ENGINE COOLING SYSTEM

B ENGINE

CO
SECTION
ENGINE COOLING SYSTEM C

E
CONTENTS
CR THERMOSTAT .......................................................... 23 F
Removal and Installation ........................................ 23
PRECAUTIONS .......................................................... 3 REMOVAL ........................................................... 23

cardiagn.com
Precautions For Liquid Gasket ................................. 3 INSPECTION AFTER REMOVAL ....................... 23 G
REMOVAL OF LIQUID GASKET SEALING .......... 3 INSTALLATION ................................................... 24
LIQUID GASKET APPLICATION PROCEDURE..... 3 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 25
PREPARATION ........................................................... 4 Standard and Limit .................................................. 25
Special Service Tools ............................................... 4 H
CAPACITY ........................................................... 25
OVERHEATING CAUSE ANALYSIS .......................... 5 THERMOSTAT .................................................... 25
Troubleshooting Chart .............................................. 5 RADIATOR .......................................................... 25
COOLING SYSTEM .................................................... 7 Tightening Torque ................................................... 25 I
Cooling Circuit .......................................................... 7
ENGINE COOLANT .................................................... 8
Inspection ................................................................. 8
K9K
J
LEVEL CHECK ..................................................... 8 PRECAUTIONS ........................................................ 26
LEAK CHECK ....................................................... 8 Precautions For Liquid Gasket ............................... 26
Changing Engine coolant ......................................... 8 REMOVAL OF LIQUID GASKET ......................... 26
DRAINING ENGINE COOLANT ........................... 8 K
LIQUID GASKET APPLICATION PROCEDURE... 26
REFILLING ENGINE COOLANT .......................... 8 PREPARATION ......................................................... 27
FLUSHING COOLING SYSTEM ......................... 10 Special Service Tools ............................................. 27
RADIATOR .................................................................11 OVERHEATING CAUSE ANALYSIS ........................ 28 L
Removal and Installation .........................................11 Troubleshooting Chart ............................................ 28
REMOVAL ........................................................... 12 COOLING SYSTEM .................................................. 30
INSTALLATION ................................................... 14 Cooling Circuit ........................................................ 30 M
Disassembly and Assembly of Cooling Fan ........... 14 ENGINE COOLANT .................................................. 31
DISASSEMBLY ................................................... 15 Inspection ............................................................... 31
ASSEMBLY ......................................................... 15 LEVEL CHECK .................................................... 31
Checking Radiator Cap .......................................... 15 LEAK CHECK ...................................................... 31
Checking Radiator .................................................. 16 Changing Engine Coolant ....................................... 32
Checking Cooling System Hoses ........................... 16 DRAINING ENGINE COOLANT .......................... 32
RADIATOR (ALUMINUM TYPE) .............................. 17 REFILLING ENGINE COOLANT ......................... 32
Disassembly and Assembly ................................... 17 FLUSHING COOLING SYSTEM ......................... 33
PREPARATION ................................................... 17 RADIATOR ................................................................ 34
DISASSEMBLY ................................................... 17 Removal and Installation ........................................ 34
ASSEMBLY ......................................................... 18 REMOVAL ........................................................... 35
INSPECTION ...................................................... 20 INSTALLATION ................................................... 36
WATER PUMP .......................................................... 21 Disassembly and Assembly Radiator Fan .............. 36
Removal and Installation ........................................ 21 DISASSEMBLY ................................................... 37
REMOVAL ........................................................... 21 ASSEMBLY ......................................................... 38
INSPECTION AFTER REMOVAL ....................... 22
INSTALLATION ................................................... 22

CO-1
 Checking Reservoir Tank Cap ................................ 38 THERMOSTAT ...........................................................41
Checking Radiator .................................................. 38 Inspection ................................................................41
WATER PUMP ........................................................... 39 WATER OUTLET .......................................................42
Removal and Installation ........................................ 39 Removal and Installation .........................................42
REMOVAL ........................................................... 39 REMOVAL ............................................................42
INSPECTION AFTER REMOVAL ........................ 39 INSTALLATION ....................................................42
INSTALLATION .................................................... 40
INSPECTION AFTER INSTALLATION ................ 40

cardiagn.com

CO-2
 PRECAUTIONS
[CR]
PRECAUTIONS
[CR] PFP:00001
A
Precautions For Liquid Gasket EBS00OJI

REMOVAL OF LIQUID GASKET SEALING

● After removing the mounting bolts and nuts, separate the mating CO
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
C
● In areas where the seal cutter is difficult to use, use a plastic
hammer to lightly tap the gasket area.
CAUTION:
D
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating sur-
faces.
PBIC0275E
E
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface. F
● Remove the liquid gasket completely from the groove of the gas-
ket application surface, mounting bolts and bolt holes.

cardiagn.com
2. Wipe the gasket application surface and the mating surface with G
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser. H
Use Genuine Liquid Gasket or equivalent.
PBIC0003E

I
4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the J
gasket to the groove.

L
EMA0622D

● As for the bolt holes, normally apply the gasket inside the holes. M
Occasionally, it should be applied outside the holes. Make sure
to read the instruction in this manual.
● Within five minutes of gasket application, install the mating com-
ponent.
● If the liquid gasket protrudes, wipe it off immediately.
● Do not retighten after the installation.
● After 30 minutes or more have passed from the installation, fill
the engine oil and coolant.
CAUTION: SEM164F
If there are additional instructions in this manual, observe them.

CO-3
 PREPARATION
[CR]
PREPARATION PFP:00002

Special Service Tools SMA for VIN>SJN**AK12U1000000 EBS00OJJ

Tool number
Description
Tool name

WS39930000 Pressing the tube of liquid gasket

Tube presser

S-NT052

EG17650301 Adapting radiator cap tester to radiator filler

Radiator cap tester adapter neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)

S-NT564

cardiagn.com
KV99103510 Installing radiator upper and lower tanks
Radiator plate pliers A

S-NT224

KV99103520 Removing radiator upper and lower tanks

Radiator plate pliers B

S-NT225

CO-4
 OVERHEATING CAUSE ANALYSIS
[CR]
OVERHEATING CAUSE ANALYSIS PFP:00012
A
Troubleshooting Chart EBS00OIR

Symptom Check items

Water pump malfunction Worn or loose drive belt CO
Thermostat stuck closed —
Dust contamination or
C
Poor heat transfer Damaged fins paper clogging —
Mechanical damage
Clogged radiator cooling Excess foreign material D
tube (rust, dirt, sand, etc.)
Cooling fan does not oper-
ate
E
Reduced air flow High resistance to fan rota- Fan assembly —
tion
Damaged fan blades
F
Damaged radiator shroud — — —
Improper coolant mixture

cardiagn.com
Cooling sys- — — —
ratio G
tem parts
malfunction Poor coolant quality — Coolant viscosity —
Loose clamp
Cooling hose H
Cracked hose
Water pump Poor sealing
Loose
Radiator cap I
Poor sealing
Coolant leaks
O-ring for damage, deterio-
Insufficient coolant ration or improper fitting J
Radiator
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank K
Cylinder head deterioration
Exhaust gas leaks into
Overflowing reservoir tank Cylinder head gasket dete-
cooling system L
rioration

CO-5
 OVERHEATING CAUSE ANALYSIS
[CR]
Symptom Check items
High engine rpm under no
load
Driving in low gear for
Abusive driving
extended time
Driving at extremely high
speed
— Overload on engine
Powertrain system mal-
function
Installed improper size
Except cool- —
wheels and tires
ing system
parts mal- Dragging brakes
function
Improper ignition timing
Blocked bumper —
Installed car brassiere
Blocked radiator grille Mud contamination or
Blocked or restricted air paper clogging —
flow
Blocked radiator —

cardiagn.com
Blocked condenser
Blocked air flow
Installed large fog lamp

CO-6
 COOLING SYSTEM
[CR]
COOLING SYSTEM PFP:21020
A
Cooling Circuit EBS00OIS

CO

cardiagn.com
G

PBIC1475E

CO-7
 ENGINE COOLANT
[CR]
ENGINE COOLANT PFP:KQ100

Inspection SMA for VIN>SJN**AK12U1000000 EBS00OJK

LEVEL CHECK
● Check if the reservoir tank coolant level is within MIN to MAX
when engine is cool.
● Drain or refill coolant when it is too much or too little.

SMA412B

LEAK CHECK
● To check for leakage, apply pressure to the cooling system with
a tester.

Testing pressure : 157 kPa (1.57 bar, 1.6 kg/cm2 , 23 psi)

cardiagn.com
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
SLC134B

Changing Engine coolant EBS00OIV

WARNING:
● To avoid being scalded, never change the coolant when the engine is hot.
● Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Disconnect radiator lower hose and radiator cap.
CAUTION:
● Make sure to drain when the engine coolant temperature is cold.

● Be careful not to allow coolant to contact drive belts.

2. Remove reservoir tank and drain the engine coolant in the fol-
lowing procedures.
a. Move relay case in front of the battery.
b. Disconnect the reservoir tank from fan shroud to remove. With
force applied in the left direction of vehicle, pull up reservoir
tank.
3. Check drain coolant for contaminants such as rust, corrosion or
discoloration.
If contaminated, flush engine cooling system. Refer to CO-10,
"FLUSHING COOLING SYSTEM" .
PBIC1476E

REFILLING ENGINE COOLANT

1. Install reservoir tank.
2. Connect radiator lower hose.

CO-8
 ENGINE COOLANT
[CR]
3. Disconnect heater hose (at heater hose outlet side: upper side)
as shown in figure. Keep hose end at the same height as that of A
before removal.

CO

PBIC1477E

D
4. Fill radiator and reservoir tank to specified level.
● Pour coolant slowly of less than 2 (1-3/4 lmp qt) a
minute to allow air in system to escape. E
● When coolant from heater hose starts to drain, connect
heater hose and continue to fill.
● Use Genuine Nissan Anti-freeze Coolant or equivalent F
mixed with water (distilled or demineralized).
Refer to MA-18, "RECOMMENDED FLUIDS AND LUBRI-

cardiagn.com
CANTS".
G
Engine coolant capacity (With reservoir tank): SMA182B

Except M/T models with A/C

: Approx. 4.9 (4-3/8 Imp qt) H
M/T models with A/C
: Approx. 5.3 (4-5/8 lmp qt)
I

Reservoir tank:
Except M/T models with A/C : 0.7 (5/8 lmp qt) J
M/T models with A/C : 1.2 (1-1/8 lmp qt)

SMA412B

M
5. Warm up engine to normal operating temperature with radiator cap installed.
6. Warm up until thermostat opens. Keep warming at 3,000 rpm for approximately 10 minutes as guide.
● For thermostat opening, touch radiator upper hose by hand to insure that water flow is hot.

CAUTION:
Be careful not to overheat.
7. Stop the engine.
8. After cooling engine [approximately 50°C (122 °F) or lower], remove radiator cap and check coolant level.
If the level is low, fill up to the radiator neck again and repeat from step 5.
9. When the coolant level stabilizes, fill reservoir tank up to the “MAX” line.
10. Check cooling system for leaks with engine running.
11. Allow the engine to cool [approximately 50°C (122°F) or lower].
12. Start the engine. Perform the following cycle 3 times. Keep an engine speed of 1,000 rpm for approxi-
mately 30 seconds. Then increase it gradually to 3,000 rpm.
13. During the above step 12, make sure water flow sound is not heard from heater core.
● Sound may be noticeable at heater unit.

CO-9
 ENGINE COOLANT
[CR]
14. If water flow sound is heard, repeat from step 4 to 13.
● Clean excess coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water.
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.

cardiagn.com

CO-10
 RADIATOR
[CR]
RADIATOR PFP:21400
A
Removal and Installation EBS00OIW

CO

cardiagn.com
G

PBIC1478E
K
1. Cooling fan assembly 2. Hose clamp 3. Radiator hose (upper)
4. Radiator 5. Radiator cap 6. Mounting rubber
7. Mounting rubber 8. Hose clamp (A/T models) 9. A/T oil cooler hose (A/T models) L
10. Hose clamp (A/T models) 11. Hose clamp (A/T models) 12. A/T oil cooler hose (A/T models)
13. Hose clamp 14. Radiator hose (lower) 15. Bracket
16. Hose clamp 17. reservoir tank cap 18. Reservoir tank M
19. Reservoir tank hose

CO-11
 RADIATOR
[CR]

cardiagn.com
PBIC1479E

1. Radiator 2. Mounting rubber 3. Radiator hose (upper)

4. Hose clamp 5. Reserve tank cap 6. Hose clamp
7. Reservoir tank hose 8. Reservoir tank 9. Cooling fan assembly
10. Hose clamp 11. Radiator hose (lower) 12. Hose clamp
13. Reservoir tank hose 14. Mounting rubber

REMOVAL
Operation Description: Remove radiator core support (lower), and pull out radiator and cooling fan assembly
to the underside of vehicle.
1. Drain coolant. Refer to CO-8, "ENGINE COOLANT" .
CAUTION:
Make sure to drain when the engine coolant temperature is cold.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure coolant escaping from the radiator.
2. Remove mounting bolts to make relay case movable.
3. Remove the following parts.
● RH/LH front fender protector

● RH/LH front grille; Refer to EI-8, "FRONT GRILLE" .

● Air Duct; Refer to EM-16, "AIR CLEANER AND AIR DUCT" .

4. Remove radiator hose (upper) and (lower).

5. Remove A/T oil cooler hoses. (A/T models)
CAUTION:
Install plug to hoses and fluid pipes removed, and be sure to prevent fluid leak.

CO-12
 RADIATOR
[CR]
6. Fix with ropes so that A/C condenser and RH/LH upper mount
units of radiator and cooling fan assembly are placed on radiator A
core support (upper).
CAUTION:
Taking parts strength into consideration, lift up at locations CO
where damage may not occur.

PBIC1480E

D
Remove radiator core support (lower) with the following proce-
dures.
a. Remove air guide upper clips at radiator right side. E
NOTE:
In figure, bumper fascia is omitted for explanation.
b. Remove radiator core support (lower) mounting bolts (RH/LH). F
Refer to BL-12, "RADIATOR CORE SUPPORT" .
c. Remove air guide lower clips and remove radiator core support

cardiagn.com
(lower). G
PBIC1481E

7. Loosen ropes, and pull out radiator and cooling fan assembly to H
the underside of vehicle, supporting the bottom with suitable
jack.
CAUTION: I
Be careful not to damage radiator core and A/C condenser
core.
J

PBIC1482E K

8. Remove reservoir tank.

● Disconnect the reservoir tank from fan shroud to remove. L
With force applied in the left direction of vehicle, pull up reser-
voir tank.
M

PBIC1476E

9. Remove cooling fan assembly from radiator.

CO-13
 RADIATOR
[CR]
INSTALLATION
Install in the reverse order of removal which being careful of the following.
● When installing radiator core support (lower), make sure upper and lower mount units of radiator and A/C
condenser are fitted in mounting holes of radiator core support (upper/lower).
Disassembly and Assembly of Cooling Fan EBS00OIY

cardiagn.com
PBIC1483E

1. Resistor 2. Fan shroud 3. Fan motor

4. Fan

PBIC1484E

1. Fan shroud 2. Fan motor 3. Fan

CO-14
 RADIATOR
[CR]

CO

F
PBIC1485E

cardiagn.com
1. Resistor 2. Fan shroud 3. Fan motor
4. Fan
G

DISASSEMBLY
1. Remove fan. H
CAUTION:
Reverse screw are used for the fan attachment screw.When
removing or attaching, turn the screw the opposite way as I
for a normal screw.
2. Remove fan motor from fan shroud.
J

PBIC1486E
K

ASSEMBLY
Assemble cooling fan in the reverse order of disassembly. L
● Apply thread locking sealant and tighten screw to assemble the fan.
Checking Radiator Cap EBS00OSD
M
1. Pull the negative-pressure valve to open it and check that it closes completely when released.
● Check that there is no dirt or damage on the valve seat of the radiator cap negative-pressure valve.
● Check that there are no unusual conditions in the opening and
closing conditions of the negative-pressure valve.

SMA967B

CO-15
 RADIATOR
[CR]
2. Check radiator cap relief pressure.
Standard :
78 - 98 kPa (0.78 - 0.98 bar, 0.8 - 1.0 kg/cm2 , 11 - 14
psi)
Limit :
59 kPa (0.59 bar, 0.6 kg/cm2 , 9 psi)
● When connecting the radiator cap to the tester, apply water or
engine coolant to the cap seal part.
SLC135B
● Replace the radiator cap if there is an unusual conditions in the
negative-pressure valve, or if the open-valve pressure is outside of the standard values.
Checking Radiator EBS00OSE

Check radiator for mud or clogging. If necessary, clean radiator as follows.

● Be careful not to bend or damage the radiator fins.
● When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, fan shroud
and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.

cardiagn.com
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.
● Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71 psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
Checking Cooling System Hoses EBS00OSF

Check hoses for improper attachment, leaks, cracks, damage, loose connections, chaffing and deterioration.

CO-16
 RADIATOR (ALUMINUM TYPE)
[CR]
RADIATOR (ALUMINUM TYPE) PFP:21460
A
Disassembly and Assembly EBS00OJ0

CO

cardiagn.com
SLC882AB
G

PREPARATION
1. Attach the spacer to the tip of the radiator plate pliers A. H
Spacer specification: 1.5 mm (0.059 in) thick x 18 mm (0.71 in)
wide x 8.5 mm (0.335 in) long.
2. Make sure that when radiator plate pliers A are closed dimen-
I
sion H′′ is approx. 7.6 mm (0.299 in).
3. Adjust dimension H′′ with the spacer, if necessary.
J

SLC655C K
DISASSEMBLY
1. Remove tank with Tool.
L

SLC903

CO-17
 RADIATOR (ALUMINUM TYPE)
[CR]
Grip the crimped edge and bend it upwards so that Tool slips
●
off.
Do not bend excessively.

SLC893

● In areas where Tool cannot be used, use a screwdriver to bend

the edge up.
Be careful not to damage tank.

cardiagn.com
SLC930

2. Make sure the edge stands straight up.

3. Remove oil cooler from tank. (A/T model only)

SLC931

ASSEMBLY
1. Install oil cooler. (A/T model only)
Pay attention to direction of conical washer.

SLC894

CO-18
 RADIATOR (ALUMINUM TYPE)
[CR]
2. Clean contact portion of tank.
A

CO

SLC932

D
3. Install sealing rubber.
Push it in with fingers.
Be careful not to twist sealing rubber. E

cardiagn.com
G
SLC917A

4. Caulk tank in specified sequence with Tool. H

K
SLC904

SLC896

● Use pliers in the locations where Tool cannot be used.

SLC897

CO-19
 RADIATOR (ALUMINUM TYPE)
[CR]

5. Make sure that the rim is completely crimped down.

Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
6. Confirm that there is no leakage.
Refer to CO-8, "Inspection" .

SLC554A

INSPECTION
1. Apply pressure with Tool.
Specified pressure value
: 157 kPa (1.57 bar, 1.6 kg/cm2 , 23 psi)
WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.

cardiagn.com
Attach a hose to the oil cooler to seal its inlet and outlet. (A/T
model only)
SLC933

2. Check for leakage by soaking radiator in water container.

SLC934

CO-20
 WATER PUMP
[CR]
WATER PUMP PFP:21020
A
Removal and Installation EBS00OJ1

CO

cardiagn.com
G

PBIC1487E

1. Water pump pulley 2. Water pump 3. O-ring J

4. Water suction pipe 5. Heater hose 6. Radiator hose (lower)

REMOVAL K
1. Drain coolant. Refer to CO-8, "ENGINE COOLANT" .
CAUTION:
Make sure to drain when the engine coolant temperature is cold. L
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure coolant escaping from the radiator. M
2. Remove drive belt from water pump pulley. Refer to EM-12, "DRIVE BELTS" .
3. Remove the water pump pulley.
NOTE:
To remove it easily, loosen water pump pulley mounting bolt, then water pump belt.
4. Remove water pump.
● Place a piece of wood or something onto water pump, and tap it with a hammer. Disconnect liquid gas-
ket to remove.
● Coolant remaining in the engine is drained. Use tray to collect it.

CAUTION:
● Handle the water pump vane so that it does not contact any other parts.

● Water pump cannot be disassembled and should be replaced as a unit.

5. Remove water suction pipe in the following procedures.

a. Remove air cleaner case assembly. Refer to EM-16, "AIR CLEANER AND AIR DUCT" .
b. Remove radiator hose (upper and lower), and heater hose.
c. Move harnesses around suction pipe.

CO-21
 WATER PUMP
[CR]
d. Remove mounting bolts, and pull water suction pipe toward engine rear side.
● Coolant remaining in the engine is drained. Use tray to collect it.

INSPECTION AFTER REMOVAL

● Visually check that there is no significant dirt or rusting on the
water pump body and vane.
● Check that there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
● If unusualness is found, replace the water pump.

PBIC1488E

INSTALLATION
● Install in the reverse order of removal which being careful of the following.
Water Suction Pipe Installation
1. Apply neutral detergent on O-ring. Fit O-ring in the groove

cardiagn.com
securely.
2. Tighten mounting bolts with the following procedures.
a. Temporarily tighten bolts in order: A to B.
b. Tighten bolts in order: B to A

PBIC1489E

Water Pump Installation

● Apply liquid gasket as shown in figure, and install.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Wait at least 30 minutes after water pump installation. Refill
coolant and start the engine.

PBIC1490E

CO-22
 THERMOSTAT
[CR]
THERMOSTAT PFP:21200
A
Removal and Installation EBS00OJ2

CO

cardiagn.com
PBIC1491E
G

1. Thermostat 2. Rubber ring 3. Water outlet

4. Radiator hose (upper) 5. Heater hose 6. Heater pipe H
7. Copper washer 8. Engine coolant temperature sensor

REMOVAL I
1. Drain engine coolant. Refer to CO-8, "ENGINE COOLANT" .
CAUTION:
Make sure to drain when the engine coolant temperature is cold. J
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pres-
sure coolant escaping from the radiator.
K
2. Remove air duct and air cleaner body. Refer to EM-16, "AIR CLEANER AND AIR DUCT" .
3. Remove radiator hose (upper).
4. Remove water outlet and thermostat. L
● Coolant remaining in the engine is drained. Use tray to collect it.

5. Remove engine coolant temperature sensor if necessary.

6. Remove heater pipe if necessary. M
INSPECTION AFTER REMOVAL
● Place a thread so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
(The example in the figure shows the thermostat.)
● The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
● Continue heating. Check the full-open lift amount.
● After checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
● If the measured value is out of the standard value or unusual
valve seating condition is found, replace the thermostat. SLC252B

CO-23
 THERMOSTAT
[CR]
Standard values
Thermostat
Valve opening temperature 86.5 - 89.5°C (188 - 193°F)
Full-open lift amount 8 mm or more/ 101°C (0.31 in/ 214 °F)
Valve closing temperature 83°C (181°F)

INSTALLATION
Install in the reverse order of removal which being careful of the following.
Installation of Thermostat
1. Install the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring.

cardiagn.com
PBIC0157E

2. Install thermostat with jiggle valve facing the direction shown in

the figure.
NOTE:
Care must be taken not to trap the thermostat jiggle valve.

PBIC1492E

Water Outlet Installation

● Install water pipe with it facing upward.
● Install thermostat in place.

PBIC1493E

Heater Pipe Installation

● Apply liquid gasket to the threads, and install.
Use Genuine Liquid Gasket or equivalent.

CO-24
 SERVICE DATA AND SPECIFICATIONS (SDS)
[CR]
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
A
Standard and Limit EBS00OJL

CAPACITY SMA for VIN>SJN**AK12U1000000

Unit: (Imp qt)
CO
Coolant capacity Except M/T models with A/C Approximately 4.9 (4-3/8)
[With reservoir tank (MAX level)] M/T models with A/C Approximately 5.3 (4-5/8)
Except M/T models with A/C 0.7 (5/8) C
Reservoir tank
M/T models with A/C 1.2 (1-1/8)

THERMOSTAT D
Valve opening temperature 86.5 - 89.5°C (188 - 193°F)
Valve lift 8 mm or more/ 101°C (0.31 in/ 214°F)
Valve closing temperature 83°C (181°F) E

RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
F
Standard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Cap relief pressure
Limit 59 (0.59, 0.6, 9)

cardiagn.com
Leakage test pressure 157 (1.57, 1.6, 23) G

Tightening Torque EBS00OJ4

*1: Parts to be tightened in particular orders H

Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*2
Cooling fan assembly 3.8 - 4.5 (0.39 - 0.45, 34 - 39)*2 I
Reservoir tank (M/T models with A/C) 2
3.8 - 4.5 (0.39 - 0.45, 34 - 39)*
Cooling fan motor 3.0 - 4.0 (0.31 - 0.40, 27 - 35)*2
J
Cooling fan (reverse screw) 1.7 - 2.3 (0.18 - 0.23, 15 - 20)*2
Water pump 10.0 - 13.7(1.1 - 1.3, 8 - 10)
Water pump pulley 6.9 - 9.5 (0.71 - 0.96, 61 - 84)*2
K

*1 Water suction pipe 16.6 - 23.5 (1.7 - 2.3, 13 - 17)

Water outlet 6.3 - 8.3 (0.65 - 0.84, 56 - 73)*2 L
Heater pipe 29.4 - 39.2 (3.0 - 3.9, 22 - 28)
Engine coolant temperature sensor 20 - 27(2.1 - 2.7, 15 - 19)
M

CO-25
 PRECAUTIONS
[K9K]
PRECAUTIONS
[K9K] PFP:00001

Precautions For Liquid Gasket EBS01C7N

REMOVAL OF LIQUID GASKET

● After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.
● In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the gasket applied area.
CAUTION:
If for some unavoidable reason a tool such as a flat-bladed
screwdriver is used, be careful not to damage the mating
surfaces.
PBIC0275E

LIQUID GASKET APPLICATION PROCEDURE

1. Using a scraper, remove the old liquid gasket adhering to the
gasket application surface and the mating surface.
● Remove the liquid gasket completely from the groove of the
gasket application surface, mounting bolts and bolt holes.

cardiagn.com
2. Wipe the gasket application surface and the mating surface with
white gasoline (lighting and heating use) to remove adhering
moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
PBIC0003E

4. Apply the gasket without breaks to the specified location with the
specified dimensions.
● If there is a groove for the liquid gasket application, apply the
gasket to the groove.

EMA0622D

● As for the bolt holes, normally apply the gasket inside the
holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
● Within five minutes of gasket application, install the mating
component.
● If the liquid gasket protrudes, wipe it off immediately.

● Do not retighten after the installation.

● After 30 minutes or more have passed from the installation, fill

the engine oil and coolant.
CAUTION: SEM159F
If there are instructions in this manual, observe them.

CO-26
 PREPARATION
[K9K]
PREPARATION PFP:00002
A
Special Service Tools EBS01C7O

NISSAN tool number

(RENAULT too number) Description CO
Tool name

WS39930000 Pressing the tube of liquid gasket

( — ) C
Tube pressure

S-NT052

KV99103510 Installing radiator upper and lower tanks E

( — )
Radiator plate pliers A

cardiagn.com
S-NT224
G
KV99103520 Removing radiator upper and lower tanks
( — )
Radiator plate pliers B
H

S-NT225 I
— Leak checking
(M.S. 554_07) Checking reservoir tank cap
Tester J

K
MLIA0012E

— Adapting tester to reservoir tank

(M.S. 554_01) L
Reservoir tank cap tester adapter A

M
MLIA0013E

— Adapting tester to reservoir tank cap

(M.S. 554_06)
Reservoir tank cap tester adapter B

MLIA0014E

CO-27
 OVERHEATING CAUSE ANALYSIS
[K9K]
OVERHEATING CAUSE ANALYSIS PFP:00012

Troubleshooting Chart EBS01C7P

Symptom Check items

Water pump malfunction Worn timing belt
Thermostat stuck closed —
Dust contamination or
Poor heat transfer Damaged fins paper clogging —
Mechanical damage
Clogged radiator cooling Excess foreign material
tube (rust, dirt, sand, etc.)
Cooling fan does not oper-
ate
Reduced air flow High resistance to fan rota- Fan assembly —
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper coolant mixture

cardiagn.com
Cooling sys- — — —
ratio
tem parts
malfunction Poor coolant quality — — —
Loose clamp
Cooling hose
Cracked hose
Water pump Poor sealing
Loose
Reservoir tank cap
Poor sealing
Coolant leaks
O-ring for damage, deterio-
Insufficient coolant ration or improper fitting
Radiator
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Cylinder head deterioration
Exhaust gas leaks into
Overflowing reservoir tank Cylinder head gasket dete-
cooling system
rioration

CO-28
 OVERHEATING CAUSE ANALYSIS
[K9K]
Symptom Check items
A
High engine rpm under no
load
Driving in low gear for
Abusive driving CO
extended time
Driving at extremely high
speed
— Overload on engine C
Powertrain system mal-
function
Installed improper size
Except cool- —
wheels and tires D
ing system
parts mal- Dragging brakes
function
Improper ignition timing
E
Blocked bumper —
Installed car brassiere
Blocked radiator grille Mud contamination or F
Blocked or restricted air paper clogging —
flow
Blocked radiator —

cardiagn.com
Blocked condenser G
—
Installed large fog lamp

CO-29
 COOLING SYSTEM
[K9K]
COOLING SYSTEM PFP:21020

Cooling Circuit EBS01FHO

cardiagn.com
MBIB1260E

1. Engine 2. Radiator 3. Heater core

4. Reservoir tank 5. Water pump 6. Thermostat
7. Air relief plug 8. Oil cooler 9. EGR cooler

CO-30
 ENGINE COOLANT
[K9K]
ENGINE COOLANT PFP:KQ100
A
Inspection EBS01C7Q

LEVEL CHECK
● Check if the reservoir tank coolant level is within MIN to MAX when engine is cool. CO
● Adjust coolant if too much or too little.

E
MBIA0092E

cardiagn.com
G

MBIA0093E I

LEAK CHECK
J
● To check for leakage, fit the adapter to the reservoir tank, and
then connect it to the tester as shown.
● Warm up the engine and turn it off.
K
● Apply pressure to the cooling system and stop pumping at 10
kPa (0.1 bar, 0.10 kg/cm2 , 1.5psi) .
● If the pressure drops, look for leakage. L
● Unscrew slowly the adapter from the reservoir tank to reduce
the pressure in cooling system, and install the reservoir tank
cap. M
WARNING: MBIA0094E

Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure engine coolant escaping from the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.

CO-31
 ENGINE COOLANT
[K9K]
Changing Engine Coolant EBS01C7R
SMA for VIN >SJN**AK12U1107568
WARNING:
● To avoid being scalded, never change the coolant when the engine is hot.
● Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine undercover.
2. Disconnect lower radiator hose, and remove reservoir tank cap
and air relief plug.
3. Remove reservoir tank, drain coolant, then clean reservoir tank.
4. Check drained coolant for contaminants such as rust, corrosion
or discoloration.
If contaminated, flush engine cooling system. Refer to CO-33,
"FLUSHING COOLING SYSTEM" .
5. Remove air relief plug from water outlet.
Refer to CO-42, "WATER OUTLET" .
MBIB1056E

REFILLING ENGINE COOLANT

cardiagn.com
● Before start working, turn off the automatic air conditioner and the blower motor.
1. Install reservoir tank, lower radiator hose and air relief plug.
2. Fill reservoir tank slowly with coolant until coolant spills from the air relief hole. Refer to CO-42, "WATER
OUTLET" .
● Put a cloth under the air relief plug to prevent engine coolant to dampen the crankshaft position
sensor.
● Fill coolant to the MAX level line of the reservoir tank at a rate
of 2 litre (1-3/4 lmp qt)/min or lower.

SMA412B

3. Close the air relief plug.

CAUTION:
If the filling rate is too fast, this could lead to air being mixed in the coolant. Be sure to fill the cool-
ant slowly according to the rate indicated above.
Use genuine Nissan anti-freeze coolant or equivalent mixed with water (distilled or demineralised).
Refer to MA-18, "RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine coolant capacity (With reservoir tank):
6.5 litre (5-3/4 lmp qt)

Reservoir tank capacity 1.2 litre (1-1/8 lmp qt)

4. Warm up the engine for approximately five minutes without reservoir tank cap installed, and then turn off
the engine and loose air relief plug until coolant spills from air relief hole.
● If coolant overflows reservoir tank hole, install filler cap.

● Watch engine coolant temperature warning light so as not overheat the engine during all of the
operation.

CO-32
 ENGINE COOLANT
[K9K]
WARNING:
● Be careful not be scaled with hot engine coolant or vacuum pump when operating. A
● Radiator fan blade can start at any time and make personal injuries.

5. Close the air relief plug and run the engine at 2,000 rpm until the upper hose comes hot and radiator fan
operates. Let the engine running approximately 5 minutes at idle speed and check for sound of coolant CO
flow while running engine from idle up to 3,000 rpm.
● Sound may be noticeable at heater water cock.

6. If sound is heard, bleed air from cooling system by repeating steps 4 through 5 until coolant lever no C
longer drops.
● Check the radiator lower hose for any signs of leakage.

7. Turn off the engine and let it cool down. D

● Cool down using a fan to reduce the time.

8. After cooling period, loose the air relief plug and check if coolant spills from the air relief hole. In other
case, remove the air relief plug until the coolant spills, and then close the relief air plug. Bleed air from E
cooling system by repeating steps 5 through 8 until the coolant spills immediately.
9. Check the engine coolant level when engine is cool and refill to MAX level line if the level is lower.
● Clean excess coolant from engine. F

FLUSHING COOLING SYSTEM

cardiagn.com
1. Fill reservoir tank with water until water spills from the air relief hole, then close air relief plug. Reinstall
G
reservoir tank cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load. H
4. Stop engine and wait until it cools down.
5. Drain water.
6. Repeat steps 1 through 5 until clear water begins to drain from radiator. I
7. Blow compressed air into cooling circuit through the reservoir tank valve hole to drain all the water.

CO-33
 RADIATOR
[K9K]
RADIATOR PFP:21400

Removal and Installation SMA for VIN >SJN**AK12U1107568 EBS01C7S

cardiagn.com
MBIA0091E

1. Radiator 2. Mounting rubber 3. Radiator hose (upper)

4. Hose clamp 5. Hose clamp 6. Reservoir tank hose
7. Reservoir tank 8. Cooling fan assembly 9. Hose clamp
10. Radiator hose (lower) 11. Hose clamp 12. Reservoir tank hose
13. Mounting rubber

CO-34
 RADIATOR
[K9K]

CO

cardiagn.com
G

MBIB1059E

1. Radiator 2. Mounting rubber 3. Radiator hose (upper) I

4. Hose clamp 5. Hose clamp 6. Reservoir tank hose
7. Reservoir tank 8. Cooling fan assembly 9. Hose clamp
J
10. Radiator hose (lower) 11. Hose clamp 12. Reservoir tank hose
13. Mounting rubber

WARNING: K
Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high
pressure coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quar-
ter turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
L
REMOVAL
1. Remove engine room cover. Refer to EM-119, "ENGINE ROOM COVER" .
2. Remove air cleaner case and air duct (inlet). Refer to EM-123, "AIR CLEANER AND AIR DUCT" . M
3. Remove reservoir tank hose bracket bolt from radiator upper mounting bracket (RH side).
4. Remove radiator fan motor harnesses.
5. Remove engine undercover.
6. Drain engine coolant. Refer to CO-32, "DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
7. Disconnect radiator upper hose, reservoir tank hose and mounting bracket.
8. Remove radiator and radiator fan assembly.
● For model with A/C, remove radiator and condenser assembly. Refer to ATC-84, "REFRIGERANT LINES"
.
● For model with charge air cooler. Refer to EM-125, "CHARGE AIR COOLER" .
CAUTION:
● Do not damage or scratch radiator core when removing.

CO-35
 RADIATOR
[K9K]
INSTALLATION
● Reinstall any parts removed in reverse order of removal.
● Check for engine coolant leaks. Refer to CO-31, "LEAK CHECK" .
Disassembly and Assembly Radiator Fan EBS01C7T

SMA for VIN >SJN**AK12U1309269

cardiagn.com
MBIB1061E

1. Radiator fan motors 2. Radiator fan shroud 3. Radiator fan

4. Retaining nut

CO-36
 RADIATOR
[K9K]

CO

cardiagn.com
G

MBIB1060E
I
1. Radiator fan motors 2. Radiator fan shroud 3. Radiator fan
4. Clip

J
DISASSEMBLY
1. Remove radiator fan and shroud assembly.
2. Remove radiator fan as shown. K

MBIB1062E

MBIB1063E

3. Remove fan motor from fan shroud.

CO-37
 RADIATOR
[K9K]

ASSEMBLY
Install in the reverse order of removal.
Checking Reservoir Tank Cap EBS01C7U

● Fit the adapter to the tester as shown.

● When connecting the reservoir tank cap to the tester, apply
water or LLC to the cap seal part.
● Check reservoir tank cap relief pressure.

130 - 150 kPa (1.3 - 1.5 bar, 1.33 - 1.53 kg/cm2 , 18.9 -
21.8 psi)
● Replace the reservoir tank cap if the engine coolant passes
through it, or if any fur signs is detected.
MBIB1079E

Checking Radiator EBS01C7V

Check radiator for mud or clogging. If necessary, clean radiator as follows.

● Be careful not to bend or damage the radiator fins.

cardiagn.com
● When radiator is cleaned without removal, remove all surrounding parts such as radiator fan, radiator
shroud and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.
● Use compressed air lower than 490 kPa (4.9 bar 5 kg/cm2 , 71psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.

CO-38
 WATER PUMP
[K9K]
WATER PUMP PFP:21020
A
Removal and Installation EBS01C7W

CO

cardiagn.com
MBIB1232E
G

1. Water pump 2. Gasket 3. Cylinder block

WARNING: H
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
REMOVAL I
1. Remove the following parts.
● Battery ground cable
J
● Undercover

● RH front wheel

2. Remove right side splash cover. K

3. Remove drive belt. Refer to EM-121, "DRIVE BELTS" .
4. Drain engine coolant. Refer to CO-32, "DRAINING ENGINE COOLANT" .
CAUTION: L
Perform when engine is cold.
5. Remove timing belt and inner cover. Refer to EM-140, "TIMING BELT" .
6. Remove the water pump. M
● Coolant will leak from the cylinder block, so have a receptacle ready below.

CAUTION:
● Handle the water pump vane so that it does not contact any other parts.

● Water pump cannot be disassembled and should be replaced as a unit.

INSPECTION AFTER REMOVAL

● Visually make sure there is no significant dirt or rusting on the
water pump body and vane.
● Make sure there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
● If there are any unusualness, replace the water pump assembly.

MBIB0546E

CO-39
 WATER PUMP
[K9K]
INSTALLATION
● Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
● Check for engine coolant leaks using reservoir tank cap tester. Refer to CO-31, "LEAK CHECK" .

cardiagn.com

CO-40
 THERMOSTAT
[K9K]
THERMOSTAT PFP:21200
A
Inspection EBS01FHN

● Place a thread so that it is caught in the valves of the thermostat.

Immerse fully in a container filled with water. Heat while stirring. CO
(The example in the figure shows the thermostat.)
● The valve opening temperature is the temperature at which the
valve opens and falls from the thread. C
● Continue heating. Check the full-open lift amount.
● After checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature. D
● If the measured value is out of the standard value or unusual
valve seating condition is found, replace the thermostat. SLC252B

Temperature °C (°F)
Start of opening 89 (192) F
End of opening 97 - 101 (207 - 214)

cardiagn.com
G

CO-41
 WATER OUTLET
[K9K]
WATER OUTLET PFP:11060

Removal and Installation EBS01C7X

cardiagn.com
MBIA0090E

1. Clip 2. Gasket 3. Radiator upper hose

4. Water outlet 5. O-ring 6. Water temperature sensor
7. Heater hose 8. Air relief plug

REMOVAL
1. Remove engine room cover. Refer to EM-119, "ENGINE ROOM COVER" .
2. Remove air cleaner case and air duct (inlet). Refer to EM-123, "AIR CLEANER AND AIR DUCT" .
3. Remove rear engine slinger. Refer to EM-147, "ENGINE ASSEMBLY" .
4. Remove vacuum hose.
5. Remove vacuum pump. Refer to EM-137, "VACUUM PUMP" .
6. Drain engine coolant. Refer to CO-32, "DRAINING ENGINE COOLANT" .
CAUTION:
Perform when engine is cold.
7. Remove radiator upper hose. Refer to CO-34, "RADIATOR" .
8. Remove heater hose.
9. Disconnect reservoir tank hose. Refer to CO-34, "RADIATOR" .
10. Remove water outlet.
INSTALLATION
Install in the reverse order of removal.

CO-42