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Oil Filter Assembly Defects Analysis

1. The document reports production and defect data for oil filter assembly parts produced in February 2022. It lists the part name, part number, operation, total and acceptable quantities produced, rejection quantities and causes. 2. A total of 97,906 parts were produced with 60 rejected, giving an overall rejection rate of 0.06%. The most common defects were seaming damage (40 defects), dent (25 defects) and retainer crack (25 defects). 3. A Pareto chart shows that seaming damage and dent accounted for 80% of the total defects following the 80/20 rule, with seaming damage being the largest single cause of defects.

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Iqbal singh Dhanjal
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393 views2 pages

Oil Filter Assembly Defects Analysis

1. The document reports production and defect data for oil filter assembly parts produced in February 2022. It lists the part name, part number, operation, total and acceptable quantities produced, rejection quantities and causes. 2. A total of 97,906 parts were produced with 60 rejected, giving an overall rejection rate of 0.06%. The most common defects were seaming damage (40 defects), dent (25 defects) and retainer crack (25 defects). 3. A Pareto chart shows that seaming damage and dent accounted for 80% of the total defects following the 80/20 rule, with seaming damage being the largest single cause of defects.

Uploaded by

Iqbal singh Dhanjal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Section : FILTER ASSY.

LINE Defect Contributors Month : Feb -2022


SEAMING SEAMING RETAINER BLOW WITHOUT
DATE PART NAME PART NO OPERATION Total Prod. Qty. OK Qty. TOTAL REJ. % Rejection DENT BOWL CRACK REMARKS
LEAKAGE DAMAGE CRACK HOLE THREAD

1-Feb-21 OIL FILTER ASSY. 10004836AB SEAMING 700 700 0 0.00 2

2-Feb-21 OIL FILTER ASSY. TAFE SIMPSON SEAMING 450 450 0 0.00 4 5

3-Feb-21 OIL FILTER ASSY. 10004704 SEAMING 3400 3400 0 0.00

OIL FILTER ASSY. 10004836AB SEAMING 5806 5800 6 0.10 2


4-Feb-21
OIL FILTER ASSY. 10004836AB SEAMING 1400 1400 0 0.00 1

5-Feb-21 OIL FILTER ASSY. 10004704AC SEAMING 5100 5100 0 0.00 1

6-Feb-21 OIL FILTER ASSY. 10004836AB SEAMING 5002 5000 2 0.04

8-Feb-21 OIL FILTER ASSY. LP6014802 SEAMING 1362 1360 2 0.15 1 3

9-Feb-21 OIL FILTER ASSY. 93250726 SEAMING 5100 5100 0 0.00 5

OIL FILTER ASSY. LP6023802 SEAMING 4700 4700 0 0.00 10


10-Feb-21
OIL FILTER ASSY. 93250726 SEAMING 400 400 0 0.00

OIL FILTER ASSY. 93112482 SEAMING 4400 4400 0 0.00


11-Feb-21
OIL FILTER ASSY. 93112482 SEAMING 5205 5200 5 0.10

12-Feb-21 OIL FILTER ASSY. LP6014400 SEAMING 150 150 0 0.00

13-Feb-21 93112482 SEAMING 5508 5500 8 0.15


OIL FILTER ASSY.
1671510 SEAMING 600 600 0 0.00
15-Feb-21
OIL FILTER ASSY. 93112482 SEAMING 5106 5100 6 0.12 10 5

16-Feb-21 OIL FILTER ASSY. 10004836AB SEAMING 4000 4000 0 0.00

17-Feb-21 OIL FILTER ASSY. 10004803AB SEAMING 3400 3400 0 0.00

18-Feb-21 OIL FILTER ASSY. 93112482 SEAMING 2700 2700 0 0.00

OIL FILTER ASSY. 93112482 SEAMING 4706 4700 6 0.13

19-Feb-21 OIL FILTER ASSY. 9317406 SEAMING 2000 2000 0 0.00

OIL FILTER ASSY. 2565705 SEAMING 4200 4200 0 0.00

20-Feb-21 OIL FILTER ASSY. 10004803AB SEAMING 900 900 0 0.00

21-Feb-21 OIL FILTER ASSY. 1361168 SEAMING 6608 6600 8 0.12

22-Feb-21 OIL FILTER ASSY. LP6023802 SEAMING 3400 3400 0 0.00

23-Feb-21 OIL FILTER ASSY. 93112482 SEAMING 800 800 0 0.00

Section : FILTER ASSY. LINE Defect Contributors Month : Feb - 2022


SEAMING SEAMING RETAINER BLOW WITHOUT
DATE PART NAME PART NO OPERATION Total Prod. Qty. OK Qty. REJ. PCS % Rejection DENT BOWL CRACK REAprKS
LEAKAGE DAMAGE CRACK HOLE THREAD
OIL FILTER ASSY. 2654408 SEAMING 4800 4800 0 0.00
22-Feb-21
OIL FILTER ASSY. VALTRA CLEANING SEAMING 200 200 0 0.00

OIL FILTER ASSY. 2654408 SEAMING 5102 5100 2 0.04 2


23-Feb-21
23-Feb-21
OIL FILTER ASSY. 93022482 SEAMING 900 900 0 0.00

24-Feb-21 OIL FILTER ASSY. 1671510 SEAMING 4800 4800 0 0.00

25-Feb-21 OIL FILTER ASSY. 1360268 SEAMING 6510 6500 10 0.15 10

26-Feb-21 OIL FILTER ASSY. 1360268 SEAMING 6400 6400 0 0.00

27-Feb-21 OIL FILTER ASSY. 1360268 SEAMING 1600 1600 0 0.00

28-Feb-21 OIL FILTER ASSY. 93022482 SEAMING 5805 5800 5 0.09 5

Total 97906 97860 60 0.06 40 0 25 1 0 0 0 0

Rejection PPM 613

Pareto Analysis For the month Of May-19 PARETO ANALYSIS FOR THE MONTH OF Feb-
Sl.No
NATURE OF
Defect Qty. Cummulative
cummulative
80-20
45 22 160
DEFECT percentage 40
40 133 135 135 135 135 135 140
1 SEAMING DAMAGE 25 48 73 80
35
120
2 DENT 40 88 133 80

- 80-20
-CUMMULATIVE %
30

-REJECTION QTY
3 RETAINER CRACK 1 89 135 80 100
25
25
4 WITHOUT THREAD 0 89 135 80 73 80
20
5 BOWL CRACK 0 89 135 80
60
6 SEAMING LEAKAGE 0 89 135 80 15

40
7 BLOW HOLE 0 89 135 80 10

5 20
Total 66
1 0 0 0 0
0 0
SEAMING DENT RETAINER WITHOUT BOWL SEAMING BLOW
DAMAGE CRACK THREAD CRACK LEAKAGE HOLE

Defect contributors

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