Hazard Sheet List ( JSA )

0IL AND GAS AT SURFACE Sheet No. 1

DIESEL FUEL Sheet No. 2
FUEL OIL Sheet No. 3
CUTTINGS SAMPLES Sheet No. 4
CORE SAMPLES Sheet No. 5
RESERVOIR SAMPLES Sheet No. 6
HYDROGEN SULPHIDE (H2S) Sheet No. 7
CAUSTIC SODA Sheet No. 8
CEMENT ADDITIVES Sheet No. 9
CEMENT Sheet No. 10
ZINC BROMIDE Sheet No. 11
CHEMICALS Sheet No. 12
PAINT Sheet No. 13
HYDROCHLORIC ACID Sheet No. 14
CHEMICAL CUTTERS / Bromine Trifluoride Sheet No. 15
EXHAUST FUMES Sheet No. 16
CHICKSAN LINES Sheet No. 17
PRESSURE TESTING Sheet No. 18
PUMPING AT HIGH PRESSURE Sheet No. 19
COMPRESSED AIR Sheet No. 20
KOOMEY UNIT Sheet No. 21
BOP CONTROL LINES Sheet No. 22
MUD PUMP SUCTION DAMPNERS Sheet No. 23
WASH GUN Sheet No. 24
DRILLPIPE, COLLARS & CASING on PIPE RACK Sheet No. 25
THE CRANE Sheet No. 26
THE FORKLIFT Sheet No. 27
AIRWINCH Sheet No. 28
EQUIPMENT IN THE DERRICK Sheet No. 29
LIFTING AND CARRYING Sheet No. 30
STANDING / LEANING EQUIPMENT Sheet No. 31
RADIOACTIVE EQUIPMENT Sheet No. 32
EXPLOSIVES Sheet No. 33
LIQUID NITROGEN Sheet No. 34
HOT SURFACES / HOT MATERIALS Sheet No. 35
NOISE Sheet No. 36
HEAT Sheet No. 37
DUST AND FRAGMENTS Sheet No. 38
ELECTRICAL STORMS Sheet No. 39
SUNLIGHT Sheet No. 40
DANGEROUS ANIMALS Sheet No. 41
FIRE SOURCES Sheet No. 42
COMBUSTIBLE MATERIALS Sheet No. 43
POISONED FOOD Sheet No. 44
CONTAMINATED WATER Sheet No. 45
DANGEROUS WASTE Sheet No. 46
ALCOHOL AND DRUGS Sheet No. 47
OIL AND GREASE Sheet No. 48
MALARIA Sheet No. 49
DOORS AND HATCHES Sheet No. 50
ARC WELDING EQUIPMENT Sheet No. 51
GAS CUTTING/WELDING EQUIPMENT Sheet No. 52
ROTATING EQUIPMENT Sheet No. 53
GAS BOTTLES Sheet No. 54
HAMMERS Sheet No. 55
CHAIN TONGS Sheet No. 56
CHEATER BARS Sheet No. 57
SPANNERS Sheet No. 58
HAND TOOLS Sheet No. 59
MOVING HEAVY EQUIPMENT Sheet No. 60
GRINDERS Sheet No. 61
NEEDLE GUNS Sheet No. 62
DRAW WORKS Sheet No. 63
ROTARY TABLE Sheet No. 64
KELLY Sheet No. 65
WIRELINE / SANDLINE CABLE Sheet No. 66
PIPE TONGS Sheet No. 67
POWER TONGS Sheet No. 68
SLIPS Sheet No. 69
ELEVATORS Sheet No. 70
SHALE SHAKERS Sheet No. 71
ELECTRIC LOGGING CABLE Sheet No. 72
BATTERIES Sheet No. 73
DRILLING LINE Sheet No. 74
HYDRAULIC EQUIPMENT Sheet No. 75
GRIT BLASTING Sheet No. 76
WORKING AT HEIGHT Sheet No. 77
LADDERS Sheet No. 78
ENTRY INTO ENCLOSED SPACES Sheet No. 79
BOP AND CELLAR AREA Sheet No. 80
SLIPPERY / UNTIDY SURFACES Sheet No. 81
PITS Sheet No. 82
EXCAVATIONS Sheet No. 83
VEHICLES AT THE RIG AND CAMP SITE Sheet No. 84
ELECTICTY Sheet No. 85
OVERHEAD POWER LINES Sheet No. 86
VISITORS Sheet No. 87
POOR LIGHTING Sheet No. 88
NON STANDARD EQUIPMENT Sheet No. 89
SIMULTANEOUS OPERATIONS Sheet No. 90
STORED ENERGY Sheet No. 91
SWABBING Sheet No. 92
MUD LOSSES Sheet No. 93
INSUFFICIENT MUD GRADIENT Sheet No. 94
SHALLOW GAS Sheet No. 95
SHARP OBJECTS Sheet No. 96
.

Hazard Sheet

0IL AND GAS AT SURFACE Sheet No. 1

SUPERVISOR
Hazard Description:
Oil and Gas from formation can be present at the surface during drilling, work-overs, testing, well control and in the
cellar after cementing. Dehydration of water can contain small amounts of formation oil ant gas. The main danger to
personnel from oil and gas is fire or explosion, triggered by source of flame, spark, or a heat source around the rig. Oil
spillage is an environmental danger. This may kill plants and animals and could poison the water supply to local
people and animals. Formation gas may contain the highly poisonous gas, H2S. Formation oil as well as processed
oil, grease and fuel can cause skin and health problems if personnel do not take cleanliness precautions.

Threats to Release Hazard:

1) Presence of flame, spark or heat to ignite gas or oil causing explosion or fire.
2) Spillage of oil into the environment.
3) Poor or faulty pipes, tanks and containment equipment of oil
4) Failure to use adequate or clean PPE.

Hazard Controls

1) No HOT WORK while oil and gas is present at the surface. No HOT WORK during well testing.
Remember that the forklift and crane could cause spark or heat to ignite oil and gas.
They should not operate near any area where there is uncontained oil and gas.
2) Before any HOT WORK is carried out near where oil and gas could be present, (rig floor, cellar,
shakers, mud tanks) a Gas Test must be made for the presence of combustible gases.
3) Oil and gas produced from the well must be handled and stored in correct manner.
4) Personnel to wear correct PPE, gloves and cover alls. Cover-alls should be clean, not grease covered
and stained.

Equipment Checklist:
1) Dirty Crude oil tank.
2) Chicksan.
3) Flare boom line connected and secured.
4) Gas Test equipment.
5) PPE.
6) Emergency Breathing equipment

Supervision Requirement:
Contractor Driller and Toolpusher.

Protection Equipment:
1) Regular PPE: cover-alls, boot, hard-hat, gloves, safety glasses.
2) Rubber gloves if handling oil / grease / fuel.

Hazard Sheets 4 of 396

.

Hazard Sheet

OIL AND GAS AT SURFACE Sheet No. 1

CREW

WHAT CAN GO WRONG:

Oil and Gas from formation can be present at the surface during drilling, work-overs, testing, well control and in the
cellar after cementing. Dehydration of water can contain small amounts of formation oil ant gas. The main danger to
personnel from oil and gas is fire or explosion, triggered by source of flame, spark, or a heat source around the rig. Oil
spillage is an environmental danger. This may kill plants and animals and could poison the water supply to local
people and animals. Formation gas may contain the highly poisonous gas, H2S. Formation oil as well as processed
oil, grease and fuel can cause skin and health problems if personnel do not take cleanliness precautions.

HOW CAN IT GO WRONG:

1) Presence of flame, spark or heat to ignite gas or oil causing explosion or fire.
2) Spillage of oil into the environment.
3 ) Poor or faulty pipes, tanks and containment equipment for oil and gas.
4) Failure to use adequate or clean PPE

HOW DO WE STOP IT COING WRONG:

1) Stop any Hot Work if an oil or gas leak occurs. Hot Work includes welding, cutting, grinding, electrical work
or any work that can cause a spark or heat. This includes the forklift and the crane. They should not be
used when oil and gas is present, for example in the cellar area, near the mud tanks or the flare line.
2) Report all oil and gas spills to you Supervisor. Spills must be cleaned up.
3) Report any damaged or faulty equipment to you Supervisor. Faulty or damaged equipment put in use
could risk your life.
4) Wear your PPE. If your gloves or coveralls becomes oily or greasy, change them and get them washed.
Wipe and wash you hands clean of oil and/or grease, especially before meals.

WHAT WE DO IF IT GOES WRONG:

1) In case of fire, report to your Supervisor to sound the Fire Alarm. Proceed immediately to the Emergency
assembly Point.
2) In case of oil spill, report to your supervisor. Spillage’s must be contained and cleaned up.
3) Report any faulty or damaged equipment your supervisor. This could save your life.
4) Wipe and wash all oil and grease from your hands and skin. Only wear clean oil free cover-alls.

YOUR SUPERVISOR IS:

Follow the instructions of your Supervisor. Rig Floor crew, the Driller. Roustabouts. the Roustabout Pusher.

YOUR SAFETY ECIUIPMENT IS

1) Regular PPE: cover-alls, boots, safety gloves, safety glasses.
2) Rubber gloves if handling oil / grease / fuel.
Back

Hazard Sheets 5 of 396

 Hazard Sheet
DIESEL FUEL

Hazard description:
Diesel Fuel is highly combustible liquid which can be ignited by a flame, spark or contact with heat. Diesel fuel vapors or
fumes are also highly combustible and even explosive. Fumes or vapors are invisible and may be present without being
detected. Diesel fuel is an environmental contaminant, it will poison or kill plants and animals it comes in contact with. It
must not be spilled or dumped. Diesel fuel along with all other oils and gases can cause health problems to people. It
must not be allowed to come in long term contact with exposed skin or through clothing.

Throats to Release Hazard:

1) A flame, spark or heat source igniting diesel fuel causing fire or explosion.
2) Spilling or dumping of diesel fuel causing poisoning of people, animals and plants.
3) Long term skin contact with Diesel Fuel (and all other oils and greases), through failure to wear PPE
or failing to remove and wash diesel spillage’s off clothing and skin.

Hazard Control:
1) Do not expose Diesel Fuel to any flame, spark or heat source.
2) Make a Combustible Gas Test before any hot work where Diesel Fuel Fumes may be present
3) Vehicle Refueling :-
a) Stop the vehicle engine before refueling.
b) Connect the Earth Lead to the vehicle to discharge any electricity sparks.
c) Only switch the fuel transfer pump on when you need it, switch it off immediately afterwards.
d) secure the diesel filler hose and lock the power supply.
4) Allow vehicles and engines to cool down before touching Diesel Fuel lines.
5) Cleaning Casing :- Diesel Fuel is NOT to be used for cleaning Casing. ONIY approved cleaning
material is to be used. Rubber Gloves must be used to keep the hands from contacting the cleaning
solution. Diesel or cleaning solution must not be spilled or dumped. Return it to a Waste Oil Drum.
6) If Diesel Fuel is spilled on hands, body or clothing, it must be wiped and wshed off. Coveralls must be
removed and washed if are wet from Diesel. Wear ONLY clean oil free clothing and PPE.

Equipment Checklist:
1) Correct tools / materials for work.
2) Pan or drum to catch any Diesel Fuel spill.
3) Waste Oil Drum to dispose of Diesel Fuel spill.
4) Rag to wipe up / absorb spill.

Supervisor Requirement:
New Personnel must be trained by Chief Mechanic for correct handling methods and procedures of Diesel.
Particularly vehicle refueling.

Protection Equipment:
Personal PPE including Rubber Gloves if handling Diesel Fuel.

Recovery Methods:
1) ln event of a Diesel Fuel fire or explosion, if you can safely switch off or remove the diesel supply, do so
Immediately alert your Supervisor to sound the Emergency Alarm. proceed to the Assembly Point and
follow instructions.
2) Notify your Supervisor of any Diesel spillage.
3) Always wipe and wash off diesel fuel on skin or clothes. Change your clothes if they are wet with
diesel Fuel.
 Sheet No. 2
SUPERVISOR

with heat. Diesel fuel vapors or

d may be present without being
mals it comes in contact with. It
health problems to people. It

e to wear PPE

g the cleaning

overalls must be

cedures of Diesel.

esel supply, do so
embly Point and

Back
 Hazard Sheet

FUEL OIL

Hazard Description:
Fuel Oil is the combustible liquid used to drive the rig power generators. Exposure of Fuel Oil or its vapors to flame,
spark or heat could cause a fire or explosion. Fuel Oil vapors are invisible and may be present but unseen. Fuel Oil is
handled in large volumes and in special ways at the rig. Storage and handling equipment must be of the correct type
and in good condition to work safely. Only experienced personnel should operate and maintain this equipment. Fuel Oil
fire, explosion or spillage could result if wrong operation or maintenance is performed. Fuel Oil. diesel fuel and all
greases and oils can cause serious illness to people through skin contact.

Threats to Release to Hazard:

1) A flame. spark or heat source igniting Fuel Oil to cause fire or explosion.
2) Incorrect type or operation of Fuel Oil storage and handling equipment
3) Spilling or dumping of Fuel Oil causing poisoning of animals and plants.
4) Long term skin contact with Fuel Oil through failing to wear PPE or failing to remove by wiping and washing
diesel spillage’s onto clothing and skin.

Hazard Controls:
1) Do expose Fuel Oil to any flame, spark or heat source.
2) Make a Combustible Gas Test before any hot work where Fuel Oil fumes may be present.
3) Operation and Maintenance of fuel Oil tanks, equipment and machinery is only to be performed by
suitaby qualified and trained personnel. A Permit to Work, requiring mechanical and electrical isolation done,
Gas Testing; etc. may be required for certain Fuel Oil work. Check with your Supervisor and Equipment
Maintenance manuals. Allow all equipment to cool down before opening or starting work.
4) If Fuel Oil is spillage on hands, body or clothing, it must t be wiped and washed off. Coveralls must be
removed and washed if wet from Fuel Oil. Only wear clean, oil free clothing and PPE.

Equipment Checklist:
1) Transfer Pump.
2) Centrifuge.
3) Fuel Oil Filters.
4) Fuel Oil Pre-heaters.
5) Isolation Valves,
6) Fire Extinguishers.

Supervision Requirment:
Chief Mechanic to be responsible for safe operation of Fuel Oil facilities.

Protection Equipment:
1) Personal PPF including Rubber Gloves if handling Fuel Oil
2) Use Ear Protection if nearby Generators.

Recovery Methods
1) In event of a Fuel Oil explosion. if you can safely switch off or move fuel oil supply, do so Immediately
alert your Supervisor to sound the Emergency Alarm. Proceed to the Assembly Point and follow instructions.
2) Notify your Supervisor of my Fuel Oil spillage.
3) Always wipe and wash off Oil on skin or clothes. Change your clothes if they are wet with Fuel Oil.
FUEL OIL

WHAT CAN GO WRONG:

Fuel Oil is the combustible liquid used to drive the rig power generators. Exposure of Fuel Oil or its vapors to flame,
spark or heat could cause a fire or explosion. Fuel Oil vapors are invisible and may be present but unseen. Fuel Oil is
handled in large volumes and in special ways at the rig. Storage and handling equipment must be of the correct type
and in good condition to work safely. Only experienced personnel should operate and maintain this equipment. Fuel Oil
fire, explosion or spillage could result if wrong operation or maintenance is performed. Fuel Oil. diesel fuel and all
greases and oils can cause serious illness to people through skin contact.

HOW CAN IT GO WRONC:

1) A flame spark or heat source igniting Fuel Oil to cause fire or explosion.
2) Incorrect type or operation of Fuel Oil storage and handling equipment.
3 ) Spilling or dumping of Fuel Oil causing poisoning of animals and plants.
4) Long term skin contact with Fuel Oil through failing to wear PPE or failing to remove by wiping and
washing diesel spillage’s onto clothing and skin.

HOW DO WE STOP IT GOING WRONG:

1) Do not expose Fuel Oil to flame, spark or heat.
2) Only Chief and Assistant Mechanic to operate Fuel Oil
3) Be alert for leaks or spills of Fuel Oil. Inform your Supervisor immediately if you see any leak, spill, or
any damaged Fuel Oil equipment.
4) If Fuel Oil spills on your hands, body or clothing, it must be wiped and washed off.
Coveralls must be removed and washed if they are wet from Fuel Oil. Only wear clean. oil free clothing
and PPE. Mechanics and greasers should use barrier creams on their heads.
Oily rags should never be kept in your pockets.

WHAT WE DO IF IT GOES WRONG:

1) In event of a Fuel Oil fire or explosion, if you can safely switch off or remove the oil supply, do so
immediately alert your Supervisor to sound the Emergency Alarm. proceed to the Assembly Point and
follow instructions.
2) Notify your Supervisor of any Fuel Oil spillage.
3) Always wipe and wash off Oil and skin or clothes. Change your clothes if they are wet with Fuel oil

YOUR SUPERVISOR:
Chief Mechanic and Assistant Mechanic only personnel to operate and maintain fuel Oil equipment

YOUR SAFETY EQUIPMENT IS:

1) Personal PPE including Rubber Gloves if handling Fuel Oil
2) Use Ear Protection if working nearby Generators.
 Sheet No. 3
SUPERVISIOR

el Oil or its vapors to flame,

resent but unseen. Fuel Oil is
t must be of the correct type
aintain this equipment. Fuel Oil
uel Oil. diesel fuel and all

y wiping and washing

lectrical isolation done,

or and Equipment

overalls must be

so Immediately
and follow instructions.
 Sheet No. 3
CREW

el Oil or its vapors to flame,

resent but unseen. Fuel Oil is
t must be of the correct type
aintain this equipment. Fuel Oil
uel Oil. diesel fuel and all

ny leak, spill, or

n. oil free clothing

embly Point and

Back
CUTTINGS SAMPLES

Hazard Descrlptlon:
Cuttings samples are collected at the Shale Shakers or Mud Cleaner. Agitation of the drilling mud at both these
locations can help to release the poisonous gas H2S or explosive hydrocarbon gases if they are present in the mud.
Sample catchers must be aware that dangerous gas could be present and be taught how and where to check for gas by
using gas detection equipment. Cuttings samples can also contain hidden sharp materials such as steel burrs and
fragments that can cause cuts and scratches. Mud additives such as caustic soda can cause the mud to be corrosive.
Water used to make up the mud may be high in dissolved salts. These and some other mud chemicals can be mildly
toxic. Sample Catchers (and Mud Testers) must limit skin exposure to mud to prevent skin irritation and illness.

Threats to Release Hazard:

1) Failure to maintain or observe gas monitoring equipment.
2) Failure to wear protection clothing or use suitable tools for work.
3) Failure to wear protection clothing and keep hands clean of mud.

Hazard Controls:
1) Dangerous (H2S) and explosive gas equipment to be installed, calibrated and maintained by appropriate
personnel. Alarms to be set on Gas Detection equipment. Personnel to be informed of Emergency
Procedures in the case of a Gas Alarm.
2) Sample Collection personnel to wear appropriate PPE at all times. Spoon or scraper to be used to collect
sample rather than hand. Sample washing also to be done with a suitable tool, spoon or similar rather
than bare hand.
3) Sample Catchers (and Mud Tester) to take particular care to minimize skin exposure to mud.
Skin and hands to be washed after any exposure. Barrier creams to used to reduce chemical penetration
should be used.

Equipment Checklist:
1) Gas detection equipment. H2S on all wells, and Hydrocarbon Gases on some wells.
2) Sample catching spoon or scraper.
3) Tap and sink with fresh water supply.

Supervision Requirement:
Sample collection crew to be alerted to hazards of work by their supervisor.
Rig Superintendent responsible for Emergency Alarm Training.

Protection Equipment:
1) Regular PPE including Cover-alls, Hard Hat, Safety Boots, Gloves and Safety Glasses.
2) Rubber Gloves should be worn by personnel in regular contact with drilling fluid.
3) Barrier corns should also be used.

Recovery Methods:
1) In the event of any H2S Gas alert, notify the Driller to sound the H2S Gas Alarm. Immediately move to
the upwind assembly Point and follow the Supervisor’s Instructions.
2) In the case of injury or health problems from cuttings, mud or water, notify the Rig Medic for assistance.

CUTTINGS SAMPLES

WHAT CAN GO WRONG:

Cuttings samples are collected at the Shale Shakers or Mud Cleaner. Agitation of the drilling mud at both these
locations can help to release the poisonous gas H2S or explosive hydrocarbon gases if they are present in the mud.
Sample catchers must be aware that dangerous gas could be present and be taught how and where to check for gas by
using gas detection equipment. Cuttings samples can also contain hidden sharp materials such as steel burrs and
fragments that can cause cuts and scratches. Mud additives such as caustic soda can cause the mud to be corrosive.
Water used to make up the mud may be high in dissolved salts. These and some other mud chemicals can be mildly
toxic. Sample Catchers (and Mud Testers) must limit skin exposure to mud to prevent skin irritation and illness.

HOW CAN IT GO WRONG:

1) Failure to maintain or observe gas monitoring equipment.
2) Failure to wear protection clothing or use suitable tools for work.
3) Failure to wear protection clothing and keep hands clean of mud.

HOW DO WE SOP IT GOING WRONG:

1) Know where the Poisonous Gas Alarm signal and siren is located, be able to recognize the alarm
signal and sound.
2) Know the rig Emergency Gas Alarm sound, know the Emergency Assembly Areas, and where the
flags are to select the safe a and route.
3) Use appropriate tools and protection clothing when handling form ation cuttings, never bare hands.
4) Wash any splashes of mud or cuttings off bare skin with fresh water.
5) Use barrier creams, applied before sta rting handling cuttings or mud.

WHAT WE DO IF IT GOES WRONG:

1) In the event of any H2S Gas alert, notify the Driller to sound the H2S Gas Alarm. Immediately move to
the upwind Assembly Point and follow the Supervisor’s Instructions.
2) In the case of injury or health problems from cuttings, mud or water, notify the Rig Medic for assistance.

Your Supervisor ls:

Rig Superintendent to ensure Alarms and Assembly points established and communicated.
Sample Catcher supervisor to alert crew to use of safety equipment and how to reach to the assembly point.

YOUR SAFETY EQUIPMENT IS:

1) Regular PPE including Cover-alls, Hard Hat, Safety Boots, Gloves and Safety Glasses.
2) Rubber Gloves should be worn by personnel in regular contact with drilling fluid.
3) Barrier creams should be used by personnel in regular contact with drilling fluid.
 Sheet Number 4
SUPERVISOR

illing mud at both these

hey are present in the mud.
w and where to check for gas by
ls such as steel burrs and
ause the mud to be corrosive.
mud chemicals can be mildly
in irritation and illness.

ned by appropriate

o be used to collect
or similar rather

hemical penetration

ediately move to

dic for assistance.

SHEET NO: 4
CREW
 illing mud at both these
hey are present in the mud.
w and where to check for gas by
ls such as steel burrs and
ause the mud to be corrosive.
mud chemicals can be mildly
in irritation and illness.

r bare hands.

ediately move to

dic for assistance.

the assembly point.

Back
 Hazard Sheet
CORE SAMPLES SHEET NO:5
SUPERVISOR
Hazard Description:
Core samples sometimes contain H2S as well as oil and gas. If H2S is present in a core it will be released at the
surface and could poison or kill whose nearby. Pressure may be trapped in the core barrel that can cause mud or rock
to splash and sputter into the eyes. Core samples may contain oil and gas. They must be correctly stored and
transported in case released gas or oil causes a fire or explosion.

Threats to Release Hazard:

1) Undetected presence of H2S in core leading to H2S gas poisoning.
2) Trapped pressure in the core released from the core removed causing injury.
3) Incorrect storage or transportation of core samples to cause fire or explosion.

Hazard Controls:
1) H2S Gas Test must be made to ensure the core barrel is free of poisonous H2S gas before any core
material is removed. (Best made down pipe and through the table 5 stands from surface and again after
the ball is removed) (Gas Tester wearing Emergency Breathing Apparatus).
2) Be prepared and aware of trapped pressure. Wear appropriate PPE (Safety Glasses) when removing core.
For Fibre glass liner cores, hole must be drilled in the liner.
3) Cores containing oil and gas must be stored and transported away from any ignition media.

Equipment Checklist:
1) Gas Sniffer / testing equipment.
2) Core Catching Boxes.
3) SmaU Hammer and Core Catcher Tool.
4) Mal lo lower cofe on to.
5) Broom to push / sweep broken core.
6) Basket & crane to lift down core boxes.
7) Drill and Saw for Fibreglass core.
8) Wax for core sealing

Protection Equipment:
1) Emergency breathing apparatus for Gas Tester.
2) Appropriate PPE including Safety Glasses.

Supervision Requirements:
Core Barrel and Core Barrel Handling to be under the Core Hands supervision.
General rig floor operations under the Driller supervision.

Recovery Methods
1) In event of H2S gas, sound the alarm and evacuate the rig floor to the Emergency Assembly area and
follow the Supervisors instructions.
2) In event of injury obtain the immediate assistance of the Medic to give first aid.

CORE SAMPLES SHEET NO: 5

CREW

WHAT CAN GO WRONG:

Core samples sometimes contain H2S as well as oil and gas. If H2S is present in a core it will be released at the
surface and could poison or kill whose nearby. Pressure may be trapped in the core barrel that can cause mud or rock
to splash and sputter into the eyes. Core samples may contain oil and gas. They must be correctly stored and
transported in case released gas or oil causes a fire or explosion.

HOW CAN IT GO WRONG:

1) Undetected presence of H2S in core leading to H2S gas poisoning.
2) Trapped pressure in the core released on core removal cusing injury.
3) Incorrect storage or transportation of core samples to cause fire or explosion.

HOW DO WE STOP IT GOING WRONG:

Procedures :-
1) No core removal or core barrel processing until H2S Gas Test is made.
2) During core barrel handling and core catching crew will not block or obstract the view or operation of
the Driller, Core Hand and Core Catcher.
3) Floor crew to follow the instructions of the Core Hand for the correct type and use of hand tools.
4) At no time must anyone put their hands feet or any part of their body under the core barrel.
5) A Catching tool / hammer and broom to be used to catch break and pull the dropped core pieces away
from under the core barrel.
6) Safety Glasses must be worn to protect the eyes from trapped pressure when removing core.
7) For Fibre-glass liner cores holes must be drilled in the liner.
8) Take care lifting and carrying Core boxes. Two men for heavy boxes or use the crane and lifting
basket if available.

WHAT WE DO IF IT GOES WRONG:

1) In event of H2S gas sound the alarm and evacuate the rig floor to the Emergency Assembly area and
follow the Supervisors instructions.
2) In event of injury obtain the immediate assistance of the Medic to give first aid.

YOUR SUPERVISOR IS:

Core Hand to supervise Core Barrel handling and core removal. Driller in charge of general rig floor operations.

YOUR SAFETY EQUIPMENT IS:

1) Emergency breathing apparatus for Gas Tester.
2) Appropriate PPE including Safety Glasses.
Back
 Hazard Sheet
RESERVOIR SAMPLES

Hazard Descrlption
The RFT (Repeat Formation Tester) tool can be used to bring formation fluid sample at formation pressures to the
surface in a sealed chamber for identification and analysis. The fluid samples could be at very high pressure. There is
danger from high pressure and there is danger from poisonous or explosive and flammable contents of the sample
chambers If sample chambers are to have the pressure bled off to identify and measure the contents. Strict safety
measures must be in place. Sample chambers not bled off but taken for measurement elsewhere, must only be handled
by approved operators, packed and stored in special conditioner, and transported by an approved method.

Threats to Release Hazard

1) Incorrect unloading of RFT fluid chambers releasing contents on rig floor
2) Failure to vest RFT chamber contents for poisonous gas
3) Incorrect handling or storage of RFT Chambers leading to their bursting or damage
4) Incorrect transport of RFT chambers leading to their burning or damage

Hazard Controls
1) Only trained and authorized personnel to be present with RFT tool, removal or unloading.
All other personnel to be clear from the unloading place. NO HOT WORK while unloading being made.
2) Gas Test to be made by trained personnel wearing Emergency Breathing Equipment of the first bled
off fluid Logging Contractor crew at unloading place. Breathing apparatus not to be removed until all
clear are given that no poisonous gas is present
3) RFT Sample Chambers are only to be handled by trained and experienced personnel in the approved
manner. No rough handling, dropping or abuse of the chambers is permitted.
4) The pressure chambers will be stored and transported in the appropriate containers with relevant pressure
vessel markings. They will be accompanied by a specialist handling supervisor to ensure security, correct
documentation and handling at all times of trsnsimation.

Equipment Checklist
1) Gas Sniffer and test phiais
2) specialists Zone tape
3) Emergency Breathing apparatus

Protection Equipment:
All personnel at the unloading ding site must be wearing full PPE including Emergency Breathing Apparatus
until it is identified there is no presence of poisonous gas.

Supervision Requirements
Unloading to be supervised by the Contractor Logging Engineer assisted by BHP Drilling Supervisory Staff.
Driller in charge of the floor crew.

Recovery Methods
1) In the event of a poisonous gas release, sound the Emergency Alarm and proceed to the upwind Assembly
Point and follow the Supervisors instructions.
2) In event of an injury from an explosion or fire, obtain immediate medical assistance form the Rig Medic

RESERVOIR SAMPLES

What CAN GO WRONG:

The RFT (Repeat Formation Tester) tool can be used to bring formation fluid sample at formation pressures to the
surface in a sealed chamber for identification and analysis. The fluid samples could be at very high pressure. There is
danger from high pressure and there is danger from poisonous or explosive and flammable contents of the sample
chambers If sample chambers are to have the pressure bled off to identify and measure the contents. Strict safety
measures must be in place. Sample chambers not bled off but taken for measurement elsewhere, must only be handled
by approved operators, packed and stored in special conditioner, and transported by an approved method.

HOW CAN IT GO WRONG:

1) Incorrect unloading of RFT fluid chambers releasing contents on rig floor.
2) Failure to test RFT chamber contents for poisonous gas
3) Incorrect handling or storage of RFT Chambers leading to their bursting or damage.
4) Incorrect transport of RFT chambers leading to their bursting or damage.

HOW DO WE STOP IT GOING WRONG:

1) Only Logging Contractor crew to be present at RFT Tool removal or unloading. All other personnel to well
clear from the unloading place. NO HOT WORIC while sample unloading ding is being done
2) Gas Test to be made of the fluid sample by personnel wearing Breathing Apparatus
3) RFT Sample Chambers only to be handled by Logging Contractor Personnel.
No one else to handle or go near the samples.
4) The sample chambers to be stored in special containers accompanied by Logging Contractor’s crew.

WHAT WE DO IF IT GOES WRONG:

1) In the event of a poisonous gas release sound the Emergency Alarm and proceed to the upwind Assembly
Point. Follow the Supervisors instructions.
2) In event of an injury from an explosion or fire. Obtain immediate medical assistance from the Rig Medic.

YOUR SUPERVISOR IS:

Senior Logging Crew Engineer to supervise RFT Sample unloading.

YOUR SAFETY EQUIPMENT IS:

All personnel at the unloading site must be wearing full PPE including Emergency Breathing Apparatus
until till it is identified there is no presence of poisonous gas.
 SHEET NO: 6
SUPERVISOR

ormation pressures to the

t very high pressure. There is
ble contents of the sample
the contents. Strict safety
lsewhere, must only be handled
approved method.

ding being made.

of the first bled
moved until all

in the approved

ith relevant pressure

ure security, correct

Breathing Apparatus

g Supervisory Staff.

the upwind Assembly

rm the Rig Medic

Sheet No. 6
CREW
ormation pressures to the
t very high pressure. There is
ble contents of the sample
the contents. Strict safety
lsewhere, must only be handled
approved method.

er personnel to well

ntractor’s crew.

he upwind Assembly

om the Rig Medic.

hing Apparatus

Back
HYDROGEN SULPHIDE (H2S)

Hazard Description:
Hydrogen Sulfide is an extremely poisonous gas. It is formed from the decay of organic matter. H2S is invisible. It is
heavier than air and can collect in holes and pits such as the cellar. In small amounts H2S smells of rotten eggs, in large
amounts it has no smell. One breath of strong H2S can lead to instant collapse soon followed by death. Breathing even
moderate amounts for a short time can make you seriously ill and can cause permanent brain damage. H2S can
dissolve in water, mud or oil. H2S is often present in well water. Vibration of mud with dissolved H2S such as at the
shakers can release the H2S. This is why the H2S detectors are at the shakers and near the bell nipple. H2S attacks
metals. It turns steel black and makes it brittle. H2S will burn and can explode if ignited.

Threat to Release Hazard:

1) Insufficient mud gradient or weight allowing H2S to enter the mud or well.
2) Poor mud properties allowing dissolved H2S to be released from the mud.
3) Poor quality or damaged equipment (particularly during,, well testing) allowing H2S to be released at surface.

Hazard Controls:
1) H2S is mostly controlled by well design and selection and use of suitable materials
Casing points are selected to best control possible dangerous H2S occurrences below the surface.
The mud program is designed to have sufficient gradient/weight to keep any H2S in the formation.
Mud chemicals (Caustic Soda. Ironite Sponge) are added to absorb any H2S that does enter the mud.
Surface and downhole steel materials are selected to resist H2S attack.
2) During Operations we have :-
H2S Monitoring :- H2S gas detection system and alarms
Mud Engineer running checks on dissolved H2S in the mud.
3) Monitoring of mud gradient and mud volumes to check for adequate mud gradient to keep H2S in place,
and check well not flowing or losing.
4) During well testing when H2S may be brought to the surface, special materials and processes are used to
contain any H2S present in the produced fluids.

Equipment Checklist:
1) Escape and Rescue Breathing apparatus all present and checked.
2) H2S sensors, (fixed and mobile) all operational and calibrated.
3) Windsock erected and in good condition.
4) Mud chemicals, Caustic Soda Ironic Sponge.
5) For H2S well test, Cascade Air System.

Protection Equipment:
1) H2S Detection Systems :- Fixed alarms, light and siron, set for 5 ppm and 10ppm.
2) Rig Alarm.
3) Emergency escape and Rescue Breathing Sets.

Supervisor Requirement:
During an H2S emergency, the Toolpusher is in charge of the situation.

Recovery Methods:
1) Training in H2S :- H2S Course on H2S escape methods including use of the SCBA (Self Contained
Breathing Apparatus) for escape and rescue.
2) Drills and Training in emergency response, escape to upwind Emergency Assembly Point.
3) Search Parties for checking and rescue.
4) Use of BOP and mud treatment.
5) In case of an H2S injury, obtain rapid assistance
HYDROGEN SULPHIDE (H2S)

WHAT CAN GO WRONG:

Hydrogen Sulfide is an extremely poisonous gas. It is formed from the decay of organic matter. H2S is invisible. It is
heavier than air and can collect in holes and pits such as the cellar. In small amounts H2S smells of rotten eggs, in large
amounts it has no smell. One breath of strong H2S can lead to instant collapse soon followed by death. Breathing even
moderate amounts for a short time can make you seriously ill and can cause permanent brain damage. H2S can
dissolve in water, mud or oil. H2S is often present in well water. Vibration of mud with dissolved H2S such as at the
shakers can release the H2S. This is why the H2S detectors are at the shakers and near the bell nipple. H2S attacks
metals. It turns steel black and makes it brittle. H2S will burn and can explode if ignited.

HOW CAN IT OO WRONG:

1) Insufficient mud gradient or weight allowing H2S to enter the mud or well.
2) Poor mud properties allowing dissolved H2S to be released from the mud.
3) Poor quality or damaged equipment (particularly during well testing) allowing H2S to be released at surface

HOW DO WE STOP IT GOING WRONG

1) Learn where the Emergency Assembly Points are.
2) Learn the sound of the emergency H2S gas Alarm.
3) Learn where the Windsocks are and how to use them.
4) For floormen, know where the Emergency Esc ape sots are and how to use them
5) If there is an Emergency Gas Alarm, proceed quickly to the upwind Assembly Point
Do NOT pass downwind of the well.
6) Search Parties must always use the two man ‘Buddy System’.
7) For irregular visitors, make certain they are checked on, and present at assembly point.
8) Mud Testers and floormen use the personal alarms, (portable unit).
9) Do not enter mud tanks without a gas test for H2S.
Do not enter the cellar in calm conditions without a gas test for H2S.

WHAT WE DO IF IT GOES WRONG:

1) Training in H2S :- H2S Course on H2S escape methods including use of the SCBA (Self Contained
Breathing Apparatus) for escape and rescue.
2) Drills and Training in emergency response, escape to up wind Emergency Assembly Point.
3) Search Parties for checking and rescue.
4) Use of BOP and mud treatment
5) In case of an H2S injury, obtain rapid assistance form Medic

YOUR SAFETY Equipment

1) H2S Detection Systems: Fixed alarms, light and siren, set for 5 Ppm & 10ppm. Portable gas detection unit.
2) Rig Alarm.
3) Emergency Escape and Rescue Breathing Sets.

YOUR SUPERVISOR
Follow instructions of your Drililer or Roustabout pusher to get to the Assembly Point then follow
Toolpusher’s instructions.
 SHEET No 7
SUPERVISOR

matter. H2S is invisible. It is

2S smells of rotten eggs, in large
owed by death. Breathing even
brain damage. H2S can
ssolved H2S such as at the
r the bell nipple. H2S attacks

be released at surface.

s enter the mud.

keep H2S in place,

ocesses are used to

elf Contained
 SHEET No 7
CREW

matter. H2S is invisible. It is

2S smells of rotten eggs, in large
owed by death. Breathing even
brain damage. H2S can
ssolved H2S such as at the
r the bell nipple. H2S attacks

e released at surface

elf Contained

le gas detection unit.

Back
CAUSTIC SODA Sheet No. 8
SUPERVISOR

Hazard Description:
Caustic Soda can cause serious burns. Permanent eye damage can result from contact with Caustic Soda. If handled
Caustic Soda feels slippery like soap. When Caustic Soda dissolves in water it gives off heat which can cause the
caustic to splash and spray. Packaging, storage, transport, handling and mixing of Caustic Soda must be done carefully
to prevent any accident. Caustic Soda is a useful but dangerous mud chemical. Caustic Soda formula is NaOH, Sodium
(Na) and Hydroxyl (OH). When it dissolves the Sodium and Hydroxyl separate, the Hydroxyl absorbs Hydrogen (H) to
form water thus controls H2S, the Sodium attaches to clay and prevents it swelling.

Threat to Release Hazard:

1) Incorrect Caustic Soda mixing method.
2) Failure To wear protection equipment, (gloves, goggles, mask, boots).
3) Damage to Caustic Soda drums causing spillage exposing other crew.
4) Incorrect Caustic Soda drum disposal exposing crew or others to Caustic Soda burns or poisoning.

Hazard Controls:
1) Caustic Soda must only be mixed into the tanks through the drum crusher,
(It must not be dumped through the screens or mixed through mixing hopper),
2) The crew man mixing Caustic must use safety protection equipment, rubber gloves, goggles, face shield.
Be careful that Caustic does not get blown into your clothing.
It is safest to have your cover-alls outside your boots, sleeves down and zip/buttons done up.
Caustic burns take a while to be felt by then it is too late, the damage is done.
3) Check for damaged drums before you lift them. You could be touching or leaving some exposed Caustic,
4) Take care opening or puncturing caustic drums, they may be under pressure,
5) Caustic must be stored in a separate safe area, and marked with Hazardous Chemical signs.
Never replace; any Caustic, use up the whole drum,
6) Empty Caustic drums must holed or damaged to make them useless.
Destroy them and dump them in the Waste Bin,
Even small amounts of Caustic left in a whole drum could cause injury or illness.

Equipment Checklist:
1) special Caustic Soda mixing crusher.
2) Wash down hose.
3) Bar to hole the used drums.
4) Emergency Shower.
5) Eye wash Bottles, Eyewash stations.

Protection Equipment:
1) Rubber Gloves, Face Shield, Safety Glasses or Safety goggles.
2) Cover-alls, Safety Boots, (rubber type best for mixing Caustic Soda),

Supervision Requirement:
Assistant Driller and Mud Tester to ensure correct methods and procedures are applied for h handling, mixing
and disposal of Caustic Soda.

Recovery Methods:
1) If burned by Caustic Soda, wash the burn area with vicinity of fresh water, Use the Emergency Shower
if the burn is large.
2) Use the Eyewash Bottles or Eyewash Station for eye and face burns.
3) Get help from the Medic. Report all incidents and near misses.

Back
CEMENT ADDITIVES

Hazard Description:
Special liquid and powder chemicals are often added to the cement to improve the properties or the performance of the
cement. These chemicals could be added to water in a rig mud tank if wanted in the mixwater, or through a special
batch tank if required in the cement slurry. Some of these chemicals can be harmful, possibly acid or alkali causing
burns, or poisonous causing, illness. Only the trained and equipped Cementing Contractor crew shall perform the
handling and mixing of these chemical additives. Chemical containers must be correctly disposed of to prevent
poisoning or contamination if collected by outsiders.

Threats to Release Hazard:

1) Incorrect Cement Chemical mixing method causing injury or poisoning to crew or operators.
2) Failure to wear correct PPE resulting in injury or poisoning to crew or operators.
3) Damage to Cement Chemical containers causing spillage resulting in exposure to crew.
4) Incorrect Cement Chemical drum or sack disposal resulting in exposure of crew or others to poisoning.

Hazard Control:
1) Only Cementing Contractor crew to mix cement additive chemicals.
2) Cementing Contractor crew to wear all appropriate protective equipment.
3) Cementing Contractor crew to ensure that all used containers, drums and sacks are disposed of in
a condition that they cannot be re-used or cause any environmental hazard.
4) Cement Chemicals brought onto the site must be kept separate from mud chemicals. Cement chemicals
must not be stored on the rig site. They must be returned to the Cementing Contractors yard.
5) If mud tank is used it must be dumped and flushed clean before and after use.

Equipment Checklist:
1) Forklift and driver for lifting additives.
2) Washdown hose.
3) Bar, pick or hammer for destroying chemical drums.

Protection Equipment:
All necessary protection equipment to be proved by Cementing Contractors.
These may include :-goggles, dust mask, face visor, rubber gloves, rubber boots, apron tee.

Supervision Requirement:
Cementation Contractor Senior Engineer to supervise the Cement Additive mixing.

Recovery Methods:
1) If a chemical comes in sin contact, wash it away with fresh w water at the shower station.
Use the eyewash bottles or eyewash stations for face /eye spillage Report to the Rig Medic.
2) Surface spillage’s to be washed away.
3) Contact Medic for first Aid treatment.
4) Medic to check the Chemical Data Sheets for every incident.
CEMENT ADDITIVES

WHAT CAN GO WRONG:

Special liquid and powder chemicals are often added to the cement to improve the properties or the performance of the
cement. These chemicals could be added to water in a rig mud tank if wanted in the mixwater, or through a special
batch tank if required in the cement slurry. Some of these chemicals can be harmful, possibly acid or alkali causing
burns, or poisonous causing, illness. Only the trained and equipped Cementing Contractor crew shall perform the
handling and mixing of these chemical additives. Chemical containers must be correctly disposed of to prevent
poisoning or contamination if collected by outsiders.

HOW CAN IT CO WRONG:

1) incorrect Cement Chemical mixing method causing injury or poisoning to crew or operators.
2) Failure to wear correct PPE resulting in injury or poisoning to crew or operators.
3) Damage to Cement Chemical containers causing spill resulting in exposure to crew.
4) Incorrect Cement Chemical drum or sack disposal resulting in exposure of crew or others to poisoning.

HOW DO WE STOP IT GOING WRONG:

1) Only the Cementing Contractor crew are to mix cement additives.
2) Cementing Contractor crew must wear all appropriate protective safety equipment.
3) Cementing Contractor crew to ensure that all used containers, drums and sacks are disposal of in
a condition that they cannot be re-used or cause any health or environment hazard.
4) Chemicals brought on site must be kept separate from mud chemicals. Chemicals must be labeled.
Cement chemicals must not be stored or left on the rig site. All Cement Chemicals must be returned to
the Cement Contractor yards Mud tanks must be dumped and flushed clean before if used for
cement mixwater.

WHAT WE DO IF IT GOES WRONG

1) If a chemical comes in skin contact, wash it away with fresh water at the shower station. Use the eyewash
bottles or eyewash stations for face spillage Report to the Rig Medic.
2) Surface spillage’s to be washed away.
3) Contact Medic for first Aid treatment
4) Medic to check the chemicals and chemicals information to be ready in case of incident.

YOUR SAFETY EQUIPMENT IS:

All necessary protection equipment to be proved by Cementing Contractor. These may include :-goggles,
dust mask, face visor, rubber gloves, rubber boots, apron etc.

YOUR SUPERVISOR
Cementing Engineer to supervise Cement Additive mixing.
 Sheet No. 9
SUPERVISOR

erties or the performance of the

water, or through a special
ssibly acid or alkali causing
or crew shall perform the
disposed of to prevent

hers to poisoning.

Cement chemicals
 Sheet No. 9
CREW

erties or the performance of the

water, or through a special
ssibly acid or alkali causing
or crew shall perform the
disposed of to prevent

hers to poisoning.

st be labeled.
st be returned to

n. Use the eyewash

nclude :-goggles,

Back
CEMENT

Hazard Description:
Dry cement is a fine powder that is pumped by compressed air. This cause it to puff and spurt out. People working
nearby can suck dry cement into the nose, throat and chest during breathing. Dry and wet cement can be splashed or
sprayed at high pressure during mixing and pumping. Both wet and dry cement is mildly caustic and will cause slight
burns like caustic soda. Wet cement may also contain other toxic or hazardous chemicals that can be absorbed through
the skin., If precautions are not taken, health problems can result from short and long exposure to cement.

Threat to Release Hazard:

1) Failure to wear correct Protection Equipment during cementing operations.
2) Incorrect venting or dumping of dry or wet cement.
3) Equipment failure during cementing releasing dry or wet cement.

Hazard Control:
1) Cementing equipment must be correctly set up, maintained and operated only by the Cementing Contractor
Engineer and crew. Drilling crew should not go near the equipment other the off cement sample
collector and measurement.
2) Correct Protection Equipment must be worn at all times during cementing operations.
The Cementing crew must wear safety goggles, dust mask, hard hat, coveralls and boots.
Rig crew that may be exposed to dust must also be provided with dust mask. Drill crew handling wet
cement must use rubber gloves.
3) Dry cement vent lines must be pointed downwind away from rig and personnel. Wet cement dumping must
only be to the waste pit. Thoroughly flush all rig cement lines including shakers and sand traps.

Equipment Checklist:
1) Dry cement vent line.
2) Water cement dump line.
3) Wash down water and hose.
4) By-pass or dump line if reverse circulating out cement.
5) Shake dump line / sand trap dump if circulating out excess cement normally.
6) pH paper 10 test for cement.

Supervision Requirements:
Cementing Contractor Engineer to supervise mixing and pumping operations.
Mud Tester or Assistant Driller to assist with dumping cement.

Recovery Methods:
1) Move away from any dry cement dust cloud. Put on face mask before entering any dust cloud
2) In case of skin contact with wet or dry cement, use the Shower stations to wash skin and clothes clean.
Dry cement in clothes will absorb sweat and cause burns.
3) In case of injury, obtain in immediate first aid from the Medic. Report all incidents to medic .
CEMENT

WHAT CAN GO WRONG:

Dry cement is a fine powder that is pumped by compressed air. This cause it to puff and spurt out. People working
nearby can suck dry cement into the nose, throat and chest during breathing. Dry and wet cement can be splashed or
sprayed at high pressure during mixing and pumping. Both wet and dry cement is mildly caustic and will cause slight
burns like caustic soda. Wet cement may also contain other toxic or hazardous chemicals that can be absorbed through
the skin., If precautions are not taken, health problems can result from short and long exposure to cement.

HOW CAN IT CO WRONG:

1) Failure to wear correct Protection Equipment during cementing operations.
2) Incorrect venting or dumping of dry or wet cement.
3) Equipment failure during cementing releasing dry or wet cement

HOW DO WE STOP GOING WRONG

1) Drill crew should not go near the Cementing Unit during cementing operations,
(other than Mud Tester or Assistant Driller to collect and me sure cement samples).
Drill crew must not use or operate any Cementing Contractor equipment
2) If cement dust is present, move away from the area. Put on a dust mask before going into cement dust.
3) Crew handling wet cement must use rubber gloves.
When cleaning up excess cement in the cellar, use rubber boots.
4) Wash and flush away any spilled or dumped cement into the waste pit.

WHAT WE DO IF IT GOES WRONG:

1) Move away from any dry cement dust cloud. Put on a face mask before entering any dust.
2) In case of skin contact with wet or dry cement, use the Shower stations to wash skin and clothes clean.
Dry cement in clothes will absorb sweat and use burns.
3) In case of injury, obtain immediate first aid from the Medic. Report all incidents and near misses.

YOUR SAFETY EQUIPMENT IS:

1) Dust Mask
2) Safety Glasses or Goggles
3) Rubber Gloves
4) Boots, Coveralls, Hard Hat

YOUR SUPERVISOR IS:

Cementing Engineer in charge of Cement Unit.
Mud Tester or Assistant Driller in charge of Mud Tanks and shakers.
 SHEET NO: 10
SUPERVISOR

spurt out. People working

wet cement can be splashed or
caustic and will cause slight
s that can be absorbed through
posure to cement.

Cementing Contractor

w handling wet

ement dumping must

and clothes clean.

 Sheet No. 10
CREW

spurt out. People working

wet cement can be splashed or
caustic and will cause slight
s that can be absorbed through
posure to cement.

into cement dust.

and clothes clean.

Back
ZINC BROMIDE

Hazard Description:
Zinc Bromide is a special heavy liquid used in some deep wells during well testing; It is used because it is heavy and
holds back the oil and gas used in the forrnation. Zinc Bromide has no solids in it to damage the form. Bayrite muds
can be made heavier but the barite could settle and plug the string or damage the formation. The disadvantages of Zinc
Bromide is that it is poisonous and it is acidic. It will burn the skin and can be absorbed through the skin. The fumes are
also slightly poisonous. Zinc Bromide is also poisonous to the environment, it must not be dumped or spilled into the
desert.

Threats to Release Hazard:

1) Splashing or contact with Zinc Bromide onto skin, eyes or mouth to cause burns or poisoning.
2) Excessive breathing Zinc Bromide fumes to cause sickness
3) Spillage or loss of Zinc Bromide into the environment.

Hazard Controls:
1) Communication and Supervision :-
a) Supervisors must alert all crew to the hazards of Zinc Bromide.
b) Supervisors must make sure that all crew working for than follow the required procedures.
2) Procedures :-
a) Protection Clothing must be worn at all times where there is a risk of Zinc Bromide contact.
Clothing includes Safety Goggles, Plastic Glove Rubber Boots.
b) No entry into confined spaces where Zinc Bromide is or has been present until flushed and ventilated.
c) All tanks, valves and lines for use with Zinc Bromide must be thoroughly checked prior to use.
Faulty valves, couplings etc. must all be made tight before use.
d) Great care must be exercised to prevent loss of Zinc Bromide. Zinc Bromide must never be dumped
e) Dirty Crude Tanks must be on hand to contain waste or spills. Zinc Bromide spilled onto the ground
must be absorbed with sand earth, then collected into a waste skip for correct disposal.

Equipment Checklist:
1) Dirty Crude Tank.
2) Cellar Pump to tanks.
3) Rubbish Skip for soil spills.

Protective Equipment:
1) Always wear Hard Hat, and cover-alls
2) Plastic Gloves.
3) Rubber gloves.
4) Chemical Mono Goggles
5) Breathing Apparatus available

Supervision Requirements:
Toolpusher. Driller. Assistant Driller and Mud Tester.

Recovery Methods:
1) Immediately wash off any spill onto skin with fresh water. Use the shower for large body contact.
2) Immediately remove any wet clothing.
3) Use Eye Wash Bottles or station done for eye splash.
4) Got assist at once from the Medic.
5) If swallowed, drink water and take salt tablets.
ZINC BROMIDE

WHAT CAN GO WRONG:

Zinc Bromide is a special heavy liquid used in some deep wells during well testing.
It is used because it is heavy and holds back the dl oil and gas us in the formation.
Zinc Bromide has no solids in it to damage the formation.
Barite muds can be made heavier but the barite could settle and plug the string or damage the formation.
The disadvantages of Zinc Bromide is that it is poisonous and it is acidic.
It will burn the skin and can be absorbed through the skin. The fumes are also slightly poisonous.
Zinc Bromide is also poisonous to the environment, it must not be dumped or spilled into the desert

HOW CAN IT GO WRONG:

1) Splashing or contact with Zinc Bromide onto skin, eyes or mouth to cause burns or poisoning.
2) Excessive breathing Zinc Bromide fumes to cause sickness
3) Spillage or loss of Zinc Bromide into the environment

HOW DO WE STOP IT GOING WRONG.

1) Procedures :-
a) Mud Tester must thoroughly check: all tanks, valves and lines for use with Zinc Bromide. Faulty valves,
couplings etc. must be made light before use.
b) No entry into confined spaces where Zinc Bromide is or has been present until flushed and ventilated.
(This includes the Sand traps, Mud tanks and Brine Tanks).
c) Take care to stop spills or loss of Zinc Bromide into the environment. Zinc Bromide must never be
dumped. Transfer cellar contents into the Dirty Crude tanks. Zinc Bromide spilled onto the ground
must be absorbed with sand or earth, then collected into a waste skip.
2) Extra Protection Clothing must be worn at all times where there is a risk of Zinc Bromide contact.
Clothing includes :- Goggles, Plastic Glove, Rubber Boots

WHAT WE DO IF IT GOES WRONG:

1) Immediately wash off any spillage onto skin with fresh water Use the shower for large spills.
2) Immediately remove any wet clothing.
3) Use Eye Wash Bottles or station for eye splash.
4) Get assistance from the Medic.
5) If swallowed. drink water and take salt table.

YOUR SAFETY EQUIPMENT IS:

1) Always wear Hart Hat, and Cover-alls
2) Plastic Gloves.
3) Rubber Boots.
4) Chemical Mono Goggles.
5) Breathing Apparatus available.

YOUR SUPERVISOR IS:

Toolpusher, Driller or Assistant Driller.
 Sheet No. 11
SUPERVISOR

used because it is heavy and

mage the form. Bayrite muds
tion. The disadvantages of Zinc
hrough the skin. The fumes are
e dumped or spilled into the

hed and ventilated.

never be dumped
onto the ground
 Sheet No. 11
Crew

ge the formation.

mide. Faulty valves,

hed and ventilated.

must never be
nto the ground

Back
CHEMICALS

Hazard Description:
Powder and liquid chemicals are used at the rig site for making mud and brine. Some of these chemicals can be harmful
possibly acid or alkali causing burns or poisonous causing illness. Chemicals must be carefully handled and stored or
they could spill onto crew members or onto the ground. All crew handling and mixing chemicals must wear the correct
protection equipment or they will touch or breathe a harmful chemical. Chemical containers must be correctly disposed
of to prevent them being re-used by outsiders.

Threat to Release Hazard:

1) Damage to Chemical containers causing spillage resulting in exposure to crew or environment.
2) Failure to wear correct PPE resulting in injury or poisoning to crew or operators.
3) incorrect Chemical drum or sack disposal resulting in exposure of crew or others to poisoning.

Hazard Controls:
1) Procedures :-
a) Unload trucks with chemicals using the correct equipment. Forklift for pallets as for big bags.
Use the lifting bar for bags.
b) Stack different chemicals in different places. Stack all chemicals on the location if possible. Do not put
sacks or pallets town in wet areas.
c) Store dangerous chemicals like Caustic Soda in a separate. Put up the Danger signs.
d) Do not stack pallets more than three high.
e) In wet weather cover the chemicals with tarpaulins.
f) If a chemical containcr is brolcen dispose of it into the wasle skip. Tell the Mud Enginoer.
g) Chemicals should not bc rebagged. Empty Big Bags must not be re-used for chemicals.
2) Chemical mixing crew must wear all the appropriatc protective equipment. Check with the Mud Tester or
Rig Medic for tho precautions required.
3) The Mud Tester must make sure that all used chemical drums are punctured immediately after emptying
and disposed of in the waste skip. Paper and cloth sacks must be disposed of into the bin.
Do not allow them to be blown about or eaten by camels.

Equipment Checklist:
1) Forklift and driver for lifting chemical pallet..
2) Crane and bar for Big Bags.
3) Bar pick or hammer for destroying chemical drums.

Protection Equipment:
All necessary protection equipment specified on the Chemical Data Sheets in the Toxic Materials Manual.
These may include :-goggles, dust masks, face visor, rubber gloves, rubber boots apron etc.

Supervision Requirement:
Mud Tester and Mud Engineer.

Recovery Methods
1) If a chemical come in skin contact wash h it away with fresh water at the shower station.
Use the eyewash bottles or eyewash station for face/eye spillage. Report to Medic.
2) Surface spillages to be washed away.
3) Contact Medic for first Aid treatment.
4) Medic to chock the Chemical Dry Shects for evcry incident. (in Toxic Materials Manual).

CHEMICALS

WHAT CAN GO WRONG:

Powder and liquid chemicals are used at the rig site for making mud and brine. Some of these chemicals can be harmful
possibly acid or alkali causing burns or poisonous causing illness. Chemicals must be carefully handled and stored or
they could spill onto crew members or onto the ground. All crew handling and mixing chemicals must wear the correct
protection equipment or they will touch or breathe a harmful chemical. Chemical containers must be correctly disposed
of to prevent them being re-used by outsiders.

HOW CAN IT GO WRONG:

1) Damage to Chemical containers causing spillage resulting in exposure to crew or environment.
2 ) Failure to wear correct PPE resulting in injury or poisoning to crew or operator.
3) Incorrect Chemical drum or sack disposal resulting in exposure of crew or othets to poisoning.

HOW DO WE STOP IT GOING WRONG:

1) Procedures :-
a) Unload trucks with chemicals using the correct equipment Forklift for pallets, crane for big bags.
Use the lifting bar for big bags.
b) Stack different chemicals in different places. Stack all chemicals on the location if possible.
Do not put sacks or pallets down in wet area.
c) Store dangerous chemicals like Caustic Soda in a separate area Put up the Danger signs
d) Do not stack pallets more than three high.
e) In wet weather, cover the chemicals with tarpaulins.
f) If a chemical container is broken, dispose of it into the waste skip. Tell the Mud Enginoer.
g) Chemicals should not be rebagged. Empty big bags mug not be re-used for chemical.
2) Chemical mixing crew must wear all the appropriate ptotoctive Equipment Check with the Mud Tester or
Rig Medic for the precautions required.
3) The Mud Tester must make sure that all used chemical drums re punctured immediately after emptying
and disposed of in the waste skip. Prepare and cloth sacks must be disposed of into the bin.
Do not allow them to be blown about or eaten by camels.

WHAT WE DO IF IT GOES WRONG:

1) If a chemical comes in skin contact, Welsh it away with fresh water at the shower station. Use the
eyewash bottles or eyewash stations for face /eye spillage. Report to Medic.
2) Surface spillage’s to be washed away
3) Contact Medic for first Aid treatment
4) Medic to check the Chemical Data Sheet for any posible incident, (in Toxic Materials Manual).

YOUR SAFETY EQUIPMENT IS:

All necessary protective equipment specified on the Chemical Data Sheets in the Toxic Materials Manual.
These may include :-goggle, dust mask, face visor, rubber gloves, rubber boots, apron etc.

YOUR SUPERVISOR IS:

Mud Tester.
 SHEET NO: 12
SUPERVISOR

these chemicals can be harmful

arefully handled and stored or
emicals must wear the correct
ers must be correctly disposed

ossible. Do not put

the Mud Tester or

tely after emptying

Materials Manual.

Sheet No. 12
CREW
 these chemicals can be harmful
arefully handled and stored or
emicals must wear the correct
ers must be correctly disposed

the Mud Tester or

ely after emptying

Materials Manual.

Back
PAINT

Hazard Description:
Paints can contain in poisonous and toxic chemicals. Solvents and thinners used with paints can cause long term health
problems unless used correctly. Paint and thinner chemicals can be absorbed through the skin contact or from vapor
taken into the lungs during breathing. Put dust and flakes can also contaminate and poison food. Many paints and
thinners are flammable. Special storage and handling is needed to prevent fire or explosion that could cause injuries.

Threat to Release Hazard:

1) Use of unsafe paint types containing lead or toxic solvents.
2) Failure to use correct protection equipment during painting or paint stripping.
3) failure to use correct painting methods.
4) Failure to use correct paint storage place or method.

Hazard Controls:
1) Lead base paints or paints with poisonous thinners must not be used at the rig site.
2) Safety protection equipment must be worn, cover-alls, gloves, hard hat, dust masks.
For spray painting and chipping, dust mask and goggles.
Paint stripping and chipping must be done wet to reduce dust
3) Painters work areas must have good ventilation. Poorly ventilated areas, breathing equipment must be worn.
4) Paints and thinners must be stored in the paint locker. No smoking or hot work near the paint locker.
Paint must not be applied to very hot surfaces.
5) No food preparation, handling or eating near painting or paint stripping. Painters must remove paint from
their hands before eating. Paint thinners must not be used for cleaning hands or skin, soap or approved
hand cleaner only.

Equipment Checklist:
1) Paint Storage Cabinet.
2) Breathing apparatus for enclosed areas.
3) Ventilation fan.
4) Needle or wash gun for paint stripping.

Protection Equipment
1) Goggles, dust mask, covet-alls, gloves, boots.
2) Ear Defenders for needle or stripping work.

Recovery Methods :
1) In case of an illness or injury from paint, seek first aid assistance from the Medic.
2) In case of a paint fire, alert your Supervisor or the Driller to sound the alarm.
Go to the Emergency Assembly point and follow instructions.

Supervision Requirement:
Chief Engineer to ensure safe materials, equipment and practices are used.

PAINT

WHAT CAN GO WRONG:

Paints can contain in poisonous and toxic chemicals. Solvents and thinners used with paints can cause long term health
problems unless used correctly. Paint and thinner chemicals can be absorbed through the skin contact or from vapor
taken into the lungs during breathing. Put dust and flakes can also contaminate and poison food. Many paints and
thinners are flammable. Special storage and handling is needed to prevent fire or explosion that could cause injuries.

HOW CAN IT GO WRONG:

1) Use of unsafe paint types containing lead or toxic solvent.
2) Failure to use correct protection equipment during painting or paint stripping.
3) Failure to use correct painting methods.
4) Failure to use correct paint storage place or method.

HOW DO WE STOP IT GOING WRONG:

1) Only approved paints to be used at the rig site.
2) Safety protection equipment must be worn :- cover-alls, safety gloves, boots, hard hat
For spray painting and chipping :- dust mask and goggles.
Paint stripping and chipping must be done wet to reduce dust
3) Painters work areas must have good ventilation.
In poorly ventilated areas, breathing equipment must be worn.
4) Paints and thinners must be stored only in the paint locker.
No smoking, or hot work near the paint locker.
Paint must not be applied to very hot surfaces
5) No food preparation, handling or eating near painting or paint stripping;
Painters must remove paint from their hands before eating
Paint thinners must not be used for cleaning, hands or skin, soap or approved hand cleaner only.

WHAT WE DO IF IT GOES WRONG:

1) In case of an illness or injury from paint, seek first aid assistance from the Medic.
2) In case of a paint fire, alert your Supervisor or the Driller to sound the alarm.
Go to the Emergency Assembly point and follow instructions.

YOUR SAFETY EQUIPMENT IS:

1) Goggles, dust mask, cover- alls, gloves, boots.
2) Ear Defenders for need gun stripping work.

YOUR SUPERVISOR IS:

Follow the instructions of the Chief Engineer or Toolpusher.
 SHEET NO. 13
SUPERVISOR

aints can cause long term health

he skin contact or from vapor
on food. Many paints and
ion that could cause injuries.

uipment must be worn.

he paint locker.

remove paint from

soap or approved

Sheet No. 13
CREW

aints can cause long term health

he skin contact or from vapor
on food. Many paints and
ion that could cause injuries.
Back
HYDROCHLORIC ACID

Hazard Description:
Hydrochloric Acid is very corrosive liquid, skin contact will ease serious burns. Eye splashes could cause
serious eye damage. even blindness. Even diluted acid e n cause burns. Burns may the some time to be
felt By this time the burn could be serious. Hydrochloric Acid fumes can cause skin and lung burn. Strong
acid contact with metal releases the very explosive gas, Hydrogen.

Special handling conditions

Equipment and procedures must be applied when Hydrochloride Acid is on location and being used in the well.

Threat to Release Hazard:

1) Incorrect storage of Hydrochloric Acid.
2) Incorrect acid handling leading to contact
3) Failure to follow line flushing procedures.
4) Failure to wear PPE.
5) unexpected gas bubbling and spurting causing acid to splash.

Hazard Control: Storage:

Acid to stored in special plastic lined containers.
Handling : Only authorized, trained personnel to handle acid equipment. Storage and pumping area to be
securely taped off. Permit to Work required for Hydrochloric Acid operations.
Procedures: No hot work at any time near acid facilities. Keep clear of all lines and tanks when pumping.
Treat all spills as acid, thoroughly wash down with water before handling.
All lines to be thoroughly flushed with water after acid pumping.
PPE to be worn at all times, especially when breaking lines.
Extra care when displacing acid from well, gas bubbles may cause acid splash.
Displaced acid to be neutralized with caustic or soda ash before dumping.

Equipment Checklist:
1) Chicksans 5) Choke manifold
2) Swivels 6) Vent line
3) Valve 7) Wash down hoses
4) By pass line 8) Caustic / soda ash available (at mud tanks)

Protection Equipment
1) rubber gloves 4) Rubber boots
2) Plastic apron 5) Breathing Equipment
3) Full face mask 6) Crew with usual PPE Coveralls / hard hat

Supervision Requirement:
1) Acid Contractor Supervisor for acid tank & pump.
2) Driller and AD for rig floor duties.
3) Assistant Driller for displacement / disposal.

Recovery Methods
1) Wash spillage on skin with plenty of water. Acid burns take a while to be felt. By then it may be too late!
Wash all spills immediately to be sure rather than be sorry!
2) Fresh water shower for large body splash.
3) Eye w wash stations for eye splash.
4) IMPORTANT, See Medic for First Aid treatment.
5) Report all incidents and near misses.

HYDROCHLORIC ACID

WHAT CAN GO WRONG

Hydrochloric Acid is very corrosive liquid, skin contact will ease serious burns. Eye splashes could cause
serious eye damage. even blindness. Even diluted acid e n cause burns. Burns may the some time to be
felt By this time the burn could be serious. Hydrochloric Acid fumes can cause skin and lung burn. Strong
acid contact with metal releases the very explosive gas, Hydrogen.

Special handling conditions, equipment and procedures must be applied when Hydrochloric Acid is on
location and being used in the well

HOW CAN IT GO WRONG

1) Incorrect storage of Hydrochloric Acid
2) Incorrect acid handling leading to contact
3) Failure to follow line flushing procedures
4) Failure to wear PPE
5) Unexpected gas bubbling and spurting causing acid to splash

HOW DO WE STOP IT GOING WRONG;

1) Only Acid Contractor crew to handle acid tank and pump equipment
Rig crew to stay outside security taped area of clear of acid tank and pump at all times
2) Keep clear of all lines when acid is being pumped
3) Treat all leaks as if acid, wash away thoroughly with water
4) Flush pumping lines with water after acid pumping
5) Correct PPE to be worn at all times
6) Stay well clear when acid is being pumped FROM the well gas may cause the acid to spray or spurt
7) Displaced acid to be treated with caustic or soda ash before dumping
8) No hot work in area of acid storage or handling

WHAT WE DO IF IT GOES WRONG

1) Wash spillage on skin with plenty of water Acid burns take a while to be felt By then it m y be too late!
Wash all spills immediately to be sure rather than sorry
2) Fresh water shower for large body splash
3) Eye wash stations for eye splashes
4) IMPORTANT See Medic for First Aid treatment
5) Report all accidents and near misses

YOUR SAFETY EQUIPMENT IS

1) Rubber Gloves
2) Plastic apron
3) Full face mask
4) Rubber Safety Boots
5) Breathing Equipment
6) Crew with usual PPE, Coveralls / hard hat

Responsibility
1) Driller in charge of Rig Floor crew
2) No rig crew to go near or operate any acid tank or pump equipment
 SHEET NO: 14
SUPERVISOR

hes could cause

some time to be
ung burn. Strong

being used in the well.

mping area to be

when pumping.

t may be too late!

SHEET NO. 14
CREW
hes could cause
some time to be
ung burn. Strong

oric Acid is on

spray or spurt

m y be too late!

Back
CHEMICAL CUTTERS / Bromine Trifluoride

Hazard Description:
Bromine Trifluoride is the extremely dangerous liquid chemical used in Chemical Cutters. It is used inside a special
logging tool that is run to cut the drill string. It can cut large drill collars in less the I/2 second! If spilled at the surface it
can cut steel. It can cause very bad, even fatal burns. Breathing the fumes from the liquid into the lungs can cause
death If the liquid falls on oil or organic matter such as wood or rags it will heat up enough to start a fire. Very strict
safety rules are applied to prevent accidents.

Threat to Release Hazard:

Mis-handling or spillage of Bromine Trifluoride.

Hazard Controls:
1) Chemical Cutting can only take place during day light hours.
2) Only Logging crew are to be present on the rig during the handling, operating and rigging down of the
Chemical Cutting tool. All other non -essential personnel are to assembled the upwind Emergency Station.
Logging Engineer and crew will wear full safety protection equipment including :-Acid proof gloves, acid
proof face guard rd, acid proof apron, acid proof boors.
3) The most dangerous time is during the removal of the tool. Some wining liquid could spill!.
4) Only when the Logging Engineer indicates all it safe and secure to the BHP Supervisor and the Toolpusher,
can the rig crew be permitted to return to normal duties.

Equipment Checklist:
1) Rig area to be clear of oil or readily combustible materials.
2) Fire hoses and extinguishers to be ready.

Protection Equipment:
1) Logging Company provide :-Acid proof gloves, acid proof face screen, acid proof boots.
2) Acid equipment.

Supervision Requirement:
1) Logging Engineer will supervise logging crew
2) BHP Supervisor and Toolpusher will supervise Drilling crew.

Recovery Method
1) Washing of affected area with water.
2) Application of special acid burn cream.
3) Obtain specialist medical help immediately.

CHEMICAL CUTTERS / Bromine Trifluoride

WHAT CAN GO WRONG:

Bromine Trifluoride is the extremely dangerous liquid chemical used in Chemical Cutters. It is used inside a special
logging tool that is run to cut the drill string. It can cut large drill collars in less the I/2 second! If spilled at the surface it
can cut steel. It can cause very bad, even fatal burns. Breathing the fumes from the liquid into the lungs can cause
death If the liquid falls on oil or organic matter such as wood or rags it will heat up enough to start a fire. Very strict
safety rules are applied to prevent accidents.

HOW CAN IT CO WRONG:

Mishandling or spillage of Bromine Trifluoride.

HOW DO WE STOP IT GOING WRONG:

1) Chemical Cutting can only take place during day time.
2) Only Logging crew to be present the rig during the handling, operating and rigging down of the Chemical
 Cutting tool. All other personnel are to be assembled at the upwind Emergency Station under supervision
of the Contractor Toolpusher.
3) The most dangerous time is during the removal of the tool. Some remaining liquid acid spilling.
4) Only when the Logging Engineer indicates that all is safe to the BHP Supervisor or and the Toolpusher,
can the rig crew be permitted to return to their duties.

WHAT WE DO IF IT GOES WRONG:

1) Washing of affected area with water.
2) Application of special burn cream.
3) Obtain in specialist medical help immediately. (Specialist services are required to be alerted).

YOUR SAFETY EQUIPMENT IS:

1) Logging company to provide :-Acid proof gloves, acid proof apron, acid proof Face screen, acid proof boots.
2) Acid burn ointment.

YOUR SUPERVISOR IS
Follow instructions of the Toolpusher.
 SHEET NO: 15
SUPERVISOR

. It is used inside a special

ond! If spilled at the surface it
d into the lungs can cause
gh to start a fire. Very strict

ging down of the

Emergency Station.
proof gloves, acid

or and the Toolpusher,

SHEET NO: 15
CREW

. It is used inside a special

ond! If spilled at the surface it
d into the lungs can cause
gh to start a fire. Very strict

wn of the Chemical
n under supervision

d the Toolpusher,

reen, acid proof boots.

Back
EXHAUST FUMES

Hazard Description: .
Petrol and diesel engines give out exhaust fumes that contain in poisonous gas
Most poisonous exhaust gas is Carbon Monoxide
This makes you feel sleepy, can make you unconscious and could e use death
Petrol or diesel engines must not be used in enclosed area
Exhaust fumes must not be allowed to enter into closed area such as a vehicle cabin or building

Threat to Release Hazard: ,

1) Damaged or faulty vehicle exhaust allowing gas into vehicle cabin
2) Operation of a petrol or diesel engine in enclosed space
3) Allowing exhaust fumes to enter a building through air vents or AC’s

Hazard Controls:
1) Vehicles to be regularly checked that the exhaust is in good condition and venting clear of the cabin
Do not operate a vehicle with the back door open
If the back door has to be open, open the front windows as well
2) Petrol and diesel engines must not be opened inside enclosed areas
3) Vehicles must be operated clear of accommodation
Vehicle and engine exhausts should not be pointed at any air intakes or AC units
4) Fixed engines must have sufficiently high or long exhaust usually to remove exhaust gases from work areas

Equipment Checklist:
1) Ventilation blowers
2) Extractor fans
3) Gas testing equipment to check for Oxygen, (18 - 20%) safe working limits
4) Exhaust pipe extender

Supervision Requirement
Chief Mechanic to ensure all vehicle and engine exhausts are in good condition

Protection Equipment:
1) Breathing apparatus in special cases
2) Always wear Hard Hat, and Cover-alls, Gloves Boots and Safety Glasses.

Recovery Mothod
1) Remove injured to fresh air
2) Apply mouth to mouth resuscitation if injured not breathing.
3) Obtain help from Rig Medic immediately
4) Bring Oxygen Breathing Apparatus
5) Hospital treatment may be needed

EXHAUST FUMES

WHAT CAN GO WRONG:

Petrol and diesel engines give out exhaust fumes that contain in poisonous gas
Most poisonous exhaust gas is Carbon Monoxide
This makes you feel sleepy, can make you unconscious and could e use death
Petrol or diesel engines must not be used in enclosed area
Exhaust fumes must not be allowed to enter into closed area such as a vehicle cabin or building

HOW CAN IT GO WRONG:

1) Damaged or faulty vehicle exhaust allowing poisous fumes entering vehicle cabin.
2) Operation of a petrol or diesel engine in an enclosed space.
3) Allowing exhaust fumes to enter building through air vents or AC’s
HOW DO WE STOP IT GOING WRONG:
1) Vehicles to be regularly checked that the exhaust is in good condition and venting clear of the cabin.
If exhaust is noisy, drive with the windows open. Get the exhaust checked and repaired.
2) Do not use a vehicle with the back door open. If the back door has to be open, open the front
windows as well
3) Petrol and diesel engines must not be operated inside enclosed area. Switch the engine off.
4) Do not leave an engine running where the exhaust gases go into a building.

WHAT WE DO IF IT GOES WRONG:

1) Remove injured to fresh water.
2) Apply mouth to mouth resuscitation if injured not breathing.
3) Obtain help from rig Medic immediately.
4) Bring Oxygen Breathing Apparatus.
5) Hospital treatment may be needed.

YOUR SAFETY EQUIPMENT 18:

1) Breathing apparatus in special cases.
2) Always wear Hard Hat, and Coveralls, Gloves, Boots and Safety Glasses et.

YOUR SUPERVISOR IS:

Follow guidance of Chief Mechanic and vehicle operator.
 SHEET NO: 16
SUPERVISOR

ar of the cabin

gases from work areas

Sheet No. 16
SUPERVISOR
ar of the cabin.

Back
CHICKSAN LINES SHEET NO. 17
SUPERVISOR
Hazard Description:
Chicksan lines are used to make flexible, high pressure connection for pumping through. Different types of chicksan can
be joined together but will fail under pressure. Damaged chicksan could break and fall. Corroded chicksan could bunt
during pumping causing chicksan to jump and kick. If no check wire is used, it could break free and lash about
Hammering or breaking chicksan lines with pressure inside could cause dangerous spray of liquid.

Threat to Release Hazard:

1) Use of different, mismatching types of Chicksan.
2) Use of damaged or corroded Chicksan.
3) Failure to use a check wire on Chicksan.
4) Hammering or breaking Chicksan with pressure inside.

Hazard Controls:
1) Only GREEN painted, 69000 kPa pressure rated, 2” or 3” Chicksan pipes to be used. (Schedule 1502).
Chieksan to be inspected yearly.
2) Do not use any damaged or faulty chicksans.
3) Chieksans must be check that chieksans are wired together and secured at each end. Lifting lines from
the air winches must be used if pipe movement is to be made. Adequate swivels must be include in the
chicksan line to allow movement. No rotary movement is to be made with chicksan lines
4) Never hammer on, or break any chicksan containing pressure. Bleed off all pressure before breaking
chicksan line.
5) All crew to keep well clear of chicksan lines once pumping. Never walk near or over a chicksan under
pressure, it could kick or jump.

Equipment Checklist:
1) Additional check wires.
2) Extra swivels.
3) Shackles to secure check wires.
4) Lifting slings.
5) Airwinch.
6) Hammer.

Protection Equipment:
Standard Safety clothing, Safety boots, Hard Hat, gloves, safety glasses

Supervision Requirement:
Chicksan only to be used under the Drillers or Toolpushers supervision.

Recovery Method
In the event of injury, get medical assistance immediately. Give first aid until the medic arrives.
CHICKSAN LINES SHEET NO: 17
CREW

WHAT CAN GO WRONG:

Chicksan lines are used to make flexible, high pressure connection for pumping through. Different types of chicksan can
be joined together but will fail under pressure. Damaged chicksan could break and fall. Corroded chicksan could bunt
during pumping causing chicksan to jump and kick. If no check wire is used, it could break free and lash about
Hammering or breaking chicksan lines with pressure inside could cause dangerous spray of liquid.

HOW CAN IT GO WRONG:

1) Use of different. mis-matching types of chicksan.
2) Use of damaged or corroded chicksan.
3) Failure to use a check wire on chicksan.
4) Hammering or breaking chicksan with pressure inside.

HOW DO WE STOP IT GOING WRONG:

1) Only GREEN painted chicksan pipe to be used.
2) If you see damaged or faulty chicksan report it to your supervisor.
3) Chicksans must be check wired together with check wire ends secured
Air winch lines must be used to lift the chicksan if pipe movement is to be moved is.
4) Never hammer on or break any chicksan pipe containing pressure
Pressure must be bled off before braking chicksan lines
5) All crew must keep well clear of chciksan lines once pumping starts
Never walk near or over a chicksan under pressure. It could kick or jump.

WHAT WE DO IF IT GOES WRONG:

In the event of an injury get medical assistance immediately Give first aid until the medic arrives.

YOUR SUPERVISOR IS:

Follow the instructions of the Driller or the Tollpusher.

YOUR SAFETY Equipment IS:

Standard Safety clothing Safety boots Hard Hat Gloves Safety Glasses.

Back
PRESSURE TESTING

Hazard description:
During pressure testing there could be leak of liquid under very high pressure that could spray and injure.
A piece of equipment or pipe could break causing it to crash or fly about and hit a crew man.
Only the correct type of equipment is to be used in pressure testing, and in the correct way.
We pressure test equipment to make sure it will be strong and safe during the main operation, for example
before cementing, the lines are pressure tested to ensure there will be no cement leaks.

Threats to Release Hazard:

1) Spray from a leak during a pressure test hitting a crew man.
2) A piece of equipment breaking during a pressure test and hitting a crew man.
3) Pressure Testing to a too high pressure.

Hazard control:
1) All pressure equipment must be rated for 34,S00 kPa (S000 psi) minimum.
2) All pressure equipment must be regularly inspected, (at least each 12 month) and be tagged with test date.
3) All pressure equipment to be maintained by specialist personnel.
No tack welding or local repairs to pressure e equipment
4) Before testing, hold a Safety Toolbox Meeting with the crew on Pressure Testing.
5) No the test pressure limit and time. Check pressure gauge are lined up correctly and re working.
6) Pressure Testing only to be done by Toolpusher, Driller or Chief Mechanic.
7) Loose lines such as Chicksan must be secured with chock wire
8) All personnel to stand well clear during the test.
9) No lines to be hammered or broken while pressure is on.
All pressure must be bled off before tightening or loosening or coupling.

Equipment Checklist
1) Chicksan.
2) Pressure gauges.
3) Bleed off line or valve.
4) Securing check wire and shackles.
5) Safety Tape to close off access.

Protection Equipment:
All crew must be wearing regular Protection Equipment; cover alls, hard hat, safety boots, gloves
and Safety Glasses.

Supervision Requirements:
Only the Toolpusher, Driller or Chief Mechanic are to perform pressure tests. Follow their instructions.

Recovery Methods
1) In case of injury, give immediate first aid.
2) Get Medic as fast as possible .

PRESSURE TESTING

WHAT CAN GO WRONG

During pressure testing there could be leak of liquid under very high pressure that could spray and injure.
A piece of equipment or pipe could break causing it to crash or fly about and hit a crew man.
Only the correct type of equipment is to be used in pressure testing, and in the correct way.
We pressure test equipment to make sure it will be strong and safe during the main operation, for example
before cementing, the lines are pressure tested to ensure there will be no cement leaks.

HOW CAN IT CO WRONG:

1) Spray from a leak during a pressure test hitting a crew man.
2) A piece of equipment breaking during a pressure test and hitting crew man.
3) Pressure Testing to a too high pressure.
HOW DO WE STOP IT GOING WRONG
1) Only use the correct pressure equipment.
2) Pressure Testing only to be done by Toolpusher, Driller, Chief Mechanic.
3) All lose pipes such as Chicksan must be secured with check wires
4) All crew to stand well clew during the test no walking near or over high pressure lines. There could be pipes
at pressure under the rig floor or beside the mud tanks during pressure test. Keep clear of all lines on,
under or leading to the rig floor.
5) Pipe unions must not be hammered on or broken with during pressure tsting
All pressure must be bled off before tightening of loosening coupling

WHAT WE DO IF IT GOES WRONG:

1) In case of injury, give immediate first aid.
2) Get Medic as fast as possible.

YOUR SAFETY EQUIPMENT IS:

All crew must be we ring regular protection equipment; coveralls, hard hat, safety boots, gloves and
Safety Glasses.

YOUR SUPERVISOR IS: .

Follow the instructions of the Toolpusher, Driller or Chief Mechanic.
Near the Cement Unit watch the Cementing Engineer or Halliburton Supervisor
 SHEET NO: 18
SUPERVISOR

spray and injure.

ation, for example

tagged with test date.

SHEET NO 18
CREW

spray and injure.

ation, for example

 There could be pipes
ar of all lines on,

Back
PUMPING AT HIGH PRESSURE

Hazard Description:
During high pressure pumping, a leak may spray out liquid at very high speed. Equipment failure could cause a pipe to
break free and crash about well spray y liquid. Pressure could remain inside pumping equipment and lines after
pumping has stopped. If the lines or equipment is opened, the pressure will be released causing injury. While pumping
at pressure, pipe and lines, particularly chicksan can jump and vibrate to causing injury. Special safety precautions must
be made during high pressure pumping.

Threats to Release Hazard:

1) A leak during pumping spraying liquid at high speed.
2) Equipment failure causing it to crash about and spray liquid.
3) Working too close to high pressure pumping lines and being hit by pipe vibration.

Hazard Controls:
1) All high pressure pumping equipment to be rated for 34,500 kpa, (5000 psi) minimum.
2) All high pressure pumping equipment must be inspected, ( at least yearly).
3) Do not use damaged or faulty equipment
Do not make rig site changes such as welting on any high pressure equipment.
4) All loose high pressure lines such as chicksan must be chock wired.
5) Make sure the pop - off valve is working and set below the pressure rating of the weakest equipment.
Make sure the pressure gauges are lined up and working. 6) Hold a Toolbox Safety Meeting before the job.
All crew to be well clear of any high pressure pump or line.
7) Pressure test all pumping lines before starting m in pumping job.
8) Never hammer on lines or coupling while there is pressure in the line.
Bleed off all pressure before tightening or breaking connections.
9) Before breaking any line make sure there is no trapped pressure in it.

Equipment Checklist:
1) Chicksans.
2) Check wire and shackles.
3) Bleed of line.
4) Pressure Gauge.
5) Warning tape.

Protection Equipment
Coveralls, Hard hat, Safety boots, Safety glasses and gloves must be worn by all crew.

Supervision Requirement:
High pressure pumping is only to be performed by the Toolpusher, the Driller or the Cementing Engineer
under the BHP Supervisors guidance.

Recovery Methods
1) In case of injury give immediate first aid.
2) Get assistance from the Rig Medic.

PUMPING AT HIGH PRESSURE

WHAT CAN GO WRONG:

During high pressure pumping, a leak may spray out liquid at very high speed. Equipment failure could cause a pipe to
break free and crash about well spray y liquid. Pressure could remain inside pumping equipment and lines after
pumping has stopped. If the lines or equipment is opened, the pressure will be released causing injury. While pumping
at pressure, pipe and lines, particularly chicksan can jump and vibrate to causing injury. Special safety precautions must
be made during high pressure pumping.
HOW CAN IT GO WRONG:
1) A leak during pumping spraying liquid at high speed.
2) Equipment failure causing it to crash about and spray liquid.
3) Working too close to high pressure pumping lines and Wing by pipe vibrations.

HOW DO WE STOP IT GOING WRONG:

1) Do not use damaged or faulty equipment.
If you see any damaged equipment notify your supervisor.
2) All loose high pressure pumping lines such as chicksan must be check wired.
3) Make sure the pop - off valve is working.
Make sure the pressure gauges are lined up and working .
4) All crew to be clear of any high pressure pump or line.
5) Never hammer on lines or coupling while there is pressure in the lines.
6) Make sure all pressure is bled off all pressure before tightening or breaking connections

WHAT WE DO IF IT GOES WRONG:

1) In case of injury give immediate first aid.
2) Get assistance from the Rig Medic.

YOUR SAFETY EQUIPMENT

Over-alls, Hard hat, Safety Boots, Safety glasses and gloves must be worn by all crew.

YOUR SUPERVISOR IS:

The Toolpusher or the Driller.
 SHEET NO: 19
SUPERVISOR

nt failure could cause a pipe to

uipment and lines after
causing injury. While pumping
Special safety precautions must

kest equipment.
eeting before the job.

menting Engineer

SHEET NO. 19
CREW

nt failure could cause a pipe to

uipment and lines after
causing injury. While pumping
Special safety precautions must
Back
COMPRESSED AIR

Hazard Description:
Compressed air is used as a power supply to motors. It is s safe for rigs because use it cannot cause sparks or shocks
like electricity, and is a powerful and clean tool. Compressed air hoses, pipes and fittings can burst or break releasing a
powerful jet of air of. Broken compressed air hoses or fittings can fly about and strike nearby crew. Compressed air can
break a persons skin and blow up the body. Compressed Air equipment and fittings must be correctly maintained and
operated.

Threats to Release Hazard

1) Bursting of hose or pipe carrying compressed air blasting air at crew man.
2) Broken hose or pipe hitting a crew man.
3) Compressed air entering a crew mans body.

Hazard Control:
1) Only the correct type and strength compressed air fittings, hoses and equipment is to be used.
No home made fittings, water line fittings etc. to be used.
2) Shut off valves must be fitted to all lines and equipment
Know where the shut off valve is for e each line and each equipment.
3) Compressed air lines, fittings and tools must be regularly inspected.
Twist type Air Couplings must have lock ties. Long hoses must have securing chains, (Kelly Spinner).
4) Lines must be de-pressured and isolated before disconnection.
5) Never point compressed air hoses at your body or anyone else.
Do not use compressed air for blowing dust off your coveralls

Equipment Checklist
1) Lock wires in couplings.
2) Check chains on long hose ends.
3) Isolation valves.
4) Exhaust air line / hose.

Protection Equipment:
Always be wearing you protection clothing, hard hat he, coveralls, Safety boots, Safety glasses.

Supervision Requirement:
Compressed air equipment may be under Driller, Assistant Driller or Roustabout Pusher supervision.

Recovery Methods:
1) Give immediate First Aid.
2) Get immediate assistance from the Rig Medic.

COMPRESSED AIR

WHAT CAN GO WRONG:

Compressed air is used as a power supply to motors. It is s safe for rigs because use it cannot cause sparks or shocks
like electricity, and is a powerful and clean tool. Compressed air hoses, pipes and fittings can burst or break releasing a
powerful jet of air of. Broken compressed air hoses or fittings can fly about and strike nearby crew. Compressed air can
break a persons skin and blow up the body. Compressed Air equipment and fittings must be correctly maintained and
operated.

HOW CAN IT GO WRONG

1) Bursting of hose or pipe carrying compressed air blasting air at crew man.
2) Broken hose or pipe hitting a crewmen.
3) Compressed air entering a crewmans body.

HOW DO WE STOP IT GOING WRONG:

1) Only the correct type and strength compressed air fittings, hoses and equipment to be used.
No home made fittings, no water line fittings etc. to be used
2) Know where the Compressed Air shut off valve before using for each line and each equipment
3) Twist type Air Couplings must have lock ties. Long hoses must have securing chains, (Kelly Spinner).
4) Always close the shut off valve and de-pressure the lines before disconnection
5) Never point compressed air hoses at your body or anyone else.
Do not use compressed air for blowing dust off your coveralls

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) Get immediate assistance from the Rig Medic.

YOUR SUPERVISOR IS:

The Driller, Assistant Dniler or Roustabout Pusher.

YOUR SAFETY EQUIPMENT IS:

Always be wearing you protection clothing, Hard hat, Cover-alls, Safety Boots, Safety Glasses..
 SHEET NO: 20
SUPERVISOR

cannot cause sparks or shocks

s can burst or break releasing a
arby crew. Compressed air can
t be correctly maintained and

(Kelly Spinner).

SHEET NO 20
CREW

cannot cause sparks or shocks

s can burst or break releasing a
arby crew. Compressed air can
t be correctly maintained and
(Kelly Spinner).

Back
KOOMEY UNIT SHEET NO: 21
SUPERVISOR

Hazard Description:
The Koomey unit and the lines connecting it to the BOP contain in high pressure hydraulic oil and gas.
A leak in the Koomey Unit or the pipe could spray high pressure oil or gas on crew man.
An equipment or pipe break could cause the pipe to fly or thrash sh about striking a crew man.
The Koomey Unit provides the power to operate the Compressed Nitrogen Gas pushes on Hydraulic Oil in
the cylinder tanks to close and open the BOP. As the BOP is opened and closed the hydraulic pressure
drops. The Koomey unit pumps then recharge up the Nitrogen pressure.

Threat to Release Hazard:

1) A leak in the Koomey Unit or BOP lines spraying hydraulic oil at crew man.
2) An equipment or pipe break casing it to fly or thrash about injuring a crew man.
3) Rigging up. maintenance or operation of Koomey unit by unskilled man so as to may cause damage
or accident.

Hazard Control:
1) Only trained operators to rig up maintain in and operate the Koomey unit Unit.
2) Koomey Unit to have regular maintenance, inspection and testing
3) Only Nitrogen to be used for pre-charging the pressure tanks
4) All flexible hose couplings must have lock ties and no hammering on pressurized couplings or pipes.
Make sure all pressure is released before breaking pipe couplings. Take care when breaking couplings
that hydraulic oil is not spilled or splashes onto skin or eyes.
5) All personnel to keep well clear of Koomey Unit and BOP during operation and pressure testing.

Equipment Checklist:
1) Nitrogen Bottles to precharge.
2) Correct Hydraulic fluid for reservoir.
3) Lock wires and chains for flexible couplings.

Protection Equipment:
Standard Protection Equipment. Hard Hat Cover-alls Safety Boots Gloves and Safety Glasses.

Supervision Requirement:
Koomey Unit rig up and operation to be under the supervision of the Toolpusher or Driller.
Maintenance to be supervised by Chief Mech or Toolpusher.

Recovery Method
Give immediate First Aid. 2) Get assistance from rig Medic. Report all incidents and near misses.
KOOMEY UNIT SHEET NO. 21
CREW

WHAT CAN GO WRONG:

The Koomey unit and the lines connecting it to the BOP contain in high pressure hydraulic oil and gas.
A leak in the Koomey Unit or the pipe could spray high pressure oil or gas on crew man.
An equipment or pipe break could cause the pipe to fly or thrash sh about striking a crew man.
The Koomey Unit provides the power to operate the Compressed Nitrogen Gas pushes on Hydraulic Oil in
the cylinder tanks to close and open the BOP. As the BOP is opened and closed the hydraulic pressure
drops. The Koomey unit pumps then recharge up the Nitrogen pressure.

HOW CAN IT GO WRONG

1) A Leak in the Koomey Unit or BOP lines spraying hydraulic oil at crew man.
2) An equipment or pipe break casing it to fly or thrash about injuring a crew man
3) Rigging up, maintenance or operation of Koomey unit by unskilled man so as to cause damage or accident

HOW DO WE STOP IT GOING WRONG

1) Only trained operators to rig up, maintain in and operate the Koomey Unit
2) Only Nitrogen to be used for pre-charging the pressure tanks
3) All flexible hose couplings must have lock ties and securing chains
No hammering on pressurized couplings or pipes
Make sure all pressure is released before breaking king pipe coupling
Take care when breaking couplings that hydraulic oil is not spilled or splashes onto skin or eyes
4) All personnel to keep well clear of Koomey Unit and BOP during operation and pressure testing

WHAT WE DO IF IT GOES WRONG

1) Give immediate First Aid
2) Get assistance from the Rig Medic
Report all incidents and near misses

YOUR SUPERVISOR
The Toolpusher or Driller

YOUR Safety EQUIPMENT IS

Standard Protection Equipment Hard Hat, Coveralls-, Safety Boot, Gloves and Safety GLASSES

Back
BOP CONTROL LINES

Hazard Description:
The BOP Control lines supply hydraulic oil under pressure to open and close the BOP runs.
BOP control lines connected in the wrong position will cause the BOP to work incorrectly and may result in
an injury. BOP control lines can burst or break free and spray hydraulic oil or hit a crew man.
BOP control lines contain hydraulic oil that can splash in a crew man’s eyes.
Some types of hydraulic oil can cause burns like caustic.

Threat to Release Hazard:

1) Connecting BOP control line to wrong place.
2) BOP line bursting or breaking.
3) Hydraulic fluid spilling out of disconnected line onto a crew man.

Hazard Control:
1) All control lines should be labeled which fitting they connect to.
Once connected the BOP must be function tested to check correct operation.
2) BOP control lines must be regularly inspected and tested
Connections must have lock wires.
Flexible couplings should have security chains to restrict movement
3) Care must be taken when breaking lines not to spill hydraulic oil.
All pressure must be isolated by a valve and bled off before breaking a Line.
Sever hammer on a pressurized line or connection.
Nobody should stand below or in front of the control line.
Always wear safety glasses or goggies when connecting or disconnecting the control lines

Equipment Checklist
1) Lock Wires / pins.
2) Safety Chains.
3) Riding Belt & Fall Arrestor if working at height.

Protection Equipment:
1) Normal protection equipment :-Hard Hat, Cover-alls, Safety Boots, Safety Glasses, Gloves.
2) Riding belt and fall arrestor if working at height.

Supervision Requirement:
The Toolpusher or Driller will supervise the connection of the BOP Control Lines

Recovery Methods
1) Give immediate First Aid.
2) For Eye injury, get an Eye wash bottle to wash the eye.
3) Use the Shower Station for large Hydraulic Oil spills to the body.
4) Get assistance from the Rig Medic.
BOP CONTROL LINES

WHAT CAN GO WRONG:

The BOP Control lines supply hydraulic oil under pressure to open and close the BOP runs.
BOP control lines connected in the wrong position will cause the BOP to work incorrectly and may result in
an injury. BOP control lines can burst or break free and spray hydraulic oil or hit a crew man.
BOP control lines contain hydraulic oil that can splash in a crew man’s eyes.
Some types of hydraulic oil can cause burns like caustic.

HOW CAN IT GO WRONG:

1) Connecting BOP control line to wrong place.
2) BOP line bursting or breaking.
3) Hydraulic fluid spilling out of disconnected line onto a crew man.

HOW DO WE STOP IT GOING WRONG:

1) BOP control lines should be labeled which fitting they connect to.
2) BOP control lines connections must have lock wire Flexible couplings must have security chains to restrict
movement Never hammer on pressurized lines or connections.
3) Take care when breaking lines not to spill hydraulic oil
4) All pressure must be closed off by valve and bled off before breaking a line
5) Always wear safety glasses or goggles when connecting or disconnecting the control lines
6) Use a riding belt and fall arrestor if you need to work at height
7) Do not climb or stand on the Control lines.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) For Eye injury, get an Eye Wash bottle to wash the eye.
3) Use the Shower Station for large Hydraulic Oil spills to the body.
4) Get assistance from the Rig Medic.

YOUR SAFETY EQUIPMENT IS:

1) Normal protection equipment :-Hard Hat, Coveralls-, Safety Boots, Safety Glasses, Gloves.
2) Riding belt and fall arrestor if working at height

YOUR SUPERVISOR IS:

The Driller or Toolpusher.
 Sheet No. 22
SUPERVISOR

and may result in

 SHEET NO. 22
CREW

and may result in

rity chains to restrict

Back
MUD PUMP SUCTION DAMPNERS

Hazard Description:
The Suction Dampeners are the ball shaped objects on the top of the high pressure end of the mud pumps.
Suction Dampeners are used to smooth out the sudden PEAKS in pump pressure from the piston movement,
The Dampeners are a very strong steel ball with a rubber layer through the middle.

Above the rubber is filled with Nitrogen gas, below is full of mud from the pump.
As each piston pumps, the Nitrogen gas compresses and smoothes the pressure pulse.
This stops a lot of vibration and wear on the pump and the rig. The Nitrogen gas is at high pressure.
Putting it in the Dampener there is a job for trained crew man.
Only Nitrogen gas is allowed to be used because it does not burn and cannot help a fire.

Throats to release Hazard:

1) Charging the Suction Dampeners with a gas that is not Nitrogen.
2) Charging the Suction Dampeners to the wrong pressure.

Hazard Controls:
1) The Suction Dampeners must only be charged by a trained and approved crow man.
2) The method of charging and charge pressure must be to the Suction Dampner manufacturers specification.
3) The Suction Dampeners must only be charged with Nitrogen
4) The Nitrogen gas bottles used must first be tested that it does not contain Nitrogen;
A Gas Test must be made on the bottles with a portable gas detector. The Nitrogen gas bottles once
tested must be marked and the test to be registered.
5) The charging on the Suction Dampencrs must only be done when the pumps are out of operation and no
pressure is on the hydrauiic side.

Equipmentnt Checklist
1) Nthegen Gas Bottles.
2) Bottle Connectors / Regulators / spanners.

Protection Equipment:
All normal protection equipment Hard Hat, Cover-ails, Safety Boots, Gloves and S Safety Glasses.

Supervision Requirement:
Toolpusher or Driller.

Recovery Method
1) Give immediate first it.
2) Get assistance from the Rig Medic.

MUD PUMP SUCTION DAMPENERS

WHAT CAN GO WRONG:

The Suction Dampeners are the ball shaped objects on the top of the high pressure end of the mud pumps. Suction
Dampeners are used to smooth out the sudden peaks in pump pressure from the piston movement. The Dampeners
are a very strong steel ball with a rubber layer through the middle. Above the rubber is filled with Nitrogen gas, below is
full of mud from the pump. As each piston pumps, the Nitrogen gas compresses and smoothes the pressure pulse. This
stops a lot of vibration and wear on the pump and the rig. The Nitrogen gas is at high pressure. Pumping it in the
Dampner there is a job for a trained crew man. Only Nitrogen gas is allowed to be used because it does not burn and
cannot help a fire.

HOW CAN IT GO WRONG:

1) Charging the Suction Dampeners with a gas that is not Nitrogen.
2) Charging the Suction Dampeners to the wrong pressure.
HOW DO WE STOP IT GOING WRONG:
1) The Suction Dampeners must only be charged by a trained and approved crew man.
2) The method of charging and charge pressure must be to the Suction Dampener specification.
3) The Suction Dampeners must only be charged with Nitrogen.
4) The Nitrogen gas bottles used must first be tested. A Gas Test must be made on the bottles with
a potable gas detector. The Nitrogen gas bottles once tested must be marked and the test date recorded.
5) The charging on the Suction Dampeners must only be done when the pumps are out of operation and
no pressure is on the mud side.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate first aid.
2) Get assistance from the Rig Medic.

YOUR SAFETY EQUIPMENT

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

YOUR SUPERVISOR IS:

Toolpusher or Driller.
 SHEET NO: 23
SUPERVISOR

of the mud pumps.

he piston movement,

acturers specification.

as bottles once

of operation and no

SHEET NO: 23
CREW

of the mud pumps. Suction

movement. The Dampeners
led with Nitrogen gas, below is
oothes the pressure pulse. This
essure. Pumping it in the
because it does not burn and
 test date recorded.
of operation and

Back
WASH GUN

Hazard Description
The wash gun uses a very high pressure pump to make a small but very strong jet spray of water.
The jet spray from the wash gun could cut into your body.
Paint or grease particles lifted by the wash gun could be fired into your eyes.
The pump, hose or gun could break spraying or hitting you or other crew.
Spraying electrical equipment could cause an electric shock:
The force of the jet blast could knock you over or make you lose control of the gun.
Care must be taken at all times when using the wash gun.

Threats to Release Hazard

1) Pointing the wash gun at yourself or another crew man.
2) Spraying din paint etc. towards another person, or not wearing Safety Glasses or Goggles.
3) Damage to the wash gun, use of excessive pressure, use of incorrect materials for repair.
4) Failing to steady yourself for the gun blast.
5) Spraying electrical equipment or cables to cause electric shock

Hazard Control
1) The wash gun operator must be instructed in the safe use of the gun.
What safety clothing to wear?
How to start and stop the pump?
How to turn on and off the water?
How to hold and use the gun including bracing yourself?
What is NOT allowed to be washed (electric l equipment and cables)?
Where to point the gun?
Supervise the operator until you are certain he can work safely.
Never add Diesel Oil to the w water tank
2) Spray gun to be maintained by experienced Mechanic.
Only the correct pressure rated fittings and equipment to be.
The hand switch must be a non locking, automatic off type.
All high pressure connections lock wired.
No home made repairs to high pressure washing equipment

Equipment Checklist
1) Water supply.
2) Power supply.

Supervision Requirement
Assistant Driller, Roustabout Pusher or Toolpusher to ensure training and supervision.

Protection Equipment:
1) Always wear Safety Goggles or glasses.
2) Hard Hat, Safety Boots, cover alls and Gloves.

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Use the Eyewash Station or bottles for dirt in the eye.
4) Report all incidents and near misses

WASH GUN

WHAT CAN GO WRONG:

The wash gun uses a very high pressure pump to make a small but very strong jet spray of water.
The jet spray from the wash gun could cut into your body.
Dirt, paint or grease particles lifted by the wash gun could be fired into your eyes.
The pump, hose or gun could break spraying or hitting you or other crew.
Spraying electrical equipment could cause an electric shock
The force of the jet blast could knock you over or make you lose control of the gun.
Care must be taken at all times when using the wash gun

HOW CAN IT GO WRONG:

1) Pointing the wash gun at yourself at another crew man.
2) Spraying dirt. paint etc. towards another person, or not wearing Safety Glasses or Goggles.
3) Damage to the wash gun, use of excessive pressure, use of incorrect materials for repair.
4) Failing to steady yourself for the gun blast

HOW DO WE STOP IT GOING WRONG:

1) Only trained and approved operators are to use the wash gun.
You must know :- how to start and stop the pump. How to turn on and off the water.
How to brace yourself against the spray force.
2) Protection clothing, Safety Goggles / Glassesmust be worn.
3) NEVER point the spray at any part of your body or anyone else.
Never wash any electrical equipment.
Never add Diesel Fuel to the water tank
4) If anything goes wrong with the spray or pump, get the Mechanic to fix it
Do not attempt any repairs yourself.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Use the Eyewash Station or bottles for dirt in the eye.
4) Report all incidents and near misses.

YOUR SAFETY EQUIPMENT IS:

1) Always wear Safety goggles or glasses.
2) Hard Hat, Safety Boots, cover-alls and Gloves.

YOUR SUPERVISOR IS:

Toolpusher, driller or Roustabout Pusher.
SHEET NO: 24
SUPERVISOR

SHEET NO. 24
CREW
Back
DRILLPIPE, COLLARS & CASING on PIPE RACK SHEET NO:25
SUPERVISOR
Hazard Description:
Drillpipe drill collars, casing and other tubulars on the pipe racks or catwalk from a major hazard to all crew members.
Pipe can drop off the end of racks causing crush injury. Uncontrolled rolling can cause trapping or collision injuries.
Walking on unsecured pipe resulting in slipping and falling injury. Overloading could cause a pipe rack to collapse and
crush or trap crew below.

Threat to Release Hazard:

1) Failing to have pipe rack end stops up and pipe falling to ground.
2) Standing between rolling pipe on piperack.
3) Rolling the pipe by the wrong method.
4) Walking on loose pipe on the pipe rack.

Hazard Controls:
1) Always have the end stops up when tubulars are on pipe racks.
2) When placing tubulars on the rack with a crane or forklift, ensure everyone is well clear.
2) Only) roll tubulars from the ends and from behind, never in front Never stand between the pipe when
rolling it Roll the pipe in a slow and controlled way. Always keep rolling pipe at right angles to the pipe
rack or it could roll over and fall.
3) Never walk on unsecured pipe on the piperack Always securely chock or wedge the pipe before you wall:
on it Do not rely on dirt or a stone, use a piece of wood, a chock.
4) Use a bar or wood lever to move jammed pipe. Keep finger, hands and limbs well clear.
5) Do not overload the pipe racks, they could collapse and crush a crewman .

Equipment Checklist:
1) End stops.
2) Bar to lever wedged pipe.
3) Wedges or chocks to secure pipe.

Protection Equipment
Regular safety clothing, including Hard hat, Safety Boots, Cover-alls and Safety Glasses

Supervision ion Requirement:

Assistant l)Driller or Roustabout Pusher are to ensure safe methods are followed.

Recovery Method:
1) Give immediate first aid.
2) Get assistance from the Rig Medic. Report all incidents and near misses.
DRILLPIPE, COLLARS & CASING ON PIPE RACK SHEET NO. 25
CREW

WHAT CAN GO WRONG:

Drillpipe drill collars, casing and other tubulars on the pipe racks or catwalk from a major hazard to all crew members.
Pipe can drop off the end of racks causing crush injury. Uncontrolled rolling can cause trapping or collision injuries.
Walking on unsecured pipe resulting in slipping and falling injury. Overloading could cause a pipe rack to collapse and
crush or trap crew below.

HOW CAN IT GO WRONG:

1) Failing to have pipe rack end stops up and pipe falling to ground.
2) Standing between rolling pipe on piperack.
3) Rolling the pipe by the wrong method.
4) Walking on loose pipe on the pipe rack.

HOW DO WE STOP IT GOING WRONG:

1) Always have the end stops up when tubulars are on pipe racks.
2) Crane or forklift operator must ensure crewmen well clear before placing the pipe on the pipe rack.
Place the pipe square on the pipe rack.
3) Roll tubulars from the ends, best with one man at each end. Push from behind, never pull from in front
Never stand between pipe when rolling it. Roll the pipe in a slow and controlled way. Always keep the
rolling pipe at right angles to the pipe rack, otherwise it could roll and fall.
4) Never walk on unsecured pipe on the pipe rack Always securely chock or wedge the pipe before you
walk on it. Do not rely on din or a stone, best to use piece of wood chock
5) Use a bar or wood lever to move jammed pipe. Keep, hands, arms ant legs clear.
6) Do not overload the pipe racks, they could collapse ant crush a crewman.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate first aid.
2) Get assistance from the Rig Medic. Report all incidents and near misses.

YOUR SAFETY EQUIPMENT IS:

Regular safety clothing, including Hard hat, Safety Boots, Cover-alls, Glove and Safety Glasses.

YOUR SUPERVISOR IS:

Assistant Driller or Roustabout Pusher.

Back
THE CRANE
Hazard Description:
Hazard Description:
The crane is in constant use about the rig site moving and lifting the heavy loads of many different types
Lifting and moving is assisted by the crew very close to the load and crane
If anything goes wrong, a crew man injury is very likely
Using the correct type of lifting sling in good condition is essential
Neither sling or crane must be overloaded or it could break and fall
The crane must be used correctly, with the stabilizers out, never on sloping or soft ground
Using you hand to steer the load could result in a crush injury
Good signals must be given to the crane driver he cannot always see exactly what his load is doing

Threats to Release Hazard:

1) Using incorrect lifting equipment or damaged slings
2) Overloading the crane, or operating it on sloping insecure ground, or without the stabilizers
3) Using hands to guide load rather than tag lines
4) Poor signals from signal man

Hazard Control:
1) Only the approved Crane Operator to drive the Crane
2) Only use slings strong enough for the job
Never bend knot or twist slings Never use damaged slings Cut and scrap damaged slings / hooks etc.
Make sure slings are the current color code indicated on Toolpushers Of office
Return slings to the correct storage area. Do not drop them where you finished with them
If using lifting subs, make sure they are the correct size and thread and they are on tight
3) Never overload the crane small loads, crane jib up steep, crane jib in short
Always operate the crane with the stabilizer arms extended
Never operate the crane on sloping or soft ground
4) Never walk or stand underneath the crane load.
Always use tag lines to steer and direct the load
Never stand where the load could swing or sway and hit or crush you,
(For example beside stands of drill pipe-near V door when lifting 20” casing to rig floor)
5) Only one signal man, who knows the signals, and can see both the load and the crane operator

Equipment Checklist:
1) Slings and hooks
2) Tag Lines

Supervision Requirement:
Mud Tester, Roustabout Pusher, Assistant Driller,
Driller or Toolpusher to supervise crane operations
Crane Operator must be self disciplined

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety glasses

Recovery Methods
1) Give immediate First Aid
2) Get assistance from the Rig Medic. Report all incidents and near misses
THE CRANE

WHAT CAN GO WRONG:

The crane is in constant use about the rig site moving and lifting he heavy loads of many different types
Lifting and moving is assisted by the crew very close to the load and crane
If anything goes wrong, a crew man injury is very likely
Using the correct type of lifting sling in good condition is essential
Neither sling or crane must be overloaded or it could break and fall
The crane must be used correctly, with the stabilizers out, never on sloping or soft ground
Using you hand to steer the load could result in a crush injury
Good signals must be given to the crane driver he cannot always see exactly what his load is doing

HOW CAN IT GO WRONG:

1) Using incorrect lifting equipment or damaged slings.
2) Overloading the crane, or operating it on sloping / insecure round, or without the stabilizer.
3) Using hands to guide load rather than tag line. Poor signals from signal man.

HOW DO WE STOP IT GOING WRONG

1) Only the approved Crane Operator to drive the Crane.
2) Only use slings strong enough for the job.
Never bend, knot or twist slings. Never use damaged slings.
Make sure slings are the current colour code indicated on Toolpushers Office.
Return slings to the correct storage area . Do not dump them where you finished with them.
3 ) Never overload the crane. Small loads, crane jib up steep, crane jib in short.
Always operate the crane with the stabilizer arms extended.
Never operate the crane on sloping or soft ground.
4) Never walk or stand underneath the crane had.
Always use tag lines to steer and direct the load.
Never stand where the load could swing or sway and hit or crush you
(For example beside stands of drill pipe near V door when lifting 20” casing to rig floor).
5) Only one signal man, who knows the signals, to control both the load and the crane operator.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.

YOUR SUPERVISOR IS:

The Crane Operator, Roustabout Pusher, Assistant Driller. Driller or Toolpusher.
Mud Tester for mud chemical big bags.

YOUR SAFETY EQUIPMENT IS:

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
 SHEET NO:26
Hazard Description:

y different types

ngs / hooks etc.

 SHEET NO. 26
CREW

different types

Back
THE FORKLIFT

Hazard Description:
The Forklift is in constant use about the rig rite moving and lifting many types of loads. The forklift driver must be trained
and approved otherwise injury to driver or a crew man is very likely. Lifting forks, arm or bucket must be correct for the
load to be lifted or the load could slide or fall. The forklift should only do work that is was designed for the forklift in use,
or it could tip over or break. Loads must be carried slowly, at a low height or the load d or forklift could tip and fall. If the
forklift is used on steep or soft surfaces it could roll over or lose control of the load. Good signals must be given to the
forklift driver, he cannot always see exactly where he is going or what his load is doing.

Threat to Release-Hazard:
1) Using wrong lifting forks, arm or bucket for the lord resulting in the load falling and injuring.
2) Carrying a load too high or too fast resulting in forklift slipping or load failing.
3) Using the forklift on a slope or soft surface
4) Failing to use a signal man or bad signals resulting in collision or injury.

Hazard Controls:
1) Only trained and approved operators are to drive the forklift
The forklift is not allowed to carry passengers.
Maximum speed in the forklift at the rig or camp site is 5 km/hr.
The forklift must be maintained in good condition, good brakes, regular inspected and repaired.
2) Never overload the forklift. Only use it for work it was designed for.
Never walk or stand underneath the forklift load.
Have the forklift arms as wide apart as possible for the load,
For sling loads use the lifting arm.
Use the bucket for waste material / soil.
3) When moving a load, keep it as close to the ground as possible, never high up.
Only elevate the load with the forklift stopped.
4) .Never lift or move load on a sloping, uneven or soft surface.
5) The forklift driver must always use a signal man when en his view is blocked.
One signal man only, who knows, the correct signals

Equipment Checklist:
1) Lifting slings.
2) Wedges to secure loads.
3) Tag lines.

Supervision Requirement:
The Roustabout Pusher, Assistant Driller, Driller or Toolpusher will supervise Forklift operations.

Protection Equipment:
Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Recovery Methods:
1) Give immediate first Aid.
2) Alert your supervisor.
3) Obtain assistance from the Rig Medic.
4) Report all incidents and near misses.

THE FORKLIFT

WHAT CAN GO WRONG:

The Forklift is in constant use about the rig rite moving and lifting many types of loads. The forklift driver must be trained
and approved otherwise injury to driver or a crew man is very likely. Lifting forks, arm or bucket must be correct for the
load to be lifted or the load could slide or fall. The forklift should only do work that is was designed for the forklift in use,
or it could tip over or break. Loads must be carried slowly, at a low height or the load d or forklift could tip and fall. If the
forklift is used on steep or soft surfaces it could roll over or lose control of the load. Good signals must be given to the
forklift driver, he cannot always see exactly where he is going or what his load is doing.

HOW CAN IT GO WRONG:

1) Using wrong lifting forks, arm or bucket for the load resulting in the load falling and injuring.
2) Carrying a load too high or too fast resulting in forklift tipping or load falling.
3) Using the forklift on a slope or soft surface
4) Failing to use a signal man or bad signals resulting in collision or injury

HOW DO WE STOP IT GOING WRONG:

1) Only approved drivers are to use the forklift. Maximum speed in the forklift on the rig or camp is 5km/hr .
No passengers to be carried in or on the forklift
2) Never overload the forklift.. Never walk or stand underneath the forlift load. Have the forklift arms as wide
apart as possible for the load. For sling loads use the lifting arm. Use the bucket for waste materials / soil.
3) Keep the load close to the ground when moving, never high up. Only lift the load with the forklift stopped.
4) Never lihft or rnove loads on a slope, bumpy or soft surfaces. The forklift driver must have a signal man
when his view is blocked. One signal man only, who knows the signs.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate first aid.
2) Alert your supervisor.
3) Obtain assistance from the Rig Medic.
4) Report all incidents and near misses.

YOUR SAFETY ECIUIPMENT IS:

Regular Safety Clothing, Hard He, Cover-alls, Safety Boots, Gloves and Safety Glasses.

YOUR SUPERVISOR IS:

The Roustabout Pusher, Assistant Driller or Toolpusher.
 SHEET NO. 27
SUPERVISOR

he forklift driver must be trained

bucket must be correct for the
designed for the forklift in use,
r forklift could tip and fall. If the
d signals must be given to the

SHEET NO: 27
CREW
 he forklift driver must be trained
bucket must be correct for the
designed for the forklift in use,
r forklift could tip and fall. If the
d signals must be given to the

r camp is 5km/hr .

orklift arms as wide

aste materials / soil.
the forklift stopped.
ave a signal man

Back
AIRWINCH

Hazard Description:
The rig floor airwinch is in constant use for lifting a lowering equipment to, from and bout the rig floor. The winch and
cable must be in good condition or it could break or fail. The winch operator must be trained how to use the controls and
safe lifting practices, or an accident could result. The airwinch must not be overloaded or used for a purpose it was not
designed for. If the winch operators view is blocked, he may cause an accident through wrong control movements.
Holding or pushing the cable by hand could result in spragg cuts or trapping of fingers in the cable drum.

Threats to Release Hazard:

1) Untrained operator moving the controls the wrong way causing an accident.
2) Overloading or damage to cable resulting in the cable breaking and load falling.
3) Blocked view of winch operator or incorrect signals resulting in wrong movement of the controls.
4) Guiding or pushing the cable with the hand cutting or trapping the hand on the drum.

Hazard Control:
1) Airwinches must be regularly inspected and properly maintained.
Guards must be in place over the drum / spool.
A line or cable guide must be fitted to the airwinch.
2) New or relief floormen must be trained in air winch operation.
New operators must be supervised closely until they are competent.
3) Airwinch must be marked with Safe Working Load , (SWL).
Airwinch controls must be marked on the winch.
One airwinch to be marked as Man Riding Winch. Only this winch to be used for man riding.
4) Correct lifting slings, shackles, chains and subs must be used at all times.
5) Airwinch must not be overloaded or misused.
Air winch cable must never be taken near the rotating kelly.
6) A signal man must be appointed when the airwinch operator cannot see the load or operation.
One signal man only who knows the correct signals.
7) Operators to be alert for the rope catching up the derrick
Operators to be alert for cable spin as the load is released.

Equipment Checklist
Correct slings, chains, hooks, subs etc.

Supervision Requirement:
Derrickrnan, Assistant Driller, or Driller to train and supervise.

Protection Equipment:
Normal Protection equipment Coveralls, Had hat Safety Boots, Gloves, Safety Glasses.

Recovery Method
1) In case of injury, get immediate First Aid.
2) Get help from the Rig Medic.
3) Report all incidents.

THE AIRWINCH

WHAT CAN GO WRONG:

The rig floor airwinch is in constant use for lifting a lowering equipment to, from and, about the rig floor,
The winch and cable must be in good condition or it could break or fail.
The winch operator must be trained how to use the controls and safe lifting practices,
or an accident could result
The airwinch must not be overloaded or used for a purpose it was not designed for.
If the winch operators view is blocked, he may cause an accident through wrong control movements.
Holding or pushing the cable by hand could result in spraking cuts or trapping of finger in the cable drum.

HOW CAN IT GO WRONG:

1) Untrained operator moving the controls the wrong way causing an accident
2) Overloading or damage to cable resulting in the cable breaking and load t falling.
3) Blocked view of winch operator or incorrect signals resulting in wrong movement of the controls.
4) Guiding or pushing the cable with the hand cutting or trapping the hand on the drum.

HOW DO WE STOP IT GOING WRONG:

1) Only trained floormen are allowed to operate the air winch.
Airwinch training will be given by the Assist ant Driller or Derrickman.
2) Follow the instructions marked beside the winch control lever r.
3) Always use the correct lifting slings, shackles, chains ins and subs.
4) Never overload the air winch, never bend, kink or knot the cable.
Never use the airwinch near the rotating kelly.
5) Watch for the wire rope catching up the derrick.
Watch for cable unwind as the weight is released.
6) Always use a signal man when you cannot see the load or operation.
One signal man only, who knows the correct signals.
7) Only use the marked Man Riding Winch for man riding.

WHAT WE DO IF IT GOES WRONG:

1) In case of injury, give immediate First Aid.
2) Get help from the Rig Medic.
3) Report all incidents.

YOUR SUPERVISOR IS:

The Driller, Assistant Driller or Derrickman.

YOUR SAFETY EQUIPMENT

Normal Protection equipment. Cover-alls, Had Hat, Safety Boots, Gloves, Safety Glasses.
 SHEET NO: 28
SUPERVISOR

the rig floor. The winch and

ned how to use the controls and
r used for a purpose it was not
wrong control movements.
the cable drum.

SHEET NO. 28
CREW

ut the rig floor,

n the cable drum.

Back
EQUIPMENT IN THE DERRICK

Hazard Description:
Equipment in the derrick must be correctly secured and used or it could fall to the rig floor or ground and injure a crew
man. Shaking and vibration during drilling and jarring can loosen even well fastened items. Fixed fittings must be
securely fastened. Moving fittings such sheaves and stabbing board must have a extra safety chain or line. Portable
items such as hand tools, water bottle and hard hat must all be tied to the mast or the user. Equipment hoisted into the
derrick on the drawworks or an air winch must be attached correctly or they could fall and injure floor men.

Threats to Release Hazard:

1) Fixed equipment coming loose and falling to the floor.
2) No securing safety chain or line fitted to moving equipment in the derrick.
3) Using and leaving loose tools and equipment up the derrick.
4) Failing to correctly secure equipment lifted on the drawworks or airwinch.

Hazard Control
1) All fixed and moving equipment in the derrick must be regularly inspected. Extra inspection must be made
when jarring on stuck pipe. Bolts must be checked for tightness. Securing chains and slings on moving
equipment must be fitted and in good condition. Mast telescoping removable bolts / nuts must be fitted
with lock pins.
2) All tools and-materials taken into the derrick must have securing line tied to the user or derrick. Riding belt
and safety line must be used at all times when working in the derrick.
3) All subs, plugs, shackles, hooks, slings and chains for lifting equipment in the derrick must be correctly
made up and fastened.
4) Particular care must be taken when using a top drive, rot rotary or power tong for backing out couplings
that a hand tightened coupling in the string does not also back out
5) Remove all gumbo from Drillpipe and drill collars coming through the rotary table. Use the mud bucket
or a sack to contain mud spill from full pipe.
6) Do not stand or walk beneath the derrick when it raised or lowered

Equipment Checklist:
1) Riding Belt / safety line / fall arrestor for Derrick work.
2) Securing chains, slings, lines for equipment and tools.
3) Mud bucket / sack for full pipe.
4) Spade de / wire to remove gumbo.
5) Correct subs, slings, chains, shackles, hooks for lifting.

Supervision Requirement:
The Toolpusher or Driller will supervise mast inspection and maintenance.
Operations to be supervised by Driller, Assist ant Driller or Derrickman

Protection Equipment:
1) Normal Safety equipment. Hard Hat, Cover-alls, Safety Boots, Glove, Safety Glasses.
2) Riding Belt and safety line for work in derrick.

Recovery Method
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
3) Use the Eye Wash Station or Eye Wash Bottle for mud splashed shed in the eye.
4) Report all incidents and near misses.

EQUIPMENT IN THE DERRICK

WHAT CAN GO WRONG:
Equipment in the derrick must be correctly secured and used or it could fall to the rig floor or ground and injure a crew
man. Shaking and vibration during drilling and jarring can loosen even well fastened items. Fixed fittings must be
securely fastened. Moving fittings such sheaves and stabbing board must have a extra safety chain or line. Portable
items such as hand tools, water bottle and hard hat must all be tied to the mast or the user. Equipment hoisted into the
derrick on the drawworks or an air winch must be attached correctly or they could fall and injure floor men.

HOW CAN IT GO WRONG:

1) Fixed equipment coming loose and falling to the floor.
2) No securing safety chain or line fined to moving equipment in the derrick
3) Using and leaving loose tools and equipment up the derrick.
4) Failing to correctly secure equipment lifted on the drawworks or air winch.

HOW DO WE STOP IT GOING WRONG:

1) If you work in the derrick, look out for loose or damaged equipment and report it to the Driller.
2) Make sure there are securing chains and slings on moving equipment. (On sheaves, monkey board etc.).
3) Bolts holding the telescoping mast section must be fitted with lock pins.
4) All tools and materials taken into the derrick must have a securing line tied to the user or derrick.
5) All subs. plugs, shackles, hooks, slings and chains for lifting equipment in the derrick must be
correctly made up.
6) Check for back - off of lifting subs when using a top drive, rotary table or power tong for backing out
couplings. Use a chalk line on the sub coupling and check it.
7) Gumbo must be removed from drillpipe and collars as it comes through the rotary table, A mud bucket or
a sack must be used to catch mud spilled from full pipe.
8) Do not stand or walk beneath the derrick when it raised or lowered.
9) Keep well clear during jarring on stuck pipe or during very rough drilling.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
3) Use the Eye Wash Station or Eye Wash Bottle for mud splashed in the eye.
4) Report all incidents and near misses.

YOUR SUPERVISOR IS:

The Toolpusher, Driller, Assistant Driller or Derrcikman

YOUR SAFETY EQUIPMENT

1) Normal Safety equipment Hard Hat, Cover-alls, Safety Boots, Gloves, Safety Glasses,
2) Riding Belt and safety line for work in derrick,
 SHEET NO: 29
SUPERVISOR

or or ground and injure a crew

ms. Fixed fittings must be
afety chain or line. Portable
er. Equipment hoisted into the
d injure floor men.

ection must be made

slings on moving
uts must be fitted

r derrick. Riding belt

must be correctly

king out couplings

e the mud bucket

SHEET NO. 29
CREW
or or ground and injure a crew
ms. Fixed fittings must be
afety chain or line. Portable
er. Equipment hoisted into the
d injure floor men.

monkey board etc.).

or backing out

e, A mud bucket or

Back
LIFTING AND CARRYING

Hazard Description:
Lifting and Carrying is performed by the rig crew member every day. Many injuries result from using wrong methods to
lift and carry any. A back injury can result in a load d is picked up the wrong way. A strain injury can occur if a too heavy
load is lifted or carried. Tripping and falling injuries can result if load is carried the wrong way. Rushing or running when
carrying a load (or at any time) could lead to an accident.

Threat to Release Hazard:

1) Lifting a load the wrong way.
2) Trying) to lift a load that is too heavy.
3) Carrying a load so that it blocks your view.
4) Hurrying or running while carrying a load.
5) Carrying a heavy load up or down steps.

Hazard Control:
1) Training in method of picking up a heavy load :-demonstrate at Safety Meetings and Toolbox talks the
correct way to pick up a heavy load . Show the safety video on picking up he heavy objects.
2) Carrying a load :-Carry the load so it doesn’t block you view. Do not carry heavy loads up or down steps.
Never hurry or run when carrying a load .
3) Specifying certain jobs as 2 or more man jobs, or as being jobs for forklift or crane :-for example, regular
lifting jobs such as setting and lifting dips must be a two or more man job. Lifting of 50kg chemical sacks
must be two or more man job. If possible use the Forklift, Crane or Airwinch for lifting and carrying.
4) Crew Supervision :- The Driller, Assistant Driller and Roustabout Pusher must enforce the rules.

Equipment Checklist:
No special equipment required.

Supervision Requirement:
Driller, Assistant Driller and Roustabout pusher

Protection Equipment
Normal protection equipment :-Hard Hat, Cover-ails, Safety boots, Safety Glasses.

Recovery Method
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

LIFTING AND CARRYING

WHAT CAN GO WRONG:

Lifting and Carrying is PERFORMED by all rig crew members every day.
Many injuries result from using wrong methods to lift and carry .
A back injury can result in a load is picked up the wrong way.
A strain injury can occur if a too heavy load d is lifted or carried.
Tripping and falling injuries can result if a load is carried the wrong way.
Rushing or running when carrying a load (or at any time) could lead to an accident

HOW CAN IT GO WRONG:

1) Lifting a load the wrong way.
2) Trying to lift a load that is too heavy.
3) Carrying a load so that it blocks your view.
4) Hurrying carrying or running while carrying load.
5) Carrying a heavy load up or down steps.
HOW DO WE STOP n GOING WRONG:
1) When picking up a heavy load from the ground crouch down beside the load bend your knees,
NOT your back, take hold of the load. Securely then stand up using your leg muscles, NOT your back
2) When Carrying a load :-
Carry the load so you can still see where you are stepping.
You could trip or fall dropping the load on your self or someone else.
Never carry heavy loads up and down st-airs
Never hurry or run when carrying a load.
3) For heavy loads get help. Do not attempt to lift it on your own.
If possible use the Forklift Crane or Airwinch for lifting and carrying.
4) Help other crew men with lifting and carrying.
If you see someone lifting or carrying the wrong way stop them and show them the right way.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

YOUR SUPERVISOR IS:

Yourself, but also the Driller Assistant Driller and Roustabout Pusher.

YOUR SAFETY EQUIPMENT 1S:

Normal protection equipment :-Hard Hat Coveralls- Safety Boots Safety GLASSES.
 SHEET NO. 30
SUPERVISOR

from using wrong methods to

n injury can occur if a too heavy
way. Rushing or running when

Toolbox talks the

s up or down steps.

r example, regular
0kg chemical sacks

SHEET NO: 30
SUPERVISOR
, NOT your back

Back
STANDING / LEANING EQUIPMENT

Hazard Description:
Often when we lift or shift equipment, we leave it standing on its own. If the equipment has a wide base it will stand
without risk of falling. If it is tall and has a narrow base it could easily fall over and cause an injury Even wide based
equipment if left on soft or unstable ground could later fall over and cause an injury. Sometimes we leave equipment
leaning against another item. Round equipment like lifting subs could suddenly start to roll and then fall onto a crew
mans foot or leg. The supporting equipment item might be moved, then the leaning object falls and could injure. Care
needs to be taken when placing and leaving equipment we have lifted or shifted.

Threats to Release Hazard:

1) Standing a tall object on a thin base.
2) Standing a heavy object on soft or unstable ground.
3) Leaning one object against another.

Hazard Control:
1) Communication using Tool Box Meetings and Safety Meetings :-
Toolpusher, Driller and Roustabout Pusher must highlight the hazard of Standing and Leaning Eqpt.
2) Supervision by Toolpusher, Driller and Roustabout Pusher :-
Supervisor must enforce the taught rules.
3) Procedures :- Equipment must not be left standing on a narrow base.
Equipment like lifting subs, stabilizers, crossovers, bushings etc. must be laid down flat (Not kicked over).
On soft or wet ground, use a pallet or lengths of wood to form a solid base for equipment
Even wide items like a xmas tree could tip over on soft or sloping ground unless well supported.
Do not lean equipment against another item. Lie it down flat on the ground, in a basket or on a rack.
When lifting or moving equipment, first check there is nothing leaning against it or lloose on top.

Equipment Checklist:
Pallet or wood planks to support equipment on soft or wet ground.

Supervision Requirement:
Driller and Roustabout Pusher must supervise their crews in safe equipment handling and storage.

Protection Equipment:
1) Over-alls
2) Hard hat hat
3) Safety Boots
4) Safety glasses
5) Gloves

Recovery Method
1) Give immediate First Aid.
2) Get help from the Rig Medic.
3) Report all incidents or near misses.
STANDING AND LEANING EQUIPMENT

WHAT CAN GO WRONG :

Often when we lift or shift equipment, we leave it standing on its own. If the equipment has a wide base it will stand
without risk of falling. If it is tall and has a narrow base it could easily fall over and cause an injury Even wide based
equipment if left on soft or unstable ground could later fall over and cause an injury. Sometimes we leave equipment
leaning against another item. Round equipment like lifting subs could suddenly start to roll and then fall onto a crew
mans foot or leg. The supporting equipment item might be moved, then the leaning object falls and could injure. Care
needs to be taken when placing and leaving equipment we have lifted or shifted.

HOW CAN IT GO WRONG:

1) Standing a tall object on a thin base.
2) Standing a heavy object on soft or unstable ground.
3) Leaning one object against another.

HOW DO WE STOP IT GOING WRONG:

Procedures
1) Equipment must not be left standing on a narrow base.
2) Equipment like lifting subs, stabilizers, crossovers bushings must be led down flu. (Not kicked over).
3) On soft or wet ground, use a pallet or lengths of wood to form a solid base for equipment
4) Even wide items like a Xmas tree could tip over on soft or sloping ground unless well supported .
5) Do not lean equipment against another item. Lay it down flat on the ground, in a basket or on a rack.
6) When lifting or moving equipment, first check there is nothing leaning against it or loose on top.

WHAT WE DO IF 1T GOES WRONG:

1) Give immediate First Aid.
2) Get help from the Rig Medic.
3) Report all incidents or near misses.

YOUR SUPERVISOR IS:

Driller. Assistant Driller or Roustabout Pusher.

YOUR SAFETY EQUIPMENT IS -

1) Over-alls
2) Hard Hat
3) Safety Boot
4) Safety Glasses
5) Gloves
 SHEET NO: 31
SUPERVISOR

as a wide base it will stand

an injury Even wide based
metimes we leave equipment
oll and then fall onto a crew
ct falls and could injure. Care

Leaning Eqpt.

at (Not kicked over).

t or on a rack.
 SHEET NO. 31
CREW

as a wide base it will stand

an injury Even wide based
metimes we leave equipment
oll and then fall onto a crew
ct falls and could injure. Care

t kicked over).

et or on a rack.

Back
RADIOACTIVE EQUIPMENT

Hazard Description:
Radioactive equipment is equipment that It uses a radioactive source to make a measurement. Examples of such
equipment are the Schlumberger logging tools to measure rock density and rock porosity. Halliburton has a radioactive
source in a tool on their truck to measure the density of the cement. Inspection crews sometimes use a radioactive
source in a tool to measure steel thickness on the standpipe, Radioactive sources are extremely dangerous. They emit
tiny particles and rays that pass through rock and steel. When these particles pass through the human body, they kill or
change cells that make up the body. A person exposed to radioactive source radiation could die, at least become very
sick, or could get cancer. Very strict precautions against radiation exposure must be applied.

Threats to Release Hazard:

1) Incorrect handling of a radioactive source at the rig site.
2) Incorrect storage of a radioactive source at the rig site.
3) Loss of a radioactive source at the rig site.
4) Radioactive source lost or stuck in the hole.

Hazard Control:
1) Reduce Crew Exposure.
At all times radioactive source or tools are in use, keep all crew stay far away.
Only the radioactive tool operators are allowed to be present
2) Radioactive Source Recording and Storage.
Radioactive sources must be stored in sealed containers and in a radiation shielded box.
Every source must be logged onto and off the rig site with the Assistant Drilling Supervisor;
The Schlumberger source box must only be removed from the truck when the sources are required.
The sources must be returned directly to the box and the box to the truck when the tool is unloaded.
3) Radioactive Source Use

Inspection Work:
Tape off the inspection area with Hazard Warning Safety tape. No crew to be inside taped area

Logging Tools:
Only Logging Engineer and crew to be on floor when radioactive source handling.

Cement Unit :-
Drilling crew should keep clear of the fluid end of the Cement Unit at all times.

LWD Tools :-
Only LWD Engineer and crew to be on floor during radioactive source handling.
No other crew to be present. A radiation detection device must be fined on the Flowline.

Equipment Checklist: Supervision Requirement:

Hazard Warning Safety Tape. Driller will supervise the rig crew.
Logging/Cementing Engineer to supervise own crews

Protection Equipment:
Standard safety clothing of coveralls. Hard hat, Safety Boots, Safety glasses, gloves must be worn all times,
but remember these will NOT provide ANY protection against radioactivity.

Recovery Methods:
1) Get assistance from the Rig Medic.
2) Sickness or injury may take time to be felt.
3) Report all incidents and near misses.

RADIOACTIVE EQUIPMENT
WHAT CAN GO WRONG:
Radioactive equipment is equipment that uses a radioactive source to make a measurement. Examples of such
equipment are the Schlumberger logging tools to measure rock density and rock porosity. Halliburton has a radioactive
source in a tool on their truck to measure the density of the cement. Inspection crews sometimes use a radioactive
source in a tool to measure steel thickness on the standpipe. Radioactive sources are extremely dangerous. They emit
tiny panicles and rays that can pass through rock and steel. When these particles pass through the human body, they
kill or change cells that make up the body. A person exposed to radioactive source radiation could die, at least become
very sick, or could get cancer. Very strict precautions against radiation exposure must be applied.

HOW CAN IT GO WRONG:

1) Incorrect handling of a radioactive source at the rig site.
2) Incorrect storage of a radioactive source at the rig site.
3) Loss of a radioactive source at the rig site.
4) Radioactive source lost or stuck in the hole.

HOW DO WE STOP IT GOING WRONG:

1) Crew members must always keep well clear of radioactive tools.
Only the radioactive tool operators are allowed to be present
2) Radioactive sources must be stored in scaled container and in a radiation shielded box.
The Schlumberger source box must only be removed from the truck when the sources are required.
If y you see a box with a radiation symbol on it (three black triangles on a yellow background);
Do not touch it or go near it. If it is unattended, report it to your supervisor immediately.
3) During Radioactive Tool Use :-Logging Tools: Only Logging Engineer and crew to be on floor when radio
active source handling.
Inspection Work: No crew to be inside red and white hart taped area,
Cement Unit :- Drilling crew should keep clear of the pump end of the Cement Unit at all times.
4) LWD Tools :- Only LWD Engineer and crew to be on floor during radioactive source handling.
During LWD Tool use, a radiation measurement toot is fitted to the flowline with a light and siren alarm.
Know the radiation alarm sound and light
Know the Emergency Procedures when the alarm sounds

WHAT WE DO IF IT GOES WRONG:

1) Get assistance from the Rig Medic.
2) Sickness or injury may take some time to be felt.
3) Report all incidents and near misses.

YOUR SUPERVISOR IS:

Driller or Roustabout Pusher.

YOUR SAFETY EQUIPMENT IS:

Standard safety clothing of Ova-alls, Hard hat, Safety Boots, Safety glasses, Gloves must be worn at all times,
but remember, these will NOT provide ANY protection against radioactivity.
 SHEET NO. 32
SUPERVISOR

ement. Examples of such

y. Halliburton has a radioactive
metimes use a radioactive
xtremely dangerous. They emit
gh the human body, they kill or
ould die, at least become very
lied.

s are required.
ol is unloaded.

o supervise own crews

st be worn all times,

SHEET NO: 32
 CREW

ment. Examples of such

y. Halliburton has a radioactive
metimes use a radioactive
xtremely dangerous. They emit
hrough the human body, they
ation could die, at least become
e applied.

s are required.

on floor when radio

and siren alarm.

st be worn at all times,

Back
EXPLOSIVES

WHAT CAN GO WRONG:

Explosives are a very useful tool but a very dangerous enemy. Most common and biggest use of explosives in a well is
for perforation of the casing in the oil zone. Small perforation charges may be used to make small hole in the drillstring.
Bigger explosive charges are use for backing off the drill pipe or drill collars. The sidewall core gun has 30 small
charges, fired one after the other to take core samples. Small explosive charges are also used when setting plugs and
packers with the company cable. Special conditions must be in place during the handling and use of explosives. If they
are not, there could be very serious incident with possibly many deaths and injuries.

HOW CAN IT GO WRONG:

1) Failure to observe no welding, radio silence and explosives safety measures.
2) Incorrect storage or transportation of explosives.
3) Mis-handling of mechanical firing system for explosives
4) Loss of explosives at the rig site.

HOW DO WE STOP IT GOING WRONG:

1) Explosives handling :-
a) Only the explosives Contractor Engineer and crew arc permitted to handle explosives its at the rig site.
b) All other crew must keep well away, 50 m or more is recommended during all explosive operations.
c) No welding is permitted during explosives operations.
Welding must not be restricted until the Assistant Drilling Supervisor or Toolpusher gives permission.
2) Radio Silence :-
a) All mobile and fixed radios al the rig site must be switched off and not used.
b) Radio silence warning signs must be posted on access—200m Of or more from the rig the.
c) The Gateman must warn all new arrivals when explosives being used in the well.
3) The Explosives Engineer and the Assistant Drilling Supervisor will keep list of explosives and
ensure that they are stored and transported correctly.

WHAT WE DO IF IT GOES WRONG:

1) Obtain medical help immediately.
2) Start Emergency Procedures.

YOUR SUPERVISION IS:

The Toolpusher, Driller or the Roustabout Pusher.

YOUR SAFETY EQUIPMENT

Crew with usual PPE, Coveralls / hard-hat, boots, gloves, safety glasses.
This will NOT protect you from explosives incident.
 SHEET NO. 33
CREW

st use of explosives in a well is

ake small hole in the drillstring.
l core gun has 30 small
o used when setting plugs and
g and use of explosives. If they

es its at the rig site.

sive operations.

gives permission.

Back
LIQUID NITROGEN

Hazard Description:
Liquid Nitrogen is sometimes used during well testing to assist the oil flow. Liquid Nitrogen is extremely cold, MINUS
195 degrees C. Touch or handle liquid nitrogen or the pipes containing it and the skin will be frozen instantly. After the
frozen area in melted, there will be a very serious injury that has blisters like a burn. Permanent damage and scars will
result. Liquid nitrogen must never be handled or any containers touched. Liquid nitrogen boils to make nitrogen gas. In
a closed space or calm weather, the nitrogen can push away the oxygen we breath to live. Without oxygen we will
collapse and die. If Liquid nitrogen is poured on normal steel it can cause it to crack and break. Serious damage has
happened to rigs when liquid nitrogen has been spilled on the deck.

Threat to Re Hazard:
1) Mis-handling of Liquid Nitrogen or equipment containing Liquid Nitrogen.
2) Using liquid nitrogen without good ventilation.
3) Spillage of Liquid Nitrogen onto steel.
4) Hot work or storage of combustible materials near Liquid Nitrogen.

Hazard Controls:
1) Liquid Nitrogen must only be stored in the Liquid Nitrogen contractors tank.
It must never be stored in, transferred through or allowed to come in contact with any rig tanks or pipes.
2) All combustible materials must be kept away from liquid nitrogen tanks and pipes.
(Next to Liquid Nitrogen tanks there can be oxygen enrichment due to liquefying of nitrogen in the air.
This can a lead to build up of Oxygen, which can spontaneously ignite some combustible materials).
There must be no hot work near any liquid nitrogen storage or pumping facilities.
3) Only the Liquid Nitrogen Contractors crew are permitted to operate their equipment.
All Drilling crew must keep clear at all times.
4) The Liquid Nitrogen Contractors equipment must all be fully insulated.
The Contractors crew must wear suitable protection equipment At all times.
5) Liquid Nitrogen must never be disposed of or vented into a confined space.

Equipment Checklist:
No Drilling Contractor equipment to come in contact with Liquid Nitrogen.

Supervision ion Requirements:

Liquid Nitrogen Contractor Engineer to supervise his crew. Driller in charge of drill floor crew.

Protection Equipment:
1) For Drilling Crew :-
Normal protection equipment: Hard hat , Cover-alls. Safety Boots, Safety Glasses.
2) Liquid Nitrogen crew will have special protection equipment

Recovery Methods:
1) Give First Aid.
2) Get immediate assistance from the Rig Medic.

LIQUID NITROGEN

WHAT CAN GO WRONG:

Liquid Nitrogen is sometimes used during well testing to assist the oil flow. Liquid Nitrogen is extremely cold, MINUS
195 degrees C. Touch or handle liquid nitrogen or the pipes containing it and the skin will be frozen instantly. After the
frozen area in melted, there will be a very serious injury that has blisters like a burn. Permanent damage and scars will
result. Liquid nitrogen must never be handled or any containers touched. Liquid nitrogen boils to make nitrogen gas. In
a closed space or calm weather, the nitrogen can push away the oxygen we breath to live. Without oxygen we will
collapse and die. If Liquid nitrogen is poured on normal steel it can cause it to crack and break. Serious damage has
happened to rigs when liquid nitrogen has been spilled on the deck.

HOW CAN IT GO WRONG:

1) Mis-handling of Liquid Nitrogen or equipment containing Liquid Nitrogen
2) Using liquid nitrogen without good ventilation.
3) Spillage of Liquid Nitrogen onto steel.
4) Hot w work; or storage of combustible ,materials near Liquid Nitrogen.

HOW DO WE STOP IT GOING WRONG:

1) Only the Liquid Nitrogen Contractors crew are permitted to operate their equipment.
All Drilling crew must keep clear at all times.
2) Liquid Nitrogen must only be stored in the the Liquid Nitrogen contractors tanks.
It must never be stored in, transferred through or allowed to come in contact with any rig tanks or pipes.
The Liquid Nitrogen Contractors equipment must all be fully insulated.
The Contractors crew must wear suitable protection equipment at all times.
3) All combustible materials must be kept away from liquid nitrogen tanks and piper,.
(Next to Liquid Nitrogen tanks there can be extra oxygen due to removal of nitrogen in the air.
This extra Oxygen can ignite some combustible materials).
There must be no hot work near any liquid nitrogen storage or pumping facility

WHAT WE DO IF IT GOES WRONG:

1) Give First Aid.
2) Get immediate assistance from the Rig Medic.

YOUR SUPERVISOR IS:

Driller for floor men. Liquid Nitrogen Engineer for contractor crew.

YOUR SAFETY EQUIPMENT IS:

1) For Drilling Crew :-Normal protection equipment :-Hard hat Hat, Cover-alls, Safety Boots, Safety Gloves.
2) Liquid Nitrogen crew will will special protection equipment.
 SHEET NO. 34
SUPERVISOR

en is extremely cold, MINUS

ll be frozen instantly. After the
manent damage and scars will
boils to make nitrogen gas. In
e. Without oxygen we will
break. Serious damage has

rig tanks or pipes.

rogen in the air.

ble materials).

SHEET NO. 34
CREW
en is extremely cold, MINUS
ll be frozen instantly. After the
manent damage and scars will
boils to make nitrogen gas. In
e. Without oxygen we will
break. Serious damage has

rig tanks or pipes.

ots, Safety Gloves.

Back
HOT SURFACES / HOT MATERIALS SHEET NO: 35
SUPERVISOR
Hazard Description:
Burn injuries on the rig and camp site are common incidents—. Hot materials and surfaces can take very may
forms. Welding work heats materials and produces hot sparks and slag. Petrol and diesel engine parts such as
exhausts and radiators arc t high temperatures. Some electrical engine parts can be very hot The mud in the well
can be close to boiling point. Food and drink preparation in the camp galley and rig tea-room uses heat and can
cause bums. Fires, from accident or on purpose can cause burns. Care needs to be exercised at all times with
hot materials and surfaces.

Threats to Release Hazard:

1) Poorly insulted hot materials or surfaces.
2) Mis-handling of hot materials.
3) Accidental contact with flame or hot materials.
4) Spill .falling into or contact with hot liquid.

Hazard Controls:
1) Design :-Common hot surfaces such as engine exhausts must be positioned away from potential contact
Hot surfaces in areas of potential contact must be insulted.
2) Communication :-
All personnel must be alerted to hazard of hot surfaces / materials through Safety and Toolbox Meetings.
Welder, Mechanics, Electricians, Galley staff in particular must be warned of hazards in their work areas,
and warn others working for them.
3) Procedures :-
Exposed hot surfaces should be marked, e.g. vehicle radiators.
Only approved operator, engineer, mech. etc. to use, maintain or repair specialist equipment.
Always allow equipment to cool down before starting maintenance or repair.
4) Appropriate protection clothing must be worn at all times.

Equipment Checklist:
Have fire extinguishers available for all Hot Work.

Supervision Requirement:
Driller, Chief Mechanic, Chief Electrician, Welder, Roustabout Pusher all to supervise their crew.

Protection Equipment:
1) Regular Safety Clothing, Hard hat Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Welder to wear leather gloves

Recovery Methods:
1) Cool any burn area with cold water. Use a fresh w water sink or the Shower station for large burns.
2) Get immediate assistance from the Rig Medic.
3) Report all incidents and near misses.

HOT SURFACES/HOT MATERIALS SHEET NO. 35

WHAT CAN GO WRONG:

Burn injuries at the rig and camp site are common incidents. Hot materials ant surfaces can take very many
forms. Welding work heats materials ant produces hot sparks. Petrol and diesel engine parts such as exhaust
and radiators are at high temperatures. Some electrical engine parts can be very hot. The mud in the well can be
close to boiling point Food and drink preparation in the camp galley and rig tea-room uses heat and can cause
burns. Fires from accident or on purpose can cause burns. Care needs to be exercised at all times with hot
materials ant surfaces.

HOW CAN IT GO WRONG

1) Poorly insulated hot materials or surfaces.
2) Mis-handling of hot materials.
3) Accidental contact with flame or hot materials.
4) Spillage ,falling into or contact with hot liquid.

HOW DO WE STOP IT GOING WRONG;:

1) Communication :-
Warn others you are working with or under your supervision of hot materials ant surfaces..
Welder, Mechanic, Electrician, Galley Staff in particular must warn others of hazards in their work.
2) Procedures :-
Only approved operator, engineer, mechanic to use, maintain or repair specialist equipment
Always allow equipment to cool down before starting maintenance repair.
3) Heat / burns protection clothing must be worn at all times

WHAT WE DO IF IT GOES WRONG:

1) Cool any burn area with cold water.
Use a fresh water sink or the Shower station for large burns.
2) Get immediate assistance from the Rig Medic.
3) Report all incidents and near misses.

YOUR SUPERVISOR 1S:

Yourself, but Driller, Chief Mechanic, Chief Electrician, Welder, Roustabout Pusher all to supervise their crew.

YOUR SAFETY EQUIPMENT IS:

1) Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Welder to wear leather gloves
 SHEET NO: 35
SUPERVISOR

s can take very may

engine parts such as
hot The mud in the well
om uses heat and can
cised at all times with

m potential contact

Toolbox Meetings.
n their work areas,

SHEET NO. 35
CREW
an take very many
arts such as exhaust
mud in the well can be
s heat and can cause
all times with hot

supervise their crew.

Back
NOISE SHEET NO. 36
SUPERVISOR

Hazard Description
Steady loud Noise can slowly damage your he ring and lead to partial loss of hearing. Instant, very loud noise
can quickly damage you ear leading top partial or total loss or hearing. Noise is measured in units call decibels.
Steady loud noise which will lead to slow hearing damage starts at 85 decibels. This is the son of noise level in
the generator trailer. Sudden very loud noise that leads to instant hearing damage starts at 135 decibels. This is
the noise level like being beside a bomb explosion.

Threats to Release Hazard

I ) Exposure to steady noise levels of 85 decibels or more.
2) Failing to wear ear protectors when working in noisy places

Hazard Control
1) Noise Mapping :-Rig sites must be noise mapped. Areas identified as hazardous must have warning
sips wad, and be marked for requirement of wearing of ear protectors.
Rig crew should be regularly checked for their hearing.
2) Communication It is the responsibility of all supervisors to tell the crew work for them of the noise hazards,
and the means of noise reduction, ear protectors, ear plugs and reducing exposure.
3) Procedures :-
Crew working in marked noise hazard am mug wear ear protectors

Equipment Checklist:
No special equipment.

Supervision Requirements
Driller, Chief Mechanic, Chief Electriciann, Welder, Roustabout Pusher all to supervise their crew on wearing
and use of ear protection.

Protection Equipment:
1) Ear plugs or ear Protectors/defenders.
2) Normal Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Recovery Methods
In case of very loud noise incident, get immediate assistance from the Rig Medic.

NOISE SHEET NO. 36

WHAT CAN CO WRONG

Steady loud Noise can slowly damage your hearing and lead to partial loss of hearing.
Instant, very loud noise can quickly damage your ear leading to partial or total loss of hearing.
Noise is measured in units call decibels.
Steady loud noise which will lead to slow hearing damage starts at 85 decibels.
This is the sort of noise level in the generator trailer.
Sudden very loud noise that leads to instant he ring damage starts at 135 decibels.
This is the noise level is like being beside a bomb explosion!
HOW CAN IT GO WRONG:
1) Exposure to steady noise levels of 85 decibels or more.
2) Failing to wear ear protectors when working in noisy places

HOW DO WE STOP IT GOING WRONG:

1) The rig has been Noise flapped :-
This has identified all the areas with the noise hazard.
Warning signs are erected and are marked for wearing ear protection.
Obey the signs. Wear ear protector where require to Rig crew should be regularly checked for their hearing.
2) Communication :-It is the responsibility of all supervisor to tell the crew working under them of the dangers
of noise pollution, and the means of reducing noise exposure by w ear protector and ear plugs
3) Procedures :-
Crew working in marked noise hazard areas must wear ear protection

WHAT WE DO IF IT GOES WRONG:

In case of very loud noise incident, get immediate assistance from the Rig Medic.

YOUR SUPERVISOR IS:

Yourself, but also Driller, Chief Mechanic, Chief Electrician, Welder, Roustabout pusher all to supervise
their crew.

YOUR SAFETY EQUIPMENT IS:

1) Ear plugs or Ear Protectors / Defenders.
2) Normal PPE Hard Hat, Cover-alls, Safety Rubber Gloves and Safety Glasses.
 SHEET NO. 36
SUPERVISOR

tant, very loud noise

in units call decibels.
e son of noise level in
at 135 decibels. This is

have warning

the noise hazards,

eir crew on wearing

SHEET NO. 36
CREW
ked for their hearing.
hem of the dangers

l to supervise

Back
HEAT SHEET NO: 37
SUPERVISOR
Hazard Description:
The temperature in the desert during summer regularly exceeds 40 degrees C for much of the day. Much rig
work is in performed in direct sunlight and is often hard and physical. Heat exposure can lead to inattention and
contribute to unsafe acts. Serious heat exposure can produce collapse and he t stroke.

Threats to Release Hazard:

1) Minor heat exposure leading to inattention.
2) Serious heat exposure leading to a heat stroke.

Hazard Controls:
1) Heat Minimizing Equipment :-At the workplace, install sun shading and fans where ever possible.
Rig site meal / tea room must be fined with air conditioning. All camp rooms must be air conditioned.
2) Communication :- At Safety and Toolbox meetings, discuss the causes, the effects, the prevention
and relief of heat
3) Procedures :-
a) Drinking Water, to be available and taken regularly by all crew.
b) Salt tablets to be available for all crew.
c) Relief schedules, regular rest breaks all for all crew members.
4) Special consideration needs to be given to Moslem crew members during Ramadan.

Equipment Checklist:
1) Screens / shading where possible.
2) Fans / blowers where possible.
3) Drinking Water
4) Salt Tablets

Supervision Requirement:
Driller, Chief Mechanic, Chief Electrician, Welder, Roustabout Pusher all to supervise their own crew on
heat avoidance.

Protection Equipment:
Normal PPE: Hard Hat, Cover-alls, Safety Boots, Gloves and safety glasses

Recovery Method
1) Remove heat affected person to shade / cool area.
2) Keep victim lying down.
3) Get immediate assistance from the Rig Medic.
4) Hospital Treatment is required for severe cases.

HEAT SHEET NO: 37

WHAT CAN GO WRONG:

The temperature in the desert during summer regularly exceeds 40 degrees C for much of the day. Much rig
work is in performed in direct sunlight and is often hard and physical. Heat exposure can lead to inattention and
contribute to unsafe acts. Serious heat exposure can produce collapse and he t stroke.
HOW CAN IT GO WRONG:
Minor heat exposure leading to inattention. Serious heat exposure leading to a heat stroke.

HOW DO WE STOP IT GOING WRONG:

1) Heat Minimizing Equipment :-
When possible, during the honest part of the day work in the shade or in the wind.
Use sun shading and fans if available.
2) Procedures :-
a) Drink plenty of water.
b) If you work means are sweating a lot, take at least one salt tablet a day.
c) Take regular rest breaks in the tea room.
d) If you are feeling sick. tell your supervisor.
c) Do not start any work at height if you are feeling unwell.
3) Supervisors must discuss the causes. the effects, the prevention and relief of heat with their crew.

WHAT WE DO IF IT GOES WRONG:

1) Remove heat affected person to shade / cool area.
2) Keep victim lying down.
3) Get immediate assistance from the Rig Medic.
4) Hospital Treatment is required for severe cases.

YOUR SUPERVISOR IS:

Driller. Chief Mechanic, Chief Electrician. Welder,
Roustabout Pusher all to supervise their own crew on heat hazard.

YOUR SAFETY EQUIPMENT IS:

Normal PPE: Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
 SHEET NO: 37
SUPERVISOR

f the day. Much rig

ead to inattention and

r conditioned.

r own crew on

SHEET NO: 37
CREW

f the day. Much rig

ead to inattention and
Back
DUST AND FRAGMENTS SHEET NO: 38
SUPERVISOR

Hazard Description:
Dust from the desert is always present in places. Even if there is no wind dust is blown up by vehicles. In any
wind fine dust is picked up into the air. In storms coarse dust and sand particles are blown about. Some drilling
operations can produces dust and fragments as well. Maintenance work involving paint and rust chipping creates
fragments. Grit blasting can also produce and scatter dust and fragments. All types of dust can be drawn into the
lungs while breathing and can lodge in the eyes, nose and mouth causing irritation, injury and illness.

Threats to Release Hazard:

1) Failing to wear adequate protection against dust and fragments.
2) Failing to provide adequate shielding against dust and fragments.

Hazard Controls:
1) Protection Equipment :-
a) Use dust masks whenever there is a hazard of breathing dust
b) Use goggles if there is a problem of dust or particles getting in the eyes.
2) Where ever possible, wet down areas to settle dust or particles.
Paint chipping and flaking should only be done on wet surfaces.
Grit blasting or dust producing work should be done away from the location and downwind if possible.
Very dusty locations can be wet down with dehydration water to form a salty crust
3) Supervisors must highlight the problem of dust and particles to crew members and emphasize the control
methods.

Equipment Checklist:
Tarpaulins or screens to prevent grit particles or paint chips flying towards others.

Supervision Requirements:
Driller. Chief Mechanic and Roustabout Pusher are to see that precautions are taken against dust.

Protection Equipment:
1) Dust Mask
2) Goggles.
3) Regular safety clothing, including Hard hat. Safety Boots, Cover-alls, Glover, use Safety Glasses.

Recovery Methods:
1) Remove affected person to dust free area.
2) Use Eyewash Bottles or Eyewash Station to remove dust or particles from the eyes.
3) Get assistance from the Medic

DUST AND FRAGMENTS SHEET NO: 38

WHAT CAN GO WRONG:

Dust from the desert is always present. Even in no wind dust is blown up by vehicles. In any wind fine dust is
picked up into the air. In storms coarse dust and sand particles are blown about. Some drilling operations can
produces dust and fragments as well. Maintenance w ork involving paint and rust chipping creates fragments.
Grit blasting can also produce and scatter dust and fragments. All types of dust can be drawn into the lungs while
breathing and can lodge in the eyes, nose and mouth causing irritation, injury and illness.

HOW CAN IT GO WRONG:

1) Failing to wear adequate protection against dust and fragments.
2) Failing to provide adequate shielding against dust and fragments.

HOW DO WE STOP IT GOING WRONG:

1) Protection Equipment :-
a) Always use dust masks whenever there is a hazard of breathing dust;
b) Always use goggles if there is a problem of dust or particles getting in the eyes.
2) Where ever possible. wet any dusty area to settle the dust or particles. Paint chipping and flaking should
only be done on wet surfaces. Grit blasting or dust producing work should be done away from the location
and downwind if possible. Wet v very dusty locations with dehydration water. This will form a salty crust
and reduce dust.
3) Supervisors must highlight the problem of dust and particles to crew members and make sure protection
equipment is worn.

WHAT WE DO IF IT GOES WRONG:

1) Remove affected person to dust free area.
2) Use Eyewash Bottles or Eyewash Station to remove dust or particles from the eyes.
3) Get assistance from the Medic.

YOUR SUPERVISOR IS:

The Driller or Roustabout Pusher.

YOUR SAFETY EQUIPMENT IS:

1) Dust Mask
2) Goggles.
3) Regular safety clothing, including Hard hat. Safety Boots, Cover-alls, Glover, use Safety Glasses.
 SHEET NO: 38
SUPERVISOR

p by vehicles. In any
n about. Some drilling
nd rust chipping creates
st can be drawn into the
and illness.

ind if possible.

phasize the control

SHEET NO: 38
CREW
 ny wind fine dust is
illing operations can
g creates fragments.
awn into the lungs while

and flaking should

ay from the location
orm a salty crust

ke sure protection

Back
ELECTRICAL STORMS SHEET NO: 39
SUPERVISOR

Hazard Description:
Electrical storms, (thunder and lightning) sometimes may occur. Lightning strikes to the ground will always pick
high points. The derrick is the highest object in the rig and very long distance. If lightning is going to strike the
ground, it is likely to hit the derrick. Lightning could cause electrocution to crew. It could start a fire. It could cause
serious equipment damage. With explosives such as perforating guns and sidewall cores it could trigger a fatal
explosion at the surface. Precautions must be in place, and always extra precautions if explosives are going to
be used.

Threats to Release Hazard:

Lightning strike to the rig causing crew electrocution, a rig fire, major equipment damage or detonation
of explosives.

Hazard Controls:
1) All rig facilities must be grounded, (resistance less than 4 ohms).
2) Lightning Arrestors must be installed on all main electrical circuits.
3) For operations using explosive devices, checks must be made for lightning prior to rigging up.
If there is any chance of lightning, (or dust storms) the cable must not be connected to the gun.
Wait until the weather has cleared.
4) Consideration should be given to minimizing the lightning risk to crew.
Crew members could be moved into shelter away from the derrick. Stay low to the ground.
Do not touch any metal parts during the storm.

Equipment Checklist:
1) All rig, including the derrick is correctly grounded.
2) The lightning arrestors are installed.

Supervision Requirements:
Driller and Roustabout Pusher are to supervise their crew

Protection Equipment:
There is no personal protection equipment against lightning.

Recovery Methods:
1) In case of injury, apply immediate first aid.
2) Get immediate assistance from the Rig Medic.
3) In case of fire, isolate any live electrical circuits or fuel sources then apply appropriate
extinguishing material.

ELECTRICAL STORMS SHEET NO: 39

WHAT CAN GO WRONG:

Electrical storms, (thunder and lightning) sometimes may occur. Lightning strikes to the ground will always pick
high points. The derrick is the highest object in the rig and very long distance. If lightning is going to strike the
ground, it is likely to hit the derrick. Lightning could cause electrocution to crew. It could start a fire. It could cause
serious equipment damage. With explosives such as perforating guns and sidewall cores it could trigger a fatal
explosion at the surface. Precautions must be in place, and always extra precautions if explosives are going to
be used.

HOW CAN IT GO WRONG:

Lightning strike to the rig causing crew electrocution, a rig fire, major equipment damage or detonation
of explosives.

HOW DO WE STOP IT GOING WRONG:

1) Warn your supervisor if you see an electrical storm approaching.
If Logging/Perforating have explosive tools on site, tell the PPE Supervisor of the storm coming.
2) Crew members could move into shelter, away from the derrick.
Always stay low to the ground. Do not touch any part of large metal equipment.

WHAT WE DO IF IT GOES WRONG:

1) In case of injury, apply immediate first aid.
2) Get immediate assistance from the Rig Medic.
3) In case of fire, isolate any live electrical circuits or fuel sources then apply appropriate
extinguishing material.

YOUR SUPERVISOR IS:

Driller or Roustabout Pusher.

YOUR SAFETY EQUIPMENT IS:

There is no personal protection equipment against lightning.
 SHEET NO: 39
SUPERVISOR

ound will always pick

s going to strike the
art a fire. It could cause
it could trigger a fatal
plosives are going to

or detonation

SHEET NO: 39
CREW
ound will always pick
s going to strike the
art a fire. It could cause
it could trigger a fatal
plosives are going to

or detonation

Back
SUNLIGHT SHEET NO: 40
SUPERVISOR

Hazard Description:
Sunlight can create a hazard in a number of different ways.
Sunlight can damage some materials, particularly plastic, and make them weaker.
Big bags get degraded in the strong Oman sunlight and can burst or break unexpectedly when lifted
causing injury.
Eye strain can result from intense light.
Dazzling of sight when looking into the sun or from bright reflections can cause temporary blindness.
Prolonged and excessive skin exposure to sunlight can cause severe burns and skin cancer.
Walking suddenly from dark to light or from light to dark will cause brief blindness.

Threats to Release Hazard:

1) Sunlight weakening materials.
2) Eyestrain from long exposure to bright light.
3) Glare from sun/reflections, and rapid changes of light causing temporarily blindness.
4) Sun burn or skin damage causing health problems.

Hazard Controls:
1) Communication:- Crew members must be alerted to hazards of sunlight
a) Weakening of big bags from sunlight.
b) Eye strain from failing to wear safety sun glasses.
c) Eye adjustment time when walking from light to dark and dark to light.
2) Procedures:-
a) Canvas covers shall be used for long term protection of chemicals including big bags from weather.
b) The lifting cross shall be used for all handling of big bads.
c) Big bags shall not be re-used. They must be disposed of in a safe manner.
d) Safety sun glasses should be worn in strong sun light.
e) Sun shading screens should be used were practical to reduce sunlight and lare in critical areas.
For example over the Driller.
f) Wait a few seconds for you eyes to adjust after moving from dark to light or light to dark.

Equipment Checklist:
Sun shades and screens

Protection Equipment:
1) Safety Sun Glasses
2) Usual Pipe, Over-alls, Hard hat, Safety Boots, Gloves.

SUNLIGHT SHEET NO: 40

What Can Go Wrong::

Sunlight can create a hazard in a number of different ways.
Sunlight can damage some materials, particularly plastic, and mains shown weaker
Big bags get degraded in the strong some sunlight and can burst or break unexpectedly when lifted
causing injury.
Eye strain can result from intense light.
Dazzling of sight wen looking into the sun or from bright reflections case cause temporary blindness.
Prolonged and excessive skin exposure to sunlight can cause severe burns and skin cancer.
Walking suddenly from dark to light or from light to dark will cause brief blindness.

How Can It Go Wrong:

1) Sunlight weakening materials.
2) Eyestrain from long exposure to bright light.
3) Glare from sun/reflections, and rapid changes of light causing temporarily blindness.
4) Sun burn or skin damage causing health problems.

How Do We Stop It Going Wrong::

1) Communication:- Crew members must be alerted to hazards of sunlight
a) Weakening of big bags from sunlight.
b) Eye strain from failing to wear safety sun glasses.
c) Eye adjustment time when walking from light to dark and dark to light.
2) Procedures:-
a) Canvas covers shall be used for protection of chemicals including big bags from weather.
b) The lifting cross must be used for all handling of big bags.
c) Big bags shall not be re-used. They must be disposed of in a safe manner.
d) Safety sun glasses should be worn in strong sunlight.
e) Sun shading screens should be used were practical to reduce sunlight and glare in critical areas.

What We Do If It Goes Wrong:

1) In case of injury, give immediate First Aid
2) Get help from the Rig Medic

Your Safety Equipment is:

1) Safety Sun Glasses
2) Usual PPE, Over-alls, Hard hat, Safety Boots, Gloves.

Your Supervisor Is:

Driller and Roustabout Pusher.
 SHEET NO: 40
SUPERVISOR

s from weather.

critical areas.

SHEET NO: 40
CREW
Back
DANGEROUS ANIMALS SHEET NO. 41
SUPERVISOR
Hazard Description:
There are a number of d dangerous animals in Algeria.
Poisonous scorpions and spiders are common in the desert.
Poisonous snakes are also sometimes present.
Cats dogs and foxes sometimes have the fatal rabies
This is transferred to people through a bite or scratch from an infected animal
Anti rabies treatment has been given to people after being is by a fox while sleeping on the ground
Other animals can be unpredictable and kick or bite
Stinging insects such as wasps and bees can attack crew men

Threats to Release Hazard:

Crew man being bitten, stung or struck by an animal

Hazard Controls:
Crew members should be alerted to the hazard from snakes, scorpions and, spiders.
Procedures -
a) Crew members should not rest or sleep on the ground
b) When lifting objects from the ground, a check should be made to make sure there are no scorpions
or snakes or below
c) Snakes or other wild animals should not be approached
d) Handling of cats and dogs should be avoided
e) Other animals should not be approached too closely

Equipment Checklist:
No special equipment

Supervision Requirements:
Driller and Roustbout Pusher must supervise their crews to avoid contact with dangerous animals

YOUR SAFETY EQUIPMENT

Regular safety clothing: Hard hat, coverall, safety boots gloves and glasses , Cover-alls.

Recovery Methods
1) Give immediate first aid
2) Get immediate assistance from the Rig Medic
3) Report all incidents and near misses

DANGEROUS ANIMALS SHEET NO. 41

Hazard Description:
There are a number of d dangerous animals in Algeria.
Poisonous scorpions and spiders are common in the desert.
Poisonous snakes are also sometimes present.
Cats dogs and foxes sometimes have the fatal rabies
This is transferred to people through a bite or scratch from an infected animal
Anti rabies treatment has been given to people after being is by a fox while sleeping on the ground
Other animals can be unpredictable and kick or bite
Stinging insects such as wasps and bees can attack crew men

HOW CAN T GO WRONG:

Crew man being bitten stung or struck by an animal.

Hazard Controls:
Procedures :-
a) Crew members should not sleep or re t on the ground
b) When lifting object from the ground always check underneath
c) Snakes or other wild animals should not be approached.
d) Handling of cats and dogs should be avoided.
e) Other animals should not be approached too closely

WHAT WE DO IF IT GOES WRONG:

1) Give immediate first aid.
2) Get immediate assistance from the Rig Medic
3) report all incident and near misses.

YOUR SUPERVISOR IS:

Driller and Roustabout Pusher

YOUR SAFETY EQUIPMENT

Regular safety equipment, PPE, coveralls, gloves, etc.
 SHEET NO. 41
SUPERVISOR

re no scorpions

SHEET NO. 41
CREW
Back
FIRE SOURCES SHEET NO: 42
SUPERVISOR

Hazard Description:
The fire source is heat, material and oxygen. The most common fire source is cigarettes and kitchen. A good
combination of the three items making the fire, may turn it to an huge and uncontrolled fire or an explosion.

Threats to Release Hazard:

1) Failing to follow correct procedures with Hot Work.
2) Smoking or using matches in a prohibited place.
3) Sparks created from electricity, engine exhausts, metal to metal collision, waste burning etc.
4) Excessive heating from friction / cooking / radiant heat to ignition temperature.

Hazard Controls:
1) A permit to Work is to be used for all non routine hard worker the welder workshop.
A Gas Test must be made before work starts in Zones & the Zones areas (earlier/floor/work areas)
Fire Extinguishers must be on hand. All combustible materials must be removed before work starts.
2) Smoking is not permitted outside the designated areas.
Smoking is not permitted in bed.
3) Electrical repair work must only be done by the Electricians
Electricity supply must be switched off and locked out before an electric powered equipment is opened.
The crane and the forklift must not be operated in the cooler and spend areas during a gas short.
(Sparks from the exhaust could ignite gas from the well).
Care must be taken when using a hammers and tools in Hazardous areas not to drop them.
Work is best done with wet surface.
Waste burning must be done well away from the rig or camp site, with the wind blowing away.
4) All rig equipment must be properly maintained and regularly impacted.
5) Good Housekeeping hall be maintained at rig and camp sites
All combustible waste must be properly disposed of.

Equipment Checklist:
1) Smoke / Heat Detectors
2) Fire Fighting Equipment:- extinguishers / pumps / hoses

Protection Equipment:
Rescue breaching Apparatus

Supervision Requirements:
Toolpusher, Driller, Chief Mechanic, Chief Electrician and Roustabout Pusher all to supervise crew under
their control.

Recovery Methods:
1) Sound the fire alarm and if possible use the nearest suitable extinguisher to fight the fire.
2) Fire Crews master and short fire fighting.
3) Switch off or remove electricity / fuel supplies.
4) In case of injury, give immediate first aid.
5) Get immediate assistance from the Rig Medic.
6) Fetch Oxygen rescucitation equipment.
7) Repeat all incidents and near misses.

FIRE SOURCES SHEET NO: 42

What Can Go Wrong:

The fire source is heat, material and oxygen. The most common fire source is cigarettes and kitchen. A good
combination of the three items making the fire, may turn it to an huge and uncontrolled fire or an explosion.

How Can It Go Wrong:

1) Failing to follow correct procedures with Hot Work.
2) Smoking or using matches in a prohibited place.
3) Sparks created from electricity, engine exhausts, metal to metal collision, waste burning etc.
4) Excessive heating from friction / cooking / radiant heat to ignition temperature.

How Do We Stop It Going Wrong::

1) A permit to Work is to be used for all non routine hard worker the welder workshop.
A Gas Test must be made before work starts in Zones & the Zones areas (earlier/floor/work areas)
Fire Extinguishers must be on hand. All combustible materials must be removed before work starts.
2) Smoking is not permitted outside the designated areas.
Smoking is not permitted in bed.
3) Electrical repair work must only be done by the Electricians
Electricity supply must be switched off and locked out before an electric powered equipment is opened.
The crane and the forklift must not be operated in the cooler and spend areas during a gas short.
(Sparks from the exhaust could ignite gas from the well).
Care must be taken when using a hammers and tools in Hazardous areas not to drop them.
Work is best done with wet surface.
Waste burning must be done well away from the rig or camp site, with the wind blowing away.
4) All rig equipment must be properly maintained and regularly impacted.
5) Good Housekeeping hall be maintained at rig and camp sites
All combustible waste must be properly disposed of.

What We Do If It Goes Wrong:

1) Sound the fire alarm and if possible use the nearest suitable extinguisher to fight the fire.
2) Fire Crews master and short fire fighting.
3) Switch off or remove electricity / fuel supplies.
4) In case of injury, give immediate first aid.
5) Get immediate assistance from the Rig Medic.
6) Fetch Oxygen rescucitation equipment.
7) Repeat all incidents and near misses.

Your Safety Equipment is:

Rescues breaching Appends.

Your Supervisor Is:

The Driller or Roustabout Pusher.
 SHEET NO: 42
SUPERVISOR

and kitchen. A good

e or an explosion.

ment is opened.

vise crew under

 SHEET NO: 42
CREW

and kitchen. A good

e or an explosion.

ment is opened.
Back
COMBUSTIBLE MATERIALS SHEET NO:43
SUPERVISOR

Hazard Description:
Combustible materials are anything that case burn.
Combustible materials combined with a fire source will burn to from smoke, fire and possibly an explosion.
For Example, waste paper in a bin can be ignited by a fire sources such as a cigarette show in the bin.
This could grow into a major fire killing or injuring easy.
There are many types of combustible materials.
Paper, Cloth, rubber, plastics, oils, greases, fats are just a few
Some man made materials such as plastics can burn to form a poisonous smoke.
At the rig site the most hazardous combustible materials are gas and oil from the well.

Threats to Release Hazard:

Combining of Combustible Materials with a Fire Source.

Hazard Controls:
Design:- Camp and rig buildings and contents should be fire resistant.
This includes construction materials and electrical wiring. Fire detection systems must be installed.
Maintenance and Inspection:-
All buildings, electrical equipment and fire detection systems must be properly maintained
Communication:-
All crew must be alerted to the hazard of combustible materials and told the central procedures.
Procedures:-
a) Combustible materials must be stored in small quantities away from fire source.
b) Cigarette ends must never be put in waste paper bins. Only in each ways.
No Smoking signs must always be obeyed.
c) Good house-keeping measures must always apply.
Waste materials must be collected and correctly disposed of.
Spillage and accumulations of combustible materials like oil / fat / grease / paper must be removed.
All passageways, exits, fire doors, extinguishers, alarm points must be kept clear and constructed.
d) Heating of combustible materials, (cooking oils) must be continuously watched.
Cooking pots must be removed from heat if being left attended.

Equipment Checklist:
1) Correct Storage Areas.
2) Correct Waste disposal places (bins/pits etc.)
3) Fire Fighting Equipment.

Protection Equipment:
1) Smoke / Heat Detection.
2) Rescue Breaching Apparatus.

Supervision Requirements:
Toolpusher, Driller, Roustabout Pusher and Camp Boss.

Recovery Methods:
1) In the case of fire, sound the alarm.
2) If possible, apply five extinguisher, Attempt to remove fuel for fire.
3) Alert Fire Crows and short fighting fire.
4) In case of injury give immediate first aid.
5) Gas assistance from Rig Medic.
6) Get the Oxygen breaching equipment.

COMBUSTIBLE MATERIALS SHEET NO:43

What Can Go Wrong::

Combustible materials are anything that case burn.
Combustible materials combined with a fire source will burn to from smoke, fire and possibly an explosion.
For Example, waste paper in a bin can be ignited by a fire sources such as a cigarette show in the bin.
This could grow into a major fire killing or injuring easy.
There are many types of combustible materials.
Paper, Cloth, rubber, plastics, oils, greases, fats are just a few
Some man made materials such as plastics can burn to form a poisonous smoke.
At the rig site the most hazardous combustible materials are gas and oil from the well.

How Can It Go Wrong:

Combining of Combustible Materials with a Fire Source.

How Do We Stop It Going Wrong::

Communication at Safety Meetings / Toolbox Meetings.
All crew must be alerted to the hazard of combustible materials and told the control procedures.
Procedures:-
a) Combustible materials must always be stored in small quantities, away from fire sources.
b) Cigarette ends must never be put in waste paper biases. Only in each trays.
No Smoking signs must always be obeyed.
c) Good house-keeping measures must always be applied.
Waste materials must be collected and correctly disposed of.
Spillage and accumulations of combustible materials like pepper / oil / grease must be removed.
All passageways, exits, fire doors, extinguishers, alarm points must be clear and unobstructed.
d) Heating of combustible materials, (cooking oils) must be continuously watched.
Cooking pots must be removed from heat if being left.

What We Do If It Goes Wrong:

1) In the case of fire, sound the alarm.
2) If possible, apply five extinguisher, Attempt to remove fuel for fire.
3) Alert Fire Crows and short fighting fire.
4) In case of injury give immediate first aid.
5) Gas assistance from Rig Medic.
6) Get the Oxygen breaching equipment.

Your Safety Equipment is:

1) Smoke / Heat Detectors
2) Rescue Breaching Apparatus.

Your Supervisor Is:

Toolpusher, Driller, Roustabout Pusher and Camp Boss.
 SHEET NO:43
SUPERVISOR

bly an explosion.
ow in the bin.
 SHEET NO:43
CREW

bly an explosion.
ow in the bin.
Back
POISONED FOOD SHEET NO: 44
SUPERVISOR

Hazard Description:
All crew members eat food from the galley at the camp.
Contaminated or poisoned food could easily affect the whole crew.
Typical effects of food poisoning are stomach points, vomiting and diar hose.
Some types of food poisoning can be very serious, even requiring hospital treatment for the badly affected.
The extreme heat in Oman makes it important for people afforded by food poisoning to drink liquids.
It is extremely important that all aspects of food quality be of the highest standard.

Threats to Release Hazard:

1) Poor quality food from supply source.
2) Poor quality or incorrect food transportation.
3) Bad food storage method.
4) Contamination during food preparation or cooking.

Hazard Controls:
Health Standards:-
1) Food handles must be medically tested yearly to see they have no diseases.
Training:-
1) Food handles must be trained in food hygiene methods. This can includes food storage and properties.
Inspection:-
1) Weekly inspections of food, storage food preparation facilities must be made by Medic and Camp Boss.
2) Medic must be present at times food arrives at rig to import for quality. He can poor quality food.
Procedures:-
1) Raw food must be kept separate from cooked food.
2) Frozen food must be kept at a temperature of minus 10 degrees C or less.
3) Perishable Food such as fruit shall be refrigerated at temperature of 5 degrees C or less.
Refrigerators must be defrosted and cleaned regularly.
4) Food must be kept covered to prevent drying out or containers.

Equipment Checklist:
Frozen Food:- Refrigerators operating / temperatures.
Dry Food:- Cool, clean, insect & vermin free, Food preparation areas:- Cool, ventilated, insect traps, hot and
cold water supply, clean.

Protection Equipment:
Not applicable.

Supervision Requirements:
Toolpusher, Camp Boss and Medic to supervise Food matters.

Recovery Methods:
1) Get assistance from the Rig Medic.

POISONED FOOD SHEET NO: 44

What Can Go Wrong::
All crew members eat food from the galley at the camp.
Contaminated or poisoned food could easily affect the whole crew.
Typical effects of food poisoning are stomach points, vomiting and dishes.
Some types of food poisoning can be very serious, even requiring hospital treatment for the badly affected.
The extreme heat in Oman makes it important for people afforded by food poisoning to drink liquids.
It is extremely important that all aspects of food quality be of the highest standard.

How Can It Go Wrong:

1) Poor quality food from supply source.
2) Poor quality or incorrect food transportation.
3) Bad food storage method.
4) Contamination during food preparation or cooking.

How Do We Stop It Going Wrong::

Health Standards:-
1) Food handles must be medically tested yearly to see they have no diseases.
Training:-
1) Food handles must be trained in food hygiene methods. This can includes food storage and properties.
Inspection:-
1) Weekly inspections of food, storage food preparation facilities must be made by Medic and Camp Boss.
2) Medic must be present at times food arrives at rig to import for quality. He can poor quality food.
Procedures:-
1) Raw food must be kept separate from cooked food.
2) Frozen food must be kept at a temperature of minus 10 degrees C or less.
3) Perishable Food such as fruit shall be refrigerated at temperature of 5 degrees C or less.
Refrigerators must be defrosted and cleaned regularly.
4) Food must be kept covered to prevent drying out or containers.
5) Weekly inspections of food, storage food preparation facilities must be made.

What We Do If It Goes Wrong:

1) Get assistance from the Rig Medic.

Your Safety Equipment is:

Not applicable

Your Supervisor Is:

Camp Boss, Toolpusher and Rig Medic.
 SHEET NO: 44
SUPERVISOR

he badly affected.

age and properties.

ic and Camp Boss.

sect traps, hot and

SHEET NO: 44
CREW
he badly affected.

ge and properties.

c and Camp Boss.

Back
CONTAMINATED WATER SHEET NO: 45
SUPERVISOR
Hazard Description:
Water can be contaminated by chemicals and bacteria.
Chemicals and bacteria can enter water supplies in a number of ways.
They can be present in the source water.
They can enter during transportation to the camp and rig sites.
and they can enter the rig camp site water storage tasks.

Threats to Release Hazard:

1) Using untested water supply
2) Using unhygienic water transportation.
3) Incorrect water storage or treatment at rig and camp site.

Hazard Controls:
1) Water supply must only come from a tested and approved source
2) Vessels used to transport potable water must be cleaned, impacted & certified for portable water.
They must not be used for transporting any other liquid.
3) Storage tanks at rig and camp sites must be inspected and certified for potable water storage.
They must not be used for holding any other liquids.
Tanks must be completely covered and light proof.
4) Potable water supplies must have a treatment system against harmful bacteria.
Potable water supplies must be tested once a month for bacteria and chemicals.
5) Bottled water must be available when working in areas where local water supplies fail to meet health
requirements.

Equipment Checklist:
Water tanker
Water Tanks at Camp and Rig
Transfer Pumps
Chlorinating
UV Light Treatment Plant.

Protection Equipment:
Cover-alls, safety glasses, rubber gloves, safety boot, hard hat.

Supervision Requirements:
Toolpusher, Rig Medic and Camp Boss.

Recovery Methods:
1) Get assistance from the Rig Medic
2) If the water quality is in doubt, use bottled water until the supply is tested and proves satisfactory.

CONTAMINATED WATER SHEET NO: 45

SUPERVISOR

What Can Go Wrong::

Water can be contaminated by chemicals and bacteria.
Chemicals and bacteria can enter water supplies in a number of ways.
They can be present in the source water.
They can enter during transportation to the camp and rig sites and they can enter the rig camp site water
storage tasks.

How Can It Go Wrong:

1) Using untested water supply
2) Using unhygienic water transportation.
3) Incorrect water storage or treatment at rig and camp site.

How Do We Stop It Going Wrong::

1) Water supply must only come from a tested and approved source
2) Vessels used to transport potable water must be cleaned, impacted & certified for portable water.
They must not be used for transporting any other liquid.
3) Storage tanks at rig and camp sites must be inspected and certified for potable water storage.
They must not be used for holding any other liquids.
Tanks must be completely covered and light proof.
4) Potable water supplies must have a treatment system against harmful bacteria.
Potable water supplies must be tested once a month for bacteria and chemicals.
5) Bottled water must be available when working in areas where local water supplies fail to meet health
requirements.

What We Do If It Goes Wrong:

1) Get assistance from the Rig Medic.
2) If the water quality is in doubt, use bottled water until the supply is tested and proven satisfactory

Your Safety Equipment is:

Cover-alls, safety glasses, rubber gloves, safety boot, hard hat.

Equipment Checklist:
Water tanker
Water Tanks at Camp and Rig
Transfer Pumps
Chlorinating
UV Light Treatment Plant.

Your Supervisor Is:

Toolpusher and Rig Medic
 SHEET NO: 45
SUPERVISOR

o meet health

SHEET NO: 45
SUPERVISOR
camp site water

o meet health

Back
DANGEROUS WASTE SHEET NO: 46
SUPERVISOR
Hazard Description:
Waste is defined as “any material for which there is no erection elements and which must be disposed of".
Dangerous waste is waste material that should have a bad effect on people or the environment.
Examples of such waste are domestic sewage, camp and drilling rubbish such as food waste, packaging
materials such as sacks and wood and drilling waste such as mud chemicals, used oil, produced oil, old
batteries and metal off cuts.

Threats to Release Hazard:

1) Incorrect handling of dangerous waste leading to crew injury or illness.
2) Poor storage of dangerous waste leading to waste spillage and health or environment damage.
3) Poor disposal of dangerous waste leading to environmental contamination.

Hazard Controls:
1) Camp sewage to be piped to fenced pits at least 30m away from the accommodation.
2) Camp food waste must be placed in appropriate waste containers and regularly disposed of in a pit, well
away from the accommodation.
3) Environmentally dangerous waste such as oil must be collected in dirty crude tankers or drums and taken
away for correct disposal.
4) Used engine oil must never be tipped on the ground or in the waste pit.
It must be collected in drums and sent back to Supply for correct disposal.
5) Waste packaging must be regularly collected and placed in the SEP Waste bin.
Locations must be left completely clean.

Equipment Checklist:
1) SEP Waste Bin
2) Waste Pit
3) Sewage Pit
4) Dirty Crude Tank
5) Waste Oil Drums

Protection Equipment:
Always wear Hard Hat, Safety Boots, Cover-alls Safety Glasses and Gloves.

Supervision Requirements:
BHP Drilling Supervisor, Toolpusher and Camp Boss.

Recovery Methods:
1) in case on injury or illness, get assistance from the Rig Medic.
2) Report all incidents and near misses.

DANGEROUS WASTE SHEET NO: 46

What Can Go Wrong::

Waste is defined as “any material for which there is no erection elements and which must be disposed of”.
Dangerous waste is waste material that should have a bad effect on people or the environment.
Examples of such waste are domestic sewage, camp and drilling rubbish such as food waste, packaging
materials such as sacks and wood and drilling waste such as mud chemicals, used oil, produced oil, old
batteries and metal off cuts.

How Can It Go Wrong:

1) Incorrect handling of dangerous waste leading to crew injury or illness.
2) Poor storage of dangerous waste leading to waste spillage and health or environment damage.
3) Poor disposal of dangerous waste leading to environmental contamination.

How Do We Stop It Going Wrong::

1) Camp sewage to be piped to fenced pits at least 30m away from the accommodation.
2) Camp food waste must be placed in appropriate waste containers and regularly disposed of in a pit, well
away from the accommodation.
3) Environmentally dangerous waste such as oil must be collected in dirty crude tankers or drums and taken
away for correct disposal.
4) Used engine oil must never be tipped on the ground or in the waste pit.
It must be collected in drums and sent back to Supply for correct disposal.
5) Waste packaging must be regularly collected and placed in the SEP Waste bin.
Locations must be left completely clean.

What We Do If It Goes Wrong:

1) in case on injury or illness, get assistance from the Rig Medic.
2) Report all incidents and near misses.

Your Safety Equipment is:

Always wear Hart Hot, Safety Boots, Cover-alls, Safety Glasses and Gloves

Your Supervisor Is:

Toolpusher and Camp Boss
 SHEET NO: 46
SUPERVISOR

be disposed of".

aste, packaging
oduced oil, old

ed of in a pit, well

r drums and taken

SHEET NO: 46
CREW

be disposed of”.

aste, packaging
oduced oil, old

ed of in a pit, well

r drums and taken

Back
ALCOHOL AND DRUGS SHEET NO: 47
SUPERVISOR
Hazard Description:
Alcohol and drugs have serious effects on the user.
The most serious immediate effects are show reaction, case of co-ordination and poor judgment.
Long term use can lead to drug or alcohol dependency and physical and mental restoration.
Crew members may be taking medicines given by a Decatur or a Chemist.
Some medicines can have adverse side effects on the user.
Approval must be obtained from the Rig Medic for medicine use at the camp or rig.

Threats to Release Hazard:

1) Alcohol or drug use affecting crew members work.
2) Taking of medicines with adverse side effects on the user.

Hazard Controls:
Alcohol and Drugs Policy:-
a) Alcohol is prohibited in interior rig and camp locations.
b) All employees must be competent to carry out their tasks and responsibilities at work.
c) Being at work while affected by alcohol or drugs is strictly prohibited.
d) The possession, sale or use of illegal drugs is strictly prohibited.
e) Crew members taking medicines must report to the Rig Media on arrival at the rig or camp.
The medicine, must remain in the original bottle with the same on the legal.
f) Breaking of any of the above rules will lead to disciplinary measures.
This could mean dismissal.

Equipment Checklist:
No equipment

Protection Equipment:
No Protection equipment

Supervision Requirements:
Toolpusher and Rig Medic

Recovery Methods:
Get assistance from the Rig Medic

ALCOHOL AND DRUGS SHEET NO: 47

What Can Go Wrong::

Alcohol and drugs have serious effects on the user.
The most serious immediate effects are show reaction, case of co-ordination and poor judgment.
Long term use can lead to drug or alcohol dependency and physical and mental restoration.
Crew members may be taking medicines given by a Decatur or a Chemist.
Some medicines can have adverse side effects on the user.
Approval must be obtained from the Rig Medic for medicine use at the camp or rig.

How Can It Go Wrong:

1) Alcohol or drug use affecting crew members work.
2) Taking of medicines with adverse side effects on the user.

How Do We Stop It Going Wrong::

Alcohol and Drugs Policy:-
a) Alcohol is prohibited in interior rig and camp locations.
b) All employees must be competent to carry out their tasks and responsibilities at work.
c) Being at work while affected by alcohol or drugs is strictly prohibited.
d) The possession, sale or use of illegal drugs is strictly prohibited.
e) Crew members taking medicines must report to the Rig Media on arrival at the rig or camp.
The medicine, must remain in the original bottle with the same on the legal.
f) Breaking of any of the above rules will lead to disciplinary measures.
This could mean dismissal.

What We Do If It Goes Wrong:

Get assistance from the Rig Medic

Your Safety Equipment is:

No protection equipment

Your Supervisor Is:

Toolpusher and Rig Medic.
SHEET NO: 47
SUPERVISOR

SHEET NO: 47
CREW
Back
OIL AND GREASE SHEET NO: 48
SUPERVISOR
Hazard Description:
Oil and grease used in engines and for lubrication and harmful to people
(This includes diesel and fuel oils).
They can dissolves some of the natural oils in the claim and leave the skin open to damages and infection.
Some grease such as pipe dope have special metal activities which can be absorbed into the skin.
Contact with oil and grease over a long period can lead to health problems including cancer.

Threats to Release Hazard:

Failing to wear protection clothing when handling oil and grease.

Hazard Controls:
Awareness:-
All crew to be made aware of the hazard of oil and grease and the measures taken to minimize the risk.

Protection Equipment:-
1) Regular handlers of grease and oil should use a barrier carrier on their hands.
2) Gloves must be worn by crew handling oil and grease.
3) Oil or grease spilled on skin should be wiped an washout off immediately.
Special hand cleaning materials should be available for removal of the oil and grease.
4) Cover-alls badly and clothing should be regularly washed.
Cover-alls freshly soaked in oil should be replaced with a clean pair.
5) Do not carry oily and greasy rags in your pockets.
6) Always thoroughly wash your hands before eating.

Equipment Checklist:
Hand washing facilities.
Hand cleaner / washing soap

Protection Equipment:
Barrier Cream
Gloves, Rubber gloves for foil
Clean Cover-alls
Hart Hat, Safety Boots, Safety Glasses.

Supervision Requirements:
Toolpusher, Driller, Chief Mechanic and Roustabout

Recovery Methods:

OIL AND GREASE SHEET NO: 48

What Can Go Wrong::

Oil and grease used in engines and for lubrication and harmful to people
(This includes diesel and fuel oils).
They can dissolves some of the natural oils in the claim and leave the skin open to damages and infection.
Some grease such as pipe dope have special metal activities which can be absorbed into the skin.
Contact with oil and grease over a long period can lead to health problems including cancer.

How Can It Go Wrong:

Failing to wear protection clothing when handling oil and grease.

How Do We Stop It Going Wrong::

Awareness:-
All crew to be made aware of the hazard of oil and grease and the measures taken to minimize the risk.

Protection Equipment:-
1) Regular handlers of grease and oil should use a barrier carrier on their hands.
2) Gloves must be worn by crew handling oil and grease.
3) Oil or grease spilled on skin should be wiped an washout off immediately.
Special hand cleaning materials should be available for removal of the oil and grease.
4) Cover-alls badly and clothing should be regularly washed.
Cover-alls freshly soaked in oil should be replaced with a clean pair.
5) Do not carry oily and greasy rags in your pockets.
6) Always thoroughly wash your hands before eating.

What We Do If It Goes Wrong:

Thoroughly wash hands and oil and grease affected areas with cleaning compound. (not diesel/thinners)

Your Safety Equipment is:

Barrier Cream
Gloves, Rubber gloves for oil.
Clean Cover-alls
Hart Hot, Safety Boots, Safety Glasses

Your Supervisor Is:

Driller, Chief Mechanic and Roustabout Pusher.
 SHEET NO: 48
SUPERVISOR

ges and infection.

imize the risk.

SHEET NO: 48
CREW
ges and infection.

imize the risk.

diesel/thinners)

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MALARIA SHEET NO: 49
SUPERVISOR

Hazard Description:
Malaria is a disease that is transmitted by mosquitoes.
When a Malaria infected mosquito bites you, the microscopic malaria animal can enter your body.
The Malaria start feeding on blood which causes fever and fin like sickness.

Threats to Release Hazard:

1) Exposing yourself to mosquito bites.
2) Failing to take anti - malaria treatment.

Hazard Controls:
Increase awareness:
Supervisors must increase Malaria awareness in their crows, through Safety Meeting Discussion and Posters.

Prevention:-
a) Do not sit in areas where mosquitoes are common, particularly in the evenings.
b) Wear clothing that covers all exposed skin, particularly arms, legs and ankles.
c) Use an insect repellent if mosquitoes are present.
d) Use mosquito netting over beds or covering windows.

Anti - Malaria Treatment:-

Regularly take the Anti - Malaria treatment.
Remember, this has to be taken well before and after visiting a malaria area.

Equipment Checklist:
Mosquito netting

Protection Equipment:
1) Clothing covering all skin
2) Letest Repellent
3) Mosquito or insect netting.
4) Anti Malaria treatment.

Supervision Requirements:
Rig Medic to supervise Malaria prevention and Anti Malaria treatment.

Recovery Methods:

MALARIA SHEET NO: 49

What Can Go Wrong::

Malaria is a disease that is transmitted by mosquitoes.
When a Malaria infected mosquito bites you, the microscopic malaria animal can enter your body.
The Malaria start feeding on blood which causes fever and fin like sickness.

How Do We Stop It Going Wrong::

Prevention of Mosquito bites:-
a) Do not sit in areas where mosquitoes are common, particularly in the evenings.
b) Wear clothing that covers all exposed skin, particularly arms, legs, ankles.
c) Use an insect repellent if mosquitoes are present.
d) Use mosquito netting over beds or covering windows.

Anti - Malaria Treatment:-

Regularly take the Anti - Malaria treatment
Remember, Anti - Malaria treatment has to be taken well before visiting a malaria areas.

What We Do If It Goes Wrong:

1) See the Rig Medic.
2) If you sick at home, visit a Doctor or Clinic

Your Safety Equipment is:

1) Clothing covering all skin.
2) Insect Repellent
3) Mosquito or insect netting.
4) Anti Malaria treatment.

Your Supervisor Is:

The Rig Medic.
 SHEET NO: 49
SUPERVISOR

cussion and Posters.

SHEET NO: 49
CREW
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DOORS AND HATCHES SHEET NO: 50
SUPERVISOR

Hazard Description:
A far too common accident on right and camp sites is the closing of a door or a hatch on fingers or hand.
This generally leads to bed cuts or bruising, but in some cases has broken bones, or fingers cut off.
If hatches or gratings on tanks are left open or removed sickness could fall through the hole.
Care must be tank at all times when using doors and hatches.

Threats to Release Hazard:

1) Closing of a door or dropping of a hatch on fingers or hard.
2) Leaving hatches open or lifting and removing gratings.

Hazard Controls:
Equipment:-
Where possible, doors and hatches should be fitted with automatic closing devices.
These should be the type that close the door softly and limits how far it can be opened.

Inspection:-
Doors and hatches should be regularly checked to make sure that are no sharp edges on them. and the h
andles, catches and hinges are in good working condition.

Procedures:-
a) Doors an hatches should be closed gently, never slammed.
b) Before closing, always check that nobody has their fingers / hands / feet in the way.
c) In windy weather take even greater care.
d) If hatches are left open or gratings removed, tape off the area with red & white hazard tape to prevent other
crew falling through.

Equipment Checklist:
No special equipment

Protection Equipment:
Regular Safety Clothing, Hard Hot, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Chief Mechanic and Driller

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.

DOORS AND HATCHES SHEET NO: 50

What Can Go Wrong::

A far too common accident on right and camp sites is the closing of a door or a hatch on fingers or hand.
This generally leads to bed cuts or bruising, but in some cases has broken bones, or fingers cut off.
If hatches or gratings on tanks are left open or removed sickness could fall through the hole.
Care must be tank at all times when using doors and hatches.
How Can It Go Wrong:
1) Closing of a door or dropping of a hatch on fingers or hard.
2) Leaving hatches open or lifting and removing gratings.

How Do We Stop It Going Wrong::

Procedures:-
a) Doors an hatches should be closed gently, never slammed.
b) Before closing, always check that nobody has their fingers / hands / feet in the way.
c) In windy weather take even greater care.
d) If hatches are left open or gratings removed, tape off the area with red & white hazard tape to prevent other
crew falling through.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

Regular Safety Clothing, Hart Hot, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisor Is:

Toolpusher, Driller and Roustabout Pusher.
 SHEET NO: 50
SUPERVISOR

ingers or hand.

them. and the h

ape to prevent other

SHEET NO: 50
CREW

ingers or hand.
ape to prevent other

Back
ARC WELDING EQUIPMENT SHEET NO: 51
SUPERVISOR

Hazard Description:
Arc welding equipment is used to join or weld pieces of metal
A powerful electricity generator or a large transformer to used to make a strong electric current.
As this current jumps from the welding rod it makes the welding rod steel which then flows to make the weld.
If eye protection is not used the bright bless - white flesh from welding can cause temporary blindness.
The flash also causes burns to exposed skin. These burns are similar to sun burn.
The fumes created from welding on galvanized metals can excuse sickness.
Because welding can act as a fire source it is subject to special controls.
In many cases a Permit to Work is required when working away from the welding shop.
Welding is not permitted at certain times such as when explosives are being used in the well.

Threats to Release Hazard:

1) Failing to wear eye protection or adequate clothing when welding.
2) Welding on galvanized metals without good ventilation.
3) Welding without a Permit to Work.
4) Welding when explosives are being used in the well.
5) Welding near batteries or welding on equipment with batteries connected.

Hazard Controls:
1) Only the authorized Welder is to operate the welding equipment and perform welding work.
2) The Welder must be made fully aware of the welding equipment, the operation and the hazards involved.
3) All welding equipment must be in good condition, properly maintained and regularly impacted.
4) The Welder must have and use all protection clothing, including fire visor with eye protection filter, leather
gloves, apron, leggings and boots. Fire Extinguisher (CO2/Dry Powder types), Not water.
5) Screen must be available and used to protect nearby smokers from welding flash.
6) Welding away from the Welders Shop may requires a Permit to Work.
Welding on the well head, rig floor or mud tanks will require a permit. Check before starting work.
7) Before welding on or near any equipment that contains or may have contained oil, gas or fuel, it must first
be thoroughly cleaned. An Explosive Gas Test must be made before work starts. Further Gas Tests may
be required during the welding work. No welding while well costing.
8) Always have good ventilation when welding on galvanized metals, Use the mobile blower if no wind.
9) During Radio Silence there is to be NO welding. NO welding when explosives are being used in the well.
10) Do not weld near batteries. Batteries give off the very explosive gas Hydrogen.
Batteries should be disconnected when welding on equipment to which they are connected.

Equipment Checklist:
Welding Generator
Welding Cables and Electrode Holders
Welding Rods
Mobile Blower
Welding Screens

Protection Equipment:
Coveralls, Welding Helmet, Leather Gloves,
Apron, Boots Fire Extinguishers (CO2 / Dry Powder types

Supervision Requirements:
Toolpusher and Chief Electrician

Recovery Methods:
1) In case of Injury, give immediate first aid.
2) Get assistance from the Rig Medic

ARC WELDING EQUIPMENT SHEET NO: 51

What Can Go Wrong:

Arc welding equipment is used to join or weld pieces of metal
A powerful electricity generator or a large transformer to used to make a strong electric current.
As this current jumps from the welding rod it makes the welding rod steel which then flows to make the weld.
If eye protection is not used the bright bless - white flesh from welding can cause temporary blindness.
The flash also causes burns to exposed skin. These burns are similar to sun burn.
The fumes created from welding on galvanized metals can excuse sickness.
Because welding can act as a fire source it is subject to special controls.
In many cases a Permit to Work is required when working away from the welding shop.
Welding is not permitted at certain times such as when explosives are being used in the well.

How Can It Go Wrong:

1) Failing to wear eye protection or adequate clothing when welding.
2) Welding on galvanized metals without good ventilation.
3) Welding without a Permit to Work.
4) Welding when explosives are being used in the well.
5) Welding near batteries or welding on equipment with batteries connected.

How Do We Stop It Going Wrong::

1) Only the authorized Welder is to operate the welding equipment and perform welding work.,
2) The Welder must have and use all protection closing, including four visitor with eye protection screen.
leather gloves, apron, leggings and boots.
3) Screens must be used to protect nearby workers from welding flesh.
4) Welding away from the Welders Shop may require a Permit to Work.
Welding on the well head, rig floor or mud stack does requires a permit, check before starting work.
5) Any equipment that contains or may have contained oil, gas or fuel, must be changed before welding,
An Explosive Gas Tests may be required during the welding work.
NO welding while well testing.
6) When welding on galvanized metals check for good vestrilation. Use the mobile blower if no wind.
7) NO welding during Radio Silence there is to be. No. welding when explosive are being used in the well.
8) D not weld near batteries. Batteries give off the very explosive gas Hydrogen an can explode.
Batteries must be disconnected when welding on equipment to which they are connected.

What We Do If It Goes Wrong:

1) In case of injury, give immediate first aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

Coveralls, Welding Helmet, Leather Gloves, Apron, Boots, Fire Extinguishers, (CO2 / Dry Powder types).

Your Supervisor Is:

Toolpusher, Chief Electrician, Chief Mechanic.
 SHEET NO: 51
SUPERVISOR

s to make the weld.

ry blindness.

e hazards involved.

ection filter, leather

or fuel, it must first

er Gas Tests may

er if no wind.
g used in the well.
 SHEET NO: 51
CREW

s to make the weld.

ry blindness.

tection screen.

before welding,

used in the well.

Powder types).
Back
GAS CUTTING/WELDING EQUIPMENT SHEET NO: 52
SUPERVISOR
Hazard Description:
Gas Cutting/Welding equipment uses the very hot

Threats to Release Hazard:

1) Using poor condition gas cutting equipment.
2) Failing to wear correct or adequate protection clothing when gas cutting or welding.
3)Gas Cutting or welding without a Permit to Work.
4) Gas Cutting or welding on or near combustible materials.

Hazard Controls:
1) Only the authorized Welder is to operate the Gas Cutting equipment and perform Gas Cutting work.
2) The Welder must be made fully familiar with the Gas Cutting equipment and the hazards involved.
3) All Gas Cutting equipment must be in good condition, properly maintained and regularly inspected.
4)The Welder must have and use all protection clothing, including eye protection, leather gloves, apron,
leggings and boots. Fire Extinguishers, (CO2/Dry Powder types) must be available Not water types.
5) Check for and remove all combustible materials before starting Gas Cutting.
6) Only use a welders flint gun or special electric gaiter for lighting the torch.
Gas Lighters and matches must NEVER be used. Lighters can explode, Matches can the alisht.
7) Gas Cutting away from the Welders Shop may requires a Permit To Work.
Gas Cutting in the cellar, on rig floor or mud tanks requires & Permit, Obtain the Permit before starting.
8) Before Gas Cutting on or near any equipment that contains or may have contained oil, gas or fuel, it must
first be thoroughly cleaned. An Explosive Gas Test must be made before work stars.
Further Gas Tests may be required during the cutting work. NO hot Work while well testing.
9) Always have good ventilation when cutting galvanized or painted metals. Use the mobile blower.
10) Never cut or weld on light metal alloys. Some can burn, (for example Magnesium).

Equipment Checklist:
Gas Bottles, hoses and torch. (On trolley)
Blower.

Protection Equipment:
1) Coveralls, Cutting Helmet/Goggles, Leather Gloves, Apron, Boots.
2) Fire Extinguishers, (CO2/Dry Powder types)

Supervision Requirements:
Toolpusher and Chief Electrician/Chief Engineer
to supervise.

Recovery Methods:
1) In case injury give immediate first aid.
2) Get assistance from the Rig Medic.

GAS CUTTING/WELDING EQUIPMENT SHEET NO: 52

What Can Go Wrong::

Gas Cutting/Welding equipment uses the very hot flame
How Can It Go Wrong:
1) Using poor condition gas cutting equipment.
2) Failing to wear correct or adequate protection clothing when gas cutting or welding.
3) Gas Cutting or welding without a Permit to Work.
4) Gas Cutting or Welding on or near combustible materials.

How Do We Stop It Going Wrong::

1) Only the authorized Welder is to allowed use the Gas Cutting equipment.
2) All Gas Cutting equipment must be in good condition, properly maintained and regularly inspected.
3) The Welder must use all protection clothing, including eye protection, leather gloves, apron, leggings
and boots.
4) Remove all combustible materials before starting gas cutting work.
5) Fire Extinguishers, (CO2/Dry Powder types) must be nearby, Not water types.
6) Only use a welders flint gun or special electric gaiter for lighting to torch.
NEVER use gas lighters and matches. Lighters can explode Matches can each alight.
7) Gas Cutting away from the Welders Shop may require & Permit To Work.
Gas Cutting in the cellar, rig floor or mud tends require & Permit. Obtain the Permit before starting.
8) Before Gas Cutting on or near any equipment that contains or may have contained oil, gas or fuel, it must
first be thoroughly cleaned. An Explosive Gas Test must be made before work starts.
Further Gas Tests may be required during the cutting work. NO Hot Work. while well testing.
9) Always have good ventilation when cutting galvanized or permitted metals. Use the mobile blower.
10) Never cut or weld on light metals and alloys, Some can burn, (magnesium for example).

What We Do If It Goes Wrong:

1) In case of injury give immediate first aid.
2) Get assistance from the Rig Medic.

Your Safety Equipment is:

Coveralls, Cutting Helmet/Goggles, Leather Gloves, Apron, Boots.

Your Supervisor Is:

Toolpusher, Chief Electrician or Chief Mechanic.
 SHEET NO: 52
SUPERVISOR

Cutting work.

gloves, apron,

before starting.
gas or fuel, it must

SHEET NO: 52
CREW
pron, leggings

gas or fuel, it must

Back
ROTATING EQUIPMENT SHEET NO: 53
SUPERVISOR
Hazard Description:
Almost all fixed and portable machinery has rotating parts.
These rotating parts could be belts, shafts, wheels, gears, fan, paddle, pulleys, sixes etc.
On hand tools such as drills and grinders we are using the exposed starting parts.
All can produce severe injuries unless handled correctly.
Injuries can result from being hit a moving part such as parting a finger or hand in a fan, or being hit by a mud
tend paddle. Trapping injuries can result from getting caught by a moving part, for example a finger or hand
caught by a belt and trapped onto a pulley. Long hair, loses jewelry and clothing can catch on rotating
equipment and fly about trapping or hitting crew men near by.

Threats to Release Hazard:

1) Using rotating machinery with no guards.
2) Failing to lockout rotating machinery before working on or near it.
3) Wearing loose clothing, jewelry or long hair when working with rotating equipment.
4) Incorrect use of rotating machinery.

Hazard Controls:
1) Alert your crew of the hazards of rotating equipment.
2) Rotating equipment should only be used, maintained and repaired by trained crew.
3) All revolving parts of engines and machinery must be fitted with guards.
Guards on machinery and tools must not be removed unless it is for maintenance or repair.
4) Guards can only be removed after the power has been shut off, locked out and warning signs posted.
The guards must all be replaced before the machinery is returned to use.
(Maintenance and repair work on machinery may requires a permit to Work check first).
5) No loose clothing to be worn when working with or near resetting equipment.
no jewelry to be worn, (necklaces/bracelets etc.).
6) All appropriate safety clothing must be worn when working with rotating equipment.
Rotating equipment should only be used in the way it was designed, Not abused or miss-used.

Equipment Checklist:
1) Rotating machinery guards.
2) Lock out devices, (padlocks etc.).

Protection Equipment:
Standard safety clothing of Over-alls, Hard hat, Safety Boots, Safety glasses, Gloves must be worn at
all times. Goggles/gauntlet gloves/ face shield for special jobs eight rotating equipment.

Supervision Requirements:
Driller of rig floor equipment.
Chief Mechanic and Chief Electrician.
Mud Tester for Mud Tank.

Recovery Methods:
1) In case of injury give immediate fist aid.
2) Call for assistance from the Rig Medic.
ROTATING EQUIPMENT SHEET NO: 53

What Can Go Wrong:

Almost all fixed and portable machinery has rotating parts.
These rotating parts could be belt, shafts, wheels, gears, fans, paddles, pulleys, axles, etc.
On hand tools such as drills and grinders our are using the exposed resetting parts.
All can produce severe injuries unless handled correctly.
Injuries can result from being hit a moving part such as putting finger or hand is a fan, or being hit by a mud
tend pakkle. Trapping injuries can result from getting caught by a moving part, for example a finger or hand
caught by a belt and trapped onto a pulley. Long hair, loose jewelry and clothing can catch on rotating
equipment and cause serious injury. Other equipment such as ropes and loose can catch on rotating
equipment and fly about trapping or crew men nearby.

How Can It Go Wrong:

1)Using rotating machinery with no guards.
2) Failing to lockout rotating machinery before working on or near it.
3) Wearing loose clothing, jewelry or long hair when working with rotating equipment.
4) Incorrect use of rotating machinery.

How Do We Stop It Going Wrong::

1) All revolving parts of engines and machinery must be fitted with guards.
All revolving parts of hand tools must be fitted with guards.
Guards on machinery and tools must not be removed unless it is for maintenance or repair.
If a guard is missing or broken, do not use the equipment.
2) Rotating equipment should only be used by trained crew.
Repairs and maintenance to rotation machinery can only be done by the Electrician or Mechanic.
Guards can only be removed after the power has been shut off.
The power must be locked out and warning signs posted.
Guards must all be replaced before the machinery is returned to use.
(Maintenance and repair work on machinery may requires a Permit to Work Check first.
3) No loose clothing to be worn when working with or near rotating equipment.
No jewelry to be worn, (necklaces/bracelets etc.).
Long hair should all be tied up or pushed under the hard hat.
4) All appropriate safety clothing must be worn when working with rotating equipment.
5) Rotating equipment should only be used in the way it was designed, No abused or miss-used.

What We Do If It Goes Wrong:

1) In case of injury give immediate first aid.
2) Call for assistance from the Rig Medic.

Your Safety Equipment is:

Standard safety clothing of Over-alls, Hard hat, Safety Boots, Safety glasses, Gloves must be worn at
all times. Goggles/gauntlet gloves, gace shield for special jobs with rotating equipment.

Your Supervisor Is:

Driller, assistant Driller, Roustabout Pusher or Mud Tester.
 SHEET NO: 53
SUPERVISOR

r being hit by a mud

e a finger or hand
h on rotating

g signs posted.

st be worn at
 SHEET NO: 53
CREW

being hit by a mud

e a finger or hand
h on rotating

st be worn at
Back
GAS BOTTLES SHEET NO: 54
SUPERVISOR
Hazard Description:
Gas Bottles are in daily use about the rig site.
Bottles are used to store many different types of gas.
Bottles are labeled, have colour coding and different thread types for different gases.
For cutting and welding working work acetylene and oxygen bottles are used.
Nitrogen bottles are kept for use in the Koomey Unit and in the pump surge dampers.
Propane bottles may be present for paint stripping/heating work. The Mud Logging wait can have Hydrogen
gas in bottles. There will be special gas bottles for re-charging of air conditioners.
There is plenty of chance to use the wrong type of gas bottle.
Gas bottles also require special care in handling. They can explode like a bomb if miss-handled.

Threats to Release Hazard:

1) Using wrong type of gas bottle.
2) Miss-handling or poor storage of gas bottles.
3) Allowing oxygen gas to come in contact with a flammable materiel.

Hazard Controls:
1) Communication:- Supervisors must alert all their crew of the hazards from Gas Bottles.
2) Procedures :- Storage of gas bottles
a) Store each type of gas bottle separately. Different types of gas bottles must not be mixed.
b) Store full and empty bottles separately, always with the protection caps fitted.
c) Store bottles upright position, in rack so they cannot fail ever, and shaded from our.
d) Oxygen Gas bottles must be stored 6m or more away from other bottles.
e) All bottles must be 20m or more away from fuel tamales/the oil a kid/store of flammable materials.
3) Procedures :- Use of gas bottles.
a) Gas Bottles must only be handled and used by trained crew.
b) Check the gas bottle label before connecting it. If label is not clear use a gas snuffer to check contents.
c) If threads on connector do not match. Check the bottle and connector. Do not force together.
d) NEVER drop, hit or hammer on an Acetylene bottle, This can lead to an explosion from a self heating
reaction. If an acety lene cylinder is bumped and heats up, cool it with a stream of water.
4) a) NEVER use Oxygen to test or purge equipment when Air or Nitrogen is called for.
b) NEVER allowed Oxygen to come in contact with grease/oil or any combustible materials. it could
cause a fire or explosion.

Equipment Checklist:
1) Gas Bottles Storage skid.
2) Protection Caps.
3) Correct Spanners.
4) Regulators/hoses.
5) Trolley for welding bottles.
6) Fire Extinguishers.
7) Gas Snuffer / Tester.

Protection Equipment:
Regular Safety Clothing, Hard Hat Cover-alls, Safety Glasses.

Supervision Requirements:
Toolpusher, Chief Mechanic, Welder and Roustabout Pusher.
Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Spray water on a self heated Acetylene Bottle.

GAS BOTTLES SHEET NO: 54

What Can Go Wrong::

Gas Bottles are in daily use about the rig site.
Bottles are used to store many different types of gas.
Bottles are labeled, have colour coding and different thread types for different gases.
For cutting and welding working work acetylene and oxygen bottles are used.
Nitrogen bottles are kept for use in the Koomey Unit and in the pump surge dampers.
Propane bottles may be present for paint stripping/heating work. The Mud Logging wait can have Hydrogen
gas in bottles. There will be special gas bottles for re-charging of air conditioners.
There is plenty of chance to use the wrong type of gas bottle.
Gas bottles also require special care in handling. They can explode like a bomb if miss-handled.

How Can It Go Wrong:

1) Using wrong type of gas bottle.
2) Miss-handling or poor storage of gas bottles.
3) Allowing oxygen gas to come in contact with a flammable materiel.

How Do We Stop It Going Wrong::

1) Storage of gas bottles
a) Each gas type must be stored separately. Different types of gas bottles must be mixed.
b) Store full and employ bottles separately, ALWAYS with the protection caps fitted.
c) Store all bottles upright position, in rack so they cannot fall over, and shaded from sun.
d) Oxygen Gas Bottles (black colour) must be stored from or more away from all other bottles.
e) All bottles must be 20m or more away form fuel tracks/ oil shid / Waste gin.
2) Use of gas bottles.
a) Gas bottles must only be handed and used by trained person.
b) Check the gas bottle name before connecting it.
If name is not clear get the Gas Tester to check the bottle contracts.
c) If threads on connector do not match, Check the bottle and connector. NEVER fuse together.
d) NEVER drop hit or hammer an Acetylene Cylinder, (red colour) this can lead and explosion from a self
heating reaction. If an acetylene cylinder is bumped and heats up, cool is wish a stream of water.
3) a) NEVER use Oxygen to test or purge when Air or Nitrogen is called for.
b) NEVER allow Oxygen to come in contact with grease / oil or any combustible material
It could cause a fire or explosion.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Spray water on a self heated Acetylene Bottle

Your Safety Equipment is:

Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Glove and Safety Glasses.
Your Supervisor Is:
Toolpusher, Chief Mechanic, Roustabout Pusher.
 SHEET NO: 54
SUPERVISOR

an have Hydrogen

able materials.

r to check contents.

om a self heating

rials. it could
 SHEET NO: 54
CREW

an have Hydrogen

sion from a self

Back
HAMMERS SHEET NO: 55
SUPERVISOR
Hazard Description:
Hammer accidents are very common at the rig.,
In ten years of BHP Drilling accidents, 5% (1 in 20) of the accidents involved hammers.
Typical description of the causes of hammer accident were “hammer slipped, hammer missed, hammer
dropped, hammer broke.”
In most cases, the hammer accident was easily preventable.

Threats to Release Hazard:

1) Using worn or damaged hammer.
2) Using a hammer in the wrong way.
3) Loss of control of a hammer.

Hazard Controls:
1) Hammer Maintenance
Hammers must be maintained in good condition.
Always have two or more hammers available so if one is damaged or in bad conditions, a spare is ready
Make regular checks on the condition of hammers, Make it part of a checklist.
Check hammer head is on tight and good condition; not losses, hand chipped or flamed over.
Check the handle is not spilt or cracked. Do not tape over splits and cracks.
Throw away excessively damaged hammers. Repay any minor damage before using.
2) Hammer Use:-
Always check the hammer is in good condition before you use it.
Use a hammer of the correct size for the job, not too big or too small.
Clean the handle or change your gloves so they are not slippery.
Only use the hammer as a hammer, never as a lever or a bar.
If working at height, use a check rope to the hammer to your bled.
Never drop or throw a hammer (or any other tools). Put it down or pass it to another worker.
Do not hammer near or above another worker. Clear others away.
Do not use excessive swing or force when using a hammer.

Equipment Checklist:
1) Riding belt for hammering at height
2) Check rope for hammer when working at height.

Protection Equipment:
Regular safety clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Driller, Assistant Driller and Roustabout Pusher

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Report all accident and near misses.

HAMMERS SHEET NO: 55

What Can Go Wrong::
Hammer accidents are very common at the rig.,
In ten years of BHP Drilling accidents, 5% (1 in 20) of the accidents involved hammers.
Typical description of the causes of hammer accident were “hammer slipped, hammer missed, hammer
dropped, hammer broke.”
In most cases, the hammer accident was easily preventable.

How Can It Go Wrong:

1) Using worn or damaged hammer.
2) Using a hammer in the wrong way.
3) Loss of control of a hammer.

How Do We Stop It Going Wrong::

1) Hammer Maintenance
Hammers must be maintained in good condition.
Always have two or more hammers available so if one is damaged or in bad conditions, a spare is ready
Make regular checks on the condition of hammers, Make it part of a checklist.
Check hammer head is on tight and good condition; not losses, hand chipped or flamed over.
Check the handle is not spilt or cracked. Do not tape over splits and cracks.
Throw away excessively damaged hammers. Repay any minor damage before using.
2) Hammer Use:-
Always check the hammer is in good condition before you use it.
Use a hammer of the correct size for the job, not too big or too small.
Clean the handle or change your gloves so they are not slippery.
Only use the hammer as a hammer, never as a lever or a bar.
If working at height, use a check rope to the hammer to your bled.
Never drop or throw a hammer (or any other tools). Put it down or pass it to another worker.
Do not hammer near or above another worker. Clear others away.
Do not use excessive swing or force when using a hammer.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Spray water on a self heated Acetylene Bottle

Your Safety Equipment is:

Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisor Is:

Driller, Assistant Driller and Roustabout Pusher
 SHEET NO: 55
SUPERVISOR

ssed, hammer

, a spare is ready

SHEET NO: 55
CREW
ssed, hammer

, a spare is ready

Back
CHAIN TONGS SHEET NO: 56
SUPERVISOR
Hazard Description:
Chain Tongs and injuries have a close association.
Chain Tongs are very regularly used and commonly miss-used boot.
Badly worn chain tongs can suddenly slip free resulting in the users falling.
Chain tongs are easily damaged by using excessive force with a cheater bar.
Hammering on Chain Tongs can damage them so that they suddenly break under load.

Threats to Release Hazard:

1) Using worn or damaged chain tong.
2) Using a chain tong in the wrong way.
3) Failure of a Chain Tong.

Hazard Controls:
1) Chain Tong Inspection.
Make regular checks on the condition of all Chain Tongs. Makes its part of checklist.
Check the Chain Tong die area for good condition, dies charp, not broken burned or rounded.
Check the Chain Tong chain and chain catch lugs; chian and lugs not bent or damaged.
Check the Chain Tong handle; not bent or cracked. Replaces damaged Chain tongs.
2) Chain Tong Use:-
Always check the Chain Ton is in good condition before you use it.
Use a chain tong the correct size for the job, not too big or too small.
Set the chain tong with as much of the die on the pipe as possible.
LIFT the chain around the pipe and log into the lugs.
NEVER hammer on a chain tong. NEVER use a winch or a pully on a chain tong. Just pull or push.
Do not apply excessive force if using a cheater bar. The Chain tong bar could bead or break.
Take care breacking off the chain tong it doesn’t drop and trap or pinch fingers or hands.
Never drop or throw a chain tong (or any other tools) put it down or away in the corrrect place.

Equipment Checklist:
No special equipment

Protection Equipment:
Normal Protection equipment:-
Hard Hat, Cover-alls, Safety Boots, Safety Glasses, Gloves.

Supervision Requirements:
Driller, Assitant Driller or Roustabout Pusher

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic

CHAIN TONGS SHEET NO: 56

What Can Go Wrong::

Chain Tongs and injuries have a close associateion.
Chain Tongs are very regularly used and commonly mis-used boot.
Badly worn chain tongs can suddenly slip free resulting in the users falling.
Chain tongs are easily damaged by using excessive force with a cheater bar.
Hammering on Chain Tongs can damage them so that they suddenly break under load.

How Can It Go Wrong:

1) Using worn or damaged chain tong.
2) Using a chain tong in the wrong way.
3) Failure of a Chain Tong.

How Do We Stop It Going Wrong::

1) Chain Tong Inspection.
Make regular checks on the condition of all Chain Tongs. Makes its part of checklist.
Check the Chain Tong die area for good codition, dies charp, not broken burned or rounded.
Check the Chain Tong chain and chain catch lugs; chian and lugs not bent or damaged.
Check the Chain Tong handle; not bent or cracked. Replaces damaged Chain tongs.
2) Chain Tong Use:-
Always check the Chain Ton is in good condition before you use it.
Use a chain tong the correct size for the job, not too big or too small.
Set the chain tong with as much of the die on the pipe as possible.
LIFT the chain around the pipe and log into the lugs.
NEVER hammer on a chain tong. NEVER use a winch or a pully on a chain tong. Just pull or push.
Do not apply excessive force if using a cheater bar. The Chain tong bar could bead or break.
Take care breacking off the chain tong it doesn’t drop and trap or pinch fingers or hands.
Never drop or throw a chain tong (or any other tools) put it down or away in the corrrect place.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

Your Safety Equipment is:

Normal protection equipment:-
Hard Hat, Cover-alls, Safety Boots, Safety Glasses, gloves

Your Supervisior Is:

Driller or Rousabout Pusher.
SHEET NO: 56
SUPERVISOR

SHEET NO: 56
CREW
Back
CHEATER BARS SHEET NO: 57
SUPERVISOR

Hazard Description:
Cheater Bars are the name given to the pipes that are put over the handles of tools to get more levorage.
Cheater Bars ar sometimes used on chain tongs on the rig floor
Cheater Bars are dangerous because they can break the tel they are being used on or make it slip.
If the tool slips or breaks, the crew using on the cheater Bar could fall and injure themselves.

Threats to Release Hazard:

Using Cheater bars so that a tool breaks or slips.

Hazard Controls:
Procedures:-
a) Cheater Bars should not generally be used.
If a connection is still too tight for breaking by hand, it should be put back into the tongs or iron reughneck
for further looscaing.
b) If tongs or rougheck are not available a Cheater Bar can be used, provided the Cheater Bar is fitted right
over the tool handle.
The Cheater Bar is less than twice as long as the original tool handle.
The crew apply force to the Cheater Bar gently.
The Cheater Bar must not be bounced / jumped / honoured on pulled with airwinch, forklift or crane.
Crew using the Cheater Bar must take special care to steady themselves in case of slipping.
c) Cheater Bars must NOT be used on hand tools such as spanners, sockets and hammers.

Equipment Checklist:
No special equipment

Protection Equipment:
Normal protection equipment:-
Hart Hat, Cover-alls, Safety Boots, Gloves, Safety Glasses.

Supervision Requirements:
Driller or Roustabout Pusher

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

CHEATER BARS SHEET NO: 57

What Can Go Wrong::

Cheater Bars are the name given to the pipes that are put over the handles of tools to get more levorage.
Cheater Bars ar sometimes used on chain tongs on the rig floor
Cheater Bars are dangerous because they can break the tel they are being used on or make it slip.
If the tool slips or breaks, the crew using on the cheater Bar could fall and injure themselves.
How Can It Go Wrong:
Using Cheater bars so that a tool breaks or slips.

How Do We Stop It Going Wrong::

Procedures:-
a) Cheater Bars should not generally be used.
If a connection is still too tight for breaking by hand, it should be put back into the tongs or iron reughneck
for further looscaing.
b) If tongs or rougheck are not available a Cheater Bar can be used, Provided
The Cheater Bar is fitted right over the tool handle.
The Cheater Bar is less than twice as long as the original tool handle.
The crew apply force to the Cheater Bar gently.
The Cheater Bar must not be bounced / jumped / honoured on pulled with airwinch, forklift or crane.
Crew using the Cheater Bar must take special care to steady themselves in case of slipping.
c) Cheater Bars must NOT be used on hand tools such as spanners, sockets and hammers.

What We Do If It Goes Wrong:

1) Give immediate First Aid
2) Get assistance from the Rig Medic.

Your Safety Equipment is:

Normal protection equipment:-
Hard Hat, Cover-alls, Safety Boots, Gloves, Safety Glasses.

Your Supervisior Is:

Driller or Roustabout Pusher.
 SHEET NO: 57
SUPERVISOR

more levorage.

or iron reughneck

r Bar is fitted right

klift or crane.

SHEET NO: 57
CREW

more levorage.
 or iron reughneck

klift or crane.

Back
SPANNERS SHEET NO: 58
SUPERVISOR

Hazard Description:
Spanners injuries are generally the result of use of poor condition spanner or spanner misuse.
A badl y worn spanner can suddenly slip free resulting in the user scriping his bouckles.
Using excessive force on a spanner can reslut in the spanner snapping and hitting a user.
Hammering on spanners not designed for it can damage them so that they suddenly break under load.

Threats to Release Hazard:

1) Using worn or damaged spanners.
2) Mis-use of a spanner.
3) Failure of a spanner.

Hazard Controls:
1) Spanner Inspection:-
Make regular checks on the condition of all hand tools including spanners, Make it part of a checklist.
Check spanners jaw area, that it is not beat or battered. Check the spanner arm is not bent or cracked.
on rign spanners check the teeth are still sharp not, bond or bound over. Replaces damaged spanners.
2) Spanner Use:-
Always check a spanner is in good condition before you use it.
Use the correct size spanner for the job, not too big or too small.
Check the condition of the nut head or bolt, Possibly even a good spanner may not get a good hold.
Use a ring spanner wherever possible.
Only hammer on spanners made for hammering. Use a rope to hold the spanner when hemunering.
NEVER hammer on ordinary spanners.
Do not apply excessive force to spanners by using a cheater bar.
Think what could happen if the spanner slips BEFORE applying hard force.
Never drop or throw a spanner, (or any other tools). Put it down or away in the correct place.
When working at heights, spanners must be tied to the users belt.

Equipment Checklist:
No special equipment.

Protection Equipment:
Normal protection equipment:-
Hard Hat, Cover-alls, Safety Boots, Safety Glasses, gloves.

Supervision Requirements:
Driller, Assistant Driller or Roustabout Pusher

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance form the Rig Medic

SPANNERS SHEET NO: 58

What Can Go Wrong::
Spanners injuries are generally the result of use of poor condition spanner or spanner misuse.
A badl y worn spanner can suddenly slip free resulting in the user scriping his bouckles.
Using excessive force on a spanner can reslut in the spanner snapping and hitting a user.
Hammering on spanners not designed for it can damage them so that they suddenly break under load.

How Can It Go Wrong:

1) Using worn or damaged spanners.
2) Mis-use of a spanner.
3) Failure of a spanner.

How Do We Stop It Going Wrong::

1) Always check a spanner is in good condition before you use it.
Check the jaw area, that it is not bent or battered. Check the spanner arm is not bent or cracked.
On ring spanners check the teeth are still sharp no, bend or battered over. Replace damaged spanners.
2) Use the correct size spanner for the job, not too big or too small.
Check the condition of the nut head or bolt, Possibly even a good spanner may not get a good hold.
Use a ring spanner wherever possible.
Only hammer on spanners made for hammering. Use a rope to hold the spanner when hemunering.
NEVER hammer on ordinary spanners.
Do not apply excessive force to spanners by using a cheater bar.
Think what could happen if the spanner slips BEFORE applying hard force.
Never drop or throw a spanner, (or any other tools). Put it down or away in the correct place.
When working at heights, spanners must be tied to the users belt.
Clean all tools after use and put them away in the correct place.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

Normal protection equipment:-
Hard Hat, Cover-alls, Safety Boots, Safety Glasses, Gloves.

Your Supervisior Is:

Driller, Assistant Driller, Mud Tester or Roustabout Pusher.
 SHEET NO: 58
SUPERVISOR

k under load.

of a checklist.
bent or cracked.
aged spanners.

a good hold.

hemunering.

SHEET NO: 58
CREW
k under load.

maged spanners.

a good hold.

hemunering.

Back
HAND TOOLS SHEET NO: 59
SUPERVISOR

Hazard Description:
Hand tools contribute to 10% of injuries in Drilling
Most injuries are the result of a “slipping, hitting, striking or trapping” incident.
Most injuries are to fingers and hands. A few injuries are to the face or legs.
Hand tool incidents are mostly a reslut of tool mis-use.
Using excessive foce on a hand tool or using the wrong type or size of hand tool are ommon causes.

Also see Hazards: Hammers (55), Chain Tongs (56), Spanners (58), Cheater Bars (57)

Threats to Release Hazard:

1) Mis-use of a hand tool.
2) Using a worn or damaged hand tool.

Hazard Controls:
1) Hand Tool Inspection
Make regular checsk on the condition of all hand tools, Make it part of a checklist
Repair or replace damaged hand tools.
2) Using Hand Tools:-
Always check a tool is in good condition before use it.
Only use the tool in the way it was made for.
NEVER hammer on ordinary tools.
Never apply excessive force to tools.
Think what could happen if the tool slips before applying force.
Never drop or throw tools, Put it down or away in the correct place.
When working at heights, all tools must be tied to the users belt.

Equipment Checklist:
No special equipment

Protection Equipment:
1) Normal protection equipment:-
Hard Hot, Cover-alls, Safety Boots, Safety Glasses, Gloves.
2) Some Hand Tools may require extra special protection equipment such as goggles, ear protectors,
face mask etc.

Supervision Requirements:
Driller, Assistant Driller or Roustabout Pusher.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

HAND TOOLS SHEET NO: 59

What Can Go Wrong::

Hand tools contribute to 10% of injuries in Drilling
Most injuries are the result of a “slipping, hitting, striking or trapping” incident.
Most injuries are to fingers and hands. A few injuries are to the face or legs.
Hand tool incidents are mostly a reslut of tool mis-use.
Using excessive foce on a hand tool or using the wrong type or size of hand tool are ommon causes.

Also see Hazards: Hammers (55), Chain Tongs (56), Spanners (58), Cheater Bars (57)

How Can It Go Wrong:

1) Mis-use of a hand tool.
2) Using a worn or damaged hand tool.

How Do We Stop It Going Wrong::

1) Hand Tool Inspection
Make regular checsk on the condition of all hand tools, Make it part of a checklist
Repair or replace damaged hand tools.
2) Using Hand Tools:-
Always check a tool is in good condition before use it.
Only use the tool in the way it was made for.
NEVER hammer on ordinary tools.
Never apply excessive force to tools.
Think what could happen if the tool slips before applying force.
Never drop or throw tools, Put it down or away in the correct place.
When working at heights, all tools must be tied to the users belt.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

Normal protection equipment:-
Hard Hat, Cover-alls, Safety Boots, Safety Glasses, Gloves.

Your Supervisior Is:

Toolpusher, Driller, Assistant Driller, Mechanic, Electrician and Roustabout Pusher.
SHEET NO: 59
SUPERVISOR

SHEET NO: 59
CREW
Back
MOVING HEAVY EQUIPMENT SHEET NO: 60
SUPERVISOR

Hazard Description:
Many drilling operations require the moving of heavy equipments, often close by or being handled by crew.
The racking and picking up of stands of collers and pipe is the most common example
Thirty metre lengths of heavy steel are moved and handled by and near crew.
A small mistake or a split second inattention and a serious accident could result.
Other examples are the installation or removal of the BOP, picking up of easing and many crane operations.
All involve movement of heavy equipment, that the potential to catch or trap crew men nearby.
A crew man standing in the wrong place can get trapped and crushed.
A crew man using the wrong handling methods can loose control of the load and an injury result.

Threats to Release Hazard:

1) Wrong crew positioning during heavy equipment moving.
2) Incorrect handling method during heavy equipment moving.

Hazard Controls:
1) Supervision.
All operations involving movement of heavy equipment must be supervised by the appropriate person.
for example, BOP racking / nipplign by Driller, casing lifting by Roustabout Pusher.
2) Procedures:- (only general procedures are described)
a) Always stand in a position that allows an escape route or gives protection from any moving equipment
if control is lost. Not BETWEEN casing joint and drillpipe stands, but BESIDE the stands.
b) Never block the view of the moving equipment controller. Use a signal man if needed.
c) Use tag lines to control moving equipment where ever possible.
Do not handle directly unless absolutely necessary.
Handle only from the open side, never from a closed side.
When handling directly, be very alert for possible trapping of hands / arm / body by the equipment.
d) Never walk, stand or put hands / arm / feet / legs under any moving or suspended equipment.
3) Simultaneous Operations:-
Moving of heavy equipment is often performed simultanously with other work.
Take greate care that simultanous operations do not conflict.
Stop one operation until it is safe to re-start.

Equipment Checklist:
1) Correct lifting equipment, slings/shackles etc
2) Correct handling equipment, winches, tuggers etc.

Protection Equipment:
Hard Hat, Safety Boots, Cover-alls, Safety Glasses and Gloves.

Supervision Requirements:
Toolpusher, Driller, Roustabout Pusher

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Report all incidents and near misses.
MOVING HEAVY EQUIPMENT SHEET NO: 60

What Can Go Wrong::

Many drilling operations require the moving of heavy equipments, often close by or being handled by crew.
The racking and picking up of stands of collers and pipe is the most common example
Thirty metre lengths of heavy steel are moved and handled by and near crew.
A small mistake or a split second inattention and a serious accident could result.
Other examples are the installation or removal of the BOP, picking up of easing and many crane operations.
All involve movement of heavy equipment, that the potential to catch or trap crew men nearby.
A crew man standing in the wrong place can get trapped and crushed.
A crew man using the wrong handling methods can loose control of the load and an injury result.

How Can It Go Wrong:

1) Wrong crew positioning during heavy equipment moving.
2) Incorrect handling method during heavy equipment moving.

How Do We Stop It Going Wrong::

1) Supervision.
All operations involving movement of heavy equipment must be supervised by the appropriate person.
for example, BOP racking / nipplign by Driller, casing lifting by Roustabout Pusher.
2) Procedures:- (only general procedures are described)
a) Always stand in a position that allows an escape route or gives protection from any moving equipment
if control is lost. Not BETWEEN casing joint and drillpipe stands, but BESIDE the stands.
b) Never block the view of the moving equipment controller. Use a signal man if needed.
c) Use tag lines to control moving equipment where ever possible.
Do not handle directly unless absolutely necessary.
Handle only from the open side, never from a closed side.
When handling directly, be very alert for possible trapping of hands / arm / body by the equipment.
d) Never walk, stand or put hands / arm / feet / legs under any moving or suspended equipment.
3) Simultaneous Operations:-
Moving of heavy equipment is often performed simultanously with other work.
Take greate care that simultanous operations do not conflict.
Stop one operation until it is safe to re-start.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Report all incidents and near misses.

Your Safety Equipment is:

Hard Hat, Safety Boots, Cover-alls, Safety Glasses and Gloves.

Your Supervisior Is:

Toolpusher, Driller or Roustabout Pusher
 SHEET NO: 60
SUPERVISOR

handled by crew.

y crane operations.

opriate person.

moving equipment

he equipment.
 SHEET NO: 60
CREW

handled by crew.

y crane operations.

opriate person.

moving equipment

he equipment.

Back
GRINDERS.. . SHEET NO. 61
SUPERVISOR

Hazard Description:
Two types of grinders are in regular used at rig sites, fixed, bench mounted grinders; and portable, hand held
grinders. Both present a hazard in a number of ways. Fragments and flakes thrown off the grinder can go in
the users eye or be breathed in. The grinding disc can catch on a part of the users body, clothing or
equipment and cause injury. Most portable grinders are air driven. Grinding work can damage the air supply
hose and cause a dangerous leakage.

Also see hazards: Dust and Fragments. Rotating Equipment.

Threats to Release Hazard:

1) Failing to wear adequate protection clothing or equipment when using grinders.
2) Incorrect use or handling of grinders.
3) Grinding on the power cable.

Hazard Controls:
1) Protection Equipment
a) Safety Glasses or Goggles must always be worn for all grinding work.
b) If fine dust is generated, a breathing mask must also be used.
c) Do not wear any loose fitting clothing or jewelry when using a grinder, (or near rotating machinery).
d) Use Ear Protectors if the work is noisy.
2) Inspection :-
a) Check the grinding wheel / blade before starting work.
Check it is on tight and there are no r racks or damage to the disc.
b) Check the fixed and movable guards are in place and working.
c) Check the power cable is in good condition and clear of the disc.
3) Procedures -
a) Firmly secure or brace the object being ground before starting work.
b) Clamp small things in a vice. On a bench grinder hold them against the base plate.
c) Regularly check the power cable is clear.

Equipment Checklist:
1) Grinder
2) Grinder Guards
3) Clamp or vice

Supervision Requirements:
Chief Mechanic. Welder.

Protection Equipment:
1) Safety Glasses or Goggles.
2) Dust Mask.
3) Ear Protectors.
4) Cover-alls, Hard Hat, Boots, Gloves.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic if required.
3) Report all incidents and near misses.

GRINDERS SHEET NO: 61

WHAT CAN GO WRONG:

Two types of grinders are in regular use at rig sites, fixed, bench mounted grinders and portable, hand held
grinders. Both present a hazard in a number of ways. Fragments and Fakes thrown off the grinder can go in
the users eye or be breathed in. The grinding disc can catch on a part of the users body, clothing or
equipment and cause injury. Most portable grinders are air driven. Grinding work can damage the air supply
hose and cause a dangerous leakage.

Also see hazards: Dust and Fragments, Rotating Equipment.

HOW CAN IT GO WRONG:

1) Failing to wear adequate protection clothing or equipment when using grinders.
2) Incorrect use or handling of grinders. 3! Grinding on the power cable.

HOW DO WE STOP IT GOING WRONG:

The Grinder :-
a) Check the grinding wheel / blade before starting work.
Check it is on tight and there are no cracks or damage to the disc.
b) Check the guards are in place and they are working.
c) Check the power cable is in good condition and clear of the disc.
Safety Equipment :-
a) Safety Glasses or Goggles must always be worn for all grinding work.
b) If grinding makes fine dust. a breathing mask must also be used.
c) No loose fitting clothing or jewelry when using a grinder, (or near any rotating machinery).
d) Use Ear protectors if the work is noisy.
Procedures • -
a) Firmly secure the object being ground before starting work.
b) Clamp small things in a vice. On a bench grinder hold them against the base plate.
c) Regularly check the power cable is clear

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic if required.
3) Report all incidents and near misses.

YOUR SUPERVISOR IS:

Chief Mechanic or Welder.

YOUR SAFETY EQUIPMENT IS:

1) Safety Glasses or Goggles.
2) Dust Mask.
3) Ear Protectors.
4) Cover-alls, Hard Hat, Boots, Gloves.
 SHEET NO. 61
SUPERVISOR

portable, hand held

e grinder can go in

mage the air supply

ng machinery).
 SHEET NO: 61
CREW

ortable, hand held

e grinder can go in

mage the air supply

Back
NEEDLE GUNS SHEET NO: 62
SUPERVISOR
Hazard Description:
Compressed air powered needle guns are sometimes used at the rig and camp sites for paint chipping.
Needle Guns present a hazard in a number of ways.
Fragments and flakes chipped off by the guns can go in the users eye or be breathed n.
Needle gun work can be very noisy and could damage the users hearing.
The vibration from Needle Guns can cause short and long terms health problems to users.
Most Needle Guns are compressed air driven.
Damage to the air supply hose could cause a dangerous air leakage.
Also see hazard: Dust and Fragments (38)

Threats to Release Hazard:

1) Failing to wear adequate protection clothing or equipment when using needle guns.
2) Using Needle Guns for excesssively long time.
3) Equipment failure or damage to the compressed air hose leading to release of air.

Hazard Controls:
1) Protection Equipment.
a) Safety Goggles must always be worn for needle gun work.
b) Ear Protectors must be worn.
c) A breathing mask must also be worn if the work is dusty.
Chipping work is best performed wet to reduce dust.
2) Inspection:-
a) Check the needle guns before starting work.
Check the air hose is on tight and there is no damage to the tool.
Check the air hose is in good condition.
b) Know where the air supply valve is and how to turn it off.
3) Procedures:-
a) Needle Gun work must not be performed for long periods.
b) Take breaks for rest and cleaning up the work area.

Equipment Checklist:
1) Needle Guns
2) Air Hoses

Protection Equipment:
1) Safety Goggles
2) Dust Mask
3) Ear Protectors
4) Cover-alls, Hart Hat, Boots, Gloves

Supervision Requirements:
Toolpusher or Chief Mechanic

Recovery Methods:
1) Give immediate First Aid.
2) Use the Eye Wash station or bottles for chips in the eye.
3) Get assistance from the Rig Medic if required.
4) Report all incidents and near misses.

NEEDLE GUNS SHEET NO: 62

What Can Go Wrong::

Compressed air powered needle guns are sometimes used at the rig and camp sites for paint chipping.
Needle Guns present a hazard in a number of ways.
Fragments and flakes chipped off by the guns can go in the users eye or be breathed n.
Needle gun work can be very noisy and could damage the users hearing.
The vibration from Needle Guns can cause short and long terms health problems to users.
Most Needle Guns are compressed air driven.
Damage to the air supply hose could cause a dangerous air leakage.

Also see hazard: Dust and Fragments (38)

How Can It Go Wrong:

1) Failing to wear adequate protection clothing or equipment when using needle guns.
2) Using Needle Guns for excesssively long time.
3) Equipment failure or damage to the compressed air hose leading to release of air.

How Do We Stop It Going Wrong::

1) Protection Equipment.
a) Safety Goggles must always be worn for needle gun work.
b) Ear Protectors must be worn.
c) A breathing mask must also be worn if the work is dusty.
Chipping work is best performed wet to reduce dust.
2) Inspection:-
a) Check the needle guns before starting work.
Check the air hose is on tight and there is no damage to the tool.
Check the air hose is in good condition.
b) Know where the air supply valve is and how to turn it off.
3) Procedures:-
a) Needle Gun work must not be performed for long periods.
b) Take breaks for rest and cleaning up the work area.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Use the Eye Wash station or bottles for chips in the eye.
3) Get assistance from the Rig Medic if required.
4) Report all incidents and near misses.

Your Safety Equipment is:

1) Safety Goggles
2) Dust Mask
3) Ear Protectors
4) Cover-alls, Hart Hat, Boots, Gloves

Your Supervisior Is:

Toolpusher or Chief Mechanic
 SHEET NO: 62
SUPERVISOR

aint chipping.
 SHEET NO: 62
CREW

aint chipping.
Back
DRAW WORKS SHEET NO: 63
SUPERVISOR

Hazard Description:
The Drawworks is the most important piece of the drilling machinery.
It provides the complete and only hoisting system for equipment put in the hole.
The Drawworks must be used carefully and well maintained to give safe service.
The Drawworks has three main controls, the lever brake, the Elmegco Brake and the foot throttle.
The brakes stop or allow Drawworks drum position , the throttle controls the pulling speed.
The most common incident involving the Drawworks is incorrect use.
Overloading of the Drawworks such as from shock loading during jurring can cause damage to the Drawworks
such that it might brake or fail then or later.
The Drawworks brake operation is affected by over heating and by wetting.

Threats to Release Hazard:

1) Incorrect operation of the Drawworks.
2) Overloading of the Drawworks.
3) Failure of part of the Drawworks.
4) Over heating or wetting of the Drawworks brake.

Hazard Controls:
1) Only the Toolpusher, Driller or Assistant Driller are permitted to operate the Drawworks.
2) Drawworks Maintenance, Repair and Inspection:-
a) Only trained and approved personnel are permitted to inspect, maintain or repair the Drawworks.
b) A routine must be in place for the inspection and servicing of all drawworks components.
This must include the brake blocks, the brake linkers, travelling block parts and dead line enchor.
c) Guards or covers must not be removed from the Drawworks while it is in operation.
All guards must be put back in place before the Drawworks is returned to operation.
3) Procedures:-
a) The Driller must chain down the brake anytime he leaves the drillers consols.
b) The Driller must not be distracted while operating the Drawworks.
c) The Driller’s view of the blocks or drillstring must never be blocked.
d) Water must never be sprayed on the brake down when washing the Drawworks.
e) Crew must not stand on the Drawworks while the drum is moving.

Equipment Checklist:
Too detailed to list.

Protection Equipment:
Regular Safety Clothing, Hart Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher or Driller to supervise all drawworks operation

Recovery Methods:
1)Give immediate first aid.
2) Get assistance from the Rig Medic.

DRAWWORKS SHEET NO: 63

What Can Go Wrong::
The Drawworks is the most important piece of the drilling machinery.
It provides the complete and only hoisting system for equipment put in the hole.
The Drawworks must be used carefully and well maintained to give safe service.
The Drawworks has three main controls, the lever brake, the Elmegco Brake and the foot throttle.
The brakes stop or allow Drawworks drum position , the throttle controls the pulling speed.
The most common incident involving the Drawworks is incorrect use.
Overloading of the Drawworks such as from shock loading during jurring can cause damage to the Drawworks
such that it might brake or fail then or later.
The Drawworks brake operation is affected by over heating and by wetting.

How Can It Go Wrong:

1) Incorrect operation of the Drawworks.
2) Overloading of the Drawworks.
3) Failure of part of the Drawworks.
4) Over heating or wetting of the Drawworks brake.

How Do We Stop It Going Wrong::

1) Only the Toolpusher, Driller or Assistant Driller are permitted to operate the Drawworks.
2) Only trained and approved personnel are permitted to inspect, maintain or repair the Drawworks.
3) Guards or covers must not be removed from the Drawworks while it is in operation.
All guards must be put back in place before the Drawworks is returned to operation.
4) Procedures:-
a) The Driller must chain down the brake anytime he leaves the drillers consols.
b) The Driller must not be distracted while operating the Drawworks.
c) The Driller’s view of the blocks or drillstring must never be blocked.
d) Water must never be sprayed on the brake down when washing the Drawworks.
e) Crew must not stand on the Drawworks while the drum is moving.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic.

Your Safety Equipment is:

Regular Safety Clothing, Hart Hat, Cover-als, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller.
 SHEET NO: 63
SUPERVISOR

ge to the Drawworks

SHEET NO: 63
 CREW

ge to the Drawworks

Back
ROTARY TABLE SHEET NO: 64
SUPERVISOR
Hazard Description:
The Rotary Table is the second most important part of the drilling equipment after the drawworks
The Rotary table provides the power to turn the drilling. This power is transferred through the Kelly.
Almost all the time some work is being done around the Rotary Table area.
The Driller must use and operate the rotary table correctly.
Accidents have resulted from floorman stepping onto the turning table and falling onto the floor.
Fatalities have occured when equipment has got caught in the restating kelly then catching or striking crew.
Finger and hand crushing accidents have happened when locking or reversing the rotary table.

Also see Hazards: Rotating Equipment, (53): The Kelly, (65)

Threats to Release Hazard:

1) Incorrect operation of the rotary table.
2) Crew man stepping on the turning rotary table.
3) Other drill floor equipment getting caught by the turning rotary table or kelly
4) Floor man catching fingers or hand in part of the rotary table

Hazard Controls:
1) Only the Toolpusher, Driller or Assistant Driller are permitted to operate the Rotary Table.
2) Rotary Table Maintenance and Repair.
a) Only trained and approved personnel are permitted to inspect, maintain or repair the rotary table.
b) A routine must be in place of the maintenane and inspection of the rotary table.
3) Procedures:-
a) Floor men must not step on the rotary table when it is turning, however slow.
b) All lines ropes and hoses must be clear of the table and kelly before the table is turning.
Wash down hoses should be cut to a length so they cannot reach the rotary table.
c) Pipe Tongs when not in use must be tied back clear of the rotary table and kelly.
d) The rotary table must not be turning while picking up or laying down a single.
e) No man riding work while the rotary table is turning, or the blocks are moving.
f) Use of the rig floor airwinch for lifting equipment while the rotary is turning shall be limited to assential
work. This must be carried out by experienced crew under close supervise.
g) A tool must be used to move the Rotary table lock lever or direction change lever.
Hand or fingers must never be used.
h) The rotary table must not be used for final making up or initial breaking out pipe.

Equipment Checklist:
No special tools.

Protection Equipment:
Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller or Assistant Driller

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
ROTARY TABLE SHEET NO: 64

What Can Go Wrong::

The Rotary Table is the second most important part of the drilling equipment after the drawworks
The Rotary table provides the power to turn the drilling. This power is transferred through the Kelly.
Almost all the time some work is being done around the Rotary Table area.
The Driller must use and operate the rotary table correctly.
Accidents have resulted from floorman stepping onto the turning table and falling onto the floor.
Fatalities have occured when equipment has got caught in the restating kelly then catching or striking crew.
Finger and hand crushing accidents have happened when locking or reversing the rotary table.

Also see Hazards: Rotating Equipment, (53): The Kelly, (65)

How Can It Go Wrong:

1) Incorrect operation of the rotary table.
2) Crew man stepping on the turning rotary table.
3) Other drill floor equipment getting caught by the turning rotary table or kelly
4) Floor man catching fingers or hand in part of the rotary table

How Do We Stop It Going Wrong::

1) Only the Toolpusher, Driller or Assistant Driller are permitted to operate the Rotary Table.
2) Procedures:-
a) Floor men must not step on the rotary table when it is turning, however slow.
b) All lines ropes and hoses must be clear of the table and kelly before the table is turning.
Wash down hoses should be cut to a length so they cannot reach the rotary table.
c) Pipe Tongs when not in use must be tied back clear of the rotary table and kelly.
d) The rotary table must not be turning while picking up or laying down a single.
e) No man riding work while the rotary table is turning, or the blocks are moving.
f) Use of the rig floor airwinch for lifting equipment while the rotary is turning shall be limited to assential
work. This must be carried out by experienced crew under close supervise.
g) A tool must be used to move the Rotary table lock lever or direction change lever.
Hand or fingers must never be used.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic.

Your Safety Equipment is:

Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Glasses.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller.
Back
 SHEET NO: 64
SUPERVISOR

g or striking crew.

ited to assential
 SHEET NO: 64
CREW

g or striking crew.

mited to assential
KELLY SHEET NO: 65
SUPERVISOR
Hazard Description:
A number of hazards are present in use of the Kelly.
The kelly requires a lot of handling for picking up, stabbing, connections and setting back. Mandling errors
contribute to many kelly accidents. When the kelly is setting the breachings and the shift can catch any loose
items such as ropes, hoses, higger Kunes, slips etc. These can then catch or stricks any crew man nearby.
Even the kelly spinner an hav ethe same result. While drilling the kelly takes she whole weight of the drill
string. All parts of the kelly must be in good condition to hold the string weight. The kelly is also the path
away for high pressure mud circulation. All parts of the kelly must be in good condition ot contain this
pressure. Compressed air is used to drive the kelly spinner. The compressed air hoses must be in good
condition. Also see Hazards: Rotary Table (64), Rotating Equipment (53), Pumping at High Pressure (19).

Threats to Release Hazard:

1) Incorrect handling or operation of the kelly to cause an accident.
2) Drill floor equipment gettin caught by the turning kelly and stricking crew man.
3) Breakin of part of the kelly resulting in the kelly falling.
4) Leak or bursting of part of the kelly resulting in release of high pressure mud or air.

Hazard Controls:
1) Inspection:- All parts of the kelly must be regularly inspected and tested.
Inspection every 6 months.
2) Training and supervision:- floorman must be trained as kelly handling and supervised while handling.
3) Procedures:-
a) The Driller must ensure all pump pressure is reduce to before breaking the kelly connection.
b) Floorman must keep their hands and body clean of the pin and box when stabbing the kelly on pipe.
Use a short rope to pull and control the swing of the kelly.
c) The kelly spinner must not e spn until the crew and equipment are clear.
d) The tongs should not be applied until the pipe rotation has stopped.
e) All crew, tongs lines, ropes and hoses must be clear of the kelly and table before the kelly is rotated/
4) Routine checks during Kelly use:-
a) Regularly visually check the thread condition the kelly saver sub.
Occassionaly check the operation of the Kelly Cocks.
Check the condition of the Kelly Hose and Spinner Hoses and their securing clamps for wear or damage.
b) if jarring with the Kelly on, consider removing the pipe elevator. Make regular inspections.
Check the tightness of the Kelly spinner mounting bolts.

Equipment Checklist:
1) Kelly Hose clamps.
2) Kelly Spinner hose clamps.
3) Travelling Block Hook lock bar.
4) Kelly Cock Spanner.

Protection Equipment:
Regular Safety Clothing, Hard Hat, Cover-als Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller, or Assistant Driller.
1) Give immediate First Aid.
2) Get assi Recovery Methods:
3) Use Eye Wash Station or Eye Wash Bottles for mud splashes to face or eyes
4) Use shower for large splashes.

KELLY SHEET NO: 65

What Can Go Wrong::

A number of hazards are present in use of the Kelly.
The kelly requires a lot of handling for picking up, stabbing, connections and setting back. Mandling errors
contribute to many kelly accidents. When the kelly is setting the breachings and the shift can catch any loose
items such as ropes, hoses, higger Kunes, slips etc. These can then catch or stricks any crew man nearby.
Even the kelly spinner an hav ethe same result. While drilling the kelly takes she whole weight of the drill
string. All parts of the kelly must be in good condition to hold the string weight. The kelly is also the path
away for high pressure mud circulation. All parts of the kelly must be in good condition ot contain this
pressure. Compressed air is used to drive the kelly spinner. The compressed air hoses must be in good
condition. Also see Hazards: Rotary Table (64), Rotating Equipment (53), Pumping at High Pressure (19).

How Can It Go Wrong:

1) Incorrect handling or operation of the kelly to cause an accident.
2) Drill floor equipment gettin caught by the turning kelly and stricking crew man.
3) Breakin of part of the kelly resulting in the kelly falling.
4) Leak or bursting of part of the kelly resulting in release of high pressure mud or air.

How Do We Stop It Going Wrong::

1) Inspection:- All parts of the kelly must be regularly inspected and tested.
Inspection every 6 months.
2) Training and supervision:- floorman must be trained as kelly handling and supervised while handling.
3) Procedures:-
a) The Driller must ensure all pump pressure is reduce to before breaking the kelly connection.
b) Floorman must keep their hands and body clean of the pin and box when stabbing the kelly on pipe.
Use a short rope to pull and control the swing of the kelly.
c) The kelly spinner must not e spn until the crew and equipment are clear.
d) The tongs should not be applied until the pipe rotation has stopped.
e) All crew, tongs lines, ropes and hoses must be clear of the kelly and table before the kelly is rotated/
4) Routine checks during Kelly use:-
a) Regularly visually check the thread condition the kelly saver sub.
Occassionaly check the operation of the Kelly Cocks.
Check the condition of the Kelly Hose and Spinner Hoses and their securing clamps for wear or damage.
b) if jarring with the Kelly on, consider removing the pipe elevator. Make regular inspections.
Check the tightness of the Kelly spinner mounting bolts.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
3) Use Eye Wash Station or Eye Wash Bottles for mud splashes to face or eyes
4) Use showYour Safety Equipment is:
1) Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller
 SHEET NO: 65
SUPERVISOR

Mandling errors
can catch any loose
crew man nearby.
eight of the drill
s also the path

ust be in good
h Pressure (19).

while handling.

he kelly on pipe.

kelly is rotated/

for wear or damage.

 SHEET NO: 65
CREW

Mandling errors
can catch any loose
crew man nearby.
eight of the drill
s also the path

ust be in good
h Pressure (19).

while handling.

kelly on pipe.

elly is rotated/

r wear or damage.
Back
WIRELINE / SANDLINE CABLE SHEET NO: 66
SUPERVISOR

Hazard Description:
The wire of the Wireline Unit and the Sandline are a very similar, just a single thin steel wire.
The wire is strong, but it is brittle. If it is kinked it will probably break. If it is hit it will probably break.
If the wire breaks, it will fly off cutting or tanging around anything it touches.
The wireline which and sandline which are simple winches without tension or depth alarms.
Control of the wire depends on the skill of the winch operator.
A mistake by the operator could break the wire or leave big loops of loose wire on the ground.
If this suddenly pulls tight it could badly cut or injure crew nearby.

Threats to Release Hazard:

1) Incorrect operation of the wire winch resulting in breaking or loosening of the wire.
2) Collision of rig machinery (forklift or crane) with wire to cause the wire to break.

Hazard Controls:
1) Wireline / Sandline Winch Operation:-
a) Winch operator must be trained and competent at working the winch.
b) The winch must not be left unattended while spooling.
c) The winch operator must have anduse the depth measurement meter.
The operator must slow the winch well before the tools come to the surface.
2) rig Up:- Make sure the wire sheaves are the correct size and proparly secured.
3) Forklift and Crane Operations:-
a) No lifting across or near the wire. No driving under the wire.
b) Safety Tape must mark off the unprotected section of the overhead wire to exclude the forklift.
4) Procedures:-
a) No drilling crew except Driller on rig floor during wireline operations.
b) All crew to keep clear to wirelines unit and wire at all times.
Never step over the wire if it is on the ground walk around it.

Equipment Checklist:
1) Wireline Sheaves.
2) Lubricator for completion wireline work.

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Completions Engineer for the Wireline Unit.
Toolpusher or Driller for the Sandline Winch.

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.

WIRELINE / SANDLINECABLE SHEET NO: 66

What Can Go Wrong::
The wire of the Wireline Unit and the Sandline are a very similar, just a single thin steel wire.
The wire is strong, but it is brittle. If it is kinked it will probably break. If it is hit it will probably break.
If the wire breaks, it will fly off cutting or tanging around anything it touches.
The wireline which and sandline which are simple winches without tension or depth alarms.
Control of the wire depends on the skill of the winch operator.
A mistake by the operator could break the wire or leave big loops of loose wire on the ground.
If this suddenly pulls tight it could badly cut or injure crew nearby.

How Can It Go Wrong:

1) Incorrect operation of the wire winch resulting in breaking or loosening of the wire.
2) Collision of rig machinery (forklift or crane) with wire to cause the wire to break.

How Do We Stop It Going Wrong::

1) Wireline / Sandline Winch Operation:-
a) Winch operator must be trained and competent at working the winch.
b) The winch must not be left unattended while spooling.
c) The winch operator must have anduse the depth measurement meter.
The operator must slow the winch well before the tools come to the surface.
2) rig Up:- Make sure the wire sheaves are the correct size and proparly secured.
3) Forklift and Crane Operations:-
a) No lifting across or near the wire. No driving under the wire.
b) Safety Tape must mark off the unprotected section of the overhead wire to exclude the forklift.
4) Procedures:-
a) No drilling crew except Driller on rig floor during wireline operations.
b) All crew to keep clear to wirelines unit and wire at all times.
Never step over the wire if it is on the ground walk around it.

What We Do If It Goes Wrong:

1) Get immediate first aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.

Your Safety Equipment is:

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller.
SHEET NO: 66
SUPERVISOR

SHEET NO: 66
CREW
Back
 SHEET NO: 67
PIPE TONGS SUPERVISOR

Hazard Description:
Pipe Tongs are in constant use on the rig floor.
Unless they are correctly used and maintained injuries will occur.
Crush injuries are the most common pipe tong injury.
These have resulted from fingers and hands being put into the moving parts of the tongs.
Serious body injuries have occured when the tongs have slipped while being pulled wtih the cat-head.
This type of incidents is usually blamed on poor tong maintenance or poor crew training and supervision.

Threats to Release Hazard:

1) Floormen not properly trained and supervised when using Pipe Tongs.
2) Pipe Tongs not properly maintened.
3) Mis-using the Pipe Tongs.

Hazard Controls:
1) Training:- Driller and Assistant Driller must train floorman in the correct use and maintenance of Tongs
2) Maintenance:-
a) Tong dies must be in good condition. Dies msut be properly pained in. Proper dies drives must be
used for removing and installing the dies. Eye protection must be worn during this operation.
b) Tong jaws must be regularly cleaned and pivot pins ciled or greased.
All Pivot pins must have a safety clip or wire.
All anchor, and pulling line shackle pins must a safety wire.
c) All lines and chains must be regularly checked for good condition. Not bent, kinked, spagged.
d) Makeshift weights must not be attached to the Tongs or the Tong counter weight.
The tong counter weights must be guarde to prevent them falling.
3) Procedures:-
a) Tongs must only be moved and set by the handles. NEVER place hands or fingers anywhere else.
b) Rotary table must not be used for initial breakout or final makeup of a pipe connection.
Always use two tongs for breakout.
c) Floorman must not stand between the tongs when making up or breaking out pipe connections.
d) Floorman must stand well clear of all tongs and lines when extra pull is needed to break a tight joint.

Equipment Checklist:
1) Tongs
2) Tong lines / chians
3) Tong dies.

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller or Assistant Driller.

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.
PIPE TONGS SHEET NO: 67

What Can Go Wrong:

Pipe Tongs are in constant use on the rig floor.
Unless they are correctly used and maintained injuries will occur.
Crush injuries are the most common pipe tong injury.
These have resulted from fingers and hands being put into the moving parts of the tongs.
Serious body injuries have occured when the tongs have slipped while being pulled wtih the cat-head.
This type of incidents is usually blamed on poor tong maintenance or poor crew training and supervision.

How Can It Go Wrong:

1) Floormen not properly trained and supervised when using Pipe Tongs.
2) Pipe Tongs not properly maintened.
3) Mis-using the Pipe Tongs.

How Do We Stop It Going Wrong::

1) Training:- Driller and Assistant Driller must train floorman in the correct use and maintenance of Tongs
2) Maintenance:-
a) Tong dies must be in good condition. Dies msut be properly pained in. Proper dies drives must be
used for removing and installing the dies. Eye protection must be worn during this operation.
b) Tong jaws must be regularly cleaned and pivot pins ciled or greased.
All Pivot pins must have a safety clip or wire.
All anchor, and pulling line shackle pins must a safety wire.
c) All lines and chains must be regularly checked for good condition. Not bent, kinked, spagged.
d) Makeshift weights must not be attached to the Tongs or the Tong counter weight.
The tong counter weights must be guarde to prevent them falling.
3) Procedures:-
a) Tongs must only be moved and set by the handles. NEVER place hands or fingers anywhere else.
b) Rotary table must not be used for initial breakout or final makeup of a pipe connection.
Always use two tongs for breakout.
c) Floorman must not stand between the tongs when making up or breaking out pipe connections.
d) Floorman must stand well clear of all tongs and lines when extra pull is needed to break a tight joint.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.

Your Safety Equipment is:

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller.
 SHEET NO: 67
SUPERVISOR

nd supervision.

nance of Tongs

rives must be

nywhere else.

eak a tight joint.

 SHEET NO: 67
CREW

nd supervision.

nance of Tongs

rives must be

nywhere else.

eak a tight joint.

Back
POWER TONGS SHEET NO: 68
SUPERVISOR

Hazard Description:
Power Tongs aer in constant use on the rig floor.
Injuries will occur unles they are used correctly and properly maintained.
Crush injuries are the most common tong injury.
These have resulted from fingers and hands being put into moning parts of the tongs.
When locating and using the Power Tong, the operator must be very aware of other floor men nearby who
could be struck by unexpected or sudden movement of the tong.

Threats to Release Hazard:

1) Floormen not properly trained in how to use Power Tongs.
2) Power Tongs not properly maintained.
3)Power Tongs mis-used.

Hazard Controls:
1) Training:-
Driller and assistant driller must train floormen in the correct use and maintenance of the Power Tongs.
2) Maintenance:-
a) Power Tong dies must be in good condition. Dies must be properly pinned in.
b) Tong jaws must be regularly cleaned and pivot pins oiled or greased.
c) Regularly check the power hose lines, good condition, safety chained coulpings.
Know where the power supply cut off valve/seitch is.
3) Procedures:-
a) The Power Tong should only be operated by an appointed and trained floorman.
b) The operator must make sure all other crew are clear of the Power Tong before moving and using it.
c) The Power Tong jaws must only be opened and closed by the handles.
NEVER place hands or fingers anywhere else.
d) Power Tong must not be used as a backup or anchor aong for initial makeup/final breakout.
e) Never attempt to use the power Tongs on a pipe size they are not designed for.
f) The Power Tong must be removed completely vlear of the rotary table before the table is turned.

Equipment Checklist:
1) Power Tong.
2) Power Tong power supply.

Protection Equipment:
All notmal protection equipment, Hard hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller or Assistant Driller.

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig medic.
3) Report all incidents and near misses.
POWER TONGS SHEET NO: 68

What Can Go Wrong::

Power Tongs aer in constant use on the rig floor.
Injuries will occur unles they are used correctly and properly maintained.
Crush injuries are the most common tong injury.
These have resulted from fingers and hands being put into moning parts of the tongs.
When locating and using the Power Tong, the operator must be very aware of other floor men nearby who
could be struck by unexpected or sudden movement of the tong.

How Can It Go Wrong:

1) Floormen not properly trained in how to use Power Tongs.
2) Power Tongs not properly maintained.
3)Power Tongs mis-used.

How Do We Stop It Going Wrong::

1) Training:-
Driller and assistant driller must train floormen in the correct use and maintenance of the Power Tongs.
2) Maintenance:-
a) Power Tong dies must be in good condition. Dies must be properly pinned in.
b) Tong jaws must be regularly cleaned and pivot pins oiled or greased.
c) Regularly check the power hose lines, good condition, safety chained coulpings.
Know where the power supply cut off valve/seitch is.
3) Procedures:-
a) The Power Tong should only be operated by an appointed and trained floorman.
b) The operator must make sure all other crew are clear of the Power Tong before moving and using it.
c) The Power Tong jaws must only be opened and closed by the handles.
NEVER place hands or fingers anywhere else.
d) Power Tong must not be used as a backup or anchor aong for initial makeup/final breakout.
e) Never attempt to use the power Tongs on a pipe size they are not designed for.
f) The Power Tong must be removed completely vlear of the rotary table before the table is turned.

What We Do If It Goes Wrong:

1) Power Tong.
2) Power Tong power supply.

Your Safety Equipment is:

All notmal protection equipment, Hard hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller
 SHEET NO: 68
SUPERVISOR

men nearby who

e Power Tongs.

ing and using it.

 SHEET NO: 68
CREW

men nearby who

e Power Tongs.

ing and using it.

Back
SLIPS SHEET NO: 69
SUPERVISOR
Hazard Description:
During tripping and drilling the slips are in constant use.
The slips must always be handled correctly.
The floormen lifting and setting the slips will always be close to the pipe, elevators, rotary table and tongs.
They must make sure that they do not get hit or tapped by any of this equipment.
The slips must not be used for any other purpose than what they are made for.
If the correct size and type of the slips are not used serious injury could result or result in severe damage
to the drill string or to the well.
Slips must always be in good condition to work correctly and safely.

Threats to Release Hazard:

1) Incorrect handling of the slips.
2) Incorrect use of the slips.
3) Poor condition slips.

Hazard Controls:
1) Training :- Driller & Assistant Driller must train floormen in the correct use and maintenance of Slips.
2) Inspection :- Slips must be inspected every 6 months. See PDO Inspection Manual, Sec 4200 & 6090
3) Maintenance:-
a) Slip dies must be in good condition. Dies must be properly pinned in. Proper die drivers must be
used for removing and installing the dies. Eye protection must be worn during this operation.
b) Slip dies must be regularly cleaned and hinge pins oiled or grassed. Pipe dope the back face of
the slips.
4) Procedures:-
a) Lift and set the slips with the palm of the hand upwards.
Setting the slips :- Wrap the slips around the pipe and lower into the rotary bushings.
Lifting the slips :- Pick the slips up with the pipe, unwrap then stand the slips back well clear of
table.
NEVER KICK IN THE SLIPS. NEVER LET THE SLIPS SLIDE ON THE PIPE.
b) Floormen must watch for the elevators / blocks so as not to behit or trapped.
c) Always use the correct number of crew for lifting and setting the slips or strain injury will happen.
d) Set the slips well clear of the rotary table and where they will not be a tripping or collision hazard.
e) Do not routinely rotate the drill string with the slips. Only under special conditions.

Equipment Checklist:
1) Slips, (correct size).
2) Rotary Bushings, (matching slips).
3) Elevators.
4) Dog Collar.

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Glevas and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller or Assistant Driller.

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.

SLIPS SHEET NO: 69

What Can Go Wrong::

During tripping and drillign the slips are in constant use.
The slips must always be handled correctly.
The floormen lifting and setting the slips will always be close to the pipe, elevators, rotary table & tongs.
They must make sure that they do not get hit or trapped by any of this equipment.
The slips must not be used for any other purpose than what they are made for.
If the correct size and type of slips are not used serious injury could result or result in severe damage to
the drill string or to the well.
Slips must always be in good condition to work correctly and safely.

How Can It Go Wrong:

1) Incorrect handling of the slips.
2) Incorrect use of the slips.
3) Poor condition slips.

How Do We Stop It Going Wrong::

1) Maintenance of the slips:-
a) Slip dies must be in good condition. Check the dies are properly pinned in.
Only use die drivers must for removing and installing the dies.
Eye protection must be worn during this operation.
b) Slip dies must be kept clean. Oil or grease the hinge pins. Pipe dops the back face of the slips
2) Procedures using the Slips:-
a) Lift and set the slips with the palm of the hand upwards.
Setting the slips :- Wrap the slips around the pipe and lower into the rotary bushings.
Lifting the slips :- Pick the slips up with the pipe, unwrap then stand the slips back well clear of
table.
NEVER KICK IN THE SLIPS. NEVER LET THE SLIPS SLIDE ON THE PIPE.
b) Watch for the elevators / blocks coming down. Do not walk or work underneath.
c) Always use the number of crew for lifting and setting the slips.
d) Set the slips well clear of the rotary table and where they cannot be topped or knocked over.
e) Only use the correct type of slips for the pipe size.
Make sure the slips match the rotary bushings.
Check before working with unusual pipe size.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medie.
3) Report aYour Safety Equipment is:
1) All normal protection equipment, Hard Hat, cover-alls, Safety Boots, Gloves and Safety Glases.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller.
 SHEET NO: 69
SUPERVISOR

y table and tongs.

severe damage

ance of Slips.
Sec 4200 & 6090

rivers must be

e back face of

well clear of

y will happen.
llision hazard.
 SHEET NO: 69
CREW

y table & tongs.

ere damage to

ce of the slips

k well clear of
Back
ELEVATORS SHEET NO: 70
SUPERVISOR
Hazard Description:
Elevators are in constant use during tripping the drillstring and running casing.
Main Elevators are used for taking the whole string weight.
Single joint Elevators are used for handling just one joint.
Elevators must always be handled correctly by both the Floormen and the Derrickman.
Floormen musr make sure that htey do not get hit by the Elevators.
Floormen and the Derrickman must make sure they are never trapped by the Elevator jaws or shoulders.
If the correct size and type of Elevators are nto used serious injury or sould result or severe damage to the
drill string or to hte well.
Elevators must always be in good condition to work correctly and safely.

Threats to Release Hazard:

1) Incorrect handling of the elevators.
2) Incorrect use of the elevators.
3) Poor conditoin elevators.

Hazard Controls:
1) Training :- Droller and Assistant Driller must train floormen in the corrct use of Elevators.
2) Inspection:-
a) Elevators must be inspected every 6 munths.
b) Before use, check elevator hinges, handles and locking assembly are all in good condition.
Check there or no broken springs, no obvious cracks on any part of the body, shoulder or lifting lugs.
3) Procedures :-
a) Only open and close the elevators by the handles.
b) If pudhing or pulling the elevators only place your hands where they cannot be pinched or trapped.
Never on the shoulder of the elevators. Never near the link eyes. Never in the jaw area.
c) During tripping floormen must watch for the elevators/blecks so as not to be hit or trapped.
d) Tripping out :- position and close the elevators before putting your hands on the slips.
e) Tripping in :- lower the slips eith the pipe, remove hands, then open the elevators.
f) Make sure the bolts or ping securing the link on the elevators shoulders are made up tight.
g) Always use the locking pin on single joint elevators.
h) When jarring, secure the elevator jaws closed. Check the link locking bolts.

Equipment Checklist:
1) Elevators (correct size)
2) Corrrect Slips and matching Rotary Bushings
3) Lifting subs

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-alls, Safety boots, Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller or Assistant Driller.

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from te Rig Medic.
3) Report all incidents and near messes.

ELEVATORS SHEET NO: 70

What Can Go Wrong:

Elevators are in constant use during tripping the drillstring and running casing.
Main Elevators are used for taking the whole string weight.
Single joint Elevators are used for handling just one joint.
Elevators must always be handled correctly by both the Floormen and the Derrickman.
Floormen musr make sure that htey do not get hit by the Elevators.
Floormen and the Derrickman must make sure they are never trapped by the Elevator jaws or shoulders.
If the correct size and type of Elevators are nto used serious injury or sould result or severe damage to the
drill string or to hte well.
Elevators must always be in good condition to work correctly and safely.

How Can It Go Wrong:

1) Incorrect handling of the elevators.
2) Incorrect use of the elevators.
3) Poor conditoin elevators.

How Do We Stop It Going Wrong::

1) Trianing :- Follow the instructions of the Driller and Assistant Driller in the correct use of Elevators.
2) Inspection of the elevators :-
a) Before and suring use, check that the elevator hinges, handles and doors are all in good codition.
b) Check there or no broken springs, no obvious cracks on any part of the body, shoulders orlifting lugs.
3) Procedures for using the elevators :-
a) Only open and close the elevators by the handles.
b) If pudhing or pulling the elevators only place your hands where they cannot be pinched or trapped.
Never on the shoulder of the elevators. Never near the link eyes. Never in the jaw area.
c) During tripping floormen must watch for the elevators/blecks so as not to be hit or trapped.
d) Tripping out :- position and close the elevators before putting your hands on the slips.
e) Tripping in :- lower the slips eith the pipe, remove hands, then open the elevators.
f) Make sure the bolts or ping securing the link on the elevators shoulders are made up tight.
g) Always use the locking pin on single joint elevators.
h) When jarring, secure the elevator jaws closed.
Regularly check the elevators including link locking bolts.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistace from the Rig Medic.
3) Trport all incidents and near misses.

Your Safety Equipment is:

All normal protection equipment, hard hat, cover-alls, Safety boots, gloves and Saftey Glasses.

Your Supervisior Is:

Toolpusher, driller and Assistant Driller.
 SHEET NO: 70
SUPERVISOR

ws or shoulders.
re damage to the

er or lifting lugs.

ed or trapped.
 SHEET NO: 70
CREW

ws or shoulders.
re damage to the

ood codition.
ders orlifting lugs.

ed or trapped.
Back
SHALE SHAKERS SHEET NO: 71
SUPERVISOR
Hazard Description:
The Shale Shakers separate cuttings from the mud.
Screens on the shakers are vibrated to let the mud fall through and the cuttings drop into the ditch.
A number of hazards are present at the shale shakers
When changing the shaker screens injury could occur if the shakers are not properly shut off.
Shap edges and fragments of steel are ofen presen on the shakers. These can easily cause deep cuts.
In wells that contain H2S, the shakers are the first place the H2S may be released.
The Mud Tester and crew must be prepared for this event,
The shakers are noisy, Vrew working nearby must take precaurions against ddamage to their ears and hearing.

Threats to Release Hazard:

1) Failing to take precautions such as wearing protection clothing when on shakers.
2) Working at shkers or mud tands on H2S well without personal H2S Detector.
3) Working at mud shakers without hearing protection.

Hazard Controls:
Procedures :-
1) The Shakers must be properly shut down and power isolated before starting any work on them.
Lock out the on/off switch. Keep tools and hands away from the switch.
Make sure the mud flow is completely shut off.
Check with the Driller before the shaker is shut down.
2) Thoroughly wash the shakers before starting any work.
Look out for metal burrs and sharp edges when changing the screens. Wear gloves.
Do not rum your hands along the sides of the screens, File off my sharp edges you fing on acreens.
If any handrails have been removed, replace them immediately afterwards.
3) In wells with H2S, the Mud Tester and any shaker helpers must each use a personal H2S detector.
Test the detector is working before starting work and during the shift. Always have it switched on.
4) Never spray water on the rig H2S sensor. This could damage it and may start the alarm.
If the rig H2S detector gets dirty, inform the Electrciam or the Mud logging crew.
5) Wear Ear Protectors if you are working at the shakers or near the shakers for a long time.
The Shaker vibration noise is very harmful to your hearing.

Equipment Checklist:
1) Spanners for Shale Shaker screens.
2) Grease or grease gun.
3) Wash down hose/high pressure gun.
4) Lock out device for power switch.

Protection Equipment:
1) Stanard safety clothing of Over-alls, Hard hat, Safety boots, Safety glasses, Gloves
2) Personal H2S Detector
3) Ear Protectors if working at shakers for long periods.

Supervision Requirements:
Assistat Driller or Mud Tester.
Recovery Methods:
1) In cse of injury give immediate first aid.
2) Get assistance from the Rig Medic.
3) For mud splash in the eye, use the eye wash station or bottle.

SHALE SHAKERS SHEET NO: 71

What Can Go Wrong::

The Shale Shakers separate cuttings from the mud.
Screens on the shakers are vibrated to let the mud fall through and the cuttings drop into the ditch.
A number of hazards are present at the shale shakers
When changing the shaker screens injury could occur if the shakers are not properly shut off.
Shap edges and fragments of steel are ofen presen on the shakers. These can easily cause deep cuts.
In wells that contain H2S, the shakers are the first place the H2S may be released.
The Mud Tester and crew must be prepared for this event,
The shakers are noisy, Vrew working nearby must take precaurions against ddamage to their ears and hearing.

How Can It Go Wrong:

1) Failing to take precautions such as wearing protection clothing when on shakers.
2) Working at shkers or mud tands on H2S well without personal H2S Detector.
3) Working at mud shakers without hearing protection.

How Do We Stop It Going Wrong::

1) Shut down and lock out the power switch to the Shakers before startin any work on them.
Make sure the mud flow is completely shutt off.
Check with the Driller before the shaker is shut down.
2) Thoroughly wash the shakers before starting work.
Look out for metal burrs and sharp edges when changing the screens. Wear gloves.
Do not run your hands along the sides of the screen
File off any sharp edges you find on screens.
If any handrails have been removed, replace them immediately afterwards.
3) In wells with H2S, the Mud Tester and any shaker helpers must each use of Personal H2S detector.
Test the detector is working before starting work and during the shift. Always have it switched on.
4) Never spray water on the rig H2S, This will damage it and may start the alamr.
If the rig H2S detector gets dirty, inform the Electrician or theMud Logging crew.
5) Wear Ear Protectors if you are working at the shakers or near the shakers for a long time.
The shakers vibration noise is very harmful to your hearing.

What We Do If It Goes Wrong:

1) In case of injury give immediate first aid.
2) Get assistance from theRig Medic.
3) For mud splash in the eye, use the eye wash station or bottle.

Your Safety Equipment is:

1) Standard safety clothing of Over-alls, Hard Hat, Safety Boots, Safety glasses, Gloves
2) Personal H2S Detecor
3) Ear Protectors if working at shakers for long periods.
Your Supervisior Is:
Assistant Driller or Mud Tester
 SHEET NO: 71
SUPERVISOR

se deep cuts.

heir ears and hearing.

g on acreens.
 SHEET NO: 71
CREW

se deep cuts.

heir ears and hearing.

H2S detector.
Back
ELECTRIC LOGGING CABLE SHEET NO: 72
SUPERVISOR
Hazard Description:
The main hazard from the electric logging cable is if it breaks.
The cable is heavy and mostly under high tension.
If the cable breaks it could fall onto, or fly off and easily likk any person it hit.
A mistake by the winch driver could cause the cable to break, or spool out loose onto the ground.
Loose cable could catch or hit a crew man when it is rewound up or suddenly pulls tight.
Breaking the cable could happen when it is hit or damaged by the forklift and crane, or if it is crushed by
the slips during logging in horizontal wells.

Threats to Release Hazard:

1) Incorrect operation of the wireline winch resulting in breaking or loosening of the cable.
2) Collision of rig machinery (forklift or crane) with logging cable to cause the cable to break.
3) Damage to cable by slips or string during Tubing Conveyed Logging to cause the cable to break.

Hazard Controls:
1) Logging Winch Operation:-
a) Winch operator must be trained and competent at winch work.
b) Winch must not be left unattended while spooling.
c) The tension limit device on the winch must be in operation at all times.
2) Rig up:-
a) Make sure the top and bottom sheaves are correctly secured.
b) Elevators closed and locked. Brake chained down. Bottom sheave chained securely. Guards in place.
3) Forklift and Crane Operations:-
a) No lifting across or near the cable. No driving under the cable.
b) Safety Tape must mark off the unportected section of the averhead cable to exvlude the forklift.
4) Procedures:-
a) no drilling crew except Driller on rig floor during logging operations including rig up and down.
b) All vrew to keep clear of logging cable at all times.
Never step over the logging cable.
c) during TLC operations, the cable betwwen the segments.
Set the slips with the cable between the segments.
Have the slips at 90 degrees to the rotary bushing halvas.
Driller must use the intercomm to the Schlumberger Engineer.

Equipment Checklist:
Logging Company to supply all necessary equipment

Protection Equipment:
Regular safety clothing, including Hard Hat, Safety Boots, Cover-alls, Gloves and Safety Glasses.

Supervision Requirements:
Driller and Logging Engineer

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.
ELECTRIC LOGGING CABLE SHEET NO: 72

What Can Go Wrong::

The main hazard from the electric logging cable is if it breaks.
The cable is heavy and mostly under high tension.
If the cable breaks it could fall onto, or fly off and easily likk any person it hit.
A mistake by the winch driver could cause the cable to break, or spool out loose onto the ground.
Loose cable could catch or hit a crew man when it is rewound up or suddenly pulls tight.
Breaking the cable could happen when it is hit or damaged by the forklift and crane, or if it is crushed by
the slips during logging in horizontal wells.

How Can It Go Wrong:

1) Incorrect operation of the wireline winch resulting in breaking or loosening of the cable.
2) Collision of rig machinery (forklift or crane) with logging cable to cause the cable to break.
3) Damage to cable by slips or string during Tubing Conveyed Logging to cause the cable to break.

How Do We Stop It Going Wrong::

1) Forklift and Crane Operations:-
a) No lifting across or near the cable. No driving under the cable.
b) Forklift and crane must not pass Safety Tape marked off araes.
2) Procedures:-
a) No drilling crew except Driller on rig floor during logging operations includin rig up and down.
b) All crew to keep clear of logging cable at all times.
Never step over the wireline logging cable.
c) During TLC operations, the cable must not be pinched by the slips.
Set the slips with the cable between the segments.
Have the slips at 90 degrees to the rotary bushing halves.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance from the Rig Medic
3) Report all incidents and near misses.

Your Safety Equipment is:

Regular safety clothing, including Hard Hat, Safety Boots, Cover-alls, Gloves and Safety Glasses.

Your Supervisior Is:

Driller or Roustabout Pusher.
 SHEET NO: 72
SUPERVISOR

t is crushed by

. Guards in place.
 SHEET NO: 72
CREW

t is crushed by

Back
BATTERIES SHEET NO: 73
SUPERVISOR
Hazard Description:
Batteries are in common use at the rig site in vehicle for starting enginees and in portable items like torches.
There are three main types of batteries: Lead - Acid batteries as in cars and trucks; rechargable nickel -
Cadmium batteries; and non - rechargeable batteries month\ly zine Alkali, as used in torches.
The power charging process on Lead - Acid batteries produces the highly explosive get Hydrogen.
A spark from tehbattery or a cigarette or match could ignite this gas or any hydrocabon gas present.
Attempting to recharge non - rechargeabl batteries can casue than to explode or burn.
Battery liquid contents are mostly highly corrosive acids or alkalis. They will cause serious skin burns.
The metals used in batteries are mostly poisonous. Batteries must be properly disposed of.

Threats to Release Hazard:

1) Incorrect charging or handling of batteries to cause explosion.
2) Incorrect handling of batteries so as to cause spillage of acid or alkali contents.
3) Incorrect disposal method for used batteries.

Hazard Controls:
1) Battery connection and handling
Connection and handling of batteries must be takne as a hazardous operation.
Only perform the work in a well ventilated area. Eye protection and gloves must be worn.
2) Battery Charging:-
a) Never attept to re-charge non rechargable batteries. They could explode or melt.
Read and follow the battery and charging equipment manufacturers instructions before starting.
Double check the charger and batter terminal signes before connecting.
b) Battery recharging must be done in a dedicated, well ventilated are.
All sources of ignition (flame/electric tools) shall be prohibited for a distance of 3m.
The battery charger must be correctly eathered through the power lead.
c) Eye protection must be worn at all time in the recharging area.
d) The recharger power supply must be switched off before connecting or disconnecting the battery.
e) The electrolyte level must be checked before and after charginng and topped up if necessary.
f) Fire extinguishers, water of washing spills, eyewash station must all be present in recharging location.
3) Dispose of batteries properly. Check the SEP Toxic Material Manual.

Equipment Checklist:
1) Battery Recharges 4) Water for liquid spills
2) Electrolyte 5) Eyewash Bottle / Station
3) Dry Powder Fire Extinguisher

Protection Equipment:
1) Always wear Hard Hat, Cover-alls, Safety Boots.
2) PVC Gloves.
3) Eye protection

Supervision Requirements:
Chief Electrician

Recovery Methods:
1) Immediately wash off any liquid spillage onto skin with plenty of fresh water.
Use the shower for large spills.
2) Immediately remove any wet clothing.
3) Use Eye Wash bottles or station for eye splash.
4) Give immedate First Aid.
5) Get assistance from the Medic.

BATTERIES SHEET NO: 73

What Can Go Wrong::

Batteries are in common use at the rig site in vehicle for starting enginees and in portable items like torches.
There are three main types of batteries: Lead - Acid batteries as in cars and trucks; rechargable nickel -
Cadmium batteries; and non - rechargeable batteries month\ly zine Alkali, as used in torches.
The power charging process on Lead - Acid batteries produces the highly explosive get Hydrogen.
A spark from tehbattery or a cigarette or match could ignite this gas or any hydrocabon gas present.
Attempting to recharge non - rechargeabl batteries can casue than to explode or burn.
Battery liquid contents are mostly highly corrosive acids or alkalis. They will cause serious skin burns.
The metals used in batteries are mostly poisonous. Batteries must be properly disposed of.

How Can It Go Wrong:

1) Incorrect charging or handling of batteries to cause explosion.
2) Incorrect handling of batteries so as to cause spillage of acid or alkali contents.
3) Incorrect disposal method for used batteries.

How Do We Stop It Going Wrong::

1) Battery connection and handling
a) Connection and handling of batteries must be takne as a hazardous operation.
b) Only perform the work in a well ventilated area. Eye protection and gloves must be worn.
2) Battery Charging:-
a) Never attept to re-charge non rechargable batteries. They could explode or melt.
Read and follow the battery and charging equipment manufacturers instructions before starting.
Double check the charger and batter terminal signes before connecting.
b) Battery recharging must be done in a dedicated, well ventilated are.
All sources of ignition (flame/electric tools) shall be prohibited for a distance of 3m.
The battery charger must be correctly eathered through the power lead.
c) Eye protection must be worn at all time in the recharging area.
d) The recharger power supply must be switched off before connecting or disconnecting the battery.
e) The electrolyte level must be checked before and after charginng and topped up if necessary.
f) Fire extinguishers, water of washing spills, eyewash station must all be present in recharging location.
3) Dispose of batteries properly. Check the SEP Toxic Material Manual.

What We Do If It Goes Wrong:

1) Immediately wash off any liquid spillage onto skin with plenty of fresh water. Use the shower for large spills.
2) Immediately remove any wet clothing.
3) Use Eye Wash bottles or station for eye splash.
4) Give immedate First Aid.
5) Get assistance from the Medic.

Your Safety Equipment is:

1) Always wear Hard Hat, Cover-alls, Safety Boots.
2) PVC Gloves
3) Eye Protection.
Your Supervisior Is:
Chief Electrician
 SHEET NO: 73
SUPERVISOR

items like torches.

rgable nickel -

g the battery.

charging location.
 SHEET NO: 73
CREW

items like torches.

rgable nickel -

g the battery.

charging location.

hower for large spills.

Back
DRILLING LINE SHEET NO: 74
SUPERVISOR

Hazard Description:
The Drilling Line takes the weight of all of the drill string and the travelling block.
The cut end of the Drilling Line is clamped in the drawworks drawn. The drilling line then is wrapped around
the drum before going up to the crownblock. The line then runs 5 to 6 times between the sheaves in the
crownlock and the sheaves in the travelling block. The drilling line then descends to the deadline anchor on
or near the drill floor. Reserve drilling line is held in the drum near the dead line anchor. If the drilling injure all
they hit. The drilling line must be properly secured and regularly replaced by slipping and cutting.

Threats to Release Hazard:

1) Drilling Line slipping out of the dead line anchor point or the drawworks drum clamp.
2) Loss of control of Drilling Line during slipping and cutting operations.
3) Failing to regularly slip and cut the Drilling Line.

Hazard Controls:
Inspection of Crown Block and Travelling Block:-
a) Crown Block and Travellin Block must be inspected yearly.
b) Deadline Anchor must be inspected every 6 months.
c) Make a visual check daily of the drilling line for wear and damage.
2) Drilling Line, Crown Block and Travelling Block Maintenance:-
a) Follow the drilling line manufacturers recommended slip and cut programme.
b) Inspect and lubricate the Crown Block sheaves daily.
3) Drilling Line Procedures:-
a) Perform slip an cut operation with the bit at the casing shoe.
b) The Driller must always supervise slipping and cutting operations.
c) The travelling block must be hung off or secured before starting slip and cut operations.
d) The Driller must personnelly check the fast line and dead line anchor clamps.
e) The drawworks manufacturers recommendations must be followed for clamping the fastline.
f) All crew handling line must wear leather gloves and eye protection, particularly when cutting the line.
g) Reset and test the Crown -o- matic after the slip and cut operation.

Equipment Checklist:
1) Spanners / torque wrench for bolts on anchors.
2) Rope for securing end of drilling line.
3) Work Permit and cutting equipment

Protection Equipment:
1) Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Leather Gloves for handling drillin line.

Supervision Requirements:
Toolpusher or Driller

Recovery Methods:
1) Give immediate first aid.
2) Get assistance from the Rig Medic.
DRILLING LINE SHEET NO: 74

What Can Go Wrong::

The Drilling Line takes the weight of all of the drill string and the travelling block.
The cut end of the Drilling Line is clamped in the drawworks drawn. The drilling line then is wrapped around
the drum before going up to the crownblock. The line then runs 5 to 6 times between the sheaves in the
crownlock and the sheaves in the travelling block. The drilling line then descends to the deadline anchor on
or near the drill floor. Reserve drilling line is held in the drum near the dead line anchor. If the drilling injure all
they hit. The drilling line must be properly secured and regularly replaced by slipping and cutting.

How Can It Go Wrong:

1) Drilling Line slipping out of the dead line anchor point or the drawworks drum clamp.
2) Loss of control of Drilling Line during slipping and cutting operations.
3) Failing to regularly slip and cut the Drilling Line.

How Do We Stop It Going Wrong::

Inspection of Drilling Line:-
a) Driller, A.D. or Derrickman must make a visual check of the drilling line for wear and damage daily
2) Crown Block Maintenance.
a) Derickman or A.D. to inspect and lubricate the Crown Block sheaves daily.
3) Drilling Line Cutting Procedures:-
a) The Driller must always supervise slippin and cutting operations.
b) All crew handling line must wear leather gloves and eye protection, particularly when cutting the line.
c) The travelling block must be hund off or secured before starting slip and cut operations.
d) The drilling line clamps on the drawworks must be correctly fastened.
e) The Driller must personally check the fast line and dead line anchor clamps.
f) The Crown -o- matic must be reset and tested after the slip and cut operations.
g) During jarring operations the drilling line and anchor points must be checked.

What We Do If It Goes Wrong:

1) Give immediate first aid.
2) Get assistance first aid.

Your Safety Equipment is:

1) Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Leather Gloves for handling drilling line.

Your Supervisior Is:

Toolpusher or Driller
 SHEET NO: 74
SUPERVISOR

s wrapped around
sheaves in the
eadline anchor on
the drilling injure all

tting the line.

 SHEET NO: 74
CREW

s wrapped around
sheaves in the
eadline anchor on
the drilling injure all

utting the line.

Back
HYDRAULIC EQUIPMENT SHEET NO: 75
SUPERVISOR
Hazard Description:
Hydraulic equipment is present at the rig site in a large number of ways.
Large hydraulic rams are on many rigs to raise and lower the most, and raise and lower trailers.
The BOP has powerful hydraulic rams driven by pumps and pressure strored in the Koomay Unit.
Smaller rams are present on the forklift for lifting loads, and on the crane for stabilizing.
Hydraulic equipment is usually powered by a pump. The pump puts pressure on special hydraulic oil
that then pushes a piston in the equipment.
In hydraulic equipment, the oil is at very high pressure. If a leak or burst occurs it will spray out a high rate
and could cause spray injury and burns. Most hydraulic oil is corrosive. (alkaline like caustic soda).

Threats to Release Hazard:

1) Failure of hydraulic equipment while in use causing of load to fall.
2) Wrong operation of hydraulic equipment so as to cause injury.
3) Bursting of hydraulic hoses or equipment causing hydraulic oil to spray and injure.
4) Mis-handling of hydraulic oil to cause burns from spillage onto skin or into eyes.

Hazard Controls:
1) Hydraulic Equipment Maintenance and Inspection:-
a) Manufactureres recommended maintenance programme must be followed for all hydraulic equipment.
b) Regular inspections must be made of all lines, hoses and fitttings on hydraulic equipment.
c) Maintenance on hydraulic equipment must only be performed by trained crew members.
d) Care must be taken that the correct hydraulic oil type is use for each application.
2) Supervisors must alert their crew to the hazards of hydraulic equipment and hydraulic oil.
3) Operating Procedures:-
a) Crew must never stand or work under loads or equipment just supported by hydraulic machinery.
(For Example, loads held in the forklift arms, or under trailers until rams are replaced with braces).
b) Only trained and approved crew are to operate and use hydraulic equipment without first isolatin the
power supply and bleeding off all trapped hydraulic rams lifting from ground incidents.
d) No adjustments or repairs are to take place to hydraulic equipment without first isoloting power supply
and bleeding off all trapped hydraulic pressure.
e) Protection equipment must be worn to prevent against accidental contact with hydraulic oil.
Safety glasses and gloves are assential.

Equipment Checklist:
Possible base plates for hydraulic rams lifting from ground.

Protection Equipment:
1) Always wear Hard Hat, and Cover-alls
2) PVC Gloves.
3) Eye protection, Safety Glasses / Goggles.

Supervision Requirements:
Toolpusher and Driller.
Chief Mechanic for maintenance and repair work.

Recovery Methods:
1) Immediately wash off any spillage onto skin with fresh water. Use the shower for large spills.
2)Immediately remove any wet clothing,
3) Use Eye Wash Bottles or station for eye splash.
4) Give first aid and get assistance from the Medic.

HYDRAULIC EQUIPMENT SHEET NO: 75

What Can Go Wrong::

Hydraulic equipment is present at the rig site in a large number of ways.
Large hydraulic rams are on many rigs to raise and lower the most, and raise and lower trailers.
The BOP has powerful hydraulic rams driven by pumps and pressure strored in the Koomay Unit.
Smaller rams are present on the forklift for lifting loads, and on the crane for stabilizing.
Hydraulic equipment is usually powered by a pump. The pump puts pressure on special hydraulic oil that then
pushes a piston in the equipment.
In hydraulic equipment, the oil is at very high pressure. If a leak or burst occurs it will spray out a high rate
and could cause spray injury and burns. Most hydraulic oil is corrosive. (alkaline like caustic soda).

How Can It Go Wrong:

1) Failure of hydraulic equipment while in use causing of load to fall.
2) Wrong operation of hydraulic equipment so as to cause injury.
3) Bursting of hydraulic hoses or equipment causing hydraulic oil to spray and injure.
4) Mis-handling of hydraulic oil to cause burns from spillage onto skin or into eyes.

How Do We Stop It Going Wrong::

1) Hydraulic Equipment Maintenance and Inspection:-
a) Manufactureres recommended maintenance programme must be followed for all hydraulic equipment.
b) Regular inspections must be made of all lines, hoses and fitttings on hydraulic equipment.
c) Maintenance on hydraulic equipment must only be performed by trained crew members.
d) Care must be taken that the correct hydraulic oil type is use for each application.
2) Supervisors must alert their crew to the hazards of hydraulic equipment and hydraulic oil.
3) Operating Procedures:-
a) Crew must never stand or work under loads or equipment just supported by hydraulic machinery.
(For Example, loads held in the forklift arms, or under trailers until rams are replaced with braces).
b) Only trained and approved crew are to operate and use hydraulic equipment without first isolatin the
power supply and bleeding off all trapped hydraulic rams lifting from ground incidents.
d) No adjustments or repairs are to take place to hydraulic equipment without first isoloting power supply
and bleeding off all trapped hydraulic pressure.
e) Protection equipment must be worn to prevent against accidental contact with hydraulic oil.
Safety glasses and gloves are assential.

What We Do If It Goes Wrong:

1) Immediately wash off any spillage onto skin with fresh water. Use the shower for large spills.
2) Immedaitely remove any wet clothing.
3) Use Eye Wash Bottles or station for eye splash.
4) Give first aid and get assistance from the Medic

Your Safety Equipment is:

1) Always wear Hard Hat, and Cover-alls
2) PVC Gloves.
3) Eye Protection, Safety Glasses / Goggles.

Your Supervisior Is:

Toolpusher or Driller.
Chief Mechanic for maintenance and repair.
 SHEET NO: 75
SUPERVISOR

y out a high rate

draulic equipment.

c machinery.
with braces).
first isolatin the

ting power supply

 SHEET NO: 75
CREW

ydraulic oil that then

y out a high rate

draulic equipment.

c machinery.
with braces).
first isolatin the

ting power supply

Back
GRIT BLASTING SHEET NO: 76
SUPERVISOR
Hazard Description:
Grit Blasting is sometimes done at therig to prepare equipment for inspection.
Compressed air is used to blast hard and abrassive grit or send hire material at the equipment.
The grid blast repidly chips off paint and dirt leaving the equipment clean down to the metal.
The proper type and good condition protection equipmetn must be worn or a grit blast injury will occur.
Special breathing equipment is required to prevent breathing of dust.
Silica sands must never be used for grit blasting
If silica dust is breathed into the lungs death from a cancer can result.

Threats to Release Hazard:

1) Failing to wear good or adequate protection clothing resulting in grit blasting injury to skin or eyes,
2) Injury form breathing the dust from grit blasting.
3) Using wron type of grit or sand for blasting work.

Hazard Controls:
1) Protection equipment:-
a) A special grit blasting helmet must always be won during grit blasting work.
The helmet must be provided with a fresh air supply.
b) Long arm gloves, an apron and high boots must be worn.
c) All protection equipment must be regularly checked for wear and replaced if necessary.
2)Training:- Grit blasting crew must be trained in equipment operation and safe working methods.
Hazards involved in the work and their controls must be explained by the supervisor.
3) Grit Blasting Equipment:-
a) Grit blasting gust must have an automatic shutt off. If grid is lost, air and grit is shut off.
b) Air supply must be through an earthed hose to eliminat static electricity.
c) Air lines connections must be secured with lockin wises and safety chains.
d) Only approved grit to be used. NEVER Silica sand.
4) Grit Blasting Procedures:-
a) Grit blasting must be performed in a safety tape marked off area.
b) Ventilation must be good. Keep the area clean.
c) No more than 40 minutes work before 10 minutes rest.

Equipment Checklist:
1) Grit blasting compressor.
2) Grit blasting gun and hoses.
3) Approved grit.
4) Safety Tape to mark off area.
5) Possible blower / fan
6) Earthing point.

Protection Equipment:
1) Grit Blasting Helmet and air pump.
2) Leather Gauntlet Gloves, Apron, High Boots
3) Cover-alls.

Supervision Requirements:
Toolpusher and Grit Blasting supervisor
Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic
3) Use Eye Wash Bottles or station for grit or dust in eyes.

GRIT BLASTING SHEET NO: 76

What Can Go Wrong::

Grit Blasting is sometimes done at therig to prepare equipment for inspection.
Compressed air is used to blast hard and abrassive grit or send hire material at the equipment.
The grid blast repidly chips off paint and dirt leaving the equipment clean down to the metal.
The proper type and good condition protection equipmetn must be worn or a grit blast injury will occur.
Special breathing equipment is required to prevent breathing of dust.
Silica sands must never be used for grit blasting
If silica dust is breathed into the lungs death from a cancer can result.

How Can It Go Wrong:

1) Failing to wear good or adequate protection clothing resulting in grit blasting injury to skin or eyes,
2) Injury form breathing the dust from grit blasting.
3) Using wron type of grit or sand for blasting work.

How Do We Stop It Going Wrong::

1) Protection equipment:-
a) A special grit blasting helmet must always be won during grit blasting work.
The helmet must be provided with a fresh air supply.
b) Long arm gloves, an apron and high boots must be worn.
c) All protection equipment must be regularly checked for wear and replaced if necessary.
2)Training:- Grit blasting crew must be trained in equipment operation and safe working methods.
Hazards involved in the work and their controls must be explained by the supervisor.
3) Grit Blasting Equipment:-
a) Grit blasting gust must have an automatic shutt off. If grid is lost, air and grit is shut off.
b) Air supply must be through an earthed hose to eliminat static electricity.
c) Air lines connections must be secured with lockin wises and safety chains.
d) Only approved grit to be used. NEVER Silica sand.
4) Grit Blasting Procedures:-
a) Grit blasting must be performed in a safety tape marked off area.
b) Ventilation must be good. Keep the area clean.
c) No more than 40 minutes work before 10 minutes rest.

What We Do If It Goes Wrong:

1) Give immediate First Aid
2) Get assistance from the Rig Medic
3) Use Eye Wash Bottles or station for grit or dust in eyes.

Your Safety Equipment is:

1) Grit Blasting Helmet and air pump.
2) Leather Gauntlet Gloves, Apron, High Boots
3) Cover-alls.

Your Supervisior Is:

Toolpusher or Grit Blasting Supervisor.
 SHEET NO: 76
SUPERVISOR

ry will occur.
 SHEET NO: 76
CREW

ry will occur.
Back
WORKING AT HEIGHT SHEET NO: 77
SUPERVISOR
Hazard Description:
Very many jobs require workin at height.
Work at height is defiend as any work at over two metres from the ground or a deck.
In particular the Derrickman does much of his work at the monkey board and the stabbing board.
Other crew members often work at heights during riggin up and maintenance.
Work in the substructure and on the roof and sides of trailer units and mud tanks is also work at height.
At all times special precuation must be in place to ensure that the worker does not fall, or his tools and
equipment fall into other crew members working below.

Threats to Release Hazard:

1) Failing of wear and use a Safety Harnesss or fall arrestor when working at height.
2) Failing to use safety lines on tools and equipment when working at height.
3) Absence of supervision leading to unsafe acts when working at height.
4) Poor escape for crew working at height.

Hazard Controls:
1) Training:-
a) All crew working at height must be told of hazards and thier controls in Toolbox and HSE Meetings.
b) The Derrickman must have practical and theoretical training.
There must be occasional inspection of the Derrickman operations.
2) Inspection:- Safety Harnesses and lines must be the correct type and regularly inspected for wear.
3) Proceduers:-
a) The Driller must be informed before any crew climb into the mast.
b) Driller and crew must be warned of any special work involving use of hand tools overhead.
c) A Safety Harness must be worn and strapped to a strong anchor point for all work over 2m height.
d) Safety Harness must be strapped to the climbing rail/fall arrestor when climbing most ladders.
e) All tools used at heights must have safety lines attached to the users belt.
f) The Derrickman’s Escape Line must be installed before starting drilling and regularly tested.
g) For work at awkward locations, use the riding basket and crene.
h) Nobody in the derrick when jarring or raising the man.
i) When working at height, consider your best escape route in case of an emergency.
Check wind directionand best escape route and method in case of H2S.

Equipment Checklist:
1) Fall Arrestors.
2) Ladder climbing rail.
3) Derrickman Escape Line.

Protection Equipment:
1) Safety Harness and line.
2) Safety lines attached to belt for tools.
3) Always wear Hard Hat with strap, Cover-alls Boots, gloves and Safety Glasses with strap.

Supervision Requirements:
Toolpusher, Driller or Assistant Driller.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
WORKING AT HEIGHT SHEET NO: 77
CREW
What Can Go Wrong::
Very many jobs require workin at height.
Work at height is defiend as any work at over two metres from the ground or a deck.
In particular the Derrickman does much of his work at the monkey board and the stabbing board.
Other crew members often work at heights during riggin up and maintenance.
Work in the substructure and on the roof and sides of trailer units and mud tanks is also work at height.
At all times special precuation must be in place to ensure that the worker does not fall, or his tools and
equipment fall into other crew members working below.

How Can It Go Wrong:

1) Failing of wear and use a Safety Harnesss or fall arrestor when working at height.
2) Failing to use safety lines on tools and equipment when working at height.
3) Absence of supervision leading to unsafe acts when working at height.
4) Poor escape for crew working at height.

How Do We Stop It Going Wrong::

1) Training:-
a) All crew working at height must be told of hazards and thier controls in Toolbox and HSE Meetings.
b) The Derrickman must have practical and theoretical training.
There must be occasional inspection of the Derrickman operations.
2) Inspection:- Safety Harnesses and lines must be the correct type and regularly inspected for wear.
3) Proceduers:-
a) The Driller must be informed before any crew climb into the mast.
b) Driller and crew must be warned of any special work involving use of hand tools overhead.
c) A Safety Harness must be worn and strapped to a strong anchor point for all work over 2m height.
d) Safety Harness must be strapped to the climbing rail/fall arrestor when climbing most ladders.
e) All tools used at heights must have safety lines attached to the users belt.
f) The Derrickman’s Escape Line must be installed before starting drilling and regularly tested.
g) For work at awkward locations, use the riding basket and crene.
h) Nobody in the derrick when jarring or raising the man.
i) When working at height, consider your best escape route in case of an emergency.
Check wind directionand best escape route and method in case of H2S.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

1) Safety Harness and line
2) Safety lines attached to belt for tools.
3) Always wear Hard Hat with strap, Cover-alls Boots, gloves and Safety Glasses with strap.

Your Supervisior Is:

Toolpusher, Driller or Assistant Driller

Back
LADDERS SHEET NO: 78
SUPERVISOR
Hazard Description:
Ladders are in daily use by many of the crew.
Long fixed ladders are found in many places including the derrick and substructure.
Short fixed ladders are present in and on the mud tanks.
Portable ladders made of aluminium or wood are used for temporary access for rig maintenance or repair.
Aluminium ladders will conduct electricity and could electrocute the climber.
Aluminium can also make a spark if dropped and could electrocute the climber.
All ladders need to be of good quality and condition, and must be used correctly.

Threats to Release Hazard:

1) Use of a damaged ladder resulting in the user falling.
2) Using an unsecured ladder on a slippery surface causing the ladder and user to fall.
3) Using or climbing a ladder incorrectly.
4) Using a aluminium ladder for electrical work, or in the cellar.

Hazard Controls:
1) Ladder Strength;-
a) Fixed ladders must be professionally made (No horms made ladders or modifications).
b) Portable ladders must be supplied from a professional source and be made to British Standards.
2) Ladder Inspection:- Fixed and portable ladders should be part of the regular (weekly) rig inspection list.
Any Damaged ladders should be properly repaired or replaced immediately.
3) Ladder Use:-
a) Check that the ladder is in good condition before you use it.
b) Properly secure the bottom of the ladder before climbing.
Get a crew man to hold the ladder on slipery surfaces. Secure the top of all ladders with a rope.
c) Always climb up and down and work facing the ladder.
d) Never climb higher than the third rung from the top.
e) A safety Harness and line must be worn and used for any work at height of 2 metres or more.
f) Wooden ladders should not be painted.
g) Aluminium Ladders must not be used for electrical work, or in a Zone 1 area
h) Ladders must not be used horizontally as walk ways.
I) A fall arrestor must be used with a Safety Harness on vertical ladders of more than 3 metres height.

Equipment Checklist:
Fall Arrestor on fixed vertical ladders

Protection Equipment:
1) Safety Harness and Rope.
2) Standard Protection Equipment
Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Supervision Requirements:
Chief Mechanic, Chief Electricia, Driller and Roustabout Pusher.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the near misses.
3) Report all incidents and near misses.
LADDERS SHEET NO: 78

What Can Go Wrong:

Ladders are in daily use by many of the crew.
Long fixed ladders are found in many places including the derriek and substructure.
Short fixed ladders are present in and on the mud tandks.
Portably ladders made of aluminum or wood are used for temporary access for rig maintenance or repair.
Aluminium ladders will conduct electricity and could electrocute the climber.
Aluminium can also make a spark if dropped and could electrocute the climber.
All ladders need to be of good quality and condition, and must be used correctly.

How Can It Go Wrong:

1) Use of a damaged ladder resulting in the user falling.
2) Using an unsecured ladder on a slippery surface causing the ladder and user to fall.
3) Using or climbing a ladder incorrectly.
4) Using a aluminium ladder for electrical work, or in the cellar.

How Do We Stop It Going Wrong::

1) ladder Inspection:-
a) Check that the ladder is in good condition before you use it.
b) Report any damaged ladders. Remove any damaged prtable ladder from use.
3) Ladder Use:-
a) Check that the ladder is in good condition before you use it.
b) Properly secure the bottom of the ladder before climbing.
Get a crew man to hold the ladder on slipery surfaces. Secure the top of all ladders with a rope.
c) Always climb up and down and work facing the ladder.
d) Never climb higher than the third rung from the top.
e) A safety Harness and line must be worn and used for any work at height of 2 metres or more.
f) Wooden ladders should not be painted.
g) Aluminium Ladders must not be used for electrical work, or in a Zone 1 area
h) Ladders must not be used horizontally as walk ways.
I) A fall arrestor must be used with a Safety Harness on vertical ladders of more than 3 metres height.

What We Do If It Goes Wrong:

1) Give immediate first Aid.
2) Get assistance from the Rig Medic.
3) Report all incidents and near misses.

Your Safety Equipment is:

1) Safety Harness and Rope.
2) Standard Protection Equipment
Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Driller or Roustabout Pusher.
 SHEET NO: 78
SUPERVISOR

enance or repair.

g inspection list.

metres height.
 SHEET NO: 78
CREW

nance or repair.

metres height.

Back
ENTRY INTO ENCLOSED SPACES SHEET NO: 79
SUPERVISOR
Hazard Description:
Entry into a an enclosed space by crew man could expose him to a shortage of exygen.
The air we breathe must have exough in it for us to live. If it doesn’t we collpse and will die.
Oxygen can be removed by chemicals and bacteris, or can be pushed away by other gases.
We must take percautions before and during work in enclosed spaces to make sure we do not suffer
oxygen deficiency.
Other gases, possibly poisonous or explosive could also be present.
Gas tests be must made for there as well as Oxygen make sure the area is safe.

Threats to Release Hazard:

Entry into enclosed space without first checking the air and taking all precautions.

Hazard Controls:
Procedures:-
a) Entry into an enclosed space requires a Permit To Work.
b) The enclosed space to be entered must be ventilated and gas testedfor safe entry.
Gas tests must be made by an approved gas Tester.
Gas Tests must be for Oxygen and any other poisonous/ explosive gas (H2S, CO2, hydrocarbons etc).
c) Gas Tests must be made at 30 minute intervals there after to ensure safe working conditions.
d) All work will be done under th buddy system, (two men at all times in the enclosed space).
e) A standby man must be present as the ectrance to keep watch and tally of men in enclosed space.
f) Bteathing Apparatus must be available.
g) All valves and lines leading to the enclosed space must be closed and tagged.
h) Two means of lighting must be available, one may be a torch.
I) Only tools suitable for use in hazardous areas to be used.
j) All appropriate protection equipment and clothing to be worn.

Equipment Checklist:
1) Permit to Work.
2) Gas Testing equipment including Oxygen Test.
3) Possible ventilation fan.
4) Lockout equipment, (lock and signs).
5) Lighting method, torch and one other.

Protection Equipment:
1) Always wear Hard hat, and Cover-alls Boots, Safety Glasses.
2) Breathing Apparatus must be available.

Supervision Requirements:
Toolpusher or Driller.

Recovery Methods:
1) Watchman to get emergency help.
2) Search party using breathing equipment to bring victims to fresh air.
3) Resuscitation to be made on non breathing victim.
4) Get immediate assistance from the Medic.
5) Oxygen equipment to brought ready for use.
ENTRY INTO ENCLOSED SPACES SHEET NO: 79

What Can Go Wrong:

Entry into a an enclosed space by crew man could expose him to a shortage of exygen.
The air we breathe must have exough in it for us to live. If it doesn’t we collpse and will die.
Oxygen can be removed by chemicals and bacteris, or can be pushed away by other gases.
We must take percautions before and during work in enclosed spaces to make sure we do not suffer
oxygen deficiency.
Other gases, possibly poisonous or explosive could also be present.
Gas tests be must made for there as well as Oxygen make sure the area is safe.

How Can It Go Wrong:

Entry into enclosed space without first checking the air and taking all precautions.

How Do We Stop It Going Wrong::

Procedures:-
a) Entry into an enclosed space requires a Permit To Work.
b) The enclosed space to be entered must be ventilated and gas testedfor safe entry.
Gas tests must be made by an approved gas Tester.
Gas Tests must be for Oxygen and any other poisonous/ explosive gas (H2S, CO2, hydrocarbons etc).
c) Gas Tests must be made at 30 minute intervals there after to ensure safe working conditions.
d) All work will be done under th buddy system, (two men at all times in the enclosed space).
e) A standby man must be present as the ectrance to keep watch and tally of men in enclosed space.
f) Bteathing Apparatus must be available.
g) All valves and lines leading to the enclosed space must be closed and tagged.
h) Two means of lighting must be available, one may be a torch.
I) Only tools suitable for use in hazardous areas to be used.
j) All appropriate protection equipment and clothing to be worn.

What We Do If It Goes Wrong:

1) Watchman to get emergency help.
2) Search party using breating equipment to bring victims to fresh air.
3) Resuscitation to be made on non breathing victim.
4) Get immediat assistance from the medic.
5) Oxygen equipment to be brought ready for use.

Your Safety Equipment is:

1) Always wear Hard hat, and Cover-alls Boots, Safety Glasses.
2) Breathing Apparatus must be available.

Your Supervisior Is:

Toolpusher or Driller.
 SHEET NO: 79
SUPERVISOR

hydrocarbons etc).

closed space.
 SHEET NO: 79
CREW

hydrocarbons etc).

closed space.

Back
BOP AND CELLAR AREA SHEET NO: 80
SUPERVISOR
Hazard Description:
The BOP and cellar provide particular hazards.
They are both often wet and slippery.
Work at height os often required.
Lifting and moving of heavy equipment is performed.
Small and large manual labour work has to be done often in very cramped conditions.
Two or more jobs can be going on at the same time.
Particular carw must be taken at all times for BOP and cellar work.

Threats to Release Hazard:

1) Failing to clean BOP and cellar area before starting work.
2) Failing to use a safety harness or fall arrestor when working on the BOP.
3) Incorrect placing of hands, feet or body while moving BOP or wellhead equipment.
4) Incorrect use of hand tools when working on BOP or wellhead.

Hazard Controls:
1) Inspection :-
Supervisors visually check all lifting equipment and lifting points before starting work.
Supervision:-
a) Driller must supervise all BOP and major cellar operations. He must hold a ‘toolbox’ talk before starting.
b) The Driller must allocate jobs and assign suitably capable crew for the work.
c) The Driller must make sure that work does not come into conflict.
Procedures for BOP and cellar work :-
a) The BOP and cellar should be cleaned before starting work. (high pressure washed/hosed).
b) Climbing Harness and/or Fall Arestor must be used by all vrew working at heights or 2m or more.
c) BOP and welhead parts should not be climbed on until they have beem fully set down on the casing.
d) Clear covers and guards should be in place during BOP work to prevent falling accidents

Equipment Checklist:
1) High pressure wash gun.
2) Cellar pump
3) Fall Arrestors
4) BOP lifting equipment.
5)Wellhead parts / housing / spool / valves etc
6)All appropriate spanners / hammers / sockets.

Protection Equipment:
Always wear hard hat, and cover-alls, gloves, boots, safety glasses. Safety Harness, (Rubber Boots in Cellar).

Supervision Requirements:
Toolpusher or Assistant Driller

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic

BOP AND CELLAR AREA SHEET NO: 80

What Can Go Wrong::
The BOP and cellar provide particular hazards.
They are both often wet and slippery.
Work at height os often required.
Lifting and moving of heavy equipment is performed.
Small and large manual labour work has to be done often in very cramped conditions.
Two or more jobs can be going on at the same time.
Particular carw must be taken at all times for BOP and cellar work.

How Can It Go Wrong:

1) Failing to clean BOP and cellar area before starting work.
2) Failing to use a safety harness or fall arrestor when working on the BOP.
3) Incorrect placing of hands, feet or body while moving BOP or wellhead equipment.
4) Incorrect use of hand tools when working on BOP or wellhead.

How Do We Stop It Going Wrong::

Supervision:-
a) Driller must supervise all BOP and major cellar operations. He must hold a ‘toolbox’ talk before starting.
b) The Driller must allocate jobs and assign suitably capable crew for the work.
c) The Driller must make sure that work does not come into conflict.
Procedures for BOP and cellar work :-
a) The BOP and cellar should be cleaned before starting work. (high pressure washed/hosed).
b) Climbing Harness and/or Fall Arestor must be used by all vrew working at heights or 2m or more.
c) BOP and welhead parts should not be climbed on until they have beem fully set down on the casing.
d) Clear covers and guards should be in place during BOP work to prevent falling accidents
e) Hands, feet and body must all be kept clear from between flangers and bolts during moving and
lowering of BOP well head parts.
BOP work:-
a) Closed socket spanners with securing ropes to be used. Suitable size hammars to be used.
b) No hammering on pressurerised connection. No crew on BOP while testing.
c) No climbing on BOP during pressure and function testing.
d) No looking down well from rig floor when testing or opening / closing BOP rams.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

Always wear hard hat, and cover-alls, Gloves, Boots, safety glasses, safety harness (Rubber boots in Cellar)

Your Supervisior Is:

Driller.
 SHEET NO: 80
SUPERVISOR

talk before starting.

2m or more.
n on the casing.

bber Boots in Cellar).

SHEET NO: 80
 CREW

alk before starting.

n on the casing.

ber boots in Cellar)

Back
SLIPPERY / UNTIDY SURFACES SHEET NO: 81
SUPERVISOR
Hazard Description:
Spillary and untidy surfaces cause or contribute to a large number of accidents.
Many jobs, particularly on the rig floor must be done without being able to look exactly where you walk.
We just come to expect he area around the rotary table to be clear and clean.
If a tool is left in the wrong place or the floor is covered in mud we cane easily tip or slip and be injured.
The same problem can apply to all areas of the rig and camp.
Good house keeping rules must be applied at all times.

Threats to Release Hazard:

1) Failing to clean up spillagres, (water, mud, oil, grease, diesel, fat etc) leaving a slippery surface.
2) Poor housekeeping causing untidy or cluttered surfaces resulting in tripping accidents.
3) Worn or damaged surfaces resulting in slipping or tripping hazard to crew men.
4) Running, walking backwards, donig two things at once resulting in slippin or tripping accident.

Hazard Controls:
Design:-
If any piping or fittings are a particular tripping or collision hazard, consider requesting change to
eliminate the hazard.
Supervision:-
Crew supervision mus instruct crew on hazards of slippery and untidy surfaces and supervise to ensure
safe work practices.
Procedures:-
a) Try and prevent spillages, use the mud backed, use correct size containes, use funnels, dig drains, etc.
b) Clean up any spillages immediately, hose down, wipe up with rags, cover with sand, clear the drains.
c) Apply good hosuekeeping at all times.
Put all equipment away immediately after use. Do not leave it or drop it where you used it.
keep all work areas clean and tidy. Dispose of waste packaging and materials quickly and in correct way.
Never have hoses, cables or tools on or over stairs.
d) If you damage, or see any damaged work surfaces or handrails, inform your supervisor.
Look out for bent, rusted or badly worn palting, grating and rails.
This includes special non skid steel and rubber surfaces, metal plating, metal gratings, steps and stairs.
e) Always walk, never run. Never walk backwards. Carry loads so you can still see where you are going.
Always have one hand on the rail when going up or down stairs.

Equipment Checklist:
1) High pressure wash gun.
2) Wash down hoses.
3) Drains around mud tanks.
4) Storage racks and bins for tools and equipment.

Protection Equipment:
Always wear Hard Hat, and Cover-alls, Gloves, Boots, Safety Glasses.

Supervision Requirements:
Toolpusher, Driller and Roustabout Pusher.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

SLIPPERY / UNTIDY SURFACE SHEET NO: 81

What Can Go Wrong::

Spillary and untidy surfaces cause or contribute to a large number of accidents.
Many jobs, particularly on the rig floor must be done without being able to look exactly where you walk.
We just come to expect he area around the rotary table to be clear and clean.
If a tool is left in the wrong place or the floor is covered in mud we cane easily tip or slip and be injured.
The same problem can apply to all areas of the rig and camp.
Good house keeping rules must be applied at all times.

How Can It Go Wrong:

1) Failing to clean up spillagres, (water, mud, oil, grease, diesel, fat etc) leaving a slippery surface.
2) Poor housekeeping causing untidy or cluttered surfaces resulting in tripping accidents.
3) Worn or damaged surfaces resulting in slipping or tripping hazard to crew men.
4) Running, walking backwards, donig two things at once resulting in slippin or tripping accident.

How Do We Stop It Going Wrong::

Procedures:-
a) Try and prevent spillages, use the mud backed, use correct size containes, use funnels, dig drains, etc.
b) Clean up any spillages immediately, hose down, wipe up with rags, cover with sand, clear the drains.
c) Apply good hosuekeeping at all times.
Put all equipment away immediately after use. Do not leave it or drop it where you used it.
keep all work areas clean and tidy. Dispose of waste packaging and materials quickly and in correct way.
Never have hoses, cables or tools on or over stairs.
d) If you damage, or see any damaged work surfaces or handrails, inform your supervisor.
Look out for bent, rusted or badly worn palting, grating and rails.
This includes special non skid steel and rubber surfaces, metal plating, metal gratings, steps and stairs.
e) Always walk, never run. Never walk backwards. Carry loads so you can still see where you are going.
Always have one hand on the rail when going up or down stairs.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.

Your Safety Equipment is:

Always wear Hard Hat, and Cover-alls, Gloves Boots, Safety Glasses.

Your Supervisior Is:

Driller and Roustabout Pusher.
 SHEET NO: 81
SUPERVISOR

ere you walk.

nd be injured.

ervise to ensure

els, dig drains, etc.

clear the drains.

and in correct way.

, steps and stairs.

e you are going.
 SHEET NO: 81
CREW

ere you walk.

nd be injured.

els, dig drains, etc.

clear the drains.

and in correct way.

, steps and stairs.

e you are going.

Back
PITS SHEET NO: 82
SUPERVISOR
Hazard Description:
Pits on the rig and compsite are possible sites for falling and drawing accidents.
Drilling water and waste pits are usually infenced, with steep, soft slopes and are deep, with a soft bottom.
Water soaking into the sides of pits can make them unstable, particularly for heavy vehicles.
Pits usually have poor night time lighting. Rig noise also could prevent hearing of any accident.
All crew and vehicle operators must be careful at all times near pits.
Pits are designed to contain the drilling waste from the rig site. They should not be allowed to overflow into
the desert or have non drilling waste put into them.

Threats to Release Hazard:

1) Entry or falling into a water or waste pit resulting in injury or drowning accidents.
2) Overflowing of the waste pit into the desert or dumping on of non-drilling waste into the pits.

Hazard Controls:
1) Planning:-
If the access road or any parh close to the warer or waste pit, consideration should be given to placing of
a barrier around the pit to prevent accidental entry. Hazard tape, signs, bulldozed extra soil barrier or
warning lamps are possible options.

2) Procedures :-
a) There is to be no swimming in any water pirs. This includes the mud tanks.
‘No Swimming’ signs to be posted around water tanks and waste pits.
b) Vehicles must keep away from the edges of the water and waste pits.
Heavy materials (casing/mud chemic also should not be stacked too close to the pits.
c) Crew must keep away from the edges of water and waste pits.
Crew men working on suction line for the water transfer pump should have a line attached to thier waist
held by another crew man to help them back up the bank.
d) Never dump waste oil/drums/rubbish/packaging etc in the waste pit. Drill cuttings, mud & water only.
e) If the waste pit is nearly full, alert the SEP Supervisor to get an extension to the pit dug.
Never allow the waste pit to flow into the desert.

Equipment Checklist:
1) No Swimming signs.
2) Red and white Hazard tape.

Protection Equipment:
Always wear Hard hat, and Cover-alls, Glves, Boots, Safety Glasses.

Supervision Requirements:
Toolpusher, Driller and Roustabout Pusher.

Recovery Methods:
1) Give immediate First Aid.
For drowning victim gie artificial repiration.
2) Get assistance from the Rig Medic.
Prepare Oxygen and resucitation equipment.
PITS SHEET NO: 82

What Can Go Wrong:

Pits on the rig and compsite are possible sites for falling and drawing accidents.
Drilling water and waste pits are usually infenced, with steep, soft slopes and are deep, with a soft bottom.
Water soaking into the sides of pits can make them unstable, particularly for heavy vehicles.
Pits usually have poor night time lighting. Rig noise also could prevent hearing of any accident.
All crew and vehicle operators must be careful at all times near pits.
Pits are designed to contain the drilling waste from the rig site. They should not be allowed to overflow into
the desert or have non drilling waste put into them.

How Can It Go Wrong:

1) Entry or falling into a water or waste pit resulting in injury or drowning accidents.
2) Overflowing of the waste pit into the desert or dumping on of non-drilling waste into the pits.

How Do We Stop It Going Wrong::

1) Procedures :-
a) There is to be no swimming in any water pirs. This includes the mud tanks.
‘No Swimming’ signs to be posted around water tanks and waste pits.
b) Crew must keep away from the water transfer pump should have a line attached to their waist held by
another crew man to help them back up the bank.
c) Vehicles must keep away from the edges of the water and waste pit.
Heavy materials (casing/mud chemicals) should nto be stacked too close to the pits.
d) Never dump waste oil/drums/rubbish/packaging etc in the waste pit.
Drill cuttings, mud, cement & water only.
e) If the waste pit is nearly full, alert the SEP Supervisor to get an extension to the pit dug.
Never allow the waste pit to flow into the desert.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
For drowning victim give artificial respiration.
2) Get assistance from the Rig Medic.
Prepare Oxygen and resuscitation equipment.

Your Safety Equipment is:

Always wear Hard Hat and Cover-alls, Gloves, Boots, Safety Glasses.

Your Supervisior Is:

Toolpusher, Driller or Roustabout Pusher.
 SHEET NO: 82
SUPERVISOR

ith a soft bottom.

d to overflow into

given to placing of
soil barrier or

ached to thier waist

ud & water only.

 SHEET NO: 82
CREW

ith a soft bottom.

d to overflow into

heir waist held by

Back
EXCAVATIONS SHEET NO: 83
SUPERVISOR
Hazard Description:
Excavations at the rig and camp site can cause of falling and burial accidents.
A crew man or vehicle could easily fall into an unfenced excavation, particularly at right.
many desert soils in Oman are sand or sandy, Sand walls are easily collapes burying there below.
Buried electrucity cables, underground wires, gas and oil pipes may be present under rig and camp sites.
Any digging work could hit any of these and cause electrocution or a fire.
Excavation work must be strictly controlled.

Threats to Release Hazard:

1) Crew man or vehicle falling into an excavation resulting in an injury.
2) Crew man buried by a collapse of an excavation wall.
3) Uncontrolled digging hitting a buried cable or pipe resulting in electric shock or fire.

Hazard Controls:
1) Planning :-
If unsual excavations are present on the rig or camp site, consideration should be given to placing of
a barrier around them to prevent accidental entry.
2) Procedures:-
a) Crewmen should not go into or go close to the edges of any excavations.
b) Vehicles must not go into or go close to the edges of excavations.
Heavy materials (casing/mud chemicals) should not be stacked too close to excavations.
c) A Permit to Work must be obtained before starting any excavation work.

Equipment Checklist:
Red and white Hazard tape.

Protection Equipment:
Always wear Hard Hat, and Cover-alls, Gloves, Boots and Satety Glasses.

Supervision Requirements:
PDO Supervisor for Permit to work.
Toolpusher or Roustabout Pusher.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
For burial victim give artificial repiration if not breathing.
Prepare Oxygen and resucitation equipment for Medic.

EXCAVATIONS SHEET NO: 83

What Can Go Wrong::

Excavations at the rig and camp site can cause of falling and burial accidents.
A crew man or vehicle could easily fall into an unfenced excavation, particularly at right.
many desert soils in Oman are sand or sandy, Sand walls are easily collapes burying there below.
Buried electrucity cables, underground wires, gas and oil pipes may be present under rig and camp sites.
Any digging work could hit any of these and cause electrocution or a fire.
Excavation work must be strictly controlled.

How Can It Go Wrong:

1) Crew man or vehicle falling into an excavation resulting in an injury.
2) Crew man buried by a collapse of an excavation wall.
3) Uncontrolled digging hitting a buried cable or pipe resulting in electric shock or fire.

How Do We Stop It Going Wrong::

Procedures :-
a) Crew men should not go into or go close to the edges of any excavations.
b) Vehicles must not go into or go close to the edges of excavations.
Heavy materials (casing/mud chemicals) should not be stacked close to excavations in case the
excavation wall cooapses.
c) A Permit to Work must be obtained before starting any excavation to pervent accidental entry.
Make a fence of Hazard Tape, use signs, or get an extra soil barrier srtip bulldozed.

What We Do If It Goes Wrong:

1) Give immediate Frist Aid.
2) Get assistance from the Rig Medic.
For burial victim give artificial repriation if not breathing.
Perpare Oxygen andresuscitation equipment for Medic.

Your Safety Equipment is:

Always wear Hard Hat, and Cover-alls, Gloves, Boots and Satety Glasses.

Your Supervisior Is:

Toolpsher or Roustabout pusher.
 SHEET NO: 83
SUPERVISOR

and camp sites.

n to placing of

SHEET NO: 83
CREW

and camp sites.

Back
VEHICLES AT THE RIG AND CAMP SITE SHEET NO: 84
SUPERVISOR
Hazard Description:
There are always vehicles in use at the rig and camp site.
The Drlling company may have four 4 wheel vehicles as well as a crew bus, forklift and crane.
Other contractors may have trucks or special vhicles on the site
Most vehicle incidents occur from collisions, particularly while reversing.
High speed and driving in dust coulds are other major accident cause.
All vehicles need to be care fully used at al times to ensure an accident free operation.

Threats to Release Hazard:

10 Vhicle collision with crew man or equipment.
2) Driving too fast, particularly in dust leading to a roll over or collision.
3) inexperienced or unauthorized driver or operator of vhicle causing an accident.
4) Use of a poor condition vhicle leading to an accident.

Hazard Controls:
1) Vehicle drivers/ Operators :-
Only approved and authorised drivers are to drive or operate cars, trucks, forklifts and craces.
Operators must have an ROP or GCC licence; must have been on a Safety Industion course;
have completed 20 hrs driving in interior under supervision; have attened Driver Skills coutse;
and be certified medicall fit, and undergo eyesight tests every two years.
2) location Acces :-
a) Main acces entrance blocked by mobile gate. All other entrances must be blocked to stop vehicles.
b) All vehicles reverse parked in parking area.c) Driver to obtain permission before bringing vehicle on site.
3) Hours of Work :- No driver / operator to work more than 12 hrs shift.
15 min rest after 2 hrs driving, 1hr rest after 4 hrs driving.
4) procedures :-
a) Passengers shalll only be carried in cabin of suitable vehicles, (not forklifts, not on truck trays).
b) Drivers must remove ignition keys from vehicle when not in use.
c) Drivers must wear approved footwear, ( not sandals / flip flops / slippers).
d) Speed limit on location is 5 km/hr.
e) Trucks when reversing must have helper who remains in sight of driver, to guide the driver.

Equipment Checklist:
1) Teversing alarm on all vehicles.
2) Vehecles in good condition.

Protection Equipment:
1) Always wear Cover-alls, Gloves, Boots, Safety Glasses.
2) Hard Hat must be worn outside vehicle cabin.

Supervision Requirements:
Toolpusher or roustabout Pusher.

Recovery Methods:
1) In case of injury, give immediat First Aid.
2) Get assistance from the Tig Medic.
3) In case of breakdown, stay with the vehicle.
 SHEET NO: 84
SUPERVISOR

stop vehicles.
ging vehicle on site.
Back
ELECTICTY SHEET NO: 85

What Can Go Wrong:

Electricity is used to drive most of the engines on the rig site.
The large diesl engines in the power trailer turn generators to make the eletricity for the electric engenes
on the deaw wrks, pumps and rotary table.
The dieselengine and generator at the camp makes the electicity used there.
All crew st the rig and campsite are daily usning or working alongside electricity.
Electricity is a very useful tool but a dangerous enemy.
an electric shock can kill in a split second, It cannot normally be seen. It can jump a long way as a spart.
Good equipment and correct working procedure are eccential for safe work.

How Can It Go Wrong:

1) unauthorised crew opening or attempting repair of electrcal equipment resulting in electric shock.
2) Failing to switch off and lock out power supply on electrical equipment.
3) Spraying water onto or into electrical fitting or equipment causing in electrc short or shock.
4) overloading of electrcal supply resulting in burning and electrical shorting or shock.

How Do We Stop It Going Wrong::

1) Electircal Maintenance :-
a) Electrical maintenace and repair work in only to be performed by the rig Electricians.
no others are permitted to attemp to open or repair any electrical engines when maintence is being done
to equipment. For example, signs and lockouts put on switch to mud tank agitators before start of
cleaning mud tanks.
b) Check before starting if a Permit to Work is required. Electrical work probably requires a permit.
Maintenace and repair work to eletric driven equipment may be gas without obtaining a permit to Work.
c) Electric tools must not be used in place where there may be gas without obtaining a Permit to Work.
Sparks inside the tool could ignits the gas.
d) make sure tools are turned off before connecting or disconnecting the electricity.
e) No washing arond any electricla fittints or connectionboexe.
f) Portable electric powered tools must not be used in wet conditions.
g) Never overlead power plugs. One plug per supply point.
If a fuse or breaker blows, call the Electrician

What We Do If It Goes Wrong:

1) In case of electrocution, SWITCH OFF POWER SUPPLY BEFORE touching the victim.
2) Give immediate First Aid.
3) Get assistance from the Rig Medic.
4) If the victim is not breathing, give artificial respiration.
Prepare Oxygen and resuscitation equipment for Medic.
5) In case of fire, only use dry powder or CO2 extinguishers.

Your Safety Equipment is:

Always wear Hard Hat, Cover-alls, gloves, boots, Safety glasses. (These will not protect you from an
electric shock though).

Your Supervisior Is:

Toolpusher, Driller or Chief Electrician
ELECTRICITY SHEET NO: 85
SUPERVISOR
Hazard Description:
Electricity is used to drive most of the engines on the rig site.
The large diesl engines in the power trailer turn generators to make the eletricity for the electric engenes
on the deaw wrks, pumps and rotary table.
The dieselengine and generator at the camp makes the electicity used there.
All crew st the rig and campsite are daily usning or working alongside electricity.
Electricity is a very useful tool but a dangerous enemy.
an electric shock can kill in a split second, It cannot normally be seen. It can jump a long way as a spart.
Good equipment and correct working procedure are eccential for safe work.

Threats to Release Hazard:

1) unauthorised crew opening or attempting repair of electrcal equipment resulting in electric shock.
2) Failing to switch off and lock out power supply on electrical equipment.
3) Spraying water onto or into electrical fitting or equipment causing in electrc short or shock.
4) overloading of electrcal supply resulting in burning and electrical shorting or shock.

Hazard Controls:
1) Electircal Maintenance :-
a) Electrical maintenace and repair work in only to be performed by the rig Electricians.
no others are permitted to attemp to open or repair any electrical engines when maintence is being done
to equipment. For example, signs and lockouts put on switch to mud tank agitators before start of
cleaning mud tanks.
b) Check before starting if a Permit to Work is required. Electrical work probably requires a permit.
Maintenace and repair work to eletric driven equipment may be gas without obtaining a permit to Work.
c) Electric tools must not be used in place where there may be gas without obtaining a Permit to Work.
Sparks inside the tool could ignits the gas.
d) make sure tools are turned off before connecting or disconnecting the electricity.
e) No washing arond any electricla fittints or connectionboexe.
f) Portable electric powered tools must not be used in wet conditions.
g) Never overlead power plugs. One plug per supply point.

Equipment Checklist:
1) Permit to Work
2) Power Switch Lockouts.
3) Do Not Use / Shut Out sign Boards.
4) Correct Power Cable / Plugs

Protection Equipment:
Always wear Hard Hat, Cover-alls, Gloves, Boots, Safety Glasses.
(These will not protect you from an electric shock though).

Supervision Requirements:
Toolpusher, Chief Electrician or Driller.

Recovery Methods:
1) In case of electrocution, SWITCH OFF POWER SUPPLY BEFORE touching the victim.
2) Give immediate First Aid.
3) Get assistance from the Rig Medic.
4) If the victim is not breathing, give artificial respiration. Prepare Oxygen and resuscitation
equipment for Medic.
5) In case of fire, only use dry powder or CO2 extinguishers.
 SHEET NO: 85
CREW

ectric engenes

way as a spart.

ntence is being done

efore start of

g a permit to Work.
Permit to Work.
 SHEET NO: 85
SUPERVISOR

ectric engenes

way as a spart.

ntence is being done

efore start of

g a permit to Work.
Permit to Work.
Back
OVERHEAD POWER LINES SHEET NO: 86
SUPERVISOR
What Can Go Wrong:
Many PDO roads have power lines crossing over them.
The electricity in the power lins is particular hazard during a rig move when it could jump to a rig load,
In most cases there are warning signs and a set of goal posts to test the load height against before the
power lines. Special permission must be still be obtained before the high load can pass.
sometimes tig ovations are near to overheaad lines. This often the case in fields like yibal and marmu.
Great care needs to be exervised by all operators, particularly crane drivers, that they do not work near the
power lines or power poles. Electrocution and fiew are the proable results.

How Can It Go Wrong:

Vehicle, equipment or load going too close to power line or pole resulting in electric shock, fire or pole being
knocked over.

How Do We Stop It Going Wrong::

1) Communication :-
a) All supervisors must alert their crew to the hazard of everhead power lines.
b) Truck dricers and crane and forklift operators must be given particular instruction.
2) procedures :-
a) No vehicle is to pass under overhead power lines without first checking the load with the goal post.
b) If no goal post is present or the wires appear lower than they should be the dricer must not pass.
The driver must return and obtain special permission to pass.
Only the SEP Drilling Supervisor and Toolpusher can get this permission.
c) No construction or machinery work is to take place eithin 15m of any overhead power line or pole.
If not sure online type (power or telephone ) or distance, always check with you supervisor first.
Never start work until certain.
Crane drivers must take particular care when lifting loads and swimming or raising the boom.
Use a signal man at all times.
d) Under dusty, wet or windy conditions further distace must be given from power lines.
Dust and rain can makeelectrcity jump further.
Wind could make the lines swing close.

What We Do If It Goes Wrong:

1) Special permissiion for load passage under power lines.
2) Fire Extingushers on all transport vehicles.

Your Safety Equipment is:

Always wear hard hat, Cover-alls, Gloves, Boots, Safety Glasses.
(These will not protect you from an electric shock though).

Your Supervisior Is:

Toolpusher.

OVERHEAD POWER LINES SHEET NO: 86

What Can Go Wrong::

Many PDO roads have power lines crossing over them.
The electricity in the power lins is particular hazard during a rig move when it could jump to a rig load,
In most cases there are warning signs and a set of goal posts to test the load height against before the
power lines. Special permission must be still be obtained before the high load can pass.
sometimes tig ovations are near to overheaad lines. This often the case in fields like yibal and marmu.
Great care needs to be exervised by all operators, particularly crane drivers, that they do not work near the
power lines or power poles. Electrocution and fiew are the proable results.

How Can It Go Wrong:

Vehicle, equipment or load going too close to power line or pole resulting in electric shock, fire or pole
being knocked over.

How Do We Stop It Going Wrong::

1) Communication :-
a) All supervisors must alert their crew to the hazard of everhead power lines.
b) Truck dricers and crane and forklift operators must be given particular instruction.
2) Procedures :-
a) No vehicle is to pass under overhead power lines without first checking the load with the goal post.
b) If no goal post is present or the wires appear lower than they should be the dricer must not pass.
The driver must return and obtain special permission to pass.
Only the SEP Drilling Supervisor and Toolpusher can get this permission.
c) No construction or machinery work is to take place eithin 15m of any overhead power line or pole.
If not sure online type (power or telephone ) or distance, always check with you supervisor first.
Never start work until certain.
Crane drivers must take particular care when lifting loads and swimming or raising the boom.
Use a signal man at all times.
d) Under dusty, wet or windy conditions further distace must be given from power lines.
Dust and rain can makeelectrcity jump further.
Wind could make the lines swing close.

What We Do If It Goes Wrong:

1) In case of electrocution, do not approach victims.
Radio or send vehicle to SWITCH OFF POWER SUPPLY BEFORE approaching the victims.
2) Get assistance from the Rig Medic.
3) If the victim is not breathing, give artificial respriation, Prepare Oxygen and resuscitation equipment for Medic.
4) In case of fire, only use dry powder or C02 extinguishers.

Your Safety Equipment is:

Always wear Hard Hat, Cover-alls, Gloves, Boots, Safety Glasses.
(These will not protect you from an electric shock though).

Your Supervisior Is:

Toolpusher.
 SHEET NO: 86
SUPERVISOR

nst before the

not work near the

, fire or pole being

h the goal post.

line or pole.

SHEET NO: 86
CREW
nst before the

not work near the

, fire or pole

the goal post.

line or pole.

n equipment for Medic.

Back
VISITORS SHEET NO: 87
SUPERVISOR
Hazard Description:
Visitors to the rig and camp site can cause difficlulties to the crew and to themsselves.
Most visitors to the rig site are not be waerin any protetionclothin
If they were involved inan accidetn, they would probably be injured.
Most visitors are not trained for an H2S emergency, in fire preention or a fire emergency.
If there was an H2S alert they visitors could be poisoned or killed.
Visitors could also set something on fire or be badly burnt
Some visitors are lookin to collect emply drums. This could have contained poisonous chemicals.
Poisonin is possible if drums, containers and waste is removed from the rig ro camp.

Threats to Release Hazard:

1) Visitors coming onto the drilling locaiton without protection clothing.
2) Visitors coming onto the drilling location without H2S training, fire prevention and fire training.
3) Visitors removing possibly poisonous waste materials from th rig or camp site.

Hazard Controls:
Security:-
When expecting visitors to the Rig or Camp, the following is to done;
a. If you can contact the company where they are coming from, then they need to be heighlighted with the
security procedures in place. This is got to be done in advance to their visit.
b. If the company can not be contacted, the base office is to be informed.
c. If the visitors are arranged by BHP, BHP is to advise them of what to do and what is not to do in Algeria.
e. When visitors arrived on location, the MIC is to be informed.
The Rig / Camp hazardous areas to be expalined and pointed at.
Emergency response plan is to explained and what they have to do in case of emergency.
All escape routes and assembly areas to be cleared and understood.
Procedures:-
a) Chemical drums, buckets, containers, sacks etc must be damaged to make them unusable immediately
after being used and before being placed in the waste skip.
b) Part used containers must not be kept at the rig or camp site. Empty them or return them
All part used containers of cement additives must be taken back to the Halliburton store.
c) Visitors must not be encouraged to visit the rig or camp site for gifts or free service.

Equipment Checklist:
Warning Signs in Arabic

Protection Equipment:
None applicable.

Supervision Requirements:
Toolpusher

Recovery Methods:
1) In case of injury give immediate first aid.
2) Obtain assistance from the rig medic.

VISITORS SHEET NO: 87

What Can Go Wrong::
Visitors to the rig and camp site can cause difficlulties to the crew and to themsselves.
Most visitors to the rig site are not be wearing any protection clothing
If they were involved in an accidant, they would probably be injured.
Most visitors are not trained for an H2S emergency, in fire protection or a fire emergency.
If there was an H2S alert they visitors could be poisoned or killed.
Visitors could also set something on fire or be badly burnt
Some visitors are lookin to collect emply drums. This could have contained poisonous chemicals.
Poisonin is possible if drums, containers and waste is removed from the rig ro camp.

How Can It Go Wrong:

1) Visitors coming onto the drilling locaiton without protection clothing.
2) Visitors coming onto the drilling location without H2S training, fire prevention and fire training.
3) Visitors removiing possibly poisonous waste materials fromteh rig or camp site.

How Do We Stop It Going Wrong::

Security:-
a) The Gateman must try to prevent entry to visitors to the Rig site unless authorized.
If the gateman is having problems explaining the siuation to visitors, he should call for assistance from
the Toolpusher or Rousatabout Pusher
b) If visitors vehicles are driving onto the locatin, the Toolpusher and Roustabout Pusher can build some extra
barriers to block the access points.
c) In an emergency situation, assistance for security can be obtained from the ROP.

Procedures:-
a) Chemical drums, buckets, containers, sacks etc must be damaged to make them unusable immediately
after being used and before being placed in the waste skip.
b) Part used containers must not be kept at the rig or camp site. Empty them or return them
All part used containers of cement additives must be taken back to the Halliburton store.
c) Visitors must not be encouraged to visit the rig or camp site for gifts or free service.

What We Do If It Goes Wrong:

1) In case of injury give immediate First Aid.
2) Obtain assistance from the Rig medic.

Your Safety Equipment is:

None applicable.

Your Supervisior Is:

Toolpusher.
 SHEET NO: 87
SUPERVISOR

hlighted with the

t to do in Algeria.

able immediately

SHEET NO: 87
 CREW

assistance from

can build some extra

able immediately

Back
POOR LIGHTING SHEET NO: 88
SUPERVISOR
Hazard Description:
Work at the rig site goes on 24 hours a day.
At night time good lighting is provided in the main work areas such as the rig floor, mad tanks and pipe racks.
But in the owuter areas of the rig site, the lighting may be poor.
On any work-over wells and infillwells on existing fields, an unusual locatioon shape may meain that lighting
is very poor in placess. Sometimes materials are stacked well away form the rig lights in darkness.
During rigging up, work could be starting beore lights are connected.
Working in poor light is dangerous. Work should either proceed with great care or stop.

Threats to Release Hazard:

Poor lighting causing poor vision leading to injuries (from tripping, collision, mis-handling etc)

Hazard Controls:
Inspection:-
a) Rig lighting is to be part of Rig Inspection Reports / Contractor H.S.E. Audits.
Communication:-
a) Poor lighting to be a safety topic at weekly Safety Meetings.
Procedures:-
a) Rigging up or rigging down is not permitted during darkness.
b) Remember to replace dark lens Safety Glasses with clear lens type when sun sets.
c) Consideration to be given to use of extra lighting on unusual locations, (workovers/infill wells) where
location shape means that existing lights not giving adequate coverage.
d) Extra torches should be available for crew use in areas of poor lighting.
Possibly use headlamps of a vehcile / forklift.
Do NOT use matches / lighter / flame.

Equipment Checklist:
1) Extra portable lighting.
2) Torches
3) Vehicle Headlamps

Protection Equipment:
1) Always wear Hard Hat, and Cover-alls, Gloves, Boots, Safety glasses (clear lens type at night).
2) Torches / Extra lights.

Supervision Requirements:
Toolpusher or Roustabout Pusher

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the rig Medic.

POOR LIGHTING SHEET NO: 88

What Can Go Wrong::

Work at the rig site goes on 24 hours a day.
At night time good lighting is provided in the main work areas such as the rig floor, mad tanks and pipe racks.
But in the owuter areas of the rig site, the lighting may be poor.
On any work-over wells and infillwells on existing fields, an unusual locatioon shape may meain that lighting
is very poor in placess. Sometimes materials are stacked well away form the rig lights in darkness.
During rigging up, work could be starting beore lights are connected.
Working in poor light is dangerous. Work should either proceed with great care or stop.

How Can It Go Wrong:

Poor lighting causing poor vision leading to injuries (from tripping, collision, mis-handling etc)

How Do We Stop It Going Wrong::

Communication:-
a) Poor lighting to be a safety topic at weekly Safety Meetings.
Procedures:-
a) Rigging up or rigging down is not permitted during darkness.
b) Remember to replace dark lens Safety Glasses with clear lens type when sun sets.
c) Consideration to be given to use of extra lighting on unusual locations, (workovers/infill wells) where
location shape means that existing lights not giving adequate coverage.
d) Extra torches should be available for crew use in areas of poor lighting.
Possibly use headlamps of a vehcile / forklift.
Do NOT use matches / lighter / flame.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

1) Always wear Hard Hat, and Cover-alls, Gloves, Boots, Safety Glasses (clear lens type at night).
2) Torches /extra lights.

Your Supervisior Is:

Toolpusher or Roustabout Pusher.
 SHEET NO: 88
SUPERVISOR

nks and pipe racks.

meain that lighting

wells) where

SHEET NO: 88
CREW
nks and pipe racks.

meain that lighting

wells) where

Back
NON STANDARD EQUIPMENT SHEET NO: 89
SUPERVISOR
Hazard Description:
Sometime the rig is required to use a non standard item of equipment.
This could be a special tool for the drillstring that is an unusual diameter or it could be a special casing item,
a cement head oe special joint for performing a cementing operation.
Lifting handling and joining these non standard tools can often cause problems.
The equipment could have no lifting subs. An unusual size may mean tongs cannot be eaisly fitted.
Parts fo the tool may have special coatings which slings or tongs could damage.
Threads may not be normal, crossovers could be required for connection.
In all cases, special care needs to be taken when using non standard equipment.

Threats to Release Hazard:

1) Wrong lifting method use on non standard equipment leading to equipment falling and injury.
2) Wrong handling method used on non standard equipment leading to injury or equipment failure.
3) Wrong thread connection used on non standard equipment leading to injury or damage.

Hazard Controls:
1) Equipment:
a) Always request all necesary lifting subs and protectors for non standard equipment.
b) Keep these with the equipment. Do not lose them, Send them back with the equipment if it is returned.
2) Specilist Operator /Engineer.
a) If possible , always request a specilist Operator / Engineer.
b) If an Engineer is coming , do not handle any non standard equipmint until arrives.
3) Communication and Supervision:
a) Alert all crew through a Toolbox meeting of the handling hazards of non standard equipment.
b) Pay particular attention to the operation. Apply clise supervision.
4) Procedures:
a) Follow the instruction of the specilist Operator/ Engineer .
b) If no engineer present , look on the equipment for handling instructions.
Lifting and tong piont should be indicated.
c) Check all the coupling thread types before picking up and handling.
Make all crew well clear when rotquing up non standard equipment.

Equipment Checklist:
1)Lifting slings/ equipment
2) Lifting subs
3) Couplings/ cross-overs
4) Special tong sizes/ jaws

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-all, Safety Boots, Gloves and Safety Glasses

Supervision Requirements:
Non Standard Equipment Engineer
Toolpusher or Driller.

NON STANDARD EQUIPMENT SHEET NO: 89

What Can Go Wrong::
Sometime the rig is required to use a non standard item of equipment.
This could be a special tool for the drillstring that is an unusual diameter or it could be a special casing item,
a cement head oe special joint for performing a cementing operation.
Lifting handling and joining these non standard tools can often cause problems.
The equipment could have no lifting subs. An unusual size may mean tongs cannot be eaisly fitted.
Parts fo the tool may have special coatings which slings or tongs could damage.
Threads may not be normal, crossovers could be required for connection.
In all cases, special care needs to be taken when using non standard equipment.

How Can It Go Wrong:

1) Wrong lifting method use on non standard equipment leading to equipment falling and injury.
2) Wrong handling method used on non standard equipment leading to injury or equipment failure.
3) Wrong thread connection used on non standard equipment leading to injury or damage.

How Do We Stop It Going Wrong::

1) Equipment:
a) Always request all necesary lifting subs and protectors for non standard equipment.
b) Keep these with the equipment. Do not lose them, Send them back with the equipment if it is returned.
2) Specilist Operator /Engineer.
a) If possible , always request a specilist Operator / Engineer.
b) If an Engineer is coming , do not handle any non standard equipmint until arrives.
3) Communication and Supervision:
a) Alert all crew through a Toolbox meeting of the handling hazards of non standard equipment.
b) Pay particular attention to the operation. Apply clise supervision.
4) Procedures:
a) Follow the instruction of the specilist Operator/ Engineer .
b) If no engineer present , look on the equipment for handling instructions.
Lifting and tong piont should be indicated.
c) Check all the coupling thread types before picking up and handling.
Make all crew well clear when rotquing up non standard equipment.
d) All crew must keep well clear when making up non standard equipment

What We Do If It Goes Wrong:

1) Give immediate First Aid
2) Get assistance from the Rig Medic

Your Safety Equipment is:

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.

Your Supervisior Is:

Driller or Specialist Engineer
 SHEET NO: 89
SUPERVISOR

pecial casing item,

ent if it is returned.

SHEET NO: 89
 CREW

pecial casing item,

ent if it is returned.

Back
SIMULTANEOUS OPERATIONS SHEET NO: 90
SUPERVISOR
Hazard Description:
Drilling work can become more dangerous when two or more jobs are operations are done at the same time.
For Example, during BOP and Xmas tree nippling operations, crews are working on the rig floor and in the
cellar. A mistake by either could cause a serious injury to the other.
Rig floor operations are often going on at the same time. When pickin up or layin down drill pipe.
floormen may be operating and handling drill pipe while other floorman are using the iron roughneck and pipe
spinner. A small mistake by either group could cause a serious accident.
Crew men must be alert at all times of simultanous operations that they do not do something that could
affect and others.

Threats to Release Hazard:

Simultanous operations tht inter-act and led to an accident or the loss of control.

Hazard Controls:
1) Planning:-
a) Supervisors must plan the operations before starting.
Think about what could go wrong. Plan how to stop it going wrong.
b) Find out if a Permit to Work is required.
If so, obtain the Permit and implement the Permit controls before starting work.
c) Appoint a supervisor for each operation.
2) Communication:-
a) Hold a Toolbox Safety Meeting with the crew. Highlight the operatin hazards and their controls.
b) Inform all crewmen of their duties.
3) Procedures:-
a) Remove all non-essential equipment away. Clean andtidy the work areas.
b) If a conflict is possible, suspend one operation and proceed with the other until the danger is over.
c) Always use a signal man when loads are out of sight of winch or crane operator.

Equipment Checklist:
Depends on possible work types.

Protection Equipment:
1) Regular Safety Clothing, Hard Hat, Cover-alls, Safety Boots, gloves and Safety Glasses.
2) Special equipment like Safety Belt, Riding Belt and Fall Arrestors may be required for some
simultaneous operations.

Supervision Requirements:
Toolpusher, Driller, Assistant Driller or Roustabout Pusher

Recovery Methods:
1) In case of injury give immediate first aid.
2) Get assistance from the Rig Medic.

SIMULTANEOUS OPERATIONS SHEET NO: 90

What Can Go Wrong::

Drilling work can become more dangerous when two or more jobs are operations are done at the same time.
For Example, during BOP and Xmas tree nippling operations, crews are working on the rig floor and in the
cellar. A mistake by either could cause a serious injury to the other.
Rig floor operations are often going on at the same time. When pickin up or layin down drill pipe.
floormen may be operating and handling drill pipe while other floorman are using the iron roughneck and pipe
spinner. A small mistake by either group could cause a serious accident.
Crew men must be alert at all times of simultanous operations that they do not do something that could
affect and others.

How Can It Go Wrong:

Simultanous operations tht inter-act and led to an accident or the loss of control.

How Do We Stop It Going Wrong::

1) Planning:-
a) Supervisors must plan the operations before starting.
Think about what could go wrong. Plan how to stop it going wrong.
b) Find out if a Permit to Work is required.
If so, obtain the Permit and implement the Permit controls before starting work.
c) Appoint a supervisor for each operation.
2) Communication:-
a) Hold a Toolbox Safety Meeting with the crew. Highlight the operatin hazards and their controls.
b) Inform all crewmen of their duties.
3) Procedures:-
a) Remove all non-essential equipment away. Clean andtidy the work areas.
b) If a conflict is possible, suspend one operation and proceed with the other until the danger is over.
c) Always use a signal man when loads are out of sight of winch or crane operator.

What We Do If It Goes Wrong:

1) In case of injury give immediate first aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

1) Regular Safety Clothing, Hard Hat, Cover-alls Safety Boots, Gloves and Safety Glasses
2) Special equipment like Safety Belt, Riding Belt and Fall Arrestors may be required for some
simultaneous operations

Your Supervisior Is:

One of the following:- Toolpusher, Driller, Assistant Driller or Roustabout Pusher.
 SHEET NO: 90
SUPERVISOR

e at the same time.

g floor and in the

roughneck and pipe

ing that could

anger is over.

SHEET NO: 90
CREW
e at the same time.
g floor and in the

roughneck and pipe

ing that could

anger is over.

Back
STORED ENERGY SHEET NO: 91
SUPERVISOR
Hazard Description:
Stored Energy means a saved force.
Some actin by yourself or others could suddenly release a saved force and cause serious injury.
Stored energy can be in many forms. Some we can see, othervery dangerous ones, we cannot see.
A very tight chain holding a load on a truck has stored tension energy we can touch and see.
If we suddenly slip the chain the stored energy is released, and the chainwill fly off and possibly injure
A hose has high pressure air inside. If there is no gauge on the hose, we cannot see the prssure.
Cut the hose and the air is released lik an explosion and could cause serious injury.
Some other types of stored energy are elecrticity, heat, stoam, gas, chemical and compression energy.
At all times we must be alert for stored energy and make certain we control it.

Threats to Release Hazard:

Sudeen release of undetected or under estimmed stored energy causing an accident.

Hazard Controls:
1) Communication:-
Supervisors must be alert their crews to the hazards of stored energy and the controls.
2) Planning:-
a) Stored energy is often deteced and released in workover and abondonment operations.
b) Energy could be present as pressure or mechanical energy stored between or in tubulars.
c) Always plan any opening, releasing or cutting operation for the worst case for stored energy.
Except pressure, expect compression and tension and plan to allows for controlled release.
3) Procedures:-
a) Only trained and outhorized crew members are to perform specialized mechanical andelectrial repair
and maintenance work.
b) Many operations involving energy are controlled by Permit to work.
Before starting any repair or maintenance work, check to see if a permit to wk is required.
Obtain the Permit and follow the requirement closely.
c) Always isolate and lock out energy and power supplies before starting any work.

Equipment Checklist:
To specialized to list.

Protection Equipment:
All normal protection equipment, Hard Hat, Cover-alls, Safety Boots Gloves and Safety Glasses.

Supervision Requirements:
Toolpusher, Driller, Roustabout Pusher

Recovery Methods:
1) Give immedaite First Aid.
2) Get assistance from the

STORED ENERGY SHEET NO: 91

What Can Go Wrong::
Stored Energy means a saved force.
Some actin by yourself or others could suddenly release a saved force and cause serious injury.
Stored energy can be in many forms. Some we can see, othervery dangerous ones, we cannot see.
A very tight chain holding a load on a truck has stored tension energy we can touch and see.
If we suddenly slip the chain the stored energy is released, and the chainwill fly off and possibly injure
A hose has high pressure air inside. If there is no gauge on the hose, we cannot see the prssure.
Cut the hose and the air is released lik an explosion and could cause serious injury.
Some other types of stored energy are elecrticity, heat, stoam, gas, chemical and compression energy.
At all times we must be alert for stored energy and make certain we control it.

How Can It Go Wrong:

Sudeen release of undetected or under estimmed stored energy causing an accident.

How Do We Stop It Going Wrong::

1) Communication:-
Supervisors must be alert their crews to the hazards of stored energy and the controls.
2) Planning:-
a) Stored energy is often deteced and released in workover and abondonment operations.
b) Energy could be present as pressure or mechanical energy stored between or in tubulars.
c) Always plan any opening, releasing or cutting operation for the worst case for stored energy.
Except pressure, expect compression and tension and plan to allows for controlled release.
3) Procedures:-
a) Only trained and outhorized crew members are to perform specialized mechanical andelectrial repair
and maintenance work.
b) Many operations involving energy are controlled by Permit to work.
Before starting any repair or maintenance work, check to see if a permit to wk is required.
Obtain the Permit and follow the requirement closely.
c) Always isolate and lock out energy and power supplies before starting any work.
The particular things to watch out for are chains, wire ropes, springs, closed pipes and electricity.

What We Do If It Goes Wrong:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic

Your Safety Equipment is:

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses

Your Supervisior Is:

Toolpusher, Driller or Roustabout
 SHEET NO: 91
SUPERVISOR

ssion energy.

ndelectrial repair

SHEET NO: 91
CREW
ssion energy.

ndelectrial repair

Back
SWABBING SHEET NO: 92
SUPERVISOR
Hazard Description:
Swabbing is the name given to a sucking effect when pulling the drill string out of the hole. As the drill string
is pulled up it can suck or swab gas or oil into the hole below. If enough gas or oil is swabbed in the hole
could begin to flow and a result in a dangerous gas and oil kick. Swabbing depends mostly on two things,
how fast the drillstring is pulled, and how tight a fit the drillstring makes with the hole. The faster the pulling
speed, and the tighter the fit, the more likely the drill string is to swab. Pulling the bit fast in open hole could
cause swabbing. Having a lot of gumbo clay stuck to the stabilizers or drill collars could cause swabbing.
Driller an crew must be alert at all times when tripping.

Threats to Release Hazard:

1) Pulling the drillstring out too fast.
2) Pulling the drillstring out when there is tight hole and over pull.
3) Failing to measure the trip tank while tripping out of the hole.

Hazard Control:
1) Mud properties :-
a) The mud properties must be as the program has specified; correct mud gradient and viscosity.
b) The Mud Tester must check these before tripping.
c) The Mud Engineer will supervise.
2) Supervision :-
BHP Drilling Supervisor and Toolpusher must supervise tripping operations at critical stages of well.
3) Procedures :-
a) Circulate the well clean before starting tripping.
b) Driller must constantly monitor the hole volume to see the hole has taken the volume of pipe removed.
The Driller must prepare a trip sheet and use it during a trip.
The Mud Tester may be required to do extra check measurements.
c) Swabbing must be avoided by controlling tripping speeds.
d) If the first stand does not take the right amount of mud, the bit must be run back to bottom and the
hole circulated again.
e) The mud bucket must be used if stand are being pulled wet in order to check the hole is taking the
correct amount of mud. Flowcheck the well.
4) Pit Drills must be held to train Driller and crew in identification of swabbing.

Equipment Checklist:
1) Trip Tank. 4) Choke manifold.
2) Trip Sheet. 5) Degasser.
3) BOP, function and pressure tested.

Supervision Requirements:
Driller for swabbing recognition. BHP Drilling Supervisor and Toolpusher to supervise critical stages.

Protection Equipment:
1) All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Emergency Breathing apparatus in case of well kick.

Recovery Methods:
1) Use BOP and secondary well control methods.
2) If swabbing is detected, the swab liquid must be assumed to contain H2S until it is proven otherwise.
3) Follow the Emergency Procedures.
4) In case of injury, give immediate First Aid.
5) Get assistance from the Rig Medic.

SWABBING SHEET NO: 92

Hazard Description:
Swabbing is the name given to a sucking effect when pulling the drill string out of the hole. As the drill string
is pulled up it can suck or swab gas or oil into the hole below. If enough gas or oil is swabbed in the hole
could begin to flow and a result in a dangerous gas and oil kick. Swabbing depends mostly on two things,
how fast the drillstring is pulled, and how tight a fit the drillstring makes with the hole. The faster the pulling
speed, and the tighter the fit, the more likely the drill string is to swab. Pulling the bit fast in open hole could
cause swabbing. Having a lot of gumbo clay stuck to the stabilizers or drill collars could cause swabbing.
Driller an crew must be alert at all times when tripping.

Threats to Release Hazard:

1) Pulling the drillstring out too fast.
2) Pulling the drillstring out when there is tight hole and over pull.
3) Failing to measure the trip tank while tripping out of the hole.

Hazard Control:
1) Mud properties :-
a) The mud properties must be as the program has specified; correct mud gradient and viscosity.
b) The Mud Tester must check these before tripping.
c) The Mud Engineer will supervise.
2) Supervision :-
BHP Drilling Supervisor and Toolpusher must supervise tripping operations at critical stages of well.
3) Procedures :-
a) Circulate the well clean before starting tripping.
b) Driller must constantly monitor the hole volume to see the hole has taken the volume of pipe removed.
The Driller must prepare a trip sheet and use it during a trip.
The Mud Tester may be required to do extra check measurements.
c) Swabbing must be avoided by controlling tripping speeds.
d) If the first stand does not take the right amount of mud, the bit must be run back to bottom and the
hole circulated again.
e) The mud bucket must be used if stand are being pulled wet in order to check the hole is taking the
correct amount of mud. Flowcheck the well.
4) Pit Drills must be held to train Driller and crew in identification of swabbing.

Equipment Checklist:
1) Trip Tank. 4) Choke manifold.
2) Trip Sheet. 5) Degasser.
3) BOP, function and pressure tested.

Supervision Requirements:
Driller for swabbing recognition. BHP Drilling Supervisor and Toolpusher to supervise critical stages.

Protection Equipment:
1) All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Emergency Breathing apparatus in case of well kick.

Recovery Methods:
1) Use BOP and secondary well control methods.
2) If swabbing is detected, the swab liquid must be assumed to contain H2S until it is proven otherwise.
3) Follow the Emergency Procedures.
4) In case of injury, give immediate First Aid.
5) Get assistance from the Rig Medic.
 SHEET NO: 92
SUPERVISOR

. As the drill string

bed in the hole
y on two things,
faster the pulling
n open hole could
ause swabbing.

ages of well.

e of pipe removed.

ottom and the

e is taking the
 en otherwise.

SHEET NO: 92
CREW

. As the drill string

bed in the hole
y on two things,
faster the pulling
n open hole could
ause swabbing.

ages of well.

e of pipe removed.

ottom and the

e is taking the
en otherwise.

Back
MUD LOSSES SHEET NO: 93
SUPERVISOR
Hazard Description:
Mud losses cannot directly injure us or damage the rig but in some wells the result of mud losses could.
If severe mud losses occur in a well that has gas or oil in it, the gas or oil could start to flow into the well and
to the surface, and a dangerous kick result. While the hole is full of mud, the gas and oil is held in place.
If the mud level drops down the hole, the gas and oil could be released into the well and could flow to the
surface. If H2S gas is present, it could kill or injure many crew. Mud losses sometimes occur on their own,
other times as a result of a mistake by the crew. Tripping in too fast can fracture the formation and start
losses. Drilling and pumping too fast can do the same. Driller. Mud Tester and crew must be alert at all times
to try and prevent mud losses and must always measure to check for them.

Threats to Release Hazard:

1) Using too high a mud weight.
2) Poor tripping or drilling practices, (running in the drillstring too fast, pumping too fast, drilling too fast).
3) Failing to measure the active mud tank levels while drilling.

Hazard Control:
1) Mud Properties :-
a) The mud properties must be as the program has specified connect mud gradient and viscosity.
b) The Mud Tester must regularly check these during drilling. The Mud Engineer will supervise.
2) Supervision :-
BHP Drilling Supervisor and Toolpusher must supervise drilling operations at critical stages of well.

3) Procedures :-
a) The Driller must constantly monitor the hole volume to check for losses.
He must use the Pit Level and Return Flow sensors to do this.
The Mud Tester must inform the Driller of any transfers to or from the active pits.
b) When tripping drillpipe or easing and at connections, the Driller must not run the pipe in too fast.
c) The Driller must not exceed the programmed pump rate.
Pumps should be started and brought up to speed slowly.
d) If losses are possible the Driller should not drill too fast. Check with the Toolpusher.
e) If losses are detected. the Driller must attempt to keep the hole full at all times.
4) Pit Drills must be held to train the Driller and crew in identification and responses to mud losses.

Equipment Checklist:
1) Pit Volume Totaliser. 4) Choke manifold. 7) LCM, (Lost Circulation Material).
2) Return Flow Sensor. 5) Degasser.
3) BOP, function and pressure tested. 6) Natih Line.

Supervision Requirement:
Driller for swabbing recognition.
BHP Drilling Supervisor and Toolpusher to supervise critical stages.

Protection Equipment: -
1 ) All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Emergency Breathing apparatus in case of well kick.
Recovery Methods:
1) If losses is detected and there is gas or oil exposed, try to keep the hole full. Start filling the hole with the
Natih Line. Alert the Toolpusher. Mix and pump LCM through the bit.
2) Follow the Emergency Procedures.
3) In case of injury, give immediate First Aid.
4) Get assistance from the Rig Medic.

MUD LOSSES SHEET NO. 93

WHAT CAN GO WRONG:

Mud losses cannot directly injure us or damage the rig but in some wells the result of mud losses could.
If severe mud losses occur in a well that has gas or oil in it, the gas or oil could start to flow into the well and
to the surface, and a dangerous kick result. While the hole is full of mud, the gas and oil is held in place.
If the mud level drops down the hole, the gas and oil could be released into the well and could flow to the
surface. If H2S gas is present, it could kill or injure many crew. Mud losses sometimes occur on their own,
other times as a result of a mistake by the crew. Tripping in too fast can fracture the formation and start
losses. Drilling and pumping too fast can do the same. Driller. Mud Tester and crew must be alert at all times
to try and prevent mud losses and must always measure to check for them.

HOW CAN IT GO WRONG:

1) Using too high a mud weight.
2) Poor tripping or drilling practices, (running in the drillstring too fast, pumping too fast drilling too fast).
3) Failing to measure the active mud tank levels while drilling.

HOW DO WE STOP IT GOING WRONG:

1) Mud Properties :-
a) The mud properties must be as the program has specified connect mud gradient and viscosity.
b) The Mud Tester must regularly check these during drilling. The Mud Engineer will supervise.
2) Supervision :-
BHP Drilling Supervisor and Toolpusher must supervise drilling operations at critical stages of well.

3) Procedures :-
a) The Driller must constantly monitor the hole volume to check for losses.
He must use the Pit Level and Return Flow sensors to do this.
The Mud Tester must inform the Driller of any transfers to or from the active pits.
b) When tripping drillpipe or easing and at connections, the Driller must not run the pipe in too fast.
c) The Driller must not exceed the programmed pump rate.
Pumps should be started and brought up to speed slowly.
d) If losses are possible the Driller should not drill too fast. Check with the Toolpusher.
e) If losses are detected. the Driller must attempt to keep the hole full at all times.
4) Pit Drills must be held to train the Driller and crew in identification and responses to mud losses.

WHAT WE DO IF IT GOES WRONG:

1) If losses is detected and there is gas or oil exposed, try to keep the hole full. Start filling the hole with the
Natih Line. Alert the Toolpusher. Mix and pump LCM through the bit.
2) Follow the Emergency Procedures.
3) In case of injury, give immediate First Aid.
4) Get assistance from the Rig Medic.
YOUR SUPERVISOR
Toolpusher or Driller.

YOUR SAFETY EQUIPMENT

1) All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Emergency Breathing apparatus in case of well kick.
 SHEET NO: 93
SUPERVISOR

losses could.
w into the well and
s held in place.
ould flow to the
cur on their own,
ation and start
be alert at all times

illing too fast).

ation Material).
g the hole with the

SHEET NO. 93
CREW

losses could.
w into the well and
s held in place.
ould flow to the
cur on their own,
ation and start
be alert at all times

lling too fast).

g the hole with the

Back
INSUFFICIENT MUD GRADIENT SHEET NO: 94
SUPERVISOR

Hazard Description:
While drilling a well the mud gradient (or mud weight) is used as the main way of controlling the well.
As the bit drills through gas or oil it is kept in place by using a just high enough mud gradient or weight.
If the mud gradient is too low, or the hole is not kept full, the gas or oil will flow into the well.
This is called a kick. If gas or oil flows to the surface, this is called a blowout. In both kick and a blowout,
poisonous H2S gas could be released. or the rig catch on fire.
Sometimes by a mistake or accident we do not have sufficient mud gradient and J kick occurs.
To control a kick we have the BOP, which is like a series of valves on the well to stop the well flow.
By circulating mud with increased gradient or weight we can get the well back under control.

Threats to Release Hazard:

1) Using too low a mud gradient or weight causing a gas or oil kick.
2) Failing to keep the hole full causing a gas or oil kick.

Hazard Controls:
1) Mud Properties :-
a) The mud gradient must be as the drilling program has specified.
b) The Mud Tester and Mud Engineer must regularly check the mud gradient during drilling.
2) Supervision :
BHP Drilling Supervisor and Toolpusher must supervise drilling opera tions at critical l stages of well.
3) Procedures :-
a) The Driller must constantly monitor the mud volume to check for gains and looses.
He must use the Pit Level and Return Plow sensors to do this.
The Mud Tester must inform the Driller of any transfers to or from the active pits.
b) The Driller must flowcheck all drilling breaks.
c) The Driller must be informed of any gas peaks and connection gas peaks by Mud Loggers.
d) If the gas or oil levels increase to a high level inform the Driller, Toolpusher and BHP Supervisor.
Consideration should be given to reducing gas by using the degasser while circulating.
e) The Driller must keep the hole full at all times. (Use the Line to fill the hole if it is available.)
4) Pit Drills must be held to train the Driller and crew in identification and responses to pit level increases..

Equipment Checklist:
1) Pit Volume Totaliser. 4) Choke manifold.
2) Return Flow check Sensor. 5) Degasser.
3) BOP, function and pressure tested. 6) Kill mud or Barytes/Calcium Carbonate /Salt to weight up mud.

Supervision Requirement:
Driller for well kick recognition.
BHP Drilling Supervisor and Toolpusher to supers vise critical stages of drilling and well control.

Protection Equipment:
1) All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
2) Emergency Breathing apparatus in case of well kick

Recovery Methods:
1) If pit level gains or well flow is detected, follow the Emergency Well Shut in procedure. Alert the Toolpusher.
2) Follow the Emergency Procedures. Assume the kick contains H2S. Take precautions.
3) In case of injury, give immediate First Aid.
4) Get assistance from the Rig Medic.

INSUFFICIENT MUD GRADIENT SHEET NO: 94

WHAT CAN GO WRONG:

While drilling a well the mud gradient (or mud weight) is used as the main way of controlling the well.
As the bit drills through gas or oil it is kept in place by using a just high enough mud gradient or weight.
If the mud gradient is too low, or the hole is not kept full, the gas or oil will flow into the well.
This is called a kick. If gas or oil flows to the surface, this is called a blowout. In both kick and a blowout,
poisonous H2S gas could be released. or the rig catch on fire.
Sometimes by a mistake or accident we do not have sufficient mud gradient and J kick occurs.
To control a kick we have the BOP, which is like a series of valves on the well to stop the well flow.
By circulating mud with increased gradient or weight we can get the well back under control.

HOW CAN IT GO WRONG

1) Using too low a mud gradient or weight causing a gas or oil kick.
2) Failing to keep the hole full causing a gas or oil kick.

HOW DO WE STOP IT GOING WRONG:

1) Mud Properties :-
The Mud Tester and Mud Engineer must regularly check the mud gradient is as in the program
2) Procedures :-
a) The Driller must constantly monitor the mud volume to check for gains and losses..
He must use the Pit Level and Return Flow sensors to do this.
The Mud Tester must inform the Driller of any transfers to or from the active pits.
b) The Driller must flowcheck all drilling breaks.
c) If you see gas bubbling at then shaker box or oil on the shakers inform the Driller.
The Mud Loggers must tell the Driller of any gas peaks and connection gas peaks.
d) If the gas or oil increases to a high level inform the Driller, Toolpusher and BHP Supervisor.
Ask about starting the degasser.
e) The Driller must keep the hole full at all times.
(If losses start, use the Natih Line to fill the hole if it is available).
During tripping, make sure the hole is kept full. Particularly when handling the drill collars.
3) Pit Drills will be held to make sure the Driller and crew know how to recognize a well kick and what to do
in response to a well kick.

WHAT WE DO IF IT GOES WRONG:

1) If pit level gains or well flow is detected, follow the Emergency Well Shut in procedure. Alert the Toolpusher.
2) Follow the Emergency Procedures. Assume the kick contains H2S. Take precautions.
3) In case of injury, give immediate First Aid.
4) Get assistance from the Rig Medic.

YOUR SUPERVISOR
Toolpusher and Driller.

YOUR SAFETY EQUIPMENT

1) All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Classes.
2) Emergency Breathing apparatus in case of well kick.
 SHEET NO: 94
SUPERVISOR

ent or weight.

and a blowout,

stages of well.

level increases..

Salt to weight up mud.

Alert the Toolpusher.

 SHEET NO: 94
CREW

ent or weight.

and a blowout,

ck and what to do

Alert the Toolpusher.

Back
SHALLOW GAS SHEET NO: 95
SUPERVISOR
Hazard Description:
Shallow Gas is the name given to gas in the well that we have little or no control of. This can happen at
shallow depths. We usually have little control of the gas for one of two reasons.
1) because we have no casing in the well and no BOP, or
2) when casing is set. it is in a weak formation so that when the BOP is closed, gas comes to the surface
outside the casing.
Both result in a gas flow to the surface. Sometimes a diverter is fitted that will send the gas flow away from
the rig. When a well is planned in BHP, checks are made for shallow gas. Engineers put control methods
into the well program if shallow l as is present or suspected. The Driller and crew must be ready and careful
at all times when drilling top hole in a shallow gas well.

Threats to Release Hazard:

1) Drilling into gas at pressure without having any casing in the well.
2) Drilling into gas at pressure with casing in the well, but with the shoe in a weak formation.

Hazard Controls:
1) Mud Properties :-
The mud gradient must be as the drilling program has specified. Kill mud must be ready.
2) Planning and Supervision :-
a) BHP Drilling Supervisor and Toolpusher must plan and supervise drilling operation where
Shallow Gas could be expected.
b) A Shallow Gas contingency plan must be prepared and explained.
3) Procedures :-
a) While drilling, the Driller must constantly monitor the mud volume to check for gains and losses..
He must use the Pit Level and Return Flow sensors to do this.
The Mud Tester must inform the Driller of any transfers to or from the active pits.
b) The Driller must flow check all drilling breaks.
c) The Driller must be informed of any gas peaks detected by Mud Loggers or crew.
d) If the gas levels increase to a high level inform the Driller, Toolpusher and BHP Supervisor.
e) During tripping the trip tank must be used and record kept of hole fill up.
f) The Driller must keep the hole full at all times. (Use the Natih Line to fill the hole).
Extra care must be taken not to swab the well when tripping. Pump out if necessary.
4) Pit Drills must be held to train the Driller and crew in identification and responses to pit level increases..

Equipment Checklist:
1) Pit Volume Totaliser. 5) Choke manifold.
2) Return Flow Sensor. 6) Degasser.
3) BOP (if fined), function and pressure tested. 7) Kill Mud. Reserve Barytes / Calcium Carbonate /
4) Diverter (if fined), function tested. Salt I polymer to make extra kill mud.

Supervision Requirements:
Driller for well kick recognition.
BHP Drilling Supervisor and Toolpusher to supervise critical stages of drilling and well control.

Protection Equipment:
All normal protection equipment, Hard Hat, Cover alls, Safety Boots, Gloves and Safety Glasses.

Recovery Methods:
1) If the well flow is detected, follow the Emergency Shallow Gas procedure. Alert the Toolpusher.
2) follow the Emergency Procedures
3) In case of a blowout, abandon the rig. Assemble at the upwind Emergency Assembly Point
4) In case of injury, give immediate First Aid. If necessary, get assistance from the Rig Medic.

SHALLOW GAS SHEET NO: 95

WHAT CAN GO WRONG:

Shallow Gas is the name given to gas in the well that we have little or no control of. This can happen at
shallow depths. We usually have little control of the gas for one of two reasons.
1) because we have no casing in the well and no BOP, or
2) when casing is set. it is in a weak formation so that when the BOP is closed, gas comes to the surface
outside the casing.
Both result in a gas flow to the surface. Sometimes a diverter is fitted that will send the gas flow away from
the rig. When a well is planned in BHP, checks are made for shallow gas. Engineers put control methods
into the well program if shallow l as is present or suspected. The Driller and crew must be ready and careful
at all times when drilling top hole in a shallow gas well.

HOW CAN IT GO WRONG:

1) Drilling into gas at pressure without having any casing in the well.
2) Drilling into gas at pressure with casing in the well, but with the shoe in a weak formation.

HOW DO WE STOP IT GOING WRONG:

1) Mud Properties :-
The mud gradient must be as the drilling program has specified. Kill mud must be ready.
2) Planning and Supervision :-
a) BHP Drilling Supervisor and Toolpusher must plan and supervise drilling operation where
Shallow Gas could be expected.
b) A Shallow Gas contingency plan must be prepared and explained.
3) Procedures :-
a) While drilling, the Driller must constantly monitor the mud volume to check for gains and losses..
He must use the Pit Level and Return Flow sensors to do this.
The Mud Tester must inform the Driller of any transfers to or from the active pits.
b) The Driller must flow check all drilling breaks.
c) The Driller must be informed of any gas peaks detected by Mud Loggers or crew.
d) If the gas levels increase to a high level inform the Driller, Toolpusher and BHP Supervisor.
e) During tripping the trip tank must be used and record kept of hole fill up.
f) The Driller must keep the hole full at all times. (Use the Natih Line to fill the hole).
Extra care must be taken not to swab the well when tripping. Pump out if necessary.
4) Pit Drills must be held to train the Driller and crew in identification and responses to pit level increases..

WHAT WE DO IF IT GOES WRONG:

1) If the well flow is detected, follow the Emergency Shallow Gas procedure. Alert the Toolpusher.
2) follow the Emergency Procedures
3) In case of a blowout, abandon the rig. Assemble at the upwind Emergency Assembly Point
4) In case of injury, give immediate First Aid. If necessary, get assistance from the Rig Medic.

YOUR SUPERVISOR IS:

Toolpusher or Driller.

YOUR SAFETY EQUIPMENT IS:

All normal protection equipment, Hard Hat, Cover-alls, Safety Boots, Gloves and Safety Glasses.
 SHEET NO: 95
SUPERVISOR

an happen at

s to the surface

s flow away from

ontrol methods
ready and careful

level increases..

alcium Carbonate /
 SHEET NO: 95
CREW

an happen at

s to the surface

s flow away from

ontrol methods
ready and careful

level increases..
Back
SHARP OBJECTS SHEET NO: 96
SUPERVISOR
Hazard Description:
Sharp objects are the source of a lot of minor injuries at the rig and camp site. Most common sharp object
incidents are from nails and wire. Nails are mostly stepped on and wire spraggs catch in poorly protected
fingers and hands. The other common sharp objects are edges of equipment, particularly mud tank gratings.
Most accidents are to hands and feet as small cuts and scratches but there is potential for much worse
injuries if a crew man falls onto a sharp object or edge.

Threats to Release Hazard:

1) Poor housekeeping practices in leaving sharp objects about the rig and camp site.
2) Poor maintenance or construction in leaving sharp objects or edges about the rig and camp site.
3) Failing to wear suitable(able protection equipment when working with sharp objects.

Hazard Controls:
1) Design and Construction
a) When equipment is being built at the rig or camp site, care must be taken to eliminate any sharp edges
or objects on the equipment. Have rounded edges, make sure there are no edges, holes or parts to cut.
catch or trap fingers, hands, arms, legs or feet.
b) Work areas and surfaces should have no sharp edges or objects at any level.
2) Inspection and Maintenance :-
a) Routine inspections must look for sharp objects and surfaces in work areas and on tools.
b) Routine maintenance must remove any sharp objects and surfaces once detected.
3) Communication :-
Supervisors must get the message across to crew members at HSE and Toolbox Meetings on the
procedures of good housekeeping. wearing protection equipment, maintenance safe working practices
to eliminate sharp object incidents.
4) Procedures :-
a) Good housekeeping - remove sharp objects, nails, glass, wire etc.
b) With protection clothing :- leather gloves for handling wire
c) Good inspection and maintenance, find and remove any sharp edges and objects on equipment

Equipment Checklist:
No particular equipment.

Supervision Requirements:
Chief Mechanic, Driller, Roustabout Pusher.

Protection Equipment:
1) All normal protection equipment, Hard Hat, Cover-ails, Safety Boots, Gloves and Safety Glasses.
2) Leather Gloves for wire work.

Recovery Methods:
1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
Clean and cover all minor cuts and scratches.
Infection of cuts can cause serious illness.
SHARP OBJECTS SHEET NO: 96

WHAT CAN GO WRONG:

Sharp objects are the source of a lot of minor injuries at the rig and camp site. Most common sharp object
incidents arc from nails and wire. Nails arc mostly stepped on and wire spraggs catch in poorly protected
fingers and h hands. The other common sharp objects are edges of equipment, particularly mud tank gratings.
Most accidents are to hands and feet as small cuts and scratches but there is potential for much worse
injuries if a crew man falls onto a sharp object or edge.

HOW CAN IT GO WRONG:

1) Poor housekeeping practices in leaving sharp objects about the rig and camp site.
2) Poor maintenance or construction in leaving sharp objects or edges about the rig and camp site.
3) Failing to wear suitable protection equipment when working with sharp objects.

HOW DO WE STOP IT GOING WRONG:

1) Inspection and Maintenance :-
a) Look; for sharp objects and surfaces in work; areas and on tools during work and during rig
and camp inspections. Tell your supervisor or during inspections, put them down on the checklist
b) Sharp objects and surfaces must be removed during maintenance.
2) Procedures :-
a) At all times be alert for sharp objects and edges. Take particular care with nails and wood splinters
on boxes, with gratings and wire rope.
In the workshop area watch out for metal bum from drilling, grinding and cutting.
b) Good housekeeping - remove or eliminate all sharp objects, nails, glass, wire, metal cuttings, etc.
Bend over or remove nails and staples on packaging.
Clean up and dispose of sharp objects correctly, into waste drums and the rubbish skip.
c) Always wear protection clothing when handling sharp objects.
Use leather gloves for handling wire, glass etc.
d) Sharp objects and sharp tools such as screwdrivers and knives should never be carried in pockets.
If you fall or hit something, the tool or sharp object could stab you.

WHAT WE DO IF IT GOES WRONG:

1) Give immediate First Aid.
2) Get assistance from the Rig Medic.
Clean and cover all minor cuts and scratches.
Infection of cuts can cause serious illness.

YOUR SUPERVISOR IS:

Toolpusher, Driller or Roustabout Pusher.

YOUR SAFETY EQUIPMENT IS:

1) All normal protection equipment, Hard Hat, Cover-alls, Safety Boot, Gloves and Safety Glasses.
2) Leather Gloves for wire work
 SHEET NO: 96
SUPERVISOR

mon sharp object

poorly protected
mud tank gratings.
r much worse

e any sharp edges

oles or parts to cut.

orking practices
 SHEET NO: 96
CREW

mon sharp object

oorly protected
ly mud tank gratings.
r much worse

wood splinters

cuttings, etc.

ied in pockets.

Back