltage -0.3--780 V Ip Peak current 1.5 A Pd Dissipation power 1 W Tc Case operating temperature -20--+140 ℃ Tstg Storage temperature -55--+150 ℃ Tsol Soldering temperature +280 ℃/5S
8. ELECTRICAL CHARACTERISTIC Value Parameter Condition Unit Min. Typ. Max. Vcc (Work Power Supply) AC input: 85V-265V 4.65 4.95 5.25 V Start threshold Voltage AC input: 85V-265V 4.75 5.05 5.35 V Restart Voltage AC input: 85V-265V 3.3 3.6 3.9 V Protect Voltage of VCC AC input: 85V-265V 6.25 6.55 6.85 V Current of Vcc Vcc=5V, Fb=1.5V 50 mA High voltage start current AC input: 85V-265V 0.3 0.6 1.2 mA Start time AC input: 85V -- -- 500 mS BJT Voc Breakdown voltage Ioc=1mA 700 -- -- V Collector Protection Voltage Check OC voltage 540 600 660 V Peak Current Protection Vcc=5V, Fb=1.5V---2.8V 1100 1300 1500 mA Vcc=5V, Fb=1.5V---2.5V 61 65 69 Khz PWM Output frequency Vcc=5V, Fb=2.5V---2.8V 20 22 24 Khz Stepped Frenquency Vcc=5V, Fb=1.5V---2.5V 0.5 Khz Short circuit protection Tested FB voltage 1.15 1.33 1.50 V threshold frequency conversion Tested FB voltage 2.3 2.7 2.7 V threshold voltage Burst mode threshold Tested FB voltage 2.6 2.8 3.0 V Temperature protection junction temperature 120 130 140 ℃ Leading edge blanking time Vcc=5V, Fb=1.5V---2.5V 250 nS Min. turn-on time Vcc=5V, Fb=2.6V 500 nS Duty cycle of PWM Vcc=5V, Fb=1.5V---2.5V 5 -- 70 % Standby power loss AC input: 265V, unloaded 240 mW
9. OPERATION PRINCIPLE 9.1 Start Up When power on, external VCC capacitor is charged by internal high voltage constant current coming for internal connected OC and VCC pins. When VCC voltage comes up to 5V, starting up finishes, the circuit enters into normal working mode and outputs PWM.
9.2 Soft-start As to protect the transistor and secondary commutator tube, there is a 16 mS soft start-up circuit in the IC. In the 16mS, it the PWM starting up time is increased step by step, so that the peak current of resistor increased linearly from 100mA to peak current.
There is self-power supply circuit inside the IC, which can control the power voltage about 5V for the electricity consumption of the IC itself. It can only afford the electricity consumption of itself only but can not afford for the external circuit.
9.6 Frequency Jittering Circuit
By sweeping the switching frequency around its nominal value 65KHz, it spreads the energy content on adjacent frequencies rather then keeping it centered in one single ray. This offers the benefit to artificially reduce the measurement noise on a standard EMI/EMC receiver and pass the tests more easily.
9.7 Over Temperature Protection (OTP)
When the controller detects the device temperature exceeds 130℃, OTP is activated. It stops the switching operation immediately and enters into the stop status. The controller will restart to switching operation when the temperature falls down.
9.8 Over Current Protection (OCP)
Whenever the collector current (Ip) abnormally exceeds the maximum current limit of 1.3A, the controller would stop operation and enters into stop status.
9.9 Abnormal Voltage Protection
Whenever the power voltage (Vcc) abnormally exceeds 6.5V and drops under 3.6V, the controller would stop operation and enters into stop status until the voltage comes back to normal.
9.10 Over Collector Voltage Protection
Whenever the voltage of the collector pin exceeds the limit of 600V, the controller will decrease the power output to make sure the collector pin coming back to normal. It could reduce the stress of the power transistor and the protect power transistor from avalanche damage. Address: Building 18, Hejing industrial zone, Heping village, Fuyong, Bao’an Area, Shenzhen, China. 4 Tel: 86-755-29598396 Email: amy@dkpower.cn Website: www.dkpower.cn SHENZHEN DONGKE SEMICONDUCTOR CO., LTD OFF-LINE SWITCH MODE POWER CONTROLLER -DK124
9.11 Constant Power Control
9.12 Short Circuit and Over Load Protection
10. TYPICAL APPLICATION SAMPLE
(12V2A OUTPUT FLYBACK TYPE SWITCH MODE POWER SUPPLY)
12.1 Heat dissipation: A good estimate is that the controller will dissipate the output power. So enough cooper area connected to the 5, 6, 7, 8 COLLECTED pins and tin-plating are necessary to provide the controller heat sink. 12.2 The 5, 6, 7, 8 COLLECTED pins is high voltage part of the IC, peak voltage is as high as 600V, so it should be at least 1.5mm far away from the low voltage part in the PCB as to avoid circuit breakdown and discharging. 12.3 Pin No.1 is for testing only. It is prohibited to be connected with other circuits when in use.
11. TRANSFORMER DESIGN (For reference only)
11.1 Parameter confirmation: confirm the below parameter before transformer design (1) Input voltage range (for example :AC85V-265V) (2) Output Voltage and current (for example DC12V 2A) 11.2 Core selecting (1) Input power calculation Pi=Pout/η (η is the efficiency of the power supply, take it 0.8 for example), Pout=Vout*lout=12V*2A=24W, Pi=24/0.8=30W. (2) Choose the core: Checking via supplier or the correlative chart can know that EE25 or EE19 core is suitable for 30W power supply. Now we choose EE16 for below calculation. 11.3 Input inductance value (Lp)
PS: Ip----Input peak current (it is set to be 1320mA in the IC)
11.4 Number of the original(input) turns (Np)
PS: ΔB---Alternating working magnetic flux density (mT), set to be 0.2
Ae--------Core effective area (m m²), EE25/19’s Ae is 40 m m² 11.5 Number of the output turns (Ns) Ns=(Vout*Np)/Vor=（13*90）/80 ≈ 15 PS: Vout----Output voltage=12V+1V=13V, take the voltage loss (from wires and rectification) into consideration. Vor-----Flyback voltage=80V, set it lower then 150V for the safety of IC.
12. SPECIAL NOTICE FOR PBC LAYOUT DESIGN
12.1 Heat dissipation: A good estimate is that the controller will dissipate the output power. The main heating comes from power transistor that connected with Pin 7 & 8 of the IC. So enough cooper area connected to pin 7 Address: Building 18, Hejing industrial zone, Heping village, Fuyong, Bao’an Area, Shenzhen, China. 6 Tel: 86-755-29598396 Email: amy@dkpower.cn Website: www.dkpower.cn SHENZHEN DONGKE SEMICONDUCTOR CO., LTD OFF-LINE SWITCH MODE POWER CONTROLLER -DK124 & 8 and tin-plating are necessary to provide the controller heat sink. 12.2 The 7, 8 COLLECTED pins is high voltage part of the IC, peak voltage is as high as 600V, so it should be at least 1.5mm far away from the low voltage part in the PCB as to avoid circuit breakdown and discharging. 12.3 It is suggested to use P/S/P way to wind the transformer so that to reduce the leakage inductance.
