INTRODUC

CTION

For more than

t 100 yeaars, Dunham m-Bush has fo
ocused on innnovative prooduct development. Toda ay, we
provide a full
f portfolio of HVAC/R products
p from
m Fan Coil Units
U to large
e centrifugal chillers as w
well as
many othe er innovative green soluttions. Our co
ommitment too innovation, matched withw an aggreessive
attitude tow
ward growth,, makes Dun nham-Bush a leader in gllobal marketss. Our produ uct developm ment is
tailored to meet the speecific needs of
o customers. No other HV
VAC/R manu ufacturer take
es this approaach to
meeting yo our performannce expectations.

HELIOS, ACHX-B
A Air C
Cooled Screw w Flooded Ch hillers, have a cooling cap pacity range from
f 90 to 39 95 TR
[317 to 13889 kW] in 50HHz version ussing environm mentally friend
dly HFC-134a a refrigerant. The entire prroduct
line feature
es energy effficiency, insttallation ease
e, control flex
xibility, high reliability
r and
d advanced V Vision
2020i conttroller. The AACHX-B serries are certiified to AHR RI Standard 550/590 and d meets ASH HRAE
Standard 90.1-2016.
9

TABL
LE OF CONT
TENT
Page N No Pa age No
Introduction .................................................................. 2 Sound Pressure Data a ................................................. 14
Nomenclatu ure............................................................... 2 Dimens sional Data ........................................................ 15
General Cha aracteristics ............................................... 3 Floor Loading
L Diagram ............................................... 21
Unit Featurees ............................................................... 3 Field Power & Contro ol Wiring Schem matic.................... 22
Options & Accessories
A ................................................. 6 ation Data .......................................................... 23
Applica
Operating Benefits
B ....................................................... 8 Minimuum Clearance Requirements
R ............................ 26
Physical Specifications .............................................. 10 Guide Specifications
S .......................
. ............................ 27
Electrical Daata ............................................................ 14

NOMENCLA
ATURE
E

AC
A HX- B 120 T - AU M Q

Blank = Stan
ndard
Air Cooled
d Chiller
Q = Special

Horizontal Screw Comprressor

Condenser
Product Ge
eneration M = Microcha
annel
N = Aluminum
m Fin/ Copperr Tube

Unit Model
Power Supplly
S = Single Compressor AU = 400V/3
3Ph/50Hz
T = Two Compressors
C AT = 380V/3
3Ph/50Hz

-2-
GENE
ERAL CHAR
RACTERISTIC
CS

V-coils con
nfiguration Directt driven fans
for compacct design Controller for safety
protections, precise
and reliable coontrol

Flooded evvaporator
with cleana
able
enhanced copper
tubes and removable
water headds for easy
serviceability

Rigid struc
ctural steel base to
o
prevent unnit deflection and
coils damaage during hoisting

Economizer for increase capacity and Horizontal scrrew

impro
ove efficiency compressor

UNIT FEAT
TURES
General Evap
porator
D 16 mode els from 90 to 395 TR [317 to 1389 kW] in D Sheell-and-tube flo
ooded type hea at exchanger
accordan nce with AHRI standard cond ditions D Twoo pass arrange ement
D Multiple compressorss models witth independen nt D Inte
egral finned copper
c tubes to maximized d heat
refrigerant system per compre essor provid de tran
nsfer area
redundan ncy, and superrior part load efficiency
e D Cleaanable copperr tubes for easy y serviceabilityy
D The unitt is designed to operates withw R134a, th
he D Remmovable waterr heads for serv vice
environmment friendly refrigerant withw zero OD
DP D Victtaulic groove water conn nection comp ply to
(Ozone Depletion
D Pote
ential) ANS SI/AWWA C-60 06
D Unit op perating ambie ent temperature, 45~115°°F D Standard with 1” thick
t closed ce ell insulation
[7~46°C]]
D Standard relief vaalve(s) – 3/4” [1
19mm] FPT
D Pressure test up tot 220psig for refrigerant sid de, and
Compres
ssor 1955psig for water side
D Isolation valves for refrigeran nt filter dryerrs are
D Semi-hermetic Horizon ntal Screw Commpressor
provvided to alloww filter core replacement
r w
without
D Suction gas-cooled
g commpressor moto or pummp down the chiller. This greatly improvve the
D Multiple rotary screw ccompressors design
d for bette
er servvicing expensees and time
y and redundan
reliability ncy
D External oil pump not rrequired Cond
denser and
d Fans
D Optimize ed oil managemment D Connstructed with seamless inner-grooved ccopper
D Integrate ed PTC senso or in each mo otor winding fo or tubees expanded innto die-formed d aluminum slit fins in
thermal motor
m temperaature monitoring stag
ggered configu uration
D Infinite variable
v capaccity control witth sliding valvve D Leaak and pressure e test at 450ps
sig [31bar]
mechanism D “V” coil design to increase cond densing surfacce area
D Discharg ge service valvve is provided for the ease o of to maximize
m heat rejection
servicing g D “V” coils arrange ement with intternal baffle ffor fan
cycling and staginng
D IP555, Class “F” insulation fan motors for o outdoor
appplications

-3-
UNIT FEAT
TURES

Electronic Expans
sion Valve The unnit algorithm program and operating param
meters
are sto
ored in FLASH--MEMORY tha at does not req
quire a
D Advance ed electronic exxpansion valve e (EEV) is useed back-upp battery. The
e program can
n be loaded thhrough
for precise control of lliquid refrigera
ant flow into th
he PC or programming
p key.
k
evaporattor
Vision 2020i controlleer is equipped
d with a user ffriendly
D Evaporation of liquid refrigerant in n evaporator is
al with a sem
termina mi-graphic display and ded dicated
controlle
ed at precise le
evel for optimumm performance e
keys thhat provides easy
e access too the unit ope erating
conditio
ons, control se
et points and allarm histories.
Economizer Each unit’s
u controllerr can be config
gured and conn nected
to the Dunham-Bus sh DBLAN network
n that allows
D The ecoonomizer circuit consists of plate type hea at e chillers sequ
multiple uencing contro ol without add ditional
exchanger, expansion valve and soleenoid valve controlller or panel. Dunham-Bush
D DBLAN is the e local
D Refrigera
ant is sub-co ooled at econ nomizer beforre area neetwork made up u of several chhillers’ controlle
er.
entering the evaporato
or
D The eco onomizer incrreased coolin ng capacity b by
means of
o increasing th
he sub-cooling
D Cooling capacity is increased sig gnificantly witth
marginall increases in kW-input, thu
us, unit EER is
improvedd

Control Panel
P
D Weatherr tight electriccal enclosure fabricated b by
heavy ga auge sheet ste eel with powde er coated bake ed
finishing
D Single pooint power connnection for all models
D Unit mou unted reduced inrush starter for compresso or
motors Displlay and Us
ser Termin
nal
D Circuit breaker for commpressors and d condenser fa an The Vis sion 2020i conntroller is designed to work with a
motors user frriendly back-litt 132 by 64 pixels PGDE Semi-
D Step dow wn transforme er for power su upply to controol Graphic c Display pan nel connected d with the con ntroller
circuit throughh a telephone cable. The terrminal display allows
D Main po ower supply m monitoring mod dule. Protectioon carryingg out of the unnit operations, and also allow ws the
on unde er or over voltage, phase reversal,
r phasse unit wo orking conditions, compres ssor run time es and
losses an nd imbalance alarm history to be displayed. Se et points and other
D Unit mou unted Remote//Off/Local (R/O O/L) selector, a
an parame eters can be modified
m via the user terminaal. The
operationn and servicingg friendly featu
ure display
y has an autom matic self-test of the controller on
m start-up. Multiple message
system es will be displayed
D Overload d protection rellay for compressors automa atically by scroolling from ea ach message to the
D Vision 2020i
2 – the e state-of-art Dunham-Bussh next. All
A of these me essages are sp pelled out in E
English
proactivee advanced ccontroller that adapts to an ny on the display termina al.
abnorma al operating conditions and a for safetty
protectio
ons Easily accessible
a measurements include:
D Chilled water
w pump con ntrol D Lea
aving and enterring chilled watter temperaturre
D Rate of Change fo or leaving chille
ed water
tem
mperature
D Evaaporator and coondenser pressure
VISION 2020i CO
ONTROLLER D Commpressor disch harge temperature and superrheat
Vision 2020 0i a flexible and advance programmable D Ambient temperatture
microproces ssor controller designed spe ecifically for th
he D Currrent drawn by each compres ssor
application and
a precise co ontrol of Dunha
am-Bush Rotarry D Commpressor capa acity (percentag ge of FLA, Fulll Load
Screw comp pressor chillerss. Amps)
D Runn hours of eachh compressor
The controlller is provided
d with a set of
o terminals tha
at
D Nummber of starts of
o each comprressor
connect to various devvices such as a temperaturre
D Elecctronic Expa ansion Valve e (EEV) Op pening
sensors, prressure and ccurrent transdu ucers, solenoid
Perrcentage
valves, com
mpressors and fans starters,, control relayss,
etc. Three sizes of contrroller boards are
a provided tto D Commpressors and d condenser fan ns motors status
handle diffferent numb ber of inputt and outpu ut D Oil Level Status, Water
W Flow Sw witch Status, R
Remote
requirementts: DB5-S sma all, DB5-M med
dium and DB5--L Start/Stop Comma and Status
large board.

-4-
UNIT FEATURES

Capacity Control Remote Monitoring And Control

Leaving chilled water temperature control is (Option)
accomplished by entering the water temperature Dunham-Bush, the leader of HVAC solution provider
setpoint and placing the controller in automatic control. understands the arising focus on chiller plant
Vision 2020i monitors all control functions and moves performance and optimization. Several solutions as
the compressors slide valve to the required position to below are offered to the building owner to achieved
match the building cooling load demand. optimized chiller plant room controls, operation and
The compressor ramp (loading) cycle is programmable performance.
and may be set for specific building requirements.
Remote adjustment of the leaving chilled water setpoint Dunham-Bush Chiller Plant Manager (CPM)
is accomplished either through High Level Interfacing
DB Chiller Plant Manager (CPM) is a trustworthy and
(HLI) via BMS communication, or Low Level Interfacing
headache-free solution for building owners and users
(LLI) via an external hardwired, 4 to 20mA chilled water
on chiller plant control and automation system. CPM’s
reset control signal. Remote reset of compressor
advanced controllers monitor and control equipments in
current limiting function can be accomplished in a
chiller plant such as chillers, primary and secondary
similar fashion.
chilled water pumps, variable frequency drives (VFD),
motorized valves, bypass modulating valves, and etc.
System Control Field devices such as flow meters, BTU meters, digital
The unit may be started or stopped manually, or power meters, sensors & transducers can be interfaced
through the use of an external signal from a Building with CPM via HLI or LLI. CPM controls chillers and
Automation System. In addition, the controller may be pumps sequencing, as well as lead-lag, duty-standby
programmed with seven-day operating cycle or other and alarm changeover operations.
Dunham-Bush control packages may start and stop the
NetVisorPRO – Monitoring software of CPM system
system through inter-connecting wiring.
which allows system monitoring, historical trending, and
alarm logging to be carry out at a PC terminal.
System Protection Graphical animations on system operation, temperature
The following system protection controls will and flow rate trend graphs, historical data and alarm
automatically act to ensure system reliability: history logs, settings changes are all available with
D Low evaporator pressure NetVisorPRO.
D High condenser pressure Chiller plantroom control and automation by Dunham-
D Freeze protection Bush CPM provides the owners with a chiller system in
D Low suction-discharge pressure differential stable operation, optimized performance and energy
efficiency.
D Low compressor oil level
D Compressor run error DB-LAN Master Slave Sequencing Control
D Power loss (MSS)
D Chilled water flow loss In a chiller system with multiple Dunham-Bush chillers,
D Sensor error Vision 2020i controller of each chiller can be connected
D Compressor over current to the DB-LAN network via a communication bus
D Compressor Anti-recycle without additional controller, to enable Master-Slave
D High motor temperature Sequencing Control of this chiller system. MSS will
stage in/out chiller in operation to match building
D Compressor overload required cooling capacity. Chiller Lead-lag, duty-
The controller can retain up to 99 alarm histories standby and alarm changeover controls are come with
complete with time of failure together with data MSS, as well as the chilled water pumps control. Each
stamping on critical sensor readings in an alarm MSS DB-LAN network can be connected up to 8
condition. This tool will aid service technicians in numbers of chillers.
troubleshooting tasks enabling downtime and nuisance
trip-outs to be minimized. Building Management System (BMS)
Communication
Vision 2020i is able to communicate to BMS through
the add-on communication card via various common
protocols as:
D Modbus RTU RS485, ModBus TCPIP
D BACnet over IP, MS/TP, or PTP
D LONworks FTT10

-5-
OPTIONS A
AND ACCESS
SORIE
ES

All Aluminium Micro

ochannel Coil

Angled Louvered Fin n

m Efficiency w
Maximum with
minimum
m air pressure
drop
Microchhannels Tube
Superiorr heat transfer iin a
compact design

Header with
w Baffles design
d
Optimisaation of refrige
erant flow
& velocity
y

D Microch hannel Coil – The Microchannel condense er D Loww Ambient Operation (L LA 1) – Va ariable
coil is ann all aluminumm coils with mu
ultiple flat tube
es freq
quency drive (VFD) is in ncorporated tto the
containinng small channels (Microchannels
( s) condenser fan mo otor to allow un nit operation do own to
metallurg gically brazzed with louvered fin
n. 14 oF [-10 oC] amb bient temperatture
Microcha annel coils come with DB Superio or D Extra Low Ambient Operatio on (LA 2) – A Add-on
Protectivve Coat whicch provide an n anti-corrosio on low ambient kit to allow unit ope eration down too -20°F
protectivve layer for the coil 9°C] ambient te
[-29 emperature
Notte: Please consult factory forr this option
Benefits s:-
D Dou uble Thick Ins sulation – Eva aporator with d double
i) Single material structure elimina ate the galvanic thick 2” [50mm] closed cell insulation,
i forr extra
osion effect ffrom dissimila
corro ar metals an nd resistance to cond densation
signifficantly increasse its corrosion
n resistance
D Evaaporator Anti--Freeze Protec ction – When chiller
ii) Overa all Unit Weig ght Reduced with lighter a all is not
n operating at a ambient tem mperature 32°F F [0°C]
aluminium Microcha annel coil or below, the im mmersion hea ater and circulating
iii) The Microchannel design maxim mizes condense er pummp will be in operation
o to preevent water freezing
heat transfer and the smaller internali volum
me in evaporator
e (So
ome of the mo odel unit dime ension
reducced the refrigerant charge by y 30% may y change for this
t option)
iv) Thinn ner Coil depth reduces the air pressurre D 2500psig Working g Pressure VesselV – Evap porator
losse
es and ease the cleanin ng process b by with
h 250psig work king pressure on o water side
reduccing dirt trap in
nside the coil D Con ndenser Coil Guard – To protects cond denser
v) Flat tubes serve a as a fin guard to help protect coil from unauthorrized access
the fiins D Evaaporator Flang ged Water Co onnection – Fllanged
water connection is available as s option
vi) DB Superior
S Proteective Coat fo or microchanne el
coil provides a chemical conve ersion layer tto D Dua al Mode Operration – The unit with dual mode
prote
ect the coils against high h corrosivve opeeration can deliver chilled fluiid temperature e down
envirronment to 18oF [-7.8oC] during
d ice making mode. Units with
Duaal Mode Ope eration is use ed for Ice Th hermal
D Heat Re ecovery – Th he hot gas de esuperheater; a Storage System
shell-and d-tube heat exxchanger that reclaims
r ‘waste e’
D Loww Temp. Operration – The unit u with Low Temp.
heat from m compressorr to produce hot h water up tto
Ope eration can delliver chilled fluid temperature e down
55°C o o
to 18 F [-7.8 C] fo
or process cooling application n
D Condenser Corrosion n Protection – Copper (CU U) D ASM ME/ PED Com mpliance – Eva aporator with AASME/
fins or Hydrophilic
H coa
ated fins are provided
p to givve PED D approval is available
a
better coorrosion protecction.
D BMS Commun nication – Various a
add-on
D Service valve – Compressor suctio on service valvve commmunication ca ards provide BMS B communication
is suppliied to further isolate the co ompressor from m via common pro otocols: Modb bus RTU RS S485 /
evaporattor TCP PIP, LONworks s FTT10, BACnet over IP / M MSTP /
D Hotgas Bypass – To maintain unit operation o below PTPP
minimum m unloaded cap pacity D CE Compliance – Unit with CE complian nce is
available on reque est

-6-
OPTIONS AND ACCESSORIES

Electrical And Controls Factory Supplied, Field Installed By

D Unit Mounted Main Disconnect Switch – Non- The Customer
fused disconnect switch with external lockable
D Evaporator Water Flow Switch– Flow switch to be
handle is furnished to isolate unit main incoming
installed at evaporator and condenser outlet piping
power supply for servicing
as safety interlock to evaporator and condenser
D Softstarter For Compressor Motors – Solid State water flow status. Three options are available:
starter comes with bypass contactor to reduced Weather tight flow switch with CE mark; NEMA 1,
mechanical stress and inrush current at compressor and NEMA 4 rated flow switch
start-up
D Rubber-In-Shear Isolators – Designed for ease of
D Ground Fault Interrupt (GFI) – Provides installation. These one-piece molded rubber
equipment with ground fault protection isolators are applicable for most installations
D Ammeter/ Voltmeter – Analog ammeter and D Spring Isolators – These housed spring
voltmeter with 3 phase selector switch for indication, assemblies have a neoprene friction pad at the
located inside the control panel bottom to prevent the passage of noise, and a
spring locking levering bolt at the top. Neoprene
D Chilled Water Reset/ Demand Limiting – Low
inserts prevent contact between the steel upper and
level interfacing with Building Automation System
lower housings. Suitable for more critical application
(BAS). Chilled Water Reset allows controlled
as compared to rubber-in-shear isolator
temperature setpoint to be reset by a 4-20mA signal
from BAS; while Demand Limiting will limit the D DB-LAN Master Slave Sequencing Control (MSS)
maximum current drawn by the compressors by 4- – Pre-programmed at factory; field supplied and
20mA signal from BAS installed inter-connection wiring between chillers to
provide communication bus among chillers’
D Ambient Temperature Monitoring – Temperature
controllers to enable Master-Slave Sequencing
sensor to monitor unit operating ambient
Control
temperature
D Chiller Plant Manager (CPM) – Factory supplied
D System Voltage Measurement – System voltage
control panel; field supplied and installed
option is a safety features to protect system from
interconnection wiring and field devices; for
high and low voltage due to unbalance power
complete chiller plantroom automation
supply. The controller will trigger alarm high or low
voltage and cut-off running system
D IP55 Control Panel – IP55 rated control panel can
be supplied for harsh working environment
D Vision 2020i Touch Screen – 7” touch screen for
display and user configuration
D BMS Communication – Various add-on
communication cards provide BMS communication
via common protocols: Modbus RTU RS485 /
TCPIP, LONworks FTT10, BACnet over IP / MSTP /
PTP

-7-
OPERATING BENEFITS

EFFICIENCY AND RELIABILITY Control Flexibility

D Controller-based with DDC controller (direct digital
Energy Efficiency control) features precise push button control over
D Designed to provide the greatest amount of cooling every aspect of operation with built-in standard
for the least power input over the entire operating features that maximized energy savings on start-up
range of your building and throughout the life of your equipment
D Delivers outstanding efficiency and total energy D Ensured uniform compressor loading and optimal
savings through the utilization of economizer cycle energy efficiency through controller to controls
and advanced controller staging; to produce greater which utilize pressure transducers to measure
capacity with fewer compressors evaporator and condenser pressure
D Maximized performance through computer-matched D Lower energy costs resulting from automatic load
components and multiple compressors monitoring and increased accuracy and efficiency in
D High efficiency oil recovery system guarantees compressor staging
removal of oil carried over in the refrigerant and D Various communication options for remote
maintains the heat exchangers at their maximum monitoring of the unit operation
efficiency at both full and part load D Proactive control anticipates problems and takes
corrective action before they occur. Controls will
Refrigerant Compatibility unload compressor(s) if head or suction pressure
D Designed to operate with environmentally sound approach limits. This will enable unit to stay on line
and economically smart HFC-134a with proven while warning operator of potential problems
efficiency and reliability D Stable and efficient operation with precise chilled
D Consult Factory for use of other HFC refrigerants. water temperature control. Chilled water
o o
temperature is controlled at ±0.8 F [0.5 C] range
for your comfort cooling, with best energy saving
Flooded Evaporator
D Flooded evaporator design that fully utilized and
maximized the heat transfer area available in the
evaporator; operates with lower suction superheat, REFRIGERATION CYCLE
smaller evaporator approach. These have greatly Dunham-Bush rotary screw air cooled chillers are
improved efficiency of chiller with flooded designed for efficiency and reliability. The rotary screw
evaporator compressor is a positive displacement, variable
D Flooded evaporator water heads can be removed capacity compressor that will allow operation over a
easily without dismantling the chilled water piping wide variety of conditions.
connections, for inspection and for mechanical The refrigerant management system is shown in the
tubes cleaning with brushes or auto-brush. This will refrigerant cycle diagram.
enable low tube fouling factor in the evaporator to
be ensured, thus maintaining system efficiency

Operational Advantages
D Dramatic payback in reduced maintenance and
overhaul costs both in downtime and in labor
expenditures
D Ease of troubleshooting through controller retention
of monitored functions

Factory Testing
D Each chiller undergoes the factory testing prior to
unit shipment. This assures consistencies of
workmanship at highest quality
D Thus, all units shipped are completely factory
tested; charged and adjusted according to the
design parameters, for ease of installation and
minimal field start-up adjustments

-8-
OPERATING BENEFITS
Liquid refrigerant enters the flooded evaporator PART-LOAD PERFORMANCE
uniformly where it absorbs heat from water flowing
through the evaporator tubes. The vaporized refrigerant Through the use of economizer, electronic expansion
is then drawn into the suction port of the compressor valve and multiple compressors, Dunham-Bush air
where the positive displacement compression begins. cooled chillers have some of the best part-load
performance characteristics in the industry when
This partially compressed gas is then combined with measured in accordance with AHRI Standard 550/590.
additional gas from the vapor injection port at an
intermediate pressure. Compressed gaseous In most cases, actual building system loads are
refrigerant is then discharged into the integral oil significantly less than full load design conditions,
separator where oil, which is contained in the therefore chillers operate at part load most of the time.
refrigerant vapor, is removed and returned to the oil Dunham-Bush air cooled chillers combine the efficient
sump. operation of compressors with economizer cycle and
Fully compressed and superheated refrigerant is then advanced controller to yield the best total energy
discharged into the condenser, where air is being efficiency and significant operating saving under any
drawn through the condenser tube by the propeller fan load.
cools and condenses the refrigerant. The liquid When specifying air conditioning equipment, it is
refrigerant then passes through the economizer. A important to consider the system load characteristics
portion of liquid refrigerant is tapped passes through for the building application. In a typical city, the air
the expansion valve back into the economizer for conditioning load will vary according to changes in the
further subcooling of main liquid refrigerant flow. ambient temperature. Weather data compiled over
The gaseous refrigerant is then drawn out of the many years will predict the number of hours that
economizer and into the vapor injection port of the equipment will operate at various load percentages.
compressor. The remaining subcooled liquid refrigerant The Air Conditioning and Refrigeration Institute (AHRI)
then passes through electronic expansion valve which has established a system, in AHRI Standard 550/590,
reduces refrigerant pressure to evaporator levels where for measuring total chiller performance over full and
it is then distributed evenly into the evaporator. part-load conditions. It defines the Integrated Part-Load
With the additional subcooling, the enthalpy of the Value (IPLV) as an excellent method of comparing
refrigerant flowing into the evaporator is reduced which diverse types of equipment on an equal basis. The
increases the refrigeration effect and improves the IPLV is a single number estimate of a chiller's power
efficiency of the refrigeration cycle. use weighted for the number of hours the unit might
spend at each part-load point. IPLV's are based on
Standard Rating Conditions.
Economizer/ Vapor Injection Cycle for
The formula for calculating an IPLV is:
Increase Capacity and Higher EER
The renowned Dunham-Bush screw compressor allows
for economizer vapor injection cycle to be incorporated, 1
increasing capacity by significantly with marginal IPLV =
0.01 + 0.42 + 0.45 + 0.12
increase in kW-input. Thus, unit EER is improved!
A B C D

where: A= kW/ton at 100% load point

B= kW/ton at 75% load point
C= kW/ton at 50% load point
D= kW/ton at 25% load point

-9-
PHYSICAL SPECIFICATIONS

ACHX-B (Aluminum Fin/ Copper Tube Condenser - Standard)

Model ACHX-B 90S 90T 120S 120T 150S 150T 170S 180T

TR 90 92 118.5 115 150 150 163.5 185.5

Cooling Capacity
kW 317 324 417 404 528 528 575 652
Power Input kW 104.82 104.98 122.65 125.66 152.53 164.38 171.85 203.6
Energy efficiency kW/TR 1.165 1.141 1.035 1.093 1.017 1.096 1.051 1.098
o i
COP kW /kW 3.020 3.082 3.398 3.219 3.459 3.209 3.346 3.204

Compressor

Model HSC 1612 HSC 1315 HSC 1616 HSC 1315 HSC 1912 HSC 1612 HSC 1917 HSC 1612
Qty. 1 2 1 2 1 2 1 2
RPM 2950 2950 2950 2950 2950 2950 2950 2950
Oil Charge Litres 18 26 18 26 34 36 34 36
Min. % Unit Capacity
25 12.5 25 12.5 25 12.5 25 12.5
Reduction
No. Of Refrigerant Circuit 1 2 1 2 1 2 1 2

Evaporator

Model C2R C4R(T) C5R C5R(T) 1DR 1DR(T) 2ER 2FR(T)

(Qty) 1 1 1 1 1 1 1 1
inches 4 4 4 4 5 5 6 6
Water Connector
mm 101.6 101.6 101.6 101.6 127 127 152.4 152.4
USgpm 216.0 220.8 284.4 276.0 360.0 360.0 392.4 445.2
Nominal Water Flow
l/s 13.6 13.9 17.9 17.4 22.7 22.7 24.8 28.1

Nominal Water ft.wg 10.0 8.5 10.7 10.2 24.9 27.0 21.4 21.6
Pressure Drop kPa 30.0 25.4 32.1 30.6 74.5 80.6 64.0 64.7
USgpm 126 141 160 160 138 138 163 188
Min. Water Flow
l/s 8.0 8.9 10.1 10.1 8.7 8.7 10.3 11.8
USgpm 420 471 533 533 461 461 543 625
Max. Water Flow
l/s 26.5 29.7 33.6 33.6 29.1 29.1 34.3 39.4

Min. Water Pressure ft.wg 3.8 3.8 3.8 3.8 4.5 4.8 4.4 4.6
Drop kPa 11.4 11.4 11.4 11.4 13.3 14.4 13.2 13.6

Max. Water ft.wg 33.2 33.2 33.2 33.4 38.9 42.2 38.5 39.9
Pressure Drop kPa 99.4 99.4 99.4 99.9 116.2 126.0 114.9 119.1

Condenser

CFM 89,460 89,460 89,460 89,460 119,280 119,280 119,280 149,100

Total Air Flow
CMH 151,993 151,993 151,993 151,993 202,657 202,657 202,657 253,321
sq.ft 141.2 141.2 141.2 141.2 188.2 188.2 188.2 235.3
Total Face Area
sq.m 13.11 13.11 13.11 13.11 17.49 17.49 17.49 21.86
No. of Fans 6 6 6 6 8 8 8 10
Fan Dia mm 900
Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

General

inches 152 152 152 152 197 1/4 197 1/4 197 1/4 242 1/2
Unit Length
mm 3860 3860 3860 3860 5010 5010 5010 6160
inches 89 89 89 89 89 89 89 89
Unit Width
mm 2260 2260 2260 2260 2260 2260 2260 2260
inches 89 89 89 89 96 96 96 96
Unit Height
mm 2260 2260 2260 2260 2440 2440 2440 2440
lbs 6872 7720 7329 8119 9412 10368 9964 11739
Shipping Weight
kg 3117 3502 3324 3683 4269 4703 4520 5325
lbs 7046 7909 7535 8325 9638 10594 10235 12010
Operating Weight
kg 3196 3587 3418 3776 4372 4805 4642 5448

Operating Charge lbs 220 220 287 287 353 353 397 419
R134a kg 100 100 130 130 160 160 180 190

Notes: 1. Nominal capacity is based on evaporator in/out fluid temperature at 54/44°F, ambient temperature 95°F, evaporator fouling factor 0.0001ft².h.°F/Btu.
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions

- 10 -
PHYSICAL SPECIFICATIONS

ACHX-B (Aluminum Fin/ Copper Tube Condenser - Standard)

Model ACHX-B 200S 200T 240T 270T 290T 330T 350T 400T

TR 196.5 196.5 237 265 285 325 350 395

Cooling Capacity
kW 691 691 834 932 1002 1143 1231 1389
Power Input kW 205.09 203.28 245.62 275.8 300.12 342.62 362.82 412.44
Energy efficiency kW/TR 1.044 1.035 1.036 1.041 1.053 1.054 1.037 1.044
o i
COP kW /kW 3.370 3.400 3.394 3.379 3.340 3.336 3.393 3.368

Compressor
HSC 1912 /
Model HSC 1917 HSC 1616 HSC 1616 HSC 1915 HSC 1917 HSC 1915 HSC 1917
HSC 1915
Qty. 1 2 2 1/1 2 2 2 2
RPM 2950 2950 2950 2950 2950 2950 2950 2950
Oil Charge Litres 34 36 36 68 68 68 68 68
Min. % Unit Capacity
25 12.5 12.5 12.5 12.5 12.5 12.5 12.5
Reduction
No. Of Refrigerant Circuit 1 2 2 2 2 2 2 2

Evaporator

Model 2FR 2FR(T) EBR(T) JCR(T) JCR(T) Q1R(T) S2R(T) S3R(T)

(Qty) 1 1 1 1 1 1 1 1
inches 6 6 6 8 8 8 8 8
Water Connector
mm 152.4 152.4 152.4 203.2 203.2 203.2 203.2 203.2
USgpm 471.6 471.6 568.8 636.0 684.0 780.0 840.0 948.0
Nominal Water Flow
l/s 29.8 29.8 35.9 40.1 43.2 49.2 53.0 59.8

Nominal Water ft.wg 23.3 24.0 24.0 23.2 26.4 29.6 20.3 23.1
Pressure Drop kPa 69.7 71.7 71.7 69.2 78.9 88.4 60.6 69.2
USgpm 188 188 211 252 252 280 375 393
Min. Water Flow
l/s 11.8 11.8 13.3 15.9 15.9 17.6 23.7 24.8
USgpm 625 625 702 840 840 932 1250 1312
Max. Water Flow
l/s 39.4 39.4 44.3 53.0 53.0 58.8 78.9 82.8

Min. Water Pressure ft.wg 4.4 4.6 4.0 4.4 4.4 4.7 4.7 4.8
Drop kPa 13.3 13.6 12.0 13.1 13.1 14.0 14.2 14.2

Max. Water ft.wg 38.7 39.9 35.0 38.2 38.2 40.8 41.5 41.5
Pressure Drop kPa 115.8 119.1 104.7 114.3 114.3 121.9 124.0 124.1

Condenser

CFM 149,100 149,100 178,920 208,740 208,740 238,560 268,380 298,200

Total Air Flow
CMH 253,321 253,321 303,985 354,649 354,649 405,313 455,978 506,642
sq.ft 235.3 235.3 282.3 329.4 329.4 376.4 423.5 470.6
Total Face Area
sq.m 21.86 21.86 26.23 30.60 30.60 34.97 39.34 43.72
No. of Fans 10 10 12 14 14 16 18 20
Fan Dia mm 900
Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

General

inches 242 1/2 242 1/2 287 13/16 333 333 378 3/8 423 5/8 468 7/8
Unit Length
mm 6160 6160 7310 8460 8460 9610 10760 11910
inches 89 89 89 89 89 89 89 89
Unit Width
mm 2260 2260 2260 2260 2260 2260 2260 2260
inches 96 96 96 96 96 96 96 96
Unit Height
mm 2440 2440 2440 2440 2440 2440 2440 2440
lbs 11295 12258 13782 17033 17274 18848 20287 21939
Shipping Weight
kg 5124 5560 6251 7726 7835 8549 9202 9951
lbs 11596 12558 14128 17448 17690 19312 20893 22568
Operating Weight
kg 5260 5696 6409 7914 8024 8760 9477 10237

Operating Charge lbs 463 463 551 617 661 750 794 904
R134a kg 210 210 250 280 300 340 360 410

Notes: 1. Nominal capacity is based on evaporator in/out fluid temperature at 54/44°F, ambient temperature 95°F, evaporator fouling factor 0.0001ft².h.°F/Btu.
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions

- 11 -
PHYSICAL SPECIFICATIONS

ACHX-B (Microchannel Condenser - Option)

Model ACHX-B 90S 90T 120S 120T 150S 150T 170S 180T

TR 90.0 92.0 118.5 115 150 150 163.5 185.5

Cooling Capacity
kW 317 324 417 404 528 528 575 652
Power Input kW 104.1 104.26 121.93 124.94 151.57 163.42 170.89 202.4
Energy efficiency kW/TR 1.157 1.133 1.029 1.086 1.010 1.089 1.045 1.091
o i
COP kW /kW 3.041 3.103 3.418 3.237 3.481 3.228 3.365 3.223

Compressor

Model HSC 1612 HSC 1315 HSC 1616 HSC 1315 HSC 1912 HSC 1612 HSC 1917 HSC 1612
Qty. 1 2 1 2 1 2 1 2
RPM 2950 2950 2950 2950 2950 2950 2950 2950
Oil Charge Litres 18 26 18 26 34 36 34 36
Min. % Unit Capacity
25 12.5 25 12.5 25 12.5 25 12.5
Reduction
No. Of Refrigerant Circuit 1 2 1 2 1 2 1 2

Evaporator

Model C2R C4R(T) C5R C5R(T) 1DR 1DR(T) 2ER 2FR(T)

(Qty) 1 1 1 1 1 1 1 1
inches 4 4 4 4 5 5 6 6
Water Connector
mm 101.6 101.6 101.6 101.6 127 127 152.4 152.4
Usgpm 216.0 220.8 284.4 276.0 360.0 360.0 392.4 445.2
Nominal Water Flow
l/s 13.6 13.9 17.9 17.4 22.7 22.7 24.8 28.1

Nominal Water ft.wg 10.0 8.5 10.7 10.2 24.9 27.0 21.4 21.6
Pressure Drop kPa 30.0 25.4 32.1 30.6 74.5 80.6 64.0 64.7
Usgpm 126 141 160 160 138 138 163 188
Min. Water Flow
l/s 8.0 8.9 10.1 10.1 8.7 8.7 10.3 11.8
Usgpm 420 471 533 533 461 461 543 625
Max. Water Flow
l/s 26.5 29.7 33.6 33.6 29.1 29.1 34.3 39.4

Min. Water Pressure ft.wg 3.8 3.8 3.8 3.8 4.5 4.8 4.4 4.6
Drop kPa 11.4 11.4 11.4 11.4 13.3 14.4 13.2 13.6

Max. Water ft.wg 33.2 33.2 33.2 33.4 38.9 42.2 38.5 39.9
Pressure Drop kPa 99.4 99.4 99.4 99.9 116.2 126.0 114.9 119.1

Condenser

CFM 73,710 73,710 73,710 73,710 98,280 98,280 98,280 122,850

Total Air Flow
CMH 125,233 125,233 125,233 125,233 166,978 166,978 166,978 208,722
sq.ft 133.9 133.9 133.9 133.9 178.6 178.6 178.6 223.2
Total Face Area
sq.m 12.44 12.44 12.44 12.44 16.59 16.59 16.59 20.74
No. of Fans 6 6 6 6 8 8 8 10
Fan Dia mm 900
Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

General

inches 152 152 152 152 197 1/4 197 1/4 197 1/4 242 1/2
Unit Length
mm 3860 3860 3860 3860 5010 5010 5010 6160
inches 89 89 89 89 89 89 89 89
Unit Width
mm 2260 2260 2260 2260 2260 2260 2260 2260
inches 89 89 89 89 96 96 96 96
Unit Height
mm 2260 2260 2260 2260 2440 2440 2440 2440
lbs 6486 7334 6753 7543 8652 9608 9190 10795
Shipping Weight
kg 2942 3327 3063 3421 3925 4358 4169 4897
lbs 6660 7523 6958 7748 8878 9834 9462 11066
Operating Weight
kg 3021 3412 3156 3515 4027 4461 4292 5020

Operating Charge lbs 154 154 201 201 247 247 278 293
R134a kg 70 70 91 91 112 112 126 133

NoteS: 1. Nominal capacity is based on evaporator in/out fluid temperature at 54/44°F, ambient temperature 95°F, evaporator fouling factor 0.0001ft².h.°F/Btu.
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions

- 12 -
PHYSICAL SPECIFICATIONS

ACHX-B (Microchannel Condenser - Option)

Model ACHX-B 200S 200T 240T 270T 290T 330T 350T 400T

TR 196.5 196.5 237 265 285 325 350 395

Cooling Capacity
kW 691 691 834 932 1002 1143 1231 1389
Power Input kW 203.89 202.08 244.18 274.1 298.44 340.7 360.66 410.04
Energy efficiency kW/TR 1.038 1.028 1.030 1.034 1.047 1.048 1.030 1.038
o i
COP kW /kW 3.390 3.420 3.414 3.400 3.359 3.355 3.413 3.388

Compressor

HSC 1912 /
Model HSC 1917 HSC 1616 HSC 1616 HSC 1915 HSC 1917 HSC 1915 HSC 1917
HSC 1915
Qty. 1 2 2 1/1 2 2 2 2
RPM 2950 2950 2950 2950 2950 2950 2950 2950
Oil Charge Litres 34 36 36 68 68 68 68 68
Min. % Unit Capacity
25 12.5 12.5 12.5 12.5 12.5 12.5 12.5
Reduction
No. Of Refrigerant Circuit 1 2 2 2 2 2 2 2

Evaporator

Model 2FR 2FR(T) EBR(T) JCR(T) JCR(T) Q1R(T) S2R(T) S3R(T)

(Qty) 1 1 1 1 1 1 1 1
inches 6 6 6 8 8 8 8 8
Water Connector
mm 152.4 152.4 152.4 203.2 203.2 203.2 203.2 203.2
Usgpm 471.6 471.6 568.8 636.0 684.0 780.0 840.0 948.0
Nominal Water Flow
l/s 29.8 29.8 35.9 40.1 43.2 49.2 53.0 59.8

Nominal Water ft.wg 23.3 24.0 24.0 23.2 26.4 29.6 20.3 23.1
Pressure Drop kPa 69.7 71.7 71.7 69.2 78.9 88.4 60.6 69.2
Usgpm 188 188 211 252 252 280 375 393
Min. Water Flow
l/s 11.8 11.8 13.3 15.9 15.9 17.6 23.7 24.8
Usgpm 625 625 702 840 840 932 1250 1312
Max. Water Flow
l/s 39.4 39.4 44.3 53.0 53.0 58.8 78.9 82.8

Min. Water Pressure ft.wg 4.4 4.6 4.0 4.4 4.4 4.7 4.7 4.8
Drop kPa 13.3 13.6 12.0 13.1 13.1 14.0 14.2 14.2

Max. Water ft.wg 38.7 39.9 35.0 38.2 38.2 40.8 41.5 41.5
Pressure Drop kPa 115.8 119.1 104.7 114.3 114.3 121.9 124.0 124.1

Condenser

CFM 122,850 122,850 147,420 171,990 171,990 196,560 221,130 245,700

Total Air Flow
CMH 208,722 208,722 250,467 292,211 292,211 333,955 375,700 417,444
sq.ft 223.2 223.2 267.8 312.5 312.5 357.1 401.8 446.4
Total Face Area
sq.m 20.74 20.74 24.88 29.03 29.03 33.18 37.32 41.47
No. of Fans 10 10 12 14 14 16 18 20
Fan Dia mm 900
Fan Motor HP 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

General

inches 242 1/2 242 1/2 287 13/16 333 333 378 3/8 423 5/8 468 7/8
Unit Length
mm 6160 6160 7310 8460 8460 9610 10760 11910
inches 89 89 89 89 89 89 89 89
Unit Width
mm 2260 2260 2260 2260 2260 2260 2260 2260
inches 96 96 96 96 96 96 96 96
Unit Height
mm 2440 2440 2440 2440 2440 2440 2440 2440
lbs 10339 11301 12635 15702 15931 17315 18577 20032
Shipping Weight
kg 4690 5126 5731 7122 7226 7854 8427 9086
lbs 10640 11602 12982 16117 16346 17779 19183 20662
Operating Weight
kg 4826 5263 5888 7311 7415 8065 8701 9372

Operating Charge lbs 324 324 386 432 463 525 556 633
R134a kg 147 147 175 196 210 238 252 287

NoteS: 1. Nominal capacity is based on evaporator in/out fluid temperature at 54/44°F, ambient temperature 95°F, evaporator fouling factor 0.0001ft².h.°F/Btu.
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions

- 13 -
ELECTRICAL DATA

Power Supply : 400Vac-3Ph-50Hz

Unit Electrical Data

Model Cond. Fan Motor Data Compressor Data
ACHX-B Operation At 95°F Ambient Temperature

Compr Unit
Qty HP FLA Model Starter Type Qty LRA MCA MFS Max Inrush
RLA RLA

090S 6 3 5.3 1612 Star-Delta 1 815 152 184 222 300 286
090T 6 3 5.3 1315 Star-Delta 2 461 79 190 210 300 257
120S 6 3 5.3 1616 Star-Delta 1 987 177 209 253 400 347
120T 6 3 5.3 1315 Star-Delta 2 461 94 220 243 300 272
150S 8 3 5.3 1912 Star-Delta 1 1260 218 260 315 500 442
150T 8 3 5.3 1612 Star-Delta 2 815 126 294 326 450 433
170S 8 3 5.3 1917 Star-Delta 1 1512 254 296 360 600 531
180T 10 3 5.3 1612 Star-Delta 2 815 152 357 395 500 465
200S 10 3 5.3 1917 Star-Delta 1 1512 296 349 423 700 531
200T 10 3 5.3 1616 Star-Delta 2 987 149 351 388 500 523
240T 12 3 5.3 1616 Star-Delta 2 987 177 418 462 600 556
6 3 5.3 1912 Star-Delta 1 1260 187
270T 532 592 700 701
8 3 5.3 1915 Star-Delta 1 1372 215
290T 14 3 5.3 1915 Star-Delta 2 1372 220 514 569 700 739
330T 16 3 5.3 1917 Star-Delta 2 1512 253 591 654 800 826
350T 18 3 5.3 1915 Star-Delta 2 1372 260 615 680 800 790
400T 20 3 5.3 1917 Star-Delta 2 1512 298 702 777 1000 882
o
Note: RLA - Running Load Amps At 95 F Ambient Temperature; MCA - Minimum Circuit Ampacity; MFS - Maximum Fuse Size; LRA - Lock Rotor Amp

SOUND PRESSURE DATA

Model Octave Band (Hz)

Total dB(A)
ACHX-B 63 125 250 500 1K 2K 4K 8K

090S 46 53 57 57 56 52 47 36 63
090T 46 53 56 57 56 52 47 36 62
120S 46 53 57 57 57 55 50 37 63
120T 46 53 56 57 56 52 47 36 62
150S 47 54 58 58 58 55 50 38 64
150T 47 54 58 58 58 55 50 38 64
170S 48 54 59 58 58 56 51 38 65
180T 48 55 59 59 58 55 50 38 65
200S 48 55 59 59 59 56 51 39 65
200T 49 55 59 59 59 57 52 39 66
240T 49 55 60 60 60 57 52 39 66
270T 49 56 60 60 60 58 53 40 67
290T 49 56 60 60 60 58 53 40 67
330T 48 56 60 60 61 60 55 40 67
350T 50 57 61 61 61 58 53 40 67
400T 49 57 60 61 61 60 55 41 67
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB(A) tolerance.

- 14 -
DIMENSIONAL DATA

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 90S, 120S AIR IN AIR IN
POWER ENTRY
(BOTTOM)

POWER/CONTROL PANEL
SERVICE CG
CLEARANCE
OF 610 [24"]

X
CONTROL BOX
AIR IN AIR IN SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT TOP VIEW

VICTAULIC
WATER OUTLET
Ø 102 [4"]
CG CG 2260 [89] MAX
VICTAULIC
WATER INLET PULLING
Z
Ø 102 [4"] Z HOLE
2 NOS
Y X
6 NOS OF ø 19 [3/4"]
25 [1] 25 [1] 457 [18] 1424 [56] 1424 [56] MOUNTING HOLES
2240 [88] 3460 [136 3/16]
4 NOS OF ø 64 [2 1/2"]
2260 [89] MAX 3860 [152] MAX LIFTING HOLES
LEFT VIEW FRONT VIEW

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 90T AIR IN AIR IN
POWER ENTRY
(BOTTOM)

POWER/CONTROL PANEL
SERVICE CG
CLEARANCE
OF 610 [24"]

X AIR IN AIR IN CONTROL BOX

SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT
TOP VIEW
VICTAULIC
WATER OUTLET
Ø 102 [4"]

CG VICTAULIC CG 2260 [89] MAX

WATER INLET
Ø 102 [4"]
PULLING
Z Z HOLE
2 NOS
Y X
25 [1] 25 [1] 457 [18] 1424 [56] 1424 [56] 6 NOS OF ø 19 [3/4"]
2240 [88] 3460 [136 3/16] MOUNTING HOLES
2260 [89] MAX 3860 [152] MAX 4 NOS OF ø 64 [2 1/2"]
LIFTING HOLES
LEFT VIEW FRONT VIEW

SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY

ACHX-B 120T AIR IN AIR IN
(BOTTOM)
POWER/CONTROL PANEL

SERVICE CG
CLEARANCE
OF 610 [24"]

X AIR IN AIR IN CONTROL BOX

SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 102 [4"]

CG VICTAULIC CG 2260 [89] MAX

WATER INLET
Ø 102 [4"]
PULLING
Z
Z HOLE
2 NOS
Y X
25 [1] 25 [1] 457 [18] 1424 [56] 1424 [56] 6 NOS OF ø 19 [3/4"]
MOUNTING HOLES
2240 [88] 3460 [136 3/16]
2260 [89] MAX 3860 [152] MAX 4 NOS OF ø 64 [2 1/2"]
LIFTING HOLES
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 15 -
DIMENSIONAL DATA

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 150S AIR IN AIR IN
POWER ENTRY
(BOTTOM)

POWER/CONTROL PANEL
SERVICE CG
CLEARANCE
OF 610 [24"]

X AIR IN AIR IN CONTROL BOX

SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 127 [5"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 127 [5"] PULLING
Z
Z HOLE
2 NOS
Y X
25 [1] 25 [1] 457 [18] 1984 [78 1/8] 1984 [78 1/8] MOUNTING HOLES
2240 [88] 4610 [181 1/2] 6 NOS OF ø 19 [3/4"]
2260 [89] MAX 5010 [197 1/4] MAX 4 NOS OF ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 150T AIR IN AIR IN
POWER ENTRY
(BOTTOM)

POWER/CONTROL PANEL
CG
SERVICE
CLEARANCE
OF 610 [24"]

X CONTROL BOX
AIR IN AIR IN
SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 127 [5"]

CG VICTAULIC CG 2440 [96] MAX

WATER INLET
Ø 127 [5"] PULLING
HOLE
Z Z 2 NOS

Y X
25 [1] 25 [1] 457 [18] 1984 [78 1/8] 1984 [78 1/8] 6 NOS OF ø 19 [3/4"]
2240 [88] 4610 [181 1/2] MOUNTING HOLES
2260 [89] MAX 5010 [197 1/4] MAX 4 NOS OF ø 64 [2 1/2"]
LIFTING HOLES
LEFT VIEW FRONT VIEW

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 170S AIR IN AIR IN
POWER ENTRY
(BOTTOM)
POWER/CONTROL PANEL

CG
SERVICE
CLEARANCE
OF 610 [24"]

X
AIR IN AIR IN CONTROL BOX
SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT TOP VIEW

VICTAULIC
WATER OUTLET
CG
Ø 152 [6"] CG 2440 [96] MAX

VICTAULIC
WATER INLET PULLING
Ø 152 [6"] Z HOLE
Z
2 NOS
Y X
MOUNTING HOLES
25 [1] 25 [1] 457 [18] 1984 [78 1/8] 1984 [78 1/8] 6 NOS OF ø 19 [3/4"]
2240 [88] 4610 [181 1/2]
2260 [89] MAX 5010 [197 1/4] MAX 4 NOS OF ø 64 [2 1/2"]
LIFTING HOLES
LEFT VIEW FRONT VIEW
Note: All dimensions are in mm[inches].

- 16 -
DIMENSIONAL DATA

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 180T AIR IN AIR IN AIR IN AIR IN
POWER ENTRY
(BOTTOM)

POWER/CONTROL PANEL
SERVICE CG
CLEARANCE
OF 610 [24"]

X AIR IN AIR IN AIR IN AIR IN CONTROL BOX

SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT TOP VIEW

VICTAULIC
WATER OUTLET
Ø 152 [6"] CG
CG 2440 [96] MAX

VICTAULIC
WATER INLET
PULLING
Ø 152 [6"] Z HOLE
Z
2 NOS
Y X
25 [1] 25 [1] 457 [18] 2569 [101 1/8] 2569 [101 1/8] 6 NOS OF ø 19 [3/4"]
2240 [88] 5760 [226 3/4] MOUNTING HOLES
2260 [89] MAX 6160 [242 1/2] MAX 4 NOS OF ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 200S AIR IN AIR IN AIR IN AIR IN
POWER ENTRY
(BOTTOM)

POWER/CONTROL PANEL
SERVICE CG
CLEARANCE
OF 610 [24"]

X
AIR IN AIR IN AIR IN AIR IN CONTROL BOX
SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 152 [6"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET PULLING
Ø 152 [6"] HOLE
Z Z 2 NOS

Y X
25 [1] 25 [1] 457 [18] 2569 [101 1/8] 2569 [101 1/8] 6 NOS OF ø 19 [3/4"]
88 [2240] 5760 [226 3/4] MOUNTING HOLES
2260 [89] MAX 6160 [242 1/2] MAX 4 NOS OF ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

SERVICE CLEARANCE OF 1220 [48"]

ACHX-B 200T AIR IN AIR IN AIR IN AIR IN
POWER ENTRY
(BOTTOM)
POWER/CONTROL PANEL

SERVICE CG
CLEARANCE
OF 610 [24"]

X CONTROL BOX
AIR IN AIR IN AIR IN AIR IN SERVICE CLEARANCE
OF 1520 [60"]
SERVICE CLEARANCE OF 1220 [48"]
AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 152 [6"] 2440 [96] MAX
CG CG

VICTAULIC PULLING
WATER INLET HOLE
Z
Ø 152 [6"] Z 2 NOS

Y X
25 [1] 25 [1] 457 [18] 2569 [101 1/8] 2569 [101 1/8] 6 NOS OF ø 19 [3/4"]
2240 [88] 5760 [226 3/4] MOUNTING HOLES
2260 [89] MAX 6160 [242 1/2] MAX 4 NOS OF ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

Note: All dimensions are in mm[inches].

- 17 -
DIMENSIONAL DATA

ACHX-B 240T
SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY
(BOTTOM)
AIR IN AIR IN AIR IN

POWER/CONTROL PANEL
CG
SERVICE
CLEARANCE
OF 610 [24"]

X CONTROL BOX
SERVICE
AIR IN AIR IN AIR IN CLEARANCE
OF 1520 [60"]

SERVICE CLEARANCE OF 1220 [48"]

AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 152 [6"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 152 [6"]
PULLING
Z
Z HOLE
2 NOS
Y X

25 [1] 25 [1] 457 [18] 2096 [82 1/2] 2096 [82 1/2] 2096 [82 1/2] 8 NOS OF ø 19 [3/4"]
2240 [88] 6910 [272] MOUNTING HOLES

2260 [89] MAX 7310 [287 13/16] MAX 8 NOS OF

ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

ACHX-B 270T
SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY
(BOTTOM)
AIR IN AIR IN AIR IN
POWER/CONTROL PANEL

CG
SERVICE
CLEARANCE
OF 610 [24"]

X CONTROL BOX
SERVICE
AIR IN AIR IN AIR IN CLEARANCE
OF 1520 [60"]

SERVICE CLEARANCE OF 1220 [48"]

AIR OUT
TOP VIEW

VICTAULIC
WATER OUTLET
Ø 203 [8"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 203 [8"] PULLING
Z Z HOLE
2 NOS
Y X

25 [1] 25 [1] 457 [18] 2471 [97 1/4] 2471 [97 1/4] 2471 [97 1/4] 8 NOS OF ø 19 [3/4"]
MOUNTING HOLES
2240 [88] 8060 [317 3/8]
8 NOS OF
2260 [89] MAX 8460 [333] MAX
ø 64 [2 1/2"]
LIFTING HOLES
LEFT VIEW FRONT VIEW

Note: All dimensions are in mm[inches].

- 18 -
DIMENSIONAL DATA

ACHX-B 290T
SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY
(BOTTOM)
AIR IN AIR IN AIR IN

POWER/CONTROL PANEL
CG
SERVICE
CLEARANCE
OF 610 [24"]

X CONTROL BOX
SERVICE
AIR IN AIR IN AIR IN CLEARANCE
OF 1520 [60"]

SERVICE CLEARANCE OF 1220 [48"]

TOP VIEW
AIR OUT

VICTAULIC
WATER OUTLET
Ø 203 [8"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 203 [8"] PULLING
Z Z HOLE
2 NOS
Y X
8 NOS OF ø 19 [3/4"]
25 [1] 25 [1] 457 [18] 2471 [97 1/4] 2471 [97 1/4] 2471 [97 1/4] MOUNTING HOLES
2240 [88] 8060 [317 3/8]
8 NOS OF
2260 [89] MAX 8460 [333] MAX
ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

ACHX-B 330T
SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY
(BOTTOM)
AIR IN AIR IN AIR IN
POWER/CONTROL PANEL

CG
SERVICE
CLEARANCE
OF 610 [24"]

X CONTROL BOX
SERVICE
AIR IN AIR IN AIR IN CLEARANCE
OF 1520 [60"]

SERVICE CLEARANCE OF 1220 [48"]

TOP VIEW
AIR OUT

VICTAULIC
WATER OUTLET
Ø 203 [8"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 203 [8"] PULLING
Z Z HOLE
2 NOS
Y X

25 [1] 25 [1] 457 [18] 2854 [112 3/8] 2854 [112 3/8] 2854 [112 3/8] 8 NOS OF ø 19 [3/4"]
MOUNTING HOLES
2240 [88] 9210 [362 5/8]
2260 [89] MAX 9610 [378 3/8] MAX 8 NOS OF
ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

Note: All dimensions are in mm[inches].

- 19 -
DIMENSIONAL DATA

ACHX-B 350T

SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY

(BOTTOM)
AIR IN AIR IN AIR IN

POWER/CONTROL PANEL
SERVICE CG
CLEARANCE
OF 610 [24"]

X CONTROL BOX
SERVICE
AIR IN AIR IN AIR IN CLEARANCE
OF 1520 [60"]

SERVICE CLEARANCE OF 1220 [48"]

TOP VIEW
AIR OUT

VICTAULIC
WATER OUTLET
Ø 203 [8"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 203 [8"] PULLING
Z Z HOLE
2 NOS
Y X
10 NOS OF ø 19 [3/4"]
25 [1] 25 [1] 457 [18] 2429 [95 5/8] 2429 [95 5/8] 2429 [95 5/8] 2429 [95 5/8] MOUNTING HOLES
2240 [88] 10360 [407 7/8]
8 NOS OF
2260 [89] MAX 10760 [423 5/8] MAX ø 64 [2 1/2"]
LIFTING HOLES
LEFT VIEW FRONT VIEW

ACHX-B 400T

SERVICE CLEARANCE OF 1220 [48"] POWER ENTRY

(BOTTOM)
AIR IN AIR IN AIR IN AIR IN
POWER/CONTROL PANEL

SERVICE CG
CLEARANCE
OF 610 [24"]

X CONTROL BOX
SERVICE
AIR IN AIR IN AIR IN AIR IN CLEARANCE
OF 1520 [60"]

SERVICE CLEARANCE OF 1220 [48"]

TOP VIEW
AIR OUT

VICTAULIC
WATER OUTLET
Ø 203 [8"]
CG CG 2440 [96] MAX
VICTAULIC
WATER INLET
Ø 203 [8"] PULLING
Z Z HOLE
2 NOS
Y X
10 NOS OF
25 [1] 25 [1] 457 [18] 2715 [106 7/8] 2715 [106 7/8] 2715 [106 7/8] 2715 [106 7/8] ø 19 [3/4"]
2240 [88] 11510 [453 1/8] MOUNTING HOLES

2260 [89] MAX 11910 [468 7/8] MAX 8 NOS OF

ø 64 [2 1/2"]
LEFT VIEW FRONT VIEW LIFTING HOLES

Note: All dimensions are in mm[inches].

- 20 -
FLOOR LOADING DIAGRAM

a.) Point Load Location – inches [mm]

Model
A B C D E F
ACHX-B
90S 86 [2184] 18 [457] 56 [1424] 56 [1424] - -
90T 86 [2184] 18 [457] 56 [1424] 56 [1424] - -
120S 86 [2184] 18 [457] 56 [1424] 56 [1424] - -
120T 86 [2184] 18 [457] 56 [1424] 56 [1424] - -
150S 86 [2184] 18 [457] 78 1/8 [1984] 78 1/8 [1984] - -
150T 86 [2184] 18 [457] 78 1/8 [1984] 78 1/8 [1984] - -
170S 86 [2184] 18 [457] 78 1/8 [1984] 78 1/8 [1984] - -
180T 86 [2184] 18 [457] 101 1/8 [2569] 101 1/8 [2569] - -
200S 86 [2184] 18 [457] 101 1/8 [2569] 101 1/8 [2569] - -
200T 86 [2184] 18 [457] 101 1/8 [2569] 101 1/8 [2569] - -
240T 86 [2184] 18 [457] 82 1/2 [2096] 82 1/2 [2096] 82 1/2 [2096] -
270T 86 [2184] 18 [457] 97 1/4 [2471] 97 1/4 [2471] 97 1/4 [2471] -
290T 86 [2184] 18 [457] 97 1/4 [2471] 97 1/4 [2471] 97 1/4 [2471] -
330T 86 [2184] 18 [457] 112 3/8 [2854] 112 3/8 [2854] 112 3/8 [2854] -
350T 86 [2184] 18 [457] 95 5/8 [2429] 95 5/8 [2429] 95 5/8 [2429] 95 5/8 [2429]
400T 86 [2184] 18 [457] 106 7/8 [2715] 106 7/8 [2715] 106 7/8 [2715] 106 7/8 [2715]

b.) Point Load Data for Cu/Al – lbs [kg]

Model Total Operating
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
ACHX-B Weight
90S 980 [445] 1008 [457] 1595 [724] 1568 [711] 951 [431] 944 [428] - - - - 7046 [3196]
90T 1152 [522] 1321 [599] 1558 [707] 1536 [697] 1160 [526] 1181 [536] - - - - 7909 [3587]
120S 1071 [486] 1109 [503] 1739 [789] 1591 [722] 1021 [463] 1002 [455] - - - - 7535 [3418]
120T 1219 [553] 1380 [626] 1654 [750] 1611 [731] 1225 [555] 1236 [561] - - - - 8325 [3776]
150S 1233 [559] 1234 [560] 2263 [1026] 2284 [1036] 1269 [576] 1356 [615] - - - - 9638 [4372]
150T 1547 [702] 1711 [776] 2148 [974] 2074 [941] 1464 [664] 1650 [748] - - - - 10594 [4805]
170S 1310 [594] 1300 [590] 2393 [1085] 2403 [1090] 1356 [615] 1472 [668] - - - - 10235 [4642]
180T 1605 [728] 1740 [789] 2712 [1230] 2618 [1187] 1653 [750] 1683 [763] - - - - 12010 [5448]
200S 1363 [618] 1400 [635] 2979 [1351] 3036 [1377] 1412 [640] 1407 [638] - - - - 11596 [5260]
200T 1659 [753] 1830 [830] 2831 [1284] 2751 [1248] 1730 [785] 1757 [797] - - - - 12558 [5696]
240T 1302 [591] 1393 [632] 2309 [1048] 2123 [963] 2162 [981] 2305 [1046] 1254 [569] 1280 [581] - - 14128 [6409]
270T 1705 [773] 1936 [878] 2864 [1299] 2619 [1188] 2410 [1093] 2709 [1229] 1557 [706] 1647 [747] - - 17448 [7914]
290T 1719 [780] 1921 [872] 2918 [1324] 2713 [1231] 2437 [1105] 2653 [1204] 1604 [727] 1724 [782] - - 17690 [8024]
330T 1596 [724] 1650 [749] 3169 [1437] 3330 [1511] 3019 [1370] 3097 [1405] 1696 [769] 1754 [796] - - 19312 [8760]
350T 1357 [615] 1390 [630] 2486 [1128] 2736 [1241] 3336 [1513] 2597 [1178] 1887 [856] 2483 [1126] 1300 [589] 1323 [600] 20893 [9477]
400T 1395 [633] 1404 [637] 2337 [1060] 2543 [1153] 3663 [1662] 3121 [1415] 2232 [1012] 2909 [1320] 1470 [667] 1494 [678] 22568 [10237]

- 21 -
FLOOR LOADING DIAGRAM

c.) Point Load Data for Microchannel – lbs [kg]

Model Total Operating
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
ACHX-B Weight
90S 918 [416] 949 [431] 1508 [684] 1501 [681] 895 [406] 890 [404] 6660 [3021]
90T 1087 [493] 1262 [572] 1479 [671] 1468 [666] 1100 [499] 1127 [511] 7523 [3412]
120S 978 [444] 1020 [463] 1611 [731] 1489 [676] 937 [425] 922 [418] 6958 [3156]
120T 1123 [509] 1290 [585] 1537 [697] 1508 [684] 1136 [515] 1154 [524] 7748 [3515]
150S 1114 [505] 1118 [507] 2091 [948] 2144 [972] 1162 [527] 1251 [567] 8878 [4027]
150T 1421 [645] 1593 [723] 1991 [903] 1933 [877] 1353 [614] 1543 [700] 9834 [4461]
170S 1188 [539] 1182 [536] 2218 [1006] 2261 [1025] 1247 [566] 1366 [619] 9462 [4292]
180T 1459 [662] 1597 [724] 2510 [1138] 2436 [1105] 1515 [687] 1550 [703] 11066 [5020]
200S 1220 [554] 1259 [571] 2751 [1248] 2854 [1295] 1279 [580] 1276 [579] 10640 [4826]
200T 1513 [686] 1687 [765] 2624 [1190] 2567 [1164] 1589 [721] 1622 [736] 11602 [5263]
240T 1177 [534] 1269 [576] 2126 [965] 1966 [892] 1987 [901] 2150 [975] 1140 [517] 1167 [530] 12982 [5888]
270T 1558 [707] 1792 [813] 2650 [1202] 2428 [1101] 2220 [1007] 2527 [1146] 1426 [647] 1516 [688] 16118 [7311]
290T 1571 [713] 1776 [805] 2701 [1225] 2520 [1143] 2245 [1018] 2469 [1120] 1472 [668] 1593 [723] 16346 [7415]
330T 1435 [651] 1490 [676] 2923 [1326] 3114 [1412] 2782 [1262] 2883 [1308] 1546 [701] 1606 [728] 17779 [8065]
350T 1214 [551] 1249 [566] 2279 [1034] 2550 [1157] 3100 [1406] 2405 [1091] 1711 [776] 2309 [1047] 1172 [531] 1196 [542] 19183 [8701]
400T 1239 [562] 1250 [567] 2124 [963] 2337 [1060] 3402 [1543] 2898 [1314] 2027 [920] 2709 [1229] 1326 [601] 1350 [613] 20662 [9372]

FIELD POWER & CONTROL WIRING SCHEMATIC

TYPICAL FIELD WIRING DIAGRAM

- 22 -
APPLICATION DATA

UNIT DESIGNED OPERATING Figure 1A

RANGE
Unit Operating Range – Ambient
Temperature
The units are designed to operate at ambient
temperature, 45~115°F [7~46°C]. If the unit requires to
be operated at lower ambient temperature, the optional
Low Ambient Operation (LA 1), or Extra Low
CHILLER THERMOSTAT
Ambient Operation (LA 2) shall be incorporated for EVAPORATOR SENSOR
stable operation.
The mixed fluid temperature range through the evaporator for units with
Operating Limits – Ambient Temperature standard evaporators, should not be less than 7.5°F [4.2°C].

Operating Ambient
Minimum Maximum
Temperature
Narrow Range ΔT - High Flow Applications
Standard 45°F [7°C] 115°F [46°C]
For Narrow Range ΔT applications, a partial evaporator
With LA 1 14°F [-10°C] 115°F [46°C]
bypass piping and valve configuration can be used as
With LA 2 -20°F [-29°C] 115°F [46°C] shown below.
This permits a higher ΔT and lower ΔP (pressure drop)
If wind velocity in the area is over 5 mph [8 kmph], wind through the evaporator (Figure 1B).
barrier is recommended.
Figure 1B
Unit Operating Range – Evaporator
Temperature
The unit is designed to deliver chilled fluid temperature
within 40~55°F [4.5~12.8°C]. The unit can start and pull EVAPORATOR BYPASS
down with up to 80°F [27°C] entering-fluid temperature. PORTION OF FLOW
For sustained operation, it is recommended that the
entering fluid temperature not exceed 70°F [21°C].
For unit installation with minimum ambient temperature
at 32°F [0°C] or below, Evaporator Anti-Freeze CHILLER THERMOSTAT
EVAPORATOR SENSOR
Protection option is recommended to prevent freezing
of water in evaporator when the chiller is not in The fluid mixes after the evaporator.
operation.

Operating Limits – Leaving Fluid Temperature Minimum Chilled Fluid Loop Volume
Leaving Fluid
Minimum Maximum The evaporator fluid circuit requires a minimum system
Temperature
fluid volume of 3 US gallons per Ton [3.3 liters/ cooling
Standard 40 °F [4.5 °C] 55 °F [12.8 °C] kW] for stable operation. The minimum system fluid
Dual Mode / Low Temp. volume may increasing up to 10 US gallons per Ton [11
18 °F [-7.8 °C] 55 °F [12.8 °C]
Operation liters/ cooling kW] for process cooling, low load
applications with small temperature range and/or vastly
fluctuating load conditions.

EVAPORATOR FLUID CIRCUIT Tanks for System Volume Enhancement

Wide Range ΔT - Low Flow Applications It may be necessary to install a tank in the system to
provide sufficient system fluid volume, as shown below.
Multiple smaller chillers may be applied in series, each The tank should be baffled and piped for proper fluid
providing a portion of the design temperature range mixing to prevent stratification.
typical 10°F [5.5°C] each.
Figure 2A
Chilled fluid may be recirculated through the evaporator
as shown below to allow the chiller to operate with
acceptable flow rates and temperature ranges (Figure
1A).

- 23 -
APPLICATION DATA
Figure 2B Single Loop System with Storage Tank Series Chiller Applications – Where a large
to Increase Loop Volume temperature range is required (over 25 °F [13.9 °C]),
the chiller may be piped in series. In this case the units
are controlled independently. The load is progressive
by temperature so the chiller selections are critical.
(Figure 3B)

Figure 3B

Figure 2C Primary and Secondary Loop Systems

are normally used where the secondary
system has variable flow and/or
multiple loads. See example below.

Variable Evaporator Flow

Multiple Chillers In A Chilled Water System Dunham-Bush chillers are capable for variable
evaporator flow system. The chiller may operate to
Where the load is greater than available from one maintain constant leaving fluid temperature with
Helios ACHX-B, where standby capacity is required or evaporator flow rate changes, with below conditions
the load profile dictates, multiple chillers may be piped fulfilled.
in parallel. Units of equal size help to ensure fluid flow D Evaporator fluid flow rate is within minimum and
balance, but balancing valves ensure balanced flows maximum flow rate of the unit at all time during the
even with dissimilar sized chillers. operation
Temperature controller sensors may or may not need to D Rate of flow changed shall not exceeded 10% per
be moved to the common fluid piping depending on the minute
specific application.
Failure to comply with the above conditions will cause
Parallel Chiller Applications – Both units operate problem to the chiller operation and may cause the
simultaneously modulating with load variations. Each chiller to shutdown.
unit operates independently sensing its own leaving
fluid temperature. The set point of each thermostat is
set to maintain the desired loading scheme. (Figure 3A) Glycol Freeze Protection
If the chiller or fluid piping may be exposed to
Figure 3A
temperatures below freezing, glycol protection is
recommended if the water is not drained. The
recommended protection is 10°F [5.6°C] below the
minimum ambient temperature in the equipment room
and around piping. Use only glycol solutions approved
for heat exchanger duty. DO NOT use automotive anti-
freezing.
If the equipment is being used to supply chilled fluid
38°F [3.3°C] or below, glycol should be used to prevent
freeze damage. The freeze protection level should be
15°F [8.3°C] lower than the leaving brine temperature.
The use of glycol causes a performance derate as
shown below which needs to be included in the unit
selection procedure.

- 24 -
APPLICATION DATA

Table 1 : Ethylene Glycol ICE THERMAL STORAGE

% E. G.
By
Freeze Point C1
Capacity
K1
kW
G1
Flow
P1
P.D. SYSTEM (ITES)
Weight °F °C Factor Rate Factor Factor
The globe is progressively marching towards a serious
10 26.2 -3.2 0.995 0.998 1.019 1.050
electric energy crisis. The HVAC/R industry is shifting
15 22.4 -5.3 0.991 0.997 1.030 1.083 to operate with more efficient machines, as well as
20 17.8 -7.9 0.988 0.996 1.044 1.121 alternate system designs and solutions. Dunham-Bush,
25 12.6 -10.8 0.984 0.995 1.060 1.170
as a leader of HVAC/R solutions provider, we provide
packaged solution for ITES, which include, equipments
30 6.7 -14.1 0.981 0.994 1.077 1.219
selections, chillers, Ice Cels and CPM for ITES system
35 0.0 -17.8 0.977 0.992 1.097 1.275 controls.
40 -10.0 -23.3 0.973 0.991 1.116 1.331
Dunham-Bush Chillers, with positive displacement
45 -17.5 -27.5 0.968 0.990 1.138 1.398 rotary screw compressor can easily cool low
o
50 -28.9 -33.8 0.964 0.989 1.161 1.466 temperature glycol down to 20°F [-6.7 C] to charge the
ice storage tanks. The same chiller can also produce
o
warmer supply fluid temperature, 40 to 45 F [4.4 to 7.2
Table 2 : Propylene Glycol o
C], for those building systems designed for only peak
% P. G. Freeze Point C2 K2 G2 P2 shaving.
By Capacity kW Flow P.D.
Weight °F °C Factor Rate Factor Factor
Dunham-Bush is the only HVAC/R manufacturer who
10 26.1 -3.3 0.988 0.994 1.005 1.019 can provide complete ITES packaged solution, with
15 22.8 -5.1 0.984 0.992 1.008 1.031 own products for chillers, ice storage tanks and plant
room control system, with following benefits.
20 19.1 -7.2 0.978 0.990 1.010 1.051

25 14.5 -9.7 0.970 0.988 1.015 1.081 Demand Charge: ITES allows some of the peak
30 8.9 -12.8 0.962 0.986 1.021 1.120 demand to be shifted to low-demand nighttime periods,
thus reducing demand charges for the entire year.

Table 3 : Correction Factor - Elevation Energy Cost: ITES, by operating chillers at night, will
Elevation above Sea Level Capacity kW
fully utilize incentive on electricity night tariff, which is
Correction Correction much lower compare to day tariff
Feet [m] Meters Factor Factor Factor

0 0 1.00 1.00 Rebates: ITES usually qualifies for rebates offered by

electric utilities or governments for equipment that shift
2000 600 0.99 1.01
peak loads to off-peak hours
4000 1200 0.98 1.02

6000 1800 0.97 1.03 Colder Air Temperature: ITES can produce chilled
liquid at supply temperature of 38°F [3.3°C] or even
lower without scarifying system’s efficiencies. This
Table 4 : Correction Factor - FF realizes energy saving on chilled water pumping
Fouling Factor Capacity kW system, AHUs and FCUs. Colder supply air distribution
Correction Correction lowers room humidity, and thus, comfort cooling can be
Hr.ft².°F/BTU m².°C/kW Factor Factor
achieved with higher room temperature. This reduce air
0.0001 0.018 1.000 1.000 conditioning load required, and therefore, reduces the
0.00025 0.044 0.993 0.997 installation cost and system operating cost.
0.00050 0.088 0.978 0.990
Standby Cooling Capacity: Energy stored in ITES
0.00100 0.176 0.951 0.978 can be utilized to cater peak or unexpected loads which
Note: P.D. – Pressure drop across evaporator exceeded total cooling capacity available from the
installed chillers. This is savior to the regions which
having difficulties on power generation plants
expansion, where with ITES, will significantly reduced
total demand of the buildings.

- 25 -
MINIMUM CLEARANCE REQUIREMENTS

Single Pit (See Note 2)

Double Pit (See Note 2)

Multi Pit

Notes:
1.) All dimensions are minimal, unless
otherwise noted.
Corner Wall 2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.

- 26 -
GUIDE SPECIFICATIONS

1.0 GENERAL 1.4 DELIVERY, STORAGE AND

HANDLING
1.1 SUMMARY Unit shall be delivered to job site fully assembled with
Supply and commissioning of complete factory all interconnecting refrigerant piping and internal wiring
assembled air cooled screw chiller suitable for outdoor ready for field installation and charged with refrigerant
installation. The air cooled chiller shall contain rotary and oil by manufacturer. When delivered, machine shall
screw compressor(s), evaporator, air cooled condenser be stored indoors, away from construction dirt, dust,
with coil and fan, interconnecting refrigerant piping, moisture or any other hazardous material that would
electronic expansion valve, control panel, chilled liquid harm the chillers. Inspect under shipping tarps, bags, or
connections. The control panel shall be fully wired by crates to be sure there is no water collected during
the manufacturer to connect and interlock controller, transit. Protective shipping covers shall be kept with the
starter, protection devices with electrical power and unit until machine is ready for installation.
control connections. Packaged chiller shall be factory
assembled, charged and run tested with a full operating 1.5 WARRANTY
refrigerant and oil charge. The refrigerant type shall be Chiller manufacturer’s warranty shall cover for 12
R134a and shall not have phasing out schedule. months from the date of start-up or 18 months from the
Contractor shall furnish and install chiller as shown and date of shipment whichever is first. The start-up shall
scheduled on the drawings. Unit shall be installed in be carried out by a authorized service personnel and
accordance with this specification. the warranty is limited to part replacement excluding
labor and consumables such as refrigerant, oil & filter
1.2 QUALITY ASSURANCE driers etc.
D Chiller performance shall be rated in accordance to
AHRI 550/590 standard latest edition. 1.6 MAINTENANCE
D ASME standard B31.5 for Refrigerant piping Maintenance of the chillers will be the responsibility of
D Vessels shall be fabricated and pressure tested in the owner and performed in accordance with the
accordance with ASME Boiler and Pressure vessel manufacturer’s instructions
code, Section VIII, Division 1 “Unfired Pressure
Vessels”
D Manufacturer shall have experience of minimum 15 2.0 PRODUCTS
years in manufacturing Air Cooled Screw Chillers in
their facility 2.1 OPERATING REQUIREMENTS
D Unit shall be manufactured in ISO9001 registered The units will be furnished as shown on capacity
manufacturing facility. schedules and drawings. Unit performance will be in
D [OPTIONAL] ASHRAE Standard 15 safety code for accordance with AHRI Standard 550/590.
mechanical refrigeration The unit shall be capable of starting up with entering
o
D [OPTIONAL] PED certification required in Europe fluid temperature to the cooler at 95°F [35 C].
market place The unit shall be capable to produce chilled fluid
D Factory run test: Chiller shall be pressure tested, o o o o
temperature between 40 F to 55 F [4.5 C to 12.8 C] at
evacuated and fully charged with refrigerant and oil. standard operating mode.
The chiller shall be run tested with water flowing
through the vessels. [OPTIONAL]:
D Manufacturer shall have a service organization with A. Dual Mode operation – The unit shall capable for ice
trained service personal. thermal storage applications with supply brine
o o
temperature down to 18 F [-7.8 C].
1.3 DESIGN BASE B. Low Temp. Operation – The unit shall capable for
The construction drawings indicate a system based on process cooling application with supply fluid
a selected manufacturer of equipment and the design temperature down to 18oF [-7.8oC].
data available to the Engineer during construction The unit shall be design to operate at ambient
document preparation. Electrical services, size, o o o o
temperature 45 F to 115 F [7 C to 46 C].
configuration and space allocations are consistent with
that manufacturer’s recommendations and [OPTIONAL]:
requirements. Low Ambient Operation (LA1) – The unit shall capable
to operate with ambient temperature down to 14oF [-
Other listed or approved manufacturers are o
10 C].
encouraged to provide equipment on this project;
A. Extra Low Ambient Operation (LA2) – The unit shall
however, it will be the Contractor and/or Supplier’s
capable to operate with ambient temperature down
responsibility to assure the equipment is consistent with
to -20oF [-29oC].
the design base. No compensation will be approved for
revisions required by the design base or other Unit shall be able to operate with 3-phase 50Hz power
manufacturers for any different services, space, supply with voltage +/- 10% for 400V and +6% -10% for
clearances, etc. 415V.Control Voltage shall be 115V/1ph/50Hz.

- 27 -
GUIDE SPECIFICATIONS

2.2 CONSTRUCTION Unfired Pressure Vessels. Evaporator shell side shall

be designed for working pressure up to 200PSIG
The unit panels, control boxes shall be constructed by
[13.8BAR] and undergo pneumatic pressure test at
heavy gauge, galvanized steel with powder coating
220PSIG [15.2BAR]. Tube side shall be designed for
baked finishing to pass 1000-hours salt spray test in
150PSIG [10.3BAR] working pressure and undergo
accordance with ASTM B117 standard.
hydrostatic pressure test at 195PSIG [13.4BAR].
2.3 COMPRESSOR The flooded evaporator shall have an efficient and
reliable oil recovery system. The oil recovery system
The packaged chiller shall be furnished with Semi- shall insure the evaporator is operating at peak
hermetic rotary twin-screw compressor(s) as required, efficiency at all times and provide optimal energy
driven by a 2950 RPM 2 pole motor. Each compressor efficiency during extended periods of part load. Units
shall include oil sump. The oil differential pressure shall
without such oil recovery systems shall not be
be controlled during operation to maintain proper oil
acceptable.
lubrication throughout the lubrication system. An
electric oil heater shall be provided in each compressor All low temperature surfaces shall be factory insulated
to maintain required oil temperature during shutdown with 1 inch [25mm] thick Polyethylene resin having K
period. The heater shall be energized when the chiller factor of 0.26 btu-in / hr.ft².°F.
is switched off. Each compressor shall have a sight
glass, suction filter, a discharge check valve and a [OPTIONAL]:
discharge service valve. Compressor capacity control A. Evaporator Flanged Water Connection – Flanged
shall be obtained by an electrically initiated, water connection shall be provided in lieu of
hydraulically actuated slide valve within each Victaulic connection.
compressor. The bearing shall be heavy duty, anti- B. Double Thick Insulation – Evaporator shall be
friction, type, shall be able to carry both radial and provided with 2 inch [50mm] thick closed cell
thrust loads. insulation for extra resistance to condensation.
The compressor motor shall be semi-hermetic C. 250PSIG [1.7MPa] Working Pressure Vessel –
refrigerant gas cooled, 2 pole, squirrel cage induction Evaporator with 250PSIG working pressure on shell
type with class F insulation. Motor winding shall have side shall be provided.
thermistors embedded in the motor windings to protect D. PED Compliance – Evaporator with PED approval
motor from overheating. The thermistors shall be wired shall be provided for installation in European
to the solid state motor protection module. countries.
[OPTIONAL]:
Compressor Suction Service Valve – To further isolate 2.5 CONDENSER AND FANS
compressor from evaporator. Condenser shall be Air cooled type with tube/fin coil
design. The coil shall be constructed of seamless inner-
2.4 EVAPORATOR grooved copper tube and die formed aluminum fins
having self spacing collars in staggered configuration.
Evaporator vessel shall be cleanable shell and tube,
Copper tubes shall be mechanically expanded into the
flooded type. Shell shall be fabricated from rolled
fins.
carbon steel sheet with fusion welded seams or carbon
steel standard pipes. End plates shall be of carbon The coil construction shall be of V configuration in order
steel with precision drilling, reamed in order to to increase heat transfer area and condenser divider
baffles shall fully separate each condenser fan section
accommodate tubes. Intermediate tube support shall
to control the air flow by fan cycling and fan staging to
be in place to provide required tube support between
maintain optimum head pressure. Coil plate shall be
tube sheets. Tubes shall be of copper, seamless, high
make of galvanized steel and divider baffles shall be
efficient, internally enhanced and externally finned, made of galvanized steel with powder coating.
mechanically expanded into fixed steel tube sheets.
Tube diameter shall be ¾ inch and thickness shall be The fan shall be direct drive propeller type, made of
0.025 inch. The flooded evaporator shall have a built in heavy duty alloy blades, in order to have higher
resistance for dust and sand abrasion. Fan shall be
distributor for feeding refrigerant evenly under the tube
protected with powder coated galvanized fan guard.
bundle to produce a uniform boiling action and baffle
plates shall be provided to ensure vapor separation. The motor shall be 3-phase, TEFC, squirrel cage
induction type with IP55 enclosure and class F
Water box shall be removable type for tube cleaning.
insulation. The motor bearing shall be permanently
Water connections shall be with Victaulic grooves in
lubricated. Motor shall have internal thermal protection
compliance to ANSI / AWWAC-606. Vent and drain
plugs are to be provided in water box. The shell side of The fan and the motor assembly shall be rigidly
the evaporator shall have pressure relief valve with secured to the casing with a heavy gauge steel powder
provision for refrigerant venting. coated fan brackets with air discharge upward.
Evaporator refrigerant side shall be designed and The coils shall be pneumatic leaked and pressure
constructed in accordance with the ASME Code for tested at 450PSIG [31BAR].

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GUIDE SPECIFICATIONS
The condenser shall be sized for full pump down heat exchanger to reclaim waste heat from the
capacity. system to produce hot water up to 131oF [55oC].
B. Hotgas Bypass – Shall be factory for operation
[OPTIONAL]:
down to approximately 10% of full load.
A. Microchannel Condenser Coil - Condenser Coil
shall be constructed with Microchannel type
aluminium alloy tube brazed together with 2.7 OIL MANAGEMENT
aluminium alloy fin. The whole coil shall be made of The chiller package shall ensure proper lubrication
a single type material to prevent galvanic corrosion during the operation in order to have prolonged
from different metals. Microchannel coil shall come compressor life as well as maintaining system
anti-corrosion coating and is able to withstand salt efficiency. An efficient pressure differential lubrication
spray test exceeding 6000 hours as per ASTM- system shall be provided with oil filter, sight glass, oil
B117. sump and oil sump heater. The oil heater shall be
B. Pre-coated Aluminum fin/Copper tube coil – energized during the chiller switched off to prevent oil
Copper/Pre-coated Aluminum fin construction shall from dilution. Oil pump shall not be acceptable.
be made of seamless inner grooved copper tubes
mechanically expanded into pre-coated (hydrophilic
2.8 ELECTRICAL AND CONTROL PANEL
coated) aluminum fins. The tube sheet shall be of
galvanized steel and the divider baffles shall be of The electrical switch gears, controller, sensor
galvanized steel with powder coating. transmitters and relays shall be housed in IP54 panel.
The panel casing shall be of galvanized steel with
C. Copper tube/ Copper fin coil – Copper/Copper coil
powder coating baked finishing for corrosion
construction shall be made of seamless inner
resistance. The panel shall be divided into two separate
grooved copper tubes mechanically expanded into
compartments or shall have two separate panels to
copper fins. The tube sheet shall be of galvanized
house power and control devices separately.
steel or stainless steel and the divider baffles shall
be of galvanized steel with powder coating. The chiller manufacturer shall provide suitable reduced
inrush starter (part winding or star-delta) for the
D. Post-coated Aluminum fin coil – Copper tube/per-
compressor motor in order to minimize the starting
coated Aluminum fin coil construction shall be made
current. The starter shall be factory mounted, wired to
of seamless inner grooved copper tubes
the motor and controller. The starter shall be able to
mechanically expanded into Aluminum fins. The
provide adequate starting torque and the required
tube sheet shall be of galvanized steel. The entire
acceleration for the compressor during starting.
fin shall be coated with anti corrosive coating after
the coil fabrication. The divider baffles shall be The electrical panel compartment shall include:
made of galvanized steel with powder coating. A. Main incoming power terminal block suitable to
E. Protective Grille for Condenser Coil – Protective receive single entry of three phase 3-wire power
grille shall be provided to condenser coil section to supply with specified voltage.
prevent unauthorized access. B. Circuit breaker for each compressor.
C. Solid state / thermal compressor motor with over
2.6 REFRIGERANT CIRCUIT current protection module for each phase.
D. Solid state compressor motor overheat protection
The refrigerant circuit shall include discharge service
module.
valves, liquid line shut off valve, oil filter, replaceable
filter drier, and sight glass at liquid line. Liquid line E. Under/over voltage phase reversal and imbalance
angle valve shall be provided for refrigerant charging. relay.
Pressure relief valves shall be provided at evaporator The compressor starter contactors and circuit breakers
and compressor body. shall be wired securely to the main incoming terminal
The packaged chiller shall be furnished with electronic block. Solid state/ thermal external compressor over
expansion valve for precise modulation of refrigerant load protector, over heating protection modules,
flow control and improve efficiency by optimizing the over/under voltage phase relay shall be interlocked with
suction and discharge superheat. In addition, the the compressor starter contactors to provide adequate
refrigerant control system shall optimized refrigerant protection to the compressor motor.
liquid level in the flooded evaporator to protect the
compressor from slugging liquid refrigerant. Fixed [OPTIONAL]:
orifice control systems shall not be acceptable. A. IP55 control panel – Option shall be offered to
upgrade the standard IP54 control panel to IP55
[OPTIONAL]: rated.
A. Heat Recovery – Factory supplied shell-and-tube

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GUIDE SPECIFICATIONS
B. Unit Mounted Main Disconnect Switch – Non-fused point with accuracy to 0.8°F and placing the controller
disconnect switch with external lockable handle automatic control mode. The controller shall monitor all
shall be provided to isolate unit main incoming control functions and move the compressor slide valve
power supply for servicing. to the calibrated position. The compressor loading
cycle shall be programmable and shall be adjusted to
C. Ground Fault Interrupt (GFI) – GFI shall be provided
the building load requirement. The loading adjustable
for ground fault protection of the unit.
range shall be from 0.1% to 0.4% per increment to
D. Softstarter for compressors motor – Solid state prevent excessive demand hike at start up.
starter comes with bypass contactor shall be offered The controller shall continuously monitor evaporator
in lieu of standard starter for better compressor leaving water temperature, rate of change of chilled
starting characteristic. water leaving temperature, evaporator and condenser
E. Ammeter/ Voltmeter – Analog ammeter and pressure; compressor amp draw; and discharge
voltmeter with 3-phase selector switch shall be refrigerant temperature.
provided for quick system voltage and current The controller shall be capable to accept low level
indication. remote control signal. Remote Start/Stop shall be
provided as standard for unit start/stop by external
on/off signal.
2.9 CONTROLS [OPTIONAL]:
Chilled Water Temperature Reset – The controller shall
2.9.1 GENERAL be capable to accept a 0 to 5VDC chilled water
The packaged chiller shall be equipped with stand temperature reset signal to reset the chilled water
along proactive advance controller which adapts to supply temperature setpoint, based on external
abnormal operation conditions. The unit algorithm demand.
program and operating parameters shall be stored in Demand Limit / Current Limit – The controller shall be
flash-memory that does not require a battery back-up. capable to accept a 0 to 5VDC demand limit signal to
Controller requires back-up battery is not acceptable. limit the compressors operating current during the unit
115V power supply to the control circuit shall be operation.
provided by a factory mounted control transformer The electrical control panel shall be wired to permit fully
installed in the panel. External power source to the automatic operation during - initial start-up, normal
control circuit is not acceptable. operation, and shutdown conditions. The control
The controller shall be equipped with a user friendly system shall contain the following control, displays and
back-lit 132 x 64 pixels semi-graphic display and safety devices:
dedicated keys that provide easy access to the unit
2.9.2 AUTOMATIC CONTROLS
operating parameters, control set points and alarm
history. There shall be dedicated physical buttons to D Compressor motor increment contactors
enable user to access information, based on security D Start delay timer
level of password. There shall be min three level of D Anti-recycle timer
password for operator, service personnel and for the D Oil sump heater interlock relays
critical manufacturer settings in order to protect the D Chilled water pump on/off control
chiller controller from unauthorized access. D Programmable with Seven day operation cycle
The controller shall be provided with a set of terminals
that connected to various devices such as temperature 2.9.3 MANUAL CONTROLS
sensors, pressure transducers, current transducers, D Auto/Local/Remote switch
solenoid valves, compressor contactors, electronic D Control circuit stop and start switches
expansion valve, control relays. The controller should
D Compressor enable switch
be able to be configured and connected multiple units
that allow sequencing control without additional [OPTIONAL]:
hardware. The controller shall be able to carry out all
program operations. It shall be able to display unit Dual mode changeover switch – Digital input to
operating parameters, compressor information, alarm changeover unit operation from chiller mode to freezing
history and shall able to modify the parameters. mode.
The controller shall be able to carry out self-diagnostic 2.9.4 INDICATOR LIGHTS
test on the controller and the connected devices and
alarm messages shall be displayed automatically on D Compressor Motor high temperature
faulty devices. D Compressor motor overload
D System common alarm
All messages shall be displayed in English language.
Readings and settings displayed shall be selectable The control system shall be provided with an anti-
between Imperial or SI units. recycle device. The control shall limit compressor
starting to a minimum of 15 minutes between starts.
Leaving chilled water temperature control shall be
accomplished by entering the water temperature set

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GUIDE SPECIFICATIONS
2.9.5 REFRIGERANT CONTROLS 2.9.8 REMOTE MONITORING (BMS INTERFACING)
D Refrigerant flow control shall be carried out The controller shall be designed to make easy on BMS
electronically by a precision electronic expansion interfacing by just an optional add-on communication
valve card.
D Compressor loading and unloading solenoid valves Various communication protocols as below shall be
offered for user’s selection.
2.9.6 SYSTEM INFORMATION
D Modbus RTU RS485 / TCPIP
The chiller display shall provide following operating D BACnet TCPIP / MsTP / PTP
information.
D LONworks
D Leaving chilled water temperature
D Entering Chilled water temperature
2.9.9 OPTIONAL ACCESSORIES
D Compressor discharge temperature
D Leaving chilled water temperature derivative
Factory shall supply below accessories for customer’s
field installation.
D Evaporator pressure
D Evaporator Water Flow Switch – Weather tight flow
D Condenser pressure
switch with three options for customer’s selection;
D Ambient Temperature
Flow switch with CE mark; NEMA 1 and NEMA 4
D Compressor amps draw for each compressor
rated flow switch
D Compressor elapsed run time of each compressor D Rubber-In-Shear Isolators
D Compressor start status D Spring Isolators
D Oil level sensor status
D Water flow switch status
D External start/stop command status
D Percentage of compressor capacity
3.0 EXECUTION
D Electronic expansion valve percentage of opening
3.1 INSTALLATION
[OPTIONAL]: Chiller shall be installed strictly according to
D Operating supply Voltage manufacturer’s recommendations as stipulated in the
D Chilled water temperature reset value installation manual, drawings and tender documents.
D Demand limiting value Care should be taken to provide necessary service
clearance as required in the manufacturer’s drawing.
2.9.7 SAFETY PROTECTION Install the strainers at the inlet to the evaporator to
D Short circuit protection. prevent debris or other particles entering to the
D Compressor motor over load protection (3 phase) evaporator during piping work and initial flushing the
D Under or over voltage and phase failure relay system. Required coordination to be done with the
D Reverse rotation electrical contractor and the control contractors to
D Compressor motor overheat protection ensure electrical supply and required communications
D High discharge temperature protection links are established.
D Low oil level protection via optical sensor
D High condenser pressure 3.2 START-UP/COMMISSIONING
D Low evaporator pressure Chiller shall be commissioned by a service
D Low differential pressure representative from manufacturer or by their local
D Freeze protection (low chilled liquid leaving representative. The service personnel shall be trained
temperature ) and authorized by the manufacturer for start up of the
D Chilled water flow loss supplied units. The start-up shall include briefing
D Compressor run error operators on chiller operations and maintenance as
D Power loss well.
D Sensor error
D Refrigerant loss
D Low Ambient Lockoff
Controller shall be able to retain up to 99 alarm
histories complete with time of failure and all critical
sensor readings. This aids service technicians in their
trouble shooting task enabling downtime and nuisance
trip-outs to be minimized.

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