Date 2/15/2021 1

Version 16.0.17.0 File 5- Tripper.an2x

Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

General Material
Belt Width mm 1200 Description Coal, Bituminous ROM
Belt Speed m/sec 3,50 Density kg/m³ 881
Load mtph 1500 Surcharge Angle deg 16,0
Ambient Temp °C 20 Actual Area m² 0,135
Total Mass kg 118823 Percent Loaded % 96
Total HS Inertia kg-m² 59 Edge Distance mm 100
Calculation Method CEMA Standard (5th) Bed Depth mm 199
Friction Force kN 23,8 Lump Size mm 100
Lift Force kN 6,6 Chute Drop Height m 2,00
Misc Drag kN 9,8 Impact Energy N-m 21,6
Friction Factors
Equivalent DIN f 0.0232

Idlers Carry Return

Specification ISO-HD ISO-HD
Description 6204-101-3-H 6204-101-1-H
Estimated No of Idlers 405 200
Belt Width mm 1200 1200
No of Rolls 3 1
Angle deg 30,0 0,0 Profile
Roll Diameter mm 102 102 Horizontal Length m 600
Type Fixed Fixed Vertical Lift m 0
Rotating Weight kg 12,7 11,1
Bearing Type Ball Ball
Rating N 3730 1399
Max Actual Load N 2136 769
Max Calc Load N 2444 860
RPM 658 658
Min L10 Life hr 81089 98289
Ave L10 Life hr 85337 99327
Vert. Misalign mm 3,175 3,175 Belt
Drag - Ai 11,67 3,89 Type Fabric-ISO
Kx Multiplier 1,00 1,00 Description 3/EP750
Ky Multiplier 1,00 1,00 Cover Gauge mm 8,0 x 5,0
Kt Multiplier 1,00 1,00 Rating kN /(N/mm) 90 / 75
Safety/DesignFactor 9,99
Takeup Elastic Modulus N/mm 8663
Type Auto Weight kg/m 26,2
Tension kN 42,6 Apparent Length m 1.215
No of Pulleys 1 Max Run Ten kN / N/mm / % 75,6 / 63 / 84
Weight kg 8696 Max Accel Ten kN / N/mm / % 102,4 / 85 / 114
Selected Due To Accel Slip Max Decel Ten kN / N/mm / % 46,6 / 39 / 52
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 6,47
Total m 7,22

Comments:
 Date 2/15/2021 2
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Drives
1
Location 8
Number of Motors 2
Total Nameplate Power (kW) 200
Power Ratio 1,00
Efficiency 0,95
Wrap Angle (Deg) 180
Synchronous RPM 1500
HS Inertia (kg-m²) 6
Running
Running Power (kW) 148
Percent Nameplate (%) 73,9
Running Te (kN) 40,1
Friction Factor 0,35
Wrap Factor 0,50
Slip Ratio 3,01
Actual T1/T2 Ratio 1,97
Breakaway
Breakaway Friction Multiplier 1,25
Req Breakaway Torque (% Nmpl) 89
Motor Peak Torque (% Nmpl) 150
Acceleration
Start Time(sec) 12
Ave Starting Torque (% Nmpl) 140
Starting Te (kN) 72,3
Friction Factor 0,40
Wrap Factor 0,40
Slip Ratio 3,52
Actual T1/T2 Ratio 3,11
Stopping
Est. Drift Time(sec) 10,4
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 1,00
Friction Factor 0,40
Wrap Factor 0,40
Slip Ratio 3,52
Actual T1/T2 Ratio 1,03

Comments:
 Date 2/15/2021 3
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 50,00 0,00 0,00 Carry 1,50 100 10,00 1500
2 Carry 470,00 0,00 0,00 Carry 1,50 100
3 Carry 29,94 5,30 10,04 Carry 1,50 100
4 Bend 2
5 Carry -4,93 -4,04 -39,34 Carry 1,50 X
6 Bend
7 Carry 54,48 0,03 0,03 Carry 1,50 X
8 Dr/Head 2
9 Return -50,00 0,23 0,26 Return 3,00 0
10 Return -500,00 0,00 0,00 Return 3,00 0
11 Return -50,00 -0,05 -0,06 Return 3,00 0 1
12 Tail/TU

Comments:
 Date 2/15/2021 4
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Output
Run Accel Decel Min Sag
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Kx (N/m) Ky
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN)
1 Carry 0,00 0,00 42,85 43,0 42,7 17,8 8,747 0,021 2412 7676
2 Carry 50,00 0,00 47,19 49,6 44,5 17,8 8,747 0,019 72154
3 Carry 520,00 0,00 64,09 88,3 37,0 17,5 8,747 0,018 4668
4 Bend 549,94 5,30 72,66 98,3 44,0 2860 853
5 Carry 550,23 4,67 75,52 101,4 46,6 2,5 7,953 0,016 221
6 Bend 545,29 0,63 74,56 100,5 45,6 346 853
7 Carry 545,52 0,00 74,90 101,1 45,6 3,2 7,953 0,016 1883
8 Dr/Head 600,00 0,03 75,57 102,4 45,6 2871 12225
9 Return 600,00 -0,69 38,35 32,9 44,4 6,4 1,471 0,015 1492
10 Return 550,00 -0,46 38,67 33,7 44,2 6,4 1,471 0,015 14916
11 Return 50,00 -0,46 41,33 40,9 41,8 6,4 1,471 0,015 1051 1492
12 Tail/TU 0,00 -0,51 42,63 42,6 42,6 219 392

Comments:
 Date 2/15/2021 5
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Pulley
Pulley No. 1 2 3 4 1) Bend@4
Flight Description Bend Bend Dr/Head Tail/TU
Label
Location 4 6 8 12
Same As (Pulley No.)
Tension (T1) (kN) 72,7 74,6 75,6 42,6
Tension (T2) (kN) 75,5 74,9 38,3 42,9
T1 Incoming Angle (degrees) 350,0 320,7 360,0 179,9 2) Bend@6
Wrap Direction Clockwise Counter Clockwise Clockwise
Wrap Angle (degrees) 150,7 140,7 180,3 180,1
T2 Outgoing Angle (degrees) 140,7 180,0 180,3 0,0
Pulley Weight (kg) 853,81 853,81 845,90 391,87
Resultant Force (kN) 143,4 140,7 113,9 85,5
Resultant Force Angle (degrees) 245,02 70,36 270,07 89,97

Pulley Diameter (mm) 711 711 711 508 3) Dr/Head@8

Lagging Gauge (mm) 15,0 15,0 15,0 0,0
Lagging Type Diamond Diamond Diamond
Face Width (mm) 1400 1400 1400 1400
Pulley RPM (RPM) 90,18 90,18 90,18 131,58

Bearing Centers B (mm) 1756 1756 1705 1705

Overhung Load (N) 0,0

4) Tail/TU@12
Backstop Required? Yes
Min Backstop Rating 21169
Backstop Torque 0

Comments:
 Date 2/15/2021 6
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification ISO-HD ISO-HD
Description 6204-101-3-H 6204-101-1-H
Type Fixed Fixed
Estimated No of Idlers 405 200

For Belt Width (mm) 1200 1200

No of Rolls 3 1
Angle (degrees) 30 0
Bearing Type Ball Ball
Roll Diameter (mm) 102 102
Roll Material Steel Steel
Rotating Weight (kg) 12,7 11,1

Load Rating (N) 3730 1399

Max Actual Load (N) 2136 769
Max Calc. Idler Load - CIL (N) 2444 860
RPM 658 658
Min L10 Life (hr) 81089 98289
L10 Average (hr) 85337 99327
% Reliability for 75000 Hrs 91,73 93,39

Vertical Misalignment (mm) 3,175 3,175

Seal Drag - Ai (N) 11,67 3,89

Kx Multiplier 1,00 1,00

Ky Multiplier 1,00 1,00
Kt Multiplier 1,00 1,00
Regen Multiplier

Comments:
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Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Vertical Curves
Location Type Radius (m) Tension Tension (kN) Lift (m) Edge (m) Center (m) Idler Load (N) Idler Spacing (m)
3 Concave 382 Run 64,1 277 23 15
Carry Side Accel 88,3 382 16 10
Drift 37,0 160 39 5

Comments:
 Date 2/15/2021 8
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Trajectory

Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 37 Pulley Center To Top Of Material
X Dimension mm -1727
2 610 149
Y Dimension mm 0
3 914 335 Pulley Center To Bottom Of Material
4 1219 595 X Dimension mm -1727
Y Dimension mm 0
5 1524 930
Horizontal Bankboard
6 1829 1339 Pulley Center To Top Of Material
7 2134 1822 X Dimension mm 0
Y Dimension mm 1727
8 2438 2380
Pulley Center To Bottom Of Material
9 2743 3012 X Dimension mm 0
10 3048 3718 Y Dimension mm 1727
11 3353 4499
12 3658 5354
13 3962 6284
14 4267 7288
15 4572 8366

Comments:
 Date 2/15/2021 9
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Belt
Specification Fabric-ISO
Carcass 3/EP750
Rating N/mm 75
Top Cover Gauge mm 8,0
Bottom Cover Gauge mm 5,0
Top Rubber Type
Bottom Rubber Type
Max Belt Width mm 1829
Min Belt Width mm 914
Weight kg/m 26,2
Modulus N/mm 8663
Accel/Decel Limit % 140

Run Accel Decel

Min Safety Factor 9,99
Actual Safety Factor 11,92 8,80 19,33
Local Tension Limits % 115
Min Local Safety Factor 8,69 6,21 6,21
Actual Local Safety Factor 8,85 7,45 8,87
Highest Local Tension Location Tail Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 5,25 2,63 2,63
Lowest Local Tension N/mm 20,55 20,64 20,44
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition

Comments:
 Date 2/15/2021 10
Version 16.0.17.0 File 5- Tripper.an2x
Project Tripper Engineer Sample
Location Company Overland Conveyor Company, Inc.
Description Case Name Base

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 8
Length (mm) 1200
Trough Depth (%) 50
Pulley Height (mm) 89
Tension At Head (kN) 75,6 102,4 45,6
Highest Local Stress (N/mm) 78,3 100,6 53,4
Local (S.F.) 9,58 7,45 14,05
Splice (S.F.) 3,16 2,46 4,63
Low Tension (N/mm) 49,6 71,9 24,7

Tail Transition Point 1

Length (mm) 1505
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 42,9 43,0 42,7
Highest Local Stress (N/mm) 84,7 84,8 84,6
Local (S.F.) 8,85 8,84 8,87
Splice (S.F.) 2,92 2,92 2,93
Low Tension (N/mm) 20,5 20,6 20,4
Head Transition

Tail Transition

Comments: