Service Manual

JBL FLIP3 (S/N starting with ND)

Bluetooth Portable Speaker

Black Grey Teal

Yellow Blue Red

Orange Pink
CONTENTS
Technical Specifications 2
Safety Instruction, Warning & Notes 3
Reset Instruction 4
Set Block Diagram 5
Set Wiring Diagram 6
Disassembly Instruction 7
Schematic Diagrams 8
PCB Layout Diagrams 9
Mechanical Exploded view 10
Spare Parts List 11
Revision List 12

Released Global Quality 2015 Harman Consumer Group, Inc. Rev 1.3 Nov./2015
8500 Balboa Boulevard
Northridge, California 91329

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 2-1

Technical Specifications

1 Audio Section

1.1.1 Speaker Output

Description Specification
Rated Output Power 2 x 8W +-10% (Measure before power limiter at 1% THD).
Please refer to Acoustic Design Specification.
Input Sensitivity Aux : 370mV +/- 10%
Wireless input:-9dBfs +/-1dB
Input Overload Aux : 1V rms
BT: 0dBFS
Auto Turn On Input Sensitivity @1KHz, Typical : 2mV Limit : 4mV
@100Hz Typical : 10mV Limit :15mV
Frequency Response (Output Power) Aux_in : 40Hz to 20KHz +/- 1dB (EQ setting is disable)
BT: 20Hz to 19KHz +/- 1dB (EQ setting is disable)
Frequency Response (Output Power) with TBC
EQ setting
THD+N at 1W <0.5%@100hz/7khz, else<0.3%
THD+N at Rated Output Power <1%

Signal-to-Noise ratio at Rated Output Power 80dB (A-Weighted)

Channel Separation 45dB @100Hz
50dB @1KHz
45dB @10KHz

Channel Crosstalk 80dB @100Hz

75dB @1KHz
70dB @10KHz
Inter Channel Gain Difference <0.5dB

Residual Noise 80nW

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 2-2

1.1.2 Microphone

Short Circuit Protection at Output Stage The amplifier should be protected so that no functional failure
occurs when it is operated with a short across its output stage
for 2 minutes. The amplifier should recover after removing the
short condition.
DC Offset Protection The amplifier with output power of higher than 50W per channel
must ensure that no DC is available at its output in normal mode
as well as abnormal/faulty condition mode.
Thermal Protection There should not be any breakdown or activation of any
protection circuit during the entire thermal profile test. Refers to
the Thermal Profile test stated in Reliability Test Plan for
Multimedia Powered Speaker System.
Output Power Duration FTC requirement:
Warm-up or preconditioning period at 1/8 power for 1 hour,
followed by 5 minutes of continuous Rated Output Power (ROP).
Channels in the same frequency range are tested at ROP.
Subwoofer is tested separately.

IEC requirement :
Output power distortion limited of 60 sec
Short-term maximum output power of 1 sec
Long-term maximum output power of 1 minutes
Temperature-limited output power infinitely

1.2 USB Section

Reference : USB-IF USB 2.0 Electrical Test Specification Version 1.03 dated January, 2005

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 2-3

1.3 Bluetooth Section

1.3.1 General

Description Specification
Bluetooth Standard Version 4.1
Frequency Band 2.402 – 2.480 GHz
Host Interface UART
Profile Supported HFP (Audio Gateway and Handsfree)
A2DP (Advanced Audio Distribution Profile)
AVRCP (Audio/Video Remote Control Profile)
Refer SRD
Audio Codec SBC (Subband Codec)
Data Rate 2.1Mbps (over the air)
300Kbps (over UART)
Antenna External
Certification CE, FCC, BQE

1.3.2 Transmitter Performance @BDR Mode

Description Specification
Maximum Transmit Power @ antenna 0 ~ 4dBm(class II)
connector
Power Control Maximum Power Step <=8dB
Minimum Power Step >=2dB
Initial Carrier Frequency Shift +/- 75KHz
Carrier Drift
- Drift Rate +/- 20KHz/50us
- Drift (Single Slot Packet) +/- 25KHz
- Drift (Three Slot Packet) +/- 40KHz
- Drift (Five Slot Packet) +/- 40KHz
Modulation Characteristic
- F1avg 140KHz – 175KHz
- F2 Max Pass rate >=115KHz
- F1/F2 Ratio >= 0.8

1.3.3 Receiver Performance

Description Specification
Single Slot Sensitivity @ <=0.1%BER <= -85dBm
Multiple Slot Sensitivity @ <=0.1%BER <= -85dBm
Maximum Input Level @ <= 0.1% BER >= -20dBm

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 2-4

1.3.4 Transmitter Performance @EDR Mode

Description Specification
Relative transmit power @ antenna -2 to 1 dBm
connector
EDR Carrier Frequency Stability and _ǵ0_.+]
Modulation Accuracy
_ǵL_.+]
_ǵ0+ǵL_.+]
506'(90
'(90
3HDN'(90
EDR differential phase encoding >=99%

1.3.5 Antenna Performance

Description Specification
Antenna VSWR Typical : 1.5 Limit : 1.7
Antenna Return Loss Typical: -14dB Limit :-12dB
Antenna Radiation Efficiency >= 40%

1.4 Hands free section

1.4.1 Test equipment

1.4.2 Audio Performance

Description Specification
Send Loudness Rating (SLR) Typical : 13dB
Limit : +/- 4dB
Receive Loudness Rating (RLR),Max >-13dB
Receive Loudness Rating (RLR),Normal Typical : 2dB
Limit : +/- 4dB
Weighted Terminal Coupling Loss (TCLw), 40dB
volume is set at Max
Weighted Terminal Coupling Loss (TCLw), 47dB
volume is set at normal

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 2-5

1.5 Battery Section

1.5.1 General Specification
Description Specification Standard and Method of
Measurement
Typical Capacity 3000mAH
Charge Voltage 4.2V
Output Voltage Typical : 3.7V Limit : 4.2V No Load Condition
Cut Off Voltage Typical : 3.0V Limit : 2.8V
Standard Charging 0.5C Constant current charge to 4.2V
Method (+/- 0.05V), then constant voltage
4.2V charge till charge current decline
to <= 0.05C
Charging Time 3 hour (Standard Charging)
Maximum Charge 1.0C
Current
Standard Discharge Discharge current of 0.5C with 3.0V
Method cut-off after standard charging.
Maximum Discharge 2.0C
Current
Overcharge Current 12A
Protection
Cycle Life Typical : 80% of initial capacity Continuous standard charge and discharge
Limit : 75% of initial capacity for 500 cycles. The capacity is measured at
the end of 500 cycles
Capacity Retention Typical : 90% of initial capacity Fully charge the battery at 23 +/-5°C, then
Limit : 85% of initial capacity stored it at an ambient temperature for 60
days. Measured the capacity after 60 days
storage with 0.5C discharge at 23 +/-5°C as
retention capacity.
Continuous Charge No leakage, no visible evidence of The battery discharged at 0.5C 23 +/-5°C,
Test electrolyte loss, no explosion and no then fully charged and held at the specified
fire. end of charge voltage for total period of 30
days.
Over Charging No leakage, no visible evidence of The battery fully charged at 0.5C 23 +/-5°C,
Discharging electrolyte loss, no explosion and no discharge the battery at constant 0.5C, until
fire. battery circuit terminates discharge or at 0V,
then charge the battery with 0.5C until
battery circuitry terminates charge or at
4.2V. Repeat the cycle for 30 times.
Short Circuit No explosion, no fire, maximum The battery to be fully charged with
temperature of battery surface should standard charging condition, and short the
not exceed 150°C positive and negative terminal with wire
resistance = 30 mOhm.

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 BDS 270 / BDS 570 3-1 harman/kardon
Important Safety Instructions
1. Read these instructions.
2. Keep these instructions. CAUTION
3. Heed all warnings.
4. Follow all instructions. RISK OF ELECTRIC SHOCK. DO NOT OPEN.
5. Do not use this apparatus near water.
6. Clean only with a dry cloth.
7. Do not block any ventilation openings.Install in accordance with the manufacturer’s instructions.
8. Do not install near any heat sources such as radiators, heat registers, stoves or other apparatus (including
amplifiers) that produce heat.
9. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one THE LIGHTNING FLASH WITH AN ARROWHEAD SYMBOL,
wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO
third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for ALERT THE USER TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S
replacement of the obsolete outlet. ENCLOSURE THAT MAY BE OF SUFFICIENT MAGNITUDE TO
10. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles and the CONSTITUTE A RISK OF ELECTRIC SHOCK TO PERSONS.
point where they exit from the apparatus.
11. Only use attachments/accessories specified by the manufacturer.
12. Use only with the cart, stand, tripod, bracket or table specified by the manufacturer or sold with the
apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid
injury from tip-over.
13. Unplug this apparatus during lightning storms or when unused for long periods of time.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL
14. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged TRIANGLE IS INTENDED TO ALERT THE USER TO
in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into the THE PRESENCE OF IMPORTANT OPERATING AND
apparatus, or the apparatus has been exposed to rain or moisture, does not operate normally or has been dropped. MAINTENANCE (SERVICING) INSTRUCTIONS IN THE
15. Do not expose this apparatus to dripping or splashing and ensure that no objects filled with liquids, such as vases, LITERATURE ACCOMPANYING THE PRODUCT.
are placed on the apparatus.
16. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC
receptacle. WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC
17. The mains plug of the power supply cord shall remain readily operable. SHOCK, DO NOT EXPOSE THIS APPARATUS TO RAIN OR
MOISTURE.
18. Do not expose batteries to excessive heat such as sunshine, fire or the like.

For Products That Transmit and For Canadian Model Caution:

Receive RF Energy: This Class B digital apparatus complies with Canadian This product uses a laser system. To prevent direct exposure
ICES-003. to the laser beam, do not open the cabinet enclosure or defeat
FCC Regulations (USA Only) any of the safety mechanisms provided for your protection.
DO NOT STARE INTO THE LASER BEAM. To ensure proper use
FCC Information For Users Modèle pour les Canadien of this product, please read the owner’s manual carefully and
This device complies with Part 15 of the FCC Rules. Operation retain it for future use. Should the unit require maintenance
Cet appareil numérique de la classe B est conforme à la or repair, please contact your local Harman Kardon service
is subject to the following two conditions: (1) This device norme NMB-003 du Canada.
may not cause harmful interference; and (2) this device must center. Refer servicing to qualified personnel only.
accept any interference received, including interference that
may cause undesired operation. For Products with Radio Receivers For Products That Include Batteries:
Radio and Television Interference That Can Use an External Antenna:
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15
CATV or Antenna Grounding
of the FCC Rules. These limits are designed to provide If an outside antenna or cable system is connected to this
reasonable protection against harmful interference in a product, be certain that it is grounded so as to provide some
residential installation. This equipment generates, uses and protection against voltage surges and static charges. Section
can radiate radio frequency energy and, if not installed and 810 of the National Electrical Code, ANSI/NFPA No. 70-1984,
used in accordance with the instructions, may cause harmful provides information with respect to proper grounding of the Instructions for Users on Removal and Disposal of
interference to radio communications. However, there is no mast and supporting structure, grounding of the lead-in wire Used Batteries.
guarantee that interference will not occur in a particular to an antenna discharge unit, size of grounding conductors, CAUTION
installation. If this equipment does cause interference to radio location of antenna discharge unit, connection to grounding
or television reception, which can be determined by turning electrodes and requirements of the grounding electrode. Risk of explosion if battery is incorrectly replaced.
the equipment off and then on, the user is encouraged to try Replace only with the same or equivalent type.
to correct the interference by one or more of the following Note to CATV System Installer: Alkaline batteries are considered nonhazardous.
measures:
This reminder is provided to call the CATV (cable TV) system Rechargeable batteries (i.e., nickel cadmium, nickel metal-
• Increase the separation between the equipment and installer’s attention to article 820-40 of the NEC, which hydride, lithium and lithium-ion) are considered hazardous
receiver. provides guidelines for proper grounding and, in particular, household materials and may pose an unnecessary health
• Connect the equipment to a different outlet so that the specifies that the cable ground shall be connected to the and safety risk.
equipment and receiver are on different branch circuits. grounding system of the building, as close to the point of
cable entry as possible. In the European Union and other locations, it is illegal to
• Consult the dealer or an experienced radio/TV technician dispose of any battery with household trash. All batteries
for help. must be disposed of in an environmentally sound manner.
NOTE: Changes or modifications not expressly approved For CD/DVD/Blu-ray Disc™ Players: Contact your local waste management officials for information
by Harman could void the user’s authority to operate the regarding the environmentally sound collection, recycling and
equipment. disposal of used batteries.
To remove the batteries from your equipment or remote
IC Statement and Warning (Canada Only) control, reverse the procedure described for inserting
This Class B digital apparatus complies with Canadian ICES- batteries in the owner’s manual.
003. Cet appareil numérique de la classe B est conforme à la For products with a built-in battery that lasts for the lifetime of
norme NMB-003 du Canada. the product, removal may not be possible for the user. In this
case, recycling or recovery centers handle the dismantling of
the product and the removal of the battery. If, for any reason, it
2 of 86 becomes necessary to replace such a battery, this procedure
must be performed by authorized service centers.

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 -2

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called

Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and

semiconductor "chip" components.

The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on

your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device,

which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to

prevent electrostatic charge build-up or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges

sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement

ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the

chassis or circuit assembly into which the device will be installed.

CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together

or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices.

Each precaution in this manual should be followed during servicing.

Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with

, use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the

parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably

insulated from the supply circuit before retuming the product to the customer.

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 3 -3

SAFETY PRECAUTIONS

The following check should be performed for the continued

protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water

pipe, conduit, etc.) by connecting a leakage current tester
between the earth ground and all exposed metal parts of the
appliance (input/output terminals, screwheads, metal
overlays, control shaft, etc.). Plug the AC line cord of the
appliance directly into a 120V AC 60Hz outlet and turn the
AC power switch on. Any current measured must not exceed
o.5mA.

Reading should
not be above
Leakage
0.5mA
Device current
under tester
test

Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter Earth
plug as required) ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A
POTENTIAL SHOCK HAZARD AND MUST BE
CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.

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 4

HW reset:
Hold down the buttons “Bluetooth & VOL+ & VOL-” for 2 seconds key in Power On mode.

Factory reset:
Hold down the buttons “Phone & VOL+” for 5 seconds in Power On mode.

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 5
SET BLOCK DIAGRAM

• BC8670
Release Power
LM13700/JRC1
32Mbi /A ack detect
3700 me LM393
t SPI
Audio
Aux_in flash 4ohm x2
detect TI
OP OP
BT BA4510 BA4560 Class D
8W x2
Antenna TPA3130

Mic1 Audio Power Led

switch JBL Link LED
BT Module(BM870) Power key and BT led
CSR8670 other keys
(BT and MCU) I2C
16 bit I2C V+/V- key
Charge I/O
USB upgrade status Expander Ba ery
D+/D- LEDs
Control
chargingg Ba ery
Ba ery detect
Input
Voltage Charger Boost
Detect MP2637 MPS 10V 10V for Amp /lm13700
On/off
MP3428 On/off
switch
switch
5V
On/Off LDO 3.3V Audio Signal:
Micro USB 3.7V switch SD35
Power Signal:
1.8A/0.5A/ 3000mAH
Control Signal:
1A

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 6
SET WIRING DIAGRAM

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 7-1

ToolsList

序号 名称 备注
(Number) （Name） (Remark)

小号电批头
1 2
Screw
1 2.0
driver
（small）

中号电批头
Screw
2 30
3.0
driver
（middle）

一字螺丝刀（包美纹胶纸）’-
一字螺丝刀（包美纹胶纸）
3 翘刀Knife 3 4
’typeknife(wrappedbytape)

电批
electrical
4
screw
driver

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 7-2

1.先用翘刀沿着网罩与双色件间隙（按键面对 2.再用翘刀沿着网罩与双 双色件间隙（靠近按键 3.将网罩取出Takeoffthegrille.

面）从上往下稍微翘起Openthegrille
面）从上往下稍微翘起Open the grille 面）从上往下稍微翘起O Openthegrille
Open the grille
carefullyusingscrewdriverbasedonthe (closetobuttons)careffullyusingscrew
direction. driverbasedonthedirection.
5 2
6

Z型电批
批 Z type screw driver

1 2 Wrapping body 1 3 4
3 4
5.用电批将双色件正面如上图6颗螺丝Take
4.用Z型电批将产品双色件两头的4颗螺丝取下
4 用Z型电批将产品双色件两头的4颗螺丝取下 off the 6 screws
offthe6screws
（批头用2.0）Takeoffthescrewsas
showedattwoends. 6.取下并将双色件拆除（批头用2.0）Take
offthewrappingbody
ff th i b d

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 7-3

3 3
1 1 6 5 2
4 4

6 6

5 2 5 2

1 3 4

6.将灯板软胶垫撕扯取掉（底部备3M胶纸） 左辐射器 右辐射器

Takeofftherubberpart
8.用电批将电池支架6颗螺丝取下如上图示位
7.用电批将左右辐射器如 如上图共计12颗螺丝取 置（批头用2.0），并将电池支架取下Take
下（批头用2 0）Take o
下（批头用2.0）Takeo off the screws at
offthescrewsat off the screws as showed and take off
offthescrewsasshowed,andtakeoff
twoendsasshowed thebatterycover

3 2 7 6

1 4 5 8

9.将LED灯板及按键板的13PIN及6PIN排线
9 将LED灯板及按键板的13PIN及6PIN排线
（FPC），拔拆方法为将贴片FPC插座扣位90°
翻起后再将排线取出，再将PCB板取下（底部
备3M胶）Take off the 13pin cable and 6pin
备3M胶）Takeoffthe13pincableand6pin 10.用电批将左右喇叭共计
10 用电批将左右喇叭共计 计8颗螺丝取下（批头 11 先将腔体左侧电池5P排插线从主板上取下
11.先将腔体左侧电池5P排插线从主板上取下，
cable,andtakeofftheLED/KEYboard 用3.0），并将喇叭排插线 线从主板上取下Take 再用翘刀将PCB板两边固定黄胶翘开清理干净
off8pcsscrewsandta
akeoffthespeaker Takeoffthe5pincablefirstlyandclean
cable
bl th l
theglueasshowedinyellow
h di ll

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 7-4

12.先将腔体右侧3P及13P排线（FPC）及麦克 13.将PCB板从腔体左边向 向右（从电池排线端

风2P AUX板3P排插线从主板上取下 再用
风2P、AUX板3P排插线从主板上取下，再用 往另 方向推）推出后将
往另一方向推）推出后将 将AUX连接板4P排插
翘刀将PCB板两边固定黄胶翘开清理干净Take 线取下PushthePCBAasthedirection
offthe3pin,13pincable,2pinmiccable eoffthe4pincable
showedandthentake
and3pinmiccable,andthencleanthe
d3 i i bl d th l th
glueasshowedinyellow

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 8
1 2 3 4 5 6 7 8

VCC_AMP_10V OP_lim_10V OP_lim_ref OP_lim_10V lim_ref

VCC_BT_OP BT_OP_REF
VCC_switch_3V3
R717 R715 R718
R709
R704 5.1
22k/NC 22k/NC
4.7 OHM/NC 22UF/NC 22UF/NC
22k
C765 C705 C716 C717 C780 C719
C704 C715 R716 C718 R719 C720
C766 R710 C706 10UF/NC 100NF/NC 22k/NC 22UF/NC 100NF/NC 22k/NC 100NF/NC
1NF 10UF 100NF 22k 10UF 100NF 6.3V 6.3V 16V 6.3V
10V 10V 16V

A AGND AGND AGND A

R706
OUT_1
NC/0 ohm

lim_ref
2.43k/NC
C707
R730
51/NC
47pF
C721 R728
2.43k/NC
AGND
R705
22k
82pF/NC R726
6.8K/NC
AGND C711 54.9k/NC 10V R732
R713 56k/NC
1uF OP_lim_10V
C770 390PF/NC 4.7UF/NC 909K/nc
56k/NC
R722 C724 OUT_1
1k/NC AGND R755
1

8
R720 R724 C764
4

2
U10A 10UF/nc 1%

IN1+

IN1-

V-
OUT1
AMP_BIAS_IN1

D_BIAS_1

BUFFER_IN1

BUFFER_OUT1
4

R711 NJM4580V C726 Q19

V-
BT_SPK_LP C700 4.7UF 2
15K R700 22k C710 A 1 470PF/NC AGND 1 2SA1162
VCC-

OUT1
PIN1

NIN1

47pF 3 AGND NC 12K/NC

R733
V+
OP_lim_10V C733
VCC_BT_OP OP_lim_ref BA4560
SATT_BIAS
8

3
BT_SPK_LN C701 4.7UF R701 15K AGND 1% 1% U13A R751
A

U11 13k/NC lm393/nc 10K/nc

BT_OP_REF U10B U12 3 1%
-
C769 390PF/NC 5 NJM13700 R753 1
B

SATT_BIAS
AMP_BIAS_IN2

+
7 2

BUFFER_OUT2
C713 B
BUFFER_IN2
6 AGND
NC 91K/NC 100K/NC
VCC+
OUT2

D_BIAS_2
NIN2
PIN2

B OP_lim_10V B
R734
OUT2

BA4510 SSOP8 R735

IN2+

IN2-

R712 C709 R721 OP_lim_10V 1% C734

V+

56k/NC
5

AGND C714 22k 47pF 22k 1% NC

NC C727
R707 R714
16

15

14

13

12

11

10

470PF/NC C730 C731 C732

BT_SPK_RN C703 4.7UF R703 15K C712 56k/NC 4.7UF/NC NC 10UF/nc 100NF/nc 100NF/nc
54.9k/NC 1k/NC 10v 16V 16V
1uF C725 OUT_2
6.8K/NC
C708 AGND
C767 390PF/NC R723 R725 R752
C728
2.43k/NC
47pF AGND
R708
OUT_2
BT_SPK_RP C702 4.7UF R702 15K C722 82pF/NC
10V R727 10UF/NC
NC/0 ohm 51/NC

3
10V

C768 390PF/NC R729 C729 BAT54C/NC

lim_ref
2.43k/NC

1
100NF/NC
R731 AGND

SPKRN

SPKLN
OP_lim_10V

VCC_AMP_10V

L701
VCC_AMP L705
100 @ 100MHz
C737 C738 1 2
220UF + 100NF C739
+ C736 R749
C735 R747 C753
220UF 16V 16V 1NF C751 330PF
100NF 16V 0.68UF 1% TP23
16V 22 25V
AMP_SDZ
C AGND C755 330PF C
J3
AGND SPKRP
R748 1
AGND R738 1K 330PF
AGND 2
U6 C752 330PF AGND
22 C754 3
C740 1UF 1 32 C756 SPKRN
MODSEL PVCC 0.68UF
OUT_1 2 31 B 3B-EH-A
SDZ PVCC 25V
R754 0 OHM 3 30 220NF C759
FAULTZ BSPR
4 29 L706 R750 TP24
RINP OUTPR
C741 1UF 5 28 3.3 OHM
AGND RINN GND AGND
6 27 25V 1 2
PLIMIT OUTNR
C742 1uF GVDD 7 26
AGND GVDD BSNR
R739 8 25 C758 220NF
GAIN/SLV GND AGND
C743 R756 9 24
AGND GND BSPL
OUT_2 L_in_3130 10 23 25V C757
LINP OUTPL
1UF 11 22
LINN GND AGND
Mute 12 21
MUTE OUTNL
Thermal Pad

13 20 C760 220NF
AGND AM2 BSNL
C744 1UF 14 19 25V
AM1 PVCC
15 18 L704 TP25
AM0 PVCC
VCC_AMP 16 17 220NF
SYNC AVCC
25V 1 2
AGND TPA3130D2 C746 J6
R744
33

R170 C747 R745 SPKLP

47K 0.68UF 3.3 OHM 1
22 25V 1% AGND 2
330PF
3
C749 SPKLN
AGND
330PF B 3B-EH-A
3

AGND VCC_AMP C745

Q20 R743
C761 16V C750 TP26
R758 MMBT3904
AMP_MUTE 1 220UF + C763 C762 330PF
22
330PF
10K 1%
16V 100NF 1NF L703 R746
C748 3.3 OHM
2

R757 1 2 0.68UF
100K 25V

AGND

D D
AGND

Title

Size Number Revision

A2
Date: 2015/3/17 Sheet of
File: D:\e\..\AMP(20150227).SchDoc Drawn By:

1 2 3 4 5 6 7 8

Downloaded from www.Manualslib.com manuals search engine

 4 3 2 1
PROPRIETARY INFORMATION - THESE DOCUMENTS AND THE INFORMATION MTP3401N3 MTP3401N3 REVISION HISTORY
CONTAINED THEREIN ARE PROPRIETARY AND ARE NOT TO BE REPRODUCED
OR DISCLOSED TO OTHERS FOR MANUFACTURE OR ANY OTHER PURPOSE EXCEPT VBAT_1

VBAT_DCIN_DETECT
2 3 USB+5V 2 3 Q16
THOSE SPECIFICALLY AUTHORIZED IN WRITING BY HARMAN INTERNATIONAL REV ECO CHECKED DATE
R141 Q18
47k R142 R144 R145 0.1 first release MC Lee 2014 Sep 4
220k 47k 470k
1

1
AGND AGND
VBAT_DET 10NF DC_detect
3

3
10V 10K

D J1
GND
4
AGND C116 C117
VBAT_DCIN_DETECT
1
Q17
MMBT3904
R143
100K C122
10NF
C123 R150
1
Q15
MMBT3904 R146
100K
C127
10NF
10V
C128
10NF
10V
VCC_BT
D
3
GND NC NC 10V
2 AGND 10K
GND R100 R180
1 R149
RF
2

2
100k Mark
0 OHM
ATOM Mini RF CONN 1: 3od 0:TCL
5% R181
DC_detect AGND HW_DET
AGND
AGND VBAT_DET 5% BT_SPK_RP AGND AGND
NC
VCC_switch_3V3 R108 3.3K BT_SPK_RN

BT_SPK_LP
R107 BT_SPK_LN
R135 C113 3.3K 5%
10 ohm 10NF
5% 10V AGND
Microphone_in BT_1V8 VCC_switch_3V3
Mic_BIAS_A
74
73
72
71
70
69
68
67
66
65
64
63
62
61
2

U1
BM880F3 R185 R184
V+
NO1

ANT
GND

GND

GND
GND

GND
AIO1
AIO0

SPKR_RP

SPKR_LP
PCM_CLK

SPKR_RN

SPKR_LN

MIC_BIAS_A

Aux_in_mic_com1
3 10 0 ohm NC
COM1 NO2
VCC_BT
TP47
AUX_in_mic_Ctr
4 SW1 9 Aux_in_mic_com2 C118
I
IN1 COM2
SD20 10V 10UFAux_in_mic_com1

C AUX_IN_L 5 8 AUX_in_mic_Ctr 5% 1 60 BT_VDD_MEM

C
GND

NC1 I
IN2 AGND PCM_SYNC MIC_BIAS_B
NC2

100k R112 2 59 R123

PCM_OUT MIC_LP 27K
3 58 C110 10UF 10V
PCM_IN MIC_LN AGND
4 57 10V C115 10UF Aux_in_mic_com2
AGND GND MIC_RP R122
6

VCC_BT BT_SPI_CLK 5 56 10V 10UF C114 VCC_audio_3V3 Audio_Detect

SPI_CLK MIC_RN

3
AUX_IN_R BT_SPI_MISO 6 55 R188
SPI_MISO GND AGND Q12 1K
BT_SPI_CSB 7 54 10K Boost_EN
SPI_CS# PIO24 2SC2712
BT_SPI_MOSI 8 53 1
R147 SPI_MOSI PIO22
AGND 9 52 VREG_EN D750
100k AGND GND VREG_ENABLE R111 C121
10 51 BT_VDD5 2
RST# VDD5 R153 12K R120 3.3NF
Charge_in_EN 11 50 VCC_BT VCC_switch_3V3 3
UART_RTS# CHG_EXT

2
12 49 R781 NC 2.2M 1 25V
UART_CTS# VBAT_SENSE L105 150K
13 48 1.5UH
UART_RX VBAT
3

3
Q14 C105 14 47 C100 C101 C102 33 BAT54C
1uF UART_TX VOUT1V8 BT_1V8 Q11 R121
MMBT3904 R151 PWR_LED_white 15 46 BT_VDD_MEM R148 C103
6.3V LED0 VDD_MEM C107 2SC2712 1M
1 10K BT_blue_LED 16 45 100NF 1NF 10NF 10UF AUX_R_CH 1
LED1 VDD_PADS
JBL_link_white_LED 17 44 10V 6.3V
LED2 GND R782 C133
HW_DET 18 43 16V 1uF
PIO0 USB_D- ESD0603V12C03 1uF
AGND AMP_MUTE 19 42 6.3V
PIO1 USB_D+
2

2
AUX_in_mic_Ctr R161 1k 20 41 6.3V
PIO2 GND
21 40 AGND AGND AGND VCC_audio_3V3
PIO3 I2C_SDA AGND
SW_POWER 22 39 AGND AGND
PIO4 I2C_SCL R114
AGND AMP_SDZ 23 38 AGND
TP27 PIO5 PIO28
R102 22 USB_D-
TP28 12K
1% 1% AGND AGND
3.32K OHM 0 OHM R110
R101

3
2.2M
PIO10
PIO11
PIO12
PIO13
PIO14
PIO15

PIO27
PIO25
PIO26
PIO23
PIO21

J7 R128 22 USB_D+ 33
GND
PIO8
PIO9

R129 Q10
L101 82nHAUX_R_CH 10V C120 10UF AUX_IN_R R106 C104
1

B
L102 82nH AUX_L_CH 1 2SC2712
2 R32
3
AUX_L_CH 10V C80 10UF AUX_IN_L I2C_DAT0 R126 33 OHM I2C_DAT
B
24
25
26
27
28
29
30
31
32
33
34
35
36
37

0 OHM 1uF R783 C124

R118 1% 1% R137 33 OHM I2C_CLK 6.3V ESD0603V12C03 Microphone_in
TP34
2

C180 3.32K OHM R72 R113 5%

C181 I2C_CLK0 4.7k R103 100NF
1.5NF 1.5NF 6.8K OHM 1% 6.8K OHM AGND R104 4.7k 16V
10V 1% VCC_BT
10V R162 33 OHM CHARGE_in_STATU(/CHG) AGND
J4
TP29 R115 R109 L103
VBAT_DCIN_DETECT R138 33 OHM I2C_INT MIC_BIAS_A
1
R139 I2C_RESET 15nH
1k 2.2k 2
AGND AGND Audio_Detect SYS_PWR_SHUTDOWN 33 OHM
AGND AGND Deep_Sleep C156 B 2B-ZR
USB+5V C155 C125 C126
R163 10nF 15PF 39PF TP35
BT_VDD5 10UF
25V 25V 25V
10 ohm
TP30
C129 C130 C131 C132
VCC_BT AGND AGND
TP31
1NF 10UF 47pF 47pF AGND AGND

USB+5V C183
R133 100NF Cannot open file M:\02
VREG_EN 47k
R131 16V Department\19 Harman Consumer Group
J5
0 OHM
VREG_EN HARMAN INTERNATIONAL HCG_Engineering\Service\PC
5% B\Design_Template\Sch Shenzhen, Guangdong, China
3

1 0805 template
USB_D- AGND C108
2
3
USB_D+ C109 Q8 1 NAME DATE TITLE
A 4
B 4B-PH-K-S
470k
R132
1uF FDV301N
220nF
6.3V CREATED Alan Sun 2014 Sep 05
A
2

R134 470k
R130 CHECKED MC lee 2014 Sep 05
0 OHM TP32
AGND AGND SIZE DRAWING NO. REV.
5%
0805 TP33
B
AGND AGND
Mark SCALE: CAD FILE: SHEET OF

4 3 2 1

Downloaded from www.Manualslib.com manuals search engine

 1 2 3 4 5 6 7 8

A A

VCC_switch_3V3

R136
VCC_IO_expander_3V3 10
AGND

AGND
R155 R156
C151 4.7K 4.7K C152
100NF 100NF C135
AGND
U2
100NF
I2C_INT 1 24 C134 1NF
/INT VCC
2 23 I2C_DAT
AGND A1 SDA
I2C_RESET 3 22 I2C_CLK
/RESET SCL
4 21
P00 A0 AGND
5 20 33 R609 Phone Key
P01 P17
red_led_battery (5-15)% 200 R600 6 19 33 R154 BT Key
P02 P16
white led battery(15-30%) 200 ohmR601 7 18 33 R608 Link key
P03 P15
white led battery(30-45%) 200 R602 8 17
P04 P14
white led battery(45-60%) 200 R603 9 16
P05 P13
white led battery(60-75%) 200 R604 10 15
P06 P12
white led battery(>75%) 200 R605 11 14 33 R607 Vol+
P07 P11
12 13 33 R606 Vol-
GND P10

VCC_IO_expander_3V3 TCA1116(PW)
AGND

B B
R610 R611 R612 R613
10k 10k 10k 10k

J10
BT_reset_in 6 TP5
BT Key 5
Vol- 4 TP6
Vol+ 3
Phone Key 2 TP7
1
TP8
0.5S-CX-6PWB
C136 C137 C138 C139
1NF 1NF 1NF 1NF TP9

TP4

AGND

C191
VCC_switch_3V3 100NF AGND
0.5S-CX-13PWB
J9
13 TP10
Link key 12
PW_KEY 11 TP11
PWR_LED_white 10
BT_blue_LED 9 TP12
JBL_link_white_LED 8
white led battery(>75%) 7 TP13
C white led battery(60-75%) 6 C
white led battery(45-60%) 5 TP14
white led battery(30-45%) 4
white led battery(15-30%) 3 TP15
red_led_battery (5-15)% 2
1 TP17
VCC_BT
TP18
J2
C140 C141 C142 C143 C144 C145 C146 C147 C148 C149 C150 TP19
1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1
BT_SPI_MOSI
2
TP20 BT_SPI_CLK
3
BT_SPI_MISO
4
TP21 BT_SPI_CSB
5
AGND
AGND 6
TP22
B 6B-PH-K-S

D D

Title

Size Number Revision

A2
Date: 2015/3/17 Sheet of
File: D:\e\..\IO_Expander(20150227).SchDoc Drawn By:

1 2 3 4 5 6 7 8

Downloaded from www.Manualslib.com manuals search engine

 1 2 3 4 5 6 7 8

Mark

A A

NC
R193

VCC_3V3
JBL_Link_key

C192 10nF
AGND
power
R201
TP46
J11
10K
1 TP45
B AGND R194 B
2
3 TP44
NC
4
5 TP43
R190 R189 6
200 ohm 200 ohm 7 TP42
R198 8
white power 200 R197 R199 R200 Battery >75% white 9 TP41
D21 200 200 ohm 200 ohm 10
A

D12 BT blue LED 11 TP40

A

BT blue LED D15 12

13 TP39
K

D23 D24 D25 Battery 60-75% white Battery 15-30% white

A

A
K

D22 0.5S-CX-13PWB TP38

A

D16 D17 D18 D19 D20 TP37

K

TP36
K

JBL_Link_white LED

AGND
AGND AGND AGND AGND AGND AGND
Battery 30-45% white
Battery <15% Red
Battery 45-60% white

C C

Mark

D D

Title

Size Number Revision

A2
Date: 2015/3/17 Sheet of
File: D:\e\..\Key+led board(20150227).SchDoc Drawn By:

1 2 3 4 5 6 7 8

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 1 2 3 4 5 6 7 8

A A

Mark

TP51 TP54

R169
AGND
100k TP50 TP52
TP55
R168 TP53
C154
100k
1UF
R191
10V
R167
NC
100k
J100
BT_Key BT_rsset_in_1 6
5
4
3
2
B V- 1 B

0.5S-CX-6PWB
R192

NC
AGND
V+

R195

NC
phone

R196

NC

AGND

C C

Mark

D D

Title

Size Number Revision

A2
Date: 2015/3/17 Sheet of
File: D:\e\..\Key1 board(20150114).SchDoc Drawn By:

1 2 3 4 5 6 7 8

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 1 2 3 4 5 6 7 8

charge2_sys_5V

1% charge_in_VCC
R423 R504
C404 0.01ohm
5.6k
AGND
NTC R404 100nF C511
R503 R516
1% 1K 0.01ohm
R424 VCC_AMP_10V
Charge_in_EN

R414 2.2ohm
18.2k 1nF
15K
R502
0.01ohm Q1 MTB04N03
AGND C410 charge_in_5V
1 8 Q2
A AGND S D A
2 7
R501 L501 S D
PWIN

AGND 330nF 1% 1% VBAT_1 0.01ohm 1 2 3428_SW 3 6 Boost_10V 4 3

R400 R410 S F S D S G
1.5UH, 15A 4 5 5 2
15K 21.5K G D D D
R511 6 1
AGND D D
51
18

17

16

15

14

13

U9 PWIN C503 C501 C502 R508

21

20

19

18

17
MP2637 1% 1% 22uF 25V 22uF 25V 22uF 25V 22UF 100K MTP2603
VB

VCC

TMR
ILIM
EN

PWIN

R401 R411 SDR C508 C509 C510

PGND

PGND
SW

SW

SW
5.1k 5.1k C507 R513
100nF 24K 22UF 22UF 25V
USB+5V 100 @ 100MHz 19 12 25V 25V R515
MODE REG R510 1K
charge_in_5V AGND 1 16
L402 BST AGND AGND
20 11 /ACOK TP400 different pair U7 C505
VIN ACOK 0 OHM R512
SDR 2 MP9428 15
SDR SS AGND

3
C400 C401 C430 charge2_sys_5V 21 10 charge_sys_FB AGND AGND same length 220k
C426 C424 SYS FB
C414 Boost_10V 3 14 33NF AGND
100nF 1uF C405 L401 OUT FB R505
100NF 22UF 22UF 22UF 22UF 1 2 22 9 NTC Q3 1 SYS_PWR_SHUTDOWN
1uF SW NTC R506
6.3V 6.3V C415 Boost_EN 4 13 C506 2.2nF MMBT3904
EN COMP 47K
CKCD5D28-2.2μH/N 23 8
PGND ISET 100K R509
5 12
R407 MODE VDD

2
R441 24 7 R507 34k R514 C512
NC PGND OLIM R517 15k 10NF
AGND AGND AGND 6 11 100K
0.02 ohm 5% SENSE IN C159
TP1 1% AGND
BOOST

5% 200 OHM
AGND

0805
BATT

J401 R421 R425 C504 1.5nF

CHG

0805
CSP
N/C

PGND

PGND

PGND
VBAT_1 R420 68K NC 2.2uF
5 C416 51k

SW

SW
AGND AGND AGND
4 NC
C409 C407 C406 AGND
3
3
1

C408
2

10

22
100NF 22UF 22UF 1uF AGND
1 R431
/BOOST

TP3 10V Q4 1
NC USB+5V 3428_SW
NC
AGND AGND U8
1 5
VOUT V+
2

AGND AGND AGND AGND AGND AGND

TP2 AGND 2 C423 AGND
TP401 V- + - NC
VCC_switch_3V3
NTC 3 4
TP49 VIN+ VIN-
AGND
NC
B R173 Nc B
100K AGND
R428 R426
USB_D+
CHARGE_in_STATU(/CHG)
NC
NC
3

R429 R427
Q21 R437
USB_D- nc
R432 R172 MMBT3904
charge2_sys_5V 1
NC
100K 10K
2

AGND AGND

AGND

MTP3401N3 MTP3401N3
Q5 Q6
VBAT_1 2 3 3 2

C425 TP48
1% 1uF VCC_switch_3V3
R433 C427 USB+5V
1

C 100k 100nF VCC_switch_3V3 U5 VCC_audio_3V3 C

D403
R443 R430
Hand_Reset AGND 1 5
IN OUT
3

2
R436 10 ohm GND C403 5.1
MMBT3904 C428 1N4148WS C420 3 4
R434 100K R442 5% C419 EN BP/FB 100NF
Deep_Sleep 1 R419 10UF
Q7 4.7K 0603 100NF 1NF 10K C412 C417
47k C429 100NF
1% 4.7uF SW_POWER C418 10UF SD35 10V
1%
1

R435 C402 10V 10V 10NF

2

100k NC D401
BAT54C
AGND AGND AGND
3

AGND AGND AGND

AGND AGND
PW_KEY

VCC_switch_3V3

R439
33k Hand_Reset
3

Q407
R440 MMBT3904
1
3

Q408 1k
R438 MMBT3904 5%
D BT_reset_in 1 D
2

C421 100k C422

1uF 5% 1uF
2

Title
AGND AGND AGND
AGND
Size Number Revision
A2
Date: 2015/3/17 Sheet of
File: D:\e\..\power(20150105).SchDoc Drawn By:

1 2 3 4 5 6 7 8

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 1 2 3 4 5 6 7 8

Mark
A A

CON600 L205 100 @ 100MHz J12

1
VBUS 1
2
B D- 2 B
3
D+ 3
SHIED

4
ID 4
5
GND
B 4B-PH-K-S
C800 C801 C802
0

NC ESD0402V18C15
ESD0402V18C15
MICRO_USB_5P_UR1-069A

AGND

C803 C804

ESD0402V18C15 ESD0402V18C15

J310
J301 2
1
Mark
2
4
3
3
PJ-321B B 3B-PH-K-S

C C

D D

Title

Size Number Revision

A2
Date: 2015/3/17 Sheet of
File: D:\e\..\USB_socket(20150227).SchDoc Drawn By:

1 2 3 4 5 6 7 8

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 9

LAYOUT DIAGRAM - MAIN BOARD

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 LAYOUT DIAGRAM - USB BOARD

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 LAYOUT DIAGRAM - LED BOARD

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 LAYOUT DIAGRAM - KEY BOARD

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 10

Mechanical Exploded View

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 11

SPARE PARTS LIST

Pos. No. Part Number Description

2 25104880202009 USB Cover Flip3 black ND
2 25104880202029 USB Cover Flip3 Pink ND
2 25104880202019 USB Cover Flip3 Grey ND
2 25104880202039 USB Cover Flip3 Teal ND
2 25104880202049 USB Cover Flip3 Blue ND
2 25104880202059 USB Cover Flip3 Red ND
2 25104880202069 USB Cover Flip3 Orange ND
2 25104880202079 USB Cover Flip3 Yellow ND
6 993104880309 FLIP3 LED PCBA ND
9 417000310109 Li-ion Battery 3.7V/3AH Flip3 ND
11 993104880209 FLIP3 Key PCBA ND
12 993104880409 FLIP3 USB PCBA ND
13 993104880109 FLIP3 MAIN PCBA ND
14 20205000000035+24104881001049 Right Passive radiator+Plastic bracket ND
16 20205000000008+24104881101049 Left Passive radiator+Plastic bracket ND
17 423010020019 BT antenna 75mm Flip3 ND
20 232500020009 Microphone Flip3 ND
22 20140150080011 Driver 1.5" 4R 8W Flip3 ND
26-31 331104880119 Grille assy Flip3 black version ND
26-31 331104880159 Grille assy Flip3 Pink version ND
26-31 331104880139 Grille assy Flip3 Grey version ND
26-31 331104880179 Grille assy Flip3 Teal version ND
26-31 331104880199 Grille assy Flip3 Blue version ND
26-31 331104880219 Grille assy Flip3 Red version ND
26-31 331104880239 Grille assy Flip3 Orange version ND
26-31 331104880259 Grille assy Flip3 Yellow version ND
461691020349 USB cable 1m Orange Flip3 ND
462210485029 Gift box Flip3 Black ND
462210488069 Gift box Flip3 Gray ND
462210488029 Gift box Flip3 PINK ND
462210488049 Gift box Flip3 Green ND
462210488059 Gift box Flip3 BLUE ND
462210488019 Gift box Flip3 Red ND
462210488009 Gift box Flip3 Orange ND
462210488039 Gift box Flip3 Yellow ND

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 Revision List

Version 1.0
Initial Release for JBL FLIP3.
Version 1.1
Update on Page 11 for Grille Ass’y Part Numbers.

Version 1.2
Add Position Number for part list on Page 11

Version 1.3
Grille Ass'y P/N on Page 29 updated.

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