MOTS-17 - Rev 2.0 - MOG-EP-WEN-STD-0017 Noise
MOTS-17 - Rev 2.0 - MOG-EP-WEN-STD-0017 Noise
0
MOTS-17 Noise
Technical Standard
MOTS-17
Noise
2.0 02-Mar-2012
Karsten Søgaard
Name Paul Wilson John Aage Nielsen Per Bagge Angelo
Jensen
Vice President
Senior Mechanical Lead Safety Head of Engineering
Position Corporate Engineering
Engineer Engineer Design & Standards
& Projects
Revision History
Rev. Date Description
1.0 02-Dec-2010 1st Issue. Replaces MITS-17.
2.0 02-Mar-2012 General revision of sections 1 - 6. All other changes marked.
Table of Contents
1. Introduction............................................................................................................ 1
2. Objective ............................................................................................................... 1
3. Scope .................................................................................................................... 1
3.1 General........................................................................................................... 1
3.2 Existing Facilities .............................................................................................. 1
3.3 Deviations ....................................................................................................... 1
4. Regulations, Codes and Standards ............................................................................. 2
4.1 Laws and Regulations........................................................................................ 2
4.2 Codes and Standards ........................................................................................ 2
4.3 Company Standards, Procedures and Guidelines ................................................... 3
5. Definitions and Abbreviations .................................................................................... 3
5.1 Definitions ....................................................................................................... 3
5.2 Abbreviations................................................................................................... 4
6. Compatibility .......................................................................................................... 4
7. Technical Requirements............................................................................................ 5
7.1 General........................................................................................................... 5
7.1.1 Maximum Sound Pressure Levels................................................................ 5
7.1.2 Signs ..................................................................................................... 6
7.2 Noise Predictions .............................................................................................. 6
7.2.1 General .................................................................................................. 6
7.2.2 Enclosures .............................................................................................. 7
7.3 Installation ...................................................................................................... 7
7.3.1 General .................................................................................................. 7
7.3.2 Piping and Valve Insulation........................................................................ 7
7.3.3 Insulation Materials .................................................................................. 7
7.3.4 Valves .................................................................................................... 8
7.3.5 Acoustic Insulation ................................................................................... 8
7.3.6 Enclosures .............................................................................................. 9
7.3.7 Noise Reduction Screens ........................................................................... 9
7.3.8 Silencers................................................................................................. 9
7.3.9 Noise Borne by Structures ....................................................................... 10
7.4 Noise Measurements ....................................................................................... 10
7.4.1 Measuring Method.................................................................................. 10
7.4.2 Measuring Positions................................................................................ 10
7.4.3 Measuring Instruments ........................................................................... 10
7.4.4 Measuring Conditions ............................................................................. 10
7.4.5 Measurement Report .............................................................................. 11
8. Appendices ........................................................................................................... 11
Appendix A - BU Country Specific Requirements
Appendix B - Noise Prediction
Appendix C - Noise Prediction and Reporting
Appendix D - Piping Insulation
Appendix E - Acoustic Insulation Class 7, Type A
Appendix F - Acoustic Insulation Class 8, Type A
Appendix G - Acoustic Pads
Appendix H - Absorptive Silencers
Appendix I - Rubber Vibration Isolators
Appendix J - Viscoelastic Deck Treatment
Appendix K - Floating Floor System
Appendix L - Noise Data Sheet
1. Introduction
This technical standard defines the Maersk Oil requirements for control of acoustical noise.
This standard forms part of the overall Maersk Oil Technical Standards (MOTS).
The MOTS specify the following:
Applicable codes and standards.
Company requirements additional to applicable codes and standards specified.
2. Objective
The objective of this technical standard is to ensure a consistent design for the control of
acoustical noise, across all new and existing Company facilities with regards to safety, the
environment, operability and maintainability.
3. Scope
3.1 General
This technical standard shall apply to all new installations, and to modifications and extensions
to existing Company facilities, both onshore and offshore. The standard shall apply during all
project stages including, but not limited to, conceptual, FEED, detailed design, procurement,
construction and commissioning.
3.3 Deviations
Deviations from this technical standard shall not be permitted unless prior written approval is
obtained in accordance with the terms of the contract or Purchase Order (PO). Proposals for
deviations shall be prepared only when:
Significant cost savings may be obtained without compromising on Health, Safety and
Environment (HSE) and operability requirements;
New experience shows that the requirements are not suitable for the design or work
being performed;
Concepts or requirements specified are not possible or feasible to fulfil, e.g. when
modifying existing facilities.
Company contracts or POs may incorporate deviations from this standard. In this case, the
initiator of the contract or PO shall have obtained approval from the relevant Technical
Authority, in compliance with MOG-EP-GEN-PRO-0203: “Technical Authority and Waiver
Procedure”.
Reference Title
IEC 60651 Sound Level Meters
IEC/DS/EN 61672-1 Electro-acoustics - Sound Level Meters - Part 1: Specifications
IMO res. A653 Fire Test Procedures for Surface Flammability of Bulkhead, Ceiling and
Deck Finish Materials
Acoustics - Noise Emitted by Machinery and Equipment -
ISO 11203 Determination of Emission Sound Pressure Levels at a Work Station
and at other Specified Positions from the Sound Power Level
ISO 11654 Acoustics - Rating of Sound Absorption - Materials and Systems
Acoustics - Recommended Practice for the Design of Low-Noise
ISO 11690-1
Workplaces Containing Machinery - Part 1: Noise Control Strategies
Acoustics - Recommended Practice for the Design of Low-Noise
ISO 11690-2
Workplaces Containing Machinery - Part 2: Noise Control Measures
Acoustics - Recommended Practice for the Design of Low-Noise
ISO/TR 11690-3 Workplaces Containing Machinery - Part 3: Sound Propagation and
Noise Prediction in Workrooms
ISO 15667 Acoustics – Guidelines for noise control of enclosures and cabins
Acoustics - Measurement of Sound Insulation in Buildings and of
ISO 140-4 Building Elements - Part 4: Field Measurement of Airborne Sound
Insulation Between Rooms
ISO 140-7 Acoustics - Measurement of Sound Insulation in Buildings and of
Building Elements - Part 7: Field Measurement of Impact Sound
Insulation of Floors
ISO 3744 Acoustics - Determination of Sound Power Levels and Sound Energy
Levels of Noise Sources Using Sound Pressure - Engineering Methods
for an Essentially Free Field over a Reflecting Plane
Acoustics - Determination of Sound Power Levels and Sound Energy
ISO 3746 Levels of Noise Sources Using Sound Pressure - Survey Method Using
an Enveloping Measurement Surface over a Reflecting Plane
Reaction-to-fire Tests - Heat Release, Smoke Production and Mass
ISO 5660-1
Loss Rate - Part 1: Heat Release Rate (cone calorimeter method)
Reaction-to-fire Tests - Heat Release, Smoke Production and Mass
ISO 5660-2
Loss Rate - Part 2: Smoke Production Rate (dynamic measurement)
Reference Title
Acoustics - Rating of Sound Insulation in Buildings and of Building
ISO 717-1
Elements - Part 1: Airborne Sound Insulation
Acoustics - Rating of Sound Insulation in Buildings and of Building
ISO 717-2
Elements - Part 2: Impact Sound Insulation
Acoustics – Estimation of Airborne Noise Emitted by Machines Using
ISO/TR 7849
Vibration Measurement
Acoustics - Determination of Sound Power Levels of Noise Sources
ISO 9614-2
Using Sound Intensity - Part 2: Measurement by Scanning
NORSOK R-004 Piping and Equipment Insulation
NT FIRE 007 Floorings: Fire Spread and Smoke Generation
For the purpose of this standard, the following definitions shall apply:
Company Maersk Oil, including any of the BUs
Contractor Party responsible for the design / construction / installation / commissioning of
the facility including its employees, agents, subcontractors, suppliers, vendors,
inspectors and other authorised representatives providing services to Contractor
for any aspects of the work
Facility Onshore plant or offshore fixed, mobile or floating unit, excluding mobile drilling
units
Certifying A verifying body such as ABS, Lloyd’s, DNV
Agency
LP Sound Pressure level (LP) per one-octave frequency bend in dB. re. 20Pa.
LPA Total A-weighted sound pressure level in dB. re 20Pa as per IEC 60651.
LW Sound power level (LW) per one-octave frequency band in dB. re. 1pW.
LWA Total A-weighted sound power level (LWA) in dB. re. 1pW.
Noise emission The sound power level LWA in dB re. 1pW.
PEAK (LpA,P) Impulsive sound, measured using time weighting.
Sound Ratio of the equivalent sound absorption area of a test specimen divided by the
absorption area of the test specimen.
coefficient s: Note 1: For absorbers where both sides are exposed, the sound absorption
coefficient is the equivalent sound absorption area of the test specimen divided
by the area of the two sides of the test specimen.
Note 2: The sound absorption coefficient evaluated from reverberation time
measurements can have values larger than 1,0 (e.g. because of diffraction
effects), and is not, therefore, expressed as a percentage.
Note 3: The use of the subscript “s” is to avoid confusion with the sound
absorption coefficient defined as the ratio of non-reflected-to-incident sound
energy if a plane wave strikes a plane wall at a particular angle of incidence.
That “geometric” sound absorption coefficient is always smaller than 1,0 and
may therefore be expressed as a percentage
Structure Noise which is radiated from a source as vibrations through a solid structure,
borne noise: from which it is radiated to a receiver.
5.2 Abbreviations
ABS American Bureau of Shipping
BU Business Unit
DNV Det Norske Veritas
FEED Front End Engineering Design
HSE Health, Safety and Environment
IEC International Electrotechnical Commission
IMO International Maritime Organization
ISO International Standards Organisation
Lloyd’s Lloyd's Register of Shipping
MOTS Maersk Oil Technical Standard
NORDTEST Nordic Innovation Centre
NORSOK Norsk Sokkets Konkuranseposisjon
NT Nordtest
PO Purchase Order
6. Compatibility
Where the requirement relates to existing facilities, the selected equipment shall be compatible
with existing facilities.
7. Technical Requirements
7.1 General
The target for overall noise levels shall be as low as reasonably practicable (ALARP).
During conceptual design, noise shall be a factor considered in the proposed layout, i.e. avoid
locating noisy equipment close to accommodation, control and mustering areas.
During basic/FEED engineering phases, noise modelling shall be performed. The model shall be
updated during the detailed design and also to as-built level with equipment noise test results.
Acoustic insulation shall only be specified after all other mitigation methods have been
exhausted.
Noise levels at all facilities (onshore and offshore) shall not exceed limits stipulated in local
laws and regulations. Particular attention shall be made to nearby industrial, commercial and
residential areas for onshore facilities.
7.1.2 Signs
Signs shall be installed at all entrances to areas with noise sound pressure levels (LpA) during
normal operation exceeding 83 dB(A). The signs shall indicate that hearing protectors are
mandatory in such areas.
Signs shall be installed at all entrances to areas with noise sound pressure levels (LpA) during
normal operation exceeding 80 dB(A). The signs shall indicate that hearing protectors are
recommended in such areas.
7.2.2 Enclosures
The effect of enclosures installed for mechanical equipment and machinery shall be included in
the noise predictions and shall be in accordance with ISO 15667.
7.3 Installation
7.3.1 General
Noise insulation materials shall be installed preventing ingress of water due to test of the
deluge system or similar. Where this requirement cannot be met, the noise insulation shall be
designed such that the insulation may be removed for inspection and re-installed without
causing damage to the insulation concerned.
For equipment requiring periodic maintenance the noise insulation materials shall be designed
and installed such that the noise insulation may be removed and re-installed in connection with
maintenance work without damage to the noise insulation.
For piping system where heat insulation is a requirement, the noise insulation may be used as
part of, or as a replacement for, heat insulation.
The sound-absorbing material shall be a porous construction where the sound is absorbed by a
dissipation mechanism. To maximise the noise damping effect, the sound absorption shall be
designed such that the sound is reflected back to the source after having passed through the
absorber.
All noise insulation materials shall be protected from direct sunlight either by being installed
under deck, or by installation of sun shades.
The Class 6 and Class 7 insulations shall be either Type A or Type B, see Appendix D.
The Class 6 Type A insulation consists of the following layers (listed with inner layers first):
1. Minimum 40mm 50kg/m3 Polyurethane foam absorber;
2. Minimum 2mm 7kg/m2 rubber. The rubber layer shall be fastened with spray glue.
The Class 6 Type B insulation consists of the following layers (listed with inner layers first):
1. Silicone coated glass fibre fabric;
2. Two layers of sound absorbing material, each 25mm 144kg/m3 glass fibre material;
3. Sound reflecting layer of minimum 2mm 7kg/m2 rubber.
The Class 7 Type A insulation consists of the following layers (listed with inner layers first):
1. Minimum 40mm 50kg/m3 Polyurethane foam absorber;
2. Sound absorbing layer of minimum 13mm 144kg/m3 glass fibre material;
3. Sound reflecting layer of minimum 2mm 7kg/m2 rubber.
The Class 7 Type B insulation consists of the following layers (listed with inner layers first):
1. Silicone coated glass fibre fabric;
2. One layer of sound absorbing material 25mm 144kg/m3 glass fibre material;
3. Sound reflecting layer of minimum 2mm 7kg/m2 rubber;
4. One layer of sound absorbing material 25mm 144kg/m3 glass fibre material;
5. Sound reflecting layer of minimum 2mm 7kg/m2 rubber.
The Class 8 Type A insulation consists of the following layers (listed with inner layers first):
1. Minimum 40mm 50kg/m3 Polyurethane foam absorber;
2. Sound reflecting layer of minimum 2mm 7kg/m2 rubber;
3. Sound absorbing layer of minimum 13mm 144kg/m3 glass fibre material;
4. Sound reflecting layer of minimum 2mm 7kg/m2 rubber.
The rubber curtain, sound-reflecting layers shall be fastened with spray glue for easy removal
and re-installation.
In case the piping surface temperature exceeds 125 °C, the Class 6, 7 and 8 Type A
Polyurethane foam absorber shall be replaced with Calcium Silicate type absorber.
7.3.4 Valves
The A-weighted sound power level (LWA) from each valve shall not exceed 90 dB re. 1pW.
Where the valve sound power level exceeds 85 dB re. 1pW, acoustic insulation shall be
provided as defined in section 7.3.2 Piping and Valve Insulation, to meet the overall noise
emission requirements. The valve noise insulation shall be removable without causing damage
to the insulation, to provide maintenance access to the valve.
Pipe supports for noise insulation shall be with one of the following types of insulation pads:
spring hangers
suspension hangers
rubber pads
stainless steel wire-mesh
Rubber pads may only be used where the maximum operating temperature of the piping is
within the temperature limits specified by the rubber pad manufacturer.
The resilient inlays shall be designed such that the maximum specific load of the material is
not exceeded by the piping (including mass of flow medium). The design shall also allow for
the thermal expansion of the piping.
Examples of acoustic pads are provided in Appendix G.
7.3.6 Enclosures
Where required in order to limit the sound power level, enclosures shall be installed and
manufactured from stainless steel, grade 316.
The sound reduction enclosures shall be designed and installed to allow for removal and
reinstallation of the enclosure in connection with maintenance inspections, without causing
damage to the enclosure.
Where ventilation of the enclosures is required, acoustic duct silencers shall be installed in the
ventilation air intakes and outlets.
7.3.8 Silencers
Where required to limit the sound power levels, silencers shall be used for HVAC-systems and
for turbine intake and exhaust ducting.
The absorbing material shall be mineral wool, glass fibre or similar ceramic material. The
material shall be covered by a thin plastic foil and perforated metal for protection against
moisture and mechanical damage.
The silencers shall be designed as per the typical configurations shown in Appendix H.
Absorptive silencers may be designed in various shapes, e.g. with cylindrical cross section,
with or without absorbing core, or with rectangular cross section (baffle silencers).
8. Appendices
Appendix A BU Country Specific Requirements
Appendix B Noise Prediction: Example of ray-tracing model
Appendix C Noise Prediction and Reporting
Appendix D Piping Insulation
Appendix E Acoustic Insulation Class 7, Type A
Appendix F Acoustic Insulation Class 8, Type A
Appendix G Acoustic Pads
Appendix H Absorptive Silencers
Appendix I Rubber Vibration Isolators
Appendix J Viscoelastic Deck Treatment
Appendix K Floating Floor System
Appendix L Noise Data Sheet
Appendix A
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
43
39 35 44
45
46 37 42 36
38 47
2
20
3 18 17
13 16 32
54 41 40
19
12 53 27 6
311 28 97
14 15 51
52 26 8
33 50 72
6059
61 48 70
1 6463 58 49 71
65 29
4 1162 30 75
7674 69 10 5
73
55 66
57 68
56 21 23 67 34 24 80
25
22 77
79
78
Appendix B
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
#304: 83 dB
#301: 74 dB
#303: 85 dB
#302: 68 dB
#305: 83 dB
Appendix C
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Appendix D
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Appendix E
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
2 mm 7kg/m2 rubber
Appendix F
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Appendix G
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Absorptive silencers may be designed in various shapes, e.g. with cylindrical cross section, with or
without absorbing core, or with rectangular cross section (baffle silencers).
Appendix H
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Metalastic rubber vibration isolator typically used for pumps and compressors.
Load range 50-3000kg.
Metalastic rubber vibration isolator typically used for generators and turbo-machinery.
Load range 4000-20000kg.
Appendix I
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Damping cassettes consist of a U-Profile backbone into which the viscoelastic material is cast and
into which individual fixation legs are imbedded. The tethered legs are welded to the structure to
be dampened. A typical unit is 1m long and weighs 5kg.
1. 2.
3.
1. Individual leg
2. Weld
3. Steel structure
Appendix J
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Shown below is a typical configuration for a floating floor system. This construction shall not be
used in case of significant low-frequency vibrations.
Appendix K
Corporate Engineering & Projects
Page 1 of 1
MOG-EP-WEN-STD-0017 Rev 2.0
MOTS-17 Noise
Appendix L
Corporate Engineering & Projects
Page 1 of 1