Topic T4: Pumps and Turbines AUTUMN 2022 Objectives
Topic T4: Pumps and Turbines AUTUMN 2022 Objectives
Topic T4: Pumps and Turbines AUTUMN 2022 Objectives
Objectives
(1) Understand the role of pumps and turbines as energy-conversion devices and use,
appropriately, the terms head, power and efficiency.
(2) Be aware of the main types of pumps and turbines and the distinction between impulse and
reaction turbines and between radial, axial and mixed-flow devices.
(3) Match pump characteristics and system characteristics to determine the duty point.
(4) Calculate characteristics for pumps in series and parallel and use the hydraulic scaling
laws to calculate pump characteristics at different speeds.
(5) Select the type of pump or turbine on the basis of specific speed.
(6) Understand the mechanics of a centrifugal pump and an impulse turbine.
(7) Recognise the problem of cavitation and how it can be avoided.
1. Energy conversion
1.1 Energy transfer in pumps and turbines
1.2 Power
1.3 Efficiency
4. Hydraulic scaling
4.1 Dimensional analysis
4.2 Change of speed
4.3 Specific speed
6. Cavitation
pumps turn electrical or mechanical energy into fluid energy; total head
TURBINE
The energy per unit weight is the total head, 𝐻:
𝑝 𝑉2
𝐻= +𝑧+
𝜌𝑔 2𝑔
The first two terms on the RHS comprise the piezometric head. The last term is the dynamic
head.
1.2 Power
If a mass 𝑚 is raised through a height 𝐻 it gains energy 𝑚𝑔𝐻. If it does so in time 𝑡 then the
rate of conversion is 𝑚𝑔𝐻/𝑡.
For a fluid in motion the mass flow rate (𝑚/𝑡) is 𝜌𝑄. The rate of conversion to or from fluid
energy when the total head is changed by H is, therefore, 𝜌𝑄 × 𝑔𝐻, or
power = 𝜌𝑔𝑄𝐻
1.3 Efficiency
Efficiency, 𝜂, is given by
(power)out
𝜂=
(power)in
where power refers to the rate of doing “useful” work (i.e. what the device was intended to do.)
(power)𝑜𝑢𝑡
For turbines: 𝜂=
𝜌𝑔𝑄𝐻
𝜌𝑔𝑄𝐻
For pumps: 𝜂=
(power)𝑖𝑛
In dynamic pumps there is no change in volume and energy conversion is continuous. Most
pumps are rotodynamic devices where fluid energy is exchanged with the mechanical energy
of a rotating element (called a runner in turbines and an impeller in pumps), with a further
conversion to or from electrical energy.
Note that, for gases, pumps are usually referred to as fans (for low pressures), blowers or
compressors (for high pressures).
The terms radial and axial refer to the change in direction of flow through a rotodynamic device
(pump or turbine):
impeller vane
In a centrifugal pump flow enters along the axis
and is expelled radially. (The reverse is true for a
turbine.)
volute
rotation
flow
An axial-flow pump is like a propeller; the
direction of the flow is unchanged after passing
through the device.
guide vanes
blades
outlet
In many cases – notably in pumped-storage power stations – a device can be run as either a
pump or a turbine.
Inward-flow reaction turbine centrifugal pump (high head / low discharge)
(e.g. Francis turbine)
Wells turbines were specifically developed for wave-energy applications. They have the
property that they rotate in the same direction irrespective of the flow direction.
Bulb generators are large-diameter variants of the Kaplan propeller turbine, which are suitable
for the low-head, high-discharge applications in tidal barrages (e.g. La Rance in France). Flow
passes around the bulb, which contains the electrical generator.
Pump characteristics are the head, 𝐻, input power, 𝐼, and efficiency, 𝜂, as functions of
discharge, 𝑄. The most important is the 𝐻 vs 𝑄 relationship. Typical shapes of these
characteristics are sketched below for centrifugal and axial-flow pumps.
I
I
H H
Q Q
centrifugal pump axial-flow pump
Many pumps are variable-speed devices. Given pump characteristics at one rotation rate, 𝑁,
those at different rotation rates may be determined using hydraulic scaling laws (Section 4).
Typically, losses (whether frictional or due to pipe fittings) are proportional to 𝑄 2 , so that the
system characteristic is often quadratic:
𝐻 = ℎ𝑠 + 𝛼𝑄 2
The pump operates at a duty point where the head supplied by the pump precisely matches the
head requirements of the system at the same discharge; i.e. where the pump and system
characteristics intersect.
H
system
characteristic
duty
point
hs pump
characteristic
Example.
A water pump was tested at a rotation rate of 1500 rpm. The following data was obtained.
(𝑄 is quantity of flow; 𝐻 is head of water; 𝜂 is efficiency).
𝑄 (L s–1) 0 10 20 30 40 50
𝐻 (m) 10.0 10.5 10.0 8.5 6.0 2.5
η 0.0 0.40 0.64 0.72 0.64 0.40
It is proposed to use this pump to draw water from an open sump to an elevation 5.5 m above.
The delivery pipe is 20.0 m long and 100 mm diameter and has a friction factor of 0.005.
In practice, it is desirable to run the pump at a speed where the duty point is close to that of
maximum efficiency. To do this we need to determine how the pump characteristic varies with
rotation rate, 𝑁 – see later.
Pumps in Parallel
Pumps in Series
double
the head
single pump
(a) Calculate the discharge and head in the pipeline (at the duty point).
(c) determine the power demand at the duty point in the case of parallel operation;
(d) in the case of parallel operation, if the total flow is throttled by a valve to
0.12 m3 s −1 , calculate the head lost across the valve.
Provided that the mechanical efficiency is the same, the performance of a particular
geometrically-similar family of pumps or turbines (“homologous series”) may be expected to
depend on:
discharge 𝑄 [L3 T −1 ]
rotation rate 𝑁 [T −1 ]
(Rotor diameter may be replaced by any characteristic length, since geometric similarity
implies that length ratios remain constant. Rotation rate is typically expressed in either rad s–1
or rpm.)
Since there are 7 variables and 3 independent dimensions, Buckingham’s Pi Theorem yields a
relationship between 4 independent groups, which may be rearranged as (exercise):
𝑄 𝑔𝐻 𝑃 𝜌𝑁𝐷2
Π1 = , Π2 = , Π3 = , Π4 = = Re
𝑁𝐷3 𝑁 2 𝐷2 𝜌𝑁 3 𝐷5 𝜇
For fully-turbulent flow the dependence on molecular viscosity, 𝜇, and hence the Reynolds
number, Π4 , vanishes. Then, for geometrically-similar pumps with different sizes, 𝐷, and
rotation rates, 𝑁:
𝑄 𝑄 𝑔𝐻 𝑔𝐻 𝑃 𝑃
( 3) = ( 3) , ( ) = ( ) , ( 3 5) = ( 3 5)
𝑁𝐷 1 𝑁𝐷 2 𝑁 2 𝐷2 1 𝑁 2 𝐷2 2 𝜌𝑁 𝐷 1 𝜌𝑁 𝐷 2
For pumps (input power 𝑃, output power 𝜌𝑔𝑄𝐻), any one of Π1 , Π2 , Π3 may be replaced by
Π1 Π2 𝜌𝑔𝑄𝐻
= = 𝜂 (efficiency)
Π3 𝑃
The reciprocal of this would be used for turbines.
Answer: (a) 303 rpm and 1710 kW; (b) 𝑄𝑚 /𝑄𝑝 = 0.0258
For the same pump (i.e. same 𝐷) operating at different speeds 𝑁1 and 𝑁2 the constancy of the
dimensionless groups
𝑄 𝑔𝐻 𝑃
, , , 𝜂
𝑁𝐷3 𝑁 2 𝐷2 𝜌𝑁 3 𝐷5
gives
𝑄 ∝ 𝑁, 𝐻 ∝ 𝑁2, 𝑃 ∝ 𝑁3 , 𝜂 constant
(As an aid to memory, this might be expected, since 𝑄 ∝ velocity, whilst 𝐻 ∝ energy ∝
velocity 2 ).
𝑄2 𝑁2 𝐻2 𝑁2 2 𝑃2 𝑁2 3
= , =( ) , =( ) , 𝜂1 = 𝜂2
𝑄1 𝑁1 𝐻1 𝑁1 𝑃1 𝑁1
Given pump characteristics at one speed one can use the hydraulic scaling laws to deduce
characteristics at a different speed.
hs
Where the hydraulic scaling curve cuts the original characteristic gives a scaled duty point
(𝑄1 , 𝐻1 ) and thence the ratio of pump speeds from either the ratio of discharges or the ratio of
heads:
𝑁2 𝑄2 𝑁2 2 𝐻2
= or ( ) =
𝑁1 𝑄1 𝑁1 𝐻1
Example.
Water from a well is pumped by a centrifugal pump which delivers water to a reservoir in
which the water level is 15.0 m above that in the sump. When the pump speed is 1200 rpm
its pipework has the following characteristics:
Pipework characteristics:
Discharge (L s–1): 20 30 40 50 60
Head loss in pipework (m): 1.38 3.11 5.52 8.63 12.40
Pump characteristics:
Discharge (L s–1): 0 10 20 30 40
Head (m): 22.0 21.5 20.4 19.0 17.4
(a) Plot the graphs of the system and pump characteristics and determine the discharge
at a speed of 1200 rpm.
(b) Find the pump speed in rpm if the discharge is increased to 40 L s–1.
(a) Determine the head loss due to friction as a function of discharge, giving numerical
values of the function coefficients and stating the units used for head and discharge.
After a rearrangement of facilities, the elevated tank is raised by 15 m and the pipe
lengthened by 70 m. Through careful engineering, minor losses have been significantly
reduced and can be assumed to be negligible (𝐾 ≈ 0).
(d) If the same discharge is to be maintained, find the new rotation speed of the pump.
Answer: (a) ℎ𝑓 = 3264𝑄 2 (ℎ𝑓 in m, 𝑄 in m3 s–1); (b) 23.8 m, 17.3 kW; (c) 20.0;
(d) 2693 rpm.
Solution.
ℎ𝑠 = 10 m
𝐿 = 150 m
𝐷 = 0.15 m
𝜆 = 0.02
𝐾 =?
(c) At the duty point, pump head equals the system requirement (static lift + frictional
losses + minor losses):
𝑉2 𝑄
𝐻 = ℎ𝑠 + ℎ𝑓 + 𝐾 ( ) where 𝑉=
2𝑔 π𝐷2 /4
𝐾 = 19.96
Answer: 20.0.
The scaling curve meets the 𝑁1 characteristic at (𝑄1 , 𝐻1 ) = (41.0,27.9) and, hence, using
the ratio of discharges (say),
𝑁2 𝑄2
=
𝑁1 𝑄1
𝑁2 46.0
=
2400 41.0
𝑁2 = 2693 rpm
The specific speed (or type number) is a guide to the type of pump or turbine required for a
particular role.
The specific speed, 𝑁𝑠 , is the rotational speed needed to discharge 1 unit of flow against 1 unit
of head. (For what “unit” means in this instance, see below.)
This constant is the specific speed, 𝑁𝑠 , occurring when 𝑄 and 𝐻 in specified units (see below)
are numerically equal to 1.0:
Specific speed (pump):
𝑄1/2 𝑁
𝑁𝑆 = 3/4
𝐻
Notes.
• The specific speed is a single value calculated at the “normal” operating point (usually
𝑄 and 𝐻 at the maximum efficiency point for the anticipated rotation rate 𝑁).
• With the commonest definition (in the UK and Europe), 𝑁 is in rpm, 𝑄 in m3 s–1, 𝐻 in
m, but this is far from universal, so be careful.
• In principle, the units of 𝑁𝑠 are the same as those of 𝑁, which doesn’t look correct from
the definition but only because that has been shortened from
(1 m3 s −1 )1/2 × 𝑁𝑠 𝑄1/2 𝑁
= 3/4
(1 m)3/4 𝐻
Example.
A pump is needed to operate at 3000 rpm (i.e. 50 Hz) with a head of 6 m and a discharge of
0.2 m3 s–1. By calculating the specific speed, determine what sort of pump is required.
For turbines the output power, 𝑃, is more important than the discharge, 𝑄. The relevant
dimensionless groups are
𝑔𝐻 𝑃
Π2 ≡ , Π3 ≡
𝑁 2 𝐷2 𝜌𝑁 3 𝐷5
Eliminating 𝐷,
1/4
Π23 (𝑃/𝜌)1/2 𝑁
( 5) =
Π2 (𝑔𝐻)5/4
or, since 𝜌 and 𝑔 are usually taken as constant (there does seem to be a presumption that
turbines are always operating in fresh water) then at any given efficiency:
𝑃1/2 𝑁
= (dimensional) constant
𝐻 5/4
The specific speed of a turbine, 𝑁𝑠 , is the rotational speed needed to develop 1 unit of power
for a head of 1 unit. (For what “unit” means in this instance, see below.)
𝑃1/2 𝑁
𝑁𝑆 =
𝐻 5/4
• As with pumps, a less commonly used, but mathematically more acceptable, quantity
is the dimensionless specific speed 𝐾𝑛 , which retains the 𝜌 and 𝑔 dependence:
(𝑃/𝜌)1/2 𝑁
𝐾𝑛 =
(𝑔𝐻)5/4
𝐾𝑛 has the angular units of 𝑁 (revs or radians) – see Massey (2011).
Write:
u for the impeller velocity (𝑢 = 𝑟𝜔)
w for the fluid velocity relative to the impeller
v=u+w for the absolute velocity
The radial component of absolute velocity is determined primarily by the flow rate:
𝑄
𝑣𝑟 =
𝐴 resultant, v
where 𝐴 is the effective outlet area. The tangential part u = r
(also called the whirl velocity) is a combination of impeller
speed (𝑢 = 𝑟𝜔) and tangential component relative to the
vanes: vane
w
𝑣𝑡 = 𝑢 − 𝑤 cos 𝛽
Only 𝑣𝑡 contributes to the angular momentum.
v
With subscripts 1 and 2 denoting inlet and outlet
respectively,
vt
torque, 𝑇 = 𝜌𝑄(𝑣𝑡2 𝑟2 − 𝑣𝑡1 𝑟1 ) vr
power = 𝑇𝜔 = 𝜌𝑄(𝑣𝑡2 𝑟2 𝜔 − 𝑣𝑡1 𝑟1 𝜔)
Hence, we have:
1
𝐻= (𝑣 𝑢 − 𝑣𝑡1 𝑢1 )
𝑔 𝑡2 2
The pump is usually designed so that the initial angular momentum is small; i.e. 𝑣𝑡1 ≈ 0. Then
1
𝐻= 𝑣 𝑢
𝑔 𝑡2 2
Because in the frame of the impeller the fluid leaves the blades in a direction parallel to their
surface, forward-facing blades would be expected to increase the whirl velocity 𝑣𝑡 whilst
backward-facing blades would diminish it.
β = 90
Since 𝑣𝑟 is also 𝑄/𝐴 (where 𝐴 is exit area of the impeller):
β 90 (backward-facing blades)
𝑟2 𝜔 𝑄
𝐻= (𝑟2 𝜔 − cot 𝛽)
𝑔 𝐴 Q
This is of the form 𝐻 = 𝑎 − 𝑏𝑄, where
𝐻 initially decreases with 𝑄 for backward-facing blades (𝛽 < 90°; cot 𝛽 > 0)
𝐻 initially increases with 𝑄 for forward-facing blades (𝛽 > 90°; cot 𝛽 < 0)
This gives rise to the pump characteristics shown. Backward-facing blades are usually
preferred because, although forward-facing blades might be expected to increase whirl velocity
and hence output head, the shape of the characteristic is such that small changes in head cause
large changes in discharge and the pump tends to “hunt” for its operating point (pump surge).
Non-Ideal Behaviour
The above is a very ideal analysis. There are many sources of losses. These include:
• leakage back from the high-pressure volute to the low-pressure impeller eye;
• frictional losses;
• “shock” or flow-separation losses at entry;
• non-uniform flow at inlet and outlet of the impeller;
• cavitation (when the inlet pressure is small).
Answer: 9.69°
A Pelton wheel is the most common type of impulse turbine. One bucket
or more jets of water impinge on buckets arranged around a v
turbine runner. The deflection of water changes its momentum jet u
and imparts a force to rotate the runner.
Because the absolute velocity of water leaving the bucket is the vector resultant of the runner
velocity (𝑢) and the velocity relative to the bucket, the change in velocity is most easily
established in the frame of reference of the moving
bucket. k(v-u)
The jet velocity is given by Bernoulli’s equation, with a correction for non-ideal flow:
𝑣 = 𝑐𝑣 √2𝑔𝐻
where 𝐻 is the head upstream of the nozzle (= gross head minus any losses in the pipeline) and
𝑐𝑣 is an orifice coefficient with typical values in the range 0.97– 0.99.
Example.
In a Pelton wheel, 6 jets of water, each with a diameter of 75 mm and carrying a discharge
of 0.15 m3 s–1 impinge on buckets arranged around a 1.5 m diameter Pelton wheel rotating
at 180 rpm. The water is turned through 165° by each bucket and leaves with 90% of the
original relative velocity. Neglecting mechanical and electrical losses within the turbine,
calculate the power output.
Answer: 471 kW
Cavitation is the formation, growth and rapid collapse of vapour bubbles in flowing liquids.
Bubbles form at low (sub-atmospheric) pressures when the absolute pressure drops to the
vapour pressure and the liquid spontaneously boils. (Bubbles may also arise from dissolved
gases coming out of solution.) When the bubbles are subsequently swept into higher-pressure
regions they collapse very rapidly, with large radial velocities and enormous transient
pressures, potentially leading to surface damage.
Cavitation may cause performance loss, vibration, noise, surface pitting and, occasionally,
major structural damage. Besides the inlet to pumps, the phenomenon is prevalent in marine-
current turbines, ship and submarine propellers and on reservoir spillways.
The best way of preventing cavitation in a pump is to ensure that the inlet (suction) pressure is
not too low. The net positive suction head (NPSH) is the difference between the (stagnation)
pressure head and that corresponding to the vapour pressure/cavitation pressure:
1
(𝑝 + 𝜌𝑉 2 ) − 𝑝cav
NPSH = 2
𝜌𝑔
It is, in length units, the margin by which the stagnation pressure (which would arise when the
fluid is brought to rest) exceeds that at which cavitation may occur.
The net positive suction head must be kept well above zero to allow for further pressure loss in
the impeller. A key measure is the available net positive suction head, NPSHa, which is the
NPSH at pump inlet. This should be compared with the required net positive suction head,
NPSHr, which is a manufacturer-specified quantity with a margin of safety to prevent
cavitation, including an allowance for further pressure loss within the pump and any dissolved
gases.
pump inlet
patm zinlet
The inlet pressure may be determined from Bernoulli’s
equation, measuring 𝑧 relative to the level in the sump:
sump
𝐻pump inlet = 𝐻sump − head loss
𝑝inlet 𝑉 2 𝑝atm
+ 𝑧inlet + = − ℎ𝑓
𝜌𝑔 2𝑔 𝜌𝑔
Hence,
1
(𝑝 + 2 𝜌𝑉 2 ) 𝑝atm
inlet
= − 𝑧inlet − ℎ𝑓
𝜌𝑔 𝜌𝑔
whence
𝑝atm − 𝑝cav
NPSHa = − 𝑧inlet − ℎ𝑓
𝜌𝑔