ACS 2000AD APPL SW Troubleshooting Manual

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ACS 2000 AD
Medium Voltage Drives
Troubleshooting manual
Software Version: LDAI6260
Release Date: 05/12/2017
© ABB Switzerland Ltd. All Rights Reserved.

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2/71 Version LDAI62xx Troubleshooting manual


ABB reserves all rights to this document. Misuse, in particular duplication

and forwarding to third parties, is not permitted.
This document has been checked with due care and attention. However,
should the user find any errors, these should be reported to ABB.
ABB aims to maintain the most modern standard, therefore, entries in this
manual may differ from the actual product.
This product is designed to be connected to and to communicate
information and data via a network interface. It is Customer's sole
responsibility to provide and continuously ensure a secure connection
between the product and Customer network or any other network (as the
case may be). Customer shall establish and maintain any appropriate
measures (such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data, installation of
anti-virus programs, etc) to protect the product, the network, its system
and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information.
ABB and its affiliates are not liable for damages and/or losses related to
such security breaches, any unauthorized access, interference, intrusion,
leakage and/or theft of data or information.
LDAI62xx ACS 2000 AD 3/71

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Table of Contents
Table of Contents .................................................................................................................... 4
Troubleshooting manual ........................................................................................................ 5

Faults .......................................................................................................................................... 7
Alarms....................................................................................................................................... 39


Troubleshooting manual
If information is required beyond the instructions in this manual, contact
ABB as follows:
ABB Switzerland Ltd

Medium Voltage Drives
CH-5300 Turgi, Switzerland
Phone:+41 844 845 845

Fax: +41 58 589 2984
E-mailmvdrives@ch.abb.com

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Faults
Panel Text ACDA FC1 Active

Description ACDA requesting Fault Class 1 (MCB opening), received via CH4; DataSet 100 Value 3 - Bit02
Causes - Fault class 2 with low priority in ACAD (auxiliary control device adapter) is active Wrong
parameter settings (e.g. Node Addr.)
- DDCS fiber optic cables are not properly connected or have Wrong polarity
- Aux. Control Device Adapater (ACDA) board defective
Rectification 1 Check reasson for FC2 in Aux. Control Device Adapater (ACDA)
2 Check that parameter settings correspond to the external communication interface
3 Check power supply of external communication interface
4 Check connections and polarity of fiber optics
5 Check Aux. Control Device Adapater (ACDA)
FaultClass INU FC1
FaultClass ARU
Fault Word 09.09: FAULT WORD 1 FC1 Bit b14
Related Parameters 70.15 70.16 70.17 70.18 70.19 75.02 Related IO AMC34 - CH4
Panel Text ACDA FC2 Active

Description ACDA requesting Fault Class 2 (MCB stays closed), received via CH4 ; DataSet 100 Value 3 -
Bit03
Causes - Fault class 2 in ACAD (auxiliary control device adapter) is active
- Wrong parameter settings (e.g. Node Addr.)
Rectification 1 Check reasson for FC2 in Aux. Control Device Adapater (ACDA)
FaultClass INU FC2
FaultClass ARU
Panel Text AI_Ref1Lost_FC1

Description Analog input of reference value 1 is lost
Causes - Wrong wiring
- Wrong parameter setting
Rectification 1) Check wiring (IOEC2 AI1, Optical fiber between IOEC2 and AMC34 Board.)
2) Check parameter settings(Par71.27, 12.03, 12.06, 12.10)
FaultClass INU FC1
FaultClass ARU
Related Parameters 12.03 12.10 Related IO

 
Description External reference 1 signal loss.
Causes - Analoge input signal is missing or signal level has dropped below the present minimum limit
- Wrong signal type selected (mA, V)
- Loose or disconnected wire(s)
- Grounding of wiring may be done improperly
- IOEC Module
Rectification 1 Check parameter settings. (Par71.27, 12.03, 12.06, 12.10)
2 Check the auxiliary power supply of the external control device (if installed).
3 Measure the input signal with a multimeter to verify the correct signal level. If there is no signal
at all, check the wiring between the external control device and the analog input
4 Check IOEC
FaultClass INU FC2
FaultClass ARU
Related Parameters 12.03 12.06 12.10 71.27 Related IO

Description Analog input of reference value 2 is lost
Causes - Analoge input signal(IOEC2-AI2) is missing or signal level has dropped below the present
minimum limit
- IOEC Module
Rectification 1 Check parameter settings. Par71.32, 12.03, 12.06, 12.11
3 Measure the input signal(IOEC2-AI2) with a multimeter to verify the correct signal level. If there
is no signal at all, check the wiring between the external control device and the analog input
4 Check IOEC
FaultClass INU FC1
FaultClass ARU

Causes - Analoge input signa(IOEC2-AI2)l is missing or signal level has dropped below the present
minimum limit
- IOEC Module
Rectification 1 Check parameter settings. Par71.32, 12.03, 12.06, 12.11
4 Check IOEC
FaultClass INU FC2
FaultClass ARU
Related Parameters 12.03 12.06 71.32 Related IO

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Panel Text AMC: FAULT CLASS 1D
Description Fault class 1 fault with defect is active (reset of fault is only possible with a power cycle of the
AMC board)
Causes Pending FC1 with defect
Rectification Check for other faults
FaultClass INU
FaultClass ARU
Fault Word 09.19: FAULT WORD 1 FC1D Bit b00
Related Parameters Related IO
Panel Text ARU FC1Trip

Description Trip req. from ARU
Causes Fault in ARU side.
Rectification Check fault logger on ARU panel.
FaultClass INU FC1
FaultClass ARU FC1
Related Parameters 89.01 Related IO
Panel Text AuxRideThrough

Description An auxiliary supply power loss is detected through digital input.
Causes - External undervoltage monitoring device active (digital input)
- Internal cooling water pressure to low
- Wrong parameter settings
- S800 I/O Moule faulty (For S800 version only)
- IOEC1 Module faulty
- S800 terminal unit broken
Rectification 1 Check undervoltage monitoring device
2 Check other faults (water cooling system)
3 Check wiring
4 Check parameters settings
5 Check S800 modules
6 Check IOEC1 modules (IOEC1 DI7, DI8)
FaultClass INU FC1
FaultClass ARU
Panel Text BatteryPower1Flt

Description Battery has a pending alarm
Causes - faulty battery
- wrong parameter settings
- wrong wiring
Rectification 1) Check battery
2) Check parameter settings (Par33.06, 33.04)
3) Check wiring (IOEC1 DI8)
FaultClass INU FC1
FaultClass ARU

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Panel Text BatteryPower2Flt
Description Battery has a pending alarm
Causes - faulty battery
- wrong wiring
Rectification 1) Check battery
2) Check parameter settings(Par33.06, 33.04)
3) Check wiring (IOEC3-DI8)
FaultClass INU FC1
FaultClass ARU
Panel Text Calibration Fault

Description Analog input calibration fault.
Causes Terminal blocks were not disconnected while automatic analog input calibration was started
Rectification Disconnect terminal blocks
FaultClass INU FC1
FaultClass ARU
Panel Text CBStrtTest DChrgTOUT

Description Timeout to wait both DC upper and lower voltage drop below FT Discharge level during startup
autonomous crow bar testing process.
Causes - wrong parameter settings (Parameter 17.14, 17.15)
- wrong wiring
Rectification 1) Check parameter settings(Parameter 17.14, 17.15)
2) Check wiring
FaultClass INU FC1
FaultClass ARU
Panel Text CBStrtTest UnderVolt

Description Either DC upper voltage or DC lower voltage is less than 250 volts during autonomous crow bar
startup test process.
Causes - wrong parameter settings
Rectification 1) Check parameter settings
FaultClass INU FC1
FaultClass ARU
Panel Text CC1 PressDropFlt

Description Cooling circuit 1 (converter compartment) pressure drop fault
Causes - wrong settings of pressure monitoring
- faulty pressure sensor
- wrong wiring
- no 3phase auxiliary power available
Rectification 1) Check HW settings of pressure sensor
2) Check sensor
3) Check wiring
4) Check parameter settings
5) Check 3phase power supply
FaultClass INU FC1
FaultClass ARU
Fault Word 52.01: ACU FAULT WORD 1 FC1 Bit b00
Related Parameters 52.01 54.12 Related IO IOEC1 - DI10

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Panel Text CC2 PressDropFlt
Description Cooling circuit 2 (DTL, in case of ACS 2000 6kV configuration, or integrated transformer
compartment) pressure drop fault
Causes - Wrong settings of pressure monitoring
- faulty pressure sensor
- wrong wiring
- no 3ph aux power available
Rectification 1) Check HW settings of pressure sensor
2) Check sensor
3) Check wiring
5) Check 3ph power supply
FaultClass INU
FaultClass ARU
Related Parameters 54.12 Related IO IOEC3 - DI3
Panel Text CH0 CommLoss

Description AMC DDCS CH0 communication lost
Causes - Communication time-out setting too small
- DDCS fiber optic cables are not properly connected or have wrong polarity
- AMC board defective
- Fieldbus Module defective
Rectification 1 Check that parameter settings correspond to the external communication interface
FaultClass INU FC1, FC2
FaultClass ARU

FaultClass INU FC2
FaultClass ARU
Related Parameters 70.01 70.02 70.03 70.04 70.05 70.06 Related IO

FaultClass ARU
Related Parameters 70.07 70.08 70.09 70.10 70.11 Related IO AMC34 - CH2

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FaultClass INU FC2
FaultClass ARU
Related Parameters 70.07 70.08 70.09 70.10 70.11 Related IO

FaultClass ARU
Related Parameters 70.15 70.16 70.17 70.18 70.19 Related IO AMC34

FaultClass INU FC2
FaultClass ARU
Panel Text ChargeTimeMinimum

Description Charging time was shorter than minimum charging time.
DC voltage has reached charging level before the minimum charging time has elapses. MCB is
prevented from closing.
Causes - Fault in voltage measurement
- Faulty capacitors
Rectification 1 Check charging unit
2 Check parameter settings(Par17.06)
FaultClass INU FC1
FaultClass ARU
Related Parameters 17.02 17.06 Related IO IOEC1 - DO4/DO5

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Panel Text ChargingTimeout
Description Charging of DC link failed due to timeout. Maximum charging time exceeded.
Causes - Faulty charging circuit
- Wrong parameter settings.
Rectification 1 Check charging method
2 Check charging transformer
3 Check parameter settings (Par17.03)
FaultClass INU FC1
FaultClass ARU
Panel Text ConvAirTemp_Critical

Description Air temperature inside the converter (COU) has reached a critical temperature of 80 C. Forced
shut off of converter to protect electronic components.
Causes - Excessive air temperature
- Faulty temperature sensor
- Wrong wiring
Rectification 1) Lower ambient temperature of installation
2) Check temperature sensor
3) Check wiring
FaultClass INU Fault Class 1
FaultClass ARU
Panel Text ConvAirTempHigh

Description Air temperature inside the converter (COU) too high. Fault level reached
Causes - Faulty temperature sensor
- Wrong wiring
Rectification 1) Check temperature sensor
2) Check wiring(IOEC1-AI2)
3) Check parameter settings(Par54.03, 71.08, 71.09, 71.10)
FaultClass INU
FaultClass ARU
Panel Text ConvHeaterMon

Description Monitoring of converter space heater has released
Causes - Thermal protection of converter space heater has released
- Wrong wiring
Rectification 1) Check thermal protection
2) Check wiring
FaultClass INU FC2
FaultClass ARU

 
- Wrong wiring
Rectification 1) Check thermal protection inside the COU
3) Check wiring
FaultClass INU
FaultClass ARU
Panel Text CubicleDoor(s)Open

Description Cubicle door status open while in operating state.
Causes - Loose or disconnected wires)
Rectification 1 Check control cables
FaultClass INU FC1
FaultClass ARU
Panel Text CustSupSig1

Description Customer supervision function 1 is active.
Causes - The customer supervision function 1 is active (as requested)
Rectification 1 Check "monitored" signal (as requesetd)
2 Check connection in supervision function
FaultClass INU FC2
FaultClass ARU
Related Parameters 49.01 49.02 49.03 49.04 49.05 49.06 49.07 49.08 Related IO
49.09 49.10 49.11 49.12 49.13

FaultClass INU FC1
FaultClass ARU
49.09 49.10 49.11 49.12 49.13

FaultClass INU FC1
FaultClass ARU
49.22 49.23 49.24 49.25 49.26 49.27 49.28


FaultClass INU FC2
FaultClass ARU
49.22 49.23 49.24 49.25 49.26

FaultClass INU FC1
FaultClass ARU
49.51 49.52 49.53 49.54 49.55 49.56

FaultClass INU FC2
FaultClass ARU
49.51 49.52 49.53 49.54 49.55 49.56
Panel Text DC < MCBCloseLevel

Description DC level too low, MCB closing failed (AuxOn Seq)
Causes - DC link voltage level at which The MCB closing is enabled (MCB close order possible) not
reached.
- No power supply in net. No power feeds MCB.
Rectification 1 Check that parameter settings are correct and correspond to the MCB control interface
2 Check charging unit
3 Check power supply is OK in the upper side of MCB.
FaultClass INU FC1
FaultClass ARU

 
Panel Text DC NotCharging
Description DC not rising after charging started (the DC - Voltage is not rising above discharge level within
2s after charging command has been given).
Causes - Fault in voltage measurement
- Faulty capacitors
- Faulty INU phase module (IGBT short-circuit)
Rectification 1 Check and measure the charging circuit.
2 Check the inverter measured DC voltage levels.
3 Measure the input supply voltage.
4 Measure all three phase to phase voltages under normal operation to ensure that your supply
is stiff.
5 Perform static diode test on all INU phase modules
FaultClass INU FC1
FaultClass ARU
Related Parameters 17.01 17.02 17.03 17.06 Related IO IOEC1 - DO5
Panel Text DischargingTimeout

Description Discharging of DC link failed due to timeout. Maximum discharging time exceeded. Before the
DC link is considered as discharged (and for example the cabinet door locking is released) the
measured DC voltage level has to be below the discharged level.
Causes - Faulty discharging circuit (discharging will take place via ARU)
- Wrong parameter settings.
Rectification 1 Check discharging method
FaultClass INU FC1
FaultClass ARU
Panel Text DynOverSpeed Limit

Description Actual speed is bigger than allowed limit for this speed.
(ActSpeed > Reference x DynOverSpeedLim)
Causes - The monitored value is above the value set by parameter
Rectification 1) Check the limit in parameter group 48
2) Check value of monitored signal
FaultClass INU
FaultClass ARU
Panel Text ESP EXT FC1 FAULT

Description In ESP application, external FC1 fault requested from integrated AC500 PLC..
Causes For ESP applications with integrated AC500 PLC, the PLC writes Sig7.13ESP AuxControlWord.
If b02 of sig7.13 is set, the drive will trip with this fault.
- AC500 PLC requested ACS2K drive to trip with FC1 fault.
- Signal 7.13 is wrongly configured for fieldbus writing in group 90/92.
Rectification 1) Check whether this is an ESP application with integrated AC500 PLC, if not, check that signal
7.13 is not configured for fieldbus writing in group 90/92.
2) If this is an ESP applications with integrated AC500 PLC, check AC500 PLC status.
FaultClass INU FC1
FaultClass ARU


Panel Text ESP EXT FC2 FAULT
Description In ESP application with integrated AC500 PLC, the integrated AC500 PLC request ACS2000
drive to trip with Fault class2 through Signal7.13 b03.
Causes For ESP applications with integrated AC500 PLC, the PLC writes Sig7.13ESP AuxControlWord.
If b03 of sig7.13 is set, the drive will trip with this fault.
- AC500 PLC requested ACS2K drive to trip with FC2 fault.
- Signal 7.13 is wrongly configured for fieldbus writing in group 90/92.
Rectification Check whether this is an ESP application with integrated AC500 PLC, if not, check that signal
7.13 is not configured for fieldbus writing in group 90/92.
If this is an ESP applications with integrated AC500 PLC, check AC500 PLC status.
FaultClass INU FC2
FaultClass ARU
Panel Text ExternalMotor

Description External motor protection fault
Causes - External motor system faulty
- Wrong wiring
Rectification 1) Verify parameter settings (Par30.20, 72.90, 72.91)
2) Check wiring
3) Check the motor
FaultClass INU FC2 / Soft Stop
FaultClass ARU
Panel Text ExternalTrafo

Description External transformer fault
Causes - External transformer circuit has a pending fault
- Wrong wiring
Rectification 1) Check external transformer protection circuit
2) Check wiring
3) Check parameter settings(Par31.11, 72.78, 72.79)
FaultClass INU FC1
FaultClass ARU
Panel Text FactoryMacroFailed

Description Factory parameter file or factory macro parameter file storing or restoring has failed
Causes - Factory macro is corrupt
FaultClass INU
FaultClass ARU

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Panel Text GndSwitchClosed
Description DC link grounding switch closed ackn. while charging.
Causes - Ground switch closed
- No feedback signal from grounding isolator
- Malfunction in control circuit of grounding isolator
Rectification 1 Check that grounding isolator is open.
2 If not, close all doors and open grounding isolator
FaultClass INU FC1
FaultClass ARU
Related Parameters Related IO IOEC1 - DI5/DI6
Panel Text HV DC ChrgRelay

Description High voltage side "DC link charging relay" - fault monitoring. The DC high voltage side is not
charging - the relay is maybe broken.
Causes - HV charging relay broken
2 Check HV - Relay
FaultClass INU FC1
FaultClass ARU
Related Parameters 17.09 17.10 Related IO IOEC1 - DO4
Panel Text InpSw CtrlFlt

Description Input switch has not operated on time (Valid for isolator and breaker). Feedback signal not
received within defined time.
Causes - Input switch not operating
- Position indicator defective
Rectification 1 Check input switch position (Isolator / Breaker)
2 Check input switch indicator devices
3 Check power supply for inverter
4 Check parameter settings
5 Check wiring and connections
FaultClass INU FC1
FaultClass ARU
Related Parameters 33.18 33.19 05.21 Related IO IOEC3 - DI11/DI12
Panel Text InpSw WrongPos

Description Input switch has a wrong position (Valid for isolator and breaker). Not correct position feedback
signals while the drive state was RDYON or higher. If the closed and open ackn.-signals are
active at the same time, the fault is also generated (in any state).
Causes - Wrong parameter setting
Rectification 1 Check input switch position (Isolator / Breaker)
2 Check input switch indicator devices
FaultClass INU FC1
FaultClass ARU


Panel Text IntTrAirTempHigh
Description Air temperature isnside the integrated transformer cubicle too high. Fault level reached
- Wrong wiring
2) Check wiring
FaultClass INU FC1
FaultClass ARU
Related Parameters 71.20 71.21 71.22 71.23 71.24 71.25 77.04 Related IO
Panel Text IOEC Module 1

Description IOEC module 1 is faulty
Causes - Pending HW fault on IOEC1
- Wrong node address setting
- Wrong wiring (supply voltage)
Rectification 1) Check IOEC
2) Check node address
3) Check wiring (supply voltage)
FaultClass INU FC1
FaultClass ARU

FaultClass INU FC1
FaultClass ARU

FaultClass INU FC1
FaultClass ARU

 
FaultClass INU FC1
FaultClass ARU
Panel Text IOEC Modules

Description Sum fault of IOEC modules
Causes One of the IOECs has a pending fault
Rectification Check for other faults
FaultClass INU FC1
FaultClass ARU
Panel Text IOEC1-DO6 ContGlued

Description Digital output relay contact of MCB trip command is glued (IOEC1 - DO6)
Causes - Contact glued because of too high switching current
- One of the MCB interposing relay coil is glued
- Wrong wiring
Rectification 1) Check DO6 on IOEC1
2) Check interposing relays
3) Check wiring
FaultClass INU FC1D
FaultClass ARU
Fault Word 09.19: FAULT WORD 1 FC1D Bit b01
Related Parameters Related IO IOEC1 - DI13/DO6
Panel Text LimitSupervision

Description Actual or reference value of one or more monitoring functions is below or above the limit value.
Causes - The value which is monitored is below or above the limit value set by parameter
Rectification 1 Check the limit word 08.06 “LIMIT WORD 2” to find out which actual or reference signal is on
the limit
2 Check the limit value of the monitored signal
FaultClass INU FC2
FaultClass ARU
48.09 48.10 48.11 48.12 48.13 48.14 48.15 48.16


the limit
FaultClass INU FC1
FaultClass ARU
48.09 48.10 48.11 48.12 48.13 48.14 48.15 48.16
08.06
Panel Text M/F FollowTripSig

Description Master / Follower control. Drive tripped by signal from follower drive(s).
Causes - Follower drive has tripped
- AMC board power supply of Master drive
- Wrong parameter settings (DataSet Enable, NodeAdress .. used to specify the Master/Follower
control on channel CH2)
- Timeout supervision time is to short
Rectification 1) Check Follower drive
2) Check AMC power supply of master drive +H188
FaultClass INU FC1
FaultClass ARU
Related Parameters 41.23 41.24 41.25 41.02 41.03 41.04 41.05 Related IO
Panel Text M/F FollowTripSig

Description Master / Follower control. Drive tripped by signal from follower drive(s).
Causes - Follower drive has tripped
2) Check AMC power supply of master drive +H188
FaultClass INU FC1
FaultClass ARU

 
Panel Text M/F MasterTripSig
Description Master/Follower control. Drive tripped by signal from master drive.
Causes - Master drive has tripped
Rectification 1) Check Master drive
2) Check AMC power supply of master drive
3) Check connections and polarity of fiber optics
FaultClass INU FC
FaultClass ARU
Panel Text M/F MasterTripSig

Description Master/Follower control. Drive tripped by signal from master drive.
Causes - Master drive has tripped
3) Check connections and polarity of fiber optics
FaultClass INU FC1
FaultClass ARU
Panel Text MCB AvailableSig

Description MCB is not available for closing.
Causes - MCB is in test position or racked out
- MCB tripped by protection device
- IOEC I/O Module faulty
Rectification 1 Check if MCB is racked in and no trip command is actice
3 Check IOEC - Module
FaultClass INU FC1
FaultClass ARU


Panel Text MCB CloseControl
Description MCB status not closed while close request is active.
Causes - MCB status feedback signal missing
- Closing timeout to short
- Wrong control place selection or other faulty parameter setting, for example the delay time is
set too short for the MCB
- Malfunction of MCB. The main circuit breaker malfunction can be caused by different reasons
such as: manual control can override the control signals coming from the converter, the MCB has
tripped for some reason (e.g. vercurrent) and can not operate before it is reset or there is a fault
in the MCB control signals or in the MCB auxiliary power supply.
- Wiring in the MCB monitoring circuit may be loose.
- MCB close control fault is activated if the converter can not operate the MCB. Note! If the
converter control gives order that the MCB must be closing and the feedback "MCB is closed"
from MCB is not indicating after a specified time limit, this fault will be activated.
- S800 I/O Module faulty
Rectification 1 Check the MCB control parameters and make proper settings. Especially pay attention to set
the delay times correct.
2 Check the MCB operation according user manual and circuit diagram. If the MCB is tripped
read fault buffers before resetting the fault.
3 Check the wiring between the main circuit breaker and the converter.
4 Check IOEC Modules. Especially IOEC2-DI9, IOEC2-DI10.
FaultClass INU FC1
FaultClass ARU
Related Parameters 17.01 17.02 17.03 17.04 17.05 17.06 05.07 05.08 Related IO IOEC1 - DO6, IOEC2 -
05.09 05.10 05.11 DI9/DI10/DO5/DO6
Panel Text MCB OpenControl

Description MCB status not open while open request is active.
Causes - Feedback signal missing
- Opening timeout too short
- Malfunction of MCB. The main circuit breaker Malfunction can be caused by different reasons
such as: manual control can override The control signals coming from The converter, The MCB
has tripped for some reason (e.g. overcurrent) and can not operate before it is reset or there is a
Fault in The MCB control signals or in The MCB auxiliary power supply.
- MCB open control Fault become active if The converter control is trying to open The MCB, but
(after a predefined delay) The Feedback still indicates that The MCB is closed.
- Wiring in The MCB monitoring circuit may be loose.
- S800 I/O Module Faulty
Rectification 1 Check that parameter settings are correct and correspond to the MCB control interface
2 Check MCB functions according to the MCB user’s manual and circuit diagram
3 Check external wiring of MCB feedback signal
FaultClass INU FC1
FaultClass ARU
Related Parameters 05.07 05.08 05.09 05.10 05.11 Related IO IOEC1 - DO6, IOEC2 -
DI9/DI10/DO5/DO6
Panel Text MCB_FB_Discrep

Description MCB Closed feedback(IOEC2-DI10) and MCB Open feedback(IOEC2-DI9) are discrepancy for
more than 600ms.
Causes - Wrong parameter settings.
- MCB feedback signal are not correctly connected.
Rectification - Check parameter 21.16 settings are in accordance with harrdware connection.
- Check IOEC2-DI9 and IOEC2-DI10 wire connection.
FaultClass INU FC1
FaultClass ARU

 
Panel Text MCBNotOn
Description MCB is not ON while start is pressed.
Causes - Drive not charged
- Charging not completely finished
- Drive is not in ReadyRun state
Rectification Charge the drive and try again to start the drive
FaultClass INU FC1
FaultClass ARU
Panel Text MotBearingDETemp

Description Motor bearing over temperature on driven end (DE) detected.
Causes - Bearing temperature too high, exceeds trip level
- Ambient temperature too high
- Bearing cooling (oil) faulty
- Wiring in protection circuit faulty
- Parameter for trip limit is set wrong
- IOEC Module faulty
- Wiring in the protection circuit loose
- Shielding of control cables not properly grounded
Rectification 1 Verify that the parameter settings are correct
2 Check the correct limits for overtemperature trip by consulting the customer and motor
manuals
3 Check the motor bearing system
Follow standard procedure. See 13.3 Standard Procedure for Troubleshooting
FaultClass INU FC2
FaultClass ARU
Fault Word 09.29: FAULT WORD 1 FC2LP Bit b13
Panel Text MotBearingNDETemp

Description Motor bearing over temperature on non driven end (NDE) detected.
Causes - Bearing temperature too high, exceeds trip level
- Bearing cooling (oil) faulty
- Parameter for trip limit is set wrong
- IOEC Module faulty
- Wiring in the protection circuit loose
manuals
FaultClass INU FC2
FaultClass ARU
Panel Text Motor Protection SW

Description Protection for motor overload.
Causes Motor is overloaded for too long time.
Rectification check parameter settings 170.10, 186.36 to 41 and 186.70
FaultClass INU Soft Stop
FaultClass ARU


Panel Text MotorBearing1
Description Motor bearing fault 1.
Causes - Motor system faulty
- Wrong wiring
2) Check wiring
3) Check the motor
FaultClass ARU

Description Motor bearing fault 2.
- Wrong wiring
2) Check wiring
3) Check the motor
FaultClass ARU
Panel Text MotorCBMon

Description Monitoring of circuit breaker for motor cooler and/or heater.
Causes - Thermal protection of motor space heater/cooling fan has released
- Wrong wiring
2) Check wiring
FaultClass INU FC2
FaultClass ARU
Panel Text MotorOvLoadProt

Description Motor current too high for speed according to defined profile
Causes Load larger than expectd for application.
Load profile defined in Parameters 43.17 - 43.35 is incorrect.
Rectification Evaluate application.
Adjust Parameters, 43.17 - 43.35
FaultClass ARU

 
Panel Text MotorStallProtec
Description Motor stall protection trip.
The motor stall function protects the motor from overheating by monitoring output frequency and
current. If motor frequency is below freq. limit and the torque is above torque limit for a pres et
time the trip is initiated..
Causes - Motor stalled as described above
Rectification 1 Check parameter settings
2 Lower stall frequency temporarily, start drive to see if fault has disappeared. Be careful not to
overheat the motor
3 Check that motor and converter are correctly dimensioned and that they match the required
load
4 Verify what kind of loading profile is normally used near the stall area.
5 Check the normal loading of the drive and verify the driven equipment and the motor bearing
are functioning properly and sized correctly
FaultClass INU FC2
FaultClass ARU
Panel Text MotorUnLoadProt

Description Motor current too low for speed according to defined profile
Causes Load smaller than expectd for application.
FaultClass ARU
Panel Text MotorVibration1

Description Motor vibration fault 1.
- Wrong wiring
Rectification 1) Verify parameter settings
2) Check wiring
3) Check the motor
FaultClass ARU

Description Motor vibration fault 2
- Wrong wiring
Rectification 1) Verify parameter settings
2) Check wiring
3) Check the motor
FaultClass ARU


Panel Text MotorWdg2V OTemp
Description Motor winding phase V overtemperature detected. 2nd set of motor winding temperature
supervision.
Causes - Parameter for motor temperature supervision are set incorrectly
- Motor cooling air is too hot (air cooled motor) or motor cooling water is too hot (water cooled
motor)
- Wiring wrong
- Motor cooling circuit is faulty
Rectification 1) Verify that the parameter settings are correct
2) Check the correct limits for overtemperature trip by consulting the customer and motor
manuals
3) Check the motor system
FaultClass INU FC2
FaultClass ARU
Panel Text MotorWdg2W OTemp

Description Motor winding phase W overtemperature detected
motor)
- Wiring wrong
manuals
FaultClass INU FC2
FaultClass ARU
Panel Text MotorWdgU OTemp

Description Motor winding phase U overtemperature detected
motor)
- Wiring wrong
manuals
FaultClass INU FC2
FaultClass ARU

 
Panel Text MotorWdgV OTemp
Description Motor winding phase V overtemperature detected
motor)
- Wiring wrong
manuals
FaultClass INU FC2
FaultClass ARU
Panel Text MotorWdgW OTemp

Description Motor winding phase W overtemperature detected
motor)
- Wiring wrong
manuals
FaultClass INU FC2
FaultClass ARU
Panel Text MotWdg2U OTemp

Description Motor winding phase U overtemperature detected. 2nd set of temperature measurement
motor)
- Wiring wrong
manuals
FaultClass INU FC2
FaultClass ARU


Panel Text OutpSw CtrlFlt
Description Output switch has not operated on time (Valid for isolator and breaker). Feedback signal not
received within defined time.
Causes - Output switch not operating (motor power supply missing)
Rectification 1 Check output switch position (Isolator / Breaker)
2 Check output switch indicator devices
3 Check power supply for motor
FaultClass INU FC2
FaultClass ARU
Panel Text OutpSw WrongPos

Description Output switch has a wrong position (Valid for isolator and breaker). Not correct position feedback
signals while the drive state was RDYRUN or higher. If the closed and open ackn.-signals are
active at the same time, the fault is also generated (in any state).
Causes - Wrong parameter setting
Rectification 1 Check output switch position (Isolator / Breaker)
2 Check output switch indicator devices
FaultClass INU FC2
FaultClass ARU
Panel Text PanelLost

Description Failure in the RS-485 communication between the AMC board and the control panel CDP312 or
to DriveWindow SW (if PC is used).
Causes - The control panel connection may have come loose.
Rectification 1 Check that the cable from AMC board via NDPI to the control panel is properly connected
2 Unplug and replug the cable a few times
3 Check the local control device (CDP 312 panel, DriveWindow etc.)
FaultClass INU FC2
FaultClass ARU
Related Parameters Related IO AMC34
Panel Text PhCapA1ChargFlt

Description Phase cap of phase A drive 1 (single unit) is not charging.
Causes - The phase module is not receiving the charge enable from control software.
- The phase module is faulty
Rectification If only one phase error appears (e.g. PhCapA1ChargFlt):
1) Change phase module
if more than one fault message appears (e.g. PhCapA1ChargFlt, PhCapB1ChargFlt and
PhCapC1ChargFlt):
1) Reset the fault and try to restart
2) If fault is still pending, change the phase module
FaultClass INU FC1
FaultClass ARU

 
Panel Text PhCapB1ChargFlt
Description Phase cap of phase B drive 1 (single unit) is not charging.
Rectification If only one phase error appears (e.g. PhCapB1ChargFlt):
PhCapC1ChargFlt):
FaultClass INU FC1
FaultClass ARU
Panel Text PhCapC1ChargFlt

Description Phase cap of phase C drive 1 (single unit) is not charging.
Rectification If only one phase error appears (e.g. PhCapC1ChargFlt):
PhCapC1ChargFlt):
FaultClass INU FC1
FaultClass ARU
Panel Text PhCapChargSumFlt

Description Phase caps of phase A, B and C are not charging.
Causes - SW fault
- Any phase module is faulty
Rectification 1) Reset the fault and try to restart
2) If fault is still pending, change the phase modules
FaultClass INU FC1
FaultClass ARU
Panel Text ProcessStop FC1

Description Process Stop is active (customer function).
Causes - Process Stop function is active (as requested)
- IOEC I/O Moule faulty
2 Check programmed "Process Stop" function (limit value, monitored signal)
FaultClass INU FC1
FaultClass ARU


Panel Text ProcessStop FC2
FaultClass INU FC2
FaultClass ARU
Panel Text RTD Lost - BearDE

Description RTD sensor lost of bearing (DE) temperature supervisions.
Causes - wrong wiring
- broken wiring
Rectification 1) Check wiring
FaultClass INU FC2
FaultClass ARU
Panel Text RTD Lost - BearNDE

Description RTD sensor lost of bearing (NDE) temperature supervisions.
- broken wiring
FaultClass INU FC2
FaultClass ARU
Panel Text RTD Lost - MotWdg1

Description RTD sensor lost of all motor winding temperature supervisions of set 1.
- broken wiring
FaultClass INU FC2
FaultClass ARU
Panel Text RTD Lost - MotWdg2

Description RTD sensor lost of all motor winding temperature supervisions of set 2.
- broken wiring
FaultClass INU FC2
FaultClass ARU

 
Panel Text RTD Lost - TraWdg
Description RTD sensor lost of all transformer winding temperature supervisions.
- broken wiring
FaultClass INU FC1
FaultClass ARU
Panel Text SineFiltCap

Description Sine filter capacitor fault.
Causes One of the output filter capacitors is shorted. This results in a higher current within the other two
"healthy" phases and thus asymmetrical operation of the motor which will lead to higher thermal
stress.
Rectification 1) Check output filter capacitors.
FaultClass INU Soft Stop
FaultClass ARU
Panel Text TCSM NotReached

Description TCSM (Torque Controller State Machine) does not reach expected state.
Causes - TCSM (Torque Controller State Machine) has not following feedback signals after given
commands:
- TCCWOrderON => TCSW ReadyRun; within the delay time given by parameter 131.17
MODULATOR CTRL DELAY TIME
- TCCWOrderRUN => TCSW ReadyRef; within the delay time given by parameter 131.17
MODULATOR CTRL DELAY TIME.
Rectification 1 Check for other related fault messages
2 Switch aux power OFF and back ON and restart the drive
FaultClass INU FC2
FaultClass ARU
Panel Text Temp Superv 1 FLT

Description Temperature supervision 1 is active.
Causes Temperature supervision is active.
Rectification 1 Check that the following parameter is correctly configured: 33.22, 72.51, 72.52.
FaultClass INU FC2
FaultClass ARU

FaultClass INU FC1
FaultClass ARU


FaultClass INU FC2
FaultClass ARU

FaultClass INU FC1
FaultClass ARU
Panel Text TestFailed_TestSeq

Description Test sequence failed (SEQUENCE HANDLER: Sequence 17 Step 1).
Causes - Wrong parameter settings(example: not in accordance with hardware)
- Wrong electrical wire connection.
- Broken or bad hardware. (example Main Circuit Breaker)
Rectification 1 Check for parameter configurations.(Group 79, or Group21)
2 Check electrical wire connection.
FaultClass INU
FaultClass ARU
Panel Text TimeoutAuxOnSeq

Description AUX ON (Auxilliarys On) sequence timeout.
The maximum duration of the step has been exceeded and the step has not been terminated.
Main State Machine interprete this as a time-out situation.
Causes MainStateMachine (MSM) Timeout at:
- Sequence 3 Step 1: DC Ground Switch
- Sequence 3 Step 2: Charging
- Sequence 3 Step 4: LV charging relay
- Sequence 3 Step 5: HV charging relay
- Sequence 3 Step 6: Closing MCB CBs
Rectification 1 Check for other related faults
FaultClass INU FC1
FaultClass ARU
Panel Text TimeoutEOffSeq

Description OFF2 (Emergency OFF) sequence timeout.
- Sequence 12 Step 1:Reset TC ON.
- Sequence 12 Step 2: Opening the MCB / CBs
- Sequence 12 Step 4: Discharging by Modulation (ARU)
FaultClass INU FC1
FaultClass ARU

 
Panel Text TimeoutEStopSeq
Description OFF3 (Emergency STOP) sequence timeout.
Causes MainStateMachine (MSM) timeout at:
- Sequence 10 Step 1:Reset TC RUN.
- Sequence 11 Step 1:Reset TC RUN.:
- Sequence 11 Step 2:STOP all INUs.
- Sequence 11 Step 3:Opening the MCB / CBs
FaultClass INU FC1
FaultClass ARU
Panel Text TimeoutInitSeq

Description Timeout in sequence of main state machine (SEQUENCE HANDLER: Sequence 1 Step 1).
Causes - Wrong parameter settings
2 Compare all parameters with Parameter Setting List
3 Reset aux power and restart the drive
FaultClass INU FC2HP
FaultClass ARU
Fault Word 09.25: FAULT WORD 1 FC2HP Bit b00
Panel Text TimeoutOff1Seq

Description OFF1 (STOP) sequence timeout.
- Sequence 9 Step 1: TC ON and Running.
- Sequence 9 Step 2: Opening the MCB / CBs
- Sequence 9 Step 3: Wait for rotor
- Sequence 9 Step 5: Test Sequence
FaultClass INU FC1
FaultClass ARU
Panel Text TimeoutRdyRefSeq

Description RdyRef sequence timeout (SEQUENCE HANDLER: Sequence 5 Step 1, 2 or 3).
FaultClass ARU


Panel Text TimeoutRdyRunSeq
Description RdyRun sequence timeout (SEQUENCE HANDLER: Sequence 4 Step 1 or 2).
FaultClass ARU
Panel Text TimeoutStop1Seq

Description Stop1 sequence timeout (SEQUENCE HANDLER: Sequence 6 Step 1).
FaultClass ARU
Panel Text TimeoutStop2Seq

Description Stop2 sequence timeout (SEQUENCE HANDLER: Sequence 7 Step 1).
FaultClass ARU
Panel Text TimeoutTestSeq

Description Test sequence timeout (SEQUENCE HANDLER: Sequence 2 Step 1).
FaultClass ARU
Panel Text TOutClsGnd_TestSeq

Description Time out to close grounding switch during MCB Test.
Causes - During MCB test, the ground switch is not closed in 10 minutes after the ON button is pressed.
Rectification 1) During MCB Test, close the grounding switch after press the ON button in control panel in 10
minutes.
FaultClass INU FC2
FaultClass ARU

 
Panel Text TOutTestFaildSeq
FaultClass ARU
Panel Text TrafoOilTemp

Description Transformer oil temperature too high
Causes - Transformer oil temperature is too high
- Wrong wiring
Rectification 1) Check external oil temperature measurement
2) Check wiring
3) Check parameter settings(Par31.07, 72.68, 72.69)
FaultClass INU FC1
FaultClass ARU
Panel Text TransfCBMon

Description Monitoring of circuit breaker for transformer cooler and/or heater.
Causes - Thermal protection of transformer space heater/cooling fan has released
- Wrong wiring
2) Check wiring
FaultClass INU FC1
FaultClass ARU
Panel Text TransfProtRelay

Description External transformer protection detected.
Causes - External transformer protection released.
- Wrong wiring.
Rectification - Short circuit in the network transformer or in the drive rectifier.
- Check transformer protection circuit.
- Check wiring.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU


Panel Text TransfWdgU OTemp
Description Main transformer over temperature in phase U detected
Causes - Transformer load too high
- Transformer cooling fault
- Wrong wiring
Rectification 1) Check transformer load and ambient temperature and compare with rated figures. Refer to
transformer manual
2) Check installation conditions are satisfactory
3) Check cooling equipment
4) Check wiring
FaultClass INU FC1
FaultClass ARU
Panel Text TransfWdgV OTemp

Description Main transformer over temperature in phase V detected
- Wrong wiring
transformer manual
4) Check wiring
FaultClass INU FC1
FaultClass ARU
Panel Text TransfWdgW OTemp

Description Main transformer over temperature in phase W detected
- Wrong wiring
transformer manual
4) Check wiring
FaultClass INU FC1
FaultClass ARU

 
Panel Text TripLoopInterrupted
Description Tripping loop is interrupted (internal / external emergency off or transformer protection relay)
Causes - emergency off (internal or external) pending
- missing jumper
- missing reset
Rectification 1) Check status of emergency off's
2) Check jumper
3) Press reset
FaultClass INU FC1
FaultClass ARU
Related Parameters Related IO IOEC1 - DI12
Panel Text Unbalanced NP

Description Upper/Lower DC voltage not in balance while charging (unsymmetrical charging of DC link). The
neutral point voltage actual value (parameter 2.07 NP VOLTAGE) is compared against this
parameter value during the charging sequence and if the limit is reached the fault will occur.
Causes - Charging unit faulty
- Power stage faulty (IGBT's)
Rectification 1) Check for other related faults
2) Check main circuit
FaultClass INU FC1
FaultClass ARU
Panel Text UserMacroFailed

Description User macro storing or restoring has failed
Causes - User macro is corrupt
FaultClass INU
FaultClass ARU
Panel Text WrongDriveTypeSel

Description Wrong drive type is selected
Causes Wrong parameter settings (111.06)
Rectification Check parameter settings
FaultClass INU FC1
FaultClass ARU


Alarms
Panel Text 3phChangeOverAlm

Description 3phase auxiliary power change occured.
Causes - loose of one of the 3ph feeding auxiliary power
- open circuit breaker
- faulty phase monitoring system
- wrong wiring
Rectification 1) check auxiliary supply voltages
2) Check circuit breaker
3) Check wiring
FaultClass INU
FaultClass ARU
Fault Word 09.62: ALARM WORD 3 Bit b03
Panel Text ACDA Alarm

Description ACDA requesting Alarm, received via CH4 ; DataSet 100 Value 3 - Bit03
Causes - Alarm class 2 in ACDA (auxiliary control device adapter) is active
Rectification 1 Check reason for Alarm in Aux. Control Device Adapater (ACDA)
FaultClass INU
FaultClass ARU
Related Parameters Related IO AMC34 - CH4
Panel Text ACDA Aux ON Ackn

Description ACDA – Auxiliary ON Acknowledge signal, received via CH4, is missing (AUX ON SEQ3 & 2 min
timeout); DataSet 100 Value 2 - Bit02
Causes - ACAD (auxiliary control device adapter) is not ready to switch on the auxiliarys
Rectification 1 Check Aux. Control Device Adapater (ACDA) auxiliarys
FaultClass INU
FaultClass ARU
Related Parameters Related IO AMC34 - CH4

 
Panel Text ACDA Interlock1
Description ACDA – Interlocked 1 signal, received via CH4, is set; DataSet 100 Value 2 - Bit04
Causes - ACAD (auxiliary control device adapter) is not ready to switch on - control is interlocked by
External missing signals
- DDCS fiber optic cables are not properly connected or have W rong polarity
- Aux. control device Adapater (ACDA) board defective
Rectification 1 Check Aux. Control Device Adapater (ACDA) auxiliarys / interlock signals
FaultClass INU
FaultClass ARU
Panel Text ACDA Interlock2

Description ACDA – Interlocked 2 signal, received via CH4, is set; DataSet 100 Value 2 - Bit05
Causes - ACDA (auxiliary control device adapter) is not ready to switch on - control is interlocked by
external missing signals
Rectification 1 Check Aux. Control Device Adapater (ACDA) auxiliarys / interlock signals
FaultClass INU
FaultClass ARU
Panel Text AFE Alarm

Description AFE alarm detected.
Causes An alarm in AFE is active
Rectification Check alarm signal in AFE
FaultClass INU
FaultClass ARU
Panel Text AFE NotRunning

Description INU in ReadyRun state, but AFE is not running.
- AFE in LOCAL - mode but should be in REMOTE - mode
- AFE block modulation is selected (feedback missing)
2 Check signals from PLC if block modulation by COMM.Module is selected
3 Check AFE panel
FaultClass INU
FaultClass ARU


Panel Text AI_Ref1Lost
- IOEC Module
Rectification 1 Check parameter settings.
FaultClass INU
FaultClass ARU
Related Parameters 12.03 12.10 12.11 Related IO IOEC2 - AI1
Panel Text AI_Ref2Lost

- IOEC Module
FaultClass INU
FaultClass ARU
Related Parameters 12.06 12.10 12.11 Related IO IOEC2 - AI2
Panel Text AuxRideThrough

Description Aux. power ride through requested.
Causes - External undervoltage monitoring device active (digital input)
- Internal cooling water pressure to low
Rectification 1 Check undervoltage monitoring device
2 Check other faults (water cooling system)
3 Check wiring
5 Check IOEC modules
FaultClass INU
FaultClass ARU

 
Panel Text AuxSupply1Alm
Description 3phase auxiliary power is missing
- wrong wiring
3) Check wiring
FaultClass INU
FaultClass ARU
Panel Text AuxSupply2Alm

Description 3phase auxiliary power is missing
- wrong wiring
3) Check wiring
FaultClass INU
FaultClass ARU
Panel Text BatteryPower1Alm

Description Battery power is faulty.
Causes - loss of 1ph control supply voltage or 3ph auxiliary power (depending on configuration)
- defect buffer module
- wrong wiring
Rectification 1) Check control supply voltage
2) Check buffer module
3) Check wiring
FaultClass INU
FaultClass ARU
Panel Text BatteryPower2Alm

Description Battery power is faulty.
Causes - loss of 1ph control supply voltage or 3ph auxiliary power (depending on configuration)
- wrong wiring
3) Check wiring
FaultClass INU
FaultClass ARU


Panel Text BufferModule1Alm
Description Buffer module 1 has a pending alarm
Causes - faulty buffer module
- wrong wiring
Rectification 1) Check buffer module
2) check wiring
3) check parameter settings
FaultClass INU
FaultClass ARU
Panel Text BufferModule2Alm

Description Buffer module 2 has a pending alarm
Causes - faulty buffer module
- wrong wiring
Rectification 1) Check buffer module
2) Check wiring
FaultClass INU
FaultClass ARU
Panel Text BufferPower1Alm

Description Buffer power is faulty
Causes - loss of 1ph control supply voltage
- wrong wiring
3) Check wiring
FaultClass INU
FaultClass ARU
Panel Text BufferPower2Alm

Description Buffer power is faulty
Causes - loss of 1ph control supply voltage
- wrong wiring
3) Check wiring
FaultClass INU
FaultClass ARU

 
Panel Text Calibration Alarm
Description Analog input calibration alarm. Automatical calibration of analog inputs is ongoing.
Causes
Rectification
FaultClass INU
FaultClass ARU
Panel Text CC1 AirFiltAlm

Description Cooling circuit 1 (converter compartment) air filter alarm.
Causes - Air filter mate in converter compartment is dirty
- Wrong wiring
Rectification 1) Check air filter mates
2) Check wiring (also mechanical wiring of pipes)
FaultClass INU
FaultClass ARU
Fault Word 52.04: ACU ALARM WORD 1 Bit b00
Panel Text CC2 AirFiltAlm

Description Cooling circuit 2 (DTL, in case of ACS 2000 6kV configuration, or integrated transformer
compartment) air filter alarm
Causes - Air filter mate is dirty
- Wrong wiring
Rectification 1) Check air filter mate in DTL or integrated transformer compartment
2) Check wiring, also mechanical pipes installation
FaultClass INU
FaultClass ARU

FaultClass INU
FaultClass ARU


Panel Text CH0 NoWD Pulse
Description No watch-dog pulse from AMC - DDCS CH0 (e.g. AC80, AC800, AMC – Aux. controller)
Causes - Watch-dog pulse to short
- External control device not working or SW not done
FaultClass INU
FaultClass ARU

FaultClass INU
FaultClass ARU

FaultClass INU
FaultClass ARU
Panel Text CH4 NoWD Pulse

Description No watch-dog pulse from AMC - DDCS CH4 (e.g. AC80, AC800, AMC – Aux. controller) DataSet
100 Value 2 Bit03
Causes - Watch-dog pulse to short
- External control device not working or SW not done
FaultClass INU
FaultClass ARU

 
Panel Text ConvAirTempHigh
Description Air temperature inside the converter (COU) too high. Alarm level reached
- Wrong wiring
2) Check wiring
FaultClass INU
FaultClass ARU
Related Parameters 54.03 71.08 71.09 71.10 Related IO IOEC1 - AI2

Rectification 1) Check thermal protection inside the control unit (COU)
FaultClass INU
FaultClass ARU
Panel Text CoolCircuit1Alm

Description Cooling circuit 1 (converter compartment) alarm, if fan switched over to another group because
of a fault in cooling circuit 1
Causes - Wrong settings of pressure drop monitoring
- A cooling fan is faulty
Rectification 1) Check settings of pressure drop measurements
2) Check cooling fan (also thermal protection)
FaultClass INU
FaultClass ARU
Panel Text CoolCircuit2Alm

Description Cooling circuit 2 (DTL, in case of an ACS 2000 6kV configuration, or integrated transformer
compartment) alarm, if a fan switched over to another cooling group because of a fault in cooling
circuit 2.
Causes - Wrong settings of pressure drop monitoring
- A cooling fan is faulty
Rectification 1) Check settings of pressure drop measurements
2) Check cooling fan (also thermal protection)
FaultClass INU
FaultClass ARU


Panel Text CoolFanGrp1Alm
Description Thermal protection relay of cooling fan group 1 alarm
Causes - open circuit breaker
- wrong wiring
- fan is faulty
Rectification 1) Check thermal protection switch inside the control unit (COU)
2) Check wiring
3) Check cooling fan group 1
FaultClass INU
FaultClass ARU

Description Thermal protection of cooling fan group 2 alarm
- wrong wiring
- fan is faulty
Rectification 1) Check thermal protection switch inside the control unit (COU)
2) Check wiring
FaultClass INU
FaultClass ARU

Description Thermal protection of cooling group 3 alarm
- wrong wiring
- fan is faulty
2) Check wiring
FaultClass INU
FaultClass ARU

Description Thermal protection relay of cooling group 4 open
- wrong wiring
- fan is faulty
2) Check wiring
FaultClass INU
FaultClass ARU
Related Parameters Related IO IOEC3-DI9

 
Panel Text CtrlSupply1Alm
Description Control supply 1 circuit is faulty
- wrong wirirng
Rectification 1) Check circuit breakers
2) Check power supply
3) Check wiring
FaultClass INU
FaultClass ARU
Panel Text CtrlSupply2Alm

Description Control supply 2 circuit is faulty
- wrong wiring
Rectification 1) Check circuit breakers
2) Check power supply
3) Check wiring
FaultClass INU
FaultClass ARU

FaultClass INU
FaultClass ARU
49.09 49.10 49.11 49.12 49.13

FaultClass INU
FaultClass ARU
49.22 49.23 49.24 49.25 49.26 49.27 49.28


FaultClass INU
FaultClass ARU
49.51 49.52 49.53 49.54 49.55 49.56
Panel Text DynOverSpeed Limit

Description Actual speed is bigger than allowed limit for this speed.
(ActSpeed > Reference x DynOverSpeedLim)
Causes - The monitored value is above the value set by parameter
Rectification 1) Check the limit in parameter group 48
2) Check value of monitored signal
FaultClass INU
FaultClass ARU
Panel Text ESP EXT ALARM

Description ESP ALARM.
Causes In ESP application, integrated AC500 PLC sends ESP Auxiliary control word to ACS2000 signal
7.13. If bit0 of Sig7.13 is set, the drive will generate this alarm.
- Check integrated AC500 PLC state.
- Check that whether signal 7.13 is wrongly configured for unintended fieldbus writing.
Rectification 1 Check whether integrated AC500 PLC is used and this is an ESP application. If not, check that
whether 7.13 is wrongly configured in group 90/92.
2 If this is an ESP application with integrated ac500 PLC, check AC500 PLC status by IE for
more information.
FaultClass INU
FaultClass ARU
Panel Text ExternalMotor

Description External motor protection alarm
Causes - A pending fault in the external motor protection monitoring circuit
- wrong wiring
Rectification 1) Check for pending (HW related) faults
2) Check wiring
FaultClass INU
FaultClass ARU

 
Panel Text ExternalTrafo
Description External transformer protection alarm
Causes - A fault in transformer protection circuit is active
- wrong wiring
Rectification 1) Check for pending faults (HW related) in transformer moitoring circuit
2) Check wiring
FaultClass INU
FaultClass ARU
Panel Text HV DC ChrgRelay

Description High voltage side "DC link charging relay" - fault monitoring. The DC high voltage side is not
charging - the relay is maybe broken.
Causes - HV charging relay broken
2 Check HV - Relay
3 Check IOEC modules
FaultClass INU
FaultClass ARU
Panel Text IntTrAirTempHigh

Description Air temperature isnside the integrated transformer cubicle too high. Alarm level reached
Causes - Temperature inside the integrated transformer compartment is too high
- Faulty temperature sensor
- Wrong wiring
2) Check wiring
FaultClass INU
FaultClass ARU
Related Parameters 31.06 54.05 Related IO IOEC1 - AI4
Panel Text INU OperPrevented

Description INU Operation Prevention is active.
Causes - INU Operation Prevention activated during drive running
- IOEC Module defect
Rectification 1 Check that parameter setting correspond to the needs (if Drive should not stop during running
==> set parameter 32.11 to NO REACTION)
2 Check IOEC modul
FaultClass INU
FaultClass ARU


Panel Text InvalidParSetGr17
Description Invalid parameter settings for parameter group 17 (DC link charging / MCB closing level
parameters)
Causes Parameter 17.01 MCBClosingLevel must be at least 100 V lower than parameter 17.02
DCChargingLevel
Rectification 1 Check parameters 17.01 and 17.02
FaultClass INU
FaultClass ARU

Description IOEC module 1 has a pending alarm
Causes - wrong node adress
- no 24V power
- faulty module
Rectification 1) Check node address of module
2) Check 24V supply voltage
3) Substitute module
FaultClass INU
FaultClass ARU

- no 24V power
- faulty module
FaultClass INU
FaultClass ARU

- no 24V power
- faulty module
FaultClass INU
FaultClass ARU

 
- no 24V power
- faulty module
FaultClass INU
FaultClass ARU
Panel Text IOEC Modules

Description IOEC sum alarm message
Causes one of the IOEC modules has a pending alarm
Rectification Check for other alarm or faults
FaultClass INU
FaultClass ARU
Panel Text IOEC1-AI1 NoSignal

Description Analog input signal is missing.
- IOEC Module
FaultClass INU
FaultClass ARU
Related Parameters 71.04 Related IO IOEC1 - AI1

- IOEC Module
FaultClass INU
FaultClass ARU


- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

 
- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU
Panel Text IOEC3 Required

Description A function is enabled which requires IOEC3, but IOEC3 is not physically installed or enabled.
Causes wrong parameter settings
FaultClass INU
FaultClass ARU


- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

 
- IOEC Module
FaultClass INU
FaultClass ARU
Panel Text IOEC4 Required

Description A function is enabled which requires IOEC4, but IOEC4 is not physically installed or enabled
Causes Wrong parameter settings
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU


- IOEC Module
FaultClass INU
FaultClass ARU

- IOEC Module
FaultClass INU
FaultClass ARU

the limit
FaultClass INU
FaultClass ARU
48.09 48.10 48.11 48.12 48.13 48.14 48.15 48.16
Panel Text M/F F FaultPending

Description Master / Follower control. Follower has a pending fault.
Causes - Follower has tripped
- AMC board power supply of Follower drive
- DDCS fibre optic cables are not properly connected
2) Check AMC power supply of follower drive
FaultClass INU
FaultClass ARU

 
Panel Text M/F M FaultPending
Description Master / Follower control. Master has a pending fault.
Causes - Master has tripped
- DDCS fibre optic cables are not properly connected
FaultClass INU
FaultClass ARU
Panel Text MacroChange

Description User macro change is active.
Causes - User macro change active as requeseted
- User macro change by overriding system selected
- IOEC Module defect
2 Check control from overriding system
3 Check IOEC module
FaultClass INU
FaultClass ARU
Related Parameters Related IO AMC34 - CH0, AMC34 -
CH4
Panel Text MCB AvailableSig

Description MCB is not available for closing.
Causes - MCB is in test position or racked out
- MCB tripped by protection device
Rectification 1 Check if MCB is racked in and no trip command is actice
FaultClass INU
FaultClass ARU


Panel Text MCB OnPrevent
Description On command (MCB close command) is prevented.
- ACS 2000 in RdyOn state:
MCB OnPrevent active --> MSM state changes to NOT READY ON --> closing of MCB is
prevented --> charging is not possible --> CDP312 Panel shows INU state "Not Ready ON".
Alarm message MCB OnPrevent is active.
- ACS 2000 in RdyRun state:
NO REACTION
- ACS 2000 in RdyRef state:
NO REACTION
Causes - digital input is high active but should be low active
- IOEC I/O module faulty
- loose or disconnected wire
Rectification 1) Chech that parameter settings corresponds to the needs (high / low active, ...)
2) Check cabling
3) Chech parameter settings
FaultClass INU
FaultClass ARU
Related Parameters Related IO Programmable
Panel Text MotBearingDETemp

Description Motor bearing over temperature on driven end (DE) detected.
Causes - bearing temperature too high, exceeds alarm level
- bearing cooling (oil) Faulty
- Wiring in protection circuit Faulty
- parameter for alarm limit is Set Wrong
- IOEC Module Faulty
- Wiring in The protection circuit Loose
manuals
FaultClass INU
FaultClass ARU
Panel Text MotBearingNDETemp

Description Motor bearing over temperature on non driven end (NDE) detected.
Causes - bearing temperature too high, exceeds alarm level
- bearing cooling (oil) Faulty
- Wiring in protection circuit Faulty
- parameter for alarm limit is Set Wrong
- IOEC Module Faulty
- Wiring in The protection circuit Loose
manuals
FaultClass INU
FaultClass ARU

 
Description Motor bearing 1 alarm
Causes - pending alarm related to motor bearing
- wrong wiring
Rectification 1) Check bearing
2) Check wiring
FaultClass INU
FaultClass ARU

Description Motor bearing 2 alarm
Causes - pending alarm related to motor bearing
- wrong wiring
Rectification 1) Check motor bearing
2) Check wiring
FaultClass INU
FaultClass ARU
Panel Text MotorCBMon

Causes - Thermal protection of motor space heater/cooling fan has released
- Wrong wiring
2) Check wiring
FaultClass INU
FaultClass ARU
Panel Text MotorOvLoadProt

Description Motor current too high for speed according to defined profile
Causes Load larger than expectd for application.
FaultClass INU
FaultClass ARU


Panel Text MotorRunPrevent
Description Run Command is prevented (unexpected start of motor).
ACS 2000 is in "Ready ON" – State :Motor Run Prevention is active => ACS 2000 keeps in
"READY ON" – state & ACS 2000 state changes also to "NOT READY RUN".
ACS 2000 is in "Ready RUN" – State : Motor Run Prevented is active => ACS 2000 state
changes to " NOT READY RUN ".
ACS 2000 is in "Ready REF" – State : Motor Run Prevention is active => ACS 2000 no reaction.
Causes - digital input is "high active" but should be "low active"
Rectification 1 Check that parameter settings correspond to the needs (high - / low active signal)
2 Check loose cable wiring, correct connection
FaultClass INU
FaultClass ARU
Panel Text MotorStallProtec

Description Motor stall protection trip.
The motor stall function protects the motor from overheating by monitoring output frequency and
current. If motor frequency is below freq. limit and the torque is above torque limit for a preset
time the trip is initiated..
Causes - Motor stalled as described above
2 Lower stall frequency temporarily, start drive to see if fault has disappeared. Be careful not to
overheat the motor
3 Check that motor and converter are correctly dimensioned and that they match the required
load
4 Verify what kind of loading profile is normally used near the stall area.
5 Check the normal loading of the drive and verify the driven equipment and the motor bearing
are functioning properly and sized correctly
FaultClass INU
FaultClass ARU
Panel Text MotorUnLoadProt

Description Motor current too low for speed according to defined profile
Causes Load smaller than expectd for application.
FaultClass INU
FaultClass ARU

 
Description Motor vibration 1 alarm
Causes - motor has vibrations
- wrong wiring
Rectification 1) Check motor for vibrations
2) Check wiring
FaultClass INU
FaultClass ARU

Description Motor vibration 2 alarm
Causes - motor has vibrations
- wrong wiring
Rectification 1) Check motor for vibrations
2) CHeck wiring
FaultClass INU
FaultClass ARU
Panel Text MotorWdg2U OTemp

Description Motor winding U overtemperature alarm. 2nd set.
Causes - Motor load too high
- Motor cooling faulty
- Wrong wiring
Rectification 1) Check motor load and ambient temperature and compare with rated figures. Refer to motor
manual
2) Check if installation conditions are satisfactory
4) Check wiring
FaultClass INU
FaultClass ARU
Panel Text MotorWdg2V OTemp

Description Motor winding V overtemperature alarm. 2nd set.
- Wrong wiring
manual
4) Check wiring
FaultClass INU
FaultClass ARU


Panel Text MotorWdg2W OTemp
Description Motor winding W overtemperature alarm. 2nd set.
- Wrong wiring
manual
4) Check wiring
FaultClass INU
FaultClass ARU
Panel Text MotorWdgU OTemp

Description Motor winding U overtemperature alarm
- Wrong wiring
manual
4) Check wiring
FaultClass INU
FaultClass ARU
Panel Text MotorWdgV OTemp

Description Motor winding V overtemperature alarm
- Wrong wiring
manual
4) Check wiring
FaultClass INU
FaultClass ARU

 
Panel Text MotorWdgW OTemp
Description Motor winding W overtemperature alarm
- Wrong wiring
manual
4) Check wiring
FaultClass INU
FaultClass ARU
Panel Text No3phPowerAvail

Description No 3ph power (auxiliary) is available
Causes - No feeding 3ph auxiliary power available
- open circuit breakers
- wrong wiring
Rectification 1) Check auxiliary power
2) Check circuit breakers
3) Check wiring
FaultClass INU
FaultClass ARU
Related Parameters 89.01 Related IO IOEC3 - DI5, IOEC3 -
DI6
Panel Text PanelLost

Description Failure in the RS-485 communication between the AMC board and the control panel CDP312 or
to DriveWindow SW (if PC is used).
Causes - The control panel connection may have come loose.
Rectification 1 Check that the cable from AMC board via NDPI to the control panel is properly connected
2 Unplug and replug the cable a few times
3 Check the local control device (CDP 312 panel, DriveWindow etc.)
FaultClass INU
FaultClass ARU
Related Parameters Related IO AMC34
Panel Text ParamSaveActive

Description Parameter saving is active.
Causes - Parameter saving is actice as requested (e.g. Macro change, User Macro Save)
- Parameter for "parameter save" is selected
Rectification 1 Parameter save is activated from overriding system
FaultClass INU
FaultClass ARU


Panel Text ProcessStop
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - BearDE

Description RTD sensor lost. Bearing driven end.
Causes - loose or disconnected wire(s)
- broken PT100 to 4..20mA transducer
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - BearNDE

Description RTD sensor lost. Bearing none driven end.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - InvAir

Description RTD sensor lost. Inverter (COU) air temperature.
2) Check transducer
FaultClass INU
FaultClass ARU

 
Panel Text RTD Lost - MWdg2U
Description RTD sensor lost. Motor winding U, 2nd set.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - MWdg2V

Description RTD sensor lost. Motor winding V, 2nd set.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - MWdg2W

Description RTD sensor lost. Motor winding W, 2nd set.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - MWdgU

Description RTD sensor lost. Motor winding U, 1st set.
2) Check transducer
FaultClass INU
FaultClass ARU


Panel Text RTD Lost - MWdgV
Description RTD sensor lost. Motor winding V, 1st set.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - MWdgW

Description RTD sensor lost. Motor winding W, 1st set.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - TrafAir

Description RTD sensor lost. Transformer air temperature.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - TWdgU

Description RTD sensor lost. Transformer winding U.
2) Check transducer
FaultClass INU
FaultClass ARU

 
Panel Text RTD Lost - TWdgV
Description RTD sensor lost. Transformer winding V.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text RTD Lost - TWdgW

Description RTD sensor lost. Transformer winding W.
2) Check transducer
FaultClass INU
FaultClass ARU
Panel Text Temp Superv 1 ALM

FaultClass INU
FaultClass ARU
Panel Text Temp Superv 2 ALM

FaultClass INU
FaultClass ARU
Panel Text TimeoutTestSeq

FaultClass INU
FaultClass ARU


Panel Text TrafoOilLevel
Description Transformer oil level too high or too low (oil level indicator).
Causes - Transformer protecting device is sending an alarm
- oil leakage or Transformer incomplete filling
- alarm signal may by in The Wrong way (high or low active)
Rectification 1 Check transformer oil level. Refer to transformer manual
2 Check if transformer gaskets, coolers or tank is damaged (damage in these can cause oil
leakage)
3 Check if the alarm signal is high or low active.
4 Check parameter settings.
5 Check the wiring between the external transformer protection and the converter.
6 Check if shielding of control cables is properly grounded
FaultClass INU
FaultClass ARU
Panel Text TrafoOilTemp

Description Fault from external monitoring of Main transformer (Oil temperature monitoring).
Causes - Transformer protecting device tripped
Rectification 1 Check external transformer protecting device and transformer
2 Check that all alarm limit settings are correctly set
3 Check wiring between external protecting device and ACS 2000
4 Check wiring to protecting device inputs
5 Check IOEC Module
FaultClass INU
FaultClass ARU
Panel Text TrafoPressRelief

Description Transformer rapid pressure relief alarm.
Causes - Fault detected by Main transformer
Rectification 1 Check transformer according to the instructions in transformer manual
3 Check wiring between Buchholz protection circuit and ACS 2000
FaultClass INU
FaultClass ARU
Panel Text TrafoPressRise

Description Transformer rapid pressure rise alarm (Buchholz)
Causes - Fault detected by Main transformer Buchholz relay
Rectification 1 Check transformer according to the instructions in transformer manual
3 Check wiring between Buchholz protection circuit and ACS 2000
FaultClass INU
FaultClass ARU

 
Panel Text TrafoPressVac
Description Alarm from external monitoring of Main transformer (vaccuum pressure rise).
Causes - Transformer protecting device tripped
Rectification 1 Check external transformer protecting device and transformer
2 Check that all trip limit settings are correctly set
3 Check wiring between external protecting device and ACS 2000
4 Check wiring to protecting device inputs
FaultClass INU
FaultClass ARU
Panel Text TransfCBMon

Causes - Thermal protection of transformer space heater/cooling fan has released
- Wrong wiring
2) Check wiring
FaultClass INU
FaultClass ARU
Panel Text TransfWdgU OTemp

Description Main transformer winding U overtemperature alarm
- Transformer cooling faulty
- Wrong wiring
transformer manual
4) Check wiring
FaultClass INU
FaultClass ARU


Panel Text TransfWdgV OTemp
Description Main transformer winding V overtemperature alarm
- Wrong wiring
transformer manual
4) Check wiring
FaultClass INU
FaultClass ARU
Panel Text TransfWdgW OTemp

Description Main transformer winding W overtemperature alarm
- Wrong wiring
transformer manual
4) Check wiring
FaultClass INU
FaultClass ARU
Panel Text ZeroSpeedLimForced

Description Zero speed limit forced for 1sec to max speed limit value (Par. 20.03 ZERO SPEED LIMIT is set
to value of Par. 20.02 MAXIMUM SPEED)
Causes - Emergency Stop by ramp faild (speed diff to big)
Rectification 1 Zero speed limit is set to maximum for 1s to get "Zero Speed Indication" after a coast stop or
ramp stop failed by EmergencyStop
2 Speed difference supervision is to big
FaultClass INU
FaultClass ARU
For missing information contact ABB support line.

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© ABB Switzerland Ltd. All Rights Reserved.

2/71 Version LDAI62xx Troubleshooting manual

ABB reserves all rights to this document. Misuse, in particular duplication

LDAI62xx ACS 2000 AD 3/71

Troubleshooting manual ........................................................................................................ 5

4/71 Version LDAI62xx Troubleshooting manual

ABB Switzerland Ltd

Phone:+41 844 845 845

LDAI62xx ACS 2000 AD 5/71

6/71 Version LDAI62xx Troubleshooting manual

Panel Text ACDA FC1 Active

Panel Text ACDA FC2 Active

Panel Text AI_Ref1Lost_FC1

LDAI62xx ACS 2000 AD 7/71

Panel Text AI_Ref2Lost_FC1

Panel Text AI_Ref2Lost_FC2

8/71 Version LDAI62xx Troubleshooting manual

Panel Text ARU FC1Trip

Panel Text AuxRideThrough

Panel Text BatteryPower1Flt

LDAI62xx ACS 2000 AD 9/71

Panel Text Calibration Fault

Panel Text CBStrtTest DChrgTOUT

Panel Text CBStrtTest UnderVolt

Panel Text CC1 PressDropFlt

10/71 Version LDAI62xx Troubleshooting manual

Panel Text CH0 CommLoss

Panel Text CH0 CommLoss

Panel Text CH2 CommLoss

LDAI62xx ACS 2000 AD 11/71

Panel Text CH4 CommLoss

Panel Text CH4 CommLoss

Panel Text ChargeTimeMinimum

12/71 Version LDAI62xx Troubleshooting manual

Panel Text ConvAirTemp_Critical

Panel Text ConvAirTempHigh

Panel Text ConvHeaterMon

LDAI62xx ACS 2000 AD 13/71

Panel Text CubicleDoor(s)Open

Panel Text CustSupSig1

Panel Text CustSupSig1

Panel Text CustSupSig2

14/71 Version LDAI62xx Troubleshooting manual

Panel Text CustSupSig5

Panel Text CustSupSig5

Panel Text DC < MCBCloseLevel

LDAI62xx ACS 2000 AD 15/71

Panel Text DischargingTimeout

Panel Text DynOverSpeed Limit

Panel Text ESP EXT FC1 FAULT

16/71 Version LDAI62xx Troubleshooting manual

Panel Text ExternalMotor

Panel Text ExternalTrafo

Panel Text FactoryMacroFailed

LDAI62xx ACS 2000 AD 17/71

Panel Text HV DC ChrgRelay

Panel Text InpSw CtrlFlt