STEP 1 :

1 – Xtreme Wheel Shell

2 – Wheel Bearings

1 – Precision Shims

NOTE : Assembly Additional 37 wheels to complete step.

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STEP 2 :

1 – XL Gantry Plate

2 – Nut Blocks

4 – Nylon Hex Nuts

4 – M5 20mm Screws

4 – Aluminum Spacers 3mm

4 – Precision Shims

NOTE : Nylon Hex Nuts Come with the nut Block sets.

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STEP 3 : Y Axis Gantry Plate Assembly

1 – XL Gantry Plate

1 – XL Gantry Plate / Nut Blocks Attached

8 – Xtreme V Wheels

4 – M5 65mm Screws

4 – Aluminum Spacers 3mm

4 – Slot Washers

4 – Aluminum Spacers 9mm

4 – Eccentric Spacers 6mm

4 – Alumimun Spacers 6mm

4 – Nylon Hex Nuts (Block)

8 – Precision Shims

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STEP 4 : Y Axis Gantry Plate Assembly Continued

1 – XL Gantry Plate Assembly

1 – V-Slot 20x80 – 330mm

4 – Cast Corner Connectors

4 – M5 8mm Screws

8 – M5 10mm Screws

8 – M5 Tee Nuts

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STEP 5 : Nuts Block Assembly For 2nd Y Gantry

1 – XL Gantry Plate

2 – Nut Blocks

4 – Nylon Hex Nuts

4 – M5 20mm Screws

4 – Aluminum Spacers 3mm

4 – Precision Shims

NOTE : Nylon Hex Nuts come with the Nut Block Sets.

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STEP 6 : 2nd Y Axis Gantry Plate Assembly

1 – XL Gantry Plate

1 – XL Gantry Plate / Nut Blocks Attached

8 – Xtreme V Wheels

4 – M5 65mm Screws

4 – Aluminum Spacers 3mm

4 – Slot Washers

4 – Aluminum Spacers 9mm

4 - Eccentric Spacers 6mm

4 – Aluminum Spacers 6mm

4 – Nylon Hex Nuts ( Black )

8 – Precision Shims

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STEP 7 : 2nd Y Axis Gantry Plate Assembly Continued

1 – XL Gantry Plate Assembly

1 – V-slot 20x80 330mm

4 – Cast Corner Connectors

4 – M5 8mm Screws

8 - M5 10mm Screws

8 – M5 Tee Nuts

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STEP 8 : Nut Block Assembly For X Axis Gantry Plate

1 – XL Gantry Plate

2 – Nut Blocks

4 – Nylon Hex Nuts

4 - M5 20mm Screws

4 – Aluminum Spacers 3mm

4 – Precision Shims

Note : Nylon Hex Nuts come with the Nut Block sets.

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STEP 10 : X Axis 2nd Gantry Plate Assembly

1 – XL Gantry Plate

8 – Xtreme V Wheels

4 – M5 65mm Screws

4 – Aluminum Spacers 3mm

4 – Slot washers

4 – Aluminum Spacers 9mm

4 – Eccentric Spacers 6mm

4 – Nylon Hex Nuts (Black)

8 – Precision Shims

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STEP 11 : X Axis Carriage Assembly Continued

2 – XL Gantry Plate Assembly

1 – V-Slot 20x80 – 250mm

8 – Caste Corner Connectors

8 – M5 8mm Screws

8 – M5 10mm Screws

8 – M5 Tee Nuts

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STEP 12 : Anti-Backlash Nut Block Assembly For Z Axis

1 – XL Gantry Plate

1 – Anti-Backlash Nut Block

3 – Nylon Hex Nuts (Black)

2 – M5 20mm Screws

2 – Aluminum Spacers 3mm

8 – Precision Shims

6 – M5 27mm Screws

3 – Eccentric Spacers 6mm

3 – Aluminum Spacers 6mm

6 – Xtreme V Wheels

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STEP 13 : Mating Z Axis To X Carriage Assembly

1 – X Carriage Assembly

1 – C-Beam 250mm

1 – Z Axis Gantry Assembly

16 – M5 8mm Screws

8 – M5 Tee Nuts

8 – Black Angle Corner Connectors

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STEP 14 : Frame Assembly Part 1

2 – V-Slot 20x40 – 1490mm

3 – Double End Caps

1 – Single L Bracket

1 – End Cap

8 – Self Tapping Screws

44 – M5 Tee Nuts

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STEP 15 : Frame Assembly Part 2

4 – V-Slot 20x40 – 1472 mm

12 – Double L Brackets

42 – M5 Tee Nuts

24 – M5 8mm Screws

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STEP 16 : Frame Assembly Part 3

30 – Single L Brackets

54 – M5 8mm Screws

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STEP 17 : Router Spindle Mount Assembly

1 – Router Spindle Mount Set

2 – Black Angle Corner Connectors

4 – M5 12mm Screws

4 – M5 8mm Screws

1 – Z Axis Gantry Plate Assembly

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STEP 18 : Transmission Assembly Z Axis

1 – Lead Screw 290mm

1 – Nema 23 Motor

2 – M5 50mm Screws

2 – C-Beam End Mounts

1 – Flexible Coupling ¼”

2 – Lock Collars

2 – 8mm Shims

2 – 8mm Bearings

8 – M5 20mm Screws

2 – Aluminum Spacers 40mm

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STEP 19 : Double End Cap Assembly Z Axis

2 – Double End Caps

4 – Self Tapping Screws

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STEP 20 : Y Axis Actuator Assembly

2 - C-Beam 1500mm

2 – Nema 23 Motors

8 – Aluminum Spacers 40mm

8 – M5 50mm Screws

4 – Motor Mounting Plates

2 – Flexible Couplings

8 – Cast Corner Connectors

8 – M5 Tee Nuts

4 – Flanged Bearings

2 – Tension Nuts

4 – Thrust Bearing Sets

2 – Lead Screws 1540mm

8 – M5 8mm Screws

16 – M5 15mm Screws
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STEP 20 : Attaching Y Actuators to Frame

8 – M5 10mm Screws

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STEP 22 :

22-

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STEP 22 : PLEASE READ :

At this point, before moving forward you MUST loosen the cast corners

That are under the Y axis we previously mentioned as a temporary step

(Only loosen the screws on te 20x40 V-Slot side of te cast corners)

This is done to ensure that in the upcoming steps when the X axis assembly

Is moved to the front and back of the machine, both of the Y axis actuators

Can freely move side to side to find their proper place.

Once thev are in place we will tighten these cast corners back down.

NOTE : Again, please ensure that you have

Loosened the Y axis cast corners

BEFORE moving the X axis in this step

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NOTE : With your X axis yo the front of te machine , it’s time to tighten down the

Cast corners under the Y axis to ensure they stay in this position.

(Be sure to tighten down bot the left and right side.)

Please also note , once your machine is operational you can jog the X axis

To the back the machine to repeat the same procedure ensuring that

Your machine’s axis are aligned front to back.

STEP 24 : X Axis Transmission Assembly

4 – Motor Mounting End Plates

16 – M5 15mm Screws

1 – Nema 23 Motor

4 – Aluminum Spacers 40mm

4 – M5 50mm Screws

1 – Flexible Couplings ¼ “

2 - Flanged Bearings

2 – Thrust Bearing Sets

1 – Tension Nut

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STEP 25 : Cable Tray Assembly

2 – Slot Washers

2 – Single L Brackets

2 – End Caps

1 – M3 Tee Nut

2 – Aluminum Spacers 35mm

2 – M5 45mm Screws

2 – Self Tapping Screws

2 – Drop In Tee Nuts

2 – M5 Tee Nuts

2 – M5 8mm Screws

1 – V-Slot 20x20 1500mm