S&S Cycle, Inc: Installation and Jetting Instructions For S&S Super E and G Series "Shorty" Performance Carburetors
S&S Cycle, Inc: Installation and Jetting Instructions For S&S Super E and G Series "Shorty" Performance Carburetors
        05-29-14                                                                                                  .
    Copyright © 2014
    by S&S® Cycle, Inc.                                         14025 Cty Hwy G PO Box 215
                                                                  Viola, Wisconsin 54664
    All rights reserved.                                   Phone: 608-627-1497  •  Fax: 608-627-1488
    Printed in the U.S.A.                                    Technical Service Phone: 608-627-TECH (8324)
                                                              Technical Service Email: sstech@sscycle.com
                                                                      Website: www.sscycle.com
Picture 2
NOTES:
•	Removing and tightening hard to reach Allen bolts like carb-manifold
  mounting bolts and manifold flange bolts can be greatly simplified by
  using some special tools. The S&S rocker cover wrenches work very well
  for this application. See Picture 3.
•	Allen ball-end drivers are also very helpful, and are available at most
  automotive and tool supply houses. See Picture 4. As an alternative,
  standard hex wrench can be shortened for convenience.                                                           Picture 5
Picture 3
Figure A
Picture 4
NOTE: Fast idle lever screws must not be over tightened. Loctite® or other
thread locking compound may be used sparingly on threads to prevent
screws from vibrating loose.
                               CAUTION
Over tightening fast idle lever screws may damage backplate.
	                                                                                                                 Picture 6
  a.	 1984-’92 Evolution® big twin engines
    i.	 Install plug into hole on left in air cleaner backplate as shown in       c.	 1993-99 big twin & 1991-06 Harley-Davidson® Sportster®
        Picture 5.                                                                  i.	 Install plugs into both holes in air cleaner backplate as shown in
   ii.	 Screw vent hose elbow fitting into remaining hole at right. See                 Picture 7.
        Picture 5.
                                                                              3
                                                                                                                 CAUTION
                                                                                  Improperly mounted carburetor could loosen unexpectedly,
                                                                                  resulting in air leak, poor performance and possible damage to
                                                                                  engine or carburetor.
                                                                                  Incorrect combinations of mounting hardware may cause
                                                                                  mounting bolts to bottom out in holes or inadvertently contact
                                                                                  other parts possibly causing damage to engine or carburetor
                                                                                  components.
                                                                                                                 WARNING
                                                                                  Improperly mounted carburetor may break free in event of
                                                                                  collision or other vehicle accident creating a fire hazard with
                                                                                  potential personal injury to operator/others.
                               Picture 7                                          	
                                                                                    a.	 Clean intake ports on cylinder heads to insure proper manifold to
  ii.	 Assemble fast idle mechanism as shown in Figure A. On current                    head seal.
       backplates the pivot point for the enrichener does not have a                b.	 Install S&S® intake manifold. For manifold flange and seal assembly
       screw holding it; a boss has been cast onto the backplate to                     order, See Figure B. Note that bevel side of seal goes toward recess
       replace this.                                                                    in manifold flange, flat side of seal against head. Do not completely
                                                                                        tighten manifold clamps or flange bolts at this time.
3.	 Throttle Preparation                                                            c.	 Sportster models 1986-’03 and all 1984-’05 big twins- Connect
                                                                                        vacuum operated advance ignition switch (VOES) to manifold
NOTE: Throttle grip assembly and throttle cables must be assembled                      using 8" piece of black tubing supplied in kit. Cut tubing to shorter
correctly and work freely to prevent possible sticking during operation.                length if necessary.
Throttle must snap closed when released. Cable routing must be free of
tight bends to minimize friction between cable and housing.
                              WARNING
If throttle does not work freely, it may inadvertently stick open
possibly causing loss of control of motorcycle and personal injury
to operator or others.
                               Picture 8
b.	 If installing a custom or aftermarket throttle assembly, follow
    manufacturer’s instructions, but ensure that throttle and cables
    work freely.
                                                                              4
                                CAUTION                                                                             CAUTION
Over tightening idle mixture screw may cause irreversible damage                     If insulator block is not installed, lower manifold bolt may damage
to carburetor body.                                                                  carburetor bowl causing possible gasoline leak.
  ii.	 Check setting of idle speed adjusting screw. See Picture 10. Turn                                            WARNING
       screw counterclockwise until it no longer contacts throttle linkage           Gasoline is extremely flammable and explosive under certain
       spool. Next, turn screw clockwise until it just contacts spool. Then          conditions. Do not smoke around gasoline. Gasoline fumes are
       turn additional 1⁄2 turn clockwise to slightly open throttle plate.           toxic when inhaled. Any gasoline leak or spill constitutes a health
                                                                                     and fire hazard.
                                                                                     NOTE: Throttle must not bind and must snap shut to fully closed position
                                                                                     when released.
                                 Picture 10                                                                         WARNING
                                                                                     If throttle does not return to fully closed position when released,
b.	 Install throttle cables on carburetor.                                           it may inadvertently stick open, causing possible loss of control of
   i.	 Apply drop of Loctite® 242 or equivalent to threads of cable                  motorcycle and personal injury to operator or others.
       bracket screw and install the proper throttle cable guide on the
       carburetor.                                                                   e.	 Slip fuel overflow hose onto fitting on carb bowl and neatly route
  ii.	 Install opening side throttle cable barrel fitting and throttle cable             behind pushrod tubes. On a big twin model, hose should go
       in throttle linkage and appropriate side of throttle cable housing                toward back of engine. On Harley-Davidson® Sportster® models,
       bracket. Opening side cable housing outside diameter is smaller                   hose should go toward front of engine. Exit end of overflow hose
       and measures .190".                                                               must extend down below engine and away from exhaust pipes.
 iii.	 Repeat step 2 for closing side throttle cable. Closing side cable has             See Pictures 12 and 13.
       a spring around inner cable wire. See Picture 11.
                                                                                                                    Picture 12
                                 Picture 11
NOTE: If insulator block is not installed, manifold bolts supplied in kit will
be too long and may bottom in holes. Shorter manifold bolts must be used
                                                                                                                    Picture 13
if insulator block is not installed.
                                                                                 5
                                                                                  NOTES:
                               WARNING                                            •	Most 1992 big twins have crankcase breather routed from case to air
Overflow hose must not contact hot surface such as exhaust pipe                     cleaner backplate. However, some late 1992 engines have breather
where it could melt and catch fire.                                                 routed from heads to air cleaner backplate through air cleaner mounting
                                                                                    bosses. If crankcase breather is routed through heads, 1993 and later carb
 f.	 Slip hose clamp over end of fuel line. Apply thin coat of oil to carb          kit must be installed. Follow instructions for installation on 1993 engine.
     fuel inlet fitting and slip end of fuel line on fitting. Position fuel       •	Thread-serts may be supplied with or without thread locking compound
     line in such a way as to avoid contact with cylinders and other hot            on threads. Loctite® 242 or equivalent should be applied to threads of
     engine parts. Tighten hose clamp. Slip protective fuel line covering           thread-serts not supplied with thread locking compound. Thread-serts
     over fuel line and position where contact with engine parts could              should be installed in desired position and left in place.
     occur. On models equipped with fuel line support guide, use guide            •	Installing thread-sert in hole activates thread locking compound making
     if possible. Connect other end of fuel line to gas tank petcock using          it difficult to change position of thread-sert after installation.
     hose clamp provided.
                                                                                                                  CAUTION
                               WARNING                                            Cylinder head vent passages in “head breather” type engine must
Fuel line must be clamped securely and not contact hot surfaces                   not be plugged as oil leakage and engine damage may result.
such as exhaust pipes where it could melt and catch fire.                         Same applies to crankcase vent in “case breather” type engine.
6.	 Install Air Cleaner Backplate                                                  iii.	 Mount the air cleaner backplate on carb using three 1⁄4"-20 x 9⁄16"
                                                                                         screw/washer assemblies. Confirm that enrichment device lever,
NOTE: Air cleaner backplate screws supplied with kit have thread locking                 engages enrichment device plunger. See Picture 15. Tighten
compound on threads. If screw without thread locking compound is used,                   backplate mounting screws to 5-7 ft-lbs (60-84 in-lbs).
a thread locking product such as Loctite® 242 must be applied, and screws
properly tightened.
                               CAUTION
Failure to apply thread locking compound or properly tighten
screws may cause screws to loosen and fall into engine, causing
engine damage not covered under warranty.
                                                                                   iv.	 Fill gap between backplate mounting ears and cylinder heads
                                                                                        with shims provided in S&S shim kit.
                                                                                    v.	 Apply blue thread locker to the 5⁄16"-18 x 11⁄4" bolts. Bolt backplate
                                                                                        to cylinder heads with flat washers and lock washers. Torque to
                                                                                        10-12 ft-lb. See Picture 16.
Picture 14
Picture 16
                                                                              6
vi.	 Final tighten all mounting bracket bolts and manifold clamps.	
vii.	 Connect crankcase breather hose to air cleaner backplate hose
      fitting. See Pictures 17 and 18.
Picture 20
                                                                                ii.	 Install breather hose between breather fittings with long hose
                                                                                     runner toward rear cylinder breather fitting. Position hose in such
                                                                                     a way that it is not kinked and does not interfere with travel of the
                                                                                     enrichment lever. Trim ends of vent hose as required. Secure hose
                                                                                     to fittings with spring clamps.
                                                                               iii.	 Install backplate and gasket. Connect the short “T” of the breather
                                                                                     hose to the steel nipple fitting on the back of backplate. See
                                                                                     Picture 21. Secure hose to backplate fitting with hose clamp.
                                                                                     Confirm that fast idle lever has properly engaged enrichment
                                                                                     plunger. Tighten screws holding backplate to carburetor to 5-7 ft-
                                                                                     lbs (60-84 in-lbs).
                             Picture 17
Picture 21
                                                                              NOTE: Backplate screws supplied with kit have pre-applied thread locking
                                                                              compound on threads. If screw without thread locking compound is used, a
                                                                              thread locking compound such as Loctite® 242 must be applied to threads,
                                                                              and screws properly tightened. If screws are removed in future, Loctite® 242
                                                                              or equivalent must be applied before reinstallation.
                             Picture 18                                        iv.	 Determine which of the provided shims correctly fills the gaps
                                                                                    between backplate and breather fittings. See Picture 22.
b.	 Evolution® big twin engines 1993-’99 and Sportster® models 1991-            v.	 Fill gap between backplate mounting ears and cylinder heads
    ’06                                                                             with correct shims. Install screws to attach backplate to breather
  i.	 Install breather fittings in heads. See Picture 19. Apply red                 fitting. Torque to 8-12 ft-lb with no Loctite.
      Loctite® to threads and torque to 15-20 ft-lb. See Picture 20 for
      component placement.
Picture 19 Picture 22
                                                                          7
                              CAUTION
Failure to apply thread locking compound or properly tighten
screws may cause screws to loosen and fall into engine, resulting
in engine damage not covered under warranty.
NOTE: Fuel needle and seat assembly must completely shut off fuel supply         8.	 Starting Procedure of Carb Operation
to carburetor bowl. Fuel inlet fittings and fuel line connections must not           S&S Super E & G carburetors do not have a conventional choke.
leak.                                                                                Instead, a mixture enrichment/fast idle device is used for starting and
                                                                                     engine warm-ups. The enrichment device utilizes separate air and fuel
                              CAUTION                                                pickup passageways and is engaged by pulling fast idle lever upward.
Gasoline leaking past inlet needle may flood engine causing                          See Picture 24. Super E & G carburetors also feature a fully adjustable
contamination of oil supply and damage to engine.                                    accelerator pump which is actuated by quick throttle movements at
	                                                                                    partial throttle openings and can be used as an additional starting
                              WARNING                                                aid.
Any gasoline leak represents a health and fire hazard.
INSTALLATION NOTES:
•	Bowl vent screw should be removed for any all-out racing application
  which includes use of air horn or air cleaner without filter element.
  Exposed passage in carb body maintains equal pressure between float
  bowl and atmosphere. See Picture 23.                                                                           Picture 24
                                                                             8
                                                                                    NOTE: Operating engine with fast idle lever up for excessive time will result
                                                                                    in fouled spark plugs. Push lever completely down as soon as engine will
                                                                                    run smoothly without enrichener.
                                                                                    b.	 Hot Starts
                                                                                       i.	 Open fuel petcock.
                                                                                      ii.	 Turn on ignition.
                                                                                     iii.	 With throttle closed, kick engine through or engage electric
                                                                                           starter.
                                                                                     iv.	 If engine fails to start immediately, open throttle slightly and
                                                                                           continue to kick or engage starter until engine fires.
                                                                                    c.	 Troubleshooting Tips - engine will not start:
                                                                                       i.	 Fuel supply exhausted.
                                                                                      ii.	 Weak or no spark - discharged battery, faulty ignition module, coil,
                                Picture 25                                                 spark plug wires, or magneto worn points or defective condenser,
                                                                                           ,.
                                CAUTION
                                                                                     iii.	 Plug gap too wide - S&S recommends .025" to .030" plug gap
Removal of enrichment/fast idle pickup tube from carburetor
                                                                                           on engines with points type ignition and stock coil. Electronic
body may cause irreversible damage to carburetor.
                                                                                           ignitions and high output coils can run wider plug gaps. Follow
                                                                                           ignition manufacturer’s recommendations.
•	Plunger nut, plunger spring, and plunger, may be removed for cleaning
                                                                                     iv.	 Improper ignition timing - Worn or poorly maintained mechanical
  purposes.
                                                                                           advance units sometime stick in advanced position causing hard
•	If air cleaner backplate is removed, be sure fast idle lever and enrichment
                                                                                           starting, kick-back and erratic idle.
  plunger are engaged properly when backplate is reinstalled. See Picture
                                                                                      v.	 Tight tappet adjustment - If solid tappets are adjusted too tightly,
  15.
                                                                                           valves may not seat properly, and the loss of compression may
•	S&S® enrichment system operates on manifold vacuum. If throttle is
                                                                                           prevent the engine from starting.
  opened while starting engine, vacuum will be reduced and enrichment
                                                                                     vi.	 Improper idle mixture and/or engine idle rpm setting. If idle
  system will not function normally.
                                                                                           mixture is set incorrectly, throttle plate must be opened farther
                                                                                           with the idle speed screw in order to maintain idle speed. This
a.	 Cold Starts
                                                                                           reduces manifold vacuum and makes the enrichment circuit less
  i.	 Open fuel petcock.
                                                                                           effective. See “Adjusting Carburetor - Idle Circuit.”
                                                                                    vii.	 Enrichment device feed hole (See Picture 26) in bowl plugged.
NOTE: When motorcycle is not running, fuel petcock/shutoff valve should
                                                                                           Clear with compressed air.
be turned off to prevent possible leakage should needle and seat not seal
properly.
                                CAUTION
Gasoline leaking past inlet needle may flood engine causing oil
contamination and engine damage.
                                WARNING
Gasoline leaking past inlet needle may flood engine and
surrounding area creating a potential health and fire hazard.
  ii.	 Prime engine with one or more squirts from accelerator pump.
       Ambient temperatures below 60° may require increased priming,
       up to 6-7 squirts depending upon exact temperature and carb jet
       size.
 iii.	 Pull fast idle level, to fully raised position.
 iv.	 Turn on ignition.                                                                                             Picture 26
NOTE: Some engines, especially those equipped with magnetos, will start
                                                                                                                    CAUTION
easier if given two prime kicks BEFORE ignition is turned on. For reliable
starting, magneto should be equipped with kill button to disable ignition           Do not use wire or drill to clear hole. If size of hole is changed,
for prime kicks.                                                                    starting system will be altered and carburetor bowl irreversibly
                                                                                    damaged.
 v.	 With throttle closed, kick engine through or engage electric                                                   WARNING
      starter.
vi.	 If engine fails to start immediately, crack throttle enough to barely          Compressed air and particles dislodged by compressed air are
      open butterfly and continue to kick or engage starter until engine            potentially harmful to eyes and body. Wear protective goggles
      fires.                                                                        when using compressed air and always direct air stream away
vii.	 After engine starts, position lever to maintain rpm at                        from yourself and others nearby.
      approximately 1000-1200 rpm with throttle closed. Lever may
      gradually be pushed down to closed position as engine warms.                  viii.	 Improper diagnosis of rich or lean mixture condition. If engine
      Engine should be warmed sufficiently to idle with fast idle lever                    backfires in carb, mixture is usually lean and engine must be reprimed.
      off in 1 to 4 minutes or after a few miles of riding.                                If there is no response after three kicks or if engine pops in exhaust
                                                                                           pipes, mixture is probably too rich. Leave switch on and slowly open
                                                                                           throttle 1⁄4 turn with each successive kick until engine fires.
                                                                                9
 ix.	 If engine was running properly before installation of carburetor,                 i.	 Start engine and run until slightly warm (approximately 1 to 2
      no other changes were made and carb settings were confirmed                           minutes).
      as instructed previously, hard starting is likely caused by                      ii.	 Turn RPM adjustment screw to obtain idle of approximately 1000
      incorrect intermediate jet or starting routine. Remain calm and                       RPM.
      patient while attempting to start motorcycle, and experiment                    iii.	 Turn idle mixture screw clockwise, slowly leaning mixture until
      with different starting procedures (throttle and enrichener                           engine starts to stumble. Next, turn screw counterclockwise,
      position, number of squirts from accelerator pump, etc.),                             slowly richening mixture, until engine RPM rises and then falls
      especially with kickstart motorcycle. Carb tuning and ignition                        off. Mixture adjustment is correct when screw is positioned about
      tuning and maintenance are critical for kick start motorcycles.                       halfway between these points, or generally 1⁄4 to 1⁄2 turn out from
      If severe flooding is suspected, turn ignition off, slowly                            lean side of adjustment range.
      roll throttle to wide open position, and kick 6-8 times
      to clear engine. Then close throttle to approximately                          NOTE: Turning screw out (counterclockwise) makes idle mixture richer.
      1⁄8 turn, turn ignition on and kick until engine starts.                       Turning screw in (clockwise) makes mixture leaner. Normally, correctly
      If insufficient fuel is suspected, remove air cleaner cover and confirm        adjusted screw will be between 11⁄4 and 3⁄4 turns out from bottom if
      accelerator pump operation, with motor off, by snapping throttle               intermediate jet size is correct. Note that mixture screw must be adjusted
      open from closed position. Fuel should exit accelerator pump                   according to Step 3 above. Do not leave screw at initial 11⁄2 turn setting
      nozzle directly behind main discharge tube in carburetor bore.                 without fine tuning.
      If not, increase accelerator pump setting by turning
      adjustment screw out, in counterclockwise direction.                            iv.	 After initial idle mixture adjustment, reset engine idle to
      Replace air cleaner cover and attempt to start                                       approximately 1000 RPM. Lower idle speed can cause hard
      motorcycle according to procedure previously described.                              starting, poor throttle response, erratic idle and unnecessary
      If more than 2-3 squirts from accelerator pump are required to start                 engine wear.
      motorcycle with temperature 60° or above, larger intermediate                    v.	 After engine has reached normal operating temperature, repeat
      jet may be required. This may also be caused by incorrect idle                       Steps 3 and 4.
      mixture adjustment or a manifold leak. Refer to following sections
      for additional information on tuning.                                          IDLE CIRCUIT NOTES:
                                                                                     •	If idle adjustments are made before engine is fully warmed, idle mixture
2.	 Adjusting Carburetor                                                               will be rich when engine reaches operating temperature. If ambient
a.	 Adjusting Idle Circuit - Idle mixture screw regulates air/fuel mixture             temperature is below 60˚, engine may require 10-15 minutes of normal
                                                                                       riding to reach operating temperature.
    at idle speeds and has been angled forward for greater accessibility.
                                                                                     •	Whenever intermediate jet change is made, idle mixture screw must be
    See Picture 27. Throttle stop/engine rpm adjustment screw is                       readjusted.
    located on boss on rear side of carburetor body. See Picture 28.                 •	If the idle mixture screw is more than 13⁄4 turns out after idle mixture is
    During assembly S&S® adjusts both screws to settings that should                   correctly adjusted, it is a fairly good indication that the intermediate jet
    work for first start-up after installation.                                        may be too small and should be changed to the next larger size. If the idle
                                                                                       mixture screw ends up less than 11⁄4 turn out, the intermediate jet may
                                                                                       need to be changed to the next smaller size. Be aware that idle mixture
                                                                                       screw adjustment can be effected by other factors, but can quite often
                                                                                       indicate rich or lean intermediate jetting.
                                                                                     •	If idle mixture screw is turned completely in, engine should not run at idle.
                                                                                       If engine continues to run at idle with idle mixture screw seated, recheck
                                                                                       initial setting of idle speed screw, and make sure enrichment plunger is
                                                                                       seated.
                                Picture 28
                                                                                                                      Picture 29
                                                                                10
                                                                                            condition requiring that intermediate jet be changed to next
                               CAUTION                                                      larger size (size is stamped on end or side of jet).
Do not use wire or drill to clear hole. If size of hole is altered,                     4.	 Change jet accordingly, adjust mixture screw and repeat road
starting system will be altered and carburetor bowl irreversibly                            test. Smallest intermediate jet that eliminates this condition
damaged.                                                                                    should provide best gas mileage.
                                Picture 30                                                                          Picture 31
Intermediate Jetting Procedure:                                                      High Speed (Main) Jetting Procedure:
   1.	 Ride motorcycle several miles to bring engine up to normal                    1.	 Drag strip/dynamometer procedure
       operating temperature.                                                        a.	 Sufficiently warm engine to begin testing.
   2.	 Check idle mixture adjustment to be sure setting is correct with              b.	 Make run noting engine rpm and final speed or horsepower.
       fully hot engine. Shut off accelerator pump by turning adjusting              c.	 Richen main jet by increasing jet size .004" and make second run.
       screw clockwise until it stops. Do not force the screw.                           Again, note rpm and final speed or horsepower.
   3.	 Check throttling characteristics by slowly rolling throttle on                d.	 Continue procedure until mph/horsepower falls off.
       from a steady speed. This should be done at rpm levels of                     e.	 Decrease or lean main jet size by .002" to gain best rpm and mph.
       approximately 2000, 2500, and 3000 rpm. (Depending upon                           When making runs on drag strip, strive for consistent miles per
       gearing, vehicle speeds will usually be between 30 and 60 MPH).                   hour, not lowest ET.
       “Popping” or “spitting” (backfiring) in air cleaner indicates lean
                                                                                11
2.	 Street Procedure - S&S uses “rpm” method to determine main jet
    size. Under racing conditions this level is where horsepower peaks                                          CAUTION
    and begins to taper off and is where gear shifts occur. Main jet that         Do not use wire or drill to clear hole in carb bowl. If size of hole
    makes engine accelerate strongest or rpm through gears quickest               is altered, starting system will be altered and carburetor bowl
    is correct.                                                                   irreversibly damaged.
NOTE: Placing engine under load by accelerating uphill may make result                                          WARNING
of jet change more pronounced and easier to interpret.                            Compressed air and particles dislodged by compressed air are
                                                                                  potentially harmful to eyes and body. Wear protective goggles
a.	 Warm engine to operating temperature.                                         when using compressed air and always direct air stream away
b.	 Accelerate rapidly through gears noting how quickly and smoothly
                                                                                  from yourself and others nearby.
    engine reaches rpm level where pull of engine begins to fade and
    gear shift occurs.
                                                                                  NOTE: Small amounts of engine oil deposited on air cleaner element by
c.	 If engine backfires in carburetor and sputters or “breaks up”and/
    or dies during acceleration, increase or richen main jet size .004"           crankcase or cylinder head vent is normal and should not cause problem.
    larger and road test again. Note engine smoothness and how easily
    engine reaches rpm where gear shift occurs.                                     v.	 No air cleaner used or air cleaner used is brand other than S&S.
d.	 If engine runs flat and sluggish or “blubbers” or will not take                     Some air cleaners restrict air flow so that carb cannot draw air
    throttle, decrease or lean main jet size .004" smaller and road test                as freely as needed. Also, some air cleaners may obstruct bowl
    again. Note engine smoothness and how easily engine reaches rpm                     vent hole on inlet end of carb and change bowl air pressure. See
    where gear shift occurs.                                                            Picture 33.
e.	 Continue changing main jets until jet which makes engine accelerate
    or rpm through gears quickest and smoothest is identified. S&S’®
    experience is that jetting about .006" smaller (leaner) than correct
    will make engine break up and quit. Jetting about .006" larger
    (richer) will make engine blubber and miss.
NOTES:
•	Correct carb jetting is essential for optimum performance on street,
  strip and dynamometer. Other common causes of poor performance in
  modified engine are inappropriate exhaust and incorrect ignition timing.
•	S&S special main jet tool is extremely handy for changing main jets. Try
  it, you’ll like it!
                                                                                  NOTE: S&S® has found that long, large diameter exhaust pipes, either
                                                                                  baffled or unbaffled, may present insurmountable tuning problems when
                                                                                  combined with S&S carburetor. If engine equipped with such pipes does
                                                                                  not respond to normal tuning procedure, contact exhaust manufacturer
                                                                                  for his tuning suggestions or call S&S for exhaust recommendation.
Picture 34
NOTES:
•	The standard .040” diameter air bleed is the optimum size for most engine
  combinations, and should not be changed under most circumstances,
  regardless of intermediate and main jet selections.
•	Changing the main air bleed size should be done only after determining
  a mid range driveability problem cannot be corrected by changing the
  intermediate and main jets.
•	For tuning the main air bleed, S&S® recommends an initial increae from
  the standard .040” jet to an .048” jet as a starting point. Available jets and
  part numbers are listed in the S&S catalog.
                                                                                                                         Picture 35
•	It is never necessary to reduce the size of the main air bleed below .040”.
•	Shifting the start of main jet operation to a point higher up the rpm                    i.	 Warm engine to operating temperature.
  scale can lessen the effects of mid rpm driveability problems caused by                 ii.	 2Turn pump travel adjusting screw clockwise until screw contacts
  mismatched cam and exhaust systems, but will not allow the engine to                         pump actuator arm. This limits actuator arm travel and shuts off
  perform as well as it would with a well designed exhaust system.                             pump.
                                                                                   13
     curtail black smoke from pipes when “blipping” throttle. Black
     smoke from pipes is usually an indication of a rich condition or
     excessive accelerator pump travel.
                                 CAUTION                                                                                   Figure C
Removal of these plugs may cause irreversible damage to
carburetor.                                                                            •	If accelerator pump cap is removed, lift cap slowly so small spring check
                                                                                         balls and o-rings are not lost.
•	To insure proper seal so needle completely shuts off fuel supply entering            •	For racing, S&S offers two air horn conversion kits which include
  bowl, float hinge, needle lift and needle must work freely and not bind.               appropriate mounting hardware and a substitute enrichment device.
  Float must not contact bowl gasket. If problem is suspected, remove bowl               One includes a 21⁄2" air horn and the other includes a 4" air horn.
  and check float movement. If obvious misalignment, binding or sticking               •	•If fuel delivery from stock petcock appears insufficient, S&S recommends
  occurs, remove, straighten and reinstall to obtain free movement. Reset                that a high flow performance petcock be installed.
  float level and double check for free movement. To check, remove bowl
  (not accelerator pump cap) and raise float until needle is in closed position        S&S offers a complete carburetor repair and rebuild service that
  and spring in top of needle is compressed. Top of float opposite the needle          provides quality work at a fair price. If you are not properly equipped
  and seat assembly should be 1⁄8” to 3⁄16” below bowl gasket surface. Float           to service an S&S carburetor and do not have a qualified repair shop
  must not contact bowl gasket. See cut away bowl in Picture 36.                       nearby, we recommend that you contact us for a Return Authorization
•	When motorcycle is not running, fuel shutoff valve should always be                  (RA) number and send the carburetor to us. Be sure to include a note
  turned off to prevent possible leakage should needle and seat not seal               with your name and address, RA number, and a detailed description of
  completely.                                                                          any problems or repairs needed. Thanks for using S&S products!
Picture 36
                                 CAUTION
Gasoline leaking past inlet needle may flood engine causing
contamination of oil supply and damage to engine.
                                 WARNING
Any gasoline leak constitutes a fire and health hazard.
•	Throttle plate and throttle shaft should be checked annually for signs of
  wear. Replace if necessary. If carb body throttle shaft bushings are worn,
  carb must be returned to S&S® for repair. If throttle plate removed, be sure
  to reinstall correctly. See Figure C. Beveled edges of plate must fit flat
  against carb throat.
                                                                                  14
Super E & G Air Cleaner Replacement Parts for 1984-’99 Harley-Davidson® Big Twins and 1986-’03 Sportster® models
1.	 Air cleaner cover –                                                                                                                                	 BT 1993-’99. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0464 23.	 Air cleaner assembly
	    Chrome .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . TÜV 2,717-0378 	                                               (Includes two each 1⁄2" x .018", 1⁄2" x .030",                                                                                                    	 Includes: Chrome cover, backplate, filter
	 Black .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0384                      1⁄2" x .048", 1⁄2" x .105", and four each 1⁄2" x .125")                                                                                                  element, and hardware kit.
	 Slasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0004 13.	Shims                                                                                                                                                                                                          	 BT 1984-’92. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0399
2.	 Element, pleated. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 106-4722                                                  	 a.	 BT 1984-’92, S&S 41/8" Bore                                                                                                                      	 BT 1993-’99 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0404
	 Element, pleated carbon. .  .  .  .  .  .  .  .  .  .  .  . TÜV1,2,3,717-0375 		 5/16" x .018" (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7038 	 BT 1984-’05, 41/8" Bore. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0416
3.	Backplate                                                                                                                                           		10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7107 24.	 Mounting hardware package (N/S)
	 BT 1993-’99. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . USA1,2 TÜV4,517-0336 		                                                                     5/16" x .030" (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7039 	                                                   Includes all parts needed to install following
	 BT 1984-’92, S&S 41/8" bore Manufactured                                                                                                             		10 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7070                    style air cleaners:
	 Prior to 1-1-03 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0380 		 5/16" x .048" (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                              USA
                                                                                                                                                                                                                                                                                                      50-7040   	 BT 1984-’92. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0458
	 41/8" Bore – Manufactured                                                                                                                            		10 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .
                                                                                                                                                                                                                                                          USA
                                                                                                                                                                                                                                                                                                      50-7068 	 BT 1993-’99. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0436
	 After 1-1-03.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . USA 3 TÜV1,6,717-0387 		 5/16" x .105" (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7041 	 BT 1984-’05, 41/8" Bore. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0460
4.	 Cover screw (H-D®#1305) (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0072                                                              		5 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7062 25.	 Screw vent fitting, BT 1993-’99 .  .  .  .  .  .  .  .  .  .  .  .  . 17-0347
	 3 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-1052                              		       5/16" x .125" (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7042                                               26.	 Screw, air cleaner to head.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0346
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0094 		          5 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7066                               27.	Washer, .520" silicone coated steel,
	 Black (H-D®#902) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0310-S b.	 BT 1993-'99                                                                                                                                                                                  BT 1993-’99 (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7055
	 3 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0310 		 5/8" x .025" (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7113 	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7057
	 TÜV style (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . TÜV550-0347-S                                                         		10 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7110 28.	 Shim, .850" x .325" x .400"
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . TÜV550-0347 		 5/8" x .050" (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7114 	 S&S 41/8" Bore .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . USA3 TÜV1,750-7027
5.	 Backplate screw, Zinc (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 106-2084                                                               		10 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7111 29.	 Spring clamps (N/S). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8001
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 106-2105 		 5/8" x .075" (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7115 30.	Thread insert 1/2"-13 to 5/16" -18 (N/S)
6.	 Fast idle friction washer (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7035                                                               		10 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7112                    (Used on 1992 big twins).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8151
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7058 14.	 Elbow fitting (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8110 31.	 Breather conversion kit BT (N/S).  .  .  .  .  .  .  .  .  .  .  . 17-0486
7.	 Fast idle steel washer (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7037                                                            	 5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-1005 	Convert early S&S air cleaners for 1993-’99 BT with
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7061 15.	 Breather fitting (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0350                                                           o-ring breather fittings to new style breather hardware.
8.	 Fast idle nylon washer (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7036                                                               	 2 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0355 32. 	 Bracket. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0471
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7060 16.	 Crankcase breather hose
9.	 Fast idle lever .  .  .  .  .  .  .  .  .  .  .  . USA1,2,3 TÜV1,3,4,5,6,717-0329                                                                  	 a.	 BT 1984-’92. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . TÜV317-0113 33. 	 Mounting Bolt
10.	 Fast idle brass washer (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7007                                                             	 b.	 BT 1993-’99. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . USA1,217-0339 	                                                              SHCS 3⁄8”-16 x 11/4”.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0162
	 10 pack.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7010 17.	 Vent hose connector .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8111                                                         	      SHCS 3⁄8”-16 x 13/8”.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0163
11.	Fast idle lever screw                                                                                                                             18.	 Backplate plug 1/8"-27 (H-D®#45830-48) (each) .  .  .  .  . 50-8331
     (one required for current backplate) (each).  .  .  .  .  .  .  . 50-0041 	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-1015 (N/S)= Not Shown
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0062   19.	 Flatwasher – 5/16" x 1/16" (H-D®#6016, 6320, 70907-07).50-7034
12.	 Shim kit                                                                                                                                          20.	 Mounting bracket bolt – 5/16"-18 x 11/4"
	 BT 1984-’92 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17-0314 	 1984-’92, S&S 41/8" Bore.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0110
	 (Includes two each 5⁄16" x .018", 5⁄16" x .030",                                                                                                    21.	 Wire tie (N/S) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8003
      5⁄16" x .048", 5⁄16" x .105", and four each 5⁄16" x .125")                                                                                       22.	 Hose clamp (N/S).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8002
                                                                                                                                                                                                                                                                                                                 33
                        1984-’92 Big Twin. .  .  .  .  .  .  .  . 17-0399
                                                                                                                    12
                                                                                                                                                                                   11
                                                                                                                                                9 8 10
                                                                                                                                        8
                                                                                                                               67                                              15                                                                                        32
                                                                                                                                                           18
                                                                           19
                                                               20                                                                                                18
                                                                                                                                                                                     16a                                                                                                                                                                                   27
                                                                                                                   5                                                                                                                                                                                                                                           25
                                                                                                                                                                                                                                                                                                                                          13b                                                  15
                                                                                                                                                                                                                                                                                                                                                                                               10                              16b
                                                                                                                                                         17                                                                                                                                                                                                                               8
                                                                                                                                                                                                                                                                                                                                                                                9
                                                                                                                                            3                                                                            1993-’99 Big Twin .  .  .  .  .  .  .  . 17-0404
                                                                                                                                                                                                                                                                                                                                                               6 78                                         11
                                                                                                                                                                                                                                                                                                                                                                                            18
                                                                                                                       2
                                                                                                                                                                                                                                                                                                      26
                                              4
                                                                                              1                                                                                                                                                                                                   2
                                                                                                                                                                                                                                                                                                                                                                                                 18
                                                                                                                                                                                                                                                                                                                                                       5
                                                                                                                                                                                                                                                                                                                                                                                    3
                                                                                                                                                                                                                                                                                                                     1
                                                                                                                                                                                                                                                                                    4
                                                                                                                                                                                                                 15
Super E & G Carburetor Replacement Parts
1.	 Carb body assembly                                                                                                                   32.	 Bowl screw                                                                                                                             	    13⁄8" x 3⁄8"-16 (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0163
	     17⁄8" Super E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2381                                               	     10-24 x 3⁄4" - Three required (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0034                                             	    5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0178
	     21⁄16" Super G.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2391               	     10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0063         	    2" x 3⁄8"-16 (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0164
2.	 Throttle shaft                                                                                                                       	     10-24 x 23⁄8" - One required (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0040                                              	    5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0185
	 17⁄8" Super E – Includes two plate screws.  .  .  .  .  .  . 11-2383                                                                   	     10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0061         	    21⁄4" x 3⁄8"-16 (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0165
	 21⁄16" Super G – Includes two plate screws. .  .  .  .  .  . 11-2483                                                                   33.	 Carb bowl (only) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2388                      	    5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0180
3.	Throttle plate screw (H-D®#11-2045)- (                                                                                               	 Carb bowl complete assembly.  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2388P                                                           	    21⁄2" x 3⁄8"-16 (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0166
      two required) (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0055-S                          34. 	 Bowl plug (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2090                       	    11⁄4" x 1⁄4"-20 (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0008
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0064          	 5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2092        	    10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0153
4.	 Throttle plate                                                                                                                       35. 	Seat o-ring*(required with part #11-2465 & #11-2466 only when replaces                                                                	    11⁄2" x 1⁄4"-20 (H-D®#4718A) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0079
	 17⁄8" Super E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2055                                                     360°style fuel inlet.)                                                                                                                    	    21⁄4" x 1⁄4"-20 (H-D®#4717A) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0078
	 21⁄16" Super G.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2355                   	each. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-8009                                                 55.	Tube,Fast Idle Pick-Up,Super E/G,
5.	 Throttle return spring (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2382                                      	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8095                  .125" x 2.350",Brass.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 0381F
	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-3502     36. Needle                                                                                                                                  56.	 Tube,Ejector Nozzle,Super E/G,Flared,Brass. . . . .106-6124
6. 	 Throttle spool. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2385                 	     17⁄8" Super E & 21⁄16" Super G. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2195                                          57.	 O-ring, 3mm x 5mm x 1mm (each). .  .  .  .  .  .  .  .  .  .  . 500-0036
7. 	 Throttle shaft lock washer (two required) .  .  .  .  .  .  .  .  .  . 50-7031                                                      	     Racing only. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2197                	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 500-0148
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7073          37. Seat - Includes O-ring #35                                                                                                              58.	 Clamp, 5/8" - 7/8".  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8002
8.	 Throttle shaft nut (two required) (each). .  .  .  .  .  .  .  .  .  .  .  . 11-2350                                                 	 (Replaces obsolete seats 11-2347 and 11-2348)                                                                                             59.	 Hose, Fitting straight, .040". .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0134
	 5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2363     	 a.17⁄8" E & 21⁄16" G (Uses part #11-2195 needle). .  .  .  .  .  . 11-2465                                                                60.	 VOES Fitting Cap.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8372
9.	 Throttle shaft nylon washer (each). .  .  .  .  .  .  .  .  .  .  .  .  . 50-7050                                                    	 b.Racing only (Uses part #11-2197 needle) .  .  .  .  .  .  .  .  .  . 11-2466                                                            61.	 VOES/Oil Return Hose. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 19-0395
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-7072          	 c.Racing only -threaded fuel inlet (6AN .157" ID)
10.	 Pump actuator lever.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2376                             		      (Uses part #11-2195 needle) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2395
11.	 Actuator spring (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2375-S                                	 d.Racing only -threaded fuel inlet – (6AN .235" ID)
	 5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-3501     		      (Uses part #11-2197 needle) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2396
12.	 Pump actuator arm. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2377                             	 e.Permeation Compliant fuel inlet seat Super E or G.
13.	 Idle mixture screw                                                                                                                  		      (Uses part #11-2195 needle) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 106-2011                                        *360° banjo style fuel inlet fitting used on early S&S E&G carbs
	 a. Idle mixture screw, brass (each) .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2354                                                   38.	 Ejector nozzle o-ring (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8011                                           is no longer available. Replace with one of the inlet/seat fittings
		      5 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2378    	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8096
	b. Idle mixture screw only                                                                                                              39.	 Pump pushrod (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2373                                 listed under #37 on this page. We highly recommend inlet/seat
		      each .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 110-0003               	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2393        #106-2011.
		      5 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 110-0069                40.	 Ball check - (two required) (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8090
		      Idle mixture screw w/ 500-0036 o-ring)                                                                                           	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8125
		      each.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 110-0068       41.	 Ball check spring (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2374
		      5 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 110-0069         	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2392
14.	 Idle mixture screw spring (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2052                                             42.	 Pump cap o-ring - (two required) (each). .  .  .  .  .  .  .  .  .  . 50-8012
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2060       	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8100
15.	 Idle speed screw (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0038                                 43.	 Pump cap assembly.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2389
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0150          44.	 Overflow hose per 24" (H-D®#27369-76) (each) .  .  .  . 19-0262-S
16.	 Pump adjustment screw (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0039                                                 	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 19-0263
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0146          45. 	 Pump cap screw 8-32 - (two required) (each) .  .  .  .  .  . 50-0042
17.	Idle speed/pump adjuster spring (each) .  .  .  .  .  .  .  . 11-2048                                                                	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0098
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2053       46.	 Diaphram spring (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2275
18.	 Plunger nut (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2344                       	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2278
	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2372     47.	Diaphragm.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2282
19.	 Plunger spring (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2340                            48.	 Gasket, backplate (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 106-1724
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2359       	 	 10 pack. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 106-2328
20.	 Fast idle plunger .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2343                     49.	 Enrichment device (Use with air horn only). .  .  .  .  .  .  .  .  . 11-2084
21.	 Cable guide assembly                                                                                                                50.	 Fuel line With 90° bend* 19"
	 Use with butterfly style cables.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2339                                               	 a.Fuel line With 90° bend* 19"
	 Use with constant velocity style cables.  .  .  .  .  .  .  .  .  . 11-2338                                                            	 (Use with part #11-2465 or #11-2466)
22. 	 Cable clamp/float pin screw (each).  .  .  .  .  .  .  .  .  .  .  .  . 50-0041                                                    		 USA TÜV         USA
                                                                                                                                                                                 1,2,3           1,2,3,4,5,6,7	      .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 19-0475A
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0062          	 b.Permeation Compliant straight, 311" x .563" x 17.5"
23.	O-ring                                                                                                                               		      (Use with part #106-2011 , 90° seat) .  .  .  .  .  .  .  .  .  .  .  .  . 190-0001
	 17⁄8" Super E (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8016                             51.	 Fuel line insulator – 12" USA TÜV                                     1,2,3             1,2,3,6,7                .  .  .  . 19-0172
	 10 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8094          52.	 Spacer, Kit, w/ O-ring
	 21⁄16" Super G (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8015                              	 17/8" x 1".  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0057*
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-8093          	 21/16" x 1". .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0357*
24.	 Bellows seal (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2266                        	 21/4" x 1".  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0157*
	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2279     	 * Use with 1" Spacer Block.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0058
25.	 Bowl vent plug (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0105                                53.	 Insulator Block,Manifold,Super E,w/ O-ring
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0151          	 17/8" x 1/4" .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0491
26.	 Main discharge tube. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2085                              	 17/8" x 3/8" .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0497
27.	 Main jet – See Chart on pg 3-42                                                                                                     	 21/16" x 1/4". .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0492
28. 	 Intermediate Jets – See Chart on pg 3-42                                                                                           	 21/16" x 3/8".  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0498
	 Series #94 fits all Super 17⁄8", 21/16", 21⁄4" gas carburetors.                                                                        	 21/4" x 1/4".  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16-0499
29.	 Bowl gasket (each).  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2386                        54.	Screw
	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2387       	 1" x 3⁄8"-16 (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0161
30.	Float. .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2187   	 10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0186
31.	 Float pin (each) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2369                	 11⁄4" x 3⁄8"-16 (each). .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0162
	 5 Pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11-2370     	     10 pack .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 50-0177
                                                                                                                                                                                                          16
                                                                                   22
18
                                                         19                                  16
                                         13a                                                       17                       53
     8                             13b
                                                         20                        21
         7
                                                                                                            23                           54
               6                         3                                                   61
                         5                                                         60
                                                   57
                                                                        59
                             15      2                   14
                                         17
                        49
                                                    1                                                        4
                                                                                                       24
                                                                                                                                         52
                                                                                             9
                                                                                                       10
                                                             25
                                                                             26                                  11
                                             48
                                                                                        28                                  12
                                                                                                                                 7
                                                              27                                                                     8
55 29
                                                              22
                                                    36
                                                                                  30    38
                                               31                                                                     39
                                                                                   56             41 40
                                    35                  33                                                                 47
                                                                                                                      46
               37a-d                                                                             42
                                                                                                                           43
                   58
51                                                  32                       35                   45
                                                                                                                  32
                                                                             34
         50a
                                             37e
                                    58
                             50b
                                                                                                                            44
17