Drive Ac Eaton
Drive Ac Eaton
Drive Ac Eaton
PowerXL™
DE1… – Variable speed starter
Variable Speed Starter VSS
DXE-EXT-SET – Configuration module
DE1… Variable Speed StarterAll proprietary names and product designations are
brand names or trademarks registered to the relevant title holders.
Break-Down Service
Please call your local representative:
http://eaton.com/moeller/aftersales
or
Hotline After Sales Service:
+49 (0) 180 5 223822 (de, en)
AfterSalesEGBonn@eaton.com
• Disconnect the power supply of the device. • Wherever faults in the automation system may cause
damage to persons or property, external measures must
• Ensure that devices cannot be accidentally retriggered.
be implemented to ensure a safe operating state in the
• Verify isolation from the supply. event of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks, etc.).
• Ground and short-circuit.
• During operation, and depending on their degree of
• Cover or enclose neighbouring units that are live.
protection, variable frequency drives may have live,
• Follow the engineering instructions (IL) of the device uninsulated, moving, and/or rotating parts, as well as hot
concerned. surfaces.
• Only suitably qualified personnel in accordance with • The impermissible removal of the required cover,
EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/ improper installation or incorrect operation of the motor or
system. variable frequency drive can cause the failure of the
device and serious injury and/or material damage.
• Before installation and before touching the device ensure
that you are free of electrostatic charge. • Comply with all applicable national accident prevention
regulations (e.g. BGV A3) when working with energized
• The functional earth (FE) must be connected to the
variable frequency drives.
protective earth (PE) or to the potential equalizing.
The system installer is responsible for implementing this • The electrical installation must be carried out in
connection. accordance with the relevant regulations (e.g. with regard
to cable cross sections, fuses, PE).
• Connecting cables and signal lines should be installed so
that inductive or capacitive interference do not impair the • All transport, installation, commissioning and mainte-
automation functions. nance work must only be carried out by trained personnel
(observe IEC 60364, HD 384 or DIN VDE 0100 and national
• Install automation devices and related operating elements
accident prevention regulations).
in such a way that they are well protected against uninten-
tional operation. • If applicable, systems in which variable frequency drives
are installed must be equipped with additional monitoring
• Suitable safety hardware and software measures should
and protective devices in accordance with the applicable
be implemented for the I/O connection so that a cable or
safety regulations, e.g., the German Equipment and
wire breakage on the signal side does not result in
Product Safety Act, accident prevention regulations, etc.
undefined states in the automation device.
Making changes to the variable frequency drives by using
• Ensure a reliable electrical isolation of the low voltage for the operating software is allowed.
the 24 V supply. Only use power supply units complying
• Keep all covers and doors closed during operation.
with IEC 60364-4-41 or HD 384.4.41 S2 (VDE 0100 part 410).
• When designing the machine, the user must incorporate
• Deviations of the mains voltage from the nominal value
mechanisms and measures that limit the consequences of
must not exceed the tolerance limits given in the technical
a drive controller malfunction or failure (an increase in
data, otherwise this may cause malfunction and
motor speed or the motor's sudden stop) so as to prevent
dangerous operation.
hazards to people and property, e.g.:
• Emergency-Stop devices complying with IEC/EN 60204-1
– Additional stand-alone devices for monitoring parame-
must be effective in all operating modes of the automation
ters that are relevant to safety (speed, travel, end
devices. Unlatching the emergency switching off devices
positions, etc.)
must not cause restart.
– Electrical and non-electrical safety devices (interlocks
Eaton Industries GmbH
• Built-in devices for enclosures or cabinets must only be or mechanical locks) for mechanisms that protect the
run and operated in an installed state, desk-top devices or
Safety instructions
entire system
portable devices only when the housing is closed. – Due to the possibility of there being capacitors that are
• Measures should be taken to ensure the proper restart of still holding a charge, do not touch live device parts or
programs interrupted after a voltage dip or failure. This terminals immediately after disconnecting the variable
should not cause dangerous operating states even for a frequency drives from the supply voltage. Heed the
short time. If necessary, emergency switching off devices corresponding labels on the variable frequency drives
should be implemented.
I
II
Content
0 About this manual ..................................................................... 5
0.1 Target group................................................................................. 5
0.2 List of revisions ............................................................................ 5
0.2.1 Additional documents .................................................................. 6
0.3 Writing conventions ..................................................................... 7
0.3.1 Hazard warnings of material damages ......................................... 7
0.3.2 Hazard warnings of personal injury .............................................. 7
0.3.3 Tips............................................................................................... 7
0.4 Abbreviations ............................................................................... 8
0.5 Mains supply voltages.................................................................. 9
0.6 Units of measurement ................................................................. 9
2 Engineering................................................................................. 25
2.1 Introduction .................................................................................. 26
2.2 Electrical power network ............................................................. 27
2.2.1 Mains connection and configuration ............................................ 27
2.2.2 Mains voltage and frequency ....................................................... 28
2.2.3 Total Harmonic Distortion (THD) .................................................. 28
2.2.4 Reactive power compensation..................................................... 29
2.3 Safety and switching.................................................................... 30
2.3.1 Disconnecting device ................................................................... 30
2.3.2 Fuses and cable cross-sections ................................................... 30
2.3.3 Residual current circuit-breaker (RCD) ......................................... 31
2.3.4 Mains contactors.......................................................................... 32
2.3.5 Using a bypass connection .......................................................... 32
3 Installation.................................................................................. 37
3.1 Introduction.................................................................................. 37
3.2 Mounting ..................................................................................... 37
3.2.1 Mounting position ........................................................................ 38
3.2.2 Free space ................................................................................... 38
3.2.3 Fixing ........................................................................................... 40
3.3 Electrical Installation .................................................................... 42
3.3.1 Insulation test .............................................................................. 43
3.3.2 Connection to power section....................................................... 44
3.3.3 Earthing........................................................................................ 47
3.3.4 EMC jumper................................................................................. 48
3.3.5 Three-phase commoning link....................................................... 50
3.3.6 Motor connection......................................................................... 52
3.3.7 Installations meeting UL® requirements....................................... 54
3.3.8 Connection to control section ...................................................... 55
3.4 RJ 45 interface............................................................................. 63
3.5 LED indicators.............................................................................. 65
3.6 Block diagrams............................................................................. 67
3.6.1 DE1…-12…FN-…......................................................................... 67
3.6.2 DE1…-12…NN-… ........................................................................ 67
3.6.3 DE1…-34…FN-…......................................................................... 68
3.6.4 DE1…-34…NN-… ........................................................................ 68
4 Operation.................................................................................... 69
4.1 Checklist for commissioning........................................................ 69
4.2 Hazard warnings for operation ..................................................... 70
4.3 Commissioning with default settings .......................................... 72
WARNING
DANGER
0.3.3 Tips
0.4 Abbreviations
The following abbreviations are used in this manual:
1 DE1... series
1.1 Introduction
Ease of use and high reliability make PowerXL™ DE1... variable speed
starters the ideal choice for general applications involving three-phase
motors. These variable speed starters close the gap between conventional
DOL starters and variable frequency drives. In fact, they combine the
advantages of both device types in a single device by providing the ease of
use of a DOL starter and the variable motor speed of a variable frequency
drive. Among other things, this makes it possible to ensure a soft motor start
that uses configured time parameters to take a motor to a defined speed
with full torque while avoiding inrush current peaks, enabling users to
achieve the energy efficiency required for their applications (in compliance
with the ErP Directive). In addition to this, DE1... variable speed starters
feature variable speed control (U/f control), reversing duty capabilities
(reversing starter), controlled drive stopping based on configured time
parameters, and the option of easily switching between functions using
control signal terminals.
DE1... variable speed starters are characterized by a compact and heavy-duty
design and are available in two sizes and within a performance range of
0.25 kW (with 230 V) to 7.5 kW (with 400 V). They feature an integrated radio
interference suppression filter and a serial interface that, when combined
with the same fast and cost-effective mounting and commissioning that
conventional DOL starters are known for, allows them to meet the vital
production and manufacturing process optimization needs of the machine
building industry (MOEM).
The extensive accessories available for the DE1 series further enhance the
latter’s versatility in a wide variety of applications. For example, the simple
and easy-to-use DXE-EXT-SET configuration module makes it possible to
make custom changes and adjustments using a screwdriver. There is also
the PC-based drivesConnect parameter software, which helps prevent data
loss, makes it possible to make custom changes and adjustments, and
reduces the time it takes to commission and maintain a DE1 device.
0 V +10 V 1
2 3 4
0 V +10 V 1 13 14
2 3 4 13 14
U V W
U
V W
⑦ L1/L L2/N
L3
②
0 V +10 V 1
2 3 4 13 14
U V W
⑤ ③
Ready
I A
O
Ramp
3s 5s
Fixed Freq.
1s
10s STATUS
0.1s
15s
180s
30s 60Hz
120s min
60s max
2 3 50Hz
1
4
0 SET
5
9 6
8 7 25% 100%
Mode
I Motor
DXE-EXT-SE
T
The DE1... series variable speed starter are carefully packed and prepared for
shipment. The devices should be shipped only in their original packaging with
suitable transportation materials. Please take note of the labels and
instructions on the packaging, as well as of those meant for the unpacked
device.
Open the packaging with adequate tools and inspect the contents
immediately after receipt in order to ensure that they are complete and
undamaged.
The packaging must contain the following parts:
• A DE1... variable speed starter
• an instruction leaflet IL040005ZU.
0 V +10 V 1 0 V +10 V 1
2 3 4 2 3 4
13 14 13 14
U V W U V W
L1/L L2/N
L3
0 V +10 V 1
2 3 4 13 14
U V W
DE1
PowerXLTM
Variable Frequency Drive
IP20 → DE1 - MN040011...
Article-No: 174335
DE1-343D6FN-N20N Style-No: DE1343D6FNN20N
Input : 380-480 V +/-10 %, 50/60 Hz, 3 phase, 4.9 A (pk)
Output : 0-500 V, 3.6 A, 1.5 kW/ 2.0 HP, 3 ph, 0-300 Hz
Serial No.: 11111111111
Inscription Meaning
Variable Frequency Drive Variable speed starter with variable output frequency (VSS)
IP20 Degree of protection of the enclosure: IP20
Software: 0.00, software version
Max amb. 50 °C Maximum permissible ambient air temperature: 50 °C
(without derating/output reduction)
27032014 Manufacturing date: 03-27-2014
1.4.2 Designation
The catalog number selection/part no. for DE1 variable speed starters is
subdivided into three groups
Series – Power section – Model – (Versions)
The following figure shows it in greater detail:
Part no.
N = basic device
Degree of protection
20 = IP20/NEMA 0
Brake Chopper
N = No internal brake chopper
Device series
DE1, DE11 = variable speed starter (VSS), economy
(D = Drives, E = Economy, 1, 11 = Series)
Figure 7: Designation
1.5 Designation
The following drawing shows an example of the physical configuration of a
DE1... variable speed starter with a size of 90 mm.
⑨ L1/L L2/N
②
L3
③
④
⑦
0 V +10 V 1
2 3 4 13 14
⑥ U V W
⑤
Figure 8: Designation (width: 90 mm)
a Fixing holes (screw fastening)
b Nameplate
c Cutout for mounting on a mounting rail
d Nameplate (simplified version)
e Connection terminals in power section (motor feeder)
f Control signal terminals
g Communication interface and slot for DXE-EXT-SET or DX-NET-SWD3
h LED operating signals
i Connection terminals in power section (mains side)
PE
EMC Filter (DE1-12…FN-…)
PE
• DE1…-34…
• three-phase mains connection 400 V
• ULN = 3~, 380 - 480 V ±10 %, 50/60 Hz
• Ie: 1.3 - 16 A
• Motor: 0.37 - 7.5 kW (400 V), 1/2 - 10 HP, (460 V)
Mains, ULN = 3 ~ 380 - 480 V ±10 %
Ie Motor
L1/L U
L1
L2/N V M 400 V
L2
L3 W 3∼ 440 - 480 V
L3
PE
EMC Filter (DE1-34…FN-…)
PE
L1/L L2/N
L3 P-07 P-08
U
3
V
4 13 14
P-10 P-09
1.10 Storage
If the DE1... variable speed starter is stored before use, suitable ambient
conditions must be ensured at the site of storage:
• Storage temperature: -40 - +70 °C,
• Relative average air humidity: < 95 %, non condensing (EN 61800-5-1),
• To prevent damage to the variable speed starter’s internal DC link
capacitors, it is not recommended to store the variable speed starter for
more than 12 months (→ section 1.11, “Charging the internal DC link
capacitors”).
Break-Down Service
Please contact your local office:
http://www.eaton.eu/aftersales
or
Hotline After Sales Service
+49 (0) 180 5 223822 (de, en)
AfterSalesEGBonn@eaton.com
2 Engineering
This chapter contains instructions that must be followed when determining
which device to use with which rated motor output, as well as when
selecting protection devices and switchgear, selecting cables, cable entries,
and operating the DE1... variable speed starter.
All applicable laws and local standards must be complied with when planning
and carrying out the installation. Not following the recommendations
provided may result in problems what will not be covered by the warranty.
2.1 Introduction
This section describes the most important characteristics of the power
circuit for a Power Drive System (PDS) that need to be taken into account
when planning and configuring your application.
L1
L2
① L3
PE
③ RCD
PES
⑧
PES
M
3 ϑ ⑨
˜
⑩
Figure 14: Example of a Power Drive System with a three-phase feeder unit
for a three-phase motor
a Network configuration, mains voltage, mains frequency, interaction with p.f. correction systems
b Fuses and cable cross-sections, cable protection
c RCD, Residual current device
d mains contactor
e Mains choke; if applicable, external radio interference suppression filter, line filter
f Variable speed starter: mounting, installation;Power connection;EMC measures;Example of circuits
g Motor choke, dV/dt filter
h Cable lengths, motor cables, shielding (EMC)
i Motor protection, thermistor
j Motor and application, parallel operation of multiple motors on a variable speed starter,
bypass circuit; DC braking
L1 L1 L1
L2 L2 L2
L3 L3 L3
N PEN N
PE
TN-S TN-C TT
The mains cables and motor cables must be sized as required by local stan-
dards and by the load currents that will be involved. The rated operational
currents are specified in → section 8.3, “Rating data”, page 121.
The PE conductor’s cross-sectional area must be the same as the phase
conductors’ cross-sectional area. The connection terminals marked with
must be connected to the earth-current circuit.
NOTICE
The specified minimum PE conductor cross-sections
(EN 61800-5-1) must be maintained.
If there are leakage currents greater than 3.5 mA, a reinforced earthing (PE)
must be connected, as required by standard EN 61800-5-1. The cable cross-
section must be at least 10 mm2, or the earthing system must consist of two
separately connected earthing cables. → section 8.3, “Rating data”,
page 121 provides the leakage currents for the individual models.
→ section 3.3.6, “Motor connection”, page 52 goes over the EMC require-
ments for the motor cables. A symmetrical, fully screened (360°), low-imped-
ance motor cable must be used. The motor cable’s length will depend on the
EMC category and the environment.
For US installations, UL-listed fuses, fuse bases, and cables (AWG) should be
used exclusively. These cables must have a temperature rating of 75 °C
(167 °F), and will often require installation inside a metal conduit (please
consult the applicable local standards).
NOTICE
Residual current circuit-breakers (RCD = residual current device
as defined in IEC/EN 61800-5-1, IEC 755) should only be
installed between the power feed system (the AC supply
system supplying power) and the DE1... variable speed starter –
not at the output to the motor!
The contact and leakage currents’ magnitude will generally depend on:
• length of the motor cable,
• shielding of the motor cable,
• height of the pulse frequency (switching frequency of the inverter),
• Design of the radio interference suppression filter
• grounding measures at the site of the motor.
Other protective measures against direct and indirect contact can be used for
DE1... variable speed starters, including isolating them from the supply
system with the use of a transformer.
L1 L2 L3
Q1 F1 ②
I> I> I>
①
M1 M
3∼
Inside the control panel, all of the device’s metal parts should be connected
to each other and to the control panel across a large area and in a manner
suitable for high frequencies. Mounting plates and control panel doors should
be connected to the panel by means of short drain wires with an electrical
contact established across a large surface area. Do not make connections to
painted surfaces (Eloxal, yellow chromated).
② ①
≧ 100 mm
(≧ 3.34“)
b b a
a
Figure 18: Separate routing
a Power cable: mains voltage, motor connection
b Control and signal lines, fieldbus connections
→ Check whether your DE1... variable speed starter and the three-
phase AC motor you will be using are compatible with each
other as per the rating data table in → section 8.3, “Rating
data”, page 121.
230/400 V △ 3.2/1.9 A
0,75 KW cosϕ 0.79
1410 mi n-1 50 Hz
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
3 Installation
3.1 Introduction
This chapter provides a description of the mounting and the electrical
connection for the variable speed starter DE1...
→ Perform all installation work with the specified tools and without
the use of excessive force.
3.2 Mounting
The installation instructions described in this section assume that the device
is being installed in an enclosure that is suitable for devices and that has a
degree of protection of IP20 as defined in EN 60529.
• The enclosures must be made of a material with high thermal conductivity.
• If a control panel with ventilation openings is used, these openings must
be located below and above the DE1... variable speed starter in order to
ensure proper air circulation. Air should be delivered from the bottom
and conveyed outwards through the top.
• If the environment outside the control panel contains dirt particles (e.g.,
dust), a suitable particulate filter must be placed on the ventilation open-
ings and forced ventilation must be used.
The filters must be maintained and cleaned if necessary.
• An appropriate enclosed control panel (without ventilation openings)
must be used in environments containing large percentages or amounts
of humidity, salt, or chemicals.
mm (in) size
a
0 V +10 V 1 2 3 4 13 14 0 V +10 V 1 2 3 4 13 14
U V W U V W
DE1…-343D6… 50 (1.97) FS1
DE1…-345D0… 75 (2.96) FS2
0 L1/L L2/N L3
3.2.3 Fixing
All DE1... variable speed starter sizes can be mounted:
• with screws,
• on a mounting rail,
→ Use screws with a washer and split washer with the permissi-
ble tightening torque of 1 Nm in order to protect the enclosure
while safely and reliably mounting the device.
a1 4 x M4
L1/L L2/N L3
b1
U V W
1.38”
35
1 0.04”
7.5 0.29”
15 0.59”
[mm] [in]
▶ To do so, place the DE1... variable speed starter on the mounting rail
from above and then push it downwards [1]. After this, swing it onto the
mounting rail [2] until it locks into place there [3].
3 2
2
Figure 28: Dismantling from mounting rails
Carry out wiring work only after the variable speed starter has
been correctly mounted and secured.
DANGER
NOTICE
Fire hazard!
Only use cables, circuit-breakers, and contactors that feature
the indicated permissible nominal current value.
DANGER
→ Perform the steps below with the specified insulated tools and
without using force.
CAUTION
U V W U V W
PES PES
M M
3~ 3~
NOTICE
The DE1... variable speed starter must always be connected
with ground potential via a grounding conductor (PE).
NOTICE
Do not use any of the sealed-off connection terminals in the
power section.
PE
L1/1 L2/N
L3
The connection terminals sealed off in Figure 30 (L3 and ) do not serve any
function.
PES
M
3
Motor feeder
PES
M
3
PE PE PE
A1 A1 A1
3.3.3 Earthing
Every DE1... variable speed starter must be individually connected to the
power supply system’s protective earth directly at the location of installation
(system earthing). This protective earth must not pass through any other
devices.
All protective earth conductors must be routed in a star-shaped layout
extending from the central earth point, and all of the power drive system’s
conductive components (DE1... variable speed starter, mains choke, motor
choke) must be connected.
The earth-fault loop impedance must comply with all locally applicable
industrial safety regulations. In order to meet UL standards, UL-listed ring
cable lugs must be used for all earth wiring connections.
PZ2
L1/L L2/N L3
L1/L L2/N L3
U V W
U V W
M
3~
M
3~
NOTICE
Do not insert or remove the EMC jumpers if the DE1... variable
speed starter is connected to the electrical mains.
0 V +10
V 1 2 3 4 13 14
L1/L L2/N
L3
Figure 34: Removing the EMC jumpers on the mains and motor sides
PK(Z)M FAZ
1 L3
T3 6
3 L2
T2 4
5 L1
T1 2
DILM12-XEK
DILM12-XDSB0/3...5
L1/L L2/N
L3 L1/L L2/N
L3 L1/L L2/N
L3 L1/L L2/N
L3
0 V +10 V 1
2 3 4 13 14
0 V +10 V 1
2 3 4 13 14
0 V +10 V 1
2 3 4 13 14
U V W
0 V +10 V 1
2 3
4 13 14
U V W
U V W
U V W
M M M M
Three-phase Can be used with the following maximum number of DE1... variable speed
commoning link starter sizes
WARNING
L1/L L2/N
L3 L1/L L2/N
L3 L1/L L2/N
L3 L1/L L2/N
L3
Figure 36: PE connection for the individual variable speed starters (example)
0 V +10
V 1 2 3 4 13 14
15 mm
(0.59’’)
PES
a b
PES
Screened, four-wire cable is recommended for the motor cables. The green-
yellow line of this cable connects the protective ground connections from the
motor and the variable speed starter and therefore minimizes the equalizing
current loads on the shielding braid.
The following figure shows an example illustrating the layout for a four-core,
screened motor cable (recommended configuration).
b
a
c
e d
a Cu shield braid
b PVC outer casing
c Drain wire (copper strands)
d PVC core insulation, 3 x black, 1 x green–yellow
e Textile and PVC fillers
DE11…
0 V +10 V 1 2 3 4 13 14
0V +10V 1
2 3 4 13 14
ESD measures
Discharge yourself on a grounded surface before touching the
control terminals and the circuit board to prevent damage
through electrostatic discharge.
X1
+10...+24 V DC 1 2
+10 V
< 20 mA
15 mm
(0.59”)
DI1
DI2
DI3
AI1
DI4
3
0V +10 V 1 2 3 4 2
Cu 2.5 mm
PES
PE
≦ 25 m (≦ 82 ft)
M4
PES ZB4-102-KS1
4K7
M M
FWD REV R1
→ You can prevent the screening from fraying by sliding the cut
plastic jacket over the screen’s end or by placing a rubber
grommet around it, for example.
M3
DI2
DI3
AI1
DI4
[Hz]
0V +10 V 1 2 3 4
50
FWD
f-REF
(60)
f-REF
5 5 t [s]
FWD
DI2
DI3
AI1
DI4
REV
FF1
f-REF
f
[Hz]
50
R1 (60)
f-REF
20
5 t [s]
f-REF
5
FWD
FF1
REV
X1
+10...+24 V DC
+10 V
< 20 mA
DI1
DI2
DI3
AI1
DI4
0V +10 V 1 2 3 4
f-REF
U
f-REF
0...+10 V
(0/4...20 mA)
Figure 42: Connection example showing an external analog reference value source
Parameter P-17 can be used to scale the analog input values, while
parameter P-18 can be used to invert them.
X1
+10...+24 V DC
+10 V
< 20 mA
DI1
DI2
DI3
AI1
DI4
0V +10 V 1 2 3 4
FWD
The digital inputs can be driven with the internal control voltage of +10 V
(positive logic) from control terminal +10 V or with up to +24 V from an
external voltage source:
• 9 - 30 V = High (logic “1”)
• 0 - 4 V = Low (logic “0”)
The signal common when using an external control voltage will be control
terminal = 0 V.
Default settings
X1
The digital inputs (DI1 - DI3) and the setpoint value
(AI1) are driven with the internal +10 V control voltage
+10...+24 V DC through potentiometer R1 (0 - 10 V).
+10 V
< 20 mA
DI1
DI2
DI3
AI1
DI4
0V +10 V 1 2 3 4
FWD
REV
FF1
f-REF
R1
DI2
DI3
AI1
DI4
0V +10 V 1 2 3 4
FWD
REV
FF1
f-REF
R1
+24 V
DI2
DI3
AI1
DI4
0V +10 V 1 2 3 4 Note:
The signal common for the PLC’s analog and digital
FWD
REV
FF1
f-REF
outputs is 0 V.
+24 V
13
Drive relay output
K1
K1 14 250 V ∼ ≦ 6 A, AC-1
I 30 V ⎓ ≦ 5 A, DC-1
13 14
Run
(-)
(+)
Varistor RC filter Diode
AC AC AC DC
DC
3.4 RJ 45 interface
The RJ45 interface in the front can be used to connect the device directly to
communication and fieldbus connection modules (→ Figure 46, page 64).
L1/L L2/N
L3
X1
PIN 8
PIN 7
RS485
RJ45
0 V +10 V 1
2 3 4 13 14
U V W
DX-KEY-LED DE1…
FS1 FS2
45 mm (1.77") 90 mm (3.54")
l∼3m
(l ∼ 9.84 ft)
→ IL IL04012020Z
0 V +10 V 1 0 V +10 V 1
2 3 2 3 4
4 13 14 13 14
DX-COM-STICK U V W
U V W
→ IL IL040005ZU
DX-NET-SWD3
→ IL IL04012021Z Ready
DX-NET-SW
D3
I A
O
drivesConnect
ParameterEditor
DriveControl/Monitor
FunctionBlockEditor
Scope/DataLogger DX-CBL-1M5
Ready
→ IL IL040008ZU
→ MN MN04012009Z...
→ MN drivesConnect
MN040003... DXE-EXT-SET
→ IL IL040002ZU
Ramp
3s 5s
Fixed Freq.
1s
10s STATUS
0.1s
15s
180s
30s 60Hz
120s min
60s max
2 3 50Hz
1
4
0 SET
5
9 6
DX-COM-PCKIT 8
Mode
7 10%
I Motor
100%
DXE-EXT-SET
USB
6 5 4 3
2 1
PWR
RxD
→ IL IL040020ZU
TxD
SW
Serial
→ IL IL04012022Z
Figure 46: System overview for the DE1 variable speed starter’s RJ45 interface
Run
Status
Fault Code
1 pulse - overload
2 pulses - external fault
3 pulses - over voltage
4 pulses - over current
5 pulses - over temperature
The Run, Status, and Fault Code LEDs will behave as follows:
Run LED:
• operating signal.
• Flashes (with a green light) every two seconds (with a frequency of 4 Hz)
if there is a mains voltage present, there is no enable signal present at
DI1 or DI2, and there are no active fault messages.
• Lights up with a continuous (green) light when the device is running
(there is an active enable signal).
• Does not turn on if the switched-mode power supply (SMPS) is not
working (e.g., mains undervoltage) or if there is an internal communica-
tion fault (the DE1... variable speed starter is malfunctioning).
LED Status:
• Status Message
• Flashes red with a frequency of 2 Hz and in combination with the
Fault Code LED in the event of mains undervoltage.
• Lights up with a continuous red light in combination with the Fault Code
LED if there is a fault (the DE1... variable speed starter is malfunction-
ing).
LED Fault Code:
• Used to signal faults
• Flashes red (cyclical flashing sequence with pauses) the appropriate
number of times
(1 time, 2 times, 3 times, …, 13 times), followed by a 2-second pause
(2 Hz + 2 s) (→ table 12).
• Flashes red with a frequency of 2 Hz and in combination with the
Status LED in the event of mains undervoltage.
• Lights up with a continuous red light in combination with the Status LED
in the event of an internal communication fault (DE1... malfunctioning).
• Lights up with a continuous yellow light if the DE1 variable speed
starter’s DC braking is active.
3.6.1 DE1…-12…FN-…
1 AC 200/240 V
50/60 Hz PE
DI2
DI3
AI1
DI4
U V W 0V +10 V 1 2 3 4 13 14
RUN Mode 0
FWD
REV
FF1
f-REF
PES
R1 P - 51
4K7
+ P - 52
M P-
P - 53 → MN
3~ DE11 P - 54
3.6.2 DE1…-12…NN-…
1 AC 200/240 V
50/60 Hz PE
DI2
DI3
AI1
DI4
U V W 0V +10 V 1 2 3 4 13 14
RUN Mode 0
FWD
REV
FF1
f-REF
PES
R1 P - 51
4K7
+ P - 52
M P-
P - 53 → MN
3~ DE11 P - 54
3.6.3 DE1…-34…FN-…
3 AC 380/480 V
50/60 Hz PE
DI1
DI2
DI3
AI1
DI4
U V W 0V +10 V 1 2 3 4 13 14
RUN Mode 0
FWD
REV
FF1
f-REF
PES
R1 P - 51
4K7
+ P - 52
M P-
P - 53 → MN
3~ DE11 P - 54
3.6.4 DE1…-34…NN-…
3 AC 380/480 V
50/60 Hz PE
DI2
DI3
AI1
DI4
U V W 0V +10 V 1 2 3 4 13 14
RUN Mode 0
FWD
REV
FF1
f-REF
PES
R1 P - 51
4K7
+ P - 52
M P-
P - 53 → MN
3~ DE11 P - 54
4 Operation
DANGER
DANGER
Hazardous voltage!
The safety instructions on pages I and II must be followed.
DANGER
DANGER
DANGER
NOTICE
Inching operation using the mains contactor is not permitted.
Contactors and switchgear (repair and maintenance switches)
on the motor side must not be opened while the motor is in
operation.
Inching the motor with contactors and switchgear at the
DE1... variable speed starter’s output is not permissible.
NOTICE
Make sure that starting the motor will not put anyone or
anything in danger. Disconnect the driven machine if there is a
danger in an incorrect operating state.
REF
▶ For simple commissioning with the preset default settings, connect the
DE1... variable speed starter as shown in the connection example above.
The reference value potentiometer should have a fixed resistor with a resis-
tance of at least 1 kΩ min and at most 10 kΩ max (connect to control termi-
nals +10 V and 0 V). A value of 4.7 kΩ is recommended.
Ramp
3s 5s
Fixed Freq.
1s
10s STATUS
0.1s
15s
180s
30s 60Hz
120s min
60s max
2 3 50Hz
1
4
0 SET
5
9 6
8 7 25% 100%
Mode
I Motor
DXE-EXT-S
ET
Ramp
3s 5s
Fixed Freq.
0.1s
1s
10s STATUS ②
15s
⑦ 180s
120s 60s
30s
min
max
60Hz
2 3 50Hz
1
4
0
5
SET ③
⑥ 9
8 7
6
25% 100%
Mode
I Motor
DXE-EXT-S
ET ④
⑤
Figure 53: DXE-EXT-SET designation
a Status LED
b Mounting clips for DE1... variable speed starters
c 50/60 Hz selector switch – used to automatically adjust the default settings as required for the mains
frequency being used
d SET pushbutton – used to transfer the modified settings to the DE1... variable speed starter
e I Motor potentiometer – can be used to adjust the motor protection setting (I x t value)
f Mode selector switch – used to configure the control terminals’ functions
g Ramp selector switch – used to change the ramp times (acceleration and deceleration)
h Fixed Freq. potentiometer – used to adjust fixed frequency FF1 within the range defined by the
minimum and maximum limits
i Mode – overview of control terminal configurations
5.2 Plugging the module into / removing it from a DE1... variable speed starter
The DXE-EXT-SET configuration module is designed to be plugged into the
DE1... variable speed starter’s RJ45 socket in such a way that the module’s
two mounting clips will go into the corresponding openings on the starter.
L1/L L2/N
L3 L1/L L2/N
L3
0 V +10 V 1
2 3 4 13 14
0 V +10 V 1
2 3 4 13 14
U V W
2 U V W
Ramp
3s 5s
Fixed Freq.
1s
10s STATUS
0.1s
15s
180s
30s 60Hz
120s min
60s max
2 3 50Hz
1
4
0 SET
5
9 6
8 7 25% 100%
Mode
I Motor
DXE-EXT-SET
NOTICE
Changing drive-specific settings!
For example:
• The control terminals’ configuration (mode = P-15)
• Current limitation (I Motor = P-08)
• Acceleration and deceleration times (Ramp = P-03 and
P-04)
• Fixed frequency value (FF1 = P-20)
• All parameter values based on the basic frequency
(50/60 Hz → P-01)
The following table goes over the use and functions of the operator control
and indication elements on the DXE-EXT-SET configuration module when it is
plugged in and the DE1... variable speed starter is ready for operation (Run
LED on).
STATUS yellow The settings on the DXE-EXT-SET configuration module are not identical to the parameter values on
the DE1... variable speed starter.
Example:
• The settings on the plugged-in configuration module have changed.
• A configuration module with different settings has been plugged in
Green – flashing slowly The SET button has been pressed for about 2 seconds in STOP mode. All the settings in the
(three times for 2 s), DXE-EXT-SET module are being transferred to the DE1... variable speed starter’s parameters.
then showing a contin- A green continuous light indicates that the data transfer has been completed successfully.
uous green light
fast flashing (4 Hz) The SET button has been pressed briefly (< 1 s). The Fixed Freq. potentiometer is active and is directly
overwriting the value in the DE1... variable speed starter’s P-20 (FF1) parameter.
Note:
The drive’s speed can be directly adjusted in RUN mode, provided there is an FF1 enable signal at the
appropriate control terminal (see modes 0, 2 , 3, 4, 7, 8 = P-15).
If the SET button is pressed again, the current Fixed Freq. potentiometer value will be stored in P-20.
Ramp
Ramp selector switch
3s 5s 0.1 s / 1 s / 3 s / 5 s / 10 s / 15 s / 30 s / 60 s / 120 s / 180 s
1s 10s The 10-setting Ramp selector switch can be used to select a set acceleration time (P-03) and
deceleration time (P-04). The selected ramp time must be activated with the SET button (pressed for
0.1s 15s
2 seconds) while in STOP mode (the STATUS LED will flash three times for 2 seconds and will then
180s 30s show a continuous green light).
120s 60s
f2
[Hz]
P-09 = Rated motor P-09
frequency
Note:
The drive’s speed can be adjusted directly in RUN mode when there is an FF1 enable signal at the
appropriate control terminal (see modes 0, 2, 3, 4, 7, 8 = P-15). If the SET button is pressed again
briefly, the frequency value currently being transferred will be stored in P-20.
Potentiometer I Motor
The I Motor potentiometer can be used to adjust the value of the motor current (P-08) for the motor
protection function (I x t) to a value between 10 % and 100 % of the DE1... variable speed starter’s
rated operational current. The set percentage value needs to be activated in STOP mode by pressing
the SET button (and holding it down for 2 seconds) (the STATUS LED will flash three times for
10% 100%
Example: 2 seconds and will then show a continuous green light).
I Motor
Mains voltage:
ULN = 400 V → P-07
→ 2.1 A = P-08
Connection: U V W
1410 mi n-1 50 Hz
Star switching
U1 V1 W1
P-10 P-09
W2 U2 V2
control terminals.
The Mode selector switch can only be used if P-12 = 0.
8 = START/DIR/Select REF/f-Fix1/REF
9 = START/DIR/EXTFLT/REF
50Hz
STATUS
EXT FLT = External fault message (if the terminal is open) EXT FLT
SET
100%
max
Fixed Freq.
f-Fix Select B0, f-Fix Select B11 = Fixed frequencies (binary-coded) f-Fix Select B0; f-Fix Select B1
I Motor
2 = FWD/REV/Select f-Fix Bit0/Select f-Fix Bit1
10%
min
15s
30s
6
4
Mode
60s
Ramp
7
5s
3
3s
8
120s
9
180s
1s
1
3 = FWD/Select REF/f-Fix1/EXTFLT/REF
0
0.1s
4 = FWD/UP/Select REF/f-Fix1/DOWN
0 = FWD/REV/Select REF/f-Fix1/REF
Mode 0
Default settings 0V +10 V 1 2 3 4
With two operating directions (FWD, REV);
FWD
REV
f-Fix1
f-REF
Mode 1 Note:
external fault message 0V +10 V 1 2 3 4
If using directly connected thermistors, take
With two operating directions (FWD, REV);
FWD
REV
EXTFLT
f-REF
configuration:
ϑ
light M
3~ Thermistor (PTC) connection.
• Fault Code: The LED will flash with two pulses
(2 pulses – external fault) A fault message will be produced at resistances equal to
ϑ
Mode 2
0V +10 V 1 2 3 4
Fixed frequencies (1)
REV
FWD
Select
f-Fix Bit0
Select
f-Fix Bit1
With two operating directions (FWD, REV); fixed
frequency reference value via binary-coded inputs.
Mode 3
0V +10 V 1 2 3 4
one operating direction (FWD) FWD
f-Fix1
EXTFLT
f-REF
Frequency reference value via potentiometer
(0 - +10 V) or via fixed frequency (FF1 = 20 Hz).
An external fault message (EXTFLT) can be
connected to input DI3 (see mode 1).
Mode 4
0V +10 V 1 2 3 4
Digital frequency reference value (1), one oper-
FWD
UP
f-Fix1
DOWN
UP
EXTFLT
DOWN
REV
UP
DOWN
Mode 7
0V +10 V 1 2 3 4
Fixed frequencies (2)
FWD
Select
f-Fix Bit0
EXTFLT
Select
f-Fix Bit1
One operating direction (FWD); fixed frequency
reference value via binary-coded inputs:
DIR
f-Fix1
f-REF
ENA enable signal
The operating direction will be determined based
on the DIR (Low = FWD / High = REV) control
command. The frequency reference value is set via
the potentiometer (0 - +10 V) or via the fixed
frequency (FF1 = 20 Hz).
Note:
If there is a wire breakage at DI2 (DIR = REV), the
operating direction will be reversed automatically
(FWD)!
Mode 9
0V +10 V 1 2 3 4
Machine control (2), ENA enable signal
ENA
DIR
EXTFLT
f-REF
Note:
If there is a wire breakage at DI2 (DIR = REV), the
operating direction will be reversed automatically
(FWD)!
6 Parameter
Following is a description of the DE1... variable speed starter’s parameters
and functions.
These parameters can be accessed using the device’s front RJ45 interface
and require optionally available interface converters in order to be displayed
and adjusted:
• DX-KEY-LED keypad (version 1.2 or higher) with the corresponding
3 m-long patch cable with RJ45 connectors
• DX-CBL-PC-1M5 interface converter (RJ45 to USB, galvanically isolated,
with 1.5 m-long cable) for connecting to a computer with the drivesCon-
nect parameter configuration program.
• DX-COM-STICK communication stick for copying and saving parameters
on other DE1... devices, as well as for establishing a wireless connection
(Bluetooth) to a computer with the drivesConnect parameter configura-
tion program.
L1/L L2/N
L3
1 2 3 4 5 6 7 8
RJ45
0 V +10 V 1
2 3 4 13 14
U V W
View
(Display)
Controls
(buttons)
Start button
Motor start with the pre-selected operating direction (FWD, REV):
• see parameter P-12 (e.g. P-12 = 1)
• Enable signal (+10 - 24 V) to DI1 (FWD) or DI2 (REV)
Note:
If P-24 = 2 or 3, the START button will be locked.
Stop button
• Stops the running motor with the stop mode set in P-05:
• see parameter P-12 (e.g. P-12 = 1)
• Enable signal (+10 - 24 V) at DI1 (FWD) or DI2 (REV)
• Example: If P-05 = 1, the drive will stop with the deceleration time set in P-04
• Reset – used to reset fault messages.
Note:
If P-24 = 2 or 3, the STOP button will be locked.
OK button
• Used to switch the display value between Hz / rpm and A
• Parameter input – used to activate the parameter input function (editing mode;
hold down for 2 s)
• Change parameter value – used to start changing a parameter value (the display value
will flash)
• Save – used to confirm and activate the set parameter value (hold down for 2 s)
UP button
• Used to increase the numeric value or parameter number (exponentially)
• Used to increase the output frequency (motor speed) (see parameters P-12 and P-24)
DOWN button
• Used to lower the numeric value or parameter number (exponentially)
• Used to lower the output frequency (motor speed) (see parameters P-12 and P-24)
Keypad address + +
(keypad port) on an OP bus
P-00 P0-01
P-01 P-01
P0-02
P-02 P-02
P-16
P-41
P-51
P-52
DE11
P-53
P-54
When the setting in table 18 is used and an enable signal (FWD, REV) is
given, the DE1... variable speed starter will start the motor with the
configured acceleration ramp (P-03) and get it to 20 Hz (= f-min) if the
frequency reference value (f-REF) is zero.
A frequency reference value of 0 to 10 V, for example, can be used to adjust
the drive’s speed from 20 Hz (= f-min) to f-max (P-09).
6.2 drivesConnect
6.4 SmartWire-DT
The centrally controlled SmartWire-DT wiring system can be used to
cyclically configure the parameters of and control the DE1... variable speed
starter.
The SmartWire-DT system requires a special 8-pin connecting cable, as well
as the corresponding plugs.
To connect the DE1... variable speed starter to the SmartWire-DT wiring
system, you will need the optionally available DX-NET-SWD3 interface
module. This module needs to be plugged into the DE1... variable speed
starter’s front RJ45 port (→ section 9.3, “SmartWire-DT DX-NET-SWD3”,
page 138).
Ready
L1/L L2/N
L3
I A
O
Ready
SWD4-8SF2-5
I A
+ 15V O
0 V +10 V 1
2 3 4 13 14
U V W
Abbreviation Meaning
P-01 129 STOP rw f-max P-02 - 250.0 50 Hz Sets the upper limit for the speed of the motor.
(300.0) Hz (60 Hz)
This can be set to any value between “f-min”
and 5x the “motor nom frequency”.
“Motor Nom Speed” (P-10) = 0, the maximum
speed limit will be displayed in Hz.
“Motor Nom Speed” (P-10) > 0, the maximum
speed limit will be displayed in rpm.
P-02 130 STOP rw f-min 0 Hz - P-01 0 Hz Sets the lower limit for the speed of the motor
P-04 132 RUN rw t-dec 0.1 - 300 s 5.0 s Sets the deceleration ramp time in seconds.
fout
[Hz]
P-01
P-09
P-02
P-03 P-04 t [s]
t1 t2
If there is a given acceleration time t1 and a given deceleration time t2, the
set values for P-03 (t-axx) and P-04 (t-dec) can be calculated as follows for a
higher output frequency (P-01):
t1 x P-09 t2 x P-09
P-03 = , P-04 =
P-01 P-01
If the value set for f-min (P-02) is different from 0 Hz, the drive will accelerate
with the acceleration time configured in P-03 to a value of f-min in time tf-min
after receiving an enable signal (FWD, REV).
Example
P-02 = 20 Hz (= f-min), P-03 = 5 s, P-09 = 50 Hz
P-02 x P-03 20 Hz x 5 s
tf-min = = = 2s
P-09 50 Hz
The overvoltage control function (default setting: P-31 = 0) will monitor the
DC link voltage’s magnitude and prevent the DE1... variable speed starter
from being switched off if the motor’s energy recovery results in the DC link
voltage exceeding its limits. The output frequency will be automatically
adjusted (U/f).
The fault message in the event of an excessive DC link voltage when
P-31 = 1 will be: Fault Code LED: 3 pulses – overvoltage.
230/400 V 3.2/1.9 A
0.75 kW cosϕ 0.79
1410 min -1 50 Hz
P-10 P-09
→ When the DE1... variable speed starter is used with its default
settings, the motor data (P-07, P-08, P-09) will match the
starter’s rated operational data. This means that the default
motor data will depend on the DE1... model being used.
When selecting the rating data, take the dependency of the circuit types on
the mains voltage into account:
• 230 V in P-07 → Delta circuit → P-08 = 3.2 A
• 400 V in P-07 → Star connection → P-08 = 1.9 A
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
P-07 135 STOP rw Motor Nom 50 - 500 V 220 V, Defines the Motor rated voltage.
Voltage 230 V,
380 V, When the output frequency is greater than
400 V, the “Motor Nom Frequency” (P-09), the
460 V output voltage is controlled at the level set
with “Motor Nom Voltage” (P-07).
P-081) 136 STOP rw Motor Nom (10 - 100 %) Ie Ie Motor rated current.
Current
By setting the “Motor Nom Current” in the
speed starter, the motor overload protec-
tion is configured to match the motor
rating.
When the measured motor current exceeds
“Motor Nom Current”, the decimal points
on the display (option) will flash to indicate
an overload condition.
If this condition persists, the speed starter
will eventually trip, displaying I.t-trP,
preventing thermal overload of the motor.
P-09 137 STOP rw Motor Nom 20.0 - 300 Hz 50 Hz The rated frequency of the motor.
Frequency (60 Hz) This is the frequency at which “Motor Nom
Voltage” is applied to the motor. Below this
frequency, the applied motor voltage will
be reduced. Above this frequency the
voltage remains limited to “Motor Nom
Voltage”.
P-10 138 STOP rw Motor Nom 0/200 - 18000 0 Motor rated speed
Speed rpm
P-10: 0: the speed of the motor will be
displayed in Hz.
P-10 > 0: the speed related parameters
(f-max, f-min etc.) will be displayed in rpm.
The slip compensation is also activated,
where the shaft speed of the motor is main-
tained under varying load conditions by
compensating for the load-dependent slip
of the motor.
If “Motor Nom Speed”: motor synchronous
speed (e.g. 3000rpm for a 2-pole 50 Hz
motor), the speed can be displayed in rpm
without activating the slip compensation.
1) The parameter’s values will not be copied if the parameters are copied to a DE1... variable speed starter with a different output rating.
NOTICE
The thermal model will not protect the motor if there is reduced
cooling due to dirt, dust, etc.
The computed thermal motor model will be automatically saved when the
supply voltage is switched off and used as a basis for additional calculations
when the supply voltage is switched back on. When P-33 = 1, it is automati-
cally set to 0.
If the motor current is higher than the value set in P-08 (I x t) for an extended
period of time, the DE1... variable speed starter will be automatically
switched off with the following fault message:
• Fault Code LED: 1 pulse – overload.
• DX-KEY-LED: I.t-trP. The overload duration up until the moment the
device is switched off will be shown by flashing decimal points.
P-33 161 STOP rw T-Memory 0; 1 0 When enabled, the motor thermal memory
Enable retention function will save the calculated
motor thermal history on drive power
down, using this saved value as the starting
value on next power up. If this function is
disabled, the motor thermal history is reset
to zero on every power up.
NOTICE
DE1... variable speed starters are built in accordance with
IEC/EN 61800-5-1. This requires double insulation between
mains supply circuits and low-voltage circuits. Accordingly,
thermistors in the motor must have double insulation relative to
the motor winding in order not to negatively affect the PDS’
entire insulation system.
+10 V 3 R
[Ω]
EXTFLT
ϑ
M 12000
3~
ϑ
1650 1600 Ω → Reset
750
Tolerance limit
60
Note:
The assigned control signal terminal functions will depend
on the value set in P-12.
P-19 147 STOP rw DI3 Logic 0; 1 0 This parameter defines the logic of the digital input 3.
0: OFF
1: ON
P-11 139 RUN rw V-Boost 0.0 - 40.0 % 0.0 % Voltage is used to increase the applied
motor voltage at low output frequency, in
order to improve low speed and starting
torque.
Excessive voltage boost levels may result
in increased motor current and tempera-
ture, and forced ventilation may be
required.
U U
[%] [%]
① ①
P-07 P-07
0...40 % P-07
P-11
f [Hz] f [Hz]
P-02 = 0 Hz P-09 P-01 P-02 = 0 Hz 50 % P-09 P-09 P-01
Energy Optimizer
If P-06 = 1, the DE1... variable speed starter’s energy optimizer will be
enabled, in which case the output voltage will be adjusted automatically
based on the load. In partial load scenarios, this function will reduce the
output voltage and, as a result, the losses in the motor. Accordingly, energy
consumption levels will decrease.
M M
b
M2 M2
a
a
M1 M1
Dn
n1 n n2 n1 n
b
Figure 67: Speed behavior with and without slip compensation
When there is no slip compensation, load changes ① on the motor shaft will
result in a greater slip (Δn) and, as a result, a change in rotor speed ②.
In this case, the speed behavior of a three-phase asynchronous motor is
comparable to operation on a constant AC supply system. Speed changes
caused by loads (n1 → n2) will not be compensated for.
6.5.5 DC braking
When using DC braking, DE1... variable speed starters apply a DC voltage to
the stator windings of the connected three-phase motor. This makes it possi-
ble to brake motors that are already rotating (e.g., pumps and fans) before
starting them, as well as to hold braked motors (e.g., handling equipment
and winding gear) in a stop position for a specific time.
DC braking can be activated with parameter P-25, while parameter P-26 can
be used to define the braking time (maximum: 10 seconds). The braking
voltage and the resulting braking torque can be adjusted with P-27 as a
percentage of nominal motor voltage P-07. Higher values will produce a
higher braking torque, but will also result in increased motor heating.
If a deceleration ramp is active (P-05 = 1), parameter P-28 can be used to
define an activation frequency at which the device will automatically switch
to DC braking if a stop command has been issued.
If P-05 = 0 (“coasting”), DC braking will be activated as soon as a stop
command is given. In this case, P-28 will be ignored.
P-25 153 STOP rw DCBrake 0-3 0 Sets the instances when DC braking is
enabled.
0: OFF
1: On at Stop
2: On before Start
3: On before Start and at Stop
P-26 154 RUN rw t-DCBrake@Stop 0 - 10 s 0.0 s Duration of DC braking at Stop and before
Start
P-27 155 RUN rw DCBrakeVoltage (0 - 100 %) P-07 0.0 s Amount of DC voltage as a percentage of
the “Motor Nom Voltage” that is applied to
the motor during DC braking.
P-28 156 RUN rw f-DCBrake@Stop 0 - P-01 0.0Hz Output frequency in Hz at which DC braking
starts during the deceleration phase.
For DE1... variable speed starters, the term “reference value” is used as a
general term that encompasses analog reference values (f-REF), digital refer-
ence values (UP, DOWN), fixed frequencies (FF1 to FF4), and selecting an
operating direction (FWD, REV). Meanwhile, the term “control” is used as a
general term that encompasses the enable signal (ENA), the operating direc-
tion reversing signal (DIR), and the external fault message (EXTFLT).
By default (P-12 = 0, P-15 = 0), the control terminals are used to control the
DE1... device and set its setpoints.
0V +10 V 1 2 3 4
FWD
REV
f-Fix1
f-REF
Ramp
3s 5s
Fixed Freq.
1s
10s STATUS
0.1s
15s
180s
30s 60Hz
120s min
60s max
2 3 50Hz
1
4
0 SET
5
9 6
8 7 10% 100%
Mode
I Motor
DXE-EXT-SET
The acronyms and abbreviations used for the control terminals’ function are
defined below:
UP, DOWN Digital frequency reference value within a range of f-min (P-02) to f-max
(P-01). Controlled (HIGH level) with UP = increase and DOWN = lower.
START, DIR START = Enable signal (HIGH level) at DI1 and start command with the
operating direction preselected with DI2 (= DIR): HIGH = counterclockwise
rotating field, LOW = clockwise rotating field
in DE11 only
4: CANopen: internal ramp time
5: CANopen: CANopen ramp time
Extended parameter range (access code: P-14 = 101 in default settings)
P-15 143 STOP rw DI Configura- 0-9 0 Function of the control terminals
tion Selection When P-12 = 0, control signal terminals DI1 to DI4 can be
configured with the following functions:
Note:
The assigned control signal terminal functions will depend
on the value set in P-12.
0V +10 V 1 2 3 4
FWD
REV
f-Fix1
Figure 70: Optional DX-KEY-LED keypad and control terminals with
P-15 = 0 (default setting, mode 0)
In both settings (P-12 = 1, P-12 = 2), the control terminals can be configured
with P-15 as follows:
6.5.6.3 SmartWire-DT
When the device is used together with SmartWire-DT, the control terminals
can be configured as shown below by using parameter P-15.
0 START n. F. n. F. n. F.
1 START n. F. EXTFLT n. F.
2 START n. F. n. F. n. F.
3 START n. F. EXTFLT n. F.
4 START n. F. n. F. n. F.
5 START n. F. EXTFLT n. F.
6 START n. F. n. F. n. F.
7 START n. F. EXTFLT n. F.
8 START n. F. n. F. n. F.
9 START n. F. EXTFLT n. F.
n. F. = no Function
When configured this way, the control terminals “n. F.” will have no
function whatsoever!
P-24 RUN rw Digital Reference 0, 1, 2, 3 0 Defines the behavior of the drive on START when used in
Reset Mode Keypad control or when controlled with UP/DOWN commands
via terminals.
Auto r: START and STOP button on the keypad are disabled. DE1
starts with a START command at the terminals.
AI1
P-17 = 1.000
(10 V)
P-17 = 2.000
(5 V)
P-01 f
1: 0 V = f-max (P-01)
10 V = f-min (P-02)
P-16 144 STOP rw AI1 Signal Range 0, 1, 2, 3 0 Configures the Analog input 1 for the
selected signal source type.
0 - 10 V
0 - 20 mA
t 4 - 20 mA (Trip in case of wire break)
r 4 - 20 mA (Ramps to f-fix1 (P-20) in case
of wire break)
P-17 145 RUN rw AI1 Gain 0.10 - 2,500 1,000 Scaling of the Analog Input 1
3. P-14 = 123 Test: The new code unlocks access to all parameters.
6. P-14 ≠123 A value other than 123 needs to be entered for parameter
P-14! After this value is entered, only parameters P-01
through P-14 will continue to be accessible. All other
parameters will remain inaccessible until the new access
code (123) is entered. After doing so, the parameter lock
can be unlocked by setting P-39 to 0.
P-14 142 RUN rw Password 0 - 65535 0 Entry of the password to get access to the
extended parameter set.
The value to be put in is determined by P-38
(default: 101). Extended parameters are
accessible.
P-38 166 RUN rw Password Level 2 0 - 9999 101 Defines the password which is used to get
access to extended parameter set (Level 2).
Access via P-14.
P-39 167 RUN rw Parameter Lock 0; 1 0 Determines whether to lock the parameters
X1
+10...+24 V DC
+10 V
< 20 mA
DI1
DI2
DI3
AI1
DI4
0V +10 V 1 2 3 4
The status of the digital inputs will be represented as single bits (0000 = DI1,
DI2, DI3, DI4). They can be used to monitor whether a control signal (e.g.,
from an external PLC) activates the variable speed starter’s inputs (DI1 - DI4).
This is an easy way to check wiring (wire breakage). Following are a few
examples:
7.2 CANopen
8 Technical Data
The following tables show the performance characteristics for the various
DE1... variable speed starter models together with the motor power that are
compatible with them.
8.1 Features
Part no. Rated opera- Frame Degree of Assigned motor power
tional size protection
current
Ie FS IP P (230 V, 50 Hz) P (220 - 240 V, 60 Hz)
A kW HP
Mains supply voltage: 1 AC 230 V (200 - 240 V ±10 %), 50/60 Hz,
Output voltage: 3 AC 230 V (200 - 240 V ±10 %), 50/60 Hz
DE1…-121D4… 1.4 FS1 IP20 0.25 1/3
DE1…-122D3… 2.3 FS1 IP20 0.37 1/2
DE1…-122D7… 2.7 FS1 IP20 0.55 1/2
DE1…-124D3… 4.3 FS1 IP20 0.75 1
DE1…-127D0… 7 FS1 IP20 1.5 2
DE1…-129D6… 9.6 FS2 IP20 2.2 3
1) The rated motor currents apply to normal internally and surface-cooled three-phase motors.
Mains connection
Rated opera- Ue V 230, single- 230, single- 230, single- 230, single- 230, single- 230, single-
tional voltage phase phase phase phase phase phase
Mains voltage ULN V 200 - 240 200 - 240 200 - 240 200 - 240 200 - 240 200 - -240
±10 % ±10 % ±10 % ±10 % ±10 % ±10 %
(180 - 264) (180 - 264) (180 - 264) (180 - 264) (180 - 264) (180 - 264)
Mains frequency f Hz 50/60 ±10 % 50/60 ±10 % 50/60 ±10 % 50/60 ±10 % 50/60 ±10 % 50/60 ±10 %
Input current ILN A 3.6 6.2 7.3 11.3 17.4 23.2
(without mains
choke)
Power section
Rated opera- Ie A 1.4 2.3 2.7 4.3 7 9.6
tional current
Overload I2-150 A 2.1 3.45 4.05 6.45 10.5 14.4
current, 1.5 x Ie,
cyclically for
60 s every 600 s
Overload I2max A 2.8 4.6 5.4 8.6 14 19.2
current, max.
2 x Ie every
600 s
Output voltage U2 V 230, 3-phase 230, 3-phase 230, 3-phase 230, 3-phase 230, 3-phase 230, 3-phase
at Ue
Output f2 Hz 0 - 50/60 0 - 50/60 0 - 50/60 0 - 50/60 0 - 50/60 0 - 50/60
frequency (max. 300) (max. 300) (max. 300) (max. 300) (max. 300) (max. 300)
Frequency reso- Δf % 0.025 0.025 0.025 0.025 0.025 0.025
lution (refer-
ence value)
Pulse frequency fPWM kHz 16 (4/8/12/16/ 16 (4/8/12/16/ 16 (4/8/12/16/ 16 (4/8/12/16/ 16 (4/8/12/16/ 16 (4/8/12/16/
(audible) 24/32) 24/32) 24/32) 24/32) 24/32) 24/32)
Output reduction None None None None None None
between 50 °C
and 60 °C
Contact current IPE mA < 3.5 AC/ < 3.5 AC/ < 3.5 AC/ < 3.5 AC/ < 3.5 AC/ < 3.5 AC/
< 10 DC < 10 DC < 10 DC < 10 DC < 10 DC < 10 DC
DC braking 0 - 100 % Ue, 0 - 10 s, parameterizable
100/50 PV W 13 14 15 16 33 49
90/100 PV W 13 14 15 15 32 47
50/100 PV W 14 17 20 59 43 70
50/50 PV W 12 12 12 15 31 37
50/25 PV W 11 11 10 10 19 28
0/100 PV W 13 16 19 32 46 79
0/50 PV W 10 10 11 15 21 35
0/25 PV W 10 10 10 13 15 25
Motor feeder
Motor power, assigned
at 230 V, P kW 0.25 0.37 0.55 0.75 1.5 2.2
50 Hz
at 220 -240 V, P HP 1/3 1/2 1/2 1 2 3
60 Hz
Apparent power at rated value
at 230 V S kVA 0.56 0.92 1.08 1.71 2.79 3.82
at 240 V S kVA 0.58 0.96 1.12 1.79 2.91 3.99
Control section
Relay
Contact S (RUN signal)
Voltage, U V 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC
maximum
Load current, I A 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1
maximum
Reference voltage/Control voltage
Output Uc V 10 10 10 10 10 10
voltage
Max. permis- Ic mA 20 20 20 20 20 20
sible load
current
Analog input
Resolution 12-bits 12-bits 12-bits 12-bits 12-bits 12-bits
Voltage Us V 0 - +10 0 - +10 0 - +10 0 - +10 0 - +10 0 - +10
Digital input
High signal Uc V 9 - +30 9 - +30 9 - +30 9 - +30 9 - +30 9 - +30
voltage level
Input current Is mA 1.15 (10 V)/ 1.15 (10 V)/ 1.15 (10 V)/ 1.15 (10 V)/ 1.15 (10 V)/ 1.15 (10 V)/
3 (24 V) 3 (24 V) 3 (24 V) 3 (24 V) 3 (24 V) 3 (24 V)
Enclosure
Frame size FS1 FS1 FS1 FS1 FS1 FS2
Dimensions mm 45 x 230 x 169 45 x 230 x 169 45 x 230 x 169 45 x 230 x 169 45 x 230 x 169 90 x 230 x 169
(W x H x D)
Maximum permissible Degrees 5 5 90 90 90 90
deviation from vertical
installation position
Internal device fan No No Yes Yes Yes Yes
Degree of protection IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0
Weight m kg 1.04 1.04 1.06 1.06 1.06 1.68
Mains connection
Rated operational voltage Ue V 380/400/480, 380/400/480, 380/400/480, 380/400/480,
3-phase 3-phase 3-phase 3-phase
Mains voltage ULN V 380 - 480 ±10 % 380 - 480 ±10 % 380 - 480 ±10 % 380 - 480 ±10 %
(342 - 528) (342 - 528) (342 - 528) (342 - 528)
Mains frequency f Hz 50/60 ±10 % 50/60 ±10 % 50/60 ±10 % 50/60 ±10 %
Input current ILN A 1.7 3.1 4.9 7
(without mains choke)
Power section
Rated operational current Ie A 1.3 2.1 3.6 5
Overload current, 1.5 x Ie, cyclically I2-150 A 1.95 3.15 5.4 7.5
for 60 s every 600 s
Overload current, max. 2 x Ie every I2max A 2.6 4.2 7.2 10
600 s
Output voltage at Ue U2 V 380/400/480, 380/400/480, 380/400/480, 380/400/480,
3-phase 3-phase 3-phase 3-phase
Output Frequency f2 Hz 0 - 50/60 0 - 50/60 0 - 50/60 0 - 50/60
(max. 300) (max. 300) (max. 300) (max. 300)
Frequency resolution Δf % 0.025 0.025 0.025 0.025
(reference value)
Pulse frequency (audible) fPWM kHz 16 (10/12/14/16/ 16 (10/12/14/16/ 16 (10/12/14/16/ 16 (10/12/14/16/
18/20) 18/20) 18/20) 18/20)
Derating between 50 °C and 60 °C None • None if fPWM • None if fPWM ≦ None
≦ 16 kHz 16 kHz
• None if • None if
fPWM ≦ 20 kHz, Ie ≦ 3.2 A
up to a max. of • None up to a
57 °C max. of 57 °C
• None if
Ie ≦ 1.6 A
Contact current IPE mA < 3.5 AC / < 10 DC < 3.5 AC / < 10 DC < 3.5 AC / < 10 DC < 3.5 AC / < 10 DC
DC braking 0 - 100 % Ue, 0 - 10 s, parameterizable
Heat dissipation (idle, standby) PV W 5.13 5.13 5.13 5.52
Heat dissipation (speed/torque)
100/100 PV W 18 28 47 65
90/100 PV W 17 27 45 63
100/50 PV W 14 19 31 51
90/100 PV W 14 17 30 50
50/100 PV W 18 28 45 61
50/50 PV W 12 17 28 48
50/25 PV W 11 14 25 37
0/100 PV W 21 25 41 53
0/50 PV W 12 12 22 41
0/25 PV W 11 12 20 34
Motor feeder
Motor power, assigned
at 400 V, 50 Hz P kW 0.37 0.75 1.5 2.2
at 440 - 480 V, 60 Hz P HP 1/2 1 2 3
Apparent power at rated value
at 400 V S kVA 0.90 1.45 2.49 3.46
at 480 V S kVA 1.08 1.75 2.99 4.16
Control section
Relay
Contact S (RUN signal)
Voltage, maximum U V 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC
Load current, maximum I A 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1
Reference voltage/Control voltage
Output voltage Uc V 10 10 10 10
Analog input
Resolution 12 Bit 12 Bit 12 Bit 12 Bit
Voltage Us V 0 - +10 0 - +10 0 - +10 0 - +10
Digital Input
High signal voltage level Uc V 9 - +30 9 - +30 9 - +30 9 - +30
Input current Ic mA 1.15 (10 V)/ 1.15 (10 V)/ 1.15 (10 V)/ 1.15 (10 V)/
3 (24 V) 3 (24 V) 3 (24 V) 3 (24 V)
Enclosure
Frame size FS1 FS1 FS1 FS2
Dimensions (W x H x D) mm 45 x 230 x 169 45 x 230 x 169 45 x 230 x169 90 x 230 x 169
Maximum permissible deviation Degree 90 90 90 90
from vertical installation position s
Internal device fan Yes Yes Yes Yes
Degree of protection IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0
Weight m kg 1 1 1 1.6
Mains connection
Rated operational voltage Ue V 380/400/480, 3-phase
Mains voltage ULN V 380 - 480 ±10 % (342 - 528)
Mains frequency f Hz 50/60 ±10 % 50/60 ±10 % 50/60 ±10 % 50/60 ±10 %
Input current (without mains ILN A 8.5 10 12 16.5
choke)
Power section
Rated operation current Ie A 6.6 8.5 11 16
Overload current, 1.5 x Ie, I2-150 A 9.9 12.75 16.5 24
cyclically for 60 s every 600 s
Overload current, max. 2 x Ie I2max A 13.2 17 22 32
every 600 s
Output voltage at Ue U2 V 380/480, 3-phase 380/480, 3-phase 380/480, 3-phase 380/480, 3-phase
Output Frequency f2 Hz 0 - 50/60 (max.300) 0 - 50/60 (max.300) 0 - 50/60 (max.300) 0 - 50/60 (max.300)
Frequency resolution Δf % 0.025 0.025 0.025 0.025
(reference value)
Pulse frequency (audible) fPWM kHz 16 (10/12/14/16/ 16 (10/12/14/16/ 16 (10/12/14/16/ 16 (10/12/14/16/
18/20) 18/20) 18/20) 18/20)
Derating between 50 °C and 60 °C None None • None if fPWM ≦ • None if fPWM ≦
16 kHz 14 kHz up to a
• None if max. of 50 °C
Ie ≦ 10.6 A and • None if fPWM ≦
fPWM ≦ 20 kHz 16 kHz up to a
• None up to a max. of 46 °C
max. of 57 °C • None if
Ie ≦ 14.9 A and
fPWM ≦ 10 kHz
• None if
Ie ≦ 10.6 A and
fPWM ≦ 20 kHz
Contact current IPE mA < 3.5 AC/< 10 DC < 3.5 AC/< 10 DC < 3.5 AC/< 10 DC < 3.5 AC/< 10 DC
DC braking 0 - 100 % Ue, 0 - 10 s, parameterizable
Heat dissipation (idle, standby) Pv W 5.52 5.52 5.52 5.52
Heat dissipation (speed/torque)
100/100 Pv W 90 120 159 240
90/100 Pv W 87 116 154 233
100/50 Pv W 51 73 82 143
90/100 Pv W 50 71 89 138
50/25 Pv W 48 52 64 86
0/50 Pv W 41 58 74 121
0/25 Pv W 38 48 60 81
Motor feeder
Motor power assigned
at 400 V, 50 Hz P kW 3 4 5.5 7.5
at 440 - 480 V, 60 Hz P HP 3 5 7.5 10
Apparent power at rated value
at 400 V S kVA 4.57 5.89 7.62 11.09
at 480 V S kVA 5.49 7.07 9.15 13.30
Control section
Relay
Contact S (RUN signal)
Voltage, maximum U V 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC 250 AC/30 DC
Load current, maximum I A 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1 6 AC-1/5 DC-1
Reference voltage/Control
voltage
Output voltage Uc V 10 10 10 10
Analog input
Resolution 12-bits 12-bits 12-bits 12-bits
Voltage Us V 0 - +10 0 - +10 0 - +10 0 - +10
Digital Input
High signal voltage level Uc V 9 - +30 9 - +30 9 - +30 9 - +30
Input current Ic mA 1.15 (10 V)/3 (24 V) 1.15 (10 V)/3 (24 V) 1.15 (10 V)/3 (24 V) 1.15 (10 V)/3 (24 V)
Enclosure
Frame size FS2 FS2 FS2 FS2
Dimensions (W x H x D) mm 90 x 230 x 169 90 x 230 x 169 90 x 230 x 169 90 x 230 x 169
Maximum permissible deviation Degrees 90 90 90 90
from vertical installation position
Internal device fan Yes Yes yes yes
Degree of protection IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0 IP20/NEMA 0
Weight m kg 1.6 1.6 1.6 1.6
8.4 Dimensions
b2
⌀
⌀1
L1/L L2/N L3
b3
⌀2
b1
b
b4
0 V +10 V 1 2 3 4 13 14
U V W
a1 c1
a c
9 Accessory devices
The DX-KEY-LED keypad can be used to control DE1... variable speed start-
ers externally, configure their parameters, and view their operational data.
A 3 m-long connecting cable with RJ45 plugs is included as standard with
the DX-KEY-LED. The maximum permissible cable length is 100 m.
The DX-KEY-LED keypad is designed to be installed in a control panel door.
The DX-KEY-LED’s degree of protection on the front is IP54.
L1/L L2/N
L3
DX-KEY-LED
0 V +10 V 1
2 3 4 13 14
U V W
DE1 DA1
DC1
L1/L L2/N
DC- L1/L L2/N
L3 L3
L1/L L2/N
L3
1 2 3 4
5 6 7 8
9 10 11 12
13
COM
1 2 3 4 5 6 7 8 9 10 11 14 15 16 17
18
0 V +10 V 1
2 3 4 13 14 U
V W DC+ BR
U V
U W
V W
Figure 76: Example: PowerXL network (OP bus) with two keypads
If using two keypads, the second keypad’s port address (PDP) must be
changed to a value of 2 (default setting = 1). The individual modules are
connected and selected using their PDP address, which can be set as
follows:
• By using parameter P-36 in DC1 variable frequency drives
• By using parameter P5-01 in DA1 variable frequency drives
• By using parameter P-34 in DE1 variable speed starters
Keypad address
The addresses for the individual users can be set by pressing the STOP + ▼
key combination at the same time. With the default setting, the display will
show Adr-01.
Use the arrow keys to assign the user address (Adr-01, Adr-02 to
Adr-63) you want. Then press the STOP + ▼ keys simultaneously again to
save the address in the corresponding device (DE1, DC1, DA1), after which
the device’s data will be loaded onto the keypad.
L1/L L2/N
L3
0 V +10 V 1
2 3 4 13 14
U V W
②
Figure 78: DX-COM-STICK
a Parameter write protection
b RJ45 plug-in connection
c LED – green light
Continuous = Ready for operation (OK)
Flashing = Data transfer to the connected
device
①
⑥ d LED – blue light
Continuous = Bluetooth ready for operation
Flashing = Communicating with a computer
e Button – Read data from connected device
⑤ and store it
f Button – Transfer data from DX-COM-STICK
communication stick to connected device
④ ③
Ready
I A
O
1 2 Ready
SWD4-100LF8-24
0 V +10 V 1
2
SWD4-3LF8-24-2S I
O
0 V +10 V 1
A
3 4 13 14 2 3
SWD4-5LF8-24-2S
4 13 14
SWD4-8SF2-5
U V W U V
Ready
SWD4-10LF8-24-2S + 15V
W
I A
O
SWD4-8SF2-5
SWD4-8SF2-5
+ 15V
L1/L L2/N
L3
L1/L L2/N
L3
drivesConnect
USB
0 V +10 V 1
2 3 4 13 14
0 V +10 V 1
2 3 4 13 14
U V W
U V W
RJ45
USB
6 5 4 3
2 1
PWR
RxD
TxD
SW
Serial
Host computer
DE1… DA1
2 63
DC1
1
DC- L1/L L2/N
L1/L L2/N
L3 L3
(Type A)
1 2 3 4
5 6 7 8
9 10 11 12
USB 1 2 3 4
COM
13
5 6 7
(Type B) 14 15 16 17
8 9 10 11
18
0 V +10 V 1
U
2 3 4 13 14
V W DC+ BR
U V W
U V W
USB
6 5 4 3
2 1
PWR
RxD
TxD
①
SW
Serial
② ② ① DX-COM-PC KIT
RS485 ② DX-SPL-RJ45-2SL1PL
③ DX-CBL-RJ45-...
RJ45
③ OP-BUS ③
NOTICE
When selecting fuses and cables, make sure to always comply
with all the regulations that apply at the installation site.
The cable cross-sectional areas that can be properly clamped in place, as well
as the stripping lengths, are provided in the technical data section
(→ page 119ff.).
Table 38: Protective devices that should be used for DE1...-12… devices
Device Type Input Fuses (IEC) Fuses (UL), Branch-Protection, AWG wiring required
current1)
ILN
SCCR: 14 kA SCCR: 100 kA
A A Single- Two- A 1 pole: 2 pole: Type J: PO no.
phase phase 100 kA Bussmann
277 V AC 480 Y/277 V AC
230 V AC 230 V AC
Table 39: Protective devices that should be used for DE1...-34… devices
Device Input Fuses (IEC) Fuses (UL), Branch-Protection, AWG wiring required
Type current1)
ILN
SCCR 14 kA SCCR 18 kA SCCR PO no.
Type J, Bussmann
CC or T
A A Three-phase A 3 pole 3 pole
NOTICE
The inching operation is not permissible via the mains contactor
(Pause time ≧ 30 s between switching off and on).
DILM A1 1 3 5 13
DILEM
A2 2 4 6 14
DILM12-XP1
P1DILEM
→ If the DE1... variable speed starter is being run at its rated oper-
ational current limit, the variable speed starter’s maximum pos-
sible output voltage (U2) will be reduced to about 96 % of the
mains voltage (ULN) due to the mains choke at a uk value of
approximately 4 %.
L1/L L2/N
L3
0 V +10 V 1
2 3 4 13 14
U V W
8 mm (0.31")
3 4
PE
2
1
L1/L L2/N
L3
The spade lug terminals must be removed directly at the point where they
are connected [1]. The connection cables should not be shortened when
doing so. In order to directly connect the cables to the DE1...’s power termi-
nals (L/l1, L2/N, L3, PE) [4], the cut cable ends must be stripped to a length of
8 mm [2]. If necessary, and in compliance with all applicable local regulations,
ferrules or pin terminals can be installed at the stripped cable ends [3].
10 Fault messages
DE1... variable speed starters feature several internal monitoring functions.
If they detect a state deviating from a normal operating state, they will show
a fault message:
• Operation will stop
• The Status LED will light up with a continuous red light
• The Fault Code LED will flash red (see list of faults)
• The relay contact (control terminal 13/14) will be opened
Run
Status
Fault Code
1 pulse - overload
2 pulses - external fault
3 pulses - over voltage
4 pulses - over current
5 pulses - over temperature
If there is a fault message present, the Status LED will light up with a
continuous red light. Meanwhile, the Fault Code will flash a number of times
(pulses) corresponding to the fault. After a pause of two seconds, the series
of pulses will be repeated again (flashing frequency: 2 Hz). The faults that
occur most frequently in real-life applications are documented on the DE1...
variable speed starter’s housing:
Table 44: Fault messages on the DE1... variable speed starter’s housing
Fault code Cyclical flashing Meaning
(label on housing) frequency of 2 Hz
with 2-second pause
In the event of mains undervoltage, the green Run LED will turn off and the
two red Status and Fault Code LEDs will flash synchronously with a
frequency of 2 Hz.
When the mains voltage is switched on or returns, the two synchronously
flashing Status and Fault Code LEDs will signal that the switched-mode
power supply is working and the DE1... variable speed starter’s operating
state will be checked before the Run LED starts flashing.
If the DE1... variable speed starter has an internal communication fault (CPU
fault), the green Run LED will turn off and the Status and Fault Code LEDs
will both show a continuous red light. → If this occurs, this means that the
DE1 variable speed starter is faulty and must be replaced.
→ The default setting for the DE1... variable speed starter is Auto-0
(P-30).
This means that, once a fault is fixed, the device will not be
restarted automatically, but must be reset instead. In this case,
a rising edge is not required for the enable signal. The enable
signal (DI1 or DI2) can be linked to 10 V.
The following example shows how to access the fault memory with the
DX-KEY-LED keypad:
View Description
Use the ▲ (UP) and ▼ (DOWN) arrow keys to select the fault memory
parameter (P-13) and confirm by pressing the OK button.
If you press the ▲ (UP) arrow key again, the fourth most recent fault
message will be shown.
(2 Hz + 2s)1) [hex]
1x 04 I.t-trP Thermal motor overload • If the decimal points are flashing or OL is displayed on an
external keypad, this means that the motor current set in
P-08 has been exceeded. The device will be switched off
after a time of more than 100 % (I x t value).
→ Reduce the motor load or increase the acceleration time
(P-03).
→ Check the current specifications on the motor’s rating
plate and the value in P-08, as well as the motor’s
configuration (star, delta).
2x 0B E-triP External fault message • The control voltage (HIGH level) at terminal 3 (DI3) has been
switched off and the terminal is configured with the EXTFLT
(P-15 = 1, 3, 5, 7, 9) function.
→ Check the motor’s temperature or the external sensors
if a thermistor is connected with this configuration.
3x 06 O.Volt Overvoltage • Overvoltage in DC link
→ Check the mains-side supply voltage’s magnitude.
→ If the fault message occurs during braking, this means
that the regenerative energy is too high. In this case,
increase the deceleration time (P-04).
4x 03 O-I Overcurrent • Fault message immediately after enable signal or start
command
→ Check the motor connection for line-to-line or earth
faults.
• Fault message during start phase:
→ Check whether the motor can rotate freely (blocked,
mechanical brake).
→ Check the motor’s configuration (star, delta).
→ Increase acceleration time P-03.
→ Lower start voltage P-11.
• Fault message during constant speed
→ Check the drive for overload (shock load) or malfunction.
• Fault message during speed change
→ Check the drive for oscillating loads (e.g., in the case of
pumps and fans).
5x 08 O-t Overtemperature • Overtemperature at internal heat sink
Please check the following:
→ Does the ambient temperature meet specifications?
→ Is there enough air circulation around the DE1... variable
speed starter (clearances above and underneath)?
→ Are the vents clear?
→ In the case of devices with an internal fan:
Is the fan running?
(2 Hz + 2s)1) [hex]
6x 05 PS-trF Power section fault • Fault message from the power section’s output.
→ Check the connection to the motor (short-circuit, earth
fault).
→ Disconnect the cable from terminals U, V, W.
→ If the fault message cannot be reset, please contact
your closest Eaton office.
7x 0C SC-trF Communication fault → Check the connection between the RJ45 interface and
external devices.
→ Make sure that every device on the network has a
unique address.
8x 0A P-dEf Default parameter settings • The parameter’s default setting has been loaded.
→ Press the STOP button on the external keypad.
9x – FLt-dc DC residual ripple • The DC link voltage’s residual ripple is too high.
→ Check whether all three mains voltage phases are
present and whether the voltage difference between the
mains phases is smaller than 3%.
→ Reduce the motor load.
→ If the fault message cannot be reset, please contact
your closest Eaton office.
10 x 12 4-20F Live zero error • The current signal at analog input AI1 has fallen below
3 mA.
→ Check the current source and the wiring to control termi-
nals 4 and 0 V.
11 x 09 V-t Under-temperature • The ambient temperature is lower than -10 °C (frost).
→ Raise the ambient temperature to a temperature above
-10 °C.
12 x 10 th-FLt Thermistor fault • Faulty thermistor on internal heat sink.
→ Please contact your closest Eaton representative.
13 x 11 dAtA-F Data error • The modified parameters were not saved (flash memory) and
the default settings have been loaded instead.
→ If the problem occurs again, please contact your closest
Eaton representative.
1) 2 Hz “Fault Code” LED flashing frequency with 2-second pause
2) Optional external keypad
11 List of parameters
Following is an overview of all the parameters in DE1... variable speed
starters, including a brief description.
The abbreviations and acronyms used in the overview are defined below:
Abbreviation Meaning
Panel Code Panel Code – parameter designation used by the drivesConnect parameter software and the
external DX-KEY-LED keypad’s display.
Panel Code1) The parameter’s values will not be copied if the parameters are copied to a DE1... variable speed
starter with a different output rating.
RUN Access rights to the parameters during operation (RUN)
STOP The parameter can only be accessed in STOP mode
ro/rw Parameter read and write permissions:
ro = read only
rw = read and write
Name Short parameter name
Value • Setting value of the parameter
• value range
• Display value
DS Default setting (the parameter’s value when using the device’s factory settings)
The values in parentheses are the default settings when using a frequency of 60 Hz.
Page The page number in this manual containing a detailed description of the parameter.
ro/rw
Page
P-01 129 STOP rw f-max P-02 - 300.0 Hz 50 Hz Sets the upper limit for the speed of the motor. 90
(60 Hz)
This can be set to any value between “f-min” and 5x the
“motor nom frequency”.
”Motor Nom Speed” (P-10) = 0, the maximum speed limit
will be displayed in Hz.
”Motor Nom Speed” (P-10) > 0, the maximum speed limit
will be displayed in rpm.
P-02 130 STOP rw f-min 0 Hz - P-01 0Hz Sets the lower limit for the speed of the motor 90
ro/rw
Page
P-04 132 RUN rw t-dec 0.1 - 300 s 5.0 s Sets the deceleration ramp time in seconds. 90
Access right
RUN, STOP Name Value DS Description
Modbus ID
Page Code
ro/rw
Page
P-11 139 RUN rw V-Boost 0.0 - 40.0 % 0.0 % Voltage is used to increase the applied motor voltage at 98
low output frequency, in order to improve low speed and
starting torque.
Excessive voltage boost levels may result in increased
motor current and temperature, and forced ventilation
may be required.
P-12 140 RUN rw Local ProcessData 0 - 13 0 Local Configuration of Command and Reference Sources 104
Source ff.
0: Terminal Control. The drive responds directly to signals
applied to the control terminals.
1: Uni-directional Keypad Control. The drive can be
controlled in the forward direction only using an external
or remote Keypad
2: Bi-directional Keypad Control. The drive can be
controlled in the forward and reverse directions using an
external or remote Keypad. Pressing the keypad START
button toggles between forward and reverse.
3: Modbus Control. Control via Modbus RTU communica-
tion.
9: SmartWire-DT Device Control and speed ref.
10: SmartWire-DT Device Control and terminal speed ref.
11: Terminal Control and SmartWire-DT Device speed ref.
12: Not allowed
13: SmartWire-DT Device Control and speed ref. Digital
input sets enable.
P-131) 141 STOP ro Last Fault1 PDP – Most recent - last fault - last but seven fault 113
Last Fault8 PDP fault – eighth
most recent
fault
P-14 142 RUN rw Password 0 - 65535 0 Entry of the password to get access to the extended 112
parameter set.
ro/rw
Page
Extended parameter range (default access code: P-14 = 101)
P-15 143 STOP rw DI Config Select 0-9 0 Function of the control terminals 97,
When P-12 = 0, control signal terminals DI1 to DI4 can be 104
configured with the following functions:
Note:
The assigned control signal terminal functions will
depend on the value set in P-12.
P-16 144 STOP rw AI1 Signal Range 0-3 0 Configures the Analog input 1 for the selected signal 111
source type.
0 - 10 V
0 - 20 mA
t 4 - 20 mA (Trip in case of wire break)
r 4 - 20 mA (Ramps to f-fix1 (P-20) in case of wire break)
P-17 145 RUN rw AI1 Gain 0.10 - 2,500 1,000 Scaling of the Analog Input 1 111
Access right
RUN, STOP Name Value DS Description
Modbus ID
Page Code
ro/rw
Page
P-22 150 STOP rw f-Fix3 P-02 – P-01 40Hz Preset Fixed Frequency 3 103
Value can be adjusted between f-min and f-max. Selec-
tion via a digital control signal.
P-23 151 STOP rw f-Fix4 P-02 – P-01 50 Hz Preset Fixed Frequency 4 103
Value can be adjusted between f-min and f-max. Selec-
tion via a digital control signal.
P-24 152 RUN rw Digital Reference 0, 1, 2, 3 0 Defines the behavior of the drive on START when used in 109
Reset Mode Keypad control or when controlled with UP/DOWN
commands via terminals.
0: OFF
1: On at Stop
2: On before Start
3: On before Start and at Stop
P-26 154 RUN rw t-DCBrake@Stop 0 - 10 s 0.0 s Duration of DC braking at Stop and before Start 101
P-27 155 RUN rw DCBrakeVoltage (0 - 100%) of P- 0.0 s Amount of DC voltage as a percentage of the ”Motor Nom 101
07 Voltage” that is applied to the motor during DC braking.
P-28 156 RUN rw f-DCBrake@Stop 0 - P-01 0.0Hz Output frequency in Hz at which DC braking starts during 101
the deceleration phase.
ro/rw
Page
P-30 158 STOP rw Start Mode EdgE-r, Auto-0 Defines the behaviour of the drive relating to the enable –
Auto-0 - digital input and also configures the automatic restart
Auto-9 function.
0: 960 Bit/s
1: 19.2 kBit/s
2: 38.4 kBit/s
3: 57.6 kBit/s
4: 115.2 kBit/s
Access right
RUN, STOP Name Value DS Description
Modbus ID
Page Code
ro/rw
Page
P-36 164 RUN rw Modbus RTU0 COM 0, 1, …, 8 0 Modbus RTU0 COM Timeout –
Timeout
Time between a communication loss and the resulting
action.
Setting “0” disables the action after communications trip.
t: indicates the drive will trip if time exceeded.
r: indicates the drive will ramp to stop if time exceeded.
0: no action
1: t 30 ms
2: t 100 ms
3: t 1000 ms
4: t 3000 ms
5: r 30 ms
6: r 100 ms
7: r 1000 ms
8: r 3000 ms
P-37 165 STOP rw Parameter Set 0; 1 0 Restores factory parameter settings. 113
P-38 166 RUN rw Password Level2 0 - 9999 101 Defines the password which is used to get access to 112
extended parameter set (Level 2).
Access via P-14.
P-39 167 RUN rw Parameter Lock 0; 1 0 Determines whether to lock the parameters 112
ro/rw
Page
P-45 FireMode Function Defines the functionality of the device in applications,
where fire mode is used.
P-46 Motor Stator Resis- Stator resistance of the motor
tance R1
P-47 RS485-0 Address –
P-48 RS485-0 ParityType RS485 0 Parity Type
U
UL installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Units of measurement . . . . . . . . . . . . . . . . . . . . . . 9
US installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
V
V/Hz Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Voltage categories . . . . . . . . . . . . . . . . . . . . . . . . . 19
Voltage drop, permissible . . . . . . . . . . . . . . . . . . . . 9
Voltage source, external . . . . . . . . . . . . . . . . . . . . 60
W
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wiring system . . . . . . . . . . . . . . . . . . . . . . . . . 20, 36