Manual de Operacion Motores Weg
Manual de Operacion Motores Weg
Three-Phase Motors
Installation, Operation and
Maintenance Manual
www.weg.net
Read carefully this manual before installing and configuring the equipment
The objective of this manual is to provide important information, which must be considered during the shipment, storage,
installation, operation and maintenance of WEG motors. Therefore, we advise to make a careful and detailed study of the
instructions contained herein before performing any procedures on the motor. The noncompliance with the instructions
informed in this manual and others mentioned on the website www.weg.net voids the product warranty and may cause
serious personal injuries and material damages. For further information or explanations, check our FAQ at www.weg.net/
br/faq.
The instructions presented in this document are valid for: WECM / Emerald eZA products.
1. GENERAL INFORMATION
WECM / Emerald eZA product is an Electronically Commutated Motor composed by a permanent magnet motor and a
drive with features customized for commercial ventilation solutions.
This Manual contains only the required information that allows qualified and trained personnel to carry out their services.
The product images are shown for illustrative purpose only.
1.1. WARNINGS IN THIS MANUAL
DANGER!
The procedures recommended in this warning have the purpose of protecting the user against death, serious
injuries and considerable material damage.
ATTENTION!
The procedures recommended in this warning have the purpose of avoiding material damage.
ATTENTION!
The information mentioned in this warning is important for the proper understanding and good operation of the
product.
2. SAFETY MEASURES
Only trained personnel, with proper qualifications, and familiar with this kind of equipment and associated machinery shall
plan and implement the installation, starting, operation and maintenance of this equipment. The personnel shall follow all
the safety instructions described in this manual and/ or defined by the local regulations.
ATTENTION!
Any service on the internal parts of the motor must be performed by qualified personnel only, since, due to the
attraction between metallic parts caused by the magnets, risk of accident is present both in the assembly and
disassembly of the motor.
ATTENTION!
+
Contains permanent magnets. For pacemaker users, it is recommended to avoid close or prolonged contact with
this product, as it may interfere with the proper operation of the device.
DANGER!
Always disconnect the main power supply before touching any electrical device associated with the product.
Several components may remain charged with high voltage and/or in movement and may cause injuries to
people, even after the AC power supply has been disconnected or turned off. Wait at least 10 minutes to guarantee the
fully discharge of capacitors. Always connect the equipment to the ground protection (PE)
DANGER!
g Always handle the motor carefully in order to prevent personal injuries and impacts that could damage the
bearings.
When available, do not lift and/or carry the product holding by the input cables.
When available, use only the eyebolts to lift the motor. However, these eyebolts are designed for the motor weight
only. Thus, never use these eyebolts to lift the motor with additional loads coupled to it. For multimounting motors (with
removable feet/ base), the eyebolts must be positioned according to the motor mounting position so that the lifting angle
is vertically aligned (lifting at 0°).
Additional information regarding the maximum allowable angle-of-inclination is indicated in the general manual
available on the website www.weg.net.
4. IDENTIFICATION LABELS
There is one nameplate with general product information on the WECM / Emerald eZA product that is affixed to the side of
the motor frame and one label with basic electronic information that is affixed to the drive (back cover).
5. INSTALLATION
DANGER!
g Make sure the AC power supply is disconnected and protected against accidental energization before starting
the installation;
Check the motor direction of rotation, turning it without load before it is coupled to the load;
To prevent accidents, ensure that the grounding connection has been performed according to the applicable
standards and that the shaft key has been securely fastened before the motor is started;
When available, do not lift and/or carry the product holding by the input cables.
Motors must be only installed in places compatible with their mounting features and in applications and environments for
which they are intended.
Those motors with feet must be installed on bases duly planned in order to prevent vibrations and assure perfect alignment.
The motor shaft must be properly aligned with the shaft of the driven machine. Incorrect alignment, as well as improper
belt tension, will certainly damage the bearings, resulting in excessive vibrations and even causing the shaft to rupture. The
admissible shaft radial and axial loads for standard bearings are specified on the Table 1 and Table 2. Use flexible coupling
whenever possible.
Allowed loads for WECM (IEC 80) motors, according maximum speed:
Allowed loads for WECM (IEC 100) motors, according maximum speed:
1500 rpm 1800 rpm 3000 rpm
Direction Mounting position Type
Force (kN) Force (kN) Force (kN)
Pushing 1.31 1.25 1.10
Horizontal
Pulling 0.71 0.65 0.50
Pushing 1.46 1.37 1.18
Axial 1) Vertical shaft down
Pulling 0.62 0.58 0.45
Pushing 1.22 1.18 1.05
Vertical shaft up
Pulling 0.86 0.76 0.58
L 0.96 0.88 0.74
Radial 2) All
L/2 1.07 1.0 0.85
Table 2 - Maximum permissible thrust - Fr in (kN) 20000 hours
Notes:
1)
Axial maximum load (radial zero).
2)
Radial maximum load (axial zero).
1 - All belt loads are considered to act in vertically downward direction.
2 - Overhung loads include belt tension and weight of sheave.
3 - Overhung load limits do not include any effect of unbalanced magnetic pull.
Only remove the corrosion protection grease from the shaft end and flange immediately before the motor installation.
Unless specified otherwise in the purchase order, WEG motors are dynamically balanced with “half key” and without load
(uncoupled).
The driving elements, such as pulleys, couplings, etc., must be balanced with “half key” before they are mounted on the
shaft of the motors.
ATTENTION!
g The air used for cooling the motor must be at ambient temperature, limited to the temperature indicated on
the motor nameplate;
Take the required measures in order to ensure the degree of protection indicated on the motor nameplate:
Unused cable inlet holes in the terminal boxes must be properly closed with blanking plugs;
The cable entries used must be fitted with components, such as, cable glands and conduits;
Components supplied loose (for example, terminal boxes mounted separately) must be properly closed and sealed;
Fixing elements mounted in the threaded through holes in the motor enclosure (for example, the flange) must be
properly sealed.
For flying leads motors, do not push the overlength of leads into the motor in order to prevent that they touch the
rotor.
Drain hole: WECM / Emerald product can be supplied with drains. Figure 3, Figure 4 and Figure 5 give details about the
mounting configuration.
ATTENTION!
g The motor must always be positioned so the drain hole is at the lowest position;
Slinger: WECM / Emerald product in vertical shaft up mounting should be fitted with water slinger ring to prevent water
ingress inside the motor. Consult WEG about this option.
ATTENTION!
Motors installed outdoors or in the vertical position require the use of additional shelter to protect them from
water.
Allowed inertias for WECM frames IEC80 and IEC100, according output power and speed:
Frame Power (kW) 1500 rpm (kgm²) 1800 rpm (kgm²) 3000 rpm (kgm²)
DANGER!
Always connect the equipment to the ground protection (PE).
ATTENTION!
The power supply that feeds the inverter shall have a solid grounded neutral.
2,2 kW – 4 kW C3 C3
6. OPERATION INSTRUCTIONS
DANGER!
During operation, do not touch the non-insulated energized parts and never touch or stay too close to rotating
parts.
The rated performance values and the operating conditions are specified on the motor nameplate. The voltage and
frequency variations of the power supply should never exceed the limits established in the applicable standards.
Occasional different behavior during the normal operation (actuation of thermal protections, noise level, vibration level,
temperature and current increase) must always be assessed by qualified personnel. In case of doubt, turn off the motor
immediately and contact the nearest WEG service center.
ATTENTION!
After remove and reinstall, make sure that the lid from the back side of the drive cover is securely closed to
guarantee the protection degree.
6.2. HOW TO ADJUST SPEED
The product speed can be changed by local adjust (buttons) or remote adjust (control inputs);
To select between local or remote speed adjust:
Remove the lid from the back side of the drive cover;
Use the DIP switch number 2 to select between local (L), ON state, or remote (R), OFF state;
Reinstall the lid to the back side of the drive cover after the adjust.
ATTENTION!
After remove and reinstall, make sure that the lid from the back side of the drive cover is securely closed to
guarantee the protection degree.
Local speed adjusts:
Remove the lid from the back side of the drive cover;
Use the two tact buttons located in the opening on the back cover to change speed;
Keep pressing the button to decelerate or accelerate the motor according identified on the nameplate;
The motor will turn off when the speed reaches a value lower than the minimum speed of the range;
The product will not go to speeds higher than the value adjusted to be the maximum speed (see 6.4
Reinstall the lid to the back side of the drive cover after the adjust.
NOTE!
g The standard maximum speed value is preset at WEG to be the highest value of the speed range but, can be
ATTENTION!
After remove and reinstall, make sure that the lid from the back side of the drive cover is securely closed to
guarantee the protection degree.
max
speed b
SPEED [rpm]
min
speed c
The product can be permanently damaged if imposed signals out of the specification.
Make sure that all unused conductors in control cable are insulated to avoid product malfunction or damage.
g The maximum speed must be equal or lower than the rated speed.
NOTE!
WECM are not ‘smoke extraction’ motors (as defined in EN 12101-3) and may not under any circumstances be
installed inside the high temperature airstream.
NOTE!
When the user activates the "Fire Mode" function, he/she acknowledges that the protection functions of the
WECM / Emerald eZA are disabled, which may result in damages to the WECM / Emerald eZA itself, to the
components connected to it, to the environment in which it is installed and to people present in such environment;
therefore, the user takes full responsibility for the risks arising from such operating condition. Operation with the “Fire
Mode” function programmed voids the warranty of the product. The operation in this condition is internally registered by
the WECM / Emerald eZA and must be validated by a duly qualified professional of engineering and occupational safety,
since such procedure significantly increases the operating risk.
The “Fire Mode” function is intended to make the WECM / Emerald eZA continue work under adverse conditions, inhibiting
most faults generated by the electronic in order to protect itself or protect the motor.
The “Fire Mode” is selected by applying 10VDC to the frequency input. The built-in 10 VDC source can be used. When
selected, the motor will speed up to the maximum speed set and will disable all motor software protections.
The only possible way to turn off the “Fire Mode” operation function is to de-energize the complete solution and energize
it back again.
Port Name:
After completing the above preparations, please turn on the power of the ECM Motor.
Confirm the ECM Motor Modbus slaver address: The default address is 0x55(85).
2. Operation instruction:
Step 1: Input the default address 85 in the Node box.
Step 2: Select “Read/Write register”, input register the initial address and quantity, and click read. Check whether the
read function can be executed successfully. If communicating successes, it shows like Figure 10. If communicating fails, it
shows like Figure 13, and it is required to get the right address of this ECM Motor (Refer to Step 3).
Step 3: Obtain the current Modbus address, please refer Figure 14. Input the broadcast address 0, Select “Other
function”, read device ID (01-Basic Objects) or directly send “00 2B 0E 01 00 4D B7”. When the ECM Motor received the
request, the LED1 on the PCBA will flash address count.
Note: If the MODBUS address is not the default address and communication can be established with the original address,
the new address can be set in the same way as above.
4. Set Modbus address (The master can only set slaver address one by one now):
After setting the new address successfully, please refer to Modbus command and address section below for more Read
/ Write details.
5. Default serial configuration:
If the Modbus serial configuration of Inverter has never been changed, then the default setting will be always available.
Baud rate: 19200 bits/s
Start bit: 1 bit
Data bits: 8 bits
Parity: Even
Stop: 1 bit
2400 2400
4800 4800
9600 9600
19200 19200
38400 38400
57600 57600
Table 7 - Baud Rate setting
01 Answer
Slaver Address 0x01 Register Number Data CRC
(1 byte) (function code) (1 byte) (1 byte) (2 bytes)
02 Request Frame
Slaver Address 0x02 Register Address 0x0001 CRC
(1 byte) (function code) (2 bytes) (2 bytes) (2 bytes)
02 Answer
Slaver Address 0x02 Register Number Data CRC
(1 byte) (function code) (1 byte) (1 byte) (2 bytes)
03 Read Frame
Slaver Address 0x03 Register Start Address Register Numbers N CRC
(1 byte) (function code) (2 bytes) (2 bytes) (2 bytes)
03 Answer
Slaver Address 0x01 Register Number Request Data 1 …… Request Data N (2
CRC (2 bytes)
(1 byte) (function code) N*2 (1 byte) (2 bytes) (datas) bytes)
04 Request Frame
Slaver Address 0x04 Register Start Address Register Numbers N CRC
(1 byte) (function code) (2 bytes) (2 bytes) (2 bytes)
04 Answer
Slaver Address 0x04 Register Number Request Data 1 …… Request Data N (2
CRC (2 bytes)
(1 byte) (function code) N*2 (1 byte) (2 bytes) (datas) bytes)
05 Write Frame
Slaver Address 0x05 Register Start Address Write Content CRC
(1 byte) (function code) (2 bytes) (2 bytes) (2 bytes)
05 Answer
Slaver Address 0x05 Register Start Address Write Content CRC
(1 byte) (function code) (2 byte) (2 byte) (2 bytes)
06 Write Frame
Slaver Address 0x06 Register Address Write content
CRC (2 bytes)
(1 byte) (function code) (2 bytes) (2 bytes)
06 Answer
Slaver Address 0x06 Register Address Write content
CRC (2 bytes)
(1 byte) (function code) (2 bytes) (2 bytes)
16 Write Frame
Registers byte number
Slaver Address 0x10 Register start Address Registers number N (2 Write content 1 Write content N
N*2 (1 byte) CRC (2 bytes)
(1 byte) (function code) (2 bytes) bytes) (2 bytes) (2 bytes)
16 Answer
Slaver Address 0x10 Register start Address Register number N
(1 byte) (function code) (2 bytes) (2 bytes) CRC (2 bytes)
Address table:
For software version below V1.03 use table 9; For software version V1.03 use table 10. All other examples in this
manual are based on the function codes and register address from software version V1.03. Contact WEG if there is any
questions regarding software version.
Values
Read Function Read (R) or Write (W) Address
(D = Default value)
0: Local;
R(01) Local/Remote Mode R: 0000
1: Remote.
0: open
R(01) Relay State R: 0001
1: close
0: out fire mode;
R(01) Read Fire mode flag R: 0002
1: in fire mode
0: False
R(01) Read AC lose flag R: 0003
1: True
0: CW
R(01) Read direction R: 0004
1: CCW
0: Stop;
R(01) Read Run/Stop R: 0005
1: Run.
R(03) Read motor number R: 0000
R(03) Read Firmware version (Motor) R: 0001
R(03) Read Software version (Communication) R: 0002
R(03) FCT Max Speed R: 0003
R(03) Current Max Speed R: 0004
R(03) Read motor Target speed R: 0005
R(03) Read motor actual speed R: 0006
R(03) Read LINK DC motor voltage R: 0007 Volts
R(03) ead LINK DC motor current R: 0008 10mA (value in this register times 10mA)
R(03) Read Fault code R: 000B
Read Fault code R: 000C address:000C Refer to Table 4– Fault Code Table
R(03)
0x01 + 0x03 +start address+
R(03) Read multi register 0x01 + 0x03 +start address+ register number N + CRC
register number N + CRC
0: disable (D)
W(06) Modbus control enable W: 0000
1: enable
0: Stop (D)
W(06) Run/Stop W: 0001
1: Run
W(06) Write Max speed W: 0002
W(06) Write Target speed W: 0003 0 – Max. Speed 0 (D)
0: CW (D)
W(06) Write Target direction W: 0004
1: CCW
0: Fire mode disable (D)
W(06) Turn on/off Fire mode W: 0005
1: Fire mode active
0: Local Mode
W(06) Write Local/remote W: 0006
1: Remote Mode (D)
Valid range 0-99 85 (D)
W(06) Write Modbus address W: 0007 Note: Max. number of motors connected should
not be bigger than 32
W(16) Write Multi register Write Register address:0000
W(06) Slaver Baud-Rate W: 0008 See Table 2– Baud Rate Setting
W(06) Slaver Parity and stop bit W: 0009 See Table 3– Parity and Stop bit setting
0: No action
W(06) Enable serial parameters W: 000A
1: Enable configure Refer to 4.3.4
Communication time-out period Value in seconds
W(06) W: 000B
(Seconds) (Default:0 - disabled)
Value in milliseconds
W(06) Communication time-out period (ms) W: 000C
(Default:0 – Disabled)
W(06) Safety Speed W: 000D Default 200 RPM
W(06) Deceleration rate*1 W: 000E 0-300 RPM/S 0 (D)
W(06) Acceleration rate*1 W: 000F 0-500 RPM/S 0 (D)
W(06) Blanking time*1 W: 0010 0-65534 Seconds 0 (D)
Table 9 - Register map for software version below V1.03
DANGER!
g The LED in OFF condition doesn`t mean that there is no power supply to the drive;
g Make sure that the input power supply is disconnected before do any maintenance in the product.
If the Fire Mode function is active, the failures will be detected, but ignored by WECM / Emerald eZA, i.e., will not
block the IGBTs. If the motor was spinning, will continue spinning. For more information see item 6.5
The LED #1 will blink in case of any fault. Table 10 indicates the blinking behavior according the fault type:
Blinking periods Fault ON time (s) Off time (s) Wait / interval time (off) (s)
2 Under voltage 0,1 0,1 -
3 Over current (shor-circuit)
5 Over temperature
6 Over voltage
7 Over load
0,25 0,25 2
8 Over speed
9 Communication timeout
10 Watchdog fault
11 Locked rotor
8. MAINTENANCE
DANGER!
g Before any service is performed, ensure that motor is it at standstill, disconnected from the power supply and
protected against accidental energization. Even when the motor is stopped, dangerous voltages may be present
in space heater terminals;
For motors with permanent magnet rotor (WECM and Emerald eZA), the motor assembly and disassembly require
the use of proper devices due to the attracting or repelling forces that occur between metallic parts. This work must only
be performed by a WEG Authorized service center specifically trained for such an operation. People with pacemakers
cannot handle these motors. The permanent magnets can also cause disturbances or damages to other electric
equipment and components during maintenance.
ATTENTION!
g Motor disassembly during the warranty period must be performed by a WEG authorized service center only;
g Regularly inspect the operation of the motor, according to its application, and ensure a free air flow. Inspect
the seals, the fastening bolts, the bearings, the vibration and noise levels, the drain operation, etc. The lubrication interval
is specified on the motor nameplate.
9. ENVIRONMENTAL INFORMATION
For information regarding disposal at end of life cycle refer to the manual “Disposal and Environmental Information” available
in the website www.weg.net or contact WEG.
10. ADDITIONAL INFORMATION
For further information about shipment, storage, handling, installation, operation and maintenance of electric motors,
access the website www.weg.net.
For special applications and operating conditions refer to the manual 50033244 available in the website or contact WEG.
When contacting WEG, please, have the full description of the motor at hand, as well as the Motor model, Batch Number
and manufacturing date, indicated on the motor nameplate.
10.1. WARRANTY TERM
WEG Equipamentos Elétricos S/A, Motors Unit (“WEG”), offers warranty against defects in workmanship and materials for
its products for a period of 18 months from the invoice date issued by the factory or distributor/dealer, limited to 24 months
from the date of manufacture.
The paragraphs above contain the legal warranty periods.
If a warranty period is defined in a different way in the commercial/technical proposal of a particular sale, that will supersede
the time limits set out above.
The warranty periods above are independent of the product installation date and the startup.
If any defect or abnormal occurrence is detected during machine operation, the customer must immediately notify WEG in
writing about the occurred defect and make the product available for WEG or its Authorized Service Center for the period
required to identify the cause of the defect, check the warranty coverage, and perform the proper repairs.
In order for the warranty to be valid, the customer must be sure to follow the requirements of WEG’s technical documents,
especially those set out in the product Installation, Operation and Maintenance Manual, as well as the applicable standards
and regulations in force in each country.
Defects arising from the inappropriate or negligent use, operation, and/or installation of the equipment, non-execution
of regular preventive maintenance, as well as defects resulting from external factors or equipment and components not
supplied by WEG, will not be covered by the warranty.
The warranty will not apply if the customer at its own discretion makes repairs and/or modifications to the equipment
without prior written consent from WEG.
The warranty will not cover equipment, components, parts and materials whose lifetime is usually shorter than the warranty
period. It will not cover defects and/or problems resulting from force majeure or other causes not imputable to WEG, such
as, but not limited to: incorrect or incomplete specifications or data supplied by the customer; transportation, storage,
handling, installation, operation and maintenance not complying with the provided instructions; accidents; defects in the
construction works; use in applications and/or environments for which the machine was not designed; equipment and/or
components not included in the scope of WEG supply. The warranty does not include disassembly services at the buyer’s
premises, product transportation costs and travel, lodging and meal expenses for the technical staff of the Service Centers,
when requested by the customer.
The services under warranty will be provided exclusively at WEG authorized Service Centers or at one of its manufacturing
plants.Under no circumstances will the warranty services extend the equipment warranty period.
WEG’s Civil Liability is limited to the supplied product; WEG will not be liable for indirect or consequential damages, such
as losses of profit and revenue losses and alike which may arise from the contract signed between the parties.
EU DECLARATION OF CONFORMITY
Manufacturers:
Changzhou Yatong Jiewei Electromotor Co.,LTD WEGeuro – Industria Electrica S.A.
No.118, Dongdu West Road, Luoyang Town, Wujin, Headquarters:
Changzhou, Jiangsu, China. Rua Eng Frederico Ulrich, Apartado 6074
www.weg.net/cn 4476-908 – Maia – Porto – Portugal
www.weg.net/pt
WEG (Chang Zhou) Automation Equipment Co.,Ltd Contact person: Luís Filipe Oliveira Silva Castro Araújo
No.2226, South Second Ring East Road, Jintan District, Authorised Representative in the European Union
Changzhou City, Jiangsu Province, China (Single Contact Point)
www.weg.net/cn
The manufacturer declares under sole responsibility that:
WEG electric motors and components used for following motor lines:
when installed, maintained and used in applications for which they were designed, and in compliance with the relevant
installation standards and manufacturer’s instructions, comply with the provisions of –––-the following relevant European
Union harmonization legislation, wherever applicable:
The fulfilment of the safety objectives of the relevant European Union harmonisation legislation has been demonstrated by
compliance with the following standards, wherever applicable:
EN 60034-2-1: 2014 / EN 60034-1: 2010 / EN IEC 60034-5: 2020 / EN IEC 60034-6: 1993 / IEC 60034-7: 2020 / EN
60034-8: 2007/A1: 2014 / EN 60034-9: 2005/A1: 2007 / EN IEC 60034-14: 2018 / CLC/TS 60034-25: 2008 / CLC
IEC/TS 60034-30-2: 2021 / EN IEC 63000: 2018 / EN IEC 61800-3: 2018 / EN 60204-1: 2018 / WECM and BLDC:
EN 61800-5-1: 2007/A1:2017/A11:2021
Declaration of
Conformity
Manufacturers:
Changzhou Yatong Jiewei Electromotor Co.,LTD Headquarters:
No.118, Dongdu West Road, Luoyang Town, Wujin, Rua Eng Frederico Ulrich, Apartado 6074
Changzhou, Jiangsu, China. 4476-908 – Maia – Porto – Portugal
www.weg.net/cn www.weg.net/pt
Contact person: Luís Filipe Oliveira Silva Castro Araújo
WEG (Chang Zhou) Automation Equipment Co.,Ltd Authorised Representative in the European Union
No.2226, South Second Ring East Road, Jintan District, (Single Contact Point)
Changzhou City, Jiangsu Province, China The manufacturer declares under sole responsibility that:
www.weg.net/cn
WEGeuro – Industria Electrica S.A.
WEG electric motors and components used for following motor lines:
when installed, maintained and used in applications for which they were designed, and in compliance with the relevant
installation standards and manufacturer’s instructions, comply with the provisions of the following relevant United
Kingdom statutory requirements, wherever applicable:
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic
Equipment Regulations 2012 – S.I. 2012/3032
Electrical Equipment (Safety) Regulations 2016 – S.I. 2016/1101
Electromagnetic Compatibility Regulations 2016 – S.I. 2016/1091
The fulfilment of the safety objectives of the relevant United Kingdom statutory requirements has been demonstrated by
compliance with the following designated standards, wherever applicable:
EN 60034-2-1: 2014 / EN 60034-1: 2010 / EN IEC 60034-5: 2020 / EN IEC 60034-6: 1993 / IEC 60034-7: 2020 / EN
60034-8: 2007/A1: 2014 / EN 60034-9: 2005/A1: 2007 / EN IEC 60034-14: 2018 / CLC/TS 60034-25: 2008 / CLC
IEC/TS 60034-30-2: 2021 / EN IEC 63000: 2018 / EN IEC 61800-3: 2018 / EN 60204-1: 2018 / WECM and BLDC:
EN 61800-5-1: 2007/A1:2017/A11:2021
motores@weg.net
MOTORS
Cod: 50119773 | Rev: 01 | Date (m/a): 01/2023.
The values shown are subject to change without prior notice.
The information contained is reference values.