The document summarizes an emergency stop relay that complies with safety standards. It has multiple contacts and can operate in single or dual channel modes with auto or manual reset. It monitors emergency stop and reset buttons for faults. The relay provides short circuit protection and can interface with external contactors or modules to expand control capabilities. It is compact and mounts on DIN rails for easy installation.
The document summarizes an emergency stop relay that complies with safety standards. It has multiple contacts and can operate in single or dual channel modes with auto or manual reset. It monitors emergency stop and reset buttons for faults. The relay provides short circuit protection and can interface with external contactors or modules to expand control capabilities. It is compact and mounts on DIN rails for easy installation.
The document summarizes an emergency stop relay that complies with safety standards. It has multiple contacts and can operate in single or dual channel modes with auto or manual reset. It monitors emergency stop and reset buttons for faults. The relay provides short circuit protection and can interface with external contactors or modules to expand control capabilities. It is compact and mounts on DIN rails for easy installation.
The document summarizes an emergency stop relay that complies with safety standards. It has multiple contacts and can operate in single or dual channel modes with auto or manual reset. It monitors emergency stop and reset buttons for faults. The relay provides short circuit protection and can interface with external contactors or modules to expand control capabilities. It is compact and mounts on DIN rails for easy installation.
• Category 3 or 4 • Contacts (5 µm gold plated) .61 - 6 N/O, 1 N/C .47 - 3 N/O, 1 N/C, 1 N/O delayed release • Removable terminal strips for fast replacement • Internal auxiliary power supply protection with auto-reset • Dual voltage AC and 24V DC power supply • Link programmable Single or dual channel operation Models BO 5988.61, BO 5988.47 Auto or manual reset Short circuit/link monitoring of Estop and reset pushbutton circuits Technical Committee CANADA USA of Electrical Engineering
Typical Schematic Diagram Description
Emergency Stop RelayType BO 5988 complies fully with the
BO 5988.61 Category 3 applications requirements of the standard specifications referred to on page 3 of Fit links this publication. It is a derivative of models BN 5983 / BD 5987 utilising S21 - S23 fail-safe control logic to offer greatly extended control capability within a X1 - X2 compact 100 mm wide DIN rail mounted enclosure. L
The adjacent circuit (diag. 1) is for standard 2 channel input, manual
K2 reset operation. LOGIC
The OFF and the EMERGENCY STOP buttons are connected in
K3 series between terminals S11/A3(+) and S12/S22. ON RESET The ON/button Button is connected between terminals Y1 and Y2. PE Y1 Y2 (–) X1 X2 X5 X6 14 24 34 44 54 64 82 A2 The a.c. auxiliary supply is connected to terminals A1 and A2. If a 24V d.c. auxiliary supply is used it should be connected to terminals S11/A3(+) and A4(–). N The circuits to be tripped are connected to terminals 13–14, through Diag 1 to 63–64. Terminals 81–82 are dedicated to remote signalling and must not be used for direct control purposes. The bridges across S21/S23 and X1/X2 are left in place unless another mode of operation is required. (see diags 2, 3 and 4). For additional security an insulation monitoring relay may be BO 5988.61 with External contactors. connected to monitor terminal PE(–) to ground. (Details on request). This diagram shows how external contactors with positive guided contacts C1 and C2 can be used to reinforce the switching capacity of BO 5988.61 When used with cross fault monitoring of the EStop button circuit with continued redundancy diagram 3, this relay is suitable for Category 4 applications. L
C2.2 K2 The relay is equipped with three green LEDs. When illuminated they indicate the LOGIC
healthy condition of the auxiliary supply and circuits
K3 K2–K3. ON RESET PE Y1 Y2 (–) X1 X2 X5 X6 14 24 34 44 54 64 82 A2 L C1.1
C2.1 C1 C2
Diag 2
24 Emergency Stop www.DataSheet4U.com Relay Type BO 5988 safemaster
Additional Infomation Dimensions
• BO 5988 provides short circuit protection of the reset button.
If terminals Y1–Y2 are continuously linked the relay will not re-energise in the event of Emergency Stop Button reset or restoration of the auxiliary supply. • Automatic reset facility is enabled by linking terminals X5–X6. NB. There will be a 900 ms delay on reset. • Terminals 81–82 are for remote signalling, e.g. to a PLC. • If additional control contacts are required the Relay BO 5988 may be used in conjunction with one or more extension modules type BG 5929 / BN 3081 (diag. 7). • Model BO 5988 can be supplied with an integral timed delayed release contact but this does limit the number of contacts available (see BO 5988.47). Model BO 5988.61 may also be used with the time delay Weight 0.85 Kg modules BG 7925, IL 7824, IN 7824 and BA 7924 described on (page 49-51).
Schematic Diagram
BO 5988.61 with cross fault monitoring of EStop pushbuttons BO 5988.48 3 N/O, 1 N/C - see also BD 5935.48 Category 4 Applications L L
a Possible Fault Paths EMERG.
OFF EMERG. a STOP Fit links STOP b b S12–S22 S11 A1 A3(+) S12 S21 S23 S22 S12 13 23 33 A4 81 (–) X1–X2 Auto reset S11 A4 A1 A3(+) S12 S21 S23 S22 S12 13 23 33 43 53 63 81 (–) K2 LOGIC
K3 K2 LOGIC
ON K3 RESET PE Y1 Y2 (–) X1 X2 X5 X6 14 24 34 82 A2 ON RESET PE Y1 Y2 (–) X1 X2 X5 X6 14 24 34 44 54 64 82 A2 N Diag 5 N Diag 5 Diag 3
X1–X2 Auto reset is ⇑ S2 K3 achieved by ON linking X5–X6 RESET S11 A4 PE A1 A3(+) S12 S21 S23 S22 S12 13 23 33 43 53 63 81 (–) Y1 Y2 (–) X1 X2 X5 X6 14 24 34 78 82 A2
K2 LOGIC
N Diag 6 K3
PE Special Note Y1 Y2 (–) X1 X2 X5 X6 14 24 34 44 54 64 82 A2
N (Diag 1) Diag 4 It is recommended that redundancy is carried through to the EMERGENCY STOP button by using a dual contact button as shown. If a single contact button is used then terminals S12 and S22 should be bridged. (Category 2 applications only)
25 Emergency Stop www.DataSheet4U.com Relay Type BO 5988 safemaster
Specifications BO 5988.61 used as a light barrier monitor and or safety mat monitor with cross fault monitoring of the safety contacts and link monitoring of the re- set circuit. Nominal Voltage (Vn) 24V dc (Terminals S11/A3(+) L and A4(–)) all versions Plus ac voltages (terminals A1, A2) SAFETY (N.B. a.c. voltage to be specified) 24V, 48V, 110V, 127V, 230V, MAT
Burden <5VA ac/3W dc
Voltage Tolerance 0·8–1·1 Vn ac 0.9–1.2 Vn dc LIGHT Frequency 50 to 60Hz ±5% BARRIER Control Voltage (S11/A3(+)) 24V dc Min. Return Voltage 18·5V dc (S12, S22) S11 A4 Contacts 5 µm gold plated (see versions) A1 A3(+) S12 S21 S23 S22 S12 13 23 33 43 53 63 81 (–)
Max Switching Capacity 10A ac (Cos ø 1–0·7)
10A dc see page 84 K2 LOGIC
Continuous Current Rating see page 84
K3 Contact Life Mechanical 30 x 106 operations ON Contact Life Electrical see page 84 RESET PE Y1 Y2 (–) X1 X2 X5 X6 14 24 34 44 54 64 82 A2 Derated Capacity AC15, 6A, 250V ac (for Heavy Inductive Loads) DC13, 6A, 24V dc Min Switching Voltage & Current 0·1– 60V, 1– 300mA N Max Switching Voltage 250V ac, 250 Vdc Diag 8 Max Switching Power 2500VA (AC1)/240W dc Max Switching Frequency 6000 operations/hour Max Loop Resistance 110Ω S11/ S12–S22 Dual Channel Operation Versions X1–X2, 137Ω Contact Time Delays Model BO 5988.47/1 (adj) 0·1–1s, 0·3–3s, 0·5–5s, 1–10s • BO 5988.61/324 6N/O, 1N/C Model BO 5988.47/4 adjustable to 10min • BO 5988.48/024 3N/O, 1N/C Model BO 5988.47/2 (fixed) 1s, 3s, 5s, 10s • BO 5988.47/124 3N/O, 1N/C, 1N/O Adj delayed release. Reaction times Manual reset 100ms • BO 5988.47/424 3N/O, 1N/C, 1N/O Adj delayed release up to 10 mins. Auto reset 900ms • BO 5988.47/224 3N/O, 1N/C, 1N/O Fixed delayed release ESTOP<20ms • NB Minimum on time for .47/124 version > set time Operating Temperature –15°C...+50°C at 90% R.H. Protection Class Case IP40 Terminals IP20 Test Voltage 2·5Kv 1 minute Shock Loading Amplitude 0.35mm Frequency 10–55Hz Information Required With Order (5g @ 50Hz) • Model type • Auxiliary supply Enclosure Material Thermoplastic Vo rating UL94 Example: Emergency Stop Relay Type BO 5988.61/324 Terminations 1x4mm2 solid 2 x 2·5mm2 solid Auxiliary Supply 230V ac/24V dc 1 x 2·5mm2 stranded ferruled 1 x 1·5mm2 stranded
