Lecture 3 Sprinkler Irrigation Design
Lecture 3 Sprinkler Irrigation Design
Lecture 3 Sprinkler Irrigation Design
Pumping Unit
A pump is needed to convey water from the source via the main line and laterals to the
sprinkler. The pressurized water at the nozzles is sprayed and applied to crops in the field.
Depending on the topography, sufficient pressure may develop at the nozzle and eliminate the
need for additional pumps (Scott, 2007). The most common pumps used are centrifugal or
submersible pumps which are fitted with requisite accessories. Nevertheless, the pumps under
Main Line
It is made up of Aluminum or uPVC as per the BIS stipulation (IS 7092) for aluminum
tubes and IS 4985 for uPVC tubes. Light weight aluminum is preferable in case of designing
portable systems. The main line serves the purpose of carrying water from the pumping section
to other regions of the field (Scott, 2007). Portable main lines are relatively economical to fixed
main lines when the sprinkler system has variant applications in different fields.
Lateral pipes
They carry water from the main line to nozzles or sprinklers. The lateral lines are made
up of uPVC or aluminum tubes with quick couplings. These pipes are often purchasable in
lengths of 5m, 6m and 12m along with quick couplings (Keesen, 2013). The lateral pipes should
be of desirable quality and prescribed standards. The crop geometry, area to be wetted, water
requirement of crop among other factors determines the number of laterals on a main pipe line
(Scott, 2007).
Regulators, gauges and valves
These comprise pressure regulators which are installed under the sprinkler to maintain an
incessant pressure applied to the sprinkler regardless of the upward or downward alignment of
the pipeline. Moreover, flow regulators are integrated to regulate the flow and pressure of
flowing via the sprinkler (Scott, 2007). The pressure gauges serve the purpose of establishing the
pressure at the sprinkler. The valves, on the contrary, control the flow of water. Screw type
valves are the most common with drain valves finding their application at valley portions of the
land. Other types of valves used include: conventional pressure relief valves, outlet valves, check
Sprinkler heads
They are the most indispensible part of the sprinkler system. The operating dimensions of
sprinkler heads under optimal water pressure and climatic circumstances determine the
suitability and efficiency of the system. They range from small-single nozzle sprinklers to
multiple nozzle sprinklers operating at high pressure. The jointure of pressure and rotation result
commonly used solar pump for supplying water to towns and cities. It’s easy to install, has lay-
flat flexible pipe work and the motor irrigation pump set is submersed to prevent damage
(Agriculture Solar Powered Irrigation Pump Methods, 2013). AC or DC motors can be integrated
to the motor with the exception that an inverter would be required for AC and replacement of
brushes (after 2 years). The most adopted system for irrigation has an AC pump and inverter
Submersed irrigation pump with surface mounted motor: It is mostly used with
turbine pumps. It provisions for easy access to the pump motor when changing brush during
maintenance. However, it has low efficiency from power losses in its shaft bearings and has high
high head and low flow applications. The water output is directly proportional to the speed of
irrigating pump (Agriculture Solar Powered Irrigation Pump Methods, 2013). Nevertheless, these
pumps create a cyclic load on the motor that should be balanced for efficient operation. For this
reason, the ground constituents are usually heavy and robust. Power controllers are also utilized
Floating motor irrigation pump sets: Its versatile floating unit set makes it handy for
irrigation pumping for canals and open wells. The pump set is portable and its dc motor is
electronically commutated: used on single stage submerged centrifugal irrigation pump. Its solar
panel has a handle to facilitate easy transportation (Agriculture Solar Powered Irrigation Pump
Methods, 2013).
Surface suction irrigation pump sets: It uses primary chambers and non-return valves
to guard against priming predicaments. However, its suction heads of over 8 meters are
impractical and it will always require an operator’s attendance (Agriculture Solar Powered
(oC), sunshine hours, wind speed (km/hr) and humidity from 2004 to 2014 was acquired from the
mm with the lowest average as 62 mm. The mean maximum monthly temperature is 30.8 oC and
a low temperature of 13.4 oC. The least mean sunshine hours are 7.625 hrs; this value was primal
in the determination of desirable operating hours since the irrigation system is solar powered.
The highest average of wind speed recorded per hr is 10.82 m3 / hr: the value will be used in the
and Surfer software. The diagram below is an illustration of the contour map output on Surfer:
obtained on farm 5.46 mm/day. The ETc values for various stages of crop
IF =
dgross =
Q=
ensured that the sprinkler precipitation rate was lower than the infiltration rate so as to avoid
runoff.
sunshine hours.
discharge until an efficient sprinkler selection and spacing was obtained. The practical system
capacity due to application rate was calculated using the following equation:
Q = Nc × Ns ×Qs
Where:
Q = required discharge
and type of pipe were determined based on a comparison of their pressure ratings and cost.
Provisioned friction loss charts were used in sizing the pipes. The friction losses were then
corrected using the Christiansen’s adjustment factor “F” (See Appendix I: Table 2).
chart and added to obtain the total dynamic head. The following equation were used
dynamic head (H) obtained. Power requirement was computed using the given
equation in kW:
P=
The appropriate solar powered pump for irrigation was recommended. Ep was obtained from a
REF No. Empty Can Can + Wet Can + Dry Moisture % Water
(g) Soil (g) Soil (g) Content (g) Content
A1T 24.57 69.04 58.06 10.98 32.79
A1B 23.34 75.22 60.46 14.76 39.76
B1T 24.27 70.02 57.28 12.74 38.59
B1B 25.10 67.42 54.91 12.51 41.97
C1T 24.99 61.15 52.09 9.06 33.43
C1B 25.34 68.09 55.02 13.07 44.04
Average 12.19 38.43
The average soil moisture content was calculated as 38.43 %
Classification Results
Table 4 : Soil Classification
However, the top soils represented by A1T, B1T and C1T have relatively high percentage of
sand than their counter parts. Nevertheless, the bottom soils have relatively high clay content
than top soils as depicted in AIB, B1B and C1B percentages. Thus, the top soils have higher
infiltration rate on the top soils but infiltration slows as water traverses the lower soil profiles.
Moreover, the lower soils have reasonable water retention capacity which is suitable for sprinkler
irrigation.
Soil pH and Electrical Conductivity Results
Table 5 : Soil pH and Electrical Conductivity
Average 0.784993
From the table above, the average soil infiltration rate is 7.85 mm/hr notably; the
infiltration rate is slightly higher in the top soil than lower soils because of the distribution of soil
dnet = 12.0083 mm
Irrigation Frequency
IF =
IF ≈ 2 days
Gross depth of water application dgross
=
Where:
dgross = 17.155 mm
least 85%. However, locally manufactured sprinklers are not often tested for co-efficient of
uniformity, hence it’s ethical to avoid using lower pressure sprinklers since they correspond to
In light of this information, the most preferable sprinklers are those with nozzle size 3.5
mm, 4.0 mm to 5.0 mm of higher pressures Table 7. Additionally, the soil type is
Sandy Clay which falls under the category of medium textured soils with 6 – 12 mm/hr
precipitation rate ( Table 8). Moreover, the precipitation rate should not exceed the
soil infiltration rate (7.85 mm/hr). Therefore, the selection of appropriate sprinkler is between
Table 9 : Maximum sprinkler spacing as related to wind velocity, rectangular pattern (Source: Keller and
Bliesner, 1990)
Table 10 : Maximum sprinkler spacing as related to wind velocity, square pattern (Source: Keller
and Bliesner, 1990)
According to the climatic data, February has the highest wind speed of up to 10.82 km/hr
which is considered for design purposes. Having considered the effect of wind on the type of
spacing using conversion percentages from Table 9 and Table 10), the following
= (26.60*0.5) × (26.60*0.5)
sprinklers and 60 % for laterals is used for rectangular spacing. Therefore, similar computations
are as given:
. .
Slope percentage = = × 100%
percentage on Table 2.3. The area has prevailing wind pattern which suits the chosen sprinkler
spacing. A sprinkler of nozzle size 3.5 mm, 350kPa and 9×15 spacing is a suitable choice: it has
.
Ts = = 2.603 hrs
.
Ts ≈ 3 hrs
The set time of 3 hrs for a single shift is below the minimum 7.605 hrs sunshine for the
month with the lowest sunshine average, therefore, the irrigation will complete even on a day of
least sunshine hours. The system is scaled to operate in a single shift. Therefore, the set time
factors in the sunshine required to power the solar system and complete an irrigation shift.
Number of Laterals operating per shift= = = 6.4
Number of sprinklers per lateral = = = 10.22
Q = Nc × Ns × Qs
Where: Nc = number of laterals per shift = 3
Retrospectively, the practical system capacity is considerably bigger than the theoretical system
capacity of 25.252 m3/ hr. Thus, a relatively bigger pumping unit will be required if the irrigation
Q = 0.89 m3/hr
From the readings on the friction loss chart (Table 7) and using a recommended
π
A D=d=
π
. .
A= = 0.001526 m2 where: 1m3/hr = 0.0003 m3/s
.
Figure 2 : Friction loss chart for uPVC pipes (Source: South African Bureau of Standards)
.
D=d= = 44.07 mm
π
However, lateral pipes of diameter 44.07 mm are not in the PVC specification table
Fig 3. Therefore, adjustments were made for the design velocity using existing nearest
. .
V= = 1.36 m/s
.
Therefore, CLASS C pipes of diameter 50 mm (D50) and design velocity 1.36 m/s were chosen
for laterals.
Determination of the diameter of rising pipes of each sprinkler
Sprinkler Discharge = 0.89 m3/hr
Q A V where: Q = 0.89 m3/hr, V= 1.75 (m2/s)
. .
A= = 0.0001526 m2
.
.
D=d= = 13.94 mm
π
Riser pipes of diameter 13.94 mm are not available, thus the design velocity was recomputed
using D25 (Figure 3).
. .
V= = 0.544 m/s
.
Therefore, CLASS E pipes of diameter 25 mm (D25) and design velocity 0.544 m/s were chosen
for risers.
. .
A= = 0.004330 m2
.
.
D=d= = 74.25 mm
π
Pipes of diameter 74.25 mm are not available, thus the design velocity was recomputed using
. .
V= = 1.813 m/s
.
Therefore, CLASS B pipes of diameter 75 mm (D75) and design velocity 1.813 m/s were chosen
Suction Lift
To satisfy the condition that the velocity in suction pipes used with centrifugal pumps
should not exceed 3.3 m/s. A velocity of 2.8 m/s in the suction pipe was assumed. Using Darcy’s
equation:
.
Head loss due to friction in suction pipe (dynamic head) = = = 0.4 m
.
Difference in elevation between the pump and point of abstraction (static head) = 0.7 m
Supply line
At discharge rate = 26.70 m3/hr. The head loss per 100 meters gives a conversion factor of 0.042
1.81 m/s.
Sub-main line
At discharge rate = 26.70 m3/hr. The head loss per 100 meters gives a conversion factor of 0.042
at 1.81 m/s.
at 1.3 m/s.
Risers
At discharge rate = 0.89 m3/hr. The head loss per 100 meters gives a conversion factor of 0.027
at 0.544 m/s.
pressure head of 35 m.
SOP = 35 m.
Fitting Head losses (HF) = 0.1 × (35 + 0.810 + 3.864 + 1.1 + 3.436 + 3.360) = 4.757 m
Elevation difference
The highest point through which the pipe passes is at an altitude of 1373 m whereas the lowest
Power Requirements
P=
. .
P= = 6.715 kW
.
that some of the energy is lost in power transmission and motor losses for a motor of efficiency
90%.
END