Lubrication Management

Product Catalogue
LUBRICATION SYSTEM CONTROLLERS

quality industry solutions

 JSG INDUSTRIAL SYSTEMS

Since its inception in 1968, JSG Industrial Systems has been

a proud supplier of quality industrial products, all of which
are designed to reduce maintenance costs and to improve the
management of assets. Our focus is to provide the best possible
technical support, field testing, technical analysis, and ongoing
product development. The reliability of our products is testament to
the structured approach we take to Engineered Industrial Systems.

A STRUCTURED APPROACH

A structured
Our portfolio is grouped into 5 key product platforms. This approach
enables us to group together complementary products & solutions,
required for various industrial sectors. Each of our platforms are

approach to supported by a dedicated team of Product Specialists within our

Engineering Systems Technical Support division. These specialists are

Engineered
available for onsite work, technical training sessions, and of course
after-sales support to our distribution network and end-user markets.

Systems DISTRIBUTOR NETWORK

In each of the geographic areas we support, we have a network

of carefully-selected distributors. These qualified professionals
provide local area support to all of our valued end-user customers.
Lubrication Management
Each distributor has access to our online systems which gives them
Hose & Cable Management 24/7 visibility of service sheets & technical libraries that may be
Fire Suppression required in the lifetime of your product. Once systems are installed
and commissioned, our distributors assist with ongoing training,
Fuel & Fluid Management
servicing, upgrades and maintenance.
Material Dispensing
Lubrication CONTENTS
Management
Lubrication is an important process JSG Lubrication Management Controller 4
in the management of costs and
machinery. Done correctly, the life
expectancy of the related moving JSG Lubrication Management Controller Data Acquisition  5
parts on the machine is significantly
increased. This also has a positive
effect on reducing unplanned JSG “G1” Lubrication Controller 6
downtime, by minimizing the likelihood
of pins failing and parts seizing.
JSG “G2” Lubrication Controller  7
The advantage of automatic lubrication
systems is that the lubrication is
applied while the machine is operating; Lincoln Solid State 12-24 VDC Timer  8
this means that when the equipment
is hot and actually in motion, grease is
being applied to the designated point. SKF LMC 101 Controller  9

JSG has a proven understanding of

the market needs for lubrication, with Lincoln LMC 2 Multi Controller 10
nearly 40 years working in a range of
industries. We understand the needs
with small equipment, all the way SKF IG502-2 External Controller 11
through to some of the largest mining
equipment on earth. JSG can develop a
solution to meet your needs.

LUBRICATION SYSTEM TYPE

Single Line Parallel Progressive Dual line Wayside Chain
LUBRICATION MANAGEMENT

JSG Lubrication Management Controller

The JSG Lubrication Management Controller is a universal

lubrication management system capable of handling
applications from simple run/pause systems to the more
advanced progressive, single and dual line systems. Innovative
algorithms and simple Lube-Logic setup procedure also gives
new flexibility and greater control over traditional Single Line
Parallel and Two Line systems.

Benefits

ƒƒ Comprehensive adjustability for run and pause cycles. Variation

between five seconds and 24 hours
ƒƒ Reduce tampering problems with special programming access
with lockout
ƒƒ Powerful Monitoring capability to take sensor feedbacks for
cycle monitoring and reservoir low level.
ƒƒ Fault mode with diagnostic indicators
ƒƒ Data Acquisition for performance analysis through a direct PC
connection or Data Shuttle or Vehicle Modem Kit, refer page 5.

Features Lubrication System Type

ƒƒ 12/24 VDC operation with instant system status tests Single Line Parallel
ƒƒ Compact and lightweight: 300g, size 70mm x 145mm x
Progressive
38mm deep including mounting plate
ƒƒ Monitors one or two pressure or proximity switches Dual Line
ƒƒ Short-circuit/open circuit detection
ƒƒ Multiple cycles per lubrication event and cycle counting
ƒƒ Manual override button Specifications
ƒƒ External fault lamp output (flash or steady option)
Part No. Complete with Cable 13-002002
ƒƒ Standard, IP54 for internal mounting or upgraded to IP67 with
special enclosure for external use Part No. Controller Unit Only 13-002002-1
ƒƒ Alarm incorporates an LCD readout, integrated audible alarm
Part No. Cable Only 13-002002-2
output and the ability to set the alarm to pulse or continuous
mode Voltage 12/24 VDC
ƒƒ Data downloading of lube events requires Data Shuttle or
Dimensions 70 x 145 x 38mm
Vehicle modem
Weight 300g
Ingress Protection IP54

04 JSG Industrial Systems | Lubrication System Controllers

 LUBRICATION MANAGEMENT

JSG Lubrication Management Controller Data Acquisition

The programming and data features of the JSG Lubrication Management Controller include the possibility of
programming manually or via computer. Software is available for computer programming and downloading
operating history. The downloading process can be carried out via direct link, data shuttle or modem/GSM.

Via JSG Data Shuttle Via JSG GSM Vehicle Modem Kit

The JSG Lube Management Controller has the capacity to The JSG Vehicle Modem Kit is the ultimate tool for
store all critical faults up to 80 records. The Data Shuttle is downloading data from the Lube Management Controller.
a compact device that removes the need for a Laptop PC
as it can retrieve the data from up to 99 different JSG Lube Connecting the JSG Vehicle Modem Kit to the JSG Lube
Management Controllers. Management Controller allows remote monitoring via
the cellular network and therefore reducing inspection
This information can then be downloaded from the Data frequency and valuable technician time.
Shuttle to your desktop PC to the JSG Lube Management
program whereby all information can be scrutinized. ƒƒ The GSM modem needs to be installed together with
the Lube Management Controller.
ƒƒ Remote downloading of data without the need for a ƒƒ Allows for central offsite location for where data
laptop from multiple remote sites can be gathered.
ƒƒ Retrieve information from up to 100 different ƒƒ Each modem has its identity and unique address.
controllers
ƒƒ The Data Shuttle is self-powered with solid state
memory for data storage without the risk of loss

Specifications Specifications
Part No. 13-004002 Part No. 13-003600
Voltage 12/24 VDC
Dimensions 70 x 145 x 38mm
Weight 300g
Ingress Protection IP54

JSG Industrial Systems | Lubrication System Controllers 05

LUBRICATION MANAGEMENT

JSG “G1” Lubrication Controller

The G1 provides the one control output functionality in a

practical housing, simple wiring and clear programming make
this the best no fuss controller available for Progressive,
Centro-Matic and Dual Line applications.

Benefits

ƒƒ Can fit almost anywhere. The compact proportions and weight of

the G1 allows it to fit into most new and existing setups with
minimal impact
ƒƒ Simple Programming via the fascia controls results in almost
effortless commissioning. No pin jumpers or dipswitches means the
housing can stay shut
ƒƒ Clear indication of status or faults through labelled LED indicators
ƒƒ Powerful monitoring capability through feedback sensors for
lubrication cycle and reservoir low level monitoring
ƒƒ Avoid tampering with special programming access

One Output
Features

ƒƒ Run and Pause timing adjustable from 1 second to 50 hours

ƒƒ External fault lamp Lubrication System Type
ƒƒ Low level indicator light
ƒƒ Cycle counting Single Line Parallel
ƒƒ Test mode allows the user to verify an installation and diagnose Progressive
faults
ƒƒ Non-volatile memory Dual Line
ƒƒ Simple connection with pre-made looms available
ƒƒ Built in fuse
ƒƒ Manual override button Specifications
ƒƒ Includes mounting bracket Part No. Complete with Cable 13-002100
Part No. Controller Unit Only 13-002100-1
Part No. Cable Only 13-002100-2
Voltage 12/24 VDC
Dimensions 62 x 94 x 38mm
Weight 150g
Ingress Protection IP54

06 JSG Industrial Systems | Lubrication System Controllers

 LUBRICATION MANAGEMENT

JSG “G2” Lubrication Controller

The economical model “G2” Pulse Lubrication Controller is

suitable for Single Line Parallel injector lubrication systems.
The G2 Controller has 2 outputs, one output specially
designed to control motors that require a pulse signal to
reciprocate, while the other output is used to keep the vent
valve open during a lubrication cycle.

Benefits

ƒƒ Can fit almost anywhere. The compact proportions and weight of

the G2 allows it to fit into most new and existing setups with
minimal impact
ƒƒ Simple Programming via the fascia controls results in almost
effortless commissioning. No pin jumpers or dipswitches means the
housing can stay shut
ƒƒ Clear indication of status or faults through labelled LED indicators
ƒƒ Powerful monitoring capability through feedback sensors for
lubrication cycle and reservoir low level monitoring Two Outputs
ƒƒ Avoid tampering with special programming access

Features
Lubrication System Type
ƒƒ Pause time: 1 second to 50 hours Single Line Parallel*
ƒƒ Max run time/over pressure monitor: 1 second to 50 minutes
ƒƒ Pump run pressure timeout range: 1 to 50 minutes
ƒƒ Solenoid valve cycle time: 1 to 50 seconds
ƒƒ External fault lamp output
ƒƒ Low level indicator light
ƒƒ Test mode allows the user to verify an installation and diagnose Specifications
faults
ƒƒ Non-volatile memory Part No. Complete with Cable 13-002500
ƒƒ Simple connection with pre-made looms available Part No. Controller Unit Only 13-002500-1
ƒƒ Built in fuse
ƒƒ Manual override button Part No. Cable Only 13-002500-2
ƒƒ Monitors pressure cycles via timeout alarm Voltage 12/24 VDC
ƒƒ Includes mounting bracket
Dimensions 62 x 94 x 38mm
Weight 150g
Ingress Protection IP54

Note: *Use with reciprocating pumps requiring pulse signal only.

JSG Industrial Systems | Lubrication System Controllers 07

LUBRICATION MANAGEMENT

Lincoln Solid State 12-24 VDC Timer

The Lincoln Solid State microprocessor-based controller is

designed for use with systems installed on mobile machinery,
such as earth moving equipment and off highway type and
construction vehicles utilizing the storage battery for power.
The timer is of solid state design with isolating output relay
and external connections with positive or negative ground
battery connections.

Benefits

ƒƒ Rugged construction with liquid and dust-tight enclosure

ƒƒ Reliable solid state memory for controlling the pump
ƒƒ Simple programming allows for ease of use

Features

ƒƒ Pause time: 2.5 to 80 minutes

ƒƒ Run Time: 75 seconds fixed
ƒƒ Switching Capacity: 5 Amps
ƒƒ Rugged construction
ƒƒ Simple timer adjustment
Lubrication System Type
ƒƒ Includes manual remote push-button
Single Line Parallel

Specifications
Part No. 01-084015
Voltage 10/30 VDC, 25 A
Dimensions 133 x 79 x 76mm
Weight 763g
Ingress Protection NEMA 12
Operating Temperature 18 to 55°C

08 JSG Industrial Systems | Lubrication System Controllers

 LUBRICATION MANAGEMENT

SKF LMC 101 Controller

The versatile SKF LMC 101 controller operates as a timer or

controller on Single Line Parallel or Progressive lubrication
systems. Developed for use on off-road and mobile
equipment, the LMC 101 also is suitable for many low voltage
industrial lubrication applications, such as those found in food
and beverage, pulp and paper and steel markets.

Benefits

ƒƒ Reduce tampering problems; settings can only be modified by a

technician with PC software connected to the controller
ƒƒ Powerful Monitoring capability to take sensor feedbacks for cycle
monitoring and reservoir low level NEW
ƒƒ Direct control to FlowMaster or high current pump. The LMC 101
Controller integrated with high current switching relay
ƒƒ Records history of system operation for performance and fault
analysis by a technician when PC software is connected to the
controller

Features

ƒƒ Pause time: 15 seconds to 99 hours Lubrication System Type

ƒƒ Run Time: 15 seconds to 99 minutes Single Line Parallel
ƒƒ Can operate with 12 or 24 VDC power supply.
ƒƒ Configured using PC software and USB connection Progressive
ƒƒ Functions as a timer or controller
ƒƒ Records history of system operation and fault codes
ƒƒ Uses pressure switch or pressure transducers (1-6 VDC; or 4-20 mA)
in controller mode Specifications
ƒƒ LED indicators show power, pump function, low-level fault and
system faults Part No. 01-086535
ƒƒ Manual lubrication cycle activation button Voltage 12/24 VDC
ƒƒ Data logging includes date and time of alarms, power ups,
configuration changes, lubrication cycles and totals lubrication Dimensions 150 x 118 x 60mm
count, manual lubrication count, pressure alarm, low levels and Weight 400g
pump on-time information
ƒƒ Four inputs: – Two pressure switches, pressure transducers or piston Ingress Protection NEMA 12
detectors – Remote manual lubrication switch – Low-level switch Operating Temperature -40 to 66°C
ƒƒ Four outputs: – Pump – Low-level alarm relay – System fault relay –
Vent solenoid PC Software 01-086535

JSG Industrial Systems | Lubrication System Controllers 09

LUBRICATION MANAGEMENT

Lincoln LMC 2 Multi Controller

The LMC-2 is Lincoln’s Flagship lubrication controller. It

can be used to control, monitor and manage any type of
lubrication system from Progressive, Dual Line and Single Line
systems; to highly specialised lubrication systems such as
PMA, ORSCO and COBRA 1X chain systems.

Benefits

ƒƒ Comprehensive range of integrated lubrication programs for

controlling any type of lubrication system
ƒƒ Wide range of status monitoring capabilities with 8 inputs/5
outputs
ƒƒ Intuitive step-by-step instructions and visual display results in
straight forward controller programming
ƒƒ Flexibility of fully programmable controllers with the cost
effectiveness of pre-programmed controllers
ƒƒ Simple and powerful interfacing with common field-bus systems

Features

ƒƒ All settings and count values are saved every 30 minutes in the
LMC2 EEPROM, even if the mains supply fails
Lubrication System Type
ƒƒ Time dependent intervals and integrated counter for facilitating
cycle-dependent control of the lubrication intervals Single Line Parallel
ƒƒ Complete range of status indicator LED lamps and 44x7 segment
Progressive
display
ƒƒ Up to 8 digital inputs Dual Line
ƒƒ Up to 4 relay outputs and 1 electronic output
Wayside
ƒƒ Typical monitoring capabilities for operation/fault, pump on, low-
level Chain
ƒƒ Field bus and program interfacing

Specifications
Part No. 02-236-10567-6 02-236-10567-5
Voltage 240 VAC 50/60 Hz 24 VDC
Dimensions 200 x 120 x 90mm 200 x 120 x 90mm
Weight 1kg 0.7kg
Ingress IP54 IP54
Protection
Operating -10 to 70°C -10 to 70°C
Temp

10 JSG Industrial Systems | Lubrication System Controllers

 LUBRICATION MANAGEMENT

SKF IG502-2 External Controller

The IG502-2 controller was designed by SKF as an external

controller for the SKF KFG progressive pumps and systems.
However, it can be used to run typical progressive type
lubrication systems or single line applications making it a
versatile and economic controller solution.

Benefits

ƒƒ Dual integrated programs provide a powerful yet flexible controller

solution for typical progressive or single line lubrication systems
ƒƒ Fault and status monitoring capability through the use of pressure
switch; cycle monitor and low level feedback sensors
ƒƒ Clear Status indication through LCD display and warning indicator
lamps

Features

ƒƒ Pause time: 0.1 to 99.9 hours

ƒƒ Run time: 0.1 to 99.9 minutes
ƒƒ Suitable for mobile and industrial plant applications
ƒƒ Can be programmed to run off external pulse input, EG from
machine movement Lubrication System Type
ƒƒ Records periods of faults for data analysis
Single Line Parallel
ƒƒ Fault and stoppage hour recording which can be viewed by LCD
display Progressive
ƒƒ Monitoring- reservoir low level, pump run time, pressure switch
(single line) or block cycle monitoring

Specifications
Part No. VGEEIG502- VGEEIG502-
2-E+912 2-E+924
Voltage 12 VDC 24 VDC
Dimensions 138 x 65 x 40mm 138 x 65 x 40mm
Weight 0.175kg 0.175kg
Ingress IP20 IP20
Protection
Operating -25 to 75°C -25 to 75°C
Temp
Assoc. Cable VGKP997-000-373 VGKP997-000-373
Harness (KFU Pumps) (KFU Pumps)

JSG Industrial Systems | Lubrication System Controllers 11

HEAD OFFICE
Unit 1, 21 Amour St Revesby NSW 2212
PO Box 333 Milperra NSW 2214
Ph: (02) 9914 8720 Fax: (02) 9914 8798
Email: jsgindustrial@jsg.com.au

Sydney | Melbourne | Perth | Brisbane | Adelaide | Townsville | Mackay | Indonesia

Every effort has been made to ensure all information and photographs contained in this publication were correct and accurate at time of printing, however no warranty is given in respect of this
publication and JSG Industrial Systems Pty Ltd (JSG) shall not be liable for any error therein. Technical information, specifications and products shown may be subject to change without prior
notice. Pictures shown are for illustration purposes only. WARNING: For sale and proper use consult instructions, the supplier or JSG. Contact your nearest JSG Distributor for latest information.

© 2015 JSG Industrial Systems Pty Ltd., All rights reserved. LC0615

www.jsgindustrial.com