- The document discusses polyethylene (PE) pipes, their advantages over other pipe materials, and NEISCO's production of PE pipes.
- Key advantages of PE pipes include high chemical resistance, leak proof joints, flexibility, longevity of 50+ years, and cost savings over other pipe types.
- NEISCO produces PE pipes according to international standards at its factories in Egypt, with sizes ranging from 16mm to 630mm to withstand pressures from 6 to 16 bars.
- The document discusses polyethylene (PE) pipes, their advantages over other pipe materials, and NEISCO's production of PE pipes.
- Key advantages of PE pipes include high chemical resistance, leak proof joints, flexibility, longevity of 50+ years, and cost savings over other pipe types.
- NEISCO produces PE pipes according to international standards at its factories in Egypt, with sizes ranging from 16mm to 630mm to withstand pressures from 6 to 16 bars.
- The document discusses polyethylene (PE) pipes, their advantages over other pipe materials, and NEISCO's production of PE pipes.
- Key advantages of PE pipes include high chemical resistance, leak proof joints, flexibility, longevity of 50+ years, and cost savings over other pipe types.
- NEISCO produces PE pipes according to international standards at its factories in Egypt, with sizes ranging from 16mm to 630mm to withstand pressures from 6 to 16 bars.
- The document discusses polyethylene (PE) pipes, their advantages over other pipe materials, and NEISCO's production of PE pipes.
- Key advantages of PE pipes include high chemical resistance, leak proof joints, flexibility, longevity of 50+ years, and cost savings over other pipe types.
- NEISCO produces PE pipes according to international standards at its factories in Egypt, with sizes ranging from 16mm to 630mm to withstand pressures from 6 to 16 bars.
• The parts to be welded are inserted in the clamps of the
machine and the trimmer
unit is put between the parts. • The ends of the parts to be welded are trimmed till that 100% contact will be obtained between the ends of the parts. • Trimmer is taken out and the heater which was • heated till 220c is inserted between the parts. For the purpose of equalizing the temperatures of each part, at the beginning the parts are heated for a certain period under a pushing pressure of 0.15 N/mm2 • After the time for heating under pressure elapsed, the parts are continued to be heated under a very small pushing pressure of 0.01 Nlmm2 (or zero pressure). • After the pressurless heating period has elapsed, the heater is taken out and the parts are pushed towards each other with a pushing pressure of 0.15 N/mm2. • After the period for pushing without heater under pressure has elapsed, the pressure is released to zero and the parts are leaved to cool down INTRODUCTION: NEISCO is one of the leading water pipe systems Manufacturers in Egypt It has successfully established its own factories in BADR Industrial city. NEISCO product are manufactured according to the international standards and was satisfactorily awarded with an ISO 9001:2008.
" NEISCO is committed to excellence in supplying products and services of the high quality with maximum regard and respect to the environment." NEISCO is consisted of Four major manufacturing factories which are all located in badr Industrial zone.
POLYETHYLENE After the great success in PVC pipes and valve, SF5 company has established its most advanced plant of full automated Extraction lines for High density polyethylene pipes (HDPE pipe). With the most advanced machinery and equipment HDPE pipes are produced. NEISCO is meeting the customer requirements according to EN-12201 -DIN 8075, DIN- 8074 & ISO-4427 Standards. HDPE pipes are used in many applications such as water sewage . :
• High impact and breakage resistance.
• Very high resistance to direct sunlight (uv resistance for tong time this is supplied by ultraviolet light resistance agent mixed to the PE raw material. • There is no need to take protection precautions at the time of installation like cathodic protection. • Availability of connection at a place out of the trench. • Advantage of being not affected from earth movements like landslide , earthquakes etc. • PE pipes require less fittings for connection because they are elastic and in many place they do not • require connection where the other types do. because PE pipes are bendable with a radius of 20 times of its out diameter, the other pipe type do not have this advantage. • advantage of mobilization of the PE pipe production facilities this enable very big saving in transport costs for projects where large diameter pipes are required. • Advantage of higher durability & advantage of easy installation and transport without material loss. • PE pipes do not require concrete block at the place like bending and tee separations. • PE pipe do not require welding characteristics. • Very good adoption to earth movements. • Many different pressure resistance option, PE pipe can be produced resistant to 12 different pressure class from 2.5 bar up to 32 bar. • High resistance to chemical, not affected from corrosion , decaying and abrasion. • Advantage of perfect leak proof no crack no break and no deformation. • Advantage of safe application in irregular surface like sea, river lake passages at place where there sockets etc. • Availability of more than one connection method (butt welding, electro fusion welding , push fit sockets etc.) • Advantage of having perfectly smooth internal surface because of this advantage of PE pipes in comparison to the other pipe types this brings considerable saving in the overall cost of the line and the services costs. For nearly 50 years, POLYETHYLENE (PE) has been used to transport fluids, its ability to withstand harsh chemicals without corrosion and leak as well as the tight installation, POLYETHYLENE (PE) has been regarded as the ideal material for the gas industry, the continuing technological improvement of POLYETHYLENE materials has resulted in the rapid growth of numerous usages of POLYETHYLENE (PE) in both water and gas industries since The early '70's. POLYETHYLENE (PE) is now the material of choice, it is superb in resisting corrosion. additionally, butt welding pe joints offer leak-free connection which out Perform any other competing materials in terms of reliability and longevity, not to mention there Markable savings on the installation costs and life of the materials. These improvements in pe materials resulted for the water industry to adopt it for its pressure transmission network, the improvements are mainly the development of PE80 and PEIOO. In this catalogue, PEIOO will be the basis of the discussion, although some references will be made for PE80. Why opt for high performance POLYETHYLENE (PEIOO)? POLYETHYLENE (PE 100) is considered as the most heavy duty amongst other types of pe pipes. compared to not Produce, PE 100 is best used for water & gas mains with its maximum working pressure, it has enhanced toughness, higher permissible design strength and improve desistance to rapid crack propagation, "high strength" HDPE (PEIOO) pipes offer the water engineer substantial benefits in performance efficiency and economy of its use. PE100 pipes are also used in various applications such as: • Portable water line • sewage pumping mains • fire mains • chilled water • submarine pipe lines • industrial and chemical applications HDPE (PE 80) Production Range: DN (16 mm : DN 630mm)Pressure Rating: ( 5bars - 12.6 bars )
HDPE (PE 100)
Production Range: ( DN 16 mm - DN 630mm)Pressure Rating : (6 bars - 16bars) Production Standard British Standards : EN 12201
Wide Application • Potable water • Sewage & Drainage ‘Transport of slurry • Domestic Gas • Strom water Drainage • Irrigation Relationship Between SDR & PN:
WHY POLYETHYLENE? Because of its high resistance for corrosion & flexibility HDPE has features & characteristics ;some of them are as follow : • High resistance to attack form various types of chemical,No electrochemical corrosion • Perfect leak proof; No crack No break and No deformation. • Excellent burst strength properties. • High impact and breakage resistance. • Light weight, easy installation & transportation without materials lost. • Minimum service life over 50 years under normal condition. Pipe Length “ Straight Pipes Pipes are available in 6 meter & 12 meter effective length, Special Length is Available on Request.
” Coil Pipes Standard Coiled length are 50, 100 & 150 meters. Unless Special Order is done.
Fittings A Wide Range of fittings are available such as Elbow, Tee, Wyes, Reducers & End caps for both Pressure and Non Pressure Application.
Jointing Methods : • Butt welding Method • Electro fusion Welding • Flange joints • Mechanical Coupler • Push-Fit Socket Connection • Fabrication fitting for Non pressure application. HDPE Pipes as per ISO 4427-2007 ,Egyptian Standard 1832 & DIN 8074 i 807S Material: HDPE/ PE 100 (Design Stress 8.0 N/mm2) Pipe Series S-12.5 s -10 S -8 S -6.3 SS Size Standard Dimension Ratio
SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11
Pressure Class
DN PN 6,3 PN 8 PN 10 PN 12.5 PN 16
D E ML E ML E ML E ML E ML mm mm Kg/m mm Kg/m mm Kg/m mm Kg/m mm Kg/m
- The manufacturer's name. - The standard to which it conforms. - Outside diameter X wall thickness. - Material designation PE 1 00 or PE 80, SDR Value. - Date of Manufacturing. : The curve in the figure below shown the change in the physical properties of PE 100 pipes time. The production design of PE 100 pipes is done for a services life of 50 years so the minimum services life of PE 100 pipes is minimum 50 years. The manufacturing of PE pipe is a continuous process that necessitates strict and accurate control of both materials and equipment to achieve the required quality. A range of quality control tests recommended in the relevant standards is applied within the scope of a quality assurance system in accordance with BS EN ISO 9001/2000, and IS0 14001.
