Forklift trucks, container

handlers and reachstackers

SUPPLEMENT
Transmission Dana TE13/17 Full flow

Publ. no CCOM07.01GB
Maintenance Manual in original MAINTENANCE MANUAL
 Contents Transmission
2 Transmission .......................................................................................................................... 1
8 Control system........................................................................................................................ 7
8.4 Diagnostics ........................................................................................................................ 7

Supplement, Maintenance Manual CCOM07.01GB

Supplement, Maintenance Manual CCOM07.01GB
 2 Transmission 1

2 Transmission
Transmission, functional description (DCD
200-300, DCE 90-180)
Condition Reference value
Sensor operator in seat Operator in seat

F
1 3 R
F

6 1
R

5
4 5

2
4
8

10 Pa 7
9 ECU790
11
EDU795

ECU793 ECU794
12 30

19 20 21 22 23 24
Pa Pa
25
28
18 26
17
27 16
15 29
14
13 015550

1. Switch parking brake (S107) 16. Servo valve gear 1/3 (Y6067)
2. Accelerator pedal (R690-1) 17. Solenoid valve gear selection 1/3 (Y6075)
3. Gear selector (S160) 18. Servo valve gear 2 (Y6069)
4. Relay inching (K334) 19. Pressure sensor gear 1/3 (B6067)
5. Declutch pedal (S220) 20. Pressure sensor gear 2 (B6069)
6. Potentiometer inching (R690-2) 21. Sensor engine rpm (B7530)
7. Break contact declutch (S220-1) 22. Sensor rpm turbine (B7510)
8. Switch inching (1039) 23. Sensor rpm drum (B7520)
9. Sensor operator in seat (S230) 24. Sensor rpm output shaft (B7580)
10. Control unit general (ECU790) 25. Sensor oil temperature (B7660)
11. Control unit terminal (ECU795) 26. Temperature monitor torque converter (S2210)
12. Control unit, transmission (D793) 27. Oil pump transmission
13. Solenoid valve drive forward (Y6300) 28. Oil filter transmission
14. Solenoid valve drive reverse (Y6310) 29. Oil cooler
15. Servo valve gear forward/reverse (Y6096) 30. Control unit engine (ECU794)

Supplement, Maintenance Manual CCOM07.01GB

2 2 Transmission – Transmission

Transmission, functional description (DCE

280-330 RoRo, DCF 70, DCF 80-100, DCF
280-520)
Condition Reference value
Sensor operator in seat Operator in seat

2
F 1
R

5
4
6

7 3
D790-1 D790-2
26 D794

8 D793 D795 D797-1

27 28

Pa
17 18 19 20 21 22
Pa Pa 29
23
10
16 24
15
9 14
13 25
12

015544
11

1. Multi-function lever (S162) 16. Servo valve gear 2 (Y6069)

2. Shifting program selector on Control unit KIT (D790-2) 17. Pressure sensor gear 1/3 (B6067)
3. Control unit KIT (D790-2) 18. Pressure sensor gear 2 (B6069)
4. Accelerator pedal (B690-1) 19. Sensor engine rpm (B7530)
5. Declutch pedal (S220-1) 20. Sensor rpm turbine (B7510)
6. Sensor operator in seat (S230) 21. Sensor rpm drum (B7520)
7. Control unit cab (D790-1) 22. Sensor rpm output shaft (B7580)
8. Control unit, transmission (D793) 23. Sensor oil temperature (B7660)
9. Oil pump transmission 24. Temperature monitor torque converter (S2210)
10. Oil filter transmission 25. Oil cooler
11. Solenoid valve drive forward (Y6300) 26. Control unit engine (D794)
12. Solenoid valve drive reverse (Y6310) 27. Control unit KID (D795)
13. Servo valve gear forward/reverse (Y6096) 28. Control unit frame (D797-1)
14. Servo valve gear 1/3 (Y6067) 29. Make-contact declutch (S220-2)
15. Solenoid valve gear selection 1/3 (Y6075)

CCOM07.01GB Supplement, Maintenance Manual

 2 Transmission – Transmission 3

Transmission, function description (DRF

100)
Condition Reference value
Sensor operator in seat Operator in seat

2
F 1
R

5
4
6

26 7 3
D790-1 D790-2
UDS D794

8 D793 D795 D797-F

27 28

Pa
17 18 19 20 21 22
Pa Pa 29
23
10
16 24
15
9 14
13 25
12

015545
11

1. Multi-function lever (S162) 16. Servo valve gear 2 (Y6069)

2. Shifting program selector on Control unit KIT (D790-2) 17. Pressure sensor gear 1/3 (B6067)
3. Control unit KIT (D790-2) 18. Pressure sensor gear 2 (B6069)
4. Accelerator pedal (B690) 19. Sensor engine rpm (B7530)
5. Declutch pedal (S220-1) 20. Sensor rpm turbine (B7510)
6. Sensor operator in seat (S230) 21. Sensor rpm drum (B7520)
7. Control unit cab (D790-1) 22. Sensor rpm output shaft (B7580)
8. Control unit, transmission (D793) 23. Sensor oil temperature (B7660)
9. Oil pump transmission 24. Temperature monitor torque converter (S2210)
10. Oil filter transmission 25. Oil cooler
11. Solenoid valve drive forward (Y6300) 26. Control unit engine (D794)
12. Solenoid valve drive reverse (Y6310) 27. Control unit KID (D795)
13. Servo valve gear forward/reverse (Y6096) 28. Control unit, frame front (D797-F)
14. Servo valve gear 1/3 (Y6067) 29. Make-contact declutch (S220-2)
15. Solenoid valve gear selection 1/3 (Y6075)

Supplement, Maintenance Manual CCOM07.01GB

4 2 Transmission – Transmission

Transmission, component placement

(T(13FF)
1 2 3
4

5 6

7
8

10

11

12
16

015547
20 19 18 17 15 14 13

1. Connection transmission oil cooler 11. Pressure sensor gear 2 (B7652)

2. Sensor rpm turbine (B7510) 12. Output shaft.
3. Breather filter torque converter 13. Servo valve gear 2 (Y6069)
4. Sensor engine rpm (B7530) 14. Sensor oil temperature (B7660)
5. Solenoid valve drive forward (Y6300) 15. Sensor rpm drum (B7520)
6. Solenoid valve drive reverse (Y6310) 16. Oil filter transmission
7. Solenoid valve gear selection 1/3 (Y6075) 17. Connection transmission oil cooler
8. Servo valve gear 1/3 (Y6067) 18. Temperature monitor torque converter (S2210)
9. Pressure sensor gear 1/3 (B7651) 19. Connection oil filling and oil dipstick
10. Servo valve forward/reverse (Y6096) 20. Sensor rpm output shaft (B7580)

CCOM07.01GB Supplement, Maintenance Manual

 2 Transmission – Transmission 5

Transmission, component placement

(T(17FF)

1 2 3 4
5
6
7
8

10

11

12

13

16 15 14

015546
20 19 18 17

1. Connection transmission oil cooler 11. Servo valve forward/reverse (Y6096)

2. Sensor rpm turbine (B7510) 12. Pressure sensor gear 2 (B7652)
3. Breather filter torque converter 13. Output shaft.
4. Sensor engine rpm (B7530) 14. Servo valve gear 2 (Y6069)
5. Sensor rpm drum (B7520) 15. Sensor oil temperature (B7660)
6. Solenoid valve drive forward (Y6300) 16. Oil filter transmission
7. Solenoid valve drive reverse (Y6310) 17. Connection transmission oil cooler
8. Solenoid valve gear selection 1/3 (Y6075) 18. Temperature monitor torque converter (S2210)
9. Servo valve gear 1/3 (Y6067) 19. Connection oil filling and oil dipstick
10. Pressure sensor gear 1/3 (B7651) 20. Sensor rpm output shaft (B7580)

Supplement, Maintenance Manual CCOM07.01GB

6

CCOM07.01GB Supplement, Maintenance Manual

 8 Control system 7

8 Control system
8.4 Diagnostics
8.4.3 ECU 793
ECU793, menu overview (DCD 200-300, DCE 90-180)

DIAGNOSTICS ECU 793

ECU793 D M
E
F S

007888

Supplement, Maintenance Manual CCOM07.01GB

8 8 Control system – TRANSM

8.4.7 TRANSM
TRANSM, menu overview (DCE 280-330 RoRo, DCF 70
DCF 80-100, DCF 280-520)

DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM ELSERV ATTACH
OLS EXTRA

DIAG TRANSM. 1(15) DIAG TRANSM. 2(15) DIAG TRANSM. 3(15)

PRESENT INPUT SIGNAL SWITCHES PRESENT VALUE
BRAKE PEDAL X.XXV FORWARD X FORWARD X
DECLUTCH SWITCH X REVERSE X REVERSE X
DECLUTCH PRESS SW. X SHIFT MODE X GEAR X

DIAG TRANSM. 4(15) DIAG TRANSM. 5(15) DIAG TRANSM. 6(15)

OPERATING STATE OPERATING STATE ENGINE SPEED XXXXrpm
AUT/MAN MODE X SHIFT IN PROGRESS X TURBINE SPEED XXXXrpm
WARNING X FAULT X DRUM SPEED XXXXrpm
OPERATING MODE X OLD FAULT X OUTPUT SPEED XXXXrpm

DIAG TRANSM. 7(15) DIAG TRANSM. 8(15) DIAG TRANSM. 9(15)

FWD SELECTION X SUPPLY ANALOG OUTPUTS
REV SELECTION X FWD/REV SUPPLY X FWD/REV F.B XXXXmA
2/4 SELECTION X 2/4 SUPPLY X 2/4 FEEDBACK XXXXmA
1/3 SELECTION X 1/3 SUPPLY X 1/3 FEEDBACK XXXXmA

DIAG TRANSM. 10(15) DIAG TRANSM. 11(15) DIAG TRANSM. 12(15)

2/4 PRESSx10 XXXXBar PRESENT VALUE SPEED LIMIT
1/3 PRESSx10 XXXXBar AXLE RATIOx1024 XXXXX SPD GEAR LOG
TRANSM.TEMP XXXXmV RADIUS XXXX CAB XX X XX
CONV OUT TEMP XXXXmV FRAME XX X XX

DIAG TRANSM. 13(15) DIAG TRANSM. 14(15) DIAG TRANSM. 15(15)

ACT ERROR AREA XXX CONVERTER STATUS (Nm)
TYPE XXX TORQUE IMPELLER XXXX NOT USED
NUMBER OF OCCU. XXXXX TORQUE TURBINE XXXX
015554

TIME AGO XXXXX

CCOM07.01GB Supplement, Maintenance Manual

 8 Control system – TRANSM 9

TRANSM, menu overview (DRF 100)

DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM ELSERV ATTACH
OLS EXTRA

DIAG TRANSM. 1(15) DIAG TRANSM. 2(15) DIAG TRANSM. 3(15)

PRESENT INPUT SIGNAL SWITCHES PRESENT VALUE
BRAKE PEDAL X.XXV FORWARD X FORWARD X
DECLUTCH SWITCH X REVERSE X REVERSE X
DECLUTCH PRESS SW. X SHIFT MODE X GEAR X

DIAG TRANSM. 4(15) DIAG TRANSM. 5(15) DIAG TRANSM. 6(15)

OPERATING STATE OPERATING STATE ENGINE SPEED XXXXrpm
AUT/MAN MODE X SHIFT IN PROGRESS X TURBINE SPEED XXXXrpm
WARNING X FAULT X DRUM SPEED XXXXrpm
OPERATING MODE X OLD FAULT X OUTPUT SPEED XXXXrpm

DIAG TRANSM. 7(15) DIAG TRANSM. 8(15) DIAG TRANSM. 9(15)

FWD SELECTION X SUPPLY ANALOG OUTPUTS
REV SELECTION X FWD/REV SUPPLY X FWD/REV F.B XXXXmA
2/4 SELECTION X 2/4 SUPPLY X 2/4 FEEDBACK XXXXmA
1/3 SELECTION X 1/3 SUPPLY X 1/3 FEEDBACK XXXXmA

DIAG TRANSM. 10(15) DIAG TRANSM. 11(15) DIAG TRANSM. 12(15)

2/4 PRESSx10 XXXXBar PRESENT VALUE CONVERTER STATUS (Nm)
1/3 PRESSx10 XXXXBar AXLE RATIOx1024 XXXXX TORQUE IMPELLER XXXX
TRANSM.TEMP XXXXmV RADIUS XXXX TORQUE TURBINE XXXX
CONV OUT TEMP XXXXmV SPEED LIMIT XXXX

DIAG TRANSM. 13(15) DIAG TRANSM. 14(15) DIAG TRANSM. 15(15)

ACT ERROR AREA XXX
TYPE XXX NOT USED NOT USED
NUMBER OF OCCU. XXXXX
015555
TIME AGO XXXXX

Supplement, Maintenance Manual CCOM07.01GB

last page

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