OUGLAS— eee iA Cot Dry Wall Partition SystemCompany profiles Our company was established in 1987 in Taipei, Taiwan. We are dealing in wide range building materials supplying, including PVC facing, Vinyl laminated gypsum tiles, exposed T-bar ceiling suspension system, Furring ceiling system, Dry wall partition system, also metal ceiling tiles and relative accessories. All products are supplying with outstanding technology and performance support. Currently we have many satisfied customers throughout the Mid. East, South-East Asia, United States, Latin, South America, North Africa and Europe. Always we remind ourselves to provide good services, high quality products to all customers worldwide. INDEX Furring Ceiling System Features. Assembly System. Installation ia he NS Component. Dry Wall Partition System Features, 5 Diagram 6 Components. z Installation Steps, 8 Hanger in Partition, 10 Sound Proof Ability uN Introduction of Galvanize Steel Raw material spec 12 Rust proof & Wind pressure chart 13= FURRING CEILING SYSTEM Features: — The Furring Ceiling System is a suspended steel framing system, clad with gypsum. boards sheets. Its grids are concealed behind the ceiling board. The finishing surface would be smooth and may receive direct decoration such as painting and pasting wallpaper. It is mostly used in where plain ceiling is required. Gypsum boards are usually used as the surface material of furring ceiling system. Compared with combustible wooden ceiling, our products are made of incombustible and durable galvanized steel. Applied with gypsum board our product can provide a safer and fire-resistive ceiling. Factori , department stores, hospital, office buildings, residences, restaurants, ete 1. Easy and fast for installation 2. Low cost. * Estimated loading capacity (GL. thickness: 0.45mm) Page 011. Main Channel 2. Wire Coupling Clip 3. Furring Channel 4, Adjustable Clip 5. Wire Hanger 6. Gypsum Board 7. Channel Bracket 8.G.L Angle Page 02Installation Steps . Use gunpowder nailing to secure the wire hangers on the ceiling Combine wire hangers and the adjustable clips, and adjust it according to the expected height of ceiling. Combine the wire hangers with the channel bracket to suspend the main channel, Tie the furring channels to the main channels by the wire coupling clips. Screw up the GL. angle on the wall. awe Fix the gypsum boards on the surface of furring channels and the G.I. Angles. fal [ L Page 03AY l=! - A L Use the adjustable clip to suit differen suspension systems | Pee ae leoeen| t height of Suspended by wire hanger [Channel Bracket | Used to fix the Main Channel For coupling Main Channel and Furring channel For hanging different type of suspended systems Page 04 a NJ_ Features: — Dry wall partition system is widely used in offices and residential buildings for its easiness of installation. Dry wall partition system is made of durable galvanized steel. Usually it uses gypsum boards as surface material. Compared with wooden board, Gypsum boards can provide a safer and fire-resistive wall. Compared with bulky brick wall, it can greatly reduce the weight of building, Besides, thermal and acoustic insulation product may be filled in partition frame to create a safe and quiet environment. Factories, department stores, hospital, office buildings, residences, restaurants, etc 1. Excellent fire resistive ability. Suit residuals and public places. ‘ast installation. Easy to control the construction progress. 3. Combinative construction. Easy to keep work places clean. 4, Good vibration absorbing ability. Suit buildings on seismic belt. 5. Fast reconstruction for easy assembling and dismantling, 6. Filling acoustic insulation can enhance the sound-proof ability, 7. Surface of the walls are smooth, Easy to paint or paste wallpaper. 8, Electr 9. It is easy to drill through the wall for construction, wires are hidden in the wall 10. It could be applied under the original ceiling, Page 051. Dry Wall Angle 2. Track 3. Stud 4. Gypsum Board 5. Insulation Page 06‘Vertically fit the stud into the track. The maximum distance between studs is 610 m/m. Gypsum boards may be screwed or nailed on the both flanges. Both flanges have slide-proof points to prevent projecting screws from sliding while fixing the gypsum board. are PEPE i L 4 TRACK Cae The track may be fixed on the surface of ceiling and floor by gunpowder nailing. Choose the track of different width according to the thickness of wall. Better not fix the gypsum boards on the tracks to prove a possible displacement preventing the crack and damage of wall while earthquake happens. Te Ta B ce a a8 Page 07Mark the building pOosition with an inked string, according to blueprint. Secure the tracks on ceiling and floor by gunpowder nailing. Bittdes Cut the studs into correct dimension, according to actual height. Insert the studs laterally into the tracks Fix boards on one side. Page 08aSienday Fill in the acoustic and thermal insulation. Seal boards on the other side. afienGes Fill the joints. First, apply putty to joints. Then stick joint stripes and trowel them, Afier putty dry (about 24H), grind the exposed putty with abrasive paper. Repeat the same to separately apply the other two layers of putty with no joint stripes. Gypsum Board 1st putty Joint Stripe Nail Painting or pasting wallpapers, Page 9_ Hanger in Partition — Below are some treatments for gypsum boards to carry object. Because dry wall partition system is not weight-carry wall, other support is necessary for carrying heavy object. Stud > ¢ Gypsum “Board Secure expansion screws into the studs or weld the screw nut with stud. <+— Stud ‘Nut weld with Stud Page 10_ Sound Proof Ability — Noises normally come from two ways, from inside or outside. Noises from outside can be insulated and absorbed. For noises from insides, to use gypsum boards and insulation materials inside Drywall partition system could absorb the residual voices. The different types of wall boards and different thickness & density of insulation materials will meet demands to reach sound absorb. 1.0 Incident Wave 0.3 Permeable Wave Below chart is the test result of using fiberglass insulation rolls, density: 24kg/m’ general test according to ASTM C384-1958 & AS 1935-1976 IMPEDANCE. During the test, there is no atmosphere behind the samples. _ Fire Resistive Ability The variation curve of interior temperature in conflagration can be distributed to 5 sections, When the temperature reaches the burning point, peoples are hard to survive inside the house. Our dry wall partition framing system is made of galvanized steel, a kind of incombustible material. The fire resistive abilities of dry wall partition systems accord with the material. Applied with fire resistive boards, the partition framing systems can delay the burning point and stop the extension of fire. Page ITechnical Specification Table Material According to Standard BS 2982: 1992 BS EN 10142: FE P02G BS EN 10143: OR JIS G3302SGCC | ASTM A366/A366M ~ A653/A653M__ Range Between Z120,Z180,Z220 Z275, Coating (Hot-dip galvanized) ASTM A366 / A366M — A653/A653M_ BS 2994:1976 BS 5234:1975 BS 7364:1990, LASTM C 645-99 Fire Rating for Furring system using two | BS 476 : part23 : 1987 section 5 layers of 12.5mm gypsum boards __| ASTM: E 119.00a Galvanized Steel Manufactured Introduction of Galvanized Steel Zine Coating The rust-proof ability of the galvanizing steeling has direct ratio with the Zine coating. Zine amount was determined by the weight of Zine Coating in the double sides. Zinc Coating No. Z12 Z18 222 Zan Zinc Amount (g/m’) 120 180 220 275 According to ASTM 645-92, the requirement of partition framing system part, the Zinc amount must exceed 122g/m? (A525-G40), and for CNS A206, the Zine amount must exceed 120g/m’. Tensile Stress According to ASTM A446-91, the requirement of constructional galvanizing steel part, the yield stress must exceed 33KSI and tensile stress to 45KSI. All our products exceed above criterion Page 12Rust Proof of galvanized steel Although steel sheets have are econo easy for process and have high strength, easily rust is its critical defect. The most efficient and economic method to prevent rust is galvanizing Zine Thickness and Tolerance According to ASTM A525 1, the requirement of hot-dip galvanizing steel 25 24 22 20 18 16 14 0.627 | 0.701 0.853 | 1.010 1.310 | 1.610 | 1.990 0.102 | 0.102 0.102 | 0.102 0.127 | 0.152 | 0.203 Wind Pressure Chart 4.88 kgs/ m? 0 0) 02 0 1 03~15 Below 1 2 16~33 1 3 34-54 i 4 55~79 37 5 8.0~ 10.7 714 6 10.7~13.8 14~23 7 13.9~ 17.1 23~35 8 17.2~20.7) 35~52 9 20.8~244 52-72 ane 10 245 ~ 284 2-97 il 28.5 ~ 32.6 97 ~ 128 2 32.7~36.9) 128 ~ 164 B 37.0~414 164 ~ 206 ‘ 14 415 ~ 46.1 mean 15 46.2 ~ 50.9 256 ~312 16 51.0~56.0 312~377 7 56.1 ~61.2 377~499 _| Strong Typhoon ‘Above 17 ‘Above 61.2 Above 499) Page 13DOUGLAS OVERSEAS CORP. Head office in Taiwan: 14F-2, No. 37, Sec. 2, Sanmin Rd., Banciao Dist., New Taipei City, 22069, Taiwan Tel: + 886-2-2958 0016 Branch office in Chin No.1, Yangcui Road, C Fax: +886-2-2958 0071 louglasceilings.com.tw ite: www.douglasceilings.com.tw rpet Industrial Parks, Wuging District, Tianjin, 301702, China