Innovative, reliable lithium-ion
technology
Rapid charging and opportunity
charging ensure continuous
availability of vehicles
High level of energy efficiency
Maintenance-free
Long service life
Lithium-ion battery 80 V (500 Ah)
Battery system based on lithium-ion technology
Efficient, maintenance-free and long-lived – those are the Battery, charger and vehicle are so fine-tuned to each other as
advantages of our lithium-ion battery. With fast charging times, to ensure the maximum degree of efficiency, reliability and con-
no maintenance and a long battery life, you do not only benefit venience in daily operation. In addition, the battery is continu-
from reduced total costs. This form of energy storage also ally monitored by our innovative battery management system,
involves a high level of efficiency when charging and recuper- which is already included.
ating braking energy and facilitates energy savings of more than
20 percent. Restrictions on the operation of vehicles due to escaping gases
or acid from conventional lead-acid batteries do not apply
The high-performance energy cells of the lithium-ion battery to lithium-ion batteries. That means vehicles equipped with
are characterized by very short charging times. After an oppor- lithium-ion-based batteries can also be confidently used in food
tunity charging time of only 53 minutes, the battery absorbs storage areas, for example. Because of the extended tempera-
50 percent of its capacity. After 105 minutes, it reaches its full ture range from –20 to 55°C the truck can be used indoor and
charge status. The opportunity charging option enables you to outdoor
use your vehicles continuously for up to 24 hours a day, 7 days
a week without changing batteries. The tried and tested features of our vehicles – rugged design,
powerful 3-phase technology and outstanding ergonomics –
Using the latest lithium-ion technology, we developed a totally are perfectly complemented by this modern and highly efficient
maintenance-free battery featuring an impressive life expectan- storage technology.
cy of up to 3,000 full and significantly more partial discharge
cycles. By comparison: The average service life for lead-acid
batteries ranges from 900 to 1,200 cycles.
Issue: 05/2017
Technical specifications
Size S Size M Size L
Nominal capacity 500 Ah
Nominal voltage of battery 43,200 Wh
Nominal voltage of truck 86.4 V
Nominal energy content 80 V
Technical Data
Cell chemistry Lithium/iron phosphate
Operating temperature 1), 2) –10°C to 55°C
Operating temperature
0°C to 55°C
for charging 2)
Protection rating / impact IP54 / same as truck control system
Weight
1,558 kg 1,863 kg 2,173 kg
(incl. Additional weight)
Dimensions in mm 1,028 x 711 x 784 1,028 x 855 x 784 1,028 x 999 x 784
Charge status display in the truck display and while charging on the charger
Charge time with extemal
105 min
charger SLH090i 80 / 290
Opportunity charging
Charge
50 % of nominal capacity after 53 min
extemal charger
Charge time with extemal
200 min
charger SLH090i 80 / 160
Opportunity charging
50 % of nominal capacity after 100 min
extemal charger
EFG 425k/430k EFG 425/430/S30
Trucks
EKX 516k EFG 535k/540k/545k EFG 540/S40/545/550/S50
Available for (among others)
ETX 515 EKX 516 EZS 7280
EZS 7280 ETX 515
1) Different temperatures may affect battery performance.
2) In terms of battery temperatures.
Benefit from the advantages
Long operating times No battery maintenance High level of energy efficiency
May be used continuously in economical The lithium-ion battery is absolutely The increased efficiency in comparison
multi-shift operation: maintenance-free and does not emit to conventional technologies significantly
• Unrestricted opportunity and quick gas. That largely eliminates the costs of reduces energy costs:
charging capacity. battery upkeep, maintenance and infra- • Fast and efficient charging due to
• No more battery changing necessary. structure: communication between battery and
• Available in combination with charger • No need to add water. charger.
SLH 090i 80 V 290 A or 160 A. • No need for special charging areas with • Even under extreme power require-
ventilation. ments such as full-load operation, the
Optimised charging processes with • No unpleasant odours from gases or full energy of the battery is available
high-frequency charger acidification. (no voltage drop as in lead-acid bat-
Extremely short charging times guaran- • No expensive battery changing systems teries).
tee high level of vehicle availability and with their heavy drain on time and • High electrochemical efficiency level
great flexibility for day-to-day warehouse human resources. for charging and for discharging/driv-
tasks: • The enclosed design (IP54) makes the ing/lifting.
• 50 percent battery capacity is reached battery insensitive to outside influences. • Battery, vehicle and charger are
after only 53 minutes of charging time, perfectly fine-tuned to each other to
so that breaks and downtimes can be Integrated Battery save electrical energy and reduce CO2
used for charging. ManagementSystem (BMS) output.
• Full charge is reached after only The Jungheinrich BMS continually
105 minutes with SLH 090i 80 V 290 A. monitors energy management and
• The charging can be interrupted at any ensures reliable operation:
time with no adverse effects. • Current charge state appears in the
• Convenient charging with the comfort vehicle’s display (SOC) including
charging plug is possible at any time. visualisation of recuperation (energetic
recovery system).
Typical charge and discharge history:
Shift 1 Shift 2 Shift 3
100%
80%
State of charge
60%
40%
20%
0%
0h 4h 8h 12 h 16 h 20 h 24 h
Charge Li-Ion Coffee break
Discharge Li-Ion Lunch break
Discharge lead acid Shift changing
6015.COM.07.2017 · r.r.PDF · Technical modifications reserved.
The German production facilities
in Norderstedt, Moosburg
Jungheinrich Aktiengesellschaft and Landsberg are certified.
Friedrich-Ebert-Damm 129
Jungheinrich fork lift
22047 Hamburg trucks meet European
Germany safety requirements.
Telephone +49 40 6948-0
Telefax +49 40 6948-1777
info@jungheinrich.com
www.jungheinrich.com
