Product Manual 26019

(Revision NEW)
Original Instructions

UEGO Burner

Deltec VM7956 Burner

Installation and Maintenance Manual

 Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications

The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.

If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26311 , Revision Status &
Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.

Revisions—Changes in this publication since the last revision are indicated by a black line
alongside the text.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Copyright © Woodward 1997
All Rights Reserved
Manual 26019 VM7956 Burner

Contents

WARNINGS AND NOTICES ............................................................................ II 

ELECTROSTATIC DISCHARGE AWARENESS ..................................................III 
CHAPTER 1. GENERAL INFORMATION ........................................................... 1 
Introduction .............................................................................................................1 
CHAPTER 2. SPECIFICATIONS ...................................................................... 2 
Mixture Specification ..............................................................................................2 
Electrical Specifications ..........................................................................................2 
Dimensions and Weight..........................................................................................3 
CHAPTER 3. PRINCIPLES OF OPERATION ..................................................... 4 
Burner System ........................................................................................................4 
Burner Circuit Board LEDs .....................................................................................5 
UEGO Lambda Sensor Built-in Controller ..............................................................5 
CHAPTER 4. INSTALLATION.......................................................................... 6 
Mechanical Installation ...........................................................................................6 
Electrical Installation ...............................................................................................6 
CHAPTER 5. MAINTENANCE ......................................................................... 8 
Burner Maintenance ...............................................................................................8 
UEGO Lambda Sensor Calibration ........................................................................8 
CHAPTER 6. TROUBLESHOOTING ............................................................... 10 
Introduction ...........................................................................................................10 
UEGO Controller Errors........................................................................................10 
Burner Circuit Board Errors ..................................................................................10 
CHAPTER 7. SERVICE OPTIONS ................................................................. 12 
Product Service Options .......................................................................................12 
Woodward Factory Servicing Options ..................................................................13 
Returning Equipment for Repair ...........................................................................13 
Replacement Parts ...............................................................................................14 
Engineering Services............................................................................................14 
How to Contact Woodward ...................................................................................15 
Technical Assistance ............................................................................................15 

Illustrations and Tables

Figure 2-1. Dimensions of Burner System .............................................................3 

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 VM7956 Burner Manual 26019

Warnings and Notices

Important Definitions
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
 WARNING—Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only
(including damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.

The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage. Always
wear the appropriate personal protective equipment (PPE) for the job
Personal Protective at hand. Equipment that should be considered includes but is not
limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.

Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.

On- and off-highway Mobile Applications: Unless Woodward's control

functions as the supervisory control, customer should install a
system totally independent of the prime mover control system that
Automotive monitors for supervisory control of engine (and takes appropriate
action if supervisory control is lost) to protect against loss of engine
Applications
control with possible personal injury, loss of life, or property damage.

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Manual 26019 VM7956 Burner

To prevent damage to a control system that uses an alternator or

battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
Battery Charging
Device

Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
Electrostatic contact while handling the control).
Precautions  Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the
components with conductive devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

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VM7956 Burner Manual 26019

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Manual 26019 VM7956 Burner

Chapter 1.
General Information

Introduction
In order to control the lambda of a lean burn gas engine, the VM7956 burner
burns a small amount of mixture taken from the engine to determine the air/fuel
ratio. Unlike the earlier VM7352/VM7356 burner systems, this new burner can
also work with ultra lean mixtures (e.g., lambda = 2,3).

In a separate burner system the combustion is almost complete, in contrast to

the combustion in a gas engine itself. The low concentration of unburned fuel
improves the life expectancy of the UEGO lambda sensor significantly.

This new VM7956 burner system can be used in combination with any Deltec
lean burn closed loop, lambda control.

The main advantages of this system are:

 Increased operating range of lambda 0,7 to lambda 2,3
 Ignition by hot surface igniter instead of ignition by spark plug and coil
 Rigid mounted electronic circuit board, in a protective aluminum box
 Fully microprocessor controlled system
 Diagnosis and monitoring with RS-232 signal possible

Please read the following warnings carefully before commissioning the burner
system:

Make sure that no solvents or other easy ignitable fluids or gases

can contact the hot surfaces of the burner system.

Note that very high temperatures can occur under the aluminum
cover of the burner system. Be careful when opening this cover
because some parts remain very hot, even after the system is
switched off!

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VM7956 Burner Manual 26019

Chapter 2.
Specifications

Mixture Specification
The specifications mentioned below are based on natural gas mixtures.

Allowed pressure: 100 mbar—5 bar (10—500 kPa)

A/F ratio: Lambda = 0,7—2,3
Mixture consumption: Approximately 1 L/min (60 L/hr)
Allowed gases: Natural gas, biogas, landfill gas, propane, LPG
Mixture connections: 1/8” BSP
Operating pressure: 60—70 mbar
Maximum back pressure: +2 or –2 mbar

Electrical Specifications
The burner system needs a 24 Vdc supply and a 12 Vdc supply. The 12 Vdc
supply usually will be taken from the 12 Vdc output of the Deltec lean burn
control.

The minimum and maximum values of the supply voltages listed below, refer to
values measured on the terminal strip (connector) of the burner system. The
output voltage of the lambda sensor is available on a HI and LO terminal. To
avoid inaccuracy in the measurement of the A/F ratio, the LO of the lambda
signal should not be connected to the supply ground.

A potential free alarm contact is also available on the connector.

A serial RS-232 signal for monitoring or diagnosis is available on the circuit

board. With cable VM6396.0019, a connection to any PC can be made. Monitor
software will be delivered with this cable.

24 Vdc supply
Allowed range: 24,0—30,0 Vdc (advised: 26,0 Vdc)
Current during start up: Approximately 2 A (8 A peak)
Current in operation: 1,2 A

12 Vdc supply
Allowed range: 12,5—14,5 Vdc (at connector)
Current in operation: 1,2 A—1,4 A

“Burner-ON” Signal
Allowed range: 8,0—30,0 Vdc

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Manual 26019 VM7956 Burner

Dimensions and Weight

The dimensions of the burner system can be found in Figure 2-1.

The weight of the system is approximately 3,8 kg.

Figure 2-1. Dimensions of Burner System

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VM7956 Burner Manual 26019

Chapter 3.
Principles of Operation

Burner System
In the VM7956 burner, a small amount of mixture (approx. 1L/min) will be burned
to measure the A/F ratio. The A/F ratio will be measured with the UEGO lambda
sensor, which is mounted in the measuring chamber of the burner. Normally
mixture will be taken from lean burn, turbocharged engines. The mixture can be
taken upstream or downstream of the throttle valve. This depends on the type of
engine and the application.

The burner system is not designed to be used as a part of a stoichiometric A/F

control in combination with a three way catalyst.

The mixture supply line should be kept as short as possible and should have a
small internal diameter to improve the response time of the system (see also
installation information in Chapter 4).

The burner unit incorporates a solenoid valve and a pressure regulator. The
pressure regulator is set at the factory and is not adjustable.

After applying the “Burner-ON” signal, the start cycle of the burner system
begins. The “Burner-ON” signal should only be applied if sufficient mixture
pressure is present.

The mixture is pre-heated, then passes the glowing igniter. After the igniter
succeeds in igniting the mixture, the power dissipation of the heater will be
reduced and controlled continuously to a programmed value. The igniter will be
heating continuously to stabilize the combustion process.

Under normal conditions the burner will start quite fast, and the lambda signal will
be available within 15 to 30 seconds.

If the burner does not start immediately, two more attempts will be carried out
before the burner falls into the alarm state. These three attempts will take about
five minutes.

The thermocouple (type K) checks continuously if the burner system is working

properly. The lambda signal will be released only if the temperature in the
combustion chamber is above a programmed value.

The circuitry continuously checks the igniter, the thermocouple, the combustion
temperature, and the 24 Vdc supply voltage.

If measured values exceed programmed limits, the burner system will switch to
the alarm status, and the lambda signal will be switched off. Reset of the alarm
status can be done by switching the signal "Burner-ON" off and on.

If the combustion temperature drops under the programmed value, three new
start attempts will be carried out before the system switches to alarm.

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Manual 26019 VM7956 Burner

Burner Circuit Board LEDs

On the circuit board of the burner system you can find four status LEDs which
cannot be seen when the aluminum control box is closed. These LEDs are
marked as follows:

YELLOW "READY" This LED is on when the burner system is

working correctly and shows that the lambda
signal is released.
YELLOW "VALVE OPEN" This LED is on if the solenoid valve is open. This
is the case if the burner is in its start cycle and
also when the burner functions properly.
GREEN "MPU RUN" This LED blinks continuously, to show that the
micro processor runs properly.
RED "ALARM" This LED lights up when the burner system is in
the alarm status. In this case the alarm relays is
switched over, the lambda signal is switched off,
and the solenoid valve is closed.

UEGO Lambda Sensor Built-in Controller

The UEGO lambda sensor controller is incorporated in the aluminum control box
of the VM7956 burner system. The three LEDs of the UEGO controller can be
seen behind a small transparent plastic cover on the aluminum box.

On the aluminum control box, two 6 mm test terminals can be found, which can
be used if the lambda sensor needs to be calibrated in ambient air.

The very small potentiometer for calibrating the sensor can be found on the
(black) UEGO controller after opening the little transparent plastic cover. Use a
suitable screwdriver when calibrating the lambda sensor controller, and be
careful not to apply any force on this potentiometer, because it is easily
damaged.

The functions of the three LEDs on the UEGO controller are:

YELLOW This LED should blink continuously showing that

the temperature control of the UEGO sensor
works properly. If this LED is on, but does not
blink, it means that the 12 Vdc supply is
probably too low.
GREEN This LED should be on continuously, showing
that the lambda sensor and the controller are
OK
RED Alarm! If this LED lights up, the lambda sensor
or the UEGO controller is not functioning
properly.

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VM7956 Burner Manual 26019

Chapter 4.
Installation

Mechanical Installation
To avoid any damage to the burner system, the burner should not be mounted
directly on the engine. Suitable silent blocks should always be used.

The burner system should be mounted horizontally, with the mixture input and
output connections pointing downwards.

The mixture line (input) should be kept as short as possible. For this reason the
burner should be mounted close to the mixture connection at the engine. The
internal diameter should be Ø 2 to Ø 4 mm, to obtain a fast response of the
burner system.

The mixture can be taken upstream or downstream from the butterfly valve.
Taking the mixture downstream from the butterfly valve often allows for better
homogeneity. In this situation the burner can only work if the engine load is more
then approximately 50%, because sufficient mixture pressure is needed.

To avoid condensation problems in the mixture line and to avoid accumulation of

condensation in the burner, the input line should be mounted in a rising direction.

To avoid back pressure, the exhaust line should have the following dimensions:
 Length up to 3 meters—minimum internal diameter Ø 4 mm
 Length up to 20 meters—minimum internal diameter Ø 6 mm
The exhaust line should also be flowing down, to avoid condensation and
function as a “water-seal”.

On landfill applications, choose a suitable material that can withstand the

corrosive products in the condensation.

If the exhaust gas needs to be recirculated through the air cleaner, a T-piece can
be used to let the condensation drop out, and the exhaust gas will be sucked into
the air cleaner.

Avoid depressions in the exhaust line!

Electrical Installation
The burner system needs to be supplied with both 12 Vdc and 24 Vdc supply
voltage. The supply grounds may be connected together. The 12 Vdc supply is
normally provided by the Deltec lambda control. On the connector of the burner
this voltage should be higher than 12.5 Vdc. The 24 Vdc supply should be at
least 26 Vdc at the connector of the burner.

The Deltec lambda controller measures the lambda sensor signal and the output
of the UEGO controller with a differential input, HI and LO. The LO of this signal
should not be connected to the supply ground.

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Manual 26019 VM7956 Burner
The burner should be connected as follows:

 1: + 24 Vdc supply (burner)

 2: GND (burner)
 3: + 12 or 24 Vdc signal "Burner-ON"
 4: + 12 Vdc supply (UEGO controller)
 5: GND (UEGO controller)
 6:
 7: ALARM (common)
 8: ALARM (normally closed)
 9: ALARM (normally open)
 10:
 11: HI UEGO lambda sensor signal
 12: LO UEGO lambda sensor signal

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VM7956 Burner Manual 26019

Chapter 5.
Maintenance

Burner Maintenance
The burner can easily be taken apart to check and clean all components. The
need to clean the burner depends strongly on the kind of gas that is used.
Cleaning may be necessary more often particularly on engines with a
recirculation system of the blow-by gases. A cleaning at every 8000 hours is
advised.

If the burner is to be taken apart, a spare igniter or an overhaul kit should be

available on-site, because some parts (e.g., the igniter) are very fragile!

Be especially careful when installing or removing the igniter or the

lambda sensor, which are easily damaged.

All electronic parts are maintenance free.

UEGO Lambda Sensor Calibration

Check or adjust the calibration of the lambda sensor every 1500 hours. Normally
this calibration will be carried out when the engine is not running. However it is
also possible to calibrate the sensor with the engine running. In this situation,
take care that the lambda control is on manual mode and that the lambda sensor
is not in a strong airflow from the ventilation system.

The calibration is done as follows:

1. The 12 Vdc should be switched on to simulate the ignition-on signal using a

bridge. The "Burner-ON" signal is not necessary.

2. The three LEDs on the UEGO controller should indicate that the sensor and
controller are OK (this means a flashing yellow, and a continuous green
LED).

Note that very high temperatures can occur under the aluminum
cover of the burner system. Be careful when opening this cover
because some parts remain very hot, even after the system is
switched off!

3. Open the slotted aluminum cover of the burner system, so the lambda
sensor can be unscrewed from the burner system.

4. Take out the lambda sensor and leave it in ambient air for a minute. Be
careful, the lambda sensor may be hot, and it is fragile.

5. Measure the output voltage on the terminals of the burner. The output
voltage should be: 4,50 ± 0,02 Vdc. If the calibration is out of range, the
controller should be adjusted.

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Manual 26019 VM7956 Burner
6. Calibration: Open the transparent cover and adjust the output voltage on the
UEGO controller to 4.50 Vdc, using the little potentiometer.

7. Mount the sensor in the burner and close the cover of the burner. Don't
forget to remove the bridge that was used to simulate the ignition-on signal.

New sensors sometimes need a certain burn-in time, so check the 4.50 Vdc a
few times after mounting a new sensor.

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VM7956 Burner Manual 26019

Chapter 6.
Troubleshooting

Introduction
Errors can occur in the burner system or in the lambda sensor and the UEGO
controller. If the system is not functioning properly, check the three LEDs of the
UEGO controller behind the transparent cover.

Then check:
 Are all supply voltages OK?
 Is the "Burner-ON" signal present?
 Is all wiring OK?

UEGO Controller Errors

If the red LED is on, check the following items:
 Supply OK? (over 12.5 Vdc?)
 Lambda sensor OK?
 UEGO controller OK?
 Blue cable between sensor and controller OK?

Exchange various parts to find out which component is causing the problem.

Burner Circuit Board Errors

If the lambda sensor system is OK, there can be a problem with the burner
system. In that case, open the electronic box and look at the four LEDs on the
circuit board. If you think the burner system is not working properly, first remove
the lambda sensor of the burner, to avoid damage to the sensor caused by
unburned fuel.

Note that very high temperatures can occur under the aluminum
cover of the burner system. Be careful when opening this cover
because some parts remain very hot, even after the system is
switched off!

If the red LED is on, the RS-232 terminal plus the monitor program can be used
to find the problem.

If the mixture can't be ignited the following items should be checked:

 Is sufficient mixture with a minimum of approximately 100 mbar available?
 Are the 24 Vdc supply and the "Burner-ON" signals OK?

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Manual 26019 VM7956 Burner
If the problem is still not corrected, the following items should be checked:
 Check the igniter with the burner system switched off. The resistance of the
igniter can be measured on terminal 3 and 4 on the connector with the 6
terminals. Also the resistance of the igniter can be measured at the
connector of the igniter. The resistance should be approximately 3 Ω. Be
careful, the igniter is very fragile!
 Check the mixture flow. This can be done easily by putting the exhaust line
in a cup filled with water (for example). If the "valve open" LED is on, the gas
flow should be visible in the water.

Be especially careful when installing or removing the igniter or the

lambda sensor, which are easily damaged.

If there is no mixture flow, check the following items:

 Is the mixture supply line leaking or blocked?
 Is the exhaust gas line blocked?
 Is the pressure regulator out of function? The pressure can be measured on
the exhaust line of the burner, and should be 60–70 mbar.
 Is the solenoid valve out of function? Check the resistance of the coil at
terminals 1 and 2 of the connector with the 6 terminals, with the burner
system switched off. Normal value is approximately 108 Ω.

If the resistance is OK the valve itself is out of function, and needs to be

replaced.

If the mixture flow is to high, resulting in a very high burner temperature, the
following points should be checked:
 Pressure regulator out of function? Measure the pressure.
 No jet mounted behind the plug?
 Thermocouple out of function? Replace or test.

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VM7956 Burner Manual 26019

Chapter 7.
Service Options

Product Service Options

If you are experiencing problems with the installation, or unsatisfactory
performance of a Woodward product, the following options are available:
 Consult the troubleshooting guide in the manual.
 Contact the manufacturer or packager of your system.
 Contact the Woodward Full Service Distributor serving your area.
 Contact Woodward technical assistance (see “How to Contact Woodward”
later in this chapter) and discuss your problem. In many cases, your
problem can be resolved over the phone. If not, you can select which course
of action to pursue based on the available services listed in this chapter.

OEM and Packager Support: Many Woodward controls and control devices are
installed into the equipment system and programmed by an Original Equipment
Manufacturer (OEM) or Equipment Packager at their factory. In some cases, the
programming is password-protected by the OEM or packager, and they are the best
source for product service and support. Warranty service for Woodward products
shipped with an equipment system should also be handled through the OEM or
Packager. Please review your equipment system documentation for details.

Woodward Business Partner Support: Woodward works with and supports a

global network of independent business partners whose mission is to serve the
users of Woodward controls, as described here:
 A Full Service Distributor has the primary responsibility for sales, service,
system integration solutions, technical desk support, and aftermarket
marketing of standard Woodward products within a specific geographic area
and market segment.
 An Authorized Independent Service Facility (AISF) provides authorized
service that includes repairs, repair parts, and warranty service on Woodward's
behalf. Service (not new unit sales) is an AISF's primary mission.
 A Recognized Engine Retrofitter (RER) is an independent company that
does retrofits and upgrades on reciprocating gas engines and dual-fuel
conversions, and can provide the full line of Woodward systems and
components for the retrofits and overhauls, emission compliance upgrades,
long term service contracts, emergency repairs, etc.
 A Recognized Turbine Retrofitter (RTR) is an independent company that
does both steam and gas turbine control retrofits and upgrades globally, and
can provide the full line of Woodward systems and components for the
retrofits and overhauls, long term service contracts, emergency repairs, etc.

You can locate your nearest Woodward distributor, AISF, RER, or RTR on our
website at:
www.woodward.com/directory

12 Woodward
Manual 26019 VM7956 Burner

Woodward Factory Servicing Options

The following factory options for servicing Woodward products are available
through your local Full-Service Distributor or the OEM or Packager of the
equipment system, based on the standard Woodward Product and Service
Warranty (5-01-1205) that is in effect at the time the product is originally shipped
from Woodward or a service is performed:
 Replacement/Exchange (24-hour service)
 Flat Rate Repair
 Flat Rate Remanufacture

Replacement/Exchange: Replacement/Exchange is a premium program

designed for the user who is in need of immediate service. It allows you to
request and receive a like-new replacement unit in minimum time (usually within
24 hours of the request), providing a suitable unit is available at the time of the
request, thereby minimizing costly downtime. This is a flat-rate program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).

This option allows you to call your Full-Service Distributor in the event of an
unexpected outage, or in advance of a scheduled outage, to request a
replacement control unit. If the unit is available at the time of the call, it can
usually be shipped out within 24 hours. You replace your field control unit with
the like-new replacement and return the field unit to the Full-Service Distributor.

Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned within 60 days, a credit for the core charge will be issued.

Flat Rate Repair: Flat Rate Repair is available for the majority of standard
products in the field. This program offers you repair service for your products with
the advantage of knowing in advance what the cost will be. All repair work carries
the standard Woodward service warranty (Woodward Product and Service
Warranty 5-01-1205) on replaced parts and labor.

Flat Rate Remanufacture: Flat Rate Remanufacture is very similar to the Flat
Rate Repair option with the exception that the unit will be returned to you in “like-
new” condition and carry with it the full standard Woodward product warranty
(Woodward Product and Service Warranty 5-01-1205). This option is applicable
to mechanical products only.

Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned for repair,
please contact your Full-Service Distributor in advance to obtain Return
Authorization and shipping instructions.

When shipping the item(s), attach a tag with the following information:
 return authorization number;
 name and location where the control is installed;
 name and phone number of contact person;
 complete Woodward part number(s) and serial number(s);
 description of the problem;
 instructions describing the desired type of repair.

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VM7956 Burner Manual 26019

Packing a Control
Use the following materials when returning a complete control:
 protective caps on any connectors;
 antistatic protective bags on all electronic modules;
 packing materials that will not damage the surface of the unit;
 at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
 a packing carton with double walls;
 a strong tape around the outside of the carton for increased strength.

To prevent damage to electronic components caused by improper

handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Replacement Parts
When ordering replacement parts for controls, include the following information:
 the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
 the unit serial number, which is also on the nameplate.

Engineering Services
Woodward offers various Engineering Services for our products. For these services,
you can contact us by telephone, by email, or through the Woodward website.
 Technical Support
 Product Training
 Field Service

Technical Support is available from your equipment system supplier, your local Full-
Service Distributor, or from many of Woodward’s worldwide locations, depending
upon the product and application. This service can assist you with technical
questions or problem solving during the normal business hours of the Woodward
location you contact. Emergency assistance is also available during non-business
hours by phoning Woodward and stating the urgency of your problem.

Product Training is available as standard classes at many of our worldwide

locations. We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability.

Field Service engineering on-site support is available, depending on the product

and location, from many of our worldwide locations or from one of our Full-
Service Distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface.

For information on these services, please contact us via telephone, email us, or
use our website: www.woodward.com.

14 Woodward
 Manual 26019 VM7956 Burner

How to Contact Woodward

For assistance, call one of the following Woodward facilities to obtain the address
and phone number of the facility nearest your location where you will be able to
get information and service.

Electrical Power Systems Engine Systems Turbine Systems

Facility---------------- Phone Number Facility---------------- Phone Number Facility---------------- Phone Number
Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800 Brazil ------------- +55 (19) 3708 4800
China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727 China ----------- +86 (512) 6762 6727
Germany--------- +49 (0) 21 52 14 51 Germany------- +49 (711) 78954-510 India --------------- +91 (129) 4097100
India --------------- +91 (129) 4097100 India --------------- +91 (129) 4097100 Japan -------------- +81 (43) 213-2191
Japan -------------- +81 (43) 213-2191 Japan -------------- +81 (43) 213-2191 Korea -------------- +82 (51) 636-7080
Korea -------------- +82 (51) 636-7080 Korea -------------- +82 (51) 636-7080 The Netherlands - +31 (23) 5661111
Poland--------------- +48 12 295 13 00 The Netherlands - +31 (23) 5661111 Poland--------------- +48 12 295 13 00
United States ---- +1 (970) 482-5811 United States ---- +1 (970) 482-5811 United States ---- +1 (970) 482-5811

You can also locate your nearest Woodward distributor or service facility on our
website at:
www.woodward.com/directory

Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:

Your Name
Site Location
Phone Number
Fax Number
Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application
Control/Governor #1
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #2
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number
Control/Governor #3
Woodward Part Number & Rev. Letter
Control Description or Governor Type
Serial Number

If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.

Woodward 15
 We appreciate your comments about the content of our publications.
Send comments to: icinfo@woodward.com

Please reference publication 26019.

PO Box 1519, Fort Collins CO 80522-1519, USA

1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811  Fax +1 (970) 498-3058

Email and Website—www.woodward.com

Woodward has company-owned plants, subsidiaries, and branches,

as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.

2013/2/Colorado