Parts Manual

SB-210+
MD-100 w/TK 370
toEngine
Additional text information
be placed here
TK 53501-1-PM (Rev. 3.6)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.

Distributed by:

Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 53501-1-PM

©2007 Ingersoll Rand Company

Printed in U.S.A.
 MD-100 w/TK 370 Engine

TK 53501-3.6

Printed: February 12, 2015

Copyright © 2007 - Thermo King Corp. - Minneapolis, MN U.S.A.
Printed in U.S.A.

1
General Information
Tables of Contents Assemblies and Subassemblies
When parts are indented in the description list, they are
This Parts Manual contains a numerical table of contents
preceded with an asterisk (*). This indicates that the
listing each assembly name, its associated Grid number
part(s) is available separately or included in an assembly.
and page number. The numerical table of contents is
arranged numerically by Grid number. There are GRID NO. 67D6
references in a parts list referring to other Grid numbers; SWITCH PANEL ASSEMBLY
the numerical table of contents is arranged to facilitate REF PART# DESCRIPTION QTY
finding the referenced illustrations. 45-1239 PANEL - assy, switch 1
1 99-1960 *PANEL 1
99-6280 **NAMEPLATE - panel 1
2 33-743 *GASKET 1

For example: The Switch Panel Nameplate (99-6280) is

available separately, available as part of the Switch Panel
(99-1960) and with the Panel Assembly (45-1239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC .................alternating current E exp ................expansion P pcb ................printed circuit board
A/R ................as required ext .................external pkg ................package
accum............accumulator F F ....................Fahrenheit ph ..................phase
adj .................adjusting fill ...................fillister pos ................positive
al ...................aluminum fi ....................fuel injection psi .................pounds per square
alt ..................alternator fl ....................flare inch
A or amp ........ampere fpt ..................female pipe thread R rad .................radiator
assy ...............assembly ft ....................feet rcvr ................receiver
B bd ..................board ftg ..................fitting ref ..................reference
brg .................bearing G gal .................gallon reg .................regulator
brkr ................breaker H hex ................hexagon req .................required
brkt ................bracket hh ..................hexagon head rpm ................revolutions per
C C ...................Celsius hd ..................head minute
cw ..................clockwise hp ..................horsepower S sec.................second
ccw ................counter-clockwise hsg ................housing sld .................solder
cam ...............camshaft I id ...................inside diameter soc hd............socket head
cm .................centimeters in ...................inch (2.54 cm) sol .................solenoid
compr ............compressor incl .................includes spl .................special
cond ..............condenser inj ..................injection sq ..................square
conn ..............connecting, int ..................internal ss ..................stainless steel
connector int th ..............internal tooth std .................standard
cyl ..................cylinder stl ..................steel
K kW .................kiloWatt
D def .................defrost suct................suction
L L ....................Liter (Litre)
deg ................degree sw ..................switch
liq ..................liquid
dehyd ............dehydrator T term ...............terminal
lg ...................long
dia .................diameter temp ..............temperature
DC .................direct current
M M ...................Meter
thk .................thick
mm ................millimeter
disch ..............discharge TSA ...............Transport Solutions
mpt ................male pipe thread
diff .................differential Americas
mod ...............modulating
E EMI ................Extended U us ..................undersize
Maintenance Interval
N neg ................negative
No .................number V vib .................vibrasorber
EMEIA ...........Europe, Middle East, V ....................Volt
NS .................not supplied
India and Africa
NSS ...............not sold separately W W ...................watt
eng ................engine
os ..................oversized w/ ..................with
exch...............exchanger
od ..................outside diameter w/o.................without

2
Contents

Title Grid Page

MD-100 w/TK 370 ENGINE REFERENCE SHEET................................................................................... 11U67 ........ 6
BATTERY BOX ASSEMBLY (TSA)........................................................................................................... 38B2 .......... 194
FANSHAFT ASSEMBLY............................................................................................................................ 77A3 .......... 80
ALTERNATOR GROUP............................................................................................................................. 77B12 ........ 154
JACKSHAFT ASSEMBLY.......................................................................................................................... 77B14 ........ 82
BATTERY BOX ASSEMBLY (EMEIA)....................................................................................................... 91G11 ........ 196
SINGLE PHASE CONVERTER (9/90 & After)........................................................................................... 95C13 ........ 142
3-WAY VALVE ASSEMBLY (After 3/91)................................................................................................... 101B6 ........ 104
DEHYDRATOR GROUP............................................................................................................................ 112B1 ........ 102
DEUTSCH IN-LINE CONNECTORS......................................................................................................... 112D9 ........ 148
ENGINE BLOCK HEATER......................................................................................................................... 118B7 ........ 58
POWER RECEPTACLE GROUP (TSA).................................................................................................... 124G14 ...... 136
SOLENOID VALVE - NORMALLY CLOSED............................................................................................. 125C10 ...... 106
PRESSURE DIFFERENTIAL SWITCH..................................................................................................... 125G2 ........ 146
STARTER ASSEMBLY.............................................................................................................................. 132A8 ........ 40
MOUNTING GROUP - COMPRESSOR & MOTOR................................................................................... 134E5 ........ 68
HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT)......................................................................................... 136D14 ...... 130
REMOTE LIGHT BOX KIT (40-708).......................................................................................................... 136G2 ........ 164
FUEL TANK & PUMP GROUP.................................................................................................................. 136G5 ........ 198
REMOTE LIGHTS PC BOARD.................................................................................................................. 136G6 ........ 162
REMOTE CONTROL BOX......................................................................................................................... 136G7 ........ 134
NAMEPLATES........................................................................................................................................... 143D11 ...... 208
COMPRESSOR OIL FILTER..................................................................................................................... 143D13 ...... 98
HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT)......................................................................................... 143E2 ........ 132
ALTERNATOR (23 AMP)........................................................................................................................... 143E14 ...... 156
CLUTCH ASSEMBLY (107-349)............................................................................................................... 145F4 ........ 84
NAMEPLATES (PORTUGUESE).............................................................................................................. 151F10 ...... 204
REFRIGERATION - EVAPORATOR......................................................................................................... 152G4 ........ 90
DAS CONTROL BOX (TRUCK)................................................................................................................. 153F1 ........ 168
DOOR SWITCH......................................................................................................................................... 153F12 ...... 166
RECEIVER TANK GROUP........................................................................................................................ 156B6 ........ 108
MULTI-PACK CONNECTORS................................................................................................................... 169E2 ........ 152
POWER RECEPTACLE GROUP (EMEIA)................................................................................................ 173A8 ........ 140
IDLER PULLEY GROUP........................................................................................................................... 180H3 ........ 78
COMPRESSOR X214 (DEEP SUMP)....................................................................................................... 185H5 ........ 92
SERVICE VALVES.................................................................................................................................... 185H9 ........ 100
CONTROL BOX......................................................................................................................................... 187B1 ........ 124
NAMEPLATES........................................................................................................................................... 187B3 ........ 206
BELTS, PULLEYS & FAN GROUP............................................................................................................ 191C6 ........ 70
SOUND INSULATION................................................................................................................................ 191C7 ........ 192
IDLER PULLEY (TRUCK).......................................................................................................................... 205C3 ........ 76
STARTER & GLOW PLUG GROUP.......................................................................................................... 208F7 ........ 38
FUEL & OIL FILTERS, HOSES & FITTINGS............................................................................................. 209B0 ........ 46
ENGINE MOUNTING GROUP (before 12/07)........................................................................................... 209B1 ........ 60
REFRIGERATION - CONDENSER........................................................................................................... 213D0 ........ 86
STRUCTURAL COMPONENTS - CONDENSER...................................................................................... 213D6 ........ 172
ENGINE COOLING SYSTEM.................................................................................................................... 213D7 ........ 54

3
Contents

Title Grid Page

THROTTLE SOLENOID GROUP.............................................................................................................. 213D8 ........ 50
AIR CLEANER & MUFFLER GROUP........................................................................................................ 213D9 ........ 52
FUEL INJECTION VALVE (TK 370/370N)................................................................................................. 213H0 ........ 36
CYLINDER BLOCK (TK 370)..................................................................................................................... 213H1 ........ 12
CYLINDER HEAD AND COVER (TK 370/370N)....................................................................................... 213H2 ........ 14
CRANKSHAFT & PISTON (TK 370).......................................................................................................... 213H3 ........ 18
CAMSHAFT & DRIVING GEAR (TK 370/370N)........................................................................................ 213H4 ........ 20
GEAR HOUSING GROUP AND OIL PUMP (TK 370/370N, 3TNV74/80)................................................. 213H5 ........ 26
COOLANT PUMP...................................................................................................................................... 213H6 ........ 30
MOUNTING FLANGE & OIL SUMP (TK 370/370N).................................................................................. 213H7 ........ 22
EXHAUST MANIFOLD (TK 370)................................................................................................................ 213H8 ........ 24
FUEL INJECTION PUMP (TK 370)............................................................................................................ 213H9 ........ 32
OIL LUBRICATION SYSTEM.................................................................................................................... 213H10 ...... 28
GASKET SET (TK 370/370N).................................................................................................................... 214A1 ........ 44
ELECTRICAL COMPONENTS.................................................................................................................. 214A2 ........ 112
DOOR & GRILLE GROUP......................................................................................................................... 214B4 ........ 176
BATTERY CABLES, FUSE & HOSE MANAGEMENT (KIT 715610)......................................................... 220C6 ........ 158
LOW PRESSURE CUTOUT SWITCH new 261F7.................................................................................... 221H3 ........ 110
ENGINE MOUNTING GROUP (12/07 & after)........................................................................................... 226E4 ........ 64
EVAPORATOR COMPARTMENT............................................................................................................. 233E9 ........ 180
FUEL TANK & PUMP GROUP.................................................................................................................. 235F4 ........ 202
HARNESS DAS MAIN (EMEIA)................................................................................................................. 241C0 ........ 118
HARNESS CONDENSER.......................................................................................................................... 241C9 ........ 122
HARNESS MAIN (TSA)............................................................................................................................. 241H1 ........ 116
HARNESS ENGINE................................................................................................................................... 241H2 ........ 120
EVAPORATOR COMPARTMENT (from 4/05)........................................................................................... 241H7 ........ 186

4
Contents

Title Grid Page

5
11U67 MD-100 w/TK 370 ENGINE REFERENCE SHEET
Revised
05/31/12

6
 MD-100 w/TK 370 ENGINE REFERENCE SHEET 11U67
Revised
05/31/12

B/M DESCRIPTION DATE

900404 System - MD-100 30 TSA 12/09
900405 System - MD-100 50 230/1/60 TSA 6/06
900406 System - MD-100 50 230/3/60 TSA 6/06
900407 System - MD-100 50 460/3/60 TSA 6/06
900408 System - MD-100 30 EMEIA 6/06
900409 System - MD-100 50 220/3/50 EMEIA 6/06
900410 System - MD-100 50 230/3/60 EMEIA 1/09
900411 System - MD-100 50 380/3/50 EMEIA 12/09
097585 MD-100 SR Generic 1/09
097594 MD-100 SR Generic 4/07
097586 MD-100 30 SR TSA 6/06
097587 MD-100 50 SR 230/1/60 TSA 6/06
097588 MD-100 50 SR 230/3/60 TSA 6/06
097589 MD-100 50 SR 460/3/60 TSA 6/06
097590 MD-100 30 SR EMEIA 6/06
097595 MD-100 30 SR EMEIA 4/07
097591 MD-100 50 SR 220/3/50 EMEIA 6/06
097592 MD-100 50 SR 230/3/60 EMEIA 1/09
097593 MD-100 50 SR 380/3/50 EMEIA 6/06
088239 Battery 720 CCA 4/07
088562 Engine Block Heater 1/09
088697 Portuguese Nameplates 12/09
088741 DAS TSA 6/06
088747 DAS Datalogger - EMEIA 1/09
088811 DAS Datalogger w/ RCOM EMEIA 1/09
088813 DAS Datalogger w/ RCOM TSA 6/06
097148 Low Decibel TSA 12/09
097192 4-pin Power Receptacle - EMEIA 1/09
097528 R134a Domestic/EMEIA 6/06
097529 R134a Domestic/EMEIA 6/06
097564 Silicone Hose 1/09
097232 Low Decibel EMEIA 1/09
097233 Low Decibel EMEIA MidEast 1/09

7
11U67 MD-100 w/TK 370 ENGINE REFERENCE SHEET
Revised
05/31/12

8
 MD-100 w/TK 370 ENGINE REFERENCE SHEET 11U67
Revised
05/31/12

B/M DESCRIPTION DATE

097349 China Motor 380V 12/09
097397 Side Screens Evap TSA 6/06
097481 LPCO Switch 12/09
097483 Receptacle 220/230V EMEIA 1/09
097484 Receptacle 380V EMEIA 12/09
097522 Low Decibel EMEIA 4/07
097523 Low Decibel EMEIA MidEast 4/07
097525 Silicone Hoses 4/07
097565 Top Screens TSA 6/06
097566 Electric Heat (230/1/60) TSA 6/06
097567 Electric Heat (230/3/60) TSA 6/06
097568 Electric Heat (460/3/60) TSA 6/06
097569 Electric Heat (220/3/50) EMEIA 6/06
097570 Electric Heat (230/3/60) EMEIA 1/09
097571 Electric Heat (380/3/50) EMEIA 6/06
097603 R134A TSA/EMEIA 4/07
097699 Oil Drain Quick Disconnect 12/09
700249 Door Switch 1/09
701433 Door Switch 1/09
701434 Door Switch 1/09
701468 Fuel Tank - 30 Gallon Side Fill 12/09
715171 Remote Lights 1/09
715170 Remote Lights 4/07
715172 Remote Mount Controller 1/09
715173 Fuel Tank - 30 Gallon 6/06
718350 DAS Sensor - 10 ft 1/09
718351 DAS Sensor - 20 ft 1/09
718352 DAS Sensor - 40 ft 1/09
800188 Installation Kit - TSA 12/09
800213 Battery Box EMEIA 4/07
808852 Bolt Export Kit 12/09
810044 Battery Box - TSA 6/06
810045 Battery Box - EMEIA 1/09

9
11U67 MD-100 w/TK 370 ENGINE REFERENCE SHEET
Revised
05/31/12

10
 MD-100 w/TK 370 ENGINE REFERENCE SHEET 11U67
Revised
05/31/12

B/M DESCRIPTION DATE

820121 Installation Kit - EMEIA 1/09

11
213H1 CYLINDER BLOCK (TK 370)
Revised
08/17/13

12
 CYLINDER BLOCK (TK 370) 213H1
Revised
08/17/13

REF PART NO. DESCRIPTION QTY

8101-388 ENGINE ASSEMBLY (new exchange, TK 370) 1
1 12-874 BLOCK - cylinder (assy) 1
2 55-4593 *PLUG (1/8) 1
3 11-5499 *PLUG (30 mm) 4
4 51-590 *PLUG (45 mm) 1
5 55-6176 *PLUG (1/4) 1
6 55-5779 *PLUG (25 mm) 3
7 13-843 *BUSHING - camshaft 1
8 11-6555 *PLUG (12 mm) 1
9 55-6178 *BOLT 8
10 13-397 *BEARING - main 4
11 13-553 *BEARING - thrust (set of 2) 1
12 51-625 SCREW - cylinder head 14
13 33-4209 GASKET - cylinder head 1
30-278 GASKET SET (see 214A1) 1

13
213H2 CYLINDER HEAD AND COVER (TK 370/370N)
Revised
04/02/14

14
 CYLINDER HEAD AND COVER (TK 370/370N) 213H2
Revised
04/02/14

REF PART NO. DESCRIPTION QTY

1 13-561 COVER - cylinder head 1
2 13-339 *VALVE - diaphragm 1
33-4091 *O-RING - diaphragm 1
3 51-598 *SCREW - valve & baffle 8
4 13-562 *COVER - intake 1
5 13-563 *GAKSET - intake manifold 1
6 51-599 *SCREW - cover 2
7 33-4210 *GASKET - cover 1
8 11-9660 *BAFFLE - breather 3
9 11-9659 *PLATE - baffle 1
10 13-559 SHAFT - rocker 1
11 11-6579 CIRCLIP 2
12 11-9657 ARM - rocker 6
13 55-8859 *SCREW - valve 6
14 55-8860 *NUT - adjust 6
15 11-9656 SUPPORT - rocker arm 3
16 55-5772 SCREW - support 3
17 13-560 SPRING 2
18 55-6207 SCREW (M5 x 36) 1
19 41-6702 CONNECTOR - glow plug 1
20 42-916 GLOW PLUG 3
21 33-1733 GASKET - nozzle 6
22 11-9646 PROTECTOR - nozzle 3
23 12-875 HEAD ASSEMBLY - cylinder 1
24 55-5806 *PLUG (35 mm) 2
25 13-558 *VALVE - exhaust 3
26 13-848 *VALVE - intake 3
27 51-597 *PLUG (1/16) 1
28 11-9653 *SEAL - valve stem (intake) 3
29 11-9654 *SEAL - valve stem (exhaust) 3
30 11-9650 *SPRING - valve 6
31 11-9651 *RETAINER - spring 6
32 11-9652 *KEEPER - valve 12
For more information, see Service Bulletin TT694

15
213H2 CYLINDER HEAD AND COVER (TK 370/370N)
Revised
04/02/14

16
 CYLINDER HEAD AND COVER (TK 370/370N) 213H2
Revised
04/02/14

REF PART NO. DESCRIPTION QTY

33 11-9647 CAP - valve 6
34 55-5803 SPRING - pin 2
35 11-9644 LIFTER - engine 1
36 13-410 LIFTER - engine 1
37 55-8441 SCREW - lifter 4
38 11-5091 COVER - filler (see note) 1
39 33-1954 O-RING - oil filler 1
40 55-5811 SCREW - valve cover 3
41 51-600 SCREW - valve cover 6
42 13-556 GUIDE - valve 6
43 11-8923 PLUG - oil fill hole (see note) 1
30-278 GASKET SET (see 214A1) 1
For more information, see Service Bulletin TT694

17
213H3 CRANKSHAFT & PISTON (TK 370)
Revised
05/02/09

18
 CRANKSHAFT & PISTON (TK 370) 213H3
Revised
05/02/09

REF PART NO. DESCRIPTION QTY

1 12-876 CRANKSHAFT - assembly 1
2 55-5816 *PIN - dowel (flywheel) 1
3 55-5813 *KEY - gear 1
4 11-9670 GEAR - crankshaft 1
5 77-2756 PULLEY - crankshaft 1
6 55-5818 SCREW - pulley 1
7 55-5819 WASHER 1
8 12-877 FLYWHEEL - assembly 1
9 11-7031 *GEAR - ring 1
10 55-6382 SCREW - flywheel 5
11 13-566 PISTON KIT (std, incl rings, pin & circlip) 3
12 13-567 *RING SET (std) 3
13-571 PISTON KIT (0.25 os, incl rings, pin & circlip) 3
13-572 *RING SET (0.25 os) 3
13 13-568 *PIN - piston 3
14 11-9674 *CIRCLIP 6
15 13-569 ROD - connecting 3
16 51-604 *BOLT - connecting rod 2
17 13-413 *BUSHING - wrist pin 1
18 13-851 *BEARING - connecting rod 1
13-852 BEARING - connecting rod (0.25 us) 1

19
213H4 CAMSHAFT & DRIVING GEAR (TK 370/370N)
Revised
06/10/09

20
 CAMSHAFT & DRIVING GEAR (TK 370/370N) 213H4
Revised
06/10/09

REF PART NO. DESCRIPTION QTY

1 11-6590 TAPPET 6
2 13-564 ROD - push 6
3 13-565 CAMSHAFT - gear & plate 1
4 55-5798 SCREW - plate 2
5 13-850 GEAR ASSEMBLY - idle 1
6 11-9666 SHAFT - idle gear 1
7 55-5770 SCREW - idle shaft 3
8 11-9668 GEAR - pump 1
9 55-9222 SCREW - gear 4
10 101-360 PUMP - fuel injection (see 213H9, TK 370) 1
101-373 PUMP - fuel injection (see 236H7, TK 370N) 1
11 13-422 FLANGE - pump 1

21
213H7 MOUNTING FLANGE & OIL SUMP (TK 370/370N)
Revised
04/02/14

22
 MOUNTING FLANGE & OIL SUMP (TK 370/370N) 213H7
Revised
04/02/14

REF PART NO. DESCRIPTION QTY

1 11-9641 FLANGE - mounting 1
2 55-5816 PIN - dowel (8 x 16) 2
3 55-5848 SCREW - flange (M10 x 20) 7
4 55-6537 SCREW - flange (M10 x 25) 3
5 13-408 HOUSING - oil seal (assembly) 1
6 33-4123 *SEAL - oil 1
7 55-5860 SCREW - case 4
8 55-5849 SCREW - case 6
9 55-5795 PIN - dowel 2
10 203-348 GASKET - rtv A/R
11 11-9643 PLUG - oil pan 1
12 13-554 SUMP - oil 1
13 51-1190 *PLUG (1/8) 1
14 51-595 *PLUG (18) 1
15 11-9642 PIPE - knock 1
16 33-3821 O-RING (16) 1
17 55-5765 SCREW - sump (M8 x 25) 13
18 55-5766 SCREW - sump (M8 x 60) 4
19 13-555 COVER - oil sump (assembly) 1
20 51-1295 *PLUG - oil drain 1
21 55-5765 SCREW - cover (M6 x 25) 14
22 55-6557 ELBOW - drain hose 1
203-385 SEALER - thread A/R
23 11-7067 HOSE - oil drain (23 in) 1
24 55-1042 CAP - oil hose 1
25 91-734 CLIP - hose 1
26 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
30-278 GASKET SET (see 214A1) 1
27 51-1925 COUPLING 1
28 13-1036 VALVE - oil drain 1
203-400 SEALER - thread A/R
29 13-1037 CAP 1

23
213H8 EXHAUST MANIFOLD (TK 370)
Revised
03/28/14

24
 EXHAUST MANIFOLD (TK 370) 213H8
Revised
03/28/14

REF PART NO. DESCRIPTION QTY

1 11-9663 MANIFOLD - exhaust 1
2 33-3824 GASKET - exhaust manifold 1
3 33-1907 GASKET - silencer 1
4 51-601 STUD - manifold 2
5 51-602 SCREW - manifold 4
6 55-6183 LOCKWASHER 4
7 55-6184 STUD - exhaust pipe 4
8 51-594 NUT - manifold 2
9 55-6186 NUT - exhaust pipe 4
30-278 GASKET SET (see 214A1) 1

25
213H5 GEAR HOUSING GROUP AND OIL PUMP (TK
Revised
370/370N, 3TNV74/80) 03/20/14

26
 GEAR HOUSING GROUP AND OIL PUMP (TK 213H5
Revised
03/20/14
370/370N, 3TNV74/80)

REF PART NO. DESCRIPTION QTY

1 11-9638 CASE - gear 1
2 203-348 GASKET - rtv A/R
3 33-1953 O-RING - fuel injection pump 1
4 33-3512 O-RING (12.3) 2
5 33-3820 O-RING (17.0) 3
6 55-5786 SCREW - gear case (M6 x 16) 4
7 55-5785 PIN - alignment 4
8 13-406 COVER - gear case (assembly) 1
9 11-9639 *HOUSING - oil pump 1
10 11-9703 *ROTOR - inner (replace as a set w/ item 11) 1
11 11-9704 *ROTOR - outer (replace as a set w/ item 10) 1
12 33-3819 *SEAL - oil 1
13 55-5788 SCREW - cover & case (M6 x 40) 4
14 55-5766 SCREW - cover & case (M6 x 60) 7
15 51-592 SCREW - oil pump (M6 x 16) 8
16 33-1954 O-RING - oil filler (32) 1
17 11-5091 COVER - filler 1
30-275 GASKET SET (TK 370/370N, see 185G2) 1
30-316 GASKET SET (3TNV74, see 267B8) 1
30-278 GASKET SET (3TNV80, see 214A1) 1

27
213H10 OIL LUBRICATION SYSTEM
Revised
02/17/14

28
 OIL LUBRICATION SYSTEM 213H10
Revised
02/17/14

REF PART NO. DESCRIPTION QTY

1 13-574 DIPSTICK 1
2 11-6683 GUIDE - dipstick 1
3 55-8391 ADAPTER & PLUG 1
4 51-1190 *PLUG 1
5 51-605 STUD - oil filter 1
6 11-6182 FILTER - oil 1
7 11-9682 PIPE - lubrication 1
8 51-606 SCREW - banjo 2
9 55-4622 SEAL - washer 4
10 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
11 13-575 TUBE - oil inlet 1
12 55-8854 SCREW - tube 2
13 33-3825 O-RING - oil tube 1

29
213H6 COOLANT PUMP
Revised
09/23/14

30
 COOLANT PUMP 213H6
Revised
09/23/14

REF PART NO. DESCRIPTION QTY

1 13-948 PUMP - coolant (w/gasket) 1
2 33-4159 *GASKET - coolant pump 1
51-623 *SCREW - cover 4
3 33-4211 *GASKET - coolant pump 1
4 33-3827 *O-RING - pump 1
5 51-608 *STUD - pulley 4
6 55-5792 NUT (M6) 4
7 55-8854 SCREW (M8 x 12) 1
8 33-1524 GASKET - round 1
9 55-6193 SCREW - pump 3
10 11-8677 COCK - coolant drain 1
11 13-954 THERMOSTAT (151 F / 71 C, gasket is incorporated w/ thermostat) 1
12 13-418 COVER - thermostat 1
51-1190 *PLUG (1/8) 1
13 55-6188 SCREW - cover (M8 x 20) 1
14 55-8857 SCREW - cover (M8 x 30) 1
15 77-2757 V-PULLEY 1
16 77-2752 SHIM - pulley (0.5 mm) A/R
77-1427 SHIM - pulley (1.0 mm) A/R
17 77-2758 SPACER - pulley 1
18 78-1492 BELT - coolant pump 1
19 204-427 TOOL - belt tension gauge 1

31
213H9 FUEL INJECTION PUMP (TK 370)
Revised
09/21/14

32
 FUEL INJECTION PUMP (TK 370) 213H9
Revised
09/21/14

REF PART NO. DESCRIPTION QTY

1 101-360 PUMP - fuel injection 1
2 33-4212 *O-RING - delivery 3
3 33-1753 *O-RING (S6) 4
4 33-3690 *WASHER - seal 1
5 33-1970 *O-RING 1
6 11-9685 *COLLAR - fix 1
7 51-609 *SCREW - collar 1
8 55-6254 *NUT - shaft 1
9 55-8863 *LOCKWASHER 1
10 33-3830 *GASKET - bottom cover 1
11 51-269 *SCREW - cover 8
12 33-3942 *GASKET - cover 1
13 11-6780 *COVER 1
14 55-6367 *STUD - cover 2
15 55-4750 *NUT 2
55-4608 *LOCKWASHER 2
16 33-3829 *GASKET - front cover 1
17 33-4213 *O-RING 1
18 33-3833 *WASHER - seal 1
19 33-3831 *GASKET - case 1
20 51-611 *SHIM 1
21 33-1752 *O-RING 1
22 11-9686 *SHAFT - control 1
23 13-430 *SPRING - governor 1
24 51-612 *SCREW - idle limit 1
25 55-5846 *LOCKNUT 1
26 13-1032 *LEVER - control 1
27 55-5810 *NUT - lever 1
28 51-610 *SHIM 1
29 33-3832 *GASKET - cover 1
30 55-5822 *SCREW - cover 4
31 33-2230 *O-RING 1
32 42-100 *SOLENOID - stop 1

33
213H9 FUEL INJECTION PUMP (TK 370)
Revised
09/21/14

34
 FUEL INJECTION PUMP (TK 370) 213H9
Revised
09/21/14

REF PART NO. DESCRIPTION QTY

33 55-8448 *SCREW - solenoid 2
34 11-9711 *COVER - tappet 1
35 11-9712 *COVER - bottom 1
36 11-9710 *COVER - case 1
37 33-1953 *O-RING - fuel injection pump 1
38 13-422 FLANGE - pump 1

35
213H0 FUEL INJECTION VALVE (TK 370/370N)
Revised
07/16/13

36
 FUEL INJECTION VALVE (TK 370/370N) 213H0
Revised
07/16/13

REF PART NO. DESCRIPTION QTY

1 13-598 VALVE - injection 3
2 33-3834 GASKET - return 3
3 11-6115 NUT 3
4 13-603 TUBE - fuel return 1
5 13-435 HOSE - fuel return (includes two clamps) 1
6 NSS *CLAMP 2
7 13-602 JOINT - banjo 1
8 55-8620 WASHER - seal 4
9 13-436 VALVE - check 1
10 13-433 JOINT - banjo 1
11 11-6110 SCREW - banjo 1
12 13-599 PIPE - fuel injection 1
13 13-600 PIPE - fuel injection 1
14 13-601 PIPE - fuel injection 1
15 11-6109 CLAMP - injection pipe 1
16 55-8626 *SCREW - clamp 2
17 101-360 PUMP - fuel injection (see 213H9, TK 370) 1
101-373 PUMP - fuel injection (see 236H7, TK 370N) 1
30-278 GASKET SET (see 214A1) 1

37
208F7 STARTER & GLOW PLUG GROUP
Revised
02/09/14

38
 STARTER & GLOW PLUG GROUP 208F7
Revised
02/09/14

REF PART NO. DESCRIPTION QTY

1 42-916 GLOW PLUG 3
2 41-6702 CONNECTOR - glow plug 1
3 45-1718 STARTER 1
45-2326 STARTER (standard life plus) 1
4 55-5852 SCREW - starter (12 x 30) 2
5 55-5853 NUT (12 mm) 1
6 55-4681 NUT 1
7 55-6203 NUT - starter (with tab) 1
8 55-4632 NUT 1
9 44-7736 CONNECTOR - starter 1

39
132A8 STARTER ASSEMBLY
Revised
01/12/13

40
 STARTER ASSEMBLY 132A8
Revised
01/12/13

REF PART NO. DESCRIPTION QTY

1 45-1718 STARTER 1.4 kW (see note) 1
845-2326 STARTER 1.4 kW (reman, see note) 1
45-2326 STARTER (standard life plus) 1
2 44-5466 *ROLLER - clutch 5
3 55-6202 *SCREW 2
4 55-4681 *NUT 2
5 44-5469 *BALL 1
6 41-1589 *FIELD 1
7 41-1590 *ARMATURE 1
8 41-1591 **BEARING 1
9 41-1592 **BEARING 1
10 41-1593 *CLUTCH - assembly 1
11 44-5477 **NUT 1
12 44-5474 **RETAINER 1
13 41-1594 **SPRING 1
14 41-1595 **CLUTCH 1
15 NSS ***BEARING 1
16 NSS ***BEARING 1
17 41-1596 **SHAFT 1
18 41-1597 **SPRING 1
19 44-5476 **PINION 1
20 41-1598 **RING - snap 1
21 41-1599 *RETAINER 1
22 41-1600 *PINION 1
23 41-1601 *HOUSING 1
24 41-1602 *FRAME 1
25 41-1603 *HOLDER & BRUSH - assembly 1
26 NSS **SPRING 4
27 41-1604 *SWITCH - magnetic (assembly) 1
28 55-8627 *BOLT 2
29 55-8628 *BOLT 2
30 41-1605 *SPRING 1
31 33-2817 *O-RING 2
NOTE: Starter (45-1718 & 845-1718) replaces starter (45-1312 & 845-1312). See Grid 76C11 for replacement parts for
starter (45-1312).

41
132A8 STARTER ASSEMBLY
Revised
01/12/13

42
 STARTER ASSEMBLY 132A8
Revised
01/12/13

REF PART NO. DESCRIPTION QTY

32 55-8629 *DRAIN 1
33 41-1606 *CAP - terminal 1
34 91-7298 *BRACKET 1
NOTE: Starter (45-1718 & 845-1718) replaces starter (45-1312 & 845-1312). See Grid 76C11 for replacement parts for
starter (45-1312).

43
214A1 GASKET SET (TK 370/370N)
Revised
04/17/13

44
 GASKET SET (TK 370/370N) 214A1
Revised
04/17/13

REF PART NO. DESCRIPTION QTY

30-278 GASKET SET 1
1 33-4209 *GASKET - cylinder head 1
2 33-1953 *O-RING (fuel injection pump) 1
3 11-9646 *PROTECTOR - nozzle 3
4 11-9653 *SEAL - valve stem (intake) 3
11-9654 *SEAL - valve stem (exhaust) 3
5 33-1733 *GASKET - nozzle 6
6 33-4210 *GASKET - valve cover 1
7 13-563 *GAKSET - intake manifold 1
8 33-3824 *GASKET - exhaust manifold 1
9 33-1907 *GASKET - exhaust manifold 1
10 33-1954 *O-RING (P32) 2
33-3821 *O-RING (P16) 1
33-3512 *O-RING (P12) 1
33-3820 *O-RING (P17) 3
33-3825 *O-RING (P16) 1
33-4091 *O-RING (P40) 1
11 55-4622 *WASHER - seal (8) 4
55-8620 *WASHER - seal (12) 4
12 33-3834 *GASKET - return 3
13 33-4211 *GASKET - water pump 1
14 33-1524 *GASKET - water pump 1

45
209B0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
01/19/15

46
 FUEL & OIL FILTERS, HOSES & FITTINGS 209B0
Revised
01/19/15

REF PART NO. DESCRIPTION QTY

1 11-4380 ELBOW - hose fitting (3/8) 6
2 10-242 KIT - sleeve & eyelet (3/8) 10
3 11-4941 NUT (3/8) 10
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 55-4515 ADAPTER - oil line (see 185F8) 1
6 10-243 KIT - sleeve & eyelet (1/4) 4
7 11-4841 NUT (1/4) 4
8 11-5320 ELBOW - hose fitting (1/4) 2
9 11-9030 HOSE (1/4 od x 35 ft lg) A/R
10 55-665 TEE 1
11 51-1479 TEE (with restrictor) 1
12 55-8459 PLUG 1
13 11-9341 FILTER - fuel (EMI 2000 hour) 1
14 55-3168 ADAPTER - fuel pickup 1
203-393 SEALER - thread A/R
15 11-5941 BRACKET - fuel filter 1
55-2962 SCREW - bracket 4
55-2958 FLATWASHER 8
55-4954 NUT 4
16 55-1004 PLUG - pipe 1
17 55-433 PLUG - pipe 3
18 11-9321 FILTER - oil bypass (EMI 2000 hour) 1
19 55-3164 STUD - bypass filter 1
203-393 SEALER - thread A/R
20 11-6182 FILTER - oil (full flow, see 185F8) 1
21 51-1480 TEE (with restrictor) 1
22 41-7064 SWITCH - oil pressure 1
23 55-2539 BUSHING 2
24 11-2886 VALVE (Schrader) 1
25 41-7059 PUMP - fuel (12V) 1
10-378 *KIT - bowl & gasket 1
10-494 **KIT - strainer & o-ring 1
33-4736 ***O-RING 1

47
209B0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
01/19/15

48
 FUEL & OIL FILTERS, HOSES & FITTINGS 209B0
Revised
01/19/15

REF PART NO. DESCRIPTION QTY

10-273 KIT - filter (for 41-2640 fuel pump) 1
33-1676 GASKET - fuel pump (for 41-2638 fuel pump) 1
203-385 SEALER - thread A/R
26 204-1166 WRENCH - fuel bowl 1
27 92-5656 BRACKET - fuel pump 1
55-1587 SCREW - bracket 1
55-2086 FLATWASHER 1
55-4953 NUT 1
28 11-9279 TUBE - fuel pickup 1
33-4402 GASKET - fuel pickup (rubber) 1

49
213D8 THROTTLE SOLENOID GROUP
Revised
09/21/14

50
 THROTTLE SOLENOID GROUP 213D8
Revised
09/21/14

REF PART NO. DESCRIPTION QTY

1 92-5699 BRACKET - engine 1
2 41-5459 SOLENOID 1
3 44-8198 *PLUNGER - solenoid 1
4 91-3095 *BOOT - solenoid 1
5 55-2762 *BOLT - eye 1
6 11-8014 JOINT - ball 2
7 55-4560 NUT - ball joint 2
8 13-787 ROD - fuel solenoid (TS-200/300, MD-100/200/300, 1.7 in long) 1
9 13-1032 LEVER - control (see 213H9) 1
10 55-2977 SCREW - solenoid 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
11 92-5189 BOLTSTRIP - solenoid 2
55-4867 RIVET - boltstrip 2
12 44-2756 DIODE 1
13 55-2965 NUT - rod 1

51
213D9 AIR CLEANER & MUFFLER GROUP
Revised
05/31/12

52
 AIR CLEANER & MUFFLER GROUP 213D9
Revised
05/31/12

REF PART NO. DESCRIPTION QTY

1 11-9068 FILTER - air cleaner (dry) 1
2 11-9059 *ELEMENT - air cleaner 1
3 11-9091 *CLIP - base 2
4 11-9092 *EJECTOR - dust 1
5 55-5921 CLAMP - air cleaner 1
6 13-758 HOSE - air cleaner (filter to engine) 1
7 13-757 HOSE - air intake 1
8 55-4979 CLAMP - hose 3
9 92-5694 PANEL - blockoff (before 6/07) 1
98-8182 PANEL - blockoff (6/07 & after) 1
55-2977 SCREW - panel 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-8711 INSERT - threaded 6
10 33-4291 GROMMET 1
11 55-6808 CLAMP - hose 1
55-1587 SCREW - clamp 1
55-1800 LOCKWASHER 1
55-2086 FLATWASHER 1
12 92-5696 DEFLECTOR - air (MD-300 only) 1
13 33-1907 GASKET - muffler 1
14 13-821 MUFFLER 1
55-6184 STUD - muffler to manifold 4
55-6183 LOCKWASHER 4
55-6186 NUT 4
15 11-6173 TUBE - exhaust (TSA) 1
11-6291 TUBE - exhaust (EMEIA) 1
16 55-3364 PLUG 1
17 92-8020 PANEL - stiffener 1

53
213D7 ENGINE COOLING SYSTEM
Revised
08/17/14

54
 ENGINE COOLING SYSTEM 213D7
Revised
08/17/14

REF PART NO. DESCRIPTION QTY

1 67-2214 TANK - accumulator 1
55-3048 SCREW - tank 2
55-7122 WASHER - belleville 2
55-2640 NUT 2
2 55-5094 COCK - drain 1
3 67-2213 COIL - condenser (MD-300) 1
67-2216 COIL - condenser (MD-100/200 units w/ water heated accumulator) 1
67-1968 COIL - condenser (MD-100/200 units w/o water heated accumulator) 1
92-6939 *Cover - top 1
55-3059 *NUT - captive 8
4 55-9237 ADAPTER - hose 1
5 12-826 TANK - expansion 1
55-2539 *BUSHING - sensor 2
55-3018 SCREW - tank 4
55-2086 FLATWASHER 5
55-1800 LOCKWASHER 5
6 11-9242 CAP - radiator 1
7 55-8653 ELBOW - hose 1
203-385 SEALER - thread A/R
8 44-6534 SENSOR - water level 2
55-2965 NUT - terminal 2
55-2996 LOCKWASHER 2
55-2001 FLATWASHER 2
9 13-759 HOSE - radiator to engine (EPDM) 1
13-759 HOSE - radiator to engine (silicone) 1
10 55-2818 CLAMP - EPDM hose (0.750 dia to 1.500 dia) 4
55-3401 CLAMP - silicone hose (0.750 dia to 1.500 dia) 4
11 11-9520 HOSE - engine to radiator (EPDM) 1
11-9521 HOSE - engine to radiator (silicone) 1
12 55-6156 CLAMP - hose 2
55-2977 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2

55
213D7 ENGINE COOLING SYSTEM
Revised
08/17/14

56
 ENGINE COOLING SYSTEM 213D7
Revised
08/17/14

REF PART NO. DESCRIPTION QTY

55-8979 INSERT - threaded 2
13 98-935 HOSE - expansion tank (EPDM, 23 in) A/R
12-419 HOSE - expansion tank (silicone, 23 in) A/R
14 55-5002 CLAMP - EPDM hose 2
55-1521 CLAMP - silicone hose 2
15 13-958 HOSE - overflow 1
55-2069 CLAMP - hose 2
16 11-8041 HOSE (3/8 id, EPDM) A/R
12-538 HOSE (3/8 id, silicone) 1
17 55-2069 CLAMP - EPDM hose (0.375 dia to 0.875 dia) 6
55-6731 CLAMP - silicone hose (0.375 dia to 0.875 dia) 6
18 55-9091 ELBOW - hose 1
203-385 SEALER - thread A/R
19 41-6539 SENSOR - water temperature 1
20 92-5570 PLATE - sensor 1
44-9906 TAB - connector 1
55-3136 RIVET - tab 2
21 13-948 PUMP - coolant (see 213H6) 1
22 92-1561 STRIP - hose protector 1
23 92-7318 BRACKET - coolant tank 1
10-401 KIT - overflow tank 1
24 12-850 *TANK - overflow 1
25 13-957 *CAP - tank 1
26 92-6823 *BRACKET - tank 1
55-2977 SCREW - bracket 7
55-2086 FLATWASHER 7
55-1800 LOCKWASHER 7
55-8979 INSERT - threaded 7

57
118B7 ENGINE BLOCK HEATER
Revised
06/19/14

58
 ENGINE BLOCK HEATER 118B7
Revised
06/19/14

REF PART NO. DESCRIPTION QTY

1 40-530 KIT - engine block heater (120VAC) 1
2 41-463 *HEATER - engine block 1
3 33-2509 *GASKET - heater 1
4 55-7726 *SCREW - heater 2
5 55-7727 *LOCKWASHER 2

59
209B1 ENGINE MOUNTING GROUP (before 12/07)
Revised
01/14/15

60
 ENGINE MOUNTING GROUP (before 12/07) 209B1
Revised
01/14/15

REF PART NO. DESCRIPTION QTY

1 92-7199 BRACKET - snubber 1
2 92-5158 PLATE - front bracket 2
55-5957 SCREW - plate & bracket (socket head) 6
55-7122 WASHER - belleville 6
203-400 SEALER - thread A/R
3 55-3593 SCREW - mount 3
4 55-2038 FLATWASHER 1
5 92-8822 MOUNT - vibration (front, set of two) 2
6 55-5871 WASHER - special 7
7 55-7123 WASHER - belleville 3
8 55-287 NUT 3
9 51-1334 LOCKWASHER (internal tooth) 2
10 92-8822 MOUNT - vibration (rear, set of two) 2
11 91-7968 BRACKET - gauge 2
12 55-2969 SCREW - mount 2
55-2958 FLATWASHER 4
55-4954 NUT 2
13 91-5646 MOUNT - vibration 1
14 55-8658 NUT 4
15 55-7122 WASHER - belleville 5
16 55-2641 FLATWASHER 1
17 55-2640 NUT 1
18 55-9883 BOLT - eye 1
19 55-3048 SCREW - chain 1
20 11-8035 CHAIN - 3 links (RD, TS & SPECTRUM TS) 1
91-9453 CHAIN - 2 links (MD/TS-200/300) 1
21 91-5645 STUD - snubber 1
22 91-7969 BRACKET - snubber (RD, TS-500/600 & SPECTRUM TS) 1
92-5709 BRACKET - snubber (MD/TS-200/300) 1
55-2969 SCREW - bracket (5/16) 2
55-2958 FLATWASHER (5/16) 4
55-4954 NUT (5/16) 2
55-3048 SCREW - bracket (3/8) 1

61
209B1 ENGINE MOUNTING GROUP (before 12/07)
Revised
01/14/15

62
 ENGINE MOUNTING GROUP (before 12/07) 209B1
Revised
01/14/15

REF PART NO. DESCRIPTION QTY

55-2641 FLATWASHER (3/8) 2
55-4955 NUT (3/8) 1
23 92-5699 BRACKET - engine (rear, TS, MD) 1
92-5160 BRACKET - engine (rear, RD) 1
55-5957 SCREW - bracket (socket head) 5
203-400 SEALER - thread A/R
24 92-5150 PLATE - engine mount (wear) 6
51-1406 RIVET - plate (0.775) 4
55-3136 RIVET - plate (0.450) 2

63
226E4 ENGINE MOUNTING GROUP (12/07 & after)
Revised
10/22/14

64
 ENGINE MOUNTING GROUP (12/07 & after) 226E4
Revised
10/22/14

REF PART NO. DESCRIPTION QTY

1 92-6816 BRACKET - snubber 1
2 92-5158 PLATE - front bracket 2
55-5957 SCREW - plate & bracket (socket head) 6
55-7122 WASHER - belleville 6
203-400 SEALER - thread A/R
3 55-3593 SCREW - mount 3
4 92-5698 BRACKET - spacer 1
5 92-6817 MOUNT - vibration 1
55-533 SCREW 2
55-371 WASHER 4
55-4967 NUT 2
6 55-5871 WASHER - special 7
7 55-7123 WASHER - belleville 3
8 55-287 NUT 3
9 51-1334 LOCKWASHER (internal tooth) 2
10 92-8822 MOUNT - vibration (rear, set of two) 2
11 91-7968 BRACKET - gauge 2
12 55-2969 SCREW - mount 2
55-2958 FLATWASHER 4
55-4954 NUT 2
13 91-5646 MOUNT - vibration 1
14 55-8658 NUT 4
15 55-7122 WASHER - belleville 5
16 55-2641 FLATWASHER 1
17 55-2640 NUT 1
18 55-9884 BOLT - eye 1
19 55-3048 SCREW - chain 1
20 11-8035 CHAIN - 3 links (TS & SPECTRUM TS) 1
91-9453 CHAIN - 2 links (MD-100/200/300) 1
21 91-5645 STUD - snubber 1
22 91-7969 BRACKET - snubber (TS-500/600, SPECTRUM TS, RD-II) 1
92-5709 BRACKET - snubber (MD-100/200/300 & TS-200/300)) 1
55-2969 SCREW - bracket (5/16) 2

65
226E4 ENGINE MOUNTING GROUP (12/07 & after)
Revised
10/22/14

66
 ENGINE MOUNTING GROUP (12/07 & after) 226E4
Revised
10/22/14

REF PART NO. DESCRIPTION QTY

55-2958 FLATWASHER (5/16) 4
55-4954 NUT (5/16) 2
55-3048 SCREW - bracket (3/8) 1
55-2641 FLATWASHER (3/8) 2
55-4955 NUT (3/8) 1
23 92-5699 BRACKET - engine (rear) 1
55-5957 SCREW - bracket (socket head) 5
203-400 SEALER - thread A/R
24 92-5150 PLATE - engine mount (wear) 4
51-1406 RIVET - plate 4
25 55-6822 SCREW - mount 1
26 55-402 FLATWASHER 1
27 55-1985 WASHER - special 1
28 55-7122 WASHER - belleville 1
29 55-289 NUT 1
30 92-6553 BRACKET - engine (front, curbside) 1
31 92-6554 BRACKET - engine (front, roadside) 1
32 55-2038 FLATWASHER 2

67
134E5 MOUNTING GROUP - COMPRESSOR & MOTOR
Revised
09/05/03

68
 MOUNTING GROUP - COMPRESSOR & MOTOR 134E5
Revised
09/05/03

REF PART NO. DESCRIPTION QTY

1 91-6583 BOLTSTRIP (w/ mounting screw) 2
55-4953 NUT - boltstrip 2
55-2086 FLATWASHER 2
2 55-399 WASHER - special 4
3 55-2200 LOCKWASHER 4
4 55-3122 NUT - compressor 4
5 55-3048 SCREW - motor (1 in lg) 4
55-2683 SCREW - jackshaft (1-1/2 lg) 4
6 55-2641 FLATWASHER 12
55-4931 WASHER - special 4
7 55-4955 NUT 12
8 98-3995 MOUNT - pedestal (motor) 1
9 99-9536 SUPPORT - jackshaft (see 77B14) 1
10 99-9839 BOLTSTRIP - support 2
11 55-4759 BOLT - belt adjustment 2
12 55-377 FLATWASHER 2
13 99-5983 SPACER 2
14 55-1232 NUT - jam 4
15 91-3370 BRACKET - motor/jackshaft 1
16 91-3159 ANGLE - motor support 1
55-1587 SCREW - angle 2
55-2086 FLATWASHER 4
55-4953 NUT 2
17 77-1712 JACKSHAFT - assembly (see 77B14) 1

69
191C6 BELTS, PULLEYS & FAN GROUP
Revised
01/16/15

70
 BELTS, PULLEYS & FAN GROUP 191C6
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

1 78-558 FAN - evaporator 2
2 77-1522 CLIP - fan hub 2
3 77-1464 CLIP - fan 2
4 55-3675 SCREW - fan 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
5 99-3261 BOLTPLATE - fanshaft 2
6 78-782 FANSHAFT - assembly (see 77A3) 2
55-2641 FLATWASHER 8
55-4955 NUT - fanshaft 8
7 78-684 BELT - evaporator fan 1
8 78-1366 BELT - engine 1
9 78-700 BELT - alternator to evaporator fan 1
10 78-936 BELT - motor to jackshaft (compressor) 1
11 55-457 KEY - pulley 2
12 77-1697 PULLEY - evaporator fan 2
55-6220 SCREW - pulley 6
55-790 LOCKWASHER 6
55-2958 FLATWASHER 6
13 70-199 PULLEY - idler (see 205C3) 1
14 77-1703 PULLEY - alternator 1
15 41-2194 ALTERNATOR (23A, see 143E14) 1
41-2195 ALTERNATOR (37A, see 144C4) 1
16 77-1826 PULLEY - motor (TSA) 1
77-1754 PULLEY - motor (EMEIA) 1
77-1980 PULLEY - motor (single phase) 1
77-1985 PULLEY - jackshaft 1
55-6220 SCREW - pulley 2
55-790 LOCKWASHER 2
17 77-1984 PULLEY - compressor 1
77-2537 BUSHING - pulley 1
70-184 KIT - screws & washers 1
55-455 KEY - pulley 1

71
191C6 BELTS, PULLEYS & FAN GROUP
Revised
01/16/15

72
 BELTS, PULLEYS & FAN GROUP 191C6
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

203-392 SEALER - antiseize A/R
18 107-349 CLUTCH (see 132D14) 1
55-5022 SCREW - clutch 6
203-400 SEALER - thread A/R
19 77-1699 HUB - condenser fan 1
55-6220 SCREW - hub 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
20 78-687 FAN - condenser 1
78-954 FAN - condenser (plastic, noise reduction option) 1
55-7555 KEY 1
55-2963 SCREW - fan 4
55-2958 FLATWASHER 4
55-2959 LOCKWASHER 4
21 104-700 MOTOR (220-230-380-460/3/50-60 & EMEIA, see 126F4) 1
104-774 MOTOR (220-230-380-460/3/50-60, Leroy Somer) 1
104-788 MOTOR (220-230-380-460/3/50-60, China) 1
55-3264 KEY - pulley/fan 2
99-9084 NAMEPLATE - arrow 1
22 77-1712 JACKSHAFT (30 units, see 77B14) 1
23 78-1492 BELT - water pump 1
24 98-3631 GUARD - fan 1
55-3121 SCREW - guard 4
55-3045 WASHER - dome 4
25 204-427 GAUGE - belt tension 1
26 98-3117 PLENUM - condenser fan 1
27 98-3116 ORIFICE - fan 1
55-3018 SCREW - orifice 4
55-3045 WASHER - dome 4
55-3059 NUT - captive 4
28 77-2163 PULLEY - compressor (R134a, MD-200 30/50) 1
29 78-1367 BELT - engine (R134a, MD-300 30/50) 1
30 77-1660 PULLEY - engine (R134a, 30s; 50s use item 18) 1

73
191C6 BELTS, PULLEYS & FAN GROUP
Revised
01/16/15

74
 BELTS, PULLEYS & FAN GROUP 191C6
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

31 77-2057 PULLEY - compressor (R134a, MD-300 30/50) 1

75
205C3 IDLER PULLEY (TRUCK)
Revised
07/19/06

76
 IDLER PULLEY (TRUCK) 205C3
Revised
07/19/06

REF PART NO. DESCRIPTION QTY

70-199 KIT - idler pulley 1
1 51-630 *WASHER 1
2 55-3594 *WASHER 1
3 55-7123 *WASHER - belleville 1
4 55-7524 *SCREW - pulley 1
5 NSS *PULLEY - idler (use kit 70-199) 1
6 55-5871 *WASHER 1
7 77-2409 *SPROCKET - adjusting 1

77
180H3 IDLER PULLEY GROUP
Revised
01/02/07

78
 IDLER PULLEY GROUP 180H3
Revised
01/02/07

REF PART NO. DESCRIPTION QTY

1 91-9058 BRACKET - idler pulley 1
55-2969 SCREW - bracket 4
55-2958 FLATWASHER 4
55-8423 WASHER - belleville 4
2 91-8795 NUTSTRIP 2
55-3025 SCREW - nutstrip (#10) 2
55-2996 LOCKWASHER 2
3 55-7524 SCREW - pulley 1
4 77-2409 SPROCKET - pulley 1
5 55-3594 WASHER - special 1
6 70-199 PULLEY - idler 1
7 51-630 WASHER - pulley 1
8 55-7123 WASHER - belleville 1
9 55-5871 WASHER - special 1

79
77A3 FANSHAFT ASSEMBLY
Revised
03/09/12

80
 FANSHAFT ASSEMBLY 77A3
Revised
03/09/12

REF PART NO. DESCRIPTION QTY

78-782 FANSHAFT - assembly 1
1 55-3350 *SCREW - oil plug 2
2 33-1009 *O-RING 2
3 99-3262 *HOUSING 1
4 55-6418 *VENT - air 1
55-6416 *CAP - air vent 1
5 33-2134 *SEAL - oil 2
203-278 *GREASE (gallon) A/R
6 77-2617 *FANSHAFT 1
7 77-1070 *BEARING - roller 2
8 99-3264 *TUBE - splash guard 1
9 55-3834 *SCREW - cap 4
10 55-2958 *FLATWASHER 4
11 91-1203 *CAP 1
12 99-2901 *SHIM (0.005 thk) A/R
99-2902 *SHIM (0.007 thk) A/R
99-4231 *SHIM (0.020 thk) A/R
13 33-982 *O-RING 1
14 11-6863 SLEEVE - repair 1

81
77B14 JACKSHAFT ASSEMBLY
Revised
08/14/11

82
 JACKSHAFT ASSEMBLY 77B14
Revised
08/14/11

REF PART NO. DESCRIPTION QTY

77-1712 JACKSHAFT - assembly 1
1 55-2969 *SCREW 8
2 55-421 *LOCKWASHER 8
3 55-371 *FLATWASHER 8
4 91-1203 *CAP - housing 2
99-2901 *SHIM (0.005 thk) 3
99-2902 *SHIM (0.007 thk) 3
5 33-982 *O-RING 2
6 33-2134 *SEAL - oil 2
7 77-1070 *BEARING - roller 2
8 55-3364 *PLUG - pipe 2
9 77-2621 *SHAFT - assembly 1
10 91-5685 *HOUSING 1
11 55-9347 *VENT - air 1
55-9347 *CAP - air vent 1
12 77-2434 *RETAINER - oil slinger 1
13 55-351 KEY - hub 1
14 55-3264 KEY - pulley 1
15 11-6863 SLEEVE - repair 1
203-278 GREASE (gallon) A/R

83
145F4 CLUTCH ASSEMBLY (107-349)
Revised
08/22/13

84
 CLUTCH ASSEMBLY (107-349) 145F4
Revised
08/22/13

REF PART NO. DESCRIPTION QTY

107-349 CLUTCH 1
107-348 CLUTCH (under mount units only) 1
1 70-189 *KIT - clutch repair 1
2 70-175 **KIT - bearing 1
3 70-190 **KIT - shoe 1
4 77-2608 ***SPRING 2
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257. See 94B1 for
replacement parts for 107-204.

85
213D0 REFRIGERATION - CONDENSER
Revised
06/14/14

86
 REFRIGERATION - CONDENSER 213D0
Revised
06/14/14

REF PART NO. DESCRIPTION QTY

1 802-1146 COMPRESSOR - X214 (new exchange, deep sump, see 185H5) 1
2 22-188 VALVE - discharge (see 185H9) 1
3 61-2270 TUBE - valve to 3-way 1
4 61-1236 VALVE - 3-way (see 101B6) 1
55-3618 SCREW - 3-way 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
5 67-2213 COIL - condenser (MD-300, see 213D7) 1
67-2216 COIL - condenser (MD-100/200, see 213D7) 1
67-1968 COIL - condenser (MD-100/200, see 213D7) 1
92-6939 *Cover - top 1
99-9948 NAMEPLATE - pressure vessel (EMEIA) 1
92-4315 NAMEPLATE - pressure vessel (EMEIA) 1
6 61-2263 TUBE - condenser to receiver 1
55-3295 *FITTING - saddle 1
7 66-7392 VALVE - relief 1
33-1015 O-RING - valve 1
8 67-1180 TANK - receiver (see 156B6) 1
91-7419 NAMEPLATE - pressure vessel (EMEIA) 1
9 61-2262 TUBE - receiver to dehydrator 1
55-8267 *NUT - o-ring seal 1
55-8268 *SHOULDER - o-ring seal 1
10 33-1015 O-RING 2
11 61-800 DEHYDRATOR 1
12 66-6057 TUBE - dehydrator to valve 1
55-8267 NUT - o-ring seal 1
55-8268 SHOULDER - o-ring seal 1
13 66-5763 VALVE - check 1
14 66-6135 TUBE - valve to tee 1
15 55-3251 TEE 1
16 66-6136 TUBE - tee to evaporator 1
17 66-5346 TUBE - tee to solenoid 1
18 61-283 SOLENOID - thermax (see 125C10) 1

87
213D0 REFRIGERATION - CONDENSER
Revised
06/14/14

88
 REFRIGERATION - CONDENSER 213D0
Revised
06/14/14

REF PART NO. DESCRIPTION QTY

19 66-4624 TUBE - evaporator to accumulator 1
20 67-2214 TANK - accumulator 1
66-455 COUPLING (1-1/8) 1
21 61-4527 VALVE - pressure regulator 1
22 61-2264 TUBE - cpr to compressor 1
23 66-1916 VALVE - suction (see 185H9) 1
24 61-2268 TUBE - 3-way to elbow 1
25 55-4142 ELBOW 1
26 61-2269 TUBE - elbow to evaporator 1
27 61-2266 TUBE - 3-way to solenoid 1
28 66-8560 SOLENOID - pilot (12V) 1
41-1525 *COIL - valve (12V) 1
55-8786 *NUT - coil 1
29 61-2267 TUBE - solenoid to suction tube 1
30 61-2265 TUBE - 3-way to coil 1
31 61-2504 VALVE - service port 1
11-7777 VALVE (Schrader) 1
32 92-5695 BRACKET- 3-way valve 1
55-2977 SCREW - bracket 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
33 66-6048 TUBE - joint to accumulator 1
66-7377 COUPLING - solenoid 1
34 92-3623 BRACKET - solenoid (before 8/08) 1
92-7359 BRACKET - solenoid (8/08 & after) 1
35 92-3625 BRACKET - accumulator tank 1
36 51-627 CLAMP - tube 4
55-3344 SCREW - clamp 4
55-2086 FLATWASHER 4
55-4953 NUT 4

89
152G4 REFRIGERATION - EVAPORATOR
Revised
01/23/09

90
 REFRIGERATION - EVAPORATOR 152G4
Revised
01/23/09

REF PART NO. DESCRIPTION QTY

1 67-1133 COIL - evaporator (TS-200/MD-100/200) 1
67-1136 COIL - evaporator (TS/MD-300) 1
67-2092 COIL - evaporator (use w/ cryogenic option) 1
2 33-507 GROMMET - expansion valve (1-1/8) 1
55-3059 *NUT - captive 4
55-1587 SCREW - coil 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
3 67-1576 HEAT EXCHANGER (TS/MD-200, R404A) 1
67-1577 HEAT EXCHANGER (TS/MD-300, R404A) 1
66-5752 *FITTING - tube 1
4 66-9626 TUBE - liquid outlet 1
5 66-6044 TUBE - liquid inlet 1
6 99-9842 NAMEPLATE - Pressure Vessel (TS/MD-200) 1
91-3482 NAMEPLATE - Pressure Vessel (TS/MD-300) 1
7 66-9375 VALVE - expansion (R404A, before 1/08) 1
61-4274 VALVE - expansion (R404A, 1/08 & after) 1
203-534 TAPE - insulating A/R
8 66-9625 TUBE - equalizer (R404A) 1
66-8559 TUBE - defrost 1
9 66-6896 *TUBE - defrost (joint to evap) 1
10 66-6895 *TUBE - defrost (bulkhead to joint) 1
11 99-9843 NAMEPLATE - Pressure Vessel (TS/MD-200) 1
91-7749 NAMEPLATE - Pressure Vessel (TS/MD-300) 1
12 67-1404 HEAT EXCHANGER (MD-200, R134a) 1
67-1577 HEAT EXCHANGER (MD-300, R134a) 1
13 66-6051 TUBE - equalizer (R134a) 1
14 61-3813 VALVE - expansion (R134a & Dairy option) 1
15 61-3603 TUBE - liquid (MD-100) 1
16 61-3602 TUBE - suction (MD-100) 1

91
185H5 COMPRESSOR X214 (DEEP SUMP)
Revised
08/12/14

92
 COMPRESSOR X214 (DEEP SUMP) 185H5
Revised
08/12/14

REF PART NO. DESCRIPTION QTY

802-1146 COMPRESSOR - X214 (TSA, new exchange) 1
102-1146 COMPRESSOR - X214 (EMEA) 1
1 23-131 *BODY - compressor 1
2 33-2552 *GASKET - compressor cylinder head 1
3 22-788 *HEAD - cylinder 1
4 33-2019 *O-RING 10
5 55-6804 *WASHER - sealing 10
6 55-6805 *SCREW - cylinder head (2 lg) 6
7 55-6806 *SCREW - cylinder head (2-5/8 lg) 2
8 22-990 *PLATE - valve 2
9 33-1223 *O-RING - oil fill 1
10 22-899 *SEAL - crankshaft 1
11 22-743 *PLATE 1
12 55-172 *SCREW 6
55-895 *FLATWASHER 6
13 33-2044 *SEAL - oil 1
14 33-2043 *O-RING - seal plate 1
15 22-350 *SIGHT GLASS 2
16 33-822 *O-RING 2
17 66-8927 *ADAPTER - suction (SR-2 units, before 8/11) 1
22-1355 *ADAPTER - suction (SR-3 units, 8/11 & after) 1
18 55-190 *SCREW - adapter 4
19 55-3252 *WASHER 4
20 33-408 *O-RING - valve plate 2
21 22-608 *SLEEVE - cylinder 2
22 33-211 *GASKET - adapter 1
23 22-159 *SCREEN - suction port 1
24 11-475 *BUSHING - piston pin 2
25 22-849 *PISTON 2
26 NSS **PIN - piston 2
27 55-2122 **RING - retaining 4
28 NSS **HEAD - piston 2
29 NSS **REED - piston 2
NOTE: For TSA units, refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.

93
185H5 COMPRESSOR X214 (DEEP SUMP)
Revised
08/12/14

94
 COMPRESSOR X214 (DEEP SUMP) 185H5
Revised
08/12/14

REF PART NO. DESCRIPTION QTY

30 51-115 **NUT 2
55-895 **FLATWASHER 2
31 22-639 *ROD - connecting 2
32 55-5062 *BOLT - connecting rod 4
33 51-666 *NUT - connecting rod 4
34 22-1246 *BEARING SET - connecting rod (standard) 2
22-1264 *BEARING SET (0.005 us) 2
22-1265 *BEARING SET (0.010 us) 2
22-1266 *BEARING SET (0.020 us) 2
22-1267 *BEARING SET (0.030 us) 2
35 33-1223 *O-RING - pumpshaft 1
36 22-220 *BEARING - crankshaft (pump end) 1
37 55-4720 *PLUG 2
38 55-7425 *PIN - dowel 1
39 20-216 *CRANKSHAFT 1
40 22-123 *PLUG - oil metering 1
41 55-455 *KEY 1
42 77-2311 *BEARING - crankshaft (pulley end) 1
43 33-110 *GASKET - bearing plate 1
44 22-1149 *SHAFT - oil pump 1
45 55-9760 *KEY - shaft 1
46 22-1254 *PLATE - pump bearing 1
47 22-1160 *PUMP - oil 1
48 33-1175 *O-RING - oil pump cover 1
49 33-239 *O-RING 2
50 22-1278 *COVER - pump 1
51 55-681 *SCREW - plate (1-1/8 lg) 4
51-149 *SCREW - plate (2-1/4 lg) 8
52 55-896 *FLATWASHER 20
53 22-784 *REGULATOR - oil pressure 1
54 33-672 *O-RING 1
55 55-6752 *PLUG 1
56 33-1461 *O-RING - hose 1
NOTE: For TSA units, refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.

95
185H5 COMPRESSOR X214 (DEEP SUMP)
Revised
08/12/14

96
 COMPRESSOR X214 (DEEP SUMP) 185H5
Revised
08/12/14

REF PART NO. DESCRIPTION QTY

57 66-8928 *ADAPTER - o-ring seal 1
58 22-1188 *SUMP - oil 1
59 33-3839 *GASKET - oil sump 1
60 55-9106 *SCREW (1-1/8 lg) 8
55-926 *SCREW - oil sump (3-1/2 lg) 4
61 55-8398 *PLUG - oil drain 1
62 33-2747 *O-RING - plug 1
63 22-1189 *SCREEN - oil sump 1
64 33-2205 *O-RING - oil pickup 1
65 99-4848 *CLAMP - screen 1
66 55-366 *LOCKWASHER 2
67 55-291 *NUT 2
68 22-653 *VALVE - check 1
69 66-8929 *VALVE - oil fill 1
70 33-1461 *O-RING (5/16) 1
71 66-9387 *CAP - adapter 1
72 92-2988 *BRACKET - oil pickup 1
73 55-3364 *PLUG - pipe 1
74 91-5630 *COVER - cylinder head port 1
75 33-3103 *GASKET - cover 1
76 55-329 *SCREW - plate 2
77 55-8765 *STUD - cylinder head (4.1 inch long) 2
55-8764 *STUD - cylinder head (3.5 inch long) 4
78 33-2542 *GASKET - suction cover plate 1
79 91-5629 *PLATE - suction cover 1
11-2886 *VALVE (Schrader) 1
80 55-141 *SCREW - bracket 2
55-895 *FLATWASHER 2
55-790 *LOCKWASHER 2
30-247 *KIT - gasket (see note) 1
203-513 OIL - compressor (R134a, R404A, one liter) A/R
203-518 KIT - acid test (polyol ester kit) 1
NOTE: For TSA units, refer to Parts Bulletin PB1517 for information on the new compressor, crankshaft and drive key.

97
143D13 COMPRESSOR OIL FILTER
Revised
03/19/04

98
 COMPRESSOR OIL FILTER 143D13
Revised
03/19/04

REF PART NO. DESCRIPTION QTY

90-240 KIT - compressor stabilizer 1
1 91-8239 *BRACKET - stabilizer 1
2 55-2957 *SCREW - bracket (1/4) 2
3 55-2086 *FLATWASHER (1/4) 2
4 55-1800 *LOCKWASHER (1/4) 2
5 55-4953 *NUT (1/4) 2
6 55-8765 *STUD - cylinder head 2
7 55-2640 *NUT - bracket 2
55-7469 *WASHER - belleville 2
8 55-2086 *FLATWASHER 4
9 55-6804 *WASHER - sealing 2
10 33-2019 *O-RING 2
11 66-8928 ADAPTER (o-ring seal) 1
33-1461 *O-RING - hose 1
12 33-1461 O-RING (5/16) 2
13 66-8837 TUBE - compressor inlet 1
55-8456 *SHOULDER - o-ring seal 2
55-8457 *NUT 2
14 66-7800 FILTER - compressor oil 1
15 33-1461 *O-RING (5/16) 1
16 33-1015 *O-RING (3/8 id) 1
17 55-1636 CLAMP 1
18 66-8838 TUBE - compressor outlet 1
55-8458 *SHOULDER - o-ring seal (filter) 1
55-8457 *NUT (filter) 1
55-8457 *SHOULDER - o-ring seal (pump end) 1
55-8456 *NUT 1
19 66-8048 ADAPTER (o-ring seal) 1
20 33-1223 O-RING (9/16 id) 1

99
185H9 SERVICE VALVES
Revised
01/19/15

100
 SERVICE VALVES 185H9
Revised
01/19/15

REF PART NO. DESCRIPTION QTY

1 11-5513 VALVE - elbow (Schrader) 1
11-7777 *CORE - valve 1
2 55-1983 *CAP - valve 2
3 66-2296 CAP - service valve (plastic, incl gasket) 1
66-3015 CAP - valve (brass, incl gasket) 1
4 33-3007 *GASKET - plastic cap 1
33-350 *GASKET - brass cap 1
5 66-1916 VALVE - suction (incl 3 & 4) 1
6 33-2805 GASKET - valve (service) 2
7 55-895 FLATWASHER 2
8 55-8650 SCREW - valve 2
9 11-2886 VALVE (Schrader) 1
11-7777 *CORE - valve 1
55-5672 *CAP - valve 1
10 22-188 VALVE - discharge (incl 3 & 4) 1
11 55-7411 WASHER - special 2
12 55-5295 SCREW - valve 2
13 55-3364 PLUG - valve 1

101
112B1 DEHYDRATOR GROUP
Revised
04/04/03

102
 DEHYDRATOR GROUP 112B1
Revised
04/04/03

REF PART NO. DESCRIPTION QTY

1 61-800 DEHYDRATOR 1
2 33-1015 O-RING 2
3 55-8268 SHOULDER 2
4 55-8267 NUT - shoulder 2
5 91-7602 HANGER - dehydrator 1
6 55-1587 SCREW - bracket 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-3059 NUT - captive 4
7 99-4326 PAD - dehydrator 2
8 91-1730 BRACKET - dehydrator, air switch & control box (TG V) 1
55-1587 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2

103
101B6 3-WAY VALVE ASSEMBLY (After 3/91)
Revised
04/24/09

104
 3-WAY VALVE ASSEMBLY (After 3/91) 101B6
Revised
04/24/09

REF PART NO. DESCRIPTION QTY

61-1236 VALVE - 3-way (assembly) 1
1 55-8609 *SCREW 4
2 55-8610 *FLATWASHER 4
3 61-3597 *CAP - top (incl 2, 13, 14) 1
4 61-3015 *SPRING - piston 1
5 60-301 *KIT - piston & seal 1
6 30-171 *KIT - piston seal 1
7 33-3538 *GASKET - 3 way valve 2
8 99-6384 *CLIP 1
9 66-5193 *SEAT - assembly 1
10 NSS *STEM - assembly (included in kit, before 11/97) 1
60-300 KIT - valve repair 1
11 60-147 *FILTER - screen 1
12 66-4965 *CAP - bottom 1
13 60-163 *KIT - valve repair (incl 13) 1
14 33-1124 *O-RING 1
15 55-621 *CAP 1
16 NSS *PISTON 1
17 33-2956 *SEAL - piston (PTFE) 1
18 204-1008 TOOL - 3-way valve 1
19 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1

105
125C10 SOLENOID VALVE - NORMALLY CLOSED
Revised
04/04/13

106
 SOLENOID VALVE - NORMALLY CLOSED 125C10
Revised
04/04/13

REF PART NO. DESCRIPTION QTY

61-283 VALVE - solenoid (normally closed) 1
1 60-188 *KIT - repair 1
2 41-3681 *COIL 1

107
156B6 RECEIVER TANK GROUP
Revised
04/09/09

108
 RECEIVER TANK GROUP 156B6
Revised
04/09/09

REF PART NO. DESCRIPTION QTY

1 67-1180 TANK - receiver 1
2 66-9918 *BALL - sight glass 1
3 33-2419 *O-RING 1
4 66-9918 *INDICATOR - liquid 1
5 55-7152 NUT - receiver tank (acorn) 1
6 55-4931 WASHER - spacer 2
7 55-2641 FLATWASHER 1
8 55-4955 NUT - tank 1

109
221H3 LOW PRESSURE CUTOUT SWITCH new 261F7
Revised
08/01/11

110
 LOW PRESSURE CUTOUT SWITCH new 261F7 221H3
Revised
08/01/11

REF PART NO. DESCRIPTION QTY

1 33-211 GASKET 1
2 22-1355 ADAPTER - suction valve 1
203-393 SEALER - thread A/R
3 41-5246 SWITCH - lpco 1
4 41-5301 HARNESS - lpco (for connectors see 112D9) 1

111
214A2 ELECTRICAL COMPONENTS
Revised
01/16/15

112
 ELECTRICAL COMPONENTS 214A2
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

1 41-7189 HARNESS - sensor 1
41-1935 HARNESS - sensor 1
2 40-974 KIT - sensor 2
3 40-975 KIT - sensor 1
55-6388 CLAMP - sensor 1
55-3121 SCREW - clamp 1
55-2086 FLATWASHER 2
55-4953 NUT 1
4 41-5459 SOLENOID - fuel (see 213D8) 1
5 41-5439 HARNESS - condenser (see 241C9) 1
6 41-6539 SENSOR - water temperature 1
7 42-916 GLOW PLUG (see 208F7) 3
41-6702 CONNECTOR - glow plug 1
8 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
9 41-7064 SWITCH - oil pressure 1
10 44-9298 SENSOR - rpm 1
11 45-1718 STARTER 1
45-2326 STARTER (standard life plus) 1
12 41-3845 SWITCH - hpco 1
41-1987 SWITCH - hpco (R134a option) 1
13 41-7188 HARNESS - engine (241H2) 1
14 66-8560 VALVE - pilot solenoid (see 213D0) 1
15 61-283 VALVE - solenoid (TherMax, see 213D0) 1
55-3029 SCREW - valve 2
55-3800 LOCKWASHER 2
55-2201 FLATWASHER 2
16 41-2194 ALTERNATOR (23A, model EA, see 77B12) 1
17 41-4474 HARNESS - switch (on/off) 1
41-4644 *SWITCH - rocker 1
18 66-6243 SWITCH - air pressure (see 125G2) 1
19 104-774 MOTOR - electric (Leroy Somer) 1
104-788 MOTOR - electric (China) 1

113
214A2 ELECTRICAL COMPONENTS
Revised
01/16/15

114
 ELECTRICAL COMPONENTS 214A2
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

51-1990 FITTING - reducer (for China motor) 1
55-5919 CONNECTOR - liquid tite 2
55-2636 NUT - lock 2
41-1105 SLEEVE - crimp 8
44-6646 CAP - crimp sleeve 8
20 44-6534 SENSOR - water level 2
21 41-2308 HARNESS - remote cab box 1
22 45-1866 BOX - cab remote (see 136G7) 1
23 41-2313 HARNESS - damper solenoid 1
24 44-2823 SOLENOID - damper (see 131B10) 1
25 NSS BOX - remote light (optional, see 136G2) 1
26 99-9501 BOX - power receptacle (TSA, see 124G14) 1
92-1948 BOX - power receptacle (EMEIA, see 173A8) 1
27 41-7059 PUMP - fuel (12V) 1
28 41-3664 HARNESS - fuel pump 1
29 41-1941 CABLE - heater 1
33-572 GROMMET (3/4 id, 1/8 groove) 1
33-432 GROMMET (3/4 id, 1/16 groove) 1
30 44-7354 BOX - junction 1
55-2269 SCREW - box 2
55-2001 FLATWASHER 4
55-4560 NUT 2
31 45-1374 HEATER 3
32 91-240 RETAINER - heater 12

115
241H1 HARNESS MAIN (TSA)
Revised
05/31/12

116
 HARNESS MAIN (TSA) 241H1
Revised
05/31/12

REF PART NO. DESCRIPTION QTY

1 41-5327 HARNESS - main 1
2 41-3359 *PLUG - 35-pin 1
41-2457 *SOCKET (18 ga) 29
3 41-3882 *PLUG - 6-pin 1
44-8539 *SOCKET (18 ga) 6
41-1945 *STRAIN RELIEF - connector (6-pin) 1
4 44-9904 *RECEPTACLE - 12-pin 1
44-9591 *TERMINAL - pin (18 ga) 12
44-9905 *WEDGE - 12-pin 1
5 41-9239 *CONNECTOR - 8-pin 1
41-9241 *SOCKET - gold (16-20 awg) 8
41-9240 *WEDGE - 8-pin 1
6 44-9585 *CONNECTOR - 2-pin 1
44-9587 *SOCKET (18 ga) 2
44-9586 *WEDGE - 2-pin 1
7 44-8935 *CONNECTOR - 4-pin 1
44-9587 *SOCKET (18 ga) 4
44-8936 *WEDGE - 4-pin 1
8 44-2791 *TERMINAL - ring (#10 blue, 14-16 ga) 3
9 55-6742 *CONNECTOR - liquid tite 1
10 41-124 *TERMINAL - splice (18-22 ga) 3
11 44-9591 *TERMINAL - pin (18 ga) 9
55-2332 *BANDWRAP (.75 dia) 1

117
241C0 HARNESS DAS MAIN (EMEIA)
Revised
05/30/12

118
 HARNESS DAS MAIN (EMEIA) 241C0
Revised
05/30/12

REF PART NO. DESCRIPTION QTY

1 41-3092 HARNESS - DAS 1
2 44-8914 *RECEPTACLE - 6-pin 1
44-9591 *TERMINAL - pin (18 ga) 6
44-8917 *WEDGE - 6-pin 1
3 41-3882 *CONNECTOR - 6-pin 1
44-8539 *TERMINAL - socket (18 ga) 1
41-1945 *STRAIN RELIEF - connector (6 position) 1
4 41-3359 *CONNECTOR - 35-pin (DAS) 1
41-2457 *SOCKET (18 ga) 27
5 44-9904 *RECEPTACLE - 12-pin 1
44-9591 *TERMINAL - pin (18 ga) 12
44-9905 *WEDGE - 12-pin 1
6 44-9585 *CONNECTOR - 2-pin 1
44-9587 *SOCKET (18 ga) 2
44-9586 *WEDGE - 2-pin 1
7 44-8935 *CONNECTOR - 4-pin 1
44-9587 *SOCKET (18 ga) 4
44-8936 *WEDGE - 4-pin 1
8 55-6742 *CONNECTOR - liquid tite 1
9 44-8920 *CONNECTOR - 6-pin 1
44-8921 *WEDGE - 6-pin 1
10 44-2791 *TERMINAL - ring (#10 blue, 14-16 ga) 3
55-2332 *BANDWRAP (.75 dia) 13
55-2330 *BANDWRAP (1.75 dia) 2

119
241H2 HARNESS ENGINE
Revised
12/18/09

120
 HARNESS ENGINE 241H2
Revised
12/18/09

REF PART NO. DESCRIPTION QTY

1 41-7188 HARNESS - engine 1
2 41-2329 *CONNECTOR - receptacle (9 socket) 1
44-9928 *TERMINAL - pin (14-18 ga) 8
41-1950 *STRAIN RELIEF - connector (9 position) 1
3 41-4857 *PLUG (1-pin) 2
44-9836 *SOCKET (12-14 ga) 2
4 44-9585 *PLUG (2-pin) 2
44-9593 *SOCKET (14-16 ga) 4
44-9586 *WEDGE (2-pin) 2
5 44-9631 *PLUG (3-pin) 1
44-9593 *SOCKET (14-16 ga) 3
44-9536 *WEDGE (3-pin) 1
6 41-3069 *CONNECTOR - receptacle (1-pin) 1
44-9593 *SOCKET (14-16 ga) 1
7 41-5244 *TERMINAL - fingrip (10-12 ga) 1
8 41-5243 *TERMINAL - fingrip (14-16 ga) 2
9 41-281 *TERMINAL - ring (#6 red, 16-22 ga) 2
10 44-2791 *TERMINAL - ring (#10 blue, 14-16 ga) 2
11 41-9114 *TERMINAL - ring (#10 red, 8 ga) 1
12 55-7702 *TERMINAL - fingrip (16-18 ga) 1
13 44-2789 *TERMINAL - ring (1/4 blue, 14-16 ga) 4
14 41-9249 *TERMINAL - fork (#10 blue, 14-16 ga) 2
15 44-2786 *TERMINAL - ring (3/8 blue, 14-16 ga) 1
16 41-9022 *TERMINAL - fork (#8 blue, 14-16 ga) 2

121
241C9 HARNESS CONDENSER
Revised
12/16/09

122
 HARNESS CONDENSER 241C9
Revised
12/16/09

REF PART NO. DESCRIPTION QTY

1 41-5439 HARNESS - condenser 1
55-2332 *BANDWRAP (.75 dia, black) A/R
44-4303 *BANDWRAP (.75 dia, blue) A/R
2 44-9589 *RECEPTACLE - 2-pin 3
44-9597 *TERMINAL - pin (14-16 ga) 6
44-9590 *WEDGE - 2-pin 3
3 44-9544 *RECEPTACLE - 3-pin 2
44-9597 *TERMINAL - pin (14-16 ga) 6
44-9545 *WEDGE - 3-pin 2
4 41-2320 *RECEPTACLE - 18-pin 1
41-1951 *STRAIN RELIEF - connector (18 position) 1
44-9928 *PIN (14-18 ga) 12
5 41-438 *TERMINAL - fork (#6 blue, 14-16 ga) 2
6 44-2793 *TERMINAL - ring (1/4 yellow, 10-12 ga) 4
7 44-2792 *TERMINAL - ring (#10 yellow, 10-12 ga) 3
8 44-2789 *TERMINAL - ring (1/4 blue, 14-16 ga) 1
9 44-5066 *TERMINAL - fingrip (14-18 ga) 1
10 44-2791 *TERMINAL - ring (#10 blue, 14-16 ga) 3
11 651-246 *TERMINAL - ring (#8 blue, 14-16 ga) 1
12 44-2790 *TERMINAL - ring (5/16 blue, 14-16 ga) 1
13 44-9585 *PLUG - 2-pin 1
44-9597 *TERMINAL - pin (14-16 ga) 2
44-9586 *WEDGE - 2-pin 1
44-9602 *PIN - sealing 3

123
187B1 CONTROL BOX
Revised
07/12/14

124
 CONTROL BOX 187B1
Revised
07/12/14

REF PART NO. DESCRIPTION QTY

1 98-6683 COVER - control box 1
55-8711 *INSERT - threaded (1/4-20) 8
55-8752 *INSERT - threaded (10-32) 3
2 33-3853 GASKET - cover A/R
3 55-6536 SCREW & WASHER - cover 2
55-4510 WASHER - retaining 2
55-3059 NUT - captive 2
4 45-2431 CONTROLLER (MP-T) 1
845-2431 CONTROLLER (MP-T, reman) 1
55-2965 NUT - controller 4
55-2001 FLATWASHER 4
55-2964 LOCKWASHER 4
5 40-962 KIT - eprom chip 1
6 45-2247 DATALOGGER - DAS IV 2
55-2965 NUT - datalogger 3
55-2001 FLATWASHER 3
55-2964 LOCKWASHER 3
7 91-7759 NAMEPLATE - Setup Codes 1
8 91-9477 HINGE - control box (door) 2
9 91-9479 PIN - hinge 2
10 91-9478 HINGE - control box 2
55-2995 SCREW - hinge (two per hinge) 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
11 98-6684 BOX - control 1
12 NSS TRAY - high voltage (see 136D14) 1
55-2995 SCREW - tray 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2
13 91-7756 SHIELD - high voltage tray 1
55-3027 SCREW - shield 2
55-2964 LOCKWASHER 2
55-2001 FLATWASHER 2

125
187B1 CONTROL BOX
Revised
07/12/14

126
 CONTROL BOX 187B1
Revised
07/12/14

REF PART NO. DESCRIPTION QTY

14 99-7834 NAMEPLATE - Caution 1
15 45-2219 BOARD - pc interface 1
16 42-792 *SELECTOR - phase (230/380/460V) 1
41-8291 *BUZZER - warning 1
55-3015 SCREW - board 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
18 33-1808 GROMMET - bumper 4
19 92-3024 EXTRUSION - rubber A/R
20 91-7755 PLATE - stud 1
21 55-7618 CLAMP 2
22 41-225 STRAIN RELIEF - connector (19-pin) 2
23 41-7189 HARNESS - sensor 1
41-744 *PLUG - controller (19-pin) 1
44-9928 PIN (18 gauge) A/R
24 41-1944 HARNESS - interconnect 1
41-745 *PLUG - controller (37-pin) 1
25 41-1946 *RECEPTACLE (36-pin) 1
41-1947 *STRAIN RELIEF - connector (36-pin) 1
41-182 *TERMINAL - pin 1
44-8539 *SOCKET A/R
26 41-3882 *CONNECTOR - cab box harness 1
41-1945 *STRAIN RELIEF - connector (6-pin) 1
27 92-3030 SLEEVING - harness 1
28 55-3234 CLAMP - sleeving 1
55-2965 NUT - clamp 1
55-2964 LOCKWASHER 1
55-2001 FLATWASHER 1
29 41-5463 HARNESS - switch 1
41-2321 *CONNECTOR - plug (9 socket) 1
41-1950 *STRAIN RELIEF - connector (9 position) 1
44-2789 *TERMINAL - ring (blue 1/4, 14-16 ga) 1
30 44-5537 *SOCKET - relay 1

127
187B1 CONTROL BOX
Revised
07/12/14

128
 CONTROL BOX 187B1
Revised
07/12/14

REF PART NO. DESCRIPTION QTY

41-4350 *TERMINAL 5
55-3029 SCREW - socket 1
55-2001 FLATWASHER 21
55-2964 LOCKWASHER 20
31 42-1148 RELAY - mini 1
32 41-5439 HARNESS - condenser (see 241C9) 1
41-2320 *RECEPTACLE (18-pin) 1
41-1951 *STRAIN RELIEF - connector (18 position) 1
44-9928 *PIN - receptacle 12
44-2792 *TERMINAL - ground 1
33 41-7188 HARNESS - engine (see 242A7) 1
41-2329 *RECEPTACLE (9-pin) 1
41-1950 *STRAIN RELIEF - connector (9 position) 1
34 41-5464 HARNESS (50) 1
41-2319 *CONNECTOR (12-pin) 1
41-1952 *STRAIN RELIEF - connector (12 position) 1
44-9928 *PIN - connector 6
41-280 *TERMINAL - fork (red) 4
44-9888 *PIN - overload relay 2
35 91-7757 SUPPORT - control box 1
91-4053 BOLTSTRIP 1
36 92-6746 NAMEPLATE - relay (ID) 1
37 55-6010 PLUG - button 2
38 55-9986 FITTING - barb 1
39 55-5919 CONNECTOR - harness grip 1
40 41-3092 HARNESS - DAS 1
44-9600 *CONNECTOR (12-pin, see 112D9) 2
41 41-2308 HARNESS - cab box (see 136G7) 1

129
136D14 HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT)
Revised
01/16/15

130
 HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT) 136D14
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

1 91-7760 TRAY - high voltage 1
2 99-8608 SPACER - standoff 1
3 41-5629 CONTACTOR - heater (optional) 1
55-2989 SCREW - contactor 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
4 41-7934 CONTACTOR - motor 2
55-3015 SCREW - contactor 6
55-2964 LOCKWASHER 6
55-2001 FLATWASHER 6
5 41-6096 ADAPTER - relay 1
55-2989 SCREW - adapter 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
6 41-5624 RELAY - overload (7-10A, MD/KD) 1
41-6306 RELAY - overload (7-10A, MD-100) 1
41-5623 RELAY - overload (9-13A, RD/TD) 1
41-6410 RELAY - overload (9-13A, 380-460/3/50-60) 1
41-5622 RELAY - overload (12-18A, MD/KD) 1
41-6315 RELAY - overload (16A, TS-500/600, MD-100) 1
41-5621 RELAY - overload (17-25A, RD/TD) 1
41-6409 RELAY - overload (20A, RD-II) 1
7 N/A KIT - solenoid & fuse (see note) 1
8 41-1960 HARNESS - phase correction & heat 1
9 41-2319 *CONNECTOR - receptacle (12-pin) 1
41-1952 *STRAIN RELIEF - connector (12 position) 1
10 41-1953 CABLE - motor 1
44-9891 *TERMINAL - pin 3
11 41-1941 CABLE - heater 1
12 99-3427 MOUNT - bandwrap 1
55-1714 RIVET - mount 1
55-2332 BANDWRAP A/R
NOTE: Kit 40-659 Remote Overload Relay Reset Switch is now incoporated in the Overload Relay, item 6. Refer to PB1459
for further information.

131
143E2 HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT)
Revised
01/16/15

132
 HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT) 143E2
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

1 91-8337 TRAY - high voltage 1
2 99-8608 SPACER - standoff 1
3 44-8759 CAPACITOR 1
55-3026 CLAMP - capacitor 1
4 41-7934 CONTACTOR - motor 2
55-3015 SCREW - contactor 6
55-2964 LOCKWASHER 6
55-2001 FLATWASHER 6
5 41-6096 ADAPTER - relay 1
55-2989 SCREW - adapter 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
6 41-5621 RELAY - overload (17-25A) 1
41-6306 RELAY - overload (7-10A) 1
7 N/A KIT - solenoid & fuse (see note) 1
8 41-1960 HARNESS - phase correction & heat 1
9 41-2319 CONNECTOR - receptacle (12-pin) 1
41-1952 *STRAIN RELIEF - connector (12 position) 1
10 41-1953 CABLE - motor 1
11 42-1148 RELAY - mini 1
12 44-5537 SOCKET - relay 1
13 44-8755 RELAY - current 1
NOTE: Kit 40-659 Remote Overload Relay Reset Switch is now incoporated in the Overload Relay, item 6. Refer to PB1459
for further information.

133
136G7 REMOTE CONTROL BOX
Revised
04/13/10

134
 REMOTE CONTROL BOX 136G7
Revised
04/13/10

REF PART NO. DESCRIPTION QTY

1 45-1866 BOX - remote control 1
91-9770 *FACEPLATE 1
2 91-7761 FASTENER - adhesive backed 4
3 55-3484 CLAMP - cable 5
55-3018 SCREW - clamp 5
55-2001 FLATWASHER 5
4 91-4308 BRACKET - in cab 2
5 55-5636 SCREW - bracket 4
6 55-2201 FLATWASHER 4
7 92-5199 BRACKET - DIN panel 1
92-1937 BRACKET - DIN panel 1
8 92-181 BOX - remote control (complete, optional) 1
92-182 *BASE - remote box 1
9 55-8753 *SCREW - cover 4
10 55-8754 *SCREW - base 4
11 33-3199 *GASKET - cover 1
12 92-184 *COVER - harness 1
13 55-8755 *SCREW - cover 4
14 33-3201 *GASKET - cover 1
15 92-183 *COVER - remote box 1
16 41-1948 CONNECTOR (6-pin) 1
41-2244 TERMINAL 4
17 91-8446 NAMEPLATE - setpoint instructions 1
18 41-2308 HARNESS - controller 1
41-1948 *CONNECTOR - cab box (6-pin) 1
41-2244 *TERMINAL 5
41-2247 *CONNECTOR - PC board 1
41-4348 *PIN - connector 5
41-1945 *STRAIN RELIEF - connector (6-pin) 1
33-324 *GROMMET (5/8) 1

135
124G14 POWER RECEPTACLE GROUP (TSA)
Revised
01/16/15

136
 POWER RECEPTACLE GROUP (TSA) 124G14
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

1 99-9501 BOX - power receptacle 1
55-7547 *INSERT - threaded (8-32) 2
55-2979 SCREW - box 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-5984 NUT - blind 2
2 91-4768 COVER 1
55-3511 SCREW - cover 1
55-3800 LOCKWASHER (internal tooth) 1
55-3023 WASHER - sealing 1
3 44-9961 HARNESS - power (1 phase) 1
41-1106 HARNESS - power (3 phase, RD-II, MD-200/300) 1
41-2584 HARNESS - power (3 phase, XDS, SPECTRUM) 1
41-3051 HARNESS - power (3 phase, TS-200/300/500/600) 1
33-930 GROMMET - cable 1
4 55-2635 NUT 1
5 55-2789 FITTING - barbed 1
33-144 O-RING 1
6 44-4699 RECEPTACLE (230/1/60) 1
44-4584 RECEPTACLE (230/3/60, 30A & single phase units w/converter) 1
41-1817 RECEPTACLE (230/3/60, 50A, XDS) 1
44-4585 RECEPTACLE (380-460/3/60) 1
91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1
99-3195 NAMEPLATE - 208/230 Volt 1
99-6907 NAMEPLATE - 380/460 Volt 1
55-3511 SCREW - receptacle 4
55-2201 FLATWASHER 4
55-4223 NUT 2
7 44-4697 PLUG (230/1/60) 1
44-4695 PLUG (230/3/60, 30A) 1
41-1816 PLUG (230/3/60, 50A, XDS) 1
44-4700 PLUG (380-460/3/60) 1
8 99-4976 STRIP - gasket (50 ft) A/R

137
124G14 POWER RECEPTACLE GROUP (TSA)
Revised
01/16/15

138
 POWER RECEPTACLE GROUP (TSA) 124G14
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

9 55-8649 PLUG - button 2

139
173A8 POWER RECEPTACLE GROUP (EMEIA)
Revised
05/02/13

140
 POWER RECEPTACLE GROUP (EMEIA) 173A8
Revised
05/02/13

REF PART NO. DESCRIPTION QTY

1 92-1948 BOX - power receptacle 1
55-2979 SCREW - box 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
55-5984 NUT - blind 2
2 92-1949 COVER - box 1
3 41-4664 BLOCK - terminal (5 pole) 1
4 99-7834 NAMEPLATE - caution 1
5 33-3547 BOOT - rubber 1
6 55-9986 FITTING - barb (3/4 mpt pvc) 1
7 41-6351 CABLE - power 1
41-4468 *TERMINAL - ring (#8) 1
41-4407 *TERMINAL - fork (#8) 3
44-9891 *TERMINAL - pin (#10) 4
8 41-4666 RECEPTACLE - power (220-230/3/50-60, mates w/ 41-782) 1
41-519 RECEPTACLE - power (380/3/50, mates w/ 41-520) 1
44-6875 RECEPTACLE (380/3/50, 4-pin) 1
9 99-9052 *COVER - receptacle 1
10 33-1697 *GASKET - receptacle 2
11 91-3448 NAMEPLATE (220V) 1
99-8917 NAMEPLATE (230V) 1
99-9700 NAMEPLATE (380V) 1
92-4321 NAMEPLATE (400V) 1
12 41-520 PLUG - power (380/3/50, mates w/ 41-519) 1
44-6685 PLUG - power (4-pin, 380V, mates w/ 44-6875) 1

141
95C13 SINGLE PHASE CONVERTER (9/90 & After)
Revised
01/02/07

142
 SINGLE PHASE CONVERTER (9/90 & After) 95C13
Revised
01/02/07

REF PART NO. DESCRIPTION QTY

40-383 KIT - single phase conversion 1
1 104-528 MOTOR (230/1/60) 1
55-2788 *FITTING - barb 1
55-2635 *NUT 1
91-1924 *NAMEPLATE - Voltage 1
99-9084 *NAMEPLATE - arrow 1
2 91-2435 *STRAP - motor (front) 1
91-2436 *STRAP - motor (rear) 1
99-9839 *BOLTSTRIP - motor mount 2
91-4762 *NUTSTRIP - motor 2
55-2641 *FLATWASHER 4
55-2363 *LOCKWASHER 4
55-3300 *NUT (3/8-16) 4
55-2683 *SCREW - motor 4
33-1009 *O-RING (5/16) 4
33-2019 *O-RING (3/8) 4
3 98-3637 *MOUNT - pedestal (motor) 1
55-1587 *SCREW - pedestal to converter 2
55-2086 *FLATWASHER 4
55-4953 *NUT 2
4 91-2439 *COVER - capacitor housing 1
5 91-2441 *SUPPORT - roadside 1
6 55-2989 *SCREW - support 4
55-2202 *LOCKWASHER 4
55-2201 *FLATWASHER 4
7 33-415 *GROMMET 1
8 91-2438 *TRAY - transformer 1
91-1705 *STRIP - oil hose protector (rubber) 1
9 44-9947 *TRANSFORMER 1
55-1587 *SCREW - transformer 4
55-2086 *FLATWASHER 8
55-4953 *NUT 4
10 91-2442 *SHIELD - transformer 1

143
95C13 SINGLE PHASE CONVERTER (9/90 & After)
Revised
01/02/07

144
 SINGLE PHASE CONVERTER (9/90 & After) 95C13
Revised
01/02/07

REF PART NO. DESCRIPTION QTY

11 55-4953 *NUT - transformer 2
55-2086 *FLATWASHER 4
12 91-2440 *COVER - roadside 1
55-2989 *SCREW - cover 8
55-2202 *LOCKWASHER 8
55-2201 *FLATWASHER 8
13 91-2443 *HOUSING - capacitor tray 1
14 55-2635 *NUT 3
15 55-2788 *FITTING - barb 3
16 33-930 *GROMMET 1
17 91-2336 *STRIP (foam) A/R
18 44-8758 *CAPACITOR - start 2
19 44-8760 *RESISTOR (180K) 2
20 44-8757 *CAPACITOR - run 2
21 44-8761 *RESISTOR (560K) 2
22 91-2444 *TRAY - capacitor (upper) 1
23 91-2446 *TRAY - capacitor (lower) 1
55-2989 *SCREW - tray 8
55-2202 *LOCKWASHER 8
55-2201 *FLATWASHER 8
24 44-5350 *BOARD - terminal 1
91-2445 *NAMEPLATE - terminal strip 1
55-3684 *SCREW - terminal board 2
55-2201 *FLATWASHER 2
55-4223 *NUT 2
25 44-8825 *HARNESS - motor 1
44-7881 *CONNECTOR - tower (4-pin) 1
26 44-8827 *HARNESS - test point 1
27 44-8826 *HARNESS - control box 1
44-7880 *CONNECTOR - control box (for connectors see 115D14) 1

145
125G2 PRESSURE DIFFERENTIAL SWITCH
Revised
11/03/04

146
 PRESSURE DIFFERENTIAL SWITCH 125G2
Revised
11/03/04

REF PART NO. DESCRIPTION QTY

1 66-6243 SWITCH - air (pressure differential, 0.70 wc) 1
66-6244 SWITCH - air (pressure differential, 0.9 wc) 1
66-6829 SWITCH - air (pressure differential, 1.3 wc, CO2 option) 1
2 55-4560 NUT - switch 2
55-2001 FLATWASHER 2
3 91-1104 BRACKET - air switch (TG V) 1
92-3025 BRACKET - air switch (MD-300/200) 1
92-1924 BRACKET - air switch (TS-300/200) 1
4 55-1587 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
5 99-1142 HOSE (clear, 25 ft) A/R
6 99-1143 HOSE (black, 25 ft) A/R
7 99-1275 PROBE - air switch 2
55-3136 RIVET - probe 2

147
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
10/31/14

148
 DEUTSCH IN-LINE CONNECTORS 112D9
Revised
10/31/14

REF PART NO. DESCRIPTION QTY

1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2-pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2-pin) 1
7 44-9701 TERMINAL - pin (w/6-in wire lead) 2
44-9591 PIN - terminal (w/o wire) 2
8 44-9631 CONNECTOR (3-pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3-pin) 1
13 44-8935 PLUG (4-pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4-pin) 1
18 44-8920 CONNECTOR (6-pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8921 WEDGE 1
21 44-8917 WEDGE 1
22 44-8914 CONNECTOR (6-pin) 1
23 44-9903 PLUG (8-pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8-pin) 1
28 44-9600 PLUG (12-pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1

149
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
10/31/14

150
 DEUTSCH IN-LINE CONNECTORS 112D9
Revised
10/31/14

REF PART NO. DESCRIPTION QTY

32 44-9904 RECEPTACLE (12-pin) 1
33 41-2323 PLUG - assembly (w/ 6-in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6-in wires) 1
35 41-2325 PLUG - assembly (w/ 6-in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6-in wires) 1
37 41-2327 PLUG - assembly (w/ 6-in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6-in wires) 1
39 41-4524 SOCKET (8-10 gauge) 1
40 41-3073 PLUG (1 terminal) 1
41 41-3069 RECEPTACLE (1 terminal) 1
42 44-6850 PIN (8-10 gauge) 1
43 44-9602 PIN - sealing A/R
44 44-9906 TAB - mounting (for all connectors except the 8-pin connector) A/R
45 44-9907 TAB - mounting (for 8-pin connector only) A/R
46 204-703 KIT - crimper (w/ terminals) 1
204-1038 *TOOL - crimper 1
204-799 *TOOL - wedge remover 1

151
169E2 MULTI-PACK CONNECTORS
Revised
05/04/13

152
 MULTI-PACK CONNECTORS 169E2
Revised
05/04/13

REF PART NO. DESCRIPTION QTY

1 41-2321 CONNECTOR - plug (9 socket) 1
2 41-2329 CONNECTOR - receptacle (9 socket) 1
3 41-2493 CONNECTOR - plug (12 socket) 1
4 41-2319 CONNECTOR - receptacle (12-pin) 1
5 41-2248 PLUG (18-pin) 1
6 41-2320 CONNECTOR - receptacle (18-pin) 1
7 41-2519 CONNECTOR - plug (24 socket) 1
8 41-2524 RECEPTACLE (24-pin) 1
9 41-4347 PLUG (36-pin) 1
10 41-1946 RECEPTACLE (36-pin) 1
11 41-182 TERMINAL - pin (18 gauge, tin, reel) 1
41-5652 TERMINAL - pin (18 gauge, gold) 1
12 44-8539 TERMINAL - socket (18 gauge, reel) 1
13 41-1950 STRAIN RELIEF - connector (9 position) 1
14 41-1952 STRAIN RELIEF - connector (12 position) 1
15 41-1951 STRAIN RELIEF - connector (18 position) 1
16 41-4352 COVER - strain relief (24-pin) 1
17 41-1947 STRAIN RELIEF - connector (36-pin) 1

153
77B12 ALTERNATOR GROUP
Revised
01/16/15

154
 ALTERNATOR GROUP 77B12
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

1 92-2989 BRACKET - alternator 1
91-4561 NUTSTRIP - bracket 2
55-2977 SCREW - bracket 7
55-2086 FLATWASHER 7
55-1800 LOCKWASHER 7
2 99-9799 BRACKET - alternator 1
3 55-2683 SCREW - alternator bracket 3
55-2363 LOCKWASHER 3
55-2641 FLATWASHER 3
4 55-6911 SCREW - belt adjusting 1
5 55-2640 NUT 2
6 55-4931 WASHER - spacer 7
7 55-4955 NUT 1
8 55-9883 BOLT - eye 1
9 55-2962 SCREW - alternator (5/16-18) 1
55-2959 LOCKWASHER 1
55-2958 FLATWASHER 1
10 41-2194 ALTERNATOR (23A, model 8MR, see 143E14) 1
41-2196 ALTERNATOR (65A, model 8MR, see 144C2) 1
11 55-2166 NUT (1/2-13) 1
12 55-2159 LOCKWASHER 1
13 55-2173 FLATWASHER 1
14 77-1703 PULLEY - alternator 1
15 55-9569 STUD - alternator 1
16 55-2221 FLATWASHER 1
17 55-9570 NUT 1

155
143E14 ALTERNATOR (23 AMP)
Revised
01/16/15

156
 ALTERNATOR (23 AMP) 143E14
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

41-2194 ALTERNATOR (23A) 1
1 55-8695 *NUT - pulley 1
2 55-8696 *LOCKWASHER 1
3 77-2487 *FAN 1
4 41-1729 *SPACER 1
5 41-2334 *HOUSING - front 1
6 77-2488 *BEARING (front) 1
7 77-2399 *RETAINER - front bearing 1
8 41-2335 *ROTOR - assembly 1
9 77-2489 *BEARING - ring 1
10 55-8983 *BOLT - thru 4
11 41-2336 *STATOR - assembly 1
12 41-2338 *RECTIFIER - positive 1
13 41-2337 *RECTIFIER - negative 1
14 41-1736 *WASHER - insulating 2
15 55-8701 *WASHER - insulating 1
16 77-1062 *O-RING 1
17 41-2339 *HOUSING - rear 1
18 55-8698 *SLEEVE 2
19 55-8699 *SLEEVE 1
20 41-1736 *WASHER - insulating 2
21 55-8700 *FLATWASHER 2
22 55-8701 *FLATWASHER 1
23 55-8702 *NUT 5
24 41-1738 *CAPACITOR 1
25 55-8703 *NUT 2
26 41-1739 *BRUSH 1
27 55-8704 *SCREW - brush 2
28 33-2851 *GASKET - regulator 1
29 41-1740 *REGULATOR 1
30 55-8705 *SCREW 2
31 55-8982 *KEY 1

157
220C6 BATTERY CABLES, FUSE & HOSE
Revised
MANAGEMENT (KIT 715610) 01/16/15

158
 BATTERY CABLES, FUSE & HOSE 220C6
Revised
01/16/15
MANAGEMENT (KIT 715610)

REF PART NO. DESCRIPTION QTY

1 41-3665 HOLDER - fuse 1
2 41-3666 FUSE (60A) 1
3 41-8596 TERMINAL (3/8) 1
4 41-3921 CABLE - battery (43 ft) 1
41-8597 CABLE - battery (21 ft) 2
5 41-8598 TERMINAL - battery cable 2
6 33-572 GROMMET (0.75 id) 1
7 55-3300 NUT 1
55-2641 FLATWASHER 1
55-3471 LOCKWASHER (internal tooth) 1
8 51-1614 STUD - ground terminal 1
9 41-1943 CABLE - ground (70 in) 1
10 91-7753 PLATE - ground 1
11 55-2683 SCREW - ground 3
55-2641 FLATWASHER 3
55-3471 LOCKWASHER (internal tooth) 6
55-3300 NUT 3
12 55-4953 NUT - ground (1/4-20) 10
55-2993 LOCKWASHER (internal tooth) 15
55-2086 FLATWASHER 5
13 55-9239 CLAMP - cables & hoses 3
14 55-9238 CLAMP - center, hoses & cables 1
15 92-3023 BOLTSTRIP - clamp 1
55-2086 FLATWASHER 2
55-4953 NUT 2
16 91-9480 CLIP - hose management (kit 715610) 6
55-6531 SCREW - clip 18
17 91-9530 ADAPTER - hose management (kit 715610) 1
18 91-9481 COVER - hose management (kit 715610) 3
55-3015 SCREW - cover 14
55-2001 FLATWASHER 14
19 92-1110 COVER - hose management (kit 719180) 1
20 92-1111 HOLDER - hose management (kit 719180) 3

159
220C6 BATTERY CABLES, FUSE & HOSE
Revised
MANAGEMENT (KIT 715610) 01/16/15

160
 BATTERY CABLES, FUSE & HOSE 220C6
Revised
01/16/15
MANAGEMENT (KIT 715610)

REF PART NO. DESCRIPTION QTY

21 92-1112 COVER - hose management (kit 719180) 1
55-3015 SCREW - cover 6
22 92-1113 COVER - connector upper (kit 719181) 1
23 92-1114 COVER - connector lower (kit 719181) 1
24 41-3408 TERMINAL - splice 1
25 41-3675 CABLE - power (2 wire, 12V) 1

161
136G6 REMOTE LIGHTS PC BOARD
Revised
08/17/05

162
 REMOTE LIGHTS PC BOARD 136G6
Revised
08/17/05

REF PART NO. DESCRIPTION QTY

1 41-1958 HARNESS - remote lights 1
2 41-2247 *RECEPTACLE (6-pin) 1
3 41-2329 CONNECTOR - receptacle (9 socket) 1
41-1945 *STRAIN RELIEF - connector (6-pin) 1
4 41-1959 BOARD - pc (remote lights) 1
55-3623 SCREW - plate 4
55-8797 SPACER - board 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
5 91-7760 PLATE - pc board (30s) 1
55-2995 SCREW - plate 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
55-6743 INSERT - threaded (8-32) 6
55-5206 INSERT - threaded (10-32) 12
55-7710 INSERT - threaded (1/4-20) 1

163
136G2 REMOTE LIGHT BOX KIT (40-708)
Revised
01/29/07

164
 REMOTE LIGHT BOX KIT (40-708) 136G2
Revised
01/29/07

REF PART NO. DESCRIPTION QTY

40-708 KIT - remote light 1
1 91-567 *BRACKET - box 1
2 91-7763 *BOX - light 1
3 91-564 **NAMEPLATE - TK remote light 1
4 91-7762 **NAMEPLATE - symbol 1
5 91-565 **LENS - color 1
6 91-566 **INSERT - window 1
7 41-1958 *HARNESS - indicator light 1
8 44-6462 **SOCKET - light 5
9 44-7054 **TERMINAL 10
10 33-428 **GROMMET 1
11 41-2329 **CONNECTOR (9-pin) 1
12 41-2247 **RECEPTACLE (6-pin) 1
41-1945 *STRAIN RELIEF - connector (6-pin) 1
13 55-549 *CLAMP - harness A/R
55-5641 *SCREW - clamp A/R
55-2001 *FLATWASHER A/R
55-2330 *BANDWRAP - harness A/R
14 41-1741 *BULB - light 5
15 55-3443 *SCREW - box 2

165
153F12 DOOR SWITCH
Revised
12/03/09

166
 DOOR SWITCH 153F12
Revised
12/03/09

REF PART NO. DESCRIPTION QTY

1 41-3346 HARNESS - door switch 1
83-257 *GROMMET (3/8 id) 1
2 55-546 CLAMP - harness 10
55-5641 SCREW - clamp 10
3 40-907 KIT - door switch 1
41-8361 HARNESS - door switch 1
41-130 TERMINAL - splice 4
55-8421 SCREW - switch (1.0 in) 2
51-1321 SCREW - switch (0.75 in) 2
55-2001 FLATWASHER 4
4 92-4772 NAMEPLATE - Door Switch 1

167
153F1 DAS CONTROL BOX (TRUCK)
Revised
01/16/15

168
 DAS CONTROL BOX (TRUCK) 153F1
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

40-745 KIT - DAS 1
1 40-974 KIT - sensor A/R
2 41-3015 HARNESS - sensor (10 ft) A/R
41-2985 HARNESS - sensor (20 ft) A/R
41-2986 HARNESS - sensor (40 ft) A/R
3 45-2247 DATALOGGER - DAS IV 1
203-439 *BATTERY 1
55-3000 SCREW - datalogger 3
55-2964 LOCKWASHER 3
55-2001 FLATWASHER 3
4 41-3092 HARNESS - DAS (EMEIA, see 241C0) 1
41-3093 HARNESS - DAS (retrofit) 1
41-5362 HARNESS - DAS (SPECTRUM TS) 1
41-5327 HARNESS - DAS (TSA, see 241H1) 1
41-8069 HARNESS - DAS (w/RCOM, UTS-II) 1
55-2332 BANDWRAP 2
5 41-3359 *PLUG (35-pin) 1
6 91-9585 BOX - DAS 1
7 41-2405 CONNECTOR - receptacle (5-pin) 1
8 44-8329 RECEPTACLE (6-pin) 1
44-9602 PIN - sealing 1
9 55-3427 SCREW - receptacle 8
10 55-2359 FLATWASHER 16
11 55-2361 NUT 8
12 55-6742 CONNECTOR - liquid tite 1
13 55-2635 NUT 1
14 91-9586 COVER - box 1
15 55-3025 SCREW - cover 4
16 55-2001 FLATWASHER 4
17 99-3685 CHAIN 2
18 41-2406 CAP - dust 1
19 44-8333 CAP - dust 1
20 91-9305 NAMEPLATE - Sensor Grades 1

169
153F1 DAS CONTROL BOX (TRUCK)
Revised
01/16/15

170
 DAS CONTROL BOX (TRUCK) 153F1
Revised
01/16/15

REF PART NO. DESCRIPTION QTY

21 41-2957 HARNESS - DAS sensor interconnect 1
41-5573 HARNESS - DAS sensor interconnect (UTS) 1
22 44-9600 *PLUG (12-pin) 1
23 44-9904 *RECEPTACLE (12-pin) 1

171
213D6 STRUCTURAL COMPONENTS - CONDENSER
Revised
06/26/10

172
 STRUCTURAL COMPONENTS - CONDENSER 213D6
Revised
06/26/10

REF PART NO. DESCRIPTION QTY

1 98-7504 FRAME - condenser 1
99-2513 *SPACER - gasket sill 2
2 55-8798 INSERT - threaded (10-32, brass) 3
55-8979 INSERT - threaded (1/4-20, brass) 34
3 91-4719 STRIP - unit lifting reinforce 2
55-2264 RIVET - blind 4
4 92-2981 SUPPORT - control box (horizontal) 1
55-2977 SCREW - support 2
55-2086 FLATWASHER 3
55-1800 LOCKWASHER 2
55-4953 NUT 1
5 92-1105 BOLTSTRIP - door supports 1
55-4953 NUT 4
55-2086 FLATWASHER 4
6 92-2983 BRACKET - door 2
7 33-623 GROMMET (2.12 id, 3/16 groove) 3
8 33-489 GROMMET (1.25 id, 0.125 groove) 6
9 33-1770 GROMMET (1.50 id, 0.125 groove) 3
10 33-629 GROMMET (1.00 id, 0.125 groove) 1
11 33-572 GROMMET (0.75 id, 0.125 groove) 4
12 33-3099 PLUG - electric line 1
13 91-7764 MEMBER - support (center top) 1
14 91-5911 NUTSTRIP 1
55-3035 RIVET - nutstrip 1
55-2977 SCREW - member 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
15 92-2980 MEMBER - condenser coil (center, vertical) 1
55-2977 SCREW - member 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
55-3059 NUT - captive 1
16 55-6532 BOLT - eye 1

173
213D6 STRUCTURAL COMPONENTS - CONDENSER
Revised
06/26/10

174
 STRUCTURAL COMPONENTS - CONDENSER 213D6
Revised
06/26/10

REF PART NO. DESCRIPTION QTY

55-2641 FLATWASHER 10
55-4955 NUT 1
17 92-5150 MOUNT - wear plate 2
51-1406 RIVET - mount 4
18 92-5692 BRACKET - fuel filter (before 6/07) 1
92-7360 BRACKET - fuel filter (6/07 & after) 1
19 92-5693 BRACKET - vertical (before 6/07) 1
92-7361 BRACKET - vertical (6/07 & after) 1
55-2977 SCREW - bracket 6
55-2086 FLATWASHER 6
55-1800 LOCKWASHER 6
55-8979 INSERT - threaded 6
20 98-3786 SUPPORT - frame 1
55-5983 SCREW - support 4
55-2641 FLATWASHER 10
55-7122 WASHER - belleville 6
55-2640 NUT 8
21 30-240 KIT - sill gasket 1
22 99-214 BOLT - unit to trailer 4
55-5234 FLATWASHER 4
55-3686 NUT 4
23 92-2987 PLATE - wear 1
55-3136 RIVET - plate 2

175
214B4 DOOR & GRILLE GROUP
Revised
01/29/10

176
 DOOR & GRILLE GROUP 214B4
Revised
01/29/10

REF PART NO. DESCRIPTION QTY

1 92-2992 DOOR - roadside (control box end) 1
55-8711 INSERT - threaded 4
2 55-7781 SCREW - door 2
305-1423 WASHER - special 2
3 55-8782 WASHER - special 2
55-8711 INSERT - threaded 2
4 92-2990 HINGE - door (two per door) 4
5 92-5676 HINGE - door (two per door) 4
55-1587 SCREW - hinge (four per door) 8
55-2086 FLATWASHER (four per door) 8
55-8711 INSERT - threaded (four per door) 8
6 51-1119 SCREW - hinge 1
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 1
55-7339 NUT 1
7 92-1105 BOLTSTRIP - hinge (two per door) 4
55-4953 NUT (four per door) 8
55-2086 FLATWASHER (four per door) 8
8 98-6679 COVER - front 1
9 98-6680 PANEL - bottom 1
55-3272 RIVET - panel 4
10 55-5965 SCREW - cover & panel (1.0 lg) 9
55-7781 SCREW - cover & panel (1.25 lg) 3
55-8117 WASHER - special 11
55-7625 SPACER 7
11 92-3008 BRACKET - grille (center) 1
12 92-2984 BRACKET - grille (ends) 2
13 98-7506 SCREEN - top roadside 1
14 55-6544 CLAMP - tube 2
55-3121 SCREW - clamp to frame 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
15 55-9330 SCREW - screen 3

177
214B4 DOOR & GRILLE GROUP
Revised
01/29/10

178
 DOOR & GRILLE GROUP 214B4
Revised
01/29/10

REF PART NO. DESCRIPTION QTY

55-8782 FLATWASHER 3
55-8711 INSERT - threaded 1
16 92-2996 BUMPER 4
17 98-7505 DOOR - engine 1
55-8711 INSERT - threaded 4
18 92-2991 LATCH - door 1
55-3136 RIVET - latch 2
19 92-7362 BRACKET - screen 1
55-3136 RIVET - bracket 2

179
233E9 EVAPORATOR COMPARTMENT
Revised
11/22/11

180
 EVAPORATOR COMPARTMENT 233E9
Revised
11/22/11

REF PART NO. DESCRIPTION QTY

1 98-8171 HOUSING - evaporator 1
98-7027 HOUSING - evaporator (CO2 option) 1
55-5972 SCREW - housing (torx head, 1/4-20) 30
55-7729 WASHER - belleville 30
55-3059 NUT - captive 30
2 55-2550 PIN - cotter 2
55-2001 FLATWASHER 2
3 44-2823 SOLENOID - damper 1
91-3095 *COVER - plunger 1
55-2762 *BOLT - eye 1
44-2756 DIODE 1
44-2847 *PLUNGER 1
55-3018 SCREW - solenoid 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
99-3337 NUTSTRIP - solenoid 2
4 55-2112 SCREW - solenoid rod 1
55-2001 FLATWASHER 2
55-4560 NUT 1
5 99-9953 ROD - damper solenoid 1
6 67-1133 COIL - evaporator (TS-200/MD-100/200, see 152G4) 1
67-1136 COIL - evaporator (TS-300/MD-300, see 152G4) 1
67-2092 COIL - evaporator (CO2 option) 1
7 91-9265 BRACKET - evaporator (vertical) 1
33-549 GROMMET (11/16 id) 1
8 91-3154 BRACKET - evaporator (horizontal) 1
55-2977 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
9 98-3123 ORIFICE - evaporator fan 2
55-2977 SCREW - orifice 8
55-3045 WASHER - dome 8
10 98-4748 BASE - evaporator drain pan 1

181
233E9 EVAPORATOR COMPARTMENT
Revised
11/22/11

182
 EVAPORATOR COMPARTMENT 233E9
Revised
11/22/11

REF PART NO. DESCRIPTION QTY

55-5983 SCREW - base (4.5 lg) 6
55-2641 FLATWASHER 6
55-7122 WASHER - belleville 6
55-2640 NUT 6
11 91-6523 SCREEN - evaporator (side) 1
55-6533 SCREW - screen 4
12 66-1273 VALVE - check 2
13 30-240 KIT - sill gasket 1
14 91-1048 SCREEN - evaporator 2
55-6536 SCREW - screen 4
15 98-3786 SUPPORT - bulkhead (foamed, see 185H2) 1
98-7028 SUPPORT - bulkhead (CO2 option) 1
16 91-2434 HOSE - evaporator drain 2
17 98-5504 SCREEN - evaporator (roadside) 1
33-2361 GROMMET (2 in id) 1
55-6533 SCREW - screen 4
18 91-1843 BLADE - damper 1
19 91-861 SPRING - damper blade 2
20 91-3905 BEARING - damper 2
55-3623 SCREW - bearing 4
55-2001 FLATWASHER 4
55-4560 NUT 4
21 92-9436 ROD - blade 1
55-3000 SCREW - rod to blade 5
55-2001 FLATWASHER 5
55-4560 NUT 5
22 99-9469 BRACKET - heat exchanger 2
55-4953 NUT - bracket 2
55-2086 FLATWASHER 2
23 92-7363 BRACKET - housing support 1
24 55-9976 CLAMP - damper blade 1
55-3121 SCREW - clamp 1
55-2086 FLATWASHER 2

183
233E9 EVAPORATOR COMPARTMENT
Revised
11/22/11

184
 EVAPORATOR COMPARTMENT 233E9
Revised
11/22/11

REF PART NO. DESCRIPTION QTY

55-4953 NUT 1
25 92-7364 PANEL - damper stop 1
98-7029 PANEL - damper stop (CO2 option) 1
55-5972 SCREW - panel 8
55-7729 WASHER - belleville 8
55-3059 NUT 8
26 91-4562 BRACKET - drain pan (roadside) 1
27 91-4563 BRACKET - drain pan (curbside) 1
92-4548 BRACKET - drain pan (curbside, CO2) 1
28 92-7365 BRACKET - damper door 1
55-3136 RIVET - bracket 7

185
241H7 EVAPORATOR COMPARTMENT (from 4/05)
Revised
12/28/09

186
 EVAPORATOR COMPARTMENT (from 4/05) 241H7
Revised
12/28/09

REF PART NO. DESCRIPTION QTY

1 98-8441 HOUSING - evaporator 1
55-5972 SCREW - housing (torx head, 1/4-20) 30
55-7729 WASHER - belleville 30
55-3059 NUT - captive 30
2 55-2550 PIN - cotter 2
55-2001 FLATWASHER 2
3 44-2823 SOLENOID - damper 1
91-3095 *COVER - plunger 1
55-2762 *BOLT - eye 1
44-2756 DIODE 1
44-2847 *PLUNGER 1
55-3018 SCREW - solenoid 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
99-3337 NUTSTRIP - solenoid 2
4 55-2112 SCREW - solenoid rod 1
55-2001 FLATWASHER 2
55-4560 NUT 1
5 99-9953 ROD - damper solenoid 1
6 67-1133 COIL - evaporator (TS-200/MD-100/200, see 152G4) 1
67-1136 COIL - evaporator (TS-300/MD-300, see 152G4) 1
67-2092 COIL - evaporator (CO2 option) 1
7 91-9265 BRACKET - evaporator (vertical) 1
33-549 GROMMET (11/16 id) 1
8 91-3154 BRACKET - evaporator (horizontal) 1
55-2977 SCREW - bracket 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
9 98-3123 ORIFICE - evaporator fan 2
55-2977 SCREW - orifice 8
55-3045 WASHER - dome 8
10 98-4748 BASE - evaporator drain pan 1
55-5983 SCREW - base (4.5 lg) 6

187
241H7 EVAPORATOR COMPARTMENT (from 4/05)
Revised
12/28/09

188
 EVAPORATOR COMPARTMENT (from 4/05) 241H7
Revised
12/28/09

REF PART NO. DESCRIPTION QTY

55-2641 FLATWASHER 6
55-7122 WASHER - belleville 6
55-2640 NUT 6
11 91-6523 SCREEN - evaporator (side) 1
55-6533 SCREW - screen 4
12 66-1273 VALVE - check 2
13 30-240 KIT - sill gasket 1
14 91-1048 SCREEN - evaporator 2
55-6536 SCREW - screen 4
15 98-3786 SUPPORT - bulkhead (foamed, see 185H2) 1
98-7028 SUPPORT - bulkhead (CO2 option) 1
16 91-2434 HOSE - evaporator drain 2
17 98-5504 SCREEN - evaporator (roadside) 1
33-2361 GROMMET (2 in id) 1
55-6533 SCREW - screen 4
18 98-6687 BLADE - damper 1
19 91-861 SPRING - damper blade 2
20 91-4562 BRACKET - drain pan (roadside) 1
21 91-4563 BRACKET - drain pan (curbside) 1
92-4548 BRACKET - drain pan (curbside, CO2) 1
22 99-9469 BRACKET - heat exchanger 2
55-4953 NUT - bracket 2
55-2086 FLATWASHER 2
23 92-8157 BRACKET - housing support 1
24 91-759 CLAMP - damper blade 1
55-3121 SCREW - clamp 1
55-2086 FLATWASHER 2
55-4953 NUT 1
25 92-7364 PANEL - damper stop 1
98-7029 PANEL - damper stop (CO2 option) 1
55-5972 SCREW - panel 8
55-7729 WASHER - belleville 8
55-3059 NUT 8

189
241H7 EVAPORATOR COMPARTMENT (from 4/05)
Revised
12/28/09

190
 EVAPORATOR COMPARTMENT (from 4/05) 241H7
Revised
12/28/09

REF PART NO. DESCRIPTION QTY

26 92-7365 BRACKET - damper door 1
55-3136 RIVET - bracket 7

191
191C7 SOUND INSULATION
Revised
07/17/10

192
 SOUND INSULATION 191C7
Revised
07/17/10

REF PART NO. DESCRIPTION QTY

1 33-3854 INSULATION - engine door (before 5/05) 1
33-4491 INSULATION - engine door (5/05 & after) 1
2 92-3722 COVER - top (before 5/05) 1
33-3951 *INSULATION - top screen 1
55-8480 *STUD - cover 6
92-7412 COVER - top (5/05 & after) 1
33-4493 INSULATION - top cover 1
3 33-3859 INSULATION - grille 1
4 92-3029 PLATE - stud 2
5 51-664 WASHER - retaining 2
6 92-3028 COVER - front grille (rubber) 1
7 33-3858 COVER - bottom grille (rubber) 1
8 33-3921 INSULATION - bottom panel 1
9 92-3457 BRACKET - support 1
10 33-3860 COVER - block off (rubber) 1
55-3136 RIVET - cover 4
11 33-3856 INSULATION - block off panel (upper) 1
12 33-3857 INSULATION - block off panel (lower) 1
13 33-3920 INSULATION - accumulator tank 1
14 33-3919 INSULATION - bottom pan 1
15 33-3918 INSULATION - compressor 1

193
38B2 BATTERY BOX ASSEMBLY (TSA)
Revised
08/15/11

194
 BATTERY BOX ASSEMBLY (TSA) 38B2
Revised
08/15/11

REF PART NO. DESCRIPTION QTY

45-897 BOX - battery (does not include battery) 1
1 98-2011 *BOX - battery 1
2 98-1957 *COVER - battery box 1
3 99-5716 *ROD - battery holddown (13.5 lg) 2
99-7170 *ROD - battery holddown (11.25 lg) 2
4 91-1344 *ANGLE - battery holddown 1
5 55-2542 *NUT 2
6 55-371 *FLATWASHER 2
7 33-1371 *GROMMET 2
8 55-4974 *NUT - captive 4
9 55-3018 *SCREW - cover 4
10 55-2993 *LOCKWASHER 4
11 55-2086 *FLATWASHER 4
12 99-4490 NAMEPLATE - Warning 1
99-5714 NAMEPLATE - Corrosive 1
99-5715 NAMEPLATE - recommended batteries 1
203-339 BATTERY (480CCA) 1
203-340 BATTERY (625CCA) 1
203-774 BATTERY (640 CCA) 1
203-777 BATTERY - EON (880 CCA) 1

195
91G11 BATTERY BOX ASSEMBLY (EMEIA)
Revised
06/08/13

196
 BATTERY BOX ASSEMBLY (EMEIA) 91G11
Revised
06/08/13

REF PART NO. DESCRIPTION QTY

45-1583 BOX (complete, does not include battery) 1
1 98-4616 *BOX - battery 1
2 98-4617 *COVER - battery box 1
3 99-7170 *ROD - battery holddown 2
4 91-1344 *ANGLE - battery holddown 1
5 55-2542 *NUT 3
55-2958 *FLATWASHER 3
6 99-5714 *NAMEPLATE - Warning 1
7 99-4491 *NAMEPLATE - This Side Up 1
8 33-1371 *GROMMET 2
9 55-2871 *NUT - grommet 4
10 55-5646 *SCREW - cover 4
11 55-2086 *FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
203-774 BATTERY (640 CCA) 1
203-765 BATTERY (760 CCA) 1
203-777 BATTERY - EON (880 CCA) 1
13 41-8597 CABLE - battery (21 ft) 2
42-642 CABLE - battery (8.4 M, 27.5 ft) 1
41-3921 CABLE - battery (43 ft) 1
41-429 CABLE - battery (39 ft) 1
44-7578 CABLE - battery (16 in) 2
14 41-8598 TERMINAL - battery cable 2
15 55-549 CLAMP - cable 8
55-5641 SCREW - clamp 8
16 40-1118 KIT - battery disconnect (SafeGuard) 1
41-9394 *SWITCH - SafeGuard (12V) 1
33-4844 *FOAM - switch 1
17 92-8695 *NAMEPLATE - Battery SafeGuard 1
18 92-8693 *NAMEPLATE - Battery Reset 1

197
136G5 FUEL TANK & PUMP GROUP
Revised
10/20/14

198
 FUEL TANK & PUMP GROUP 136G5
Revised
10/20/14

REF PART NO. DESCRIPTION QTY

1 41-7059 PUMP - fuel (12V) 1
10-378 *KIT - bowl & gasket 1
10-494 **KIT - strainer & o-ring 1
10-273 KIT - filter (for 41-2640 fuel pump) 1
33-1676 GASKET - fuel pump (for 41-2638 fuel pump) 1
2 204-1166 WRENCH - fuel bowl 1
3 92-5656 BRACKET - fuel pump 1
55-1587 SCREW - pump & bracket 4
55-2086 FLATWASHER 4
55-4953 NUT 4
4 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R
5 11-4380 ELBOW - tank (3/8) 2
6 55-547 CLAMP (3/8) A/R
55-546 CLAMP (1/4) A/R
7 11-4941 NUT (3/8) 8
8 10-242 KIT - sleeve & eyelet (3/8) 8
9 11-4367 HOSE - fuel return (1/4 od x 35 ft lg) A/R
10 11-4841 NUT - fuel hose (1/4) A/R
11 10-243 KIT - sleeve & eyelet (1/4) A/R
12 44-9983 HARNESS - fuel pump (before 5/00, w/ fusible link) 1
41-3664 HARNESS - fuel pump (after 4/00, w/ inline fuse) 1
13 44-5838 *CONNECTOR - tower (2-pin) 1
44-5839 *TERMINAL - female (14-16 ga) 2
44-6324 *SEAL - cable (blue, 12-14 ga) 2
14 12-927 TANK - fuel (aluminum) 1
12-461 TANK - fuel (steel) 1
15 11-5946 *CAP - fuel tank (non-vented) 1
33-381 **GASKET - cap 1
16 11-5331 *TUBE - fuel feed 2
17 11-5339 *PLUG - fusible 1
18 11-9134 *BALL - check 1
19 11-2593 *GAUGE - fuel 1
11-5725 *ADAPTER - gauge 1

199
136G5 FUEL TANK & PUMP GROUP
Revised
10/20/14

200
 FUEL TANK & PUMP GROUP 136G5
Revised
10/20/14

REF PART NO. DESCRIPTION QTY

11-5450 **DIAL - fuel gauge 1
33-4818 **O-RING 1
20 55-5617 *VENT - check 1
21 12-355 CLAMP - fuel tank 2
55-451 *LOCKWASHER 1
55-1177 *NUT - clamp 1
22 99-1596 NAMEPLATE - Diesel Fuel Only 1

201
235F4 FUEL TANK & PUMP GROUP
Revised
10/20/14

202
 FUEL TANK & PUMP GROUP 235F4
Revised
10/20/14

REF PART NO. DESCRIPTION QTY

1 12-927 TANK - fuel (30 gal 18 dia) 1
2 11-7984 *CAP - fuel tank 1
3 11-5331 *TUBE - fuel 2
4 55-5617 *VENT - check 1
5 11-2593 *GAUGE - fuel 1
11-5450 **DIAL - fuel gauge 1
6 33-4818 **O-RING - gauge to tank 1
7 11-9134 *DRAIN - ball check 1
8 98-8077 BAND - fuel tank 2
55-3686 NUT 2
55-5431 FLATWASHER 2
9 41-7059 PUMP - fuel 1
10-378 *KIT - bowl & gasket 1
10-494 *KIT - strainer & o-ring 1
33-4736 **O-RING 1
10 204-1166 WRENCH - fuel bowl 1
11 92-5656 BRACKET - fuel pump 1
55-1587 SCREW - bracket 2
55-4953 NUT 2

203
151F10 NAMEPLATES (PORTUGUESE)
Revised
10/14/02

204
 NAMEPLATES (PORTUGUESE) 151F10
Revised
10/14/02

REF PART NO. DESCRIPTION QTY

1 91-9230 NAMEPLATE - Warning Switch Unit Off 1
2 91-9231 NAMEPLATE - Caution Cycle Sentry 1
3 91-9232 NAMEPLATE - Maintenance 1
4 91-9233 NAMEPLATE - Warning, Not A Major Lifting Point 1
5 91-9234 NAMEPLATE - Replacement Belts 1
6 91-9235 NAMEPLATE - Fuel Pump 1
7 91-9236 NAMEPLATE - Belts 1
8 91-9237 NAMEPLATE - Belt Tension 1
9 91-9238 NAMEPLATE - CFC-12 1
10 91-9239 NAMEPLATE - CFC-115 1
11 91-9240 NAMEPLATE - Cloroformio 1
12 91-9241 NAMEPLATE - Break In Filter 1
13 91-9242 NAMEPLATE - On/Off Hours 1
14 91-9243 NAMEPLATE - Engine Hours 1
15 91-9244 NAMEPLATE - Electric Hours 1
16 91-9245 NAMEPLATE - Fuel Filter 1
17 91-9246 NAMEPLATE - Oil Filter 1
18 91-9247 NAMEPLATE - Warning High Voltage 1
19 99-6232 NAMEPLATE - Tag, Caution Radiator 1

205
187B3 NAMEPLATES
Revised
10/26/13

206
 NAMEPLATES 187B3
Revised
10/26/13

REF PART NO. DESCRIPTION QTY

1 91-9511 NAMEPLATE - TK Logo 1
2 91-9946 NAMEPLATE - Thermo King (black letters) 1
91-9964 NAMEPLATE - Thermo King (white letters) 1
3 92-5729 NAMEPLATE - MD-100 2
4 92-3027 NAMEPLATE - MD-200 1
92-3627 NAMEPLATE - MD-200 MT (black letters) 2
92-3628 NAMEPLATE - MD-200 MT (white letters) 2
5 92-2993 NAMEPLATE - MD-300 1
6 92-7366 NAMEPLATE - MD DAIRY 2
7 92-5140 NAMEPLATE - Alarm Codes 1
8 91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1
9 99-9700 NAMEPLATE - 380VAC 50 Hz 3 Phase 1
10 91-8799 NAMEPLATE - Warning Caution Cycle Sentry 1
11 92-6293 NAMEPLATE - Green Tech 1
12 92-7367 NAMEPLATE - IR Logo 1
13 92-8307 NAMEPLATE - Refrigerant R404A 1
14 91-5882 NAMEPLATE - R404A 1
15 92-324 NAMEPLATE - Compressor Oil 1
16 99-6907 NAMEPLATE - 380/460 Volt 1
17 91-8376 NAMEPLATE - On/Off 1
18 91-3175 NAMEPLATE - HFC R134a 3
19 91-3176 NAMEPLATE - No CFC 1
20 91-6609 NAMEPLATE - R134a 1
21 91-6996 NAMEPLATE - Return Air 1
22 91-9269 NAMEPLATE - ELC Coolant 1
23 91-7171 NAMEPLATE - California Proposition 1
24 91-7938 NAMEPLATE - Caution Improper Oil 1
25 91-9999 NAMEPLATE - Mobil Oil 1

207
143D11 NAMEPLATES
Revised
12/03/14

208
 NAMEPLATES 143D11
Revised
12/03/14

REF PART NO. DESCRIPTION QTY

1 93-644 NAMEPLATE - Caution Lifting 1
2 99-7834 NAMEPLATE - Caution 1
3 93-644 NAMEPLATE - Caution 1
4 91-4815 NAMEPLATE - Caution, Fan 1
5 93-1669 NAMEPLATE - Warning 1
6 91-4816 NAMEPLATE - Caution, High Voltage 1
7 91-8799 NAMEPLATE - Caution, Cycle Sentry 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-4806 NAMEPLATE - Warranty (TSA) 1
91-7989 NAMEPLATE - Warranty (EMEIA) 1
10 99-9954 NAMEPLATE - Belt Tension 1
11 91-4811 NAMEPLATE - Run hours 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-4810 NAMEPLATE - Electric hours 1
14 99-8509 NAMEPLATE - Maintenance 1
92-176 NAMEPLATE - Maintenance (Japan) 1
15 91-4809 NAMEPLATE - Engine hours 1
16 99-9525 NAMEPLATE - Fuel Filter 1
17 93-1669 NAMEPLATE - Battery Terminal 1
18 91-9973 NAMEPLATE - Battery Terminal 1
19 99-4660 NAMEPLATE - Positive 1
20 99-4661 NAMEPLATE - Negative 1
21 92-4311 NAMEPLATE - Sound Power (101 Ldb) 1
22 92-2923 NAMEPLATE - Sound Power (99 Ldb) 1
23 92-5374 NAMEPLATE - Sound Power (103 Ldb) 1
24 91-8860 NAMEPLATE - Clean Fuel Pump 1
25 92-5947 NAMEPLATE - Tethers 1
26 93-2651 NAMEPLATE - EEC 1
27 93-2652 NAMEPLATE - EEC 1

209
 Parts Manual

SB-210+
MD-100 w/TK 370
toEngine
Additional text information
be placed here
TK 53501-1-PM (Rev. 3.6)
TK 5XXXX-X-PL
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.

Distributed by:

Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 53501-1-PM

©2007 Ingersoll Rand Company

Printed in U.S.A.