BAKER HUGHES DE MEXICO S DE RL DE CV
ADMINISTRACIÓN PORTUARIA INTEGRAL DE DOS BOCAS, PARAISO, TABASCO.
COMPRESS Pressure Vessel Design Calculations
EQUIPO: TANQUE DE ALMACENAMIENTO DE SALMUERA
TAG: TS-1
PLANTA: FLUIDOS BAKER
CALCULO: AEVL/IMO(8520150)
FECHA: MARZO 2017
Numero de memoria de cálculo: 01-RSP-MC-TS-1 (Espesores Actuales)
Los espesores usados son obtenidos de los valores criticos indicados en el reporte de Inspeccion
Visual y de Medicion de Espesores.
Table of Contents
Pressure Summary.....................................................................................................................................................1/8
Settings Summary.......................................................................................................................................................2/8
Thickness Summary...................................................................................................................................................4/8
Weight Summary.........................................................................................................................................................5/8
Hydrostatic Test..........................................................................................................................................................6/8
CUERPO.......................................................................................................................................................................7/8
i
Pressure Summary
Component Summary
P T
Identifier MAWP MAP MDMT MDMT Impact
Design Design (kg/cm2) (kg/cm2) (°C) Exemption Tested
(kg/cm2) (°C)
CUERPO 1.03 38 12.07 12.07 N/A N/A No
Chamber Summary
MAWP hot & corroded 12.07 kg/cm 2 @ 38 °C
MAP cold & new 12.07 kg/cm 2 @ 21.11 °C
(1) This pressure chamber is not designed for
external pressure.
1/8
Settings Summary
COMPRESS 2017 Build 7700
ASME Section VIII Division 1, 1995 Edition
Units MKS
Datum Line Location 0.00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 152.4 mm
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Tapered per Figure
Butt welds
UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.5 times vessel MAWP
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-83-115 Yes
Use Code Case 2236 if opening fails 1-7(b) No
2/8
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-04-08 Yes
Apply interpretation VIII-1-01-150 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
No
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
Company Name ATN Ventas S.A. de C.V.
License Commercial
License Key ID 30929
Support Expires febrero 09, 2018
3/8
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E
CUERPO FIBRA DE VIDRIO (user defined) 4,700 OD 5,000 5.08 0.43 0 1.00 Internal
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind
Wind
governs
Combined longitudinal stress of pressure + weight + seismic
Seismic
governs
4/8
Weight Summary
Weight (kg) Contributed by Vessel Elements
Operating
Metal Insulation Piping Test Liquid Surface Area
Component Metal Insulation Lining Liquid
New* Corroded Supports + Liquid m2
New Corroded New Corroded
CUERPO 34.1 34.1 0 0 0 0 0 0 86,300.4 86,300.4 73.83
TOTAL: 34.1 34.1 0 0 0 0 0 0 86,300.4 86,300.4 73.83
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments
Nozzles & Surface
Body Flanges Packed Ladders & Tray Rings & Vertical
Component Flanges Trays Area
Beds Platforms Supports Clips Loads
m2
New Corroded New Corroded
CUERPO 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 0 0 0 0 0 0 0 0 0
Vessel Totals
New Corroded
Operating Weight (kg) 34 34
Empty Weight (kg) 34 34
Test Weight (kg) 86,334 86,334
Surface Area (m 2) 73.83 -
Capacity** (liters) 86,373 86,373
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition
Vessel Lift Weight, New (kg) 34
Center of Gravity from Datum (mm) 2,500
5/8
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21.11°C = 1.5*MAWP*LSR
= 1.5*12.07*1
= 18.1 kgf/cm2
Horizontal shop hydrostatic test
Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(kgf/cm2) (kgf/cm2) ratio factor
CUERPO (1) 18.57 0.47 1 1.50
(1) CUERPO limits the UG-99(b) stress ratio.
(2) The zero degree angular position is assumed to be up,
and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated.
6/8
CUERPO
ASME Section VIII Division 1, 1995 Edition
Component Cylinder
Material FIBRA DE VIDRIO (user defined)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (kgf/cm2) Temperature (°C) MDMT (°C)
Internal 1.03 38 N/A
Static Liquid Head
Condition Ps (kgf/cm2) Hs (mm) SG
Test horizontal 0.47 4,689.84 1
Dimensions
Outer Diameter 4,700 mm
Length 5,000 mm
Nominal Thickness 5.08 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 34.09 86,372.59
Corroded 34.09 86,372.59
Radiography
Longitudinal seam Full UW-11(a) Type 1
Top Circumferential
Full UW-11(a) Type 1
seam
Bottom Circumferential
Full UW-11(a) Type 1
seam
Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 0.43 mm
Maximum allowable working pressure (MAWP) 12.07 kg/cm2
Maximum allowable pressure (MAP) 12.07 kg/cm2
7/8
Design thickness, (at 38 °C) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion
= 1.03*2,350 / (5,577*1.00 + 0.40*1.03) + 0
= 0.43 mm
Maximum allowable working pressure, (at 38 °C) Appendix 1-1
P = S*E*t / (Ro - 0.40*t) - Ps
= 5,577*1.00*5.08 / (2,350 - 0.40*5.08) - 0
= 12.07 kg/cm2
Maximum allowable pressure, (at 21.11 °C) Appendix 1-1
P = S*E*t / (Ro - 0.40*t)
= 5,577*1.00*5.08 / (2,350 - 0.40*5.08)
= 12.07 kg/cm2
% Extreme fiber elongation - User defined non-carbon steel material
EFE = (50*t / Rf)*(1 - Rf / Ro)
= (50*5.08 / 2,347.46)*(1 - 2,347.46 / infinity)
= 0.1082%
8/8
