A PREFACE TO THE SEVENTH EDITION... ‘The worldwide acceptance and popularity of the Telsmith Handbook since its inception in 1953 dictates that we must keep it accurate and up-to- date in its concept. This seventh edition has some information not contained in earlier additions along with some deletions and revisions to keep the handbook as accurate as possible. November of 1981 marked Telsmith’s 75th Anni- versary for which the slogan “Since 1906, carving ‘our name in tock for 75 years”, was coined. This is ‘an appropriate statement since we started out in 1906 manufacturing equipment for processing ores and aggregates and have continuously done Whether your interest is in a single unit, or 2 completely integrated processing plant, Telamith Engineering experience in producing aggregate and mining machinery of all types insures profit- able production of high grade material. All along the processing line, Feeders, Grizzlies, Crushers, Scalpers, Classifiers, Washing Plants, Sizing Screens, Conveyors, Telsmith Equipment is, processing material for all phases of industry. Feel free to consult Telsmith skilled engineering. services whenever you are in doubt as to how to proceed or to relieve yourself of all technical de- tails. You can be sure your plant will be modern and a real money maker! It is our sincere hope this handbook will help you in selecting, operating and maintaining our qual- ity product’ line, thus assuring profits in your operation. ‘TELSMITH Milwaukee, Wisconsin RTT TELSMITH FEEDERS ‘Telsmith Feeders are used for holding and regu- lating surge loads and to promote steady supply to maximize production in processing plants. ‘These feeders are offered in four types to match material size, feed rate requirements, location and if fed from truck, shovel, loader, or mounted under a surge bin.DATA REQUIRED FOR SELECTING A FEEDER Tons Ber hour to ¥e handled, incluting maximum and minimum. weignt per adic Foot (uk density) of the materi Distance mater is to Be conveyed Motos of lating feeder ‘aracteristes of materia 5 Type of machine oe fd PROCEDURE FOR SELECTING A FEEDER STEP 2, select foder width, The width may be dictated by the mas ine being fod, 2, a jw crusher with a crtain receing ‘pening, of by the S26 of the topper apering to He Used. Feeder icth may also be determined by the masimim lamp size in the foe, or by a desired depth of materia! sn con. ‘eving see STUP 3. chick capacity af feetor selects against the dat in Tables 23,0, 686, pares 8th 1 STEP 4, Determine HP required trom Tables in Section for Feader select in Step “enh of 300 ts. fcu. ft. materia may be found by = epth ininches TPH = tons per hour PM = fet per min, materia is moved Wat wie of feat in test APPLICATION OF FEEDERS bury IeconenoeD TPE Truck dumping or tect loading by Doser, Super Heavy Outy Apron Stowe or Deagline. Wasimum lump sue Feeder with minconese nat to exceed 75 percent of foedor width. flights Under hopes or bin handing nonabrasine Super Hesvy-Dity Apron rmaariat Maximum lump sz0 not fo 6 Feeder wilh posed atest eed 75 percent of feeder width sighs Track dumping or dvect leasing by Dozer, Heaw-Outy Apron Feeder Shove or Draline, Maximum lamp ice rat to exceed 75 percent of feeder with LUndr taper er bin, anding nomsbasive —Heny-0sty Aaron reader materia. azimum lump site not to 0 Tuck dumplag er dec toting by Dover. Vibrating Feeder or Gr NMasimam Tump sie net fo sxceed 75 per- ly Feeder ent of feecer wide Under Primary Crusher to protect Belt vinrating Grieder Unter bins, hoppers oF storage plies. Max: Plate Feeder, lum ump size notte exceas 50 percent ot feeder nit, Under bins, hoppers or sorge piles. Max. Belt Feeder. ‘mam lamp size not Yo exceed 80 percent of teder wit, Under large Prnaty Crashers, Heavy ety Aaron Feeder Toble 1278 a7 1908 as 1 ae Table 24 8 230 TELSMITH APRON FEEDER CAPACITIES — PER HOUR 160 1 ET iz ni TE, capacities bas [svshdar VIBRATING FEEDERS AND GRIZZLY FEEDERS AT STANDARD MOUNTING ANGLES Dolivery Rates for Vibrating Feeders NoTEs aa 2 a 5 6 i Thnow, Speed and Material Flowabiity combine to give travel speeds of 40 FPM @ O°; 65 FPN @ 5, 120 FPM @ 10 12° Bed Depth assumed at discharge of feeder or at begin ning of Griely Bars, I Used Material is 100 Ib. per 1°. Tons are 2000 Ib Fowabilty, wt per Ft, hed depth ae variables, Use Factor of 08 for riprap or clean large stone, Use Factor of 07-0 for feeding Primary Crusher. Variable Speed Drive may reduce capacity by 40% when feeder wit is selected for largest stone or width of Primary Crusher.CAPACITY OF PLATE FEEDERS FOR 100 LBS/CU. FT. MATERIAL CAPACITY OF BELT FEEDERS BASIS — 100 LBS. PER CU. FT. MATERIAL reer wiar ‘Tons Pen Haun, i FeELERS 20 20" Table 20 Table 26‘tae rab sap 3B 7 34 ORE ea 10 SP © AH panes 4a sina 98 ap gy fr eo spa86t Je 40 s24hy Jo} “voHYsDd yeqruEN uy paunaw sapees QM HOE [eHOH UO paseg exe 9 2104 308, sod SHG Erte ay sr oe 0 scee— oss ovete soe 08 208-02 at ossne oat! ——oseve—“s¢__-g tg “nest orci $95 ower est sr Steet 698 Soest ss ot or $9601 ocd geet ot rir 0998 oad ster = sie 136 —t0q {aN FI fae oO oe SC, ST tata) OW) tues Sai" sa a gael Wadee Sees? Mtoe ‘edhghy ait by fastaby aS an suuey sieves faba sancdsien What yee 9d" eps od BDO noting“ sue as surg nig ita Meo Ain tre soa SUu3q334 NOUdY HLIWST31 — SNOLLWDIdIDadS — SaILIDvdV> APRON FEEDERS Apron Feeders are used where extremely rugged ma- chines handling large size feed are required, but where fo fines removal is needed or where fines are removed by aseparate vibrating grizzly (see Page 101). They are also used to handle muddy or sticky material. Normal ‘84° and lengths of 6’ to 30", For full description and illustrations, refer to Bulletin 404A. ly located ahead of large, stationary primary crushers. They are sometimes used to collect material from the discharge of very large primary crushers where they absorb more impact than a rubber conveyor belt can, ‘economically withstand, Telemith Apron Feeders can be equipped with formed steel pans (Heavy Duty) or ‘east carbon steel or cast manganese steel pans (Super Heavy Doty) and are available in widths from 24° toHORSEPOWER OF APRON FEEDERS 1 THE | peoct x as + eer ons per hour conveyed — basis 100 bs.feu. eed length in foet Weight per fot ef Feeder Apron (oe table Below) Ber Mls speed af apron iin fest uly by a factor of 1.6 St. uty & Hoy uty ‘nd bya actor ef 1.8 for super Mey. uty Feeders, ultny by tor of 1.25 fr under bin or closed Slschorke na happen WEIGHT PER FOOT OF FEEDER APRON HEAVY bury. foro ‘wath Tieaness eign tbs 2 Ye" 56 formed stl pans) BO" 45" 65 armed ste! pans) 36° "a8 formed ste! pans) es e100 ome steel pane) oe Ye 112 lomed tee! pans) SH We" 132 ormed ste! pans) Sr er 85 ormes ste! pans) cs Se" 220 formed steel pans) Be M340 formed steel pan) SUPER HEAVY DUTY foren Pan ‘wth Thickness eit. Uae, 3 4%" 175 cast manganese ste! pans) @ * we oa ow oo yr 310 cast manganese ste! pans) 72°14" 500 (east manganese stet pa Bea” 0 (east manganese steel VIBRATING FEEDERS AND VIBRATING GRIZZLY FEEDERS Vibrating Feeders are used where a compact feeder with variable speed control is usually required. Vibra. ing Grizzly Feeders have features similar to the Vi- brating Feeder plus grizzly bars for separating fines from crusher fee. This feeder increases crushing plant production and reduces crusher liner wear because fines have been bypassed around the primary crusher. [Both feeders are available in widehs from 36° through ‘72° and from 12' through 22' long. Grizzly sections are ‘straight or stepped. The stepped version tumbles stone to the lower section thus offering more efficient scalp ing. For full description and illustrations, refer to Bul Tetin 4184.1 SPECIFICATIONS — CAPACITIES — VIBRATING FEEDERS AND GRIZZLY FEEDERS rt wpe fae eae foe paw Dw De Dae be De | ae 1s | | ram | a | ras [res a | zm | a0 za] ax] ze ana 0 | na | 125 | 0 | || ||| 20] rn a2 am | 20 a2] BEING | $e | IH HAHA SPECIFICATIONS — CAPACITIES — DOUBLE DECK VIBRATING GRIZZLY FEEDERS ‘STanoAND WioTH—[36°WiDE | a> wo Wide ‘STANDARD LENGTH Nace with f ‘second deck of screen zwie [we woe wine we wine | we [oe ae [mp oe | Hatmweht bs | 3oc0 | 10.23 | 9,500 12300 | 13470 | asec | 9240 | 20,60 | 21,800 989 Gath 7 a “i ‘ech enetn r z vr |e ® © ° ry eek {ype and engin ____|s-staignt Jn-stpped|s-staigt [steed |a-stepped| 9 stenped stepped stepped-Steppedhi0-stepe ‘esspower wz | s | o | » | » | » | » | » | » | fons per Rour | 225078 | 225075 [4003150 | 002180 | 4501205 | as0325| 575.1700] 5751700 | 700-2080] 700080 Popper wate Se r alee Wstandd nse | ue | azo | ree | ize | ee | ave | ee | awe ae Freer wen ze oi al | ‘sansa 271 | i065 | sess | 10760 | ros67 | 11899 | 12117 | 13239 | 12400 | 13,500 NOTES: 1. Capacities shown are based on table 28, page 9 2 Fot proper fee regulation a variable speed motor and controller ate recommended. 3A pivoted motor base is required to manta Welt tension a the feeder mover under varying lca._. CAPACITIES — SPECIFICATIONS — “SYNTRON’ ELECTRIC VIBRATING FEEDERS Power opto. wat ‘shiping opacity eget wet ——Lengtn consumption Wet contelier wet. sopra Teh 220 1" 3 50 mats 430 tbe 20s 550 tbs 100 F280 a w 80 Wate 470 ws. ews 600 we, 30 F330 Pa ae 50 Wats 0 tbs ania, 2,050 ts, 180 380 oo a 1250 watts 1,230 tbs ses, 1,400 tbs 20 “40 = oe 2200 Watts 2300 Ls. 2a. 2480 tbe. 380 so a or 2350 Watts 3,150 bs sets 3,300 bs. 0 rato we co” 00 watts 44100 ns. bs 43300 Is, 700 60 Ps ye 2900 Watts 7000s. sas. 7400s. 00 F990 o Ed 3300 Watts 8.000 ns, 4 bs 3,400 Ie. 1290 rae cS ae 600 Watts 10,400 tbs. oss 11,000 tbs, 1,600 cS 18" 000 Wats 23.9001ns. 225s. 34,000 Lbs, 1,800 y aaa peed Med “erp UNATIMA 9 19jax‘suON, -xsnjl! pue vorduosep {[nj 40g “o7er a8reyD “Sip aiqeuwa ta ‘paysnipe Syiseo are siopoag aid Yue], “suRsss Sddns yued Joyo 40 49g 1oM9Aud w OUD [BLATEU JO MO vue iddns 04 sug sapun ayeiado slo} $430334 31V1d ONILVIONdIIINCAPACITIES — SPECIFICATIONS — TELSMITH RECIPROCATING PLATE FEEDERS ‘STANDARD DUTY HEAVY bury ‘Se of Standard plate Feeder ‘stn Benet ters aos aes sa0se sao See vaBT one 72 OY Capacity, tons per hour 100 751003510 55220 55220 75300 150600 240080 280100 dojustment of stoke, inches 2 26028 Speed of eccentric satt, RPM. | 50 0 ” os 0 o © % Morstponer required mom 2 3 5% 0 mw” Weight of se-consines unit, es. | 1100 11508802500 3200457] 7550——«10000 «6700 Weight. crated fer export, aso 1300 ota, 277« 600 saan 18000 Cutis) canents, et ee ee “Plate Feecers which have two eecenries nd connecting 106s. "apaciy ares withthe length of stroke whichis adstble, ané wit the flow characteristics of the feed materia z ? B28 z| z 52 852 z| 3 fg dt! 2 [eea|a) F 22325 | aecewcced 2 op aet Sgsiiigeis @ sie PRtcaasgae 3 ge Fes, i oiezeeran = 33 y2288 ng sg gfeeeeer= gs Gag = 18 a GSESEESEs o 32532 3 Patton ® © Wz= 235 8% 35 33 g ais 87 Big 2 go a3 F give i a0 oo itil: Geeee har 3 Bo 8¢ e852! & a 28 ga fee gee? L : a ep ag daile’) gf3 9 9 g2 828352229 o23 3 Zz ce Thaqe de", ZB ¢ a eo ehe 2 ig 2 é s gee © & & ge 7 a aa 4 = 8 3 5 338 a 4 a 23 a] eer a2 26 = = zs ai = = esa INSTRUCTIONS FOR USING TELSMITH DATA SHEETS SHOWING SCREEN ANALYSIS OF PRODUCT FROM CRUSHERS I it is desired to detenmine the approximate screen analss of the product fram Telmith cushes, the folowing example, which ig pal, con be aned ana gue, Suppete yu wish fo delomine Ane percenagas of varias sees oh reek Mie Heine Hea Fearn hey twin SE Sry mane yen acer anaes) id i Cone ae final thea afeets the wert ne insite the si of clay Stee scagh eeycaa, Wl ak, AR Saar, sre Delgentags that wil passthrough tose opening, Therefore 100% will pass's Ii square aponing. aise wil one! Sq Seen EA a fase 1'4"opening 4256 wit pases M4" equate Opening and 1650 wil pels a ter tebe Speed ‘Another way to lst this infomation orto express the result ofthis analysis would be a5 follons:— felainea on 182" saute epenne ie Lee eee eee ee Ste eet ee Tat ne 2@,goain an acaysis of the procuct fom TeismityGyratary Breakers, Gyraspheres or Intercone Crushers, the procedure Is exactly (On Charts No, 0, covering TlsmithGyratoryBreaters, the curves wth heavy tines ae for renee equipped with corrugated heads The ces with oven ines fe for eakere eqppes ith smoot eae THE FOLLOWING GRADATION CURVES ARE TYPICAL FOR CRUSHING QUARRY RUN HARD LIMESTONE:JAW CRUSHERS ‘Telsmith Jaw Crushers are used to reduce Run- Of-Mine Ore or Stone to smaller sizes for further processing. The Telsmith Jaw Crushers range in Sizes from 10” x 16” through 66” x 84’, to aid in ‘accurate size selection. All models are the single togele, overhead eccentric roller bearing type with safe, fast hydraulic adjusting system. Grease lubrication is standard on all models. Circulating oil lube is optional on sizes 15 x 38 and larger. This oil system includes pump, tank, filter and factory installation, ete. For full de- scription and illustrations, refer to Bulletin 2808. SPECIFICATIONS —TELSMITH OVERHEAD ECCENTRIC JAW CRUSHERS a) 8 ae a| 3 tl alel ie z| 2 a[ala| ae es 7 P| i] e[ e]® z | a) ) tle a leg | a) ee 8 s| a] 2] ele] ze a| $8] 2] #)*) 3 * a| a) ¢/ ele] fa ij i) 3 | | ¢| # i ee a} s| Be a) ell: : i 2 & a). 8 a* 3 g| ale| 2s §| £] §) #]*| 38 a) ¢) al els] ba pL a i Te] «| ba .e| e[ el*| 28 Ts 2 ili t an 1) 4 5) 2 5 Pl ot : y e | gt al H i ‘ Le’ 1s aSCREEN ANALYSIS OF PRODUCT FROM TELSMITH JAW CRUSHERS PERCENT PASSING FOR CLOSED SIDE SETTINGS OF 2" THRU Sev0do oe tied os Buywod sueedg Percent Passing oe SUSHSMUD MVE SRUNaDDa GWIHYIAS HANWSTAL— AiSCREEN ANALYSIS OF PRODUCT FROM sive wie ats TELSMITH JAW CRUSHER (OPEN. CIRCUIT) sueesennn LSM Rcur Ea Co i ing er Fs wiwrmeme te Pere : | \ [| 5. » red : 1 f ¢ 5 il j : k Lele flee i : : 2 5 I g! f s al ha 1 53 i TAL 2 0/8 fof 5 asia TTT Z ofo|s |efaln 5 See = | | Jefoshafsehefie 5 il - 2 iTefefelelele ny 3 alr 2 Fi NN 2 | 2 é ishehefishifufale A : iret fos 2 r = lan|19}15|11 [10] 7 [6 [5 2 2 isl7]5|elels los 1 : life le |s|e[ala|2 1 WN 5 ifr sete fala a 1 : Zz hhh hhh 1 \ S 3 alalafatalstrls | Fg sfafifalafi fs : zeae ase a es tals hohe feohect oor : ——— ARTE: Seen ausitandonane wr 927 8 2 2! GYRASPHERE CRUSHERS — ALL ROLLER BEARING ‘The All Roller Bearing Gyrasphere Crushers use the ‘same basic cum and lever action as the "D” Style Gyra- sphere, but utilize all roller bearing construction for more efficient use of power. In addition, this line of machinery is fitted with the latest state of the art crushing chamber designs for optimum crushing char- acteristics. Telsmith All Roller Bearing Gyrasphere Crushers are manufactured in 1100, 1300, 1500, 1700, and 1900 series, in $ (Standard), SX (Extra Coarse), and FC (Fine) Crusher models to match the production ‘and products required, Feed openings ean vary from 5” to 16" in capacities of 55 10 950 TPH. For full descrip- tion and illustrations, see Bulletin 409A, TCC T taeda 1100 GYRASPHERE CRUSHERS cg aw tar te a 165 190 225 260 295 330 140 165 180 225 260 295 330 140 165 190 225 260 295 330 ‘a0 105 140 170 200 ‘80 105 140 170 200 140 170 200 115 140 165 190 225 260 295 330 15 140 165 190 225 260 295 330 3 6 55 55 Bag|s| & i Bla [Ble Belslel sits BoE) 8/3 |53|8/3 S)E/#8 8/2tea 9-1 sn 8 S08 592 See set ao 898s = SOE 992 Szz_ ser ‘351209 O19 OSS 0G C6 OL OLE O42 OFZ O61 Grit cua | s “WS 019 058 c6y Oe OLE O1e O”Z OF ost unpen | s 049 019 O55 OGY Ogr OLE OIE O42 OFz asus) | 049 019 065 OG oy oct o1€ ore 049 O19 055 O6y Cer OLE ian wnpaW | xs 019 018 055 sr ey OLE - 7 wo [ae as { le ‘naan vosta | avsao oaag] aka | OM Su3HSnuO : aya HdSWHA9 oosL SEZ G02 SLI SvI SI 98 Sez soz SZI Spi Stt se _ SEZ SoZ Sct Spt GIT se Sev O86 SEE 062 Gre Siz SBI GGT Gz Sty OBE See 062 Sh SIZ GB asieoa | oa wnipaw ‘asieo) ‘asieeg Sep 0Be SEE o6z GrZ SIZ G81 SSI set 0) - Sey ome se oe oe se SSSSSCS~*@ umpow | XS sey Ose see ose sve siz “ss1000 | as oe an oe we ot | ET | am suaHSnu aug HdSVYAD ooeL eeozs 02S G9¥ OTF SSE DOE Sve OF S98 Oly SSE OOF soz tone | oa 025 9" OLY $8 00 wauroy | oa “086 6/8 008 Sed 059 SLE Os oF ose unpow’ | 056 S48 008 Sel 059 S/S Osh SoS i t | roy 1 Seema te ‘i 4 Epeeape ate gent nay Seto nites Sty telnet eee Percent Passing ms = =56 SCREEN ANALYSIS OF PRODUCT FROM. TELSMITH No. 48 GYRASPHERE CRUSHER Fes 38 S225 Bees. ge28 [> 2 sBBEWs § & go 22" ige S23e5\" 5 £€5 23) E- S23o4|" g gesudlc e ge bsls 8 Se seo) > 2 100 * ci Ress ee8aee Percent Passing 4 HAH ad SCREEN ANALYSIS OF PRODUCT FROM ‘48S, 4895 AND 43FC TELSMITH GYRASPHERE AT VARIOUS DISCHARGE OPENINGS. OPENING MEASURED ON CLOSED SIDE. Titty Total | B02 | “Poca Pas v Ea} wwe Seapirfi |= eae eet a a ee | 1 Stn tani sant 2 Fatnmnran mony stem 1 Gives) geste sbans ces vim " ree wo eae 55SCREEN ANALYSIS OF PRODUCT FROM 665, 66145 AND 66FC TELSMITH GYRASPHERE AT VARIOUS DISCHARGE OPENINGS. OPENING MEASURED ON CLOSED SIDE. SCREEN ANALYSIS OF PRODUCT FROM TELSMITH No. 66 GYRASPHERE CRUSHER Besser R26 oa 12 see sa name SS : ae . ae gge8 |- ea ‘AHHH BE Be z sooo Sees | z a eke 3ea> ANA Hae ; AAT rely F : gFege). 6 tye : betag/s | ye 2583)" 8 Hee bl g Eee x - Hats + Saree rrr ete fst toe | a its iH =a Dy He Ee Percent Passing Sa Cl gees ee ere ‘¥ ST