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External Faults: Power Supply Operating Conditions Installation Conditions

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External

Faults

Operating Installation
Power Supply
conditions Conditions

Power Failure Overload states misalignment

Excessive no.
Inverted or
of starting and unbalance
unbalanced phases
braking

Abnormal
Voltage surge Stress on shaft
starting state

Schneider Electric - Customer Training Center – Amr Magdy 21


Statistical Data about Motor Faults

5% 10%
12%
Over Load
Moisture
18% 10%
Contamination
Aging
Single Phasing
10%
35% Bearing
Miscellaneous

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Measurements used for motors

● The following are the measurements used for a motor:

- Temperature: thermocouple/resistance element/thermistors measure


temperatures of windings, bearing, etc.
- Voltage and current: using portable voltmeter, recording voltmeter,
ammeters- clamp type, CRO, etc.
- Insulation resistance: Meggers
- Winding resistance: Kelvin bridge, wheatstone bridge, resistance meters.
- Vibrations: Vibration metering, monitoring, and analyzing equipment
- Speed: Stroposcope, tachometer, etc.
- Dielectric loss angle: Tan-delta measurement

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Motor Protection
and
Coordination

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MOTOR PROTECTION
Types of faults
Faults due to
the power
supply

Faults due to
the load

Motor internal
faults

Schneider Electric - Customer Training Center – Amr Magdy 25


Associated functions to Motor Switching

Low voltage distribution

Isolation Isolate equipment from electrical supply

Disconnection Interrupt current through equipment

Short circuit protection Protect against human and material damages

Overload protection Protect motors against overload current effects

Switching ON / OFF loads

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MOTOR PROTECTION FUNCTIONS

11. SHORT CIRCUIT PROTECTION.

A. FUSES

B. CIRCUIT BREAKERS.

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MOTOR PROTECTION FUNCTIONS

2. OVERLOAD PROTECTION.

A. OVERLOAD RELAYS (thermal or electronic)

B. PTC THERMAL PROBES

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The load break switch / isolator

● This device has disconnection and isolation capability

● Can be used safely « on load »

● It does not include any protection mechanism

● May be used as an emergency stop button (with yellow


cover and red handle)

Schneider Electric - Customer Training Center – Amr Magdy 29


The Thermal Relay

● Overload is the most common fault on machines

● Overload creates an increase in current drawn by the


load and leads to dangerous overheating of the load.
LRD Relay
● Overheating can affect the isolating materials and thus
the lifetime of the motor

● The relay is made of 3 bimetal elements, each being


surrounded by a heating coil carrying its phase current.

● As the motor draws current, the bimetal will bend and the
amount of bending is linked to the level of current

Schneider Electric - Customer Training Center – Amr Magdy 30

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