MC Welding & Fabrication, Inc.

8337 Up River Rd. Corpus Christi, TX 78409

Date Printed: 9/21/2007

VESSEL DESCRIPTION
Test Separator, 20" OD x 8'-6" S/S, 2000# @ 130 Degrees F.

Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1,2004 Edition, 2006 Addenda
with Advanced Pressure Vessel, Version: 9.2.4
Vessel is ASME Code Stamped

Job No: Tetra

Vessel Number: Test Sep. 20 NACE

NAMEPLATE INFORMATION
Vessel MAWP: 2000.00 PSI and Full Vacuum at 130 °F
MDMT: -20 °F at 2000.00 PSI
Serial Number(s): 07-136 thru 07-139
National Board Number(s): 46 thru 49
Canadian Registration Number(s): N/A
Year Built: 2007
Radiography: RT 1
Postweld Heat Treated: HT
Construction Type : W
Special Type : L

Signatures

_______________________________________________________________ Date: ____/____/____

 MC Welding & Fabrication, Inc.
Shell 1
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: S1
Date Printed: 9/21/2007

Cylindrical Shell Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Long. Joint Efficiency: 100 %
Shell Material: SA-516 Gr 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 20000 PSI
Shell Length: 102.0000 in. Material Stress (cold): 20000 PSI
Compressive Stress: 17381 PSI
Corrosion Allowance: 0.1250 in. Actual Circumferential Stress: 16978 PSI
External Corrosion Allowance: 0.0000 in. Actual Longitudinal Stress: 7489 PSI
Outside Diameter (new): 20.0000 in.
Outside Diameter (corroded): 20.0000 in. Specific Gravity: 1.00
Shell Surface Area: 44.51 Sq. Ft. Weight of Fluid: 887.36 lb.
Shell Estimated Volume: 106.22 Gal. Total Flooded Shell Weight: 3012.80 lb.
Circ. Joint Efficiency: 100 % Shell Weight: 2125.43 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: D Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -21 °F

External Pressure Data

Design Pressure (Pa): 15.00 PSI Design Temperature: 130 °F
Dimension L:1024.0000 in.
Ext. Minimum t: 0.3009 in. Ext. Nominal t: 1.2500 in.
Minimum L/Do: 50.0000 Nominal L/Do: 50.0000
Minimum Do/t: 113.7010 Nominal Do/t: 17.7778
Minimum Factor A: 0.0000883 Nominal Factor A: 0.0037056
Minimum Factor B: 1280 PSI Nominal Factor B: 16771 PSI

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 1 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Shell 1
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: S1
Date Printed: 9/21/2007

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

PR 2000.00 * 8.8750
t= = = 0.4350 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.5600 in.
2SE + 0.4P 2 * 20000 * 1.00 + 0.4 * 2000.00

Circumferential Stress Calculations per Appendix 1-1(a)(1)

PRo 2000.00 * 10.0000

t= = = 0.9616 + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = minimum of 1.0866 in.
SE + 0.4P 20000 * 1.00 + 0.4 * 2000.00

Maximum External Pressure Calculation per Paragraph UG-28

4B 4 * 16771
Pa (using nominalt) = = = maximum external pressure of 1257.83 PSI
3(Do / t) 3 * ( 20.0000 / 1.1250 )

Extreme Fiber Elongation Calculation per Paragraph UCS-79

50t 50 * 1.2500
Elongation = = = elongation of 6.67 %
Rf 9.3750

MAWP for this Shell Section Only

SEt 20000 * 1.00 * 1.1250

P= = = maximum design pressure of2356.02 PSI
Ro - 0.4t 10.0000 - 0.4 * 1.1250

External loads do not control design.

Nominal Shell Thickness Selected = 1.2500 in.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 2 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Left
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: H1
Date Printed: 9/21/2007

Ellipsoidal Head Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Joint Efficiency: 100 %
Head Material: SA-516 Gr 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 16687 PSI
Head Location: Left Straight Flange : 0.0000 in.
Outside Diameter : 20.0000 in. Head Depth (ho) : 5.6250 in.
Thin Out : 0.0625 in.
K = ’ [2 + (D/2h) Š ] : 0.98

Head Surface Area: 2.66 Sq. Ft. Specific Gravity: 1.00

Head Estimated Volume: 3.04 Gal. Weight of Fluid: 25.33 lb.
Head Weight: 135.56 lb. Total Flooded Head Weight: 160.89 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: D Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -23 °F

External Pressure Data

Design Pressure (Pa): 15.00 PSI Design Temperature: 130 °F
Ext. Minimum t: 0.2500 in. Ext. Nominal t: 1.2500 in.
Minimum t - Ca - ext. Ca - Thin Out: 0.0625 in. Nominal t - Ca - ext. Ca. - Thin Out: 1.0625 in.
Minimum Factor A: 0.0004883 Nominal Factor A: 0.0083008
Minimum Factor B: 7080 PSI Nominal Factor B: 17266 PSI

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c)

PDoK 2000.00 * 20.0000 * 0.98

t= =
2SE + 2P(K - 0.1) 2 * 20000 * 1.00 + 2 * 2000.00 * (0.98 - 0.1)
= 0.9008 + 0.1250 (corrosion)+ 0.0000 (ext. corrosion)+ 0.0625(thin out) = minimum of 1.0883 in.

Maximum External Pressure Calculation per Paragraph UG-33

B 17266
Pa (using nominalt) = = = maximum external pressure of 1146.57 PSI
Ro 16.0000
t 1.0625

Extreme Fiber Elongation Calculation per Paragraph UCS-79

75t 75 * 1.2500
elongation = = = elongation of 29.40 %
Rf 3.1875

1.67PDo K 1.67 * 15.00 * 20.0000 * 0.98

tmin(external) = =
2SE + 2(1.67P)(K - 0.1) 2 * 20000 * 1.0 + 2(1.67 * 15.00) * (0.98 - 0.1 )
= Greater of(0.0123(Calc),0.0625(MinT)) + 0.1250 (corrosion)+ 0.0000 (ext. corrosion)+ 0.0625 (Thinout)
= minimum of 0.2500 in.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 3 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Left
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: H1
Date Printed: 9/21/2007

MAWP per UG-32 for this Head Only

2SEt 2 * 20000 * 1.00 * 1.0625
P= = = 2397.07 PSI
KDo - 2t(K - 0.1) 0.98 * 20.0000 - 2 * 1.0625 * (0.98 - 0.1)

External loads do not control design.

Nominal Head Thickness Selected = 1.2500 in.

Minimum Thickness after forming, t s (uncorroded) = 1.1875 in.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 4 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Right & Bottom
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 2 Mark Number: H2
Date Printed: 9/21/2007

Ellipsoidal Head Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Joint Efficiency: 100 %
Head Material: SA-516 Gr 70 Factor B Chart: CS-2
Material Condition: Normalized Material Stress (hot): 20000 PSI
Corrosion Allowance: 0.1250 in. Material Stress (cold): 20000 PSI
External Corrosion Allowance: 0.0000 in. Actual Head Stress: 16687 PSI
Head Location: Right Straight Flange : 0.0000 in.
Outside Diameter : 20.0000 in. Head Depth (ho) : 5.6250 in.
Thin Out : 0.0625 in.
K = ’ [2 + (D/2h) Š ] : 0.98

Head Surface Area: 2.66 Sq. Ft. Specific Gravity: 1.00

Head Estimated Volume: 3.04 Gal. Weight of Fluid: 25.33 lb.
Head Weight: 135.56 lb. Total Flooded Head Weight: 160.89 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: D Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -23 °F

External Pressure Data

Design Pressure (Pa): 15.00 PSI Design Temperature: 130 °F
Ext. Minimum t: 0.2500 in. Ext. Nominal t: 1.2500 in.
Minimum t - Ca - ext. Ca - Thin Out: 0.0625 in. Nominal t - Ca - ext. Ca. - Thin Out: 1.0625 in.
Minimum Factor A: 0.0004883 Nominal Factor A: 0.0083008
Minimum Factor B: 7080 PSI Nominal Factor B: 17266 PSI

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c)

PDoK 2000.00 * 20.0000 * 0.98

t= =
2SE + 2P(K - 0.1) 2 * 20000 * 1.00 + 2 * 2000.00 * (0.98 - 0.1)
= 0.9008 + 0.1250 (corrosion)+ 0.0000 (ext. corrosion)+ 0.0625(thin out) = minimum of 1.0883 in.

Maximum External Pressure Calculation per Paragraph UG-33

B 17266
Pa (using nominalt) = = = maximum external pressure of 1146.57 PSI
Ro 16.0000
t 1.0625

Extreme Fiber Elongation Calculation per Paragraph UCS-79

75t 75 * 1.2500
elongation = = = elongation of 29.40 %
Rf 3.1875

1.67PDo K 1.67 * 15.00 * 20.0000 * 0.98

tmin(external) = =
2SE + 2(1.67P)(K - 0.1) 2 * 20000 * 1.0 + 2(1.67 * 15.00) * (0.98 - 0.1 )
= Greater of(0.0123(Calc),0.0625(MinT)) + 0.1250 (corrosion)+ 0.0000 (ext. corrosion)+ 0.0625 (Thinout)
= minimum of 0.2500 in.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 5 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Right & Bottom
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 2 Mark Number: H2
Date Printed: 9/21/2007

MAWP per UG-32 for this Head Only

2SEt 2 * 20000 * 1.00 * 1.0625
P= = = 2397.07 PSI
KDo - 2t(K - 0.1) 0.98 * 20.0000 - 2 * 1.0625 * (0.98 - 0.1)

External loads do not control design.

Nominal Head Thickness Selected = 1.2500 in.

Minimum Thickness after forming, t s (uncorroded) = 1.1875 in.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 6 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Inlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.7500 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 4.0000 in. Nozzle Wall Thickness(new): 1.1250 in.
Nozzle ID (corroded): 4.2500 in. Nozzle Wall Thickness(corroded): 1.0000 in.
Developed Opening: 4.0000 in. Tangential Dimension L: 4.7500 in.
Outer "h" Limit: 2.5000 in. Upper Weld Leg Size(Weld 41): 0.3571 in.
Internal "h" Limit: 2.1875 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 8.5000 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -103 °F
Host Component: Head 1 - Left
Material: SA-516 Gr 70 Head wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 1.0625 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3571 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 1.1250 in.

Outside Groove Weld Depth: 1.2500 in.

tangential to the vessel wall, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 7 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Inlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 9/21/2007

Required Head Thickness per Paragraph UG-37(a)

P K1 Do 2000.00 * 0.8900 * 20.0000
tr = = = 0.8558 in.
(2SE + 0.8P) (2 * 20000 * 1 + 0.8 * 2000.00)

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 2.1250
trn = = = 0.2261 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 6.2500 * 15.00
trn = = = 0.0196 in.
4B 4 * 3620

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 2.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.3511 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
P K Do 2000.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0257 in.
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 2000.00 * (0.9800 - 0.1))

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
P K Do 15.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 15.00 * (0.9800 - 0.1))
= Greater Of (0.0073 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0257 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3700 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3700 in.
Wall thickness = tn = 1.1250 is greater than or equal to UG-45 value of 0.3700

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 8 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Inlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 9/21/2007

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (4.2500 * 0.8558 * 1.00) + (2 * 1.0000 * 0.8558 * 1.00 * (1 - 1.0000)) = 3.6372 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
4.2500 * (1.00 * 1.0625 - 1.00 * 0.8558) - 2 * 1.0000 * (1.00 * 1.0625 - 1.00 * 0.8558) * (1 - 1.0000) = 0.8785 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.0625 + 1.0000)(1.00 * 1.0625 - 1.00 * 0.8558) - 2 * 1.0000 * (1.00 * 1.0625 - 1.00 * 0.8558) * (1 - 1.0000)
= 0.8526 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.8785 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(1.0000 - 0.2261) * 1.0000 * 1.0625 = 4.1113 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(1.0000 - 0.2261) * 1.0000 * 1.0000 = 3.8695 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 3.8695 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.0625 * 0.8750 * 1.0000 = 4.6484 sq. in.
5 * t i * t i * f r2 = 5 * 0.8750 * 0.8750 * 1.0000 = 3.8281 sq. in.
2 * h * t i * f r2 = 2 * 1.6250 * 0.8750 * 1.0000= 2.8438 sq. in.
= 2.8438 sq. in.
A41 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 7.8468 sq. in., which is greater than A (3.6372)

Nozzle Reinforcement Calculations

Area Required for External Pressure
A = • * (d tr F + 2 tn tr F (1 - fr1)) =• * ((4.2500 * 0.0625 * 1.0) + (2 * 1.0000 * 0.0625 * 1.0 * (1 - 1.0000))) = 0.1328 sq. in.
Area Available - External Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
4.2500 * (1.00 * 1.0625 - 1.00 * 0.0625) - 2 * 1.0000 * (1.00 * 1.0625 - 1.00 * 0.0625) * (1 - 1.0000) = 4.2500 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.0625 + 1.0000)(1.00 * 1.0625 - 1.00 * 0.0625) - 2 * 1.0000 * (1.00 * 1.0625 - 1.00 * 0.0625) * (1 - 1.0000)
= 4.1250 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 4.2500 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(1.0000 - 0.0196) * 1.0000 * 1.0625 = 5.2084 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(1.0000 - 0.0196) * 1.0000 * 1.0000 = 4.9020 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 4.9020 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.0625 * 0.8750 * 1.0000 = 4.6484 sq. in.
5 * t i * t i * f r2 = 5 * 0.8750 * 0.8750 * 1.0000 = 3.8281 sq. in.
2 * h * t i * f r2 = 2 * 1.6250 * 0.8750 * 1.0000= 2.8438 sq. in.
= 2.8438 sq. in.
A41 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 12.2508 sq. in., which is greater than A (0.1328)

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 9 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Inlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 1 Mark Number: N1
ID Number: 1
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 1.0000 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3571 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 1.0000 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.7500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 5.2500 * 1.0000 * 14000 = 115400 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 6.2500 * 0.3571 * 9800 = 34300 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 6.2500 * 1.2500 * 14800 = 181500 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 6.2500 * 0.3571 * 9800 = 34300 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.6372 - 0.8785 + 2 * 1.0000 * 1.0000 * (1.00 * 1.0625 - 1.0000 * 0.8558)] * 20000 = 63400 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.8695 + 0.0000 + 0.1275 + 0.0000) * 20000 = 79900 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.8695 + 2.8438 + 0.1275 + 0.1275 + 2 * 1.0000 * 1.0625 * 1.0000) * 20000
= = 181900 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.8695 + 2.8438 + 0.0000 + 0.1275 + 0.0000 + 0.1275 + 2 * 1.0000 * 1.0625 * 1.0000) * 20000 = 181900 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 34300 + 115400 = 149700 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
34300 + 181500 + 34300 = 250100 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 34300 + 34300 + 181500 = 250100 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 10 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Outlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.7500 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 4.0000 in. Nozzle Wall Thickness(new): 1.1250 in.
Nozzle ID (corroded): 4.2500 in. Nozzle Wall Thickness(corroded): 1.0000 in.
Outer "h" Limit: 2.5000 in. Upper Weld Leg Size(Weld 41): 0.3571 in.
Internal "h" Limit: 2.1875 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 8.5000 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -103 °F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr 70 Shell wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 1.1250 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3571 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 1.1250 in.

Outside Groove Weld Depth: 1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 11 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Outlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 9/21/2007

Required Shell Thickness per Paragraph UG-37(a)

PRo 2000.00 * 10.0000
tr = = = 0.9615 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 2.1250
trn = = = 0.2261 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 6.2500 * 15.00
trn = = = 0.0196 in.
4B 4 * 3620

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 2.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.3511 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 2000.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0865 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0075 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0865 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3700 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3700 in.
Wall thickness = tn = 1.1250 is greater than or equal to UG-45 value of 0.3700

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 12 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Outlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 9/21/2007

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (4.2500 * 0.9615 * 1.00) + (2 * 1.0000 * 0.9615 * 1.00 * (1 - 1.0000)) = 4.0864 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
4.2500 * (1.00 * 1.1250 - 1.00 * 0.9615) - 2 * 1.0000 * (1.00 * 1.1250 - 1.00 * 0.9615) * (1 - 1.0000) = 0.6949 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.1250 + 1.0000)(1.00 * 1.1250 - 1.00 * 0.9615) - 2 * 1.0000 * (1.00 * 1.1250 - 1.00 * 0.9615) * (1 - 1.0000)
= 0.6949 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.6949 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(1.0000 - 0.2261) * 1.0000 * 1.1250 = 4.3532 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(1.0000 - 0.2261) * 1.0000 * 1.0000 = 3.8695 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 3.8695 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.1250 * 0.8750 * 1.0000 = 4.9219 sq. in.
5 * t i * t i * f r2 = 5 * 0.8750 * 0.8750 * 1.0000 = 3.8281 sq. in.
2 * h * t i * f r2 = 2 * 1.6250 * 0.8750 * 1.0000= 2.8438 sq. in.
= 2.8438 sq. in.
A41 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 7.6632 sq. in., which is greater than A (4.0864)

Nozzle Reinforcement Calculations

Area Required for External Pressure
A = • * (d tr F + 2 tn tr F (1 - fr1)) =• * ((4.2500 * 0.1759 * 1.0) + (2 * 1.0000 * 0.1759 * 1.0 * (1 - 1.0000))) = 0.3738 sq. in.
Area Available - External Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
4.2500 * (1.00 * 1.1250 - 1.00 * 0.1759) - 2 * 1.0000 * (1.00 * 1.1250 - 1.00 * 0.1759) * (1 - 1.0000) = 4.0337 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.1250 + 1.0000)(1.00 * 1.1250 - 1.00 * 0.1759) - 2 * 1.0000 * (1.00 * 1.1250 - 1.00 * 0.1759) * (1 - 1.0000)
= 4.0337 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 4.0337 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(1.0000 - 0.0196) * 1.0000 * 1.1250 = 5.5148 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(1.0000 - 0.0196) * 1.0000 * 1.0000 = 4.9020 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 4.9020 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.1250 * 0.8750 * 1.0000 = 4.9219 sq. in.
5 * t i * t i * f r2 = 5 * 0.8750 * 0.8750 * 1.0000 = 3.8281 sq. in.
2 * h * t i * f r2 = 2 * 1.6250 * 0.8750 * 1.0000= 2.8438 sq. in.
= 2.8438 sq. in.
A41 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 12.0345 sq. in., which is greater than A (0.3738)

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 13 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Outlet, RTJLWN, 4"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 2 Mark Number: N2
ID Number: 2
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 1.0000 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3571 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 1.0000 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.7500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 5.2500 * 1.0000 * 14000 = 115400 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 6.2500 * 0.3571 * 9800 = 34300 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 6.2500 * 1.2500 * 14800 = 181500 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 6.2500 * 0.3571 * 9800 = 34300 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [4.0864 - 0.6949 + 2 * 1.0000 * 1.0000 * (1.00 * 1.1250 - 1.0000 * 0.9615)] * 20000 = 74400 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.8695 + 0.0000 + 0.1275 + 0.0000) * 20000 = 79900 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.8695 + 2.8438 + 0.1275 + 0.1275 + 2 * 1.0000 * 1.1250 * 1.0000) * 20000
= = 184400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.8695 + 2.8438 + 0.0000 + 0.1275 + 0.0000 + 0.1275 + 2 * 1.0000 * 1.1250 * 1.0000) * 20000 = 184400 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 34300 + 115400 = 149700 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
34300 + 181500 + 34300 = 250100 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 34300 + 34300 + 181500 = 250100 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 14 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 4.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 2.0000 in. Nozzle Wall Thickness(new): 1.0625 in.
Nozzle ID (corroded): 2.2500 in. Nozzle Wall Thickness(corroded): 0.9375 in.
Outer "h" Limit: 2.3438 in. Upper Weld Leg Size(Weld 41): 0.4749 in.
Internal "h" Limit: 2.0313 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 6.3750 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -106 °F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr 70 Shell wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 1.1250 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.4749 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 1.0625 in.

Outside Groove Weld Depth: 1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 15 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 9/21/2007

Required Shell Thickness per Paragraph UG-37(a)

PRo 2000.00 * 10.0000
tr = = = 0.9615 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 1.1250
trn = = = 0.1197 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 4.1250 * 15.00
trn = = = 0.0130 in.
4B 4 * 3597

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 1.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2447 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 2000.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0865 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0075 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0865 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3324 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3324 in.
Wall thickness = tn = 1.0625 is greater than or equal to UG-45 value of 0.3324

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 16 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 3 Mark Number: N3
ID Number: 3
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.9375 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.4749 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.9375 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.7500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 3.1875 * 0.9375 * 14000 = 65700 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 4.1250 * 0.4749 * 9800 = 30100 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 4.1250 * 1.2500 * 14800 = 119800 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 4.1250 * 0.3571 * 9800 = 22700 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [2.1634 - 0.6744 + 2 * 0.9375 * 1.0000 * (1.00 * 1.1250 - 1.0000 * 0.9615)] * 20000 = 35900 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.8334 + 0.0000 + 0.2255 + 0.0000) * 20000 = 81200 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.8334 + 1.4219 + 0.2255 + 0.1275 + 2 * 0.9375 * 1.1250 * 1.0000) * 20000
= = 154400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.8334 + 1.4219 + 0.0000 + 0.2255 + 0.0000 + 0.1275 + 2 * 0.9375 * 1.1250 * 1.0000) * 20000 = 154400 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 30100 + 65700 = 95800 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
30100 + 119800 + 22700 = 172600 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 30100 + 22700 + 119800 = 172600 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 17 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Clean Out, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 4 Mark Number: N4
ID Number: 4
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.7500 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 2.0000 in. Nozzle Wall Thickness(new): 1.0625 in.
Nozzle ID (corroded): 2.2500 in. Nozzle Wall Thickness(corroded): 0.9375 in.
Developed Opening: 2.0000 in. Tangential Dimension L: 6.0000 in.
Outer "h" Limit: 2.3438 in. Upper Weld Leg Size(Weld 41): 0.3571 in.
Internal "h" Limit: 2.0313 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 6.2500 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -106 °F
Host Component: Head 1 - Left
Material: SA-516 Gr 70 Head wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 1.0625 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3571 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 1.0625 in.

Outside Groove Weld Depth: 1.2500 in.

tangential to the vessel wall, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 18 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Clean Out, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 4 Mark Number: N4
ID Number: 4
Date Printed: 9/21/2007

Required Head Thickness per Paragraph UG-37(a)

P K1 Do 2000.00 * 0.8900 * 20.0000
tr = = = 0.8558 in.
(2SE + 0.8P) (2 * 20000 * 1 + 0.8 * 2000.00)

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 1.1250
trn = = = 0.1197 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 4.1250 * 15.00
trn = = = 0.0148 in.
4B 4 * 3175

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 1.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2447 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
P K Do 2000.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0257 in.
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 2000.00 * (0.9800 - 0.1))

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
P K Do 15.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 15.00 * (0.9800 - 0.1))
= Greater Of (0.0073 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0257 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3324 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3324 in.
Wall thickness = tn = 1.0625 is greater than or equal to UG-45 value of 0.3324

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 19 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Clean Out, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 4 Mark Number: N4
ID Number: 4
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 0.9375 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3571 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 0.9375 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.7500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 3.1875 * 0.9375 * 14000 = 65700 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 4.1250 * 0.3571 * 9800 = 22700 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 4.1250 * 1.2500 * 14800 = 119800 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 4.1250 * 0.3571 * 9800 = 22700 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.9256 - 0.8268 + 2 * 0.9375 * 1.0000 * (1.00 * 1.0625 - 1.0000 * 0.8558)] * 20000 = 29700 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.8334 + 0.0000 + 0.1275 + 0.0000) * 20000 = 79200 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.8334 + 2.6406 + 0.1275 + 0.1275 + 2 * 0.9375 * 1.0625 * 1.0000) * 20000
= = 174400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.8334 + 2.6406 + 0.0000 + 0.1275 + 0.0000 + 0.1275 + 2 * 0.9375 * 1.0625 * 1.0000) * 20000 = 174400 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 22700 + 65700 = 88400 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
22700 + 119800 + 22700 = 165200 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 22700 + 22700 + 119800 = 165200 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 20 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Clean Out, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 5 Mark Number: N5
ID Number: 5
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.7500 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 2.0000 in. Nozzle Wall Thickness(new): 1.0625 in.
Nozzle ID (corroded): 2.2500 in. Nozzle Wall Thickness(corroded): 0.9375 in.
Developed Opening: 2.0000 in. Tangential Dimension L: 6.0000 in.
Outer "h" Limit: 2.3438 in. Upper Weld Leg Size(Weld 41): 0.3571 in.
Internal "h" Limit: 2.0313 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 6.2500 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -106 °F
Host Component: Head 2 - Right & Bottom
Material: SA-516 Gr 70 Head wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 1.0625 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3571 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 1.0625 in.

Outside Groove Weld Depth: 1.2500 in.

tangential to the vessel wall, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 21 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Clean Out, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 5 Mark Number: N5
ID Number: 5
Date Printed: 9/21/2007

Required Head Thickness per Paragraph UG-37(a)

P K1 Do 2000.00 * 0.8900 * 20.0000
tr = = = 0.8558 in.
(2SE + 0.8P) (2 * 20000 * 1 + 0.8 * 2000.00)

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 1.1250
trn = = = 0.1197 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 4.1250 * 15.00
trn = = = 0.0148 in.
4B 4 * 3175

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 1.1250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2447 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
P K Do 2000.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0257 in.
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 2000.00 * (0.9800 - 0.1))

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
P K Do 15.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 15.00 * (0.9800 - 0.1))
= Greater Of (0.0073 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0257 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3324 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3324 in.
Wall thickness = tn = 1.0625 is greater than or equal to UG-45 value of 0.3324

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 22 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Clean Out, RTJLWN, 2"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 5 Mark Number: N5
ID Number: 5
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 0.9375 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3571 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 0.9375 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.7500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 3.1875 * 0.9375 * 14000 = 65700 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 4.1250 * 0.3571 * 9800 = 22700 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 4.1250 * 1.2500 * 14800 = 119800 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 4.1250 * 0.3571 * 9800 = 22700 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.9256 - 0.8268 + 2 * 0.9375 * 1.0000 * (1.00 * 1.0625 - 1.0000 * 0.8558)] * 20000 = 29700 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.8334 + 0.0000 + 0.1275 + 0.0000) * 20000 = 79200 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.8334 + 2.6406 + 0.1275 + 0.1275 + 2 * 0.9375 * 1.0625 * 1.0000) * 20000
= = 174400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.8334 + 2.6406 + 0.0000 + 0.1275 + 0.0000 + 0.1275 + 2 * 0.9375 * 1.0625 * 1.0000) * 20000 = 174400 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 22700 + 65700 = 88400 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
22700 + 119800 + 22700 = 165200 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 22700 + 22700 + 119800 = 165200 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 23 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 3"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 6 Mark Number: N6
ID Number: 6
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.7500 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 3.0000 in. Nozzle Wall Thickness(new): 1.0000 in.
Nozzle ID (corroded): 3.2500 in. Nozzle Wall Thickness(corroded): 0.8750 in.
Outer "h" Limit: 2.1875 in. Upper Weld Leg Size(Weld 41): 0.3571 in.
Internal "h" Limit: 1.8750 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 7.2500 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -109 °F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr 70 Shell wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 1.1250 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3571 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 1.0000 in.

Outside Groove Weld Depth: 1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 24 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 3"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 6 Mark Number: N6
ID Number: 6
Date Printed: 9/21/2007

Required Shell Thickness per Paragraph UG-37(a)

PRo 2000.00 * 10.0000
tr = = = 0.9615 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 1.6250
trn = = = 0.1729 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 5.0000 * 15.00
trn = = = 0.0168 in.
4B 4 * 3351

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 1.6250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2979 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 2000.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0865 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0075 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0865 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3507 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3507 in.
Wall thickness = tn = 1.0000 is greater than or equal to UG-45 value of 0.3507

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 25 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 3"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 6 Mark Number: N6
ID Number: 6
Date Printed: 9/21/2007

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (3.2500 * 0.9615 * 1.00) + (2 * 0.8750 * 0.9615 * 1.00 * (1 - 1.0000)) = 3.1249 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
3.2500 * (1.00 * 1.1250 - 1.00 * 0.9615) - 2 * 0.8750 * (1.00 * 1.1250 - 1.00 * 0.9615) * (1 - 1.0000) = 0.5314 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.1250 + 0.8750)(1.00 * 1.1250 - 1.00 * 0.9615) - 2 * 0.8750 * (1.00 * 1.1250 - 1.00 * 0.9615) * (1 - 1.0000)
= 0.6540 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.6540 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.8750 - 0.1729) * 1.0000 * 1.1250 = 3.9493 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.8750 - 0.1729) * 1.0000 * 0.8750 = 3.0717 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 3.0717 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.1250 * 0.7500 * 1.0000 = 4.2188 sq. in.
5 * t i * t i * f r2 = 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t i * f r2 = 2 * 1.6250 * 0.7500 * 1.0000= 2.4375 sq. in.
= 2.4375 sq. in.
A41 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 6.4182 sq. in., which is greater than A (3.1249)

Nozzle Reinforcement Calculations

Area Required for External Pressure
A = • * (d tr F + 2 tn tr F (1 - fr1)) =• * ((3.2500 * 0.1759 * 1.0) + (2 * 0.8750 * 0.1759 * 1.0 * (1 - 1.0000))) = 0.2858 sq. in.
Area Available - External Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
3.2500 * (1.00 * 1.1250 - 1.00 * 0.1759) - 2 * 0.8750 * (1.00 * 1.1250 - 1.00 * 0.1759) * (1 - 1.0000) = 3.0846 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.1250 + 0.8750)(1.00 * 1.1250 - 1.00 * 0.1759) - 2 * 0.8750 * (1.00 * 1.1250 - 1.00 * 0.1759) * (1 - 1.0000)
= 3.7964 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 3.7964 sq. in.
A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.8750 - 0.0168) * 1.0000 * 1.1250 = 4.8274 sq. in.
A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.8750 - 0.0168) * 1.0000 * 0.8750 = 3.7546 sq. in.
A2 = Smaller value of A2 Formula 1 and A2 Formula 2 = 3.7546 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.1250 * 0.7500 * 1.0000 = 4.2188 sq. in.
5 * t i * t i * f r2 = 5 * 0.7500 * 0.7500 * 1.0000 = 2.8125 sq. in.
2 * h * t i * f r2 = 2 * 1.6250 * 0.7500 * 1.0000= 2.4375 sq. in.
= 2.4375 sq. in.
A41 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 10.2435 sq. in., which is greater than A (0.2858)

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 26 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 3"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 6 Mark Number: N6
ID Number: 6
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.8750 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3571 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.8750 = 0.7500 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.7500 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 4.1250 * 0.8750 * 14000 = 79300 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 5.0000 * 0.3571 * 9800 = 27500 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 5.0000 * 1.2500 * 14800 = 145200 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 5.0000 * 0.3571 * 9800 = 27500 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [3.1249 - 0.6540 + 2 * 0.8750 * 1.0000 * (1.00 * 1.1250 - 1.0000 * 0.9615)] * 20000 = 55100 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (3.0717 + 0.0000 + 0.1275 + 0.0000) * 20000 = 64000 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (3.0717 + 2.4375 + 0.1275 + 0.1275 + 2 * 0.8750 * 1.1250 * 1.0000) * 20000
= = 154700 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(3.0717 + 2.4375 + 0.0000 + 0.1275 + 0.0000 + 0.1275 + 2 * 0.8750 * 1.1250 * 1.0000) * 20000 = 154700 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 27500 + 79300 = 106800 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
27500 + 145200 + 27500 = 200200 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 27500 + 27500 + 145200 = 200200 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 27 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 1"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 7 Mark Number: N7
ID Number: 7
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 6.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.7500 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 1.0000 in. Nozzle Wall Thickness(new): 0.5313 in.
Nozzle ID (corroded): 1.2500 in. Nozzle Wall Thickness(corroded): 0.4063 in.
Outer "h" Limit: 1.0158 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.7033 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 4.3126 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -143 °F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr 70 Shell wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 1.1250 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 0.5313 in.

Outside Groove Weld Depth: 1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 28 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 1"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 7 Mark Number: N7
ID Number: 7
Date Printed: 9/21/2007

Required Shell Thickness per Paragraph UG-37(a)

PRo 2000.00 * 10.0000
tr = = = 0.9615 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 0.6250
trn = = = 0.0665 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 2.0626 * 15.00
trn = = = 0.0098 in.
4B 4 * 2372

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 0.6250
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1915 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 2000.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0865 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0075 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0865 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2597 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2597 in.
Wall thickness = tn = 0.5313 is greater than or equal to UG-45 value of 0.2597

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 29 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, RTJLWN, 1"-900#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 7 Mark Number: N7
ID Number: 7
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.4063 = 0.4063 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.3750 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.4063 = 0.4063 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.4063 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 1.6563 * 0.4063 * 14000 = 14800 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 2.0626 * 0.3750 * 9800 = 11900 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 2.0626 * 1.2500 * 14800 = 59900 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 2.0626 * 0.3571 * 9800 = 11300 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.2019 - 0.5007 + 2 * 0.4063 * 1.0000 * (1.00 * 1.1250 - 1.0000 * 0.9615)] * 20000 = 16700 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.6903 + 0.0000 + 0.1406 + 0.0000) * 20000 = 16600 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.6903 + 0.3956 + 0.1406 + 0.1275 + 2 * 0.4063 * 1.1250 * 1.0000) * 20000 = 45400 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.6903 + 0.3956 + 0.0000 + 0.1406 + 0.0000 + 0.1275 + 2 * 0.4063 * 1.1250 * 1.0000) * 20000 = 45400 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 11900 + 14800 = 26700 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
11900 + 59900 + 11300 = 83100 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 11900 + 11300 + 59900 = 83100 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 30 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Drain, Full Coupling, 2"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 8 Mark Number: N8
ID Number: 8
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 2.4060 in. Nozzle Wall Thickness(new): 0.6095 in.
Nozzle ID (corroded): 2.6560 in. Nozzle Wall Thickness(corroded): 0.4845 in.
Outer "h" Limit: 1.2113 in. Upper Weld Leg Size(Weld 41): 0.4610 in.
Internal "h" Limit: 0.8988 in. Internal Weld Leg Size(Weld 43): 0.5357 in.
OD, Limit of Reinforcement: 5.7500 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -137 °F
Host Component: Head 2 - Right & Bottom
Material: SA-516 Gr 70 Head wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Head wall thickness - thin out (corroded): 1.0625 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.4610 in.

Internal Weld Leg Size(Weld 43): 0.5357 in.

Nozzle Wall Thickness(tn): 0.6095 in.

Outside Groove Weld Depth: 1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 31 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Drain, Full Coupling, 2"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 8 Mark Number: N8
ID Number: 8
Date Printed: 9/21/2007

Required Head Thickness per Paragraph UG-37(a)

P K1 Do 2000.00 * 0.8900 * 20.0000
tr = = = 0.8558 in.
(2SE + 0.8P) (2 * 20000 * 1 + 0.8 * 2000.00)

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 1.3280
trn = = = 0.1413 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 3.6250 * 15.00
trn = = = 0.0065 in.
4B 4 * 6422

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 1.3280
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.2663 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
P K Do 2000.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0257 in.
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 2000.00 * (0.9800 - 0.1))

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
P K Do 15.00 * 0.9800 * 20.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
(2SE + 2P(K - 0.1)) (2 * 20000 * 1 + 2 * 15.00 * (0.9800 - 0.1))
= Greater Of (0.0073 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0257 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.3227 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.3227 in.
Wall thickness = tn = 0.6095 is greater than or equal to UG-45 value of 0.3227

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 32 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Drain, Full Coupling, 2"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 8 Mark Number: N8
ID Number: 8
Date Printed: 9/21/2007

Nozzle Reinforcement Calculations

Area Required for Internal Pressure
A = d tr F + 2 tn tr F (1 - fr1) = (2.6560 * 0.8558 * 1.00) + (2 * 0.4845 * 0.8558 * 1.00 * (1 - 1.0000)) = 2.2730 sq. in.
Area Available - Internal Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2.6560 * (1.00 * 1.0625 - 1.00 * 0.8558) - 2 * 0.4845 * (1.00 * 1.0625 - 1.00 * 0.8558) * (1 - 1.0000) = 0.5490 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.0625 + 0.4845)(1.00 * 1.0625 - 1.00 * 0.8558) - 2 * 0.4845 * (1.00 * 1.0625 - 1.00 * 0.8558) * (1 - 1.0000)
= 0.6395 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 0.6395 sq. in.
A2 = 2(tn - trn) fr2 external projection = 2(0.4845 - 0.1413) * 1.0000 * 1.0000 = 0.6864 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.0625 * 0.3595 * 1.0000 = 1.9098 sq. in.
5 * t i * t i * f r2 = 5 * 0.3595 * 0.3595 * 1.0000 = 0.6462 sq. in.
2 * h * t i * f r2 = 2 * 0.8750 * 0.3595 * 1.0000= 0.6291 sq. in.
= 0.6291 sq. in.
A41 = (leg)Š * fr2 = (0.4610)Š * 1.0000 = 0.2125 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 2.2950 sq. in., which is greater than A (2.2730)

Nozzle Reinforcement Calculations

Area Required for External Pressure
A = • * (d tr F + 2 tn tr F (1 - fr1)) =• * ((2.6560 * 0.0625 * 1.0) + (2 * 0.4845 * 0.0625 * 1.0 * (1 - 1.0000))) = 0.0830 sq. in.
Area Available - External Pressure
A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2.6560 * (1.00 * 1.0625 - 1.00 * 0.0625) - 2 * 0.4845 * (1.00 * 1.0625 - 1.00 * 0.0625) * (1 - 1.0000) = 2.6560 sq. in.
A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) =
2 * (1.0625 + 0.4845)(1.00 * 1.0625 - 1.00 * 0.0625) - 2 * 0.4845 * (1.00 * 1.0625 - 1.00 * 0.0625) * (1 - 1.0000)
= 3.0940 sq. in.
A1 = Larger value of A1 Formula 1 and A1 Formula 2 = 3.0940 sq. in.
A2 = 2(tn - trn) fr2 external projection = 2(0.4845 - 0.0065) * 1.0000 * 1.0000 = 0.9560 sq. in.
A3 = Smaller value of the following :
5 * t * t i * f r2 = 5 * 1.0625 * 0.3595 * 1.0000 = 1.9098 sq. in.
5 * t i * t i * f r2 = 5 * 0.3595 * 0.3595 * 1.0000 = 0.6462 sq. in.
2 * h * t i * f r2 = 2 * 0.8750 * 0.3595 * 1.0000= 0.6291 sq. in.
= 0.6291 sq. in.
A41 = (leg)Š * fr2 = (0.4610)Š * 1.0000 = 0.2125 sq. in.
A43 = (leg)Š * fr2 = (0.3571)Š * 1.0000 = 0.1275 sq. in.
Area Available (External Pressure) = A1 + A2 + A3 + A41 + A43 = 5.0191 sq. in., which is greater than A (0.0830)

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 33 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Drain, Full Coupling, 2"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 8 Mark Number: N8
ID Number: 8
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 0.4845 = 0.4845 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.2500
Weld 41 Leg min. = = = 0.3571 in.
0.7 0.7
Weld 41, actual weld leg = 0.4610 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.0625, or 0.4845 = 0.4845 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.4845 * 0.7)) + 0.1250 0.3750
Weld 43 Leg min. = = = = 0.5357 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.5357 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 3.1405 * 0.4845 * 14000 = 33400 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 3.6250 * 0.4610 * 9800 = 25700 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 3.6250 * 1.2500 * 14800 = 105300 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 3.6250 * 0.3571 * 9800 = 19900 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [2.2730 - 0.6395 + 2 * 0.4845 * 1.0000 * (1.00 * 1.0625 - 1.0000 * 0.8558)] * 20000 = 36700 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.6864 + 0.0000 + 0.2125 + 0.0000) * 20000 = 18000 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.6864 + 0.6291 + 0.2125 + 0.1275 + 2 * 0.4845 * 1.0625 * 1.0000) * 20000 = 53700 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.6864 + 0.6291 + 0.0000 + 0.2125 + 0.0000 + 0.1275 + 2 * 0.4845 * 1.0625 * 1.0000) * 20000 = 53700 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 25700 + 33400 = 59100 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
25700 + 105300 + 19900 = 150900 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 25700 + 19900 + 105300 = 150900 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 34 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, Full Coupling, 3/4"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 9 Mark Number: N9
ID Number: 9
Date Printed: 9/21/2007

Nozzle Design Information

Design Pressure: 2000.00 PSI Design Temperature: 130 °F
Static Head: 0.00 PSI Nozzle Efficiency (E): 100 %
Nozzle Material: SA-105 Joint Efficiency (E 1): 1.00
Factor B Chart: CS-2
External Projection: 1.0000 in. Allowable Stress at Design Temperature (Sn): 20000 PSI
Internal Projection: 1.0000 in. Allowable Stress at Ambient Temperature: 20000 PSI
Inside Corrosion Allowance: 0.1250 in. Correction Factor (F): 1.00
External Corrosion Allowance: 0.0000 in. Passes through a Category A Joint: No
Nozzle ID (new): 1.0650 in. Nozzle Wall Thickness(new): 0.3425 in.
Nozzle ID (corroded): 1.3150 in. Nozzle Wall Thickness(corroded): 0.2175 in.
Outer "h" Limit: 0.5438 in. Upper Weld Leg Size(Weld 41): 0.3750 in.
Internal "h" Limit: 0.2313 in. Internal Weld Leg Size(Weld 43): 0.3961 in.
OD, Limit of Reinforcement: 4.0000 in. Outside Groove Weld Depth: 1.2500 in.
Minimum Design Metal Temperature
Min. Temp. Curve: B Pressure at MDMT: 2000.00 PSI
UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -20 °F
UCS-68(c) reduction: No Computed Minimum Temperature: -155 °F
Host Component: Shell 1 - Shell 1
Material: SA-516 Gr 70 Shell wall thickness(new): 1.2500 in.
Material Stress(Sv): 20000 PSI Shell wall thickness(corroded): 1.1250 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in.

Internal Weld Leg Size(Weld 43): 0.3961 in.

Nozzle Wall Thickness(tn): 0.3425 in.

Outside Groove Weld Depth: 1.2500 in.

Nozzle passes through the vessel, attached by a groove weld.

Nozzle is adequate for UG-45 requirements.
Opening is adequately reinforced for Internal Pressure.
Opening is adequately reinforced for External Pressure.
Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions.
Weld Strength Paths are adequate.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 35 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, Full Coupling, 3/4"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 9 Mark Number: N9
ID Number: 9
Date Printed: 9/21/2007

Required Shell Thickness per Paragraph UG-37(a)

PRo 2000.00 * 10.0000
tr = = = 0.9615 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)
PRn 2000.00 * 0.6575
trn = = = 0.0699 in.
SE - 0.6P 20000 * 1 - 0.6 * 2000.00
Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)
3 * Do * Pa 3 * 1.7500 * 15.00
trn = = = 0.0045 in.
4B 4 * 4634

Strength Reduction Factors

Sn 20000 Sn 20000 Sn 20000
fr1 = = = 1.0000 fr2 = = = 1.0000 fr3 = = = 1.0000
Sv 20000 Sv 20000 Sv 20000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)
PRn 2000.00 * 0.6575
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 0.1949 in.
SE - 0.6P 20000 * 1.00 - 0.6 * 2000.00

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)
PRo 2000.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000 = 1.0865 in.
SE + 0.4P 20000 * 1 + 0.4 * 2000.00

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)
PRo 15.00 * 10.0000
t= + Ca + ext. Ca = + 0.1250 + 0.0000
SE + 0.4P 20000 * 1 + 0.4 * 15.00
= Greater Of (0.0075 (Calculated), 0.0625(Minimum Allowed)) + 0.1250 (corrosion) + 0.0000 (ext. corrosion) = 0.1875 in.
Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)
t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 1.0865 in.
Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)
t = minimum thickness of standard wall pipe + Ca + ext. Ca = 0.2519 in.
Nozzle Minimum Thickness per Paragraph UG-45(b)
t = Smallest of UG-45(b)(3) or UG-45(b)(4) = 0.2519 in.
Wall thickness = tn = 0.3425 is greater than or equal to UG-45 value of 0.2519

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 36 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Instrumentation, Full Coupling, 3/4"-6000#
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Number: 9 Mark Number: N9
ID Number: 9
Date Printed: 9/21/2007

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16

Weld 41 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.2175 = 0.2175 in.
(smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.1523
Weld 41 Leg min. = = = 0.2175 in.
0.7 0.7
Weld 41, actual weld leg = 0.3750 in.

Weld 43 tmin = smaller of 0.75, t, or tn = smaller of 0.75, 1.1250, or 0.2175 = 0.2175 in.
(smaller of 0.25 or (tmin * 0.7)) + ca (smaller of 0.25 or (0.2175 * 0.7)) + 0.1250 0.2773
Weld 43 Leg min. = = = = 0.3961 in.
0.7 0.7 0.7
Weld 43, actual weld leg = 0.3961 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15

Nozzle wall in shear = 0.70 * Sn = 0.70 * 20000 = 14000 PSI
Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI
Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 20000 = 14800 PSI
Inner fillet, Weld 43, in shear = 0.49 * Material Stress = 0.49 * 20000 = 9800 PSI

Strength of Connection Elements

Nozzle wall in shear = • * m * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
• * m * 1.5325 * 0.2175 * 14000 = 7330 lb.
Upper fillet in shear = • * m * Nozzle OD * weld leg * upper fillet in shear unit stress = • * m * 1.7500 * 0.3750 * 9800 = 10100 lb.
Groove Weld in Tension = • * m * Nozzle OD * groove depth * groove weld tension unit stress =
• * m * 1.7500 * 1.2500 * 14800 = 50800 lb.
Inner fillet in shear = • * m * Nozzle OD * weld leg * inner fillet in shear unit stress = • * m * 1.7500 * 0.2175 * 9800 = 5860 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a)
W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [1.2644 - 0.4390 + 2 * 0.2175 * 1.0000 * (1.00 * 1.1250 - 1.0000 * 0.9615)] * 20000 = 17900 lb.
W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.1605 + 0.0000 + 0.1406 + 0.0000) * 20000 = 6020 lb.
W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.1605 + 0.0428 + 0.1406 + 0.0473 + 2 * 0.2175 * 1.1250 * 1.0000) * 20000 = 17600 lb.
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv =
(0.1605 + 0.0428 + 0.0000 + 0.1406 + 0.0000 + 0.0473 + 2 * 0.2175 * 1.1250 * 1.0000) * 20000 = 17600 lb.

Check Strength Paths

Path 1-1 = Upper fillet in shear + Nozzle wall in shear = 10100 + 7330 = 17430 lb.
Path 2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
10100 + 50800 + 5860 = 66760 lb.
Path 3-3 = Upper fillet in shear + Inner fillet in shear + Groove weld in tension = 10100 + 5860 + 50800 = 66760 lb.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 37 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Test Separator, 20" OD x 8'-6" S/S, 2000# @ 130 Degrees F.
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Date Printed: 9/21/2007

ASME Flange Design Information

Host Description Type Size Material ASME Material MAP
(in.) Class Group (PSI)

Inlet, RTJLWN, 4"-900# Smls Long Weld Neck- 4" Weld Neck 4 SA-105 900 1.1 2161.50
Outlet, RTJLWN, 4"-900# Smls Long Weld Neck- 4" Weld Neck 4 SA-105 900 1.1 2161.50
Instrumentation, RTJLWN, 2"-900# Smls Long Weld Neck- 2" Weld Neck 2 SA-105 900 1.1 2161.50
Clean Out, RTJLWN, 2"-900# Smls Long Weld Neck- 2" Weld Neck 2 SA-105 900 1.1 2161.50
Clean Out, RTJLWN, 2"-900# Smls Long Weld Neck- 2" Weld Neck 2 SA-105 900 1.1 2161.50
Instrumentation, RTJLWN, 3"-900# Smls Long Weld Neck- 3" Weld Neck 3 SA-105 900 1.1 2161.50
Instrumentation, RTJLWN, 1"-900# Smls Long Weld Neck- 1" Weld Neck 1 SA-105 900 1.1 2161.50

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 38 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Date Printed: 9/21/2007

MDMT Report by Components

Design MDMT is -20 °F

Component Material Curve Pressure MDMT

Shell 1 SA-516 Gr 70 D 2000.00 PSI -21 °F

Outlet, RTJLWN, 4"-900# SA-105 B 2000.00 PSI -103 °F
Instrumentation, RTJLWN, 2"-900# SA-105 B 2000.00 PSI -106 °F
Instrumentation, RTJLWN, 3"-900# SA-105 B 2000.00 PSI -109 °F
Instrumentation, RTJLWN, 1"-900# SA-105 B 2000.00 PSI -143 °F
Instrumentation, Full Coupling, 3/4"-6000# SA-105 B 2000.00 PSI -155 °F
Left SA-516 Gr 70 D 2000.00 PSI -23 °F
Inlet, RTJLWN, 4"-900# SA-105 B 2000.00 PSI -103 °F
Clean Out, RTJLWN, 2"-900# SA-105 B 2000.00 PSI -106 °F
Right & Bottom SA-516 Gr 70 D 2000.00 PSI -23 °F
Clean Out, RTJLWN, 2"-900# SA-105 B 2000.00 PSI -106 °F
Drain, Full Coupling, 2"-6000# SA-105 B 2000.00 PSI -137 °F

Component with highest MDMT: Shell 1.

Computed MDMT = -21 °F
The required design MDMT of -20 °F has been met or exceeded for the calculated MDMT values.

ASME Flanges Are Not Included in MDMT Calculations.

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 39 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Test Separator, 20" OD x 8'-6" S/S, 2000# @ 130 Degrees F.
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Date Printed: 9/21/2007

MAWP Report by Components

Vessel Component Vessel
MAWP MAWP MAWP
Design Static New & Cold Hot & Corroded Hot & Corroded
Component Pressure Head UG-98(a) UG-98(b) UG-98(a)
Shell 1 2000.00 PSI 0.00 PSI 2631.58 PSI 2356.02 PSI 2356.02 PSI
Outlet, RTJLWN, 4"-900# 2000.00 PSI 0.00 PSI 2631.68 PSI 2356.13 PSI 2356.13 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Instrumentation, RTJLWN, 2"-900# 2000.00 PSI 0.00 PSI 2631.68 PSI 2356.13 PSI 2356.13 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Instrumentation, RTJLWN, 3"-900# 2000.00 PSI 0.00 PSI 2631.68 PSI 2356.13 PSI 2356.13 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Instrumentation, RTJLWN, 1"-900# 2000.00 PSI 0.00 PSI 2631.68 PSI 2356.13 PSI 2356.13 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Instrumentation, Full Coupling, 3 2000.00 PSI 0.00 PSI 2631.68 PSI 2356.13 PSI 2356.13 PSI
Left 2000.00 PSI 0.00 PSI 2659.20 PSI 2397.07 PSI 2397.07 PSI
Inlet, RTJLWN, 4"-900# 2000.00 PSI 0.00 PSI 2786.04 PSI 2507.49 PSI 2507.49 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Clean Out, RTJLWN, 2"-900# 2000.00 PSI 0.00 PSI 2786.04 PSI 2507.49 PSI 2507.49 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Right & Bottom 2000.00 PSI 0.00 PSI 2659.20 PSI 2008.94 PSI 2008.94 PSI
Clean Out, RTJLWN, 2"-900# 2000.00 PSI 0.00 PSI 2786.04 PSI 2507.49 PSI 2507.49 PSI
ASME Flange Class: 900 Gr:1.1 0.00 PSI 2220.00 PSI 2161.50 PSI 2161.50 PSI
Drain, Full Coupling, 2"-6000# 2000.00 PSI 0.00 PSI 2675.07 PSI 2008.94 PSI 2008.94 PSI
NC = Not Calculated Inc = Incomplete

Summary
Component with the lowest vessel MAWP(New & Cold) : ASME Flange Class: 900 Gr:1.1
The lowest vessel MAWP(New & Cold) : 2220.00 PSI

Component with the lowest vessel MAWP(Hot & Corroded) : Right & Bottom
The lowest vessel MAWP(Hot & Corroded) : 2008.94 PSI
Pressures are exclusive of any external loads.
Flange pressures listed here do not consider external loadings

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 40 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 MC Welding & Fabrication, Inc.
Job No: Tetra Vessel Number: Test Sep. 20 NACE
Date Printed: 9/21/2007

Summary Information
Dry Weight Flooded Weight
Shell 2125.43 lb. 3012.80 lb.
Head 271.12 lb. 321.78 lb.
Nozzle 207.64 lb. 207.64 lb.
ASME Flange 217.00 lb. 217.00 lb.
_________________ _________________
Totals 2821.19 lb. 3759.22 lb.

Volume
Shell 106.22 Gal.
Head 6.07 Gal.
Nozzle 2.86 Gal.
_________________
Totals 115.15 Gal.

Area
Shell 44.51 Sq. Ft.
Head 5.32 Sq. Ft.
Nozzle 5.60 Sq. Ft.
_________________
Totals 55.42 Sq. Ft.

Hydrostatic Test Information (UG-99)

Gauge at Top
Component with controlling ratio is : Shell 1
Component with controlling pressure is : Shell 1

Cold Stress 20000

Calculated Test Pressure = P * 1.3 * = 2000.00 * 1.3 * = 2600.00 PSI
Hot Stress 20000

Specified Test Pressure : 2600.00 PSI

Advanced Pressure Vessel version: 9.2.4 ©Computer Engineering, Inc. Page 41 of 41 Section VIII, Division 1, 2004 Edition, 2006 Addenda
 Table of Contents

Shell 1 1
Left 3
Right & Bottom 5
Inlet, RTJLWN, 4"-900# 7
Outlet, RTJLWN, 4"-900# 11
Instrumentation, RTJLWN, 2"-900# 15
Clean Out, RTJLWN, 2"-900# 18
Clean Out, RTJLWN, 2"-900# 21
Instrumentation, RTJLWN, 3"-900# 24
Instrumentation, RTJLWN, 1"-900# 28
Drain, Full Coupling, 2"-6000# 31
Instrumentation, Full Coupling, 3/4"-6000# 35
ASME Flanges 38
MDMT Summary 39
MAWP Summary 40
Summary Information 41