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Impact PM (PS INTERVAL)

Alat berat

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0% found this document useful (0 votes)
269 views23 pages

Impact PM (PS INTERVAL)

Alat berat

Uploaded by

Ikipiye
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

IMPACT 4.07.

110 13/07/2021

Chassis ID Path
1750/Service and maintenance//Preventive maintenance intervals

Model Identity
UD-HDE 155968036

Publish date ID/Operation


20/05/2021

Preventive maintenance intervals

CONTENTS

   

General

Maintenance intervals complete vehicle

    Powertrain Operating Conditions (POC)

    Annual and Basic service

    Service intervals for engine oil

    Service intervals for engine related components

    Service intervals for coolant replace

    Service intervals for gearbox oil

    Service intervals for retarder oil

    Service intervals for rear axle oil

    Service intervals for chassis components

Biodiesel FAME, service recommendations

Oil quality and viscosity

    Engine oil

    Gearbox oil

    Retarder oil

    Rear axle oil

Lubricated components (with grease nipples)

Air conditioning system

Fire extinguisher

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

1 / 23
IMPACT 4.07.110 13/07/2021

General

Definitions
English terms have been used for some of the definitions that follow and these are not translated into local languages.
Each term is however described in the language of the document. For example: predominantly flat (PF), rough (R),
very rough (VR), light (L), medium (M) and road conditions (RC).

Note: Abbreviation defined above are used throughout this document.

Emission classes

Euro III — EM-EC01


Euro IV — EM-EC06
Euro V — EM-EU5

Transport cycle

Typical construction site superstructure

Yes No

Construction sites1 Is the average journey distance between loading and unloading more than 50 km
plus < 20% city driving and the annual distance driven more than 100000 Kms

No Yes

Distribution Long distance driving

1
Typical vehicle configurations normally involved in Construction applications are sugar cane log, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.

Powertrain Operating Conditions (POC)


The powertrain operating conditions (POC) describe the degree of engine load.

The different load levels are:

Light (L)
Medium (M)
Heavy (H)
Severe (S)
Very severe (VS)

Gross combination weight (GCW)


Gross combination weight = Technical/ Legal gross weight combination ton

Topography

Predominantly flat (PF)


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

2 / 23
IMPACT 4.07.110 13/07/2021

Uphill and downhill stretches with:

Gradients > 6% for up to 1% of total mileage.


Maximum gradients 16%.

Hilly (H)

Uphill and downhill stretches with:

Gradients > 9% for up to 1% of total mileage.


Maximum gradients 20%.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

3 / 23
IMPACT 4.07.110 13/07/2021

Very Hilly (VH)

Typical construction site operations such as mining, dam building, quarries etc...

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

4 / 23
IMPACT 4.07.110 13/07/2021

Road Condition (RC), definition


The Road Conditions (RC) describe the type of road surface.

The different levels are:

Smooth (S)
Rough (R)
Very Rough (VR)

Smooth (S) Rough (R) Very Rough (VR)

Maintenance intervals complete vehicle

Service intervals

Oil filters to be replaced at every oil replacement.


Use only UD Trucks genuine oil filters.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

5 / 23
IMPACT 4.07.110 13/07/2021

When the service interval is specified in more than one unit, e.g. in km, engine hours and/or calendar time, it
means that the service interval is limited by the option whichever occurs first.
No engine oil change interval shall exceed 12 months.
GH11E engine: Long life full flow filters, with part number 152009Z00A must be used if the oil replace interval
exceeds 40 000 km.

Fuel quality
Engine oil change intervals differ depending on the fuel quality which is being used. In the engine oil change interval
tables, different types of fuel are listed. The different fuel types are defined in the following way:

Fuel type 0: The sulphur content in the fuel does not exceed 0.0010% in weight (10 ppm).
Fuel type 1: The sulphur content in the fuel does not exceed 0.05% in weight (15- 500 ppm).
Fuel type 2: The sulphur content in the fuel is between 0.05% in weight (500 ppm) and 0.5% in weight (5000
ppm).
Fuel type 3: The sulphur content in the fuel exceeds 0.5 % in weight (> 5000 ppm).

GH8E engine:

UD Trucks (UDT) accepts max 10% FAME in diesel fuel (in accordance with EN590) to be used in UDT Quester
products without any specific service requirements.

Fuel blends containing up to 10% biodiesel FAME can be used without any restraints in service recommendations.

Note: For B20 usage the new service intervals may differ market to market and will be communicated locally through a
Technical Service Bulletin (TSB).

Maintenance interval tables

Vehicle model QUESTER (UD-HDE)


For definitions and abbreviations refer to: General

Powertrain Operating Conditions (POC)


Note: The POC determined for a particular application must be used for all of the components to which the POC
applies. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel consumption
(if known), then the actual fuel consumption shall decide the POC for the vehicle.

GH8E

Transport Distribution Construction sites1


Long-distance driving
cycle Regional City Construction
GCW ≤28 29-44 45-70 >70 ≤18 19-28 29-44 ≤18 19-28 ≤18 19-28 29-44
Topography PF H PF H   PF/H         H H H VH

POC L2 M M3 H S3 VS L M H M H H S VS
3 3 3

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

6 / 23
IMPACT 4.07.110 13/07/2021

1
Includes trucks used to transport wood off road, sugar cane log transporters, tippers, load exchangers, concrete
mixers, mining vehicles, rubbish compressors and special vehicles.

2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

3
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Maximum fuel consumption

POC L M H S VS
Max Fuel Consumption ≤ 27 ≤ 32 ≤ 40 ≤ 50 > 50
l/100km

GH11E

Distribution Construction sites1


Transport cycle Long-distance driving
Regional City Construction
GCW ≤44 45-70 71-80 >80 ≤32 33-44 45-70 ≤32 ≤32 33-44 45-80
Topography PF H PF H PF H PF/H         H H H

POC L2 M H3 S3 S3 VS VS M H S S H S VS
3 3

1
Includes trucks used to transport wood off road, sugar cane log transporters, tippers, load exchangers, concrete
mixers, mining vehicles, rubbish compressors and special vehicles.

2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

3
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Maximum fuel consumption

POC L M H S VS
Max Fuel Consumption ≤ 33 ≤ 39 ≤ 50 ≤ 64 ≤ 120
l/100km

Annual and Basic service

POC L M H S VS
17728-2 First service 5000 Kms / 28 days

17744-2 Basic service Each engine oil change

17746-2 Annual service 12 months1

1
Can be performed together with basic service if the interval coincides

Service intervals for engine oil

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

7 / 23
IMPACT 4.07.110 13/07/2021

Information about oil quality and viscosity on Engine oil

Note: No oil replacement interval is allowed to exceed 12 months

Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the engine hour
intervals depends strongly on actual average vehicle speed and can therefore only serve as indications. Use either
mileage or max. allowed fuel consumption as given in the footnotes (whichever comes first).

Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems.

GH8E Euro III & IV

L M H S VS
Operation Quantity Unit Grade
Kms / Hours / Months
17554-2 Oil Fuel 20.52 Litres VDS-3 40000 / 600 / 20000 / 300 / 10000 / 300 /
Engine oil, oil, fuel, type 0, / 12 12 12
water filters, replace 1 and 2 VDS-4
or 1
17575-3
Engine oil, oil, fuel, Oil Fuel 20.52 Litres VDS-3 20000 / 400 / 10000 / 200 / 6000 / 200 / 12
water filters, replace. 3 / 12 12
type 3
Additional VDS-4
procedures
Filter 3 No. — Each engine oil change

1
Maximum allowed fuel to be used between each engine oil drain is 20 000 Litres

2
Oil volume between dipstick Max-Min is 7 Litres ( Approx.)

3
Maximum allowed fuel to be used between each engine oil drain is 12 500 Litres

GH11E Euro IV & Euro V

L M H S VS
Operation Quantity Unit Grade
Kms / Hours
17554-2 Oil Fuel 332 Litres VDS-3 / 100000 60000 / 60000 / 40000 / 20000 /
Engine oil, oil, fuel, type 0 VDS-4 /– – 750 600 600
water filters, replace and 11
or
17575-3 Oil Fuel 332 Litres VDS-3 / 60000 / 40000 / 40000 / 20000 / 10000 /
3 VDS-4 – – 500 400 400
Engine oil, oil, fuel, type 2
water filters, replace.
Additional
Oil Fuel 332 Litres VDS-3 / 40000 / 20000 / 20000 / 20000 / 10000 /
4 VDS-4 – – 400 300 300
procedures type 3

Filter 5 Nos. — Each engine oil change

1
Maximum allowed fuel to be used between each engine oil drain is 25 000 Litres

2
Oil volume between dipstick Max-Min is 5 Litres ( Approx.)

3
Maximum allowed fuel to be used between each engine oil drain is 17 500 Litres

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

8 / 23
IMPACT 4.07.110 13/07/2021

4
Maximum allowed fuel to be used between each engine oil drain is 12 500 Litres

GH11E Euro III

L M H S VS
Operation Quantity Unit Grade
Kms / Hours
17554-2 Oil Fuel 332 Litres VDS-3 / 60000 / – 40000 / 20000 / 10000 /
Engine oil, oil, fuel, type 0 VDS-4 600 400 400
water filters, replace and 11
or
17575-3 Oil Fuel 332 Litres VDS-3 / 40000 / – 20000 / 20000 / 10000 /
3 VDS-4 400 250 250
Engine oil, oil, fuel, type 2
water filters, replace.
Additional
Oil Fuel 332 Litres VDS-3 / 40000 / – 20000 / 10000 / 7500 / 200
4 VDS-4 300 200
procedures type 3

Filter 5 Nos. — Each engine oil change

1
Maximum allowed fuel to be used between each engine oil drain is 15 000 Litres

2
Oil volume between dipstick Max-Min is 5 Litres ( Approx.)

3
Maximum allowed fuel to be used between each engine oil drain is 10 000 Litres

4
Maximum allowed fuel to be used between each engine oil drain is 7 500 Litres

Service intervals for engine related components

L M H S VS
Operation Quantity Unit
Kms / Hours / Months

21108-3 1 GH8E First interval 1 No. 140000 / – / 18


Sealing strip, valve
Subsequent 1 No. 200000 / – / 24
cover, replace.
intervals
Upper valve cover,
removed

23414-3 GH11E 1 No. Each primary air filter replace


Filter for fuel tank
ventilation, replace

25627-3 1 No. Lamp indication / 24 months Lamp indication


Filter insert, air cleaner, replace. Only valid / 12 months
for primary filter

25625-3 1 No. Every 3rd primary air filter replace / 36 months


Secondary air filter, replace. Air filter insert
removed

25822-2 GH11E 1 No. 200000 / - / 36 200000 / 3600 /


Filter, AdBlue, replace Euro V 36

21412-2 GH8E First interval — — 40000 / – / 6


Valves, adjust
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

9 / 23
IMPACT 4.07.110 13/07/2021

Subsequent — — 80000 / – / 12 2
intervals2

21413-2 GH11E First interval — — 200000 / – / 242 200000 / 4000 /


Valves and unit 2 122
injectors, adjust
Subsequent — — 400000 / – / 242 200000 / 4000 /
2
intervals 122

23732-3 GH11E First interval — — 200000 / – / 242 200000 / 4000 /


Yoke injector, 2 122
check
Subsequent — — 400000 / – / 242 200000 / 4000 /
2
intervals 122

26304-2 GH8E 1 No. 200000 / 4000 / 24


Drive belt, replace
GH11E 2 No. 280000 / – / 36 200000 / 4000 /
24

26308-3 GH8E 1 No. 200000 / 4000 / 24


Fan belt tensioner, replace
GH11E 2 No. 280000 / – / 36 200000 / 4000 /
24

26375-2 1 No. 320000 / 7000 / 48


Idler, replace

32105-3 — — – / – / 12
Alternators, cleaning

32123-3 GH11E 1 No. 280000 / – / 36 200000 / 4000 /


Alternator drive belt, replace 24

32126-3 2 No. 320000 / 7000 / 48


Carbon brushes, replace

1
Only for GCC market

2
The service interval is to be halved with frequent driving above 90 km/h

Service intervals for coolant replace

Coolant L M H S VS
Operation Engine type Transmission Climat Unit volumes
Kms / Hours / Months
(liters)1
26010-2 GH8E ST1006 / With oil CU-MCC4 37.51 480000 / 4000 / 48
Coolant, ST1306 / cooler CU-MCC6
replace2 ST1509 /
ST1199
CU-MCC 391 480000 / 4000 / 48
CU-MCC5

Without oil CU-MCC4 371 480000 / 4000 / 48


cooler CU-MCC6

CU-MCC 38.51 480000 / 4000 / 48


CU-MCC5
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

10 / 23
IMPACT 4.07.110 13/07/2021

AL306 CU-MCC4 491 480000 / 4000 / 48


CU-MCC6

CU-MCC 511 480000 / 4000 / 48


CU-MCC5

AL326 CU-MCC4 521 480000 / 4000 / 48


CU-MCC6

CU-MCC 541 480000 / 4000 / 48


CU-MCC5

GH11E AL446 CU-MCC4 551 480000 / 4000 / 48


CU-MCC6

CU-MCC 571 480000 / 4000 / 48


CU-MCC5

GH11E ST1199 / With oil CU-MCC4 41.51 480000 / 4000 / 48


Euro V / IV ST1509 / cooler CU-MCC6
STO2009 /
ST02012
CU-MCC 42.51 480000 / 4000 / 48
CU-MCC5

Without oil CU-MCC4 41.21 480000 / 4000 / 48


cooler CU-MCC6

CU-MCC 42.21 480000 / 4000 / 48


CU-MCC5

GH11E ST1199 / With oil CU-MCC4 40.81 480000 / 4000 / 48


Euro III ST1509 / cooler CU-MCC6
STO2009 /
ST02012
CU-MCC 41.81 480000 / 4000 / 48
CU-MCC5

Without oil CU-MCC4 40.61 480000 / 4000 / 48


cooler CU-MCC6

CU-MCC 41.61 480000 / 4000 / 48


CU-MCC5

GH11E AT2612F / With CU-MCC4 54.31 480000 / 4000 / 48


Euro V / III ATO2612F retarder CU-MCC6

CU-MCC 55.61 480000 / 4000 / 48


CU-MCC5

Without CU-MCC4 39.31 480000 / 4000 / 48


retarder CU-MCC6

CU-MCC 40.61 480000 / 4000 / 48


CU-MCC5

1
Only as a reference. Check the level after replacement.

2
VCS Yellow (40% - coolant and 60% - distilled water)

Service intervals for gearbox oil


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

11 / 23
IMPACT 4.07.110 13/07/2021

Information about oil quality and viscosity on Gearbox oil

Manual Transmission (TRA-SMT)

First oil replacement interval:


POC L/M/H/S : after 4 weeks or maximum 5000 kms
POC VS : after 4 weeks or maximum 100 hours

ST1006, ST1199, ST1306, ST1509, STO2009 and STO2012

Oil L M H S VS
Operation Variant PTO Quantity Unit Grade
cooler Kms / Hours / Months
17534-3 ST1006 with with 12.6 Litres API GL-4 80000 / – / 12 20000 / 600
Oil, gearbox, and SAE 80W90 / 12
without 11.6 Litres
change, Lube area ST1306
or without with 12.5 Litres
17585-3
Oil, gearbox, without 11.5 Litres
change ST1199 with with 14.1 Litres API GL-4 80000 / – / 12 20000 / 600
and SAE 80W90 / 12
without 13.1 Litres
ST1509
without with 14 Litres

without 13 Litres

STO2009 with with 15.8 Litres API GL-4 80000 / – / 12 20000 / 600
SAE 80W90 / 12
without 14.8 Litres

without with 15 Litres

without 14 Litres

STO2012 with with 16.8 Litres API GL-4 80000 / – / 12 20000 / 600
SAE 80W90 / 12
without 15.8 Litres

without with 16 Litres

without 15 Litres

41104-3   Each engine oil change


Clutch, wear
check

Automated Manual Transmission (TRA-AMT)

AT2612F and ATO2612F

Oil L M H S VS
Operation Variant PTO Quantity Unit Grade
cooler Kms / Months
17523-3 AT2612F with with 18 Litres 97315 400000 / 36 200000 / 36
Gearbox oil and and (Synthetic)
without 16.8 Litres
filter, replace. ATO2612F
Lube area without with 17.2 Litres
or
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

12 / 23
IMPACT 4.07.110 13/07/2021

17565-3 without 16 Litres


Oil and filter,
gearbox, change

Automatic Power Shift Transmission (TRA-APS)

AL306, AL326 and AL446

L M H S VS
Operation Variant Quantity Unit Grade
Kms / Months
17534-3 AL306 Total oil volume : Litres TES 480000 / 60 240000 / 60
Oil, gearbox, 29.1 295
change, Lube area Oil replacement
TES 40000 / 12 20000 / 6
or volume : 15 to 161
389
17585-3
Oil, gearbox, AL326 Total oil volume : Litres TES 480000 / 60 240000 / 60
change 31.5 295
Oil replacement
TES 40000 / 12 20000 / 6
volume : 15 to 161
389

AL446 Total oil volume : Litres TES 480000 / 60 240000 / 60


51.3 295
Oil replacement
TES 40000 / 12 20000 / 6
volume : 39 to 401
389

17518-3 AL306 / 1 No. TES 120000 / 60


Oil filter, gearbox, AL326 / 295
change AL446
TES 40000 / 12 20000 / 6
or
389
17520-3
Oil filter, gearbox,
change (on floor)

1
In APS transmission, while replacing the oil, some quantity remains in the gearbox. So fill only replacement volume.
Check and adjust the oil quantity using a level gauge

Note: Replace the filters whenever the oil has been replaced.

Note: Reset the oil life indicator after replacing the oil.

Note: Reset the filter life indicator after replacing the filter.

Service intervals for retarder oil


Information about oil quality and viscosity on Retarder oil

Voith retarder (RET-TH)

VR3250

Quantity L M H S VS
Operation Grade TEMP
(Litres) Kms / Months
17528-3 Total oil : 5.911 Voith ATU402 100000 / 24
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

13 / 23
IMPACT 4.07.110 13/07/2021

Retarder, oil Oil replacement type C


ATU-VH3 100000 / 24
change. Lube area : 5.6

1
If oil is completely drained by removing the heat exchanger.

2
Ambient temperature > 40°C less than 25 h/year.

3
Ambient temperature > 40°C more than 25 h/year.

Service intervals for rear axle oil


Information about oil quality and viscosity on Rear axle oil

First oil replacement interval after 4 weeks or maximum 5,000 Kms.

Vehicle type Rigid Tractor


Axle type Single reduction Hub reduction Single reduction Hub reduction
GCW ≤ 41 All All ≤ 56 > 56 All
Topography PF H PF H H PF PF H PF
POC L M S VS S VS M M S VS S VS S VS

RSS1348 and RTS2670

Quantity L M S VS
Operation Variant Grade
(Litres) Kms / Months
17527-3 RSS1348 — 17 API GL5, 80000 / 80000 / 40000 / 12
Final drive oil, change. SAE 12 1
12
RTS2670 Foremost 19
Lube area 85W-140
axle
or
17567-3 Rearmost 16
Oil, differential carrier, axle
change on floor

1
With an usage Hilly, interval must be reduced by half

RSS1348B and RTS2670B

Quantity L M S VS
Operation Variant Grade
(Litres) Kms / Months
17527-3 RSS1348B — 18.5 API GL5, 80000 / 80000 / 40000 / 12
Final drive oil, change. SAE 12 1
12
RTS2670B Foremost 20.5
Lube area 85W-140
axle
or
17567-3 Rearmost 18.5
Oil, differential carrier, axle
change on floor

1
With an usage Hilly, interval must be reduced by half

RTH2611 / RTH2611B AND RSH1360

Quantity L M S VS
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

14 / 23
IMPACT 4.07.110 13/07/2021

Operation Variant (Litres) Grade Kms / Months


17561-3 RSH1360 — 29.5 API GL5, 40000 / 12
Final drive with hub SAE
RTH2611 Foremost 34
reduction, oil, change. 85W-140
and axle
Lube area
RTH2611B
or Rearmost 29.5
17573-3 axle
Oil, differential carrier
with hub reduction,
change on floor

Service intervals for chassis components

Construction
Transport cycle Long distance Distribution
1

Road condition S R S R R
Operation Quantity Unit Grade Kms / Months
56126-2 1 No. — – / 12
Air drier, drier insert, replace

17511-2 500 Grams NLGI 2-2.5 – / 12


Fifth wheel, lubrication

17526-2 150 Grams NLGI 2-2.5 20000 / 6 10000 / 3


Brakes, cam shaft, lubrication

17531-2 150 Grams NLGI 2-2.5 20000 / 6 10000 / 3


Brakes slack adjuster,
lubrication

17533-2 First 100 Grams NLGI 2-2.5 5000 / 1


Front interval
suspension,
Subsequent 100 Grams NLGI 2-2.5 20000 / 6 10000 / 3
spring and
interval
shackle pin
nipple,
lubrication

17537-2 100 Grams NLGI 2-2.5 40000 / 6 20000 / 3


Front axle kingpin, lubrication

17538-2 100 Grams NLGI 2-2.5 20000 / 6


Steering column shaft,
lubrication

17540-2 2 — — NLGI 2-2.5 20000 / 6


Clutch release bearing shaft,
lubrication

17578-2 3 First — — NLGI 2-2.5 5000 / 1


Rear interval
suspension,
Subsequent — — NLGI 2-2.5 20000 / 6 10000 / 3
spring pin,
interval
lubrication
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

15 / 23
IMPACT 4.07.110 13/07/2021

36304-2 — — — – / 12
Windscreen wiper blade,
replace

41003-2 0.5 Litres Brake fluid DOT 40000 / 12


2 4
Clutch fluid, replacement

60108-2 — — — – / 12 –/6
Wheel alignment, check

64514-2 4 Litres ATF oil type 80000 / 12


Oil and filter, power steering, (FAA10) Dexron lll
replace
6
(FAA20)

72158-2 — — — 20000 / 6
U-bolts, front spring,
check-tighten

72202-2 — — — 20000 / 6
Rear spring U-bolts, check
tighten

77309-2 0.34 Litres API GL5, SAE 100000 / 12


Oil and seal, front wheel 85W-140
hubs, replace. Both sides

77322–2 5 10004 Grams NLGI 2-2.5 100000 / 12


Seals and grease, rear wheel
hubs, replace (two sides)

77319-2 6 Refer Litres API GL5, SAE 100000 / 12


Oil and seal, rear wheel rear 85W-140
hubs, replace. Both sides axle oil
volumes

81897-2 1 Litres Mobil DTE10 – / 24


Oil, cab tilt pump, EXCEL32
replacement Total EQUIVIS
ZS46
Esso UNIVIS
HVI-26
or equivalent

Cab lock lubrication — — NLGI 2-2.5 –/6

1
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

2
Only for TRA-SMT

3
Only valid for 4x2

4
Per wheel hub

5
Only for RTS2670 / RTS2670B and RSS1348 / RSS1348B

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

6
Only for RTH2611 / RTH2611B and RSH1360 — Replace only seals (hub oil shall be replaced with rear axle oil
replacement)

Biodiesel FAME, service recommendations

Biodiesel from B7 to B30


For more service recommendations and general regulations for usage of biodiesel, refer to service information
Function Group 170, Information type Description Biodiesel, general

Note: Fuel containing more than 30% FAME (e.g. B100) is not allowed.

Note: This information applies to FAME mixtures from 7% to 30% (B7 – B30).

Conditions

Oil quality VDS-3 or VDS-4 must be used.


Viscosity grade 15W/40
Diesel fuel must comply with EN590.
Fame fuel must comply with EN14214.
The fuel must be ready-mixed from the fuel supplier.

Note: Other products which are not FAME and/or do not comply with these standards are NOT supported as engine
fuels by UD trucks, and no warranty will be accepted in case of damage.

Note: Service interval for Biodiesel shall not exceed 40000 km or 6 months.

Engines

Engine type EURO III EURO IV EURO V


GH11E OK NOK OK

GH8E OK NOK —

Service requirements
Use of more than 10% FAME in standard diesel EN590, requires changed service recommendations and changed
service intervals for some components.

For components not mentioned below, the service interval remains the same as for ordinary standard diesel use.

Changing from use of standard diesel to biodiesel FAME


The following service operations must be carried out when changing from standard diesel to biodiesel.

Operation L M H S VS
Fuel tank, cleaning When changing from diesel to Biodiesel FAME

Fuel filters, replace Every 2000 kms, 3 times

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

Preventive Maintenance Intervals

L M H S VS
Operation Quantity Unit Grade
Kms / Months / Hours
17728-2 — — — 5000 / 1 / –
First service

17744-2 — — — Every engine oil change


Basic Service

17746-2 — — — – / 12 / –
Annual service

17554-2 GH11E Oil 33 Litres VDS-3 / 30000 / 6 22500 / 6 15000 / 6 / 7500


Engine oil, oil, fuel, Euro V VDS- 4 /– / 300 200 /6/
water filters, 200
Filter 5 No. —
replace
or GH11E Oil 33 Litres VDS-3 / 30000 / 6 20000 / 6 10000 / 6 / 5000
17575-3 Euro III VDS- 4 /– / 300 200 /6/
Engine oil, oil, fuel, 200
water filters, Filter 5 No. —
replace. Additional GH8E Oil 20.5 Litres VDS-3 / 20000 / 6 / - 10000 / 6 / 5000
procedures VDS- 4 - /6/
-
Filter 3 No. —

23422-2 — — — – / 12 / –
Fuel tank, clean

Other affected service intervals

L M H S VS
Operation
Kms / Months / Hours
23327-2 GH8E After first 12 months
Engine fuel filter housing,
replace

23415-3 – / 12 / –
Fuel tank strainer, clean and drain
condensation water

23423-2 GH8E After first 12 months


Fuel lines, replace. Engine
mounted

Oil quality and viscosity

Engine oil

Quality
Use only VDS-3 or VDS-4 approved oils.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

Note: Extra oil additives are not to be used. This includes engine and metal treatment additives added to the engine oil.

Viscosity
The viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.

1. Only VDS-4 approved oils can be used above +30°C.


Non VDS-4 approved oils can be used up to +30°C.
2. VDS-3 and VDS-4 approved oils of viscosity grade 5W/30 can be used up to +30°C.
3. When using 10W/30, fuel consumption can be lower than when using 15W/40.

Factory fill oil


All engines are factory filled with engine oil of the quality level providing max oil drain interval for the respective engine
type.

Oil and filter changes after a repair on the engine


After an engine has been repaired, renovated or opened, e.g. the cylinder head been removed, piston and liner
change, work with timing gears or a bearing change, it is recommended to perform an extra oil change. The
recommended interval for this is within 20 - 10000 km after the engine has been repaired, renovated or opened. When
the extra oil change has been completed, the engine's normal service recommendation applies.

Gearbox oil
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

Manual Transmission (TRA-SMT)

Quality
Use only API GL4, SAE 80W90 oil.

Viscosity
The viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.

Gearbox and oil cooler TC-MWO, TC-MWOH2 can be run in an ambient temperature above +30° C with transmission
oil SAE 80W90.

Automated Manual Transmission (TRA-AMT)

Quality
Use only transmission oil 97315.

Viscosity
The viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.

Retarder oil

Voith retarder (RET-TH)


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

Quality
Use only Voith type C oil.

Approved oils for use, see Voith’s homepage: https://voith. com/corp-en/braking-systems/retarders-trucks.html

Rear axle oil

Quality
Use only API GL5, SAE 85W-140 oil.

Viscosity
Viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.

Oil change after repairing the rear axle


If a component has been repaired, renovated or opened, an extra oil change must be carried out. This oil change shall
be carried out 20 –> 5000 km or 4 weeks, whichever occurs first, after the component has been repaired, renovated or
opened. When the extra oil change has been completed, the component’s normal service recommendation applies.

Lubricated components (with grease nipples)

Requirements for lubricating grease are as follows:


1. High grade wheel bearing grease should be used.
2. The grease should be mineral oil based
3. The grease should be lithium or lithium complex type.
4. The grease should contain EP and anti-rust additives.
5. The grease must have a consistency equivalent to NLGI No. 2 – 2.5.
6. The grease should not contain any solid lubricants, such as graphite, copper or molybdenum sulphide.
7. The grease must be intended for use in working temperatures of at least 80° C and be able to withstand 120° C
for short periods.

Brakes cam shaft and slack adjuster


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

1. Lubricate every two weeks for the first four months from the date of delivery.
2. Lubricate every two weeks or whenever the brakes components is overhauled or whenever liners and seals are
changed.
3. Lubricate whenever the brake system becomes hard or grease gets contaminated.

Axial play of high mounted brake cylinder

Check the axial play of high mounted brake cylinder A = 0.8 to 1.2 mm at every basic service

Air conditioning system

Service intervals
Transport cycle Long distance Distribution Construction
Road condition S R S R R
Operation Kms / Months
87208-3 40000 / 6 20000 / 3
Air conditioning air filter, replace

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.110 13/07/2021

Compressor

Compressor Oil quality Volume

SP-15 or equivalent 165 ml

Refrigerant gas Specification Volume

R134a 700 ± 50 g

Fire extinguisher

Fire extinguisher service intervals


Operation Interval
99205-2 6 month
Fire extinguisher, service

99206-2 36 month
Fire extinguisher, refill

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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