U-Coalers are installed under Wagon Tipplers and Track Hoppers and have many advantages over Apron Feeders and Paddle Feeders.
They enable a compact layout and Low depth Hoppers.
Uncoalers have very high extraction rate and are largely mantainence Free.
U-Coalers are installed under Wagon Tipplers and Track Hoppers and have many advantages over Apron Feeders and Paddle Feeders.
They enable a compact layout and Low depth Hoppers.
Uncoalers have very high extraction rate and are largely mantainence Free.
U-Coalers are installed under Wagon Tipplers and Track Hoppers and have many advantages over Apron Feeders and Paddle Feeders.
They enable a compact layout and Low depth Hoppers.
Uncoalers have very high extraction rate and are largely mantainence Free.
U-Coalers are installed under Wagon Tipplers and Track Hoppers and have many advantages over Apron Feeders and Paddle Feeders.
They enable a compact layout and Low depth Hoppers.
Uncoalers have very high extraction rate and are largely mantainence Free.
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GENERAL KINEMATICS CORP
USA GENERAL KINEMATICS IS ONE OF THE WORLDS LARGEST AND MOST INNOVATIVE MANUFACTURER OF VIBRATING EQUIPMENT, HAVING THE WIDEST RANGE AND OPERATIING UNDER THE SAME MANAGEMENT FOR THE LAST 55 YEARS. PRINCIPAL AND ADVANTAGE OF GENERAL KINEMATICS DESIGN • GENERAL KINEMATICS EQUIPMENT IS BASED ON THEORY OF TWO MASS VIBRATION. • WHEREIN A SMALLER MASS, ON WHICH IS MOTOR IS MOUNTED, INDUCES VIBRATION IN THE MAIN EQUIPMENT. • THIS ENABLES GK TO DESIGN AND MFR OF HIGHER CAPACITY AND MORE EFFICIENT EQUIPMENT THAN POSSIBLE WITH CONVETIONAL TECHNOLOGY. • RESULTS IN SUBSTANTIAL POWER SAVINGS OF UPTO 60- 80% AS COMPARED TO OTHERS. • ALMOST MANTAINENCE FREE DESIGN. • MINIMUM LOADPOSS ON SUPPORTING STRUCTURE. EXAMPLES IN INNOVATION- DOUBLE DECK SCREENS 2.4 M X 6M WITH RUBBER DECK FOR 1800 TPH OF COPPER ORE MOTOR 2 X 9.3 KW EXAMPLES IN INNOVATION: 2.4M X 10 M DOUBLE DECK RUBBER DECK SCREEN FOR 2000 TPH DRI. MOTOR RATING 2 X 17.5 HP EXAMPLES IN INNOVATION: VIBRATING CONVEYOR 60 M LONG FOR CALCINED PET COKE EXAMPLES IN INNOVATION:SPIRAL CONVEYORS FOR CONVEYING ENGINE BLOCKS UPWARDS EXAMPLES IN INNOVATION:WORLDS LARGEST VIBRATING BED DRYER 60 SQ M EXAMPLES IN INNOVATION:VIBRA BALL MILLS FOR PRECIOUS METALS RECOVERY FROM TAILINGS EXAMPLES IN INNOVATION:VIBRA BALL MILLS FOR PRECIOUS METALS RECOVERY FROM TAILINGS GENERAL KINEMATICS CORP-USA
UN - COALERS PURPOSE OF UNCOALERS • UNCOALERS ARE INSTALLED FOR EXTRACTING BULK MATERIAL FROM UNDER STOCKPILES, SILO’S TRACK HOPPERS, WAGON TIPPLERS, STACKER RECLAIMERS AND MOBILE HOPPERS. OPERATING PRINCIPLE OF UNCOALERS • THE UNCOALER IS A VIBRATING EQUIPMENT WORKING ON THE TWO MASS THEORY, WHEREIN THE WEDGE-PLATE IN CONTACT WITH THE STORED MATERIAL IS MADE TO VIBRATE CLOSE TO ITS NATURAL FREQUENCY.
• THE TWO MASS PRINCIPAL ENSURES HIGH
AMPLITUDE BEING TRANSMITTED THROUGH THE STORED MATERIAL, WHICH LOOSENS IT AND ELIMINATES ALL ARCHES, BRIDGES AND RATHOLES AND PROMOTES SMOOTH AND CONTROLLED MATERIAL FLOW. UNCOALER - INSTALLATION AND WORKING PRINCIPAL 5000 TPH UNCOALER-UNDER INSPECTION UNCOALERS UNDER WAGON UNLOADING HOPPERS ADVANTAGES IN WAGON TIPPLER INSTALLATIONS • REDUCES EXCAVATION DEPTH SUBSTANTIALLY FOR WAGON TIPPLER HOPPER. • LEADS TO REDUCTION IN CONVEYOR LENGTH AND ANGLE AS WELL AS REDUCTION IN TUNNEL LENGTH AND HENCE REDUCED MOTOR RATING. • COMPACT & EASY TO INSTALL. • NO MOVING PARTS, IS ALMOST MANTEINENCE FREE • INSTALLED AND CONSUMED POWER JUST 20% COMPARED TO APRON FEEDERS ETC. EXAMPLE :4 x 4 WAGON TIPPLERS WITH UNCOALERS UCOALERS UNDER 4x4 WAGON TIPPLERS UNCOALERS UNDER WAGON TIPPLER ADVANTAGES IN TRACK HOPPER INSTALLATIONS • CONVENTIONAL TRACK HOPPER INSTALLATION WITH PADDLE FEEDER IS 230 M LONG X 15-18 M DEEP. • EQUIVALALENT DISCHARGE 4 HOPPER INSTALLATION WTH UNCOALER IS 65 M LONG X 9- 10 M DEEP. • SUBSTANTIAL SAVINGS IN : • LAND • CIVIL CONSTRUCTION COST AND TIME • MECH. EQUIPMENT COST • POWER CONSUMPTION UNCOALERS UNDER TRACK HOPPER UNCOLARS UNDER FLAT BOTTOM SILO ADVANTAGES IN SILO INSTALLATIONS
• MAKES POSSIBLE EXTRACTION OF COAL FROM
UNDER FLAT BOTTOM SILO’S, THUS REDUCES SILO HEIGHT. • SILO BOTTOM ARE NOW CLOSER TO GROUND LEVEL. EASY TO MAINTAIN AND REDUCE OVER ALL HEIGHT. • MAKES POSSIBLE MASS FLOW DESIGN , THUS ELIMENATES RISK OF AUTO COMBUSTION. • COMPLEX FLOW CONTROL POSSIBLE EXAMPLE :SHENHUA HUANGHUAGANG TERMINAL UNCOALERS UNDER FLAT BOTTOM SILO UNCOALERS UNDER STOCKPILES ADVANTAGES OF UNCOALERS UNDER STOCKPILES • ELIMENATES REQUIREMENT OF STACKERS AND RECLAIMERS • MAKES POSSIBLE COAL BLENDING OPERATION AS SIMULTAENUES AND VARIABLE EXTRACTION FROM DIFFERENT POINTS POSSIBLE. • HIGH RECLAIM RATES POSSIBLE BY THIS VERY SIMPLE EQUIPMENT • VERY LOW MANTAINENCE. • EXTREMELY LOW POWER CONSUMPTION. • VERY ECONOMICAL AS COMPARED TO RECLAIMERS. UNCOALER UNDER STOCKPILE 5.1 M UNCOALER UNDER CIRCULAR COAL STORAGE UNCOALERS UNDER MOBILE HOPPERS UNCOALERS FOR MOBILE HOPPER AND UNDER TRACK HOPPER UNCOALERS- FIXED AND MOBILE INSTALLATION UNCOALER INSTALLATION BASE WORLDWIDE
• OVER 2000 UNITS INSTALLED WORLD WIDE, IN
USA, AUSTRALIA, CHINA, EUROPE AND INDIA
• MAXIMUM CAPACITY : 5000 TPH FOR SINGLE
UNCOALER.
• MAXIMUM UNCOALERS IN SINGLE PROJECT : 324
NUMBERS IN BEIJING AREA COAL TERMINAL.
• OLDEST INSTALLATION : 30 YEARS OLD IN USA.
TO SUMMARIZE: OPERATIONAL ADVANTAGES UNCOALERS ARE MULTIPLE FUNCTION EQUIPMENT : MAXIMUM MATERIAL DRAWDOWN WITHOUT FLUSHING, COMPACTING OR MANUAL MANIPULATION. ELIMINATES RAT HOLES BRIDGING AND CHOKING
DISCHARGES MEASURED QUANTITY OF
MATERIAL FROM UNDER SILO’S , HOPPERS AND PILES. NO ISOLATION GATE REQUIRED. ON LINE DISHARGE RATE VARIATION FROM 0- 100% POSSIBLE. OPERATIONAL ADVANTAGES
DISCHARGES MATERIAL FROM TWO OPPOSSITE STREAMS
ON CENTRALLY TO THE BELT CONVEYORS, HENCE ELIMENATES BELT TRACKING AND SPILLAGE.
VERY LOW POWER CONSUMPTION, HARDLY 20% OF
COMPARABLE EQUIPMENT LIKE APRON/BELT FEEDERS. EQUIMENT-PRACTICALLY MANTAINENCE FREE FOR MANY YEARS.
HIGH DISCHARGE RATES- UPTO 5000 TPH FOR COAL
UNCOALER IS A WINNER-BECAUSE UNCOALERS:
SAVES SPACE SAVES CIVIL COSTS SAVES CONSTRUCTION TIME SAVES ON EQUIPMENT COSTS SAVES ON OPERATION COSTS SAVES ON MANTAINENCE COSTS
UNCOALER SAVES MONEY
UNCOALER ADDS TO PRFOTIBILITY UN-COALERS- GENERAL SPECS UNCOALER MODEL No. CAPACITY PH ) MAX. LUMP ( MM ) DIMENSIONS (MM) UC 4 x 4 120 125 1200 X 1200 X 500 UC 5 x 5 225 150 1500 X 1500 X 600 UC 6 x 6 400 200 1800 X 1800 X 700 UC 7 x 7 550 225 2100 X 2100 X 800 UC 8 x 8 700 250 2400 X 2400 X 900 UC 9 x 9 1000 275 2700 X2700 X 900 UC 10 x 10 1300 300 3000 X 3000 X1100 UC 11 x 11 1700 350 3300 X 3300 X 1100 UC 12 x 12 2000 375 3600 X3600 X 1100 UC 17 x 17 4000 400 5100 X 5100 X 1500
